5th Equip Added

Alfa Power Engineers Pvt Ltd.,Chennai - 600 015

Page 1

ELECTRICAL ERECTION

No. Description

ERECTION COMMISSIONING

UOM BOQ Amount U/ Rate AMT

10

10.1 11kV / 11 kV XLPE insulated Power Cables of following sizes RM 1600 58 92800 4 6800 996003C x 300 sq.mm Al. Cable

10.2 6.6kV / 6.6kV XLPE insulated Power Cables of following sizes3C x 300 sq.mm Al. Cable RM 1750 55 96250 4 7438 103688

10.3

a 3.5Cx400 Sq.mm Al. Cable RM 3000 38 114000 114000

b 3.5Cx35 Sq.mm Al. Cable RM 4000 19 76000 76000

c 3Cx300 Sq.mm Al. Cable RM 2500 34 85000 85000

d 3Cx240 Sq.mm Al. Cable RM 500 31 15500 15500

e 3Cx185 Sq.mm Al. Cable RM 2500 27 67500 67500

f 3Cx150 Sq.mm Al. Cable RM 1000 26 26000 26000

g 3Cx120 Sq.mm Al. Cable RM 500 24 12000 12000

h 3Cx95 Sq.mm Al. Cable RM 1000 20 20000 20000

i 3Cx70 Sq.mm Al. Cable RM 1500 19 28500 28500

j 3Cx50 Sq.mm Al. Cable RM 1000 17 17000 17000

k 3Cx35 Sq.mm Al. Cable RM 2500 17 42500 42500

l 3Cx25 Sq.mm Al. Cable RM 12000 14 168000 168000

m 3Cx16 Sq.mm Al. Cable RM 2000 14 28000 28000

U/ Rate Total Amount

HT & LT POWER & CONTROL CABLES in Horizontal and vertical laying of cables of different voltage grades and types of the following specifications in ready trays / trenches / Supported on Structure trenches / Supported on Structure / pull through pipes, cable dressing / clamping, transportations from owners store / yard, unpacking, complete as per specification, approved drawing and directions of Engineer I/C. Horizontal cable tray clamping with a span of 1.50 Mtr intravel and Vertical cable tray clamping at a span of 1.0Mtr.cable clamping at regular intervals by 25 x 3 Aluminim Flat with proper tagging by 19 x 2 Al. flat at both ends and every section, divertion place in UG trench / cable tray / OH Gantry etc.,

1.1kV XLPE insulated Power Cables of following sizes (For 3 Phase Load Circuits)


Page 2

ELECTRICAL ERECTION

No. Description


UOM BOQ Amount U/ Rate AMT U/ Rate Total Amount

n 4Cx 10 Sq.mm Cu. Cable RM 33000 12 396000 396000

10.4 1.1kV XLPE insulated Control Cables of following sizes

a 3C x 1.5 sq.mm Cu. Cable RM 1000 9 9000 9000

b 5C x 1.5 sq.mm Cu. Cable RM 12000 10 120000 120000

c 7C x 1.5 sq.mm Cu. Cable RM 5000 11 55000 55000

d 12C x 1.5 sq.mm Cu. Cable RM 500 14 7000 7000

e 24C x 1.5 sq.mm Cu. Cable RM 4000 17 68000 68000

f 61C x 1.5 sq.mm Cu. Cable RM 3000 29 87000 87000

g 3C x 2.5 sq.mm Cu. Cable RM 2000 9 18000 18000

h 5C x 2.5 sq.mm Cu. Cable RM 100 10 1000 1000

16

16.1 ISMC 100 tonne 25 18700 467500 467500

16.2 ISA: 65x65x6 tonne 20 18700 374000 374000

16.3 ISA: 50x50x6 tonne 10 18700 187000 187000

16.4 200x200x10 mm MS Plate with 4 nos M12 X 100 mm long anchor fastener Nos. 2 128 256 256

17

17.1 150 mm wide m 400 64 25600 2560017.2 300 mm wide m 700 110 77000 7700017.3 450 mm wide m 700 136 95200 9520017.4 600 mm wide m 4500 153 688500 688500

18 Cable End termination

Fabrication of supporting arrangement for cable trays, panel base frames, including painting, supply of paint, transportation from owner yard complete as per specification approved drawings and directions of Engineer I/C. work consisting of the following

Installation of Ladder type cable trays complete as per specification/approved drawings and direction of Engineer In charge.


Page 3

ELECTRICAL ERECTION

No. Description



18.1

3C x 300 sq.mm (AL) Nos. 12 2550 30600 30600

18.2

3C x 300 sq.mm (AL) Nos. 26 2380 61880 61880

18.3

a 3.5Cx400 Sq.mm Al. Cable Nos. 20 638 12760 12760b 3.5Cx35 Sq.mm Al. Cable Nos. 30 136 4080 4080c 3Cx300 Sq.mm Al. Cable Nos. 15 510 7650 7650d 3Cx240 Sq.mm Al. Cable Nos. 5 476 2380 2380e 3Cx185 Sq.mm Al. Cable Nos. 30 382 11460 11460f 3Cx150 Sq.mm Al. Cable Nos. 10 340 3400 3400g 3Cx120 Sq.mm Al. Cable Nos. 5 289 1445 1445h 3Cx95 Sq.mm Al. Cable Nos. 16 255 4080 4080i 3Cx70 Sq.mm Al. Cable Nos. 30 238 7140 7140j 3Cx50 Sq.mm Al. Cable Nos. 35 221 7735 7735k 3Cx35 Sq.mm Al. Cable Nos. 40 187 7480 7480l 3Cx25 Sq.mm Al. Cable Nos. 160 136 21760 21760

m 3Cx16 Sq.mm Al. Cable Nos. 40 119 4760 4760n 3Cx6 Sq.mm Cu. Cable Nos. 100 85 8500 8500o 3Cx2.5 Sq.mm Cu. Cable Nos. 350 68 23800 23800

18.4 1.1kV XLPE INSULATED CONTROL CABLES

11 KV and 6.6 KV Termination kits for cables of following voltage grades, including cutting, stripping of cable insulation, providing long barrel type lugs crimping on to the cable, (Type of termination kits as specified in bid specs.) restoration of the insulation, clamping, including supply of clamps, cable tags and earthing of armour including all labour and materials, necessary fixing hardware. Providing cable identification tags as per specification at termination ends.

11/11kV POWER CABLE TERMINATION (XLPE INSULATION, HEAT SHRINKABLE, RAYCHEM MAKE)

6.6/6.6kV POWER CABLE TERMINATION (XLPE INSULATION, HEAT SHRINKABLE, RAYCHEM MAKE)

1.1kV XLPE INSULATED POWER CABLESTermination kits for cables of following voltage grades, including cutting, stripping of cable insulation, providing double compression nickle plated brass cable glands with earth ring and pvc shrouds, barrel type lugs (palm type) crimping on to the cable, (Type of termination kits as specified in bid specs.) restoration of the insulation, clamping, including supply of clamps, cable tags and earthing of armour including all labour and materials, necessary fixing hardware. Providing cable identificaiton tags as per specification at termination ends. All cable lugs are contractors scope.


Page 4

ELECTRICAL ERECTION

No. Description



a 3 C x 1.5 sq.mm (CU) Nos. 480 51 24480 24480b 5 C x 1.5 sq.mm (CU) Nos. 40 68 2720 2720c 5 C x 2.5 sq.mm (CU) Nos. 5 68 340 340d 7 C x 1.5 sq.mm (CU) Nos. 120 102 12240 12240e 12 C x 1.5 sq.mm (CU) Nos. 10 136 1360 1360f 24 C x 1.5 sq.mm (CU) Nos. 30 221 6630 6630

Total Amount

tray&cable

Equipment

lighting

civil


Page 5

ELECTRICAL ERECTION

No. Description


UOM BOQ Amount U/ Rate AMT

A

LS 144500 144500 144500

1

11kV Switchgears (1250A, 40kA VCB) Nos 1 10625 10625 3400 3400 1402511kV Switchgear–Cable-in cable -out Panel-1no.

2 Verticle 13 6800 88400 2975 38675 127075

3 No 2 8500 17000 2550 5100 22100

U/ Rate Total Amount

Erection + Testing & Commissioning of Electrical of Equipment and Installation of the following:

Related to civil works, grouting / fixing to base frames, including supply of necessary hardwares like Anchor Fastners,applying touch up paints, transportation from owner's store / yard unpacking, complete as per speccification, approved drawings and directions of Engineer incharge.This including obtaining Drawing approval , safety certificate from The Chief Electrical Inspector to Government of TN.

LIST OF EQUIPMENT SUPPLIED BY OWNER TO BE ERECTED, TESTED & COMMISSIONED BY CONTRACTOR

11 kV & 6.6 kV Switchgears (shall be measured in terms of number of vertical panels in each set)

6.6kV Switchgears (1 x 1600A, 11 x 1250A, 40 KA VCB's)+ 1 no BUS PT - Single Bus bar panel.

6.6kV 1200 kVAR Capacitor Bank (with series reactor) -2 NO.

6.6KV Indoor HT capacitor bank Rating 1200 KVAR with built in air cooled series reactors in sheet steel enclosure (1500KVAR at 7.63kV)


Page 6

ELECTRICAL ERECTION

No. Description



4 Liquid Rotor Resistor (LRS

For HT Motors

a 2 # 1250kW Twin LRS for Roll press Drive motor No 1 10624 10624 2550 2550 13174

b 1 # 1250kW Motor LRS for Separator Fan motor No 1 6800 6800 2125 2125 8925

5 Power and Distribution Transformers;

a Power Transformer 12/15MVA, 11/6.9kV No 1 136000 136000 21250 21250 157250

b Distribution Transformer - 2.5MVA, 6.6/0.433kV No 2 21250 42500 10625 21250 63750

6 415V SWITCHGEAR (PCC, MCC, APFC, ACDB, DCDB, LT CAPACITOR)

PCCs (shall be measured in terms of number of vertical panels in each set)

a 5000 Amps; 415V; 3 Phase TPN; 65 kA- PCC Verticle 16 6800 108800 1700 27200 136000

b 415V MCC -ROLLER PRESS MCC-1 Verticle 20 6800 136000 1275 25500 161500

c 415V MCC -ROLLER PRESS MCC-2 Verticle 20 6800 136000 1275 25500 161500

d 415V MCC -FLYASH MCC Verticle 20 6800 136000 1275 25500 161500

e 415V MCC -BALL MILL Verticle 20 6800 136000 1275 25500 161500

7 DISTRIBUTION BOARDS

a ACDB-1 No 1 1870 1870 1870

b DCDB-1 No 1 1870 1870 1870

c MLDB-1 No 1 1530 1530 1530

8 APFC Panels

Installation of LRS including electrolyte preparation/topping up,mounting of accessories such as limit switches, water wiring as per specification pumps,Heat exchanger,

MCCs - Double front (shall be measured in terms of number of vertical panels in each set)


Page 7

ELECTRICAL ERECTION

No. Description



Panel 4 3400 13600 850 3400 17000

9 300 kVAR, 415V Fixed Capacitor Bank No 2 1530 3060 3060

11

11.1 VFD PANEL-1-18.5KW (Size; 600X450X2100 mm) no 1 5100 5100 510011.2 VFD PANEL-2-5.5 KW (Size; 600X450X2100 mm) no 1 5100 5100 510011.3 VFD PANEL-3- 7.5 KW (Size; 600X450X2100 mm) no 1 5100 5100 510011.4 VFD PANEL-4-45KW (Size; 1000X600X2100 mm) no 1 5780 5780 578011.5 VFD PANEL-5-75 KW (Size; 1000X600X2100 mm) no 1 5780 5780 578011.6 VFD PANEL-6-55 KW (Size; 1000X600X2100 mm) no 1 5780 5780 578011.7 VFD PANEL-7-400 KW (Size; 2000X800X2100 mm) no 1 10625 10625 1062511.8 VFD PANEL-8- 200 KW (Size; 2000X800X2100 mm) no 1 10625 10625 10625

12 HT and LT Bus Ducts

a RM 10 2975 29750 170 1700 31450

b RM 22 2550 56100 170 3740 59840

19 Lighting distribution Boards

3 Phase,50 Hz, indoor LT capacitor bank in SS Enclosures including associated Switching and control panel(APFC Panel) Each housing.(10 Kvar Capacitor x 2 no.;20 Kvar Capacitor x 1 no.; 40 Kvar Capacitor x 2 nos.; 80 Kvar Capacitor x 1 no.

Erection of 415V VFD Panels (DRIVE PANELS & DRIVE CONTROL CENTERS) - Testing & Commissioning will be carried by VFD Suppliers, however assistance in testing & commissioning to be provided to VFD Supplier.

Aluminium Sheet enclosed TP 6600 V, 50 Hz, 1600A Out door bus ducts between Distribution Transformer secondary and HTPB incomer including alignment supporting structure, termination to both end equipments also including phase cross over chamber, complete as per specifications / instruction of Engineer in-charge

Aluminium sheet enclosed TPN 415V, 50 Hz, 4000A Out door bus ducts between Distribution Transformer secondary and PCC incomer including alignment supporting structure, termination to both end equipments also including phase cross over chamber, complete as per specifications / instruction of Engineer I/C


Page 8

ELECTRICAL ERECTION

No. Description



4 way LDB No. 10 255 2550 2550

20 Local Push Button Stations (LPBs) -

20.1 Nos. 250 255 63750 63750

20.2 Start/Stop PB for Bidirectional motor (RDOL) Nos. 60 255 15300 1530020.3 Emergency Trip Push Button Station Nos. 10 255 2550 2550

21 WELDING SOCKETS

21.1 63A Industrial welding socket with plug Nos. 10 765 7650 765021.2 240V SINGLE PHASE 15A POWER RECEPTACLES

15A surface mounting receptacles. Nos. 20 68 1360 136021.3 240V SINGLE PHASE 5A POWER RECEPTACLES

Nos. 5 68 340 340

22 Nos. 12 255 3060 3060

24 JUNCTION BOXES

Indoor wall mounting Lighting distribution Boards(LDBs) - inclusive of necessary fixing hardware as per lighting layout drawings issued

Installation of Local push button ( DOL / RDOL ) in MS frame including anchoring/grouting with necessary civil works as required, touch up paints etc.Start/Stop PB for unidirectional motor (DOL & VFD ) & Transformers ( local Emg. Trip)

Weather proof metal clad industrial type CYCLO make welding socket interlocked with 4pole isolator comprising of 4pole RCBO 30ma sensitivity, 63 Amps rating; 5 pin cyclo make welding socket & cover, with suitable cable adapter box for incoming cable termination and plug with earth connection including earthing of the sockets, inclusive of necessary fixing hardware,

240V single phase, Cyclo make Industrial metal clad three pin sockets & plug with dedicated 16A DP RCBO 30 mA sensitivity in a metallic boxes as described below including supply of all connected materials and necessary fixing hhardware.

5A, 240V Universal socket outlet with protection shutter and SP switch required for offices, stores, cabins etc. Anchor or equivalent approved make

Industrial type metalic SPN 6way switch boxes with Hager make isolators suitable for mounting separate light control isolation switches for separate rooms.


Page 9

ELECTRICAL ERECTION

No. Description



24.1 4 way Polycarbonate IP 66 ( MAKE HANSEL/ SPELSBERG) Nos. 350 51 17850 1785024.2 100 control terminals Polycarbonate IP 66 ( MAKE HANSEL/ SPELSBERG) Nos. 25 510 12750 1275024.3 20 control terminals Polycarbonate IP 66 ( MAKE HANSEL/ SPELSBERG) Nos. 5 255 1275 1275

28 ELECTRICAL SAFETY ITEMS

28.1 Shock hazard charts complete with Lamination Nos 2 21 42 4228.2 Fire bucket & Stand with top Canopy set of 3 nos. Sets 2 213 426 426

28.3 Nos 5 21 105 105

28.4 same as above for HT 11kV & 6.6 KV Nos 2 21 42 4229 Rubber mat

29.1 1100 Volts grade 2mm thick rubbermat m 100 21 2100 210029.2 6.6k Volts grade 2.5mm thick rubbermat m 20 21 420 420

29.3 Nos 2 298 596 596

33 General Identification of equipments by painting.

Sqft 3500 17 59500 59500

37 Erection & Commissioning of

Installation of polycarbonate lighting junction boxes with steel clamp for fixing, suitable for lighting installation with number of outgoing ways as under, complete with polyamide 6 sqmm connectors Red,Black and green with short linked for pahse,neutral,earth suitable for termination of double compression cable glands suitable for XLPE armoured cable size 3Cx6 sqmm including supply of required number of terminals, end stopper separators, end plates, nock out punches with necessary fixing hardware.

Installing the following including necessary clamps, bolts, rawl plugs, etc., bracking and making good walls,if required including transportation from store unpacking complete as per specifications, approved drawings and directions, of engineer incharge.

Danger boards as per Is:255/ including supply of necessary clamps,bolts and other hardware For LT

Supply of 900mm wide, of following thickness thick rubber floor mats required for maintenance of electrical equipment in HV & LT switchgear as required .

First Aid Kit with its Box First Aid Kit to be kept on wooden stand mounted on wall at suitable location.

Supply and painting of identification by enamel paint with Yellow Back Ground and Blue Letters like Incoming and out going panels, LCS, Motors Tag Nos marked in a permanent Manner as per specifications and direction of engineer incharge


Page 10

ELECTRICAL ERECTION

No. Description



a 3PH 4P 6 WAY MCB DB SIEMENS MAKE NOS 1 2040 2040 2040

b 3PH 1P 12 WAY MCB DB WITH 4P 63A MCB SIEMENS MAKE NOS 4 2040 8160 8160

c 1PH 8 WAY MCB DB SIEMENS MAKE NOS 45 1063 47835 47835

d 1 PH 4 WAY MCB DB SIEMENS MAKE NOS 45 765 34425 34425

1555045 232390 1787435

Total Amount

tray&cable

Equipment

lighting

civil


Page 11

ELECTRICAL ERECTION

No. Description ERECTION

UOM BOQ U/ Rate Amount

A Erection of Electrical of Equipment and Installation of the following:

3 No 2 8500.00 17000.00

7 DISTRIBUTION BOARDS

c MLDB-1 No 1

16 MT 13.22 12635.25 167038.01

16 MT 13.22 6064.75 80176.00

17 Installation of Ladder type cable trays

17.1 150mm wide RM 66.30 63.75 4226.63

17.2 300 mm wide RM 101.34 110.50 11198.07

17.3 450 mm wide RM 123.99 136.00 16862.64

17.4 600 mm wide RM 1149.14 153.00 175818.42

20 Local Push Button Station (LPBS)

20.1 No's 84

20.2 Start/Stop PB for Bidirectional motor (RDOL) No's 9

26 GROUNDING LOOP

26.2 75 x 10 mm GS Flat RM 96.9 51 4941.90

26.3 50 x 6 mm GS Flat RM 172

10 HT & LT POWER & CONTROL CABLES

10.1 11kV / 11 kV XLPE insulated Power Cable

10.3 1.1kV XLPE insulated Power Cables Laying

d 3cx240 sqmm RM 603 30.60 18451.80

e 3cx185 sqmm RM 309 27.20 8404.80

f 3cx150 sqmm RM 194 25.50 4947.00

6.6kV 1200 kVAR Capacitor Bank (with series reactor) -2 NO.

Fabrication of supporting arrangement for cable trays, panel base frames,

Installation of supporting arrangement for cable trays, panel base frames,

Start/Stop PB for unidirectional motor (DOL & VFD ) & Transformers ( local Emg. Trip)


Page 12

ELECTRICAL ERECTION



g 3cx120 sqmm RM 435 23.80 10353.00

J 3CX70 sqmm RM 176 18.70 3291.20

K 3cx50 sqmm RM 112 17.00 1904.00

L 3cx35 sqmm RM 543 17.00 9231.00

M 3cx25 sqmm RM 2099 15.30 32114.70

N 3cx16 sqmm RM 889 13.60 12090.40

O 4cx10 sqmm RM 541 11.90 6437.90

10.4 1.1kV XLPE insulated Control Cables Laying.

c 7Cx1.5 Sqmm RM 45 10.63 478.35

b 4cx1.5 sqmm RM 959 8.50 8151.50

f 61cx1.5 sqmm RM 733 28.90 21183.70

18.3 1.1kV XLPE INSULATED POWER CABLES Termination

d 3cx240 sqmm No's 10 476.00 4760.00

e 3cx185 sqmm No's 2 382.50 765.00

f 3cx150 sqmm No's 2 340.00 680.00

g 3cx120 sqmm No's 4 289.00 1156.00

i 3CX70 sqmm No's 2 238.00 476.00

j 3cx50 sqmm No's 4 221.00 884.00

k 3cx35 sqmm No's 6 187.00 1122.00

l 3cx25 sqmm No's 28 136.00 3808.00

m 3cx16 sqmm No's 6 119.00 714.00

18.4 1.1kV XLPE insulated Control Cables Termination

d 7Cx1.5 Sqmm No's 2 102.00 204.00

30 Class B Type G.I.Pipes

b 38mm dia Mtr's 34.1

d 50mm dia Mtr's 15.3


Page 13

ELECTRICAL ERECTION



f 75mm dia Mtr's 12

34 Anchor Fastener

(b) 12 mm(Dia) x 100 mm length Nos 268

Total 628870.01


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Documents

5th Equip Added