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COMPANY PRESENTATION
2015
www.5M.cz
ABOUT COMPANY
Czech manufacturing company
production of composite materials
founded 1992
headquarter in Kunovice (CZ)
200 employees
5 000 m2 production space
own research and development department
main industries
transportation (trains, busses)
aviation
high voltage electricity
sport equipment
building and construction
COMPANY RESEARCH AND DEVELOPMENT
Cornerstone of 5M expansion
7% of year turnover
30% of products in 5M production are younger than 1 year
Development of hi-tech products and applications
Cooperation with research institutes and universities
9 patents
Laboratory equipment
rheometer, DSC, DMA, DA, NMR, IR spectrometer, UV lamp,
ultrasound bath, centrifuge, hydraulic press, ovens
Mechanical testing
shear strength, peel strength, bending stress,
flexural modulus, impact strength, interlaminate
strength, compressive strength, tensile strength
COMPANY RESEARCH AND DEVELOPMENT
Cooperation with ESA
5M Composite Technology evaluation
Technology development of flexible tape spring boom for large appendages deployment
Generic Adhesive for space application
Adhesive Bonding of Thermoplastic Composites
Design, Manufacturing and Qualification of Mechanical Elements for EUCLID
Carbon radiation shielding sandwich panel ESA - JUICE
Foil adhesive for Satellite UNIVERSAT-2 (teaser)
Partners in R&D
Aerospace Research and Test Establishment
Brno University of Technology
Jan Evangelista Purkyně University in Ústí nad Labem
Palacký University
Institute of Physics, Academy of Sciences of the Czech Republic, v.v.i.
Institute of Inorganic Chemistry ASCR, v.v.i.
Czech Technical University in Prague
COMPANY MANUFACTURING
Machinery
Pultrusion production lines (8x)
Industry ovens with vacuum (3x)
Heated press Colombo (2500 x 1300 mm)
Mixing equipment for production of adhesives and resins
5 axis CNC machine (machining of composite materials, 6 000 mm)
Conventional machining tools (metalworking)
RTM technology (Resin Transfer Moulding)
RFI technology (Resin Film Injection)
Extensile tool for aluminium honeycomb
Saws
Heated tables
COMPANY QUALITY
ISO 9001 : 2009
DIN 6701 A1
POA PAR 21.G EASA 748/2012
IRIS (implemented)
TS 16949 (implemented)
CSN EN ISO 14001 (implemented)
CSN EN ISO 18001 (implemented)
Approved supplier ACR (NATO 49926)
Precise CMM (3D) measuring device
3500 x 1500 x 1000 mm, scanning and
measurement mode
COMPANY OVERVIEW
railway27%
bus22%electrical engineering
13%
other12%
construction industry8%
mechanical engineering6%
sport5%
airborne industry4%
space2%
furniture1%
data year
2014
OUR PRODUCTS
Sandwich structures (composite, aluminium)
Included non-flammable very light composite floor
panel (alternatively with floor heating)
Composite pultruded profiles
Structural epoxy adhesives LETOXIT®
Epoxy resins LETOXIT® incl. unique
epoxy foil resin LF TECHNOLOGY
COMPOSITE PROFILES ADVANTAGESC
OM
PO
SIT
E
PR
OF
ILE
S
GRP: 1,8 – 2,0 g/cm3
aluminium: 2,8 g/cm3
WEIGHT SAVING
GRP : 0,5 W/mK aluminium : 209 W/mK
THERMAL INSULATOR
Tensile strength GRP: 1000 – 1400 MPa aluminium: 180 MPa
GREAT MECHANICAL
CHARACT.
NON-CORROSION
LONG SERVICE LIFE
ELECTRIC INSULATOR
COMPOSITE PROFILES ADVANTAGESC
OM
PO
SIT
E
PR
OF
ILE
S
Low weight
Thermal and electric insulator
Great mechanical properties
Flexible and strong
Low heat expansion
Non-corrosion material
Long service life with minimum maintenance
Chemical resistance
COMPOSITE PROFILES APPLICATIONC
OM
PO
SIT
E
PR
OF
ILE
S
RAILWAY
Exterior roof/wall covers
Interior wall covers
Construction of the floors (structural frame)
Floor corner profile
COMPOSITE PROFILES APPLICATIONC
OM
PO
SIT
E
PR
OF
ILE
S
BUSSES
Exterior roof/wall covers
Interior A/C covers
Interior luggage rack
COMPOSITE PROFILES APPLICATIONC
OM
PO
SIT
E
PR
OF
ILE
S
BUILDING AND CONSTRUCTION
Window frames
Reinforcement of window frames
Reinforcement of structure by
SILOSYST system
Thresholds
COMPOSITE PROFILES APPLICATIONC
OM
PO
SIT
E
PR
OF
ILE
S
HIGH VOLTAGE ELECTRIC INDUSTRY
Holders for trolleys
Insulators
COMPOSITE PROFILES APPLICATION
OTHER INDUSTRIES
Sport equipment
Wind power industry
Chemical industry
Automotive
Food industry (refrigerators, kitchens)
CO
MP
OS
ITE
P
RO
FIL
ES
SANDWICH PANELS
ALUMINIUM SANDWICHES
COMPOSITE SANDWICHES
SA
ND
WIC
HP
AN
EL
S
SANDWICH PANELS PUROXIT
light structure (app. 40 % lighter than plywood)
great mechanical properties
non-flammable (FAR 25, DIN 5510-2, EN 45 545 HL3)
substantial stiffness and impact resistance
customer made
3D shapes
thermal insulation
waterproof (even in salt water)
acoustic insulation
easy to glue
developed for construction of floors
SA
ND
WIC
HP
AN
EL
SS
AN
DW
ICH
PA
NE
LS
SANDWICH PANELS PUROXIT APPLICATIONS
AN
DW
ICH
PA
NE
LS
SA
ND
WIC
HP
AN
EL
S RAILWAY floors in the train and tram
BUSSES - floors in the bus
TRAILERS - Floors/Front wall of
trailers
ALUMINIUM SANDWICHES
LIGHT STRUCTURE
Great mechanical properties
Non-flammability DIN 5510, NFF 16 101
Customer made
Included thread inserts , edges, hinges
SA
ND
WIC
HP
AN
EL
S
Foil epoxy adhesive
Aluminium honeycomb
Aluminium sheet
SA
ND
WIC
HP
AN
EL
S
ALUMINIUM SANDWICHES APPLICATIONS
AN
DW
ICH
PA
NE
LS
SA
ND
WIC
HP
AN
EL
S
RAILWAY - walls, ceilings,
partitions, construction of WC
unit
AUTOMOTIVE - control jigs,
reinforcement of spoiler,
ramp for handicapped, race
pitstop walls
OTHERS – satellite
construction, tooling,
bulkhead covers, floors,
doors
COMPOSITE SANDWICHES
LIGHT STRUCTURE
Great mechanical properties
NON-FLAMMABLE VERSIONS
(FAR 25, DIN 5510, EN 45545)
Customer made
3D shapes
One shot production
SA
ND
WIC
HP
AN
EL
S
Cover – fibreglass
semipreg/prepregCore - honeycomb
Nomex
SA
ND
WIC
HP
AN
EL
S
COMPOSITE SANDWICHES APPLICATIONS
AN
DW
ICH
PA
NE
LS
SA
ND
WIC
HP
AN
EL
S
RAILWAY – wall and ceiling
lining
AVIATION – wall and ceiling
lining
OTHERS – building
facades, radomes,
EPOXY RESINS
FOIL EPOXY RESINS LETOXIT® LFX
soften/impregnation/curing in one step
LIQUID EPOXY RESINS LETOXIT® PR
resin for your glassfiber products
SEMIPREGS
glass/carbon fabric impregnated from one side by foil
resin
EP
OX
Y R
ES
INS
EPOXY RESINS APPLICATIONS
AN
DW
ICH
PA
NE
LS
SA
ND
WIC
HP
AN
EL
S
AVIATION – covers, hoods,
composite components, interior
wall lining
SPORT – golf carriage,
motorcycle wheels, tuning
components, canoes, paddles,
surfs, boats, skies
OTHERS – gas tanks, facades,
orthesis
EP
OX
Y R
ES
INS
EPOXY ADHESIVES
INDUSTRIAL EPOXY ADHESIVES LETOXIT® LH
strong joint in all-around applications
HIGH STRENGTH EPOXY ADHESIVES LETOXIT® PL
and KFL
strong gluing in aviation or demanding applications
EP
OX
Y A
DH
ES
IVE
S
EPOXY ADHESIVES APPLICATIONS
AN
DW
ICH
PA
NE
LS
AVIATION – structural gluing
of aluminium
SPACE – gluing of metals in
satellites
SPORT – skies, bows,
snowboards
INDUSTRY – cables, ramp for
handicapped persons,
washing machines, machining
tools
EP
OX
Y A
DH
ES
IVE
S
REFERENCES
TRANSPORTATI
ON
EP
OX
Y A
DH
ES
IVE
S
AVIATION
SPORT
OTHER
AWARDS
Innovation of
the Year 2005
Innovation of
the Year 2008
Innovation
company of the
Zlin region 2009
COMPANY OF THE YEAR 2010 IN CZECH
REPUBLIC
Salon of
Innovations
Silver medal
CONTACT
5M s.r.o.
Na Záhonech 1177
686 04 Kunovice
Czech Republic
tel. +420 572 433 711
email: [email protected]
www.5M.cz
