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7/24/2019 5S Principles New
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5S PRINCIPLESA SUBRAMMANIAN
LECTURER
AWTIICF
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Numbers from 1 to 49
1
2 3 4 5 6 7 8 9 10
11 12 13 14 1516 17 19 20
21 22 23 24 25 26 27 28 29 30
313233 34 35 36 37 38 39
41 42 434445 46 47 48 49
40
1818
Now, compre !ow m"# s!$fts were %ost &ur$"' ec! step
See " $mpro(eme"t)
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Numbers from 1 to 49
1 * 3 4 5 6 7 8 9 10
11 1* 13 14 15 16 17 19 *0
*1 ** *3 *4 *5 *6 *7 *8 *9 30
31 3* 33 34 35 36 37 38 39
41 42 43 44 45 46 47 48 49
40
1818
Now, compre !ow m"# s!$fts were %ost &ur$"' ec! step
See " $mpro(eme"t)
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What is 5S Principle?
5S Principle is a simple tool for
organizing workplace in a clean,
efficient and safe manner to enhance
productivity, visual management and
standardized working
!t was first developed in "apan in the
eighties
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5S P#!$%!P&' !$ (#!')
Se$r$+Sort$"'- Seprte "ee&e& $tems fromu""ee&e& $tems. /$spose u""ee&e& $tems.
Se$to"+Set $" r&er- p%ce fore(er#t!$"' "& e(er#t!$"' $" $ts p%ce.
Se$so+S!$"e- C%e"$"' 2 sweep$"'e(er#t!$"' rou"& wor$"' re re'u%r%#.
Se$etsu+St"&r&$e- $"t$" t!e rstt!ree steps b# st"&r&$t$o".
S!$tsue+Se%f /$sc$p%$"e- E(er#o"eu"&erst"&s, obe#s, "& prct$ces t!eru%es.
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1SSEIRISR
Sort t!e t!$"'s s w"te& "&u"w"te&
/$spose t!e u"w"te& t!$"'s
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*SSEISE IN R/ER
A place for every thing and every
thing is in place.
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3SSe$oS!$"e
o%%ow &$%# c%e"$"'
I"spect mc!$"es:$tems
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4SSEI;ES
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5SS>IS
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?> ?E C>IE@E AB
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?> ?E C>IE@E ABIPLEENIN 5S
COMPANY
DETAILS INCREASED
REDUCED
Du%$t#
ur"o(er
Pro&uct$o"
Po%%ut$o"
r&er%$"ess
Customerst$sfct$o"
?st'e
EMPLOYEE
DETAILS INCREASED
REDUCED
/$sc$p%$"e
Sfet#
?or cu%ture Comm$tme"t
St$sfct$o"
tte"&"ce
Ec$e"c#
Re%t$o"s!$p
t$'ue:Serc!$"' t$me
I"&$($&u%
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5S IES
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WELDING BOOTH ATAWTI
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STORAGE ERIL
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STORAGE ERIL
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STORAGE OF MATERIAL
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STORAGE OF MATERIAL
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STORAGE OF MATERIAL
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?I L C
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?I L C
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?I L C
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?I L C
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5S t ?I
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5S t ?I
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5S t ?I
@$ f ?I ? %&$
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@$ew of ?I ?e%&$"'?ors!op
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Stor'e of test p$eces t ?Istores
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rr"'eme"t for co%%ect$o" ofuse& e%ectro&es
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Why 5S?
1. Improved produ!"v"!#$. Le%% W&%!&'e o( re%oure%). Improved %&(e!#*. Redued %p&e u%ed (or %!or&'e
+. Be!!er ,or- u!ure/. Comm"!!ed empo#ee%0. Improved 1u&"!#2. Improved omp&3# "m&'e
4. Lo, "3ve3!or# eve56.Improved u%!omer %&!"%(&!"o355.Or'&3"7ed ,or- p&e
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I" 5S or'"$t$o"
Emp%o#ees
?$%% be more co"sc$ous boute"($ro"me"t
?$%% be more &$sc$p%$"e&
?$%% be pu"ctu%
?$%% !(e !$'! mor%e
?$%% be more Fu%$t# co"sc$ous
ASCLES R
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ASCLES RIPLEENIN
Lc of m"'eme"t support
Not e"ou'! t$me
Res$st"ce to c!"'e
No structure& pproc!
I"&$($&u% respo"s$b$%$t$es re "ot Ge&
Su''est$o"s of t!e emp%o#ees re "ot
co"s$&ere& Lc of p%""$"' "& 'o% sett$"'
>? @ERCE >E
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>? @ERCE >EASCLES
r$"$"', tr$"$"', tr$"$"'HHH
S!ow t!e be"ets
Rewr&s:reco'"$t$o"
S$mp%$f#:st"&r&$e t!e met!o&s
5SJ IS >E
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5SJ IS >E ER DC CI@IIES
ES >SSIS
9001
?$""$"'Comp"#
D P KI;I=E
N
SEIRI SEIN
SEIS SEI;ESIS
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CASE STUDY85
+S IMPLIMENTATIONAT TTC
+S Impeme3!&!"o3 %!ep% &!
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+S Impeme3!&!"o3 %!ep% &!TTC8
+S F&m""&r"7&!"o3 &%%
Sor!"3' 3der
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Sor!"3' u3derpro're%%95S:
Co%ed ;e%
&(!er 5SSor!"3'
+S IMPLIMENTATION AT
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+S IMPLIMENTATION ATPTC
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SIERI9Sor!: =u3derproe%%95S:
C%ose& %es sorte&
D" ( " ! ( ; "!>
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D"%p o( "%! o( ;e% ,"!>%er"& 3o &3d o&!"o39$S
F"e% "!> %!"-er% (or (oo
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F"e% ,"!> %!"-er% (or (ooproo( %!&-"3' 9*S:
Be(ore A(!er
PC /ES;P PC
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PC /ES;P PCICE+4S
+S8 I3 PC= &,% &3dever# ,>ere?
PC De%-!op &! TTC
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PC De%-!op &! TTCo@e9*S:
+S "3 PC
T&e dr&,er
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T&e dr&,er&rr&3'ed9$S:
Be(ore A(!er
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PRINCIPAL OFFICE TABLE
Be(ore A(!er
TABLE DRAWER
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TABLE DRAWERARRANGED9$S:
Be(ore A(!er
Ne,# &rr&3'ed !&e
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Ne,# &rr&3'ed !&edr&,er
A(!er
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STENO TABLE
Be(ore A(!er
Ne,# prov"ded &rpe! !o
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Ne,# prov"ded &rpe! !om&"3!&"3 oor
e&3"3e%%9*S:
Be(ore A(!er
Ne,# prov"ded %e3er"e%
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Ne,# prov"ded %e3er"e%!o e3>&3e ,or-%!&!"o3
&ppe&r&3e +4S
M&r-"3' prov"ded (or
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M&r-"3' prov"ded (orp&"3' !e&po#
Be(ore A(!er
r$"' pro($&e& o" tb%e "&
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r$"' pro($&e& o" tb%e "&c!$r for proper %$'"me"t
A(!er
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r$"' &o"e for ec! c!$r
Ne,# prov"ded po%!er%
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Ne,# prov"ded po%!er%o3 +S+4S
1S *S
3S
4S
5S
C%e"$"'sc!e&u%e
W&%!e o 3e&r e&> !&e
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W&%!e o 3e&r e&> !&e(or e&%# ,&%!e d"%po%&9*S:
W&%!e o (or p&%!" ,&%!e
G&p prov"ded e!,ee3 ,&
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p p&3d upo&rd (or &e%% !o
e&3
Cupbor&
?%%
p for
c%e"$"'
Ne, &rr&3'eme3! o( !&e% (or
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'op!"mum u!""7&!"o3 o( &v&"&e
%p&e
A(!er
+S Ce&3"3' %>edue (or
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+S Ce&3"3' %>edue (or!>e mo3!> 9*S:
A(!er
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LIST OF EYS IN EY BO
LIS ;EBSC
+1IN ;EB A
+1.1rou"& %oor Ac s$&eS%No
;e# No /escr$pt$o"
31613 CNC Room
b 31600 otor Room
c 3159* /oor to bc#r&
& 316*6 Room No
e *8506 Room No
+1.*$rst %oor Est s$&e 04093 Room %& No 17
b 04163 Room %& No 18
c 575**4 Room %& No 19
+1.3$rst %oor op ;** /oor to errce
+1.4$rst %oor Sout! s$&e 31596 Room %& No 15
b *6675 Room %& No 14
c 9*705 Room %& No 13
& o're ;e# Room %& No 1*
e 5005*3 Room %& No 11
+1.5rou"& %oor Ester" s$&e *9 otor ;e#
b No Number Ac s$&e r$%%
+*PRINCIPL ICE 710 ro"t /oor:S$&e /oor
b *030 ro"t /oor:S$&e /oor
+3o!o'r&p>#
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F"ed po"3! p>o!o'r&p>#o&!"o3
Be(ore F"3&
SSE:c!$"e Sect$o":C
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rece$(es 5S wr& from
CE:D
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CASE STUDY8$
+S IMPLIMENTATIONAT SHOP *6A
5S 0'-. .!&&W#!20 - S'1@SAP 6
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%oordinators
Shri '(*umaraguru+aran SS'Shri Senthilkumar SS'
Shri-Su+ramanian SS'
%ore .em+ers
Shri"oseph Paulra/ SS'Shri0 1asarathan SS'
Shri% #a/a+ather 0ech 2r !
0eam .em+ers3 Shri 1 enkatesan 0ech 2r !
4 Shri 2 - -ntony #a/ 0ech 2r !
Shri * (a+ulal 0ech 2r !
6 Shri - (ernard 7avier 0ech 2r !
5 Shri% # *athiresan 0ech 2r !!
8 Shri - 1ayalan 0ech 2r !!!
9 Shri- Santhakumar 0ech 2r !!!
: Shri P adivelan 0ech 2r !!!
; Smt 1hanalakshmi 0ech 2r !!!3
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5S IMPROVEME!S A! S"OP
#$A
AEREN? +s o"
*6.5.15
5S IMPROVEME!S A! S"OP
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5S IMPROVEME!S A! S"OP
#$A
AERE N? +s o"
*6.5.15
5S IMPROVEME!S A! S"OP
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5S IMPROVEME!S A! S"OP
#$A
AERE N? +s o"
*6.5.15
5S IMPROVEME!S A! S"OP
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5S IMPROVEME!S A! S"OP
#$A
AERE N? +s o"*6.5.15
5S IMPROVEME!S A! S"OP
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5S IMPROVEME!S A! S"OP
#$A
AERE N? +s o"*6.5.15
5S IMPROVEME!S A! S"OP
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5S IMPROVEME!S A! S"OP
#$A
AERE N? +s o"*6.5.15
5S IMPROVEME!S A! S"OP #$
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5S IMPROVEME!S A! S"OP #$
A
AEREN? +s o"
*6.5.15
5S IMPROVEME!S A! S"OP #$
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5S IMPROVEME!S A! S"OP #$
A
AERE N? +s o"*6.5.15
5S IMPROVEME!S A! S"OP #$
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5S IMPROVEME!S A! S"OP #$
A
AERE N? +s o"*6.5.15
5S IMPROVEME!S A! S"OP #$
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5S O S S O $
A
AEREN? +s o"
*6.5.15
5S IMPROVEME!S A! S"OP #$
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5S IMPROVEME!S A! S"OP #$
A
AEREN? +s o"
*6.5.15
5S IMPROVEME!S A! S"OP
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5S IMPROVEME!S A! S"OP
#$A
AEREN? +s o"
*6.5.15
CLENIN SC>E/
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CLENIN SC>E/
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5S PRRESS AR/S>P 40
5S >E
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5S >E
5S >E
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5S >E
5S >E
5S >E
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5S >E
5S >E
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5S >E
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FOR
THAN YOU
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THAN YOU