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8/17/2019 527392 001A CD CE PrinterPartsManual (1)
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Datacard®CD/CE Series Printer
Illustra te d Pa rts Ma nua l
CD800™ / CD820™ / CE840™ / CE870™
April, 2013
Part No. 527392-001, Rev A
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ii
Notice
Please do not attempt to operate or repair this equipment without adequatetraining. Any use, operation, or repair in contravention of this document is atyour own risk.
Proprietary Notice
All drawings and information herein are the property of DataCard Corporation.All unauthorized use and reproduction is prohibited.
Trademark Acknowledgments
Datacard is a registered trademark and service mark of DataCard Corporation inthe United States and other countries.
Desktop Embosser is a trademark of DataCard Corporation.
All other product names are the property of their respective owners.
Datacard Group 11111 Bren Road WestMinnetonka, MN 55343-9015952.933.1223Fax: 952.933.7971
www.datacard.com
© 2013 DataCard Corporation. All rights reserved.Printed in the United States of America.
http://www.datacard.com/http://www.datacard.com/http://www.datacard.com/
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iii
Contents
Introduction _______________________________________________________________________ 1
Options List ________________________________________________________________________ 1
CD800 Simplex Printer ______________________________________________________________ 3
CE/CD Series Duplex Printer ________________________________________________________ 4
CE/CD Series Printer w/Optional Multi-Card Hopper _________________________________ 5
Supplies __________________________________________________________________________ 6
Power Supply and Cords ___________________________________________________________ 7
System Packaging _________________________________________________________________ 7
Cables ____________________________________________________________________________ 8
Standard Printer ______________________________________________________________________ 8
Optional Multi-Hopper ________________________________________________________________ 9
Covers, Single Hopper ____________________________________________________________ 10
Simplex Printer ______________________________________________________________________ 10
Duplex Printer ______________________________________________________________________ 12
Printer Assembly __________________________________________________________________ 14
Printer Assembly ____________________________________________________________________ 16
Printer Assembly ____________________________________________________________________ 18
Swingarm Assembly ______________________________________________________________ 20
Duplex Assembly _________________________________________________________________ 22
Covers, Optional Multi-Card Hopper _______________________________________________ 24
Covers, Optional Multi-Card Hopper _________________________________________________ 26
Optional Multi-Hopper Components _______________________________________________ 28
Optional Multi-Hopper Assembly __________________________________________________ 30
Optional Multi-Hopper Assembly _____________________________________________________ 32
Main Frame Assembly, Multi-Hopper_______________________________________________ 34
Shuttle Hoist Assembly, Optional Multi-Hopper______________________________________ 36
Shuttle Hoist Assembly, Optional Multi-Hopper ________________________________________ 38
Upper Hopper Assembly, Optional Multi-Hopper ___________________________________ 40
Upper Hopper Assembly, Optional Multi-Hopper ______________________________________ 41
Lower Hopper Assembly, Optional Multi-Hopper ____________________________________ 42
Lower Hopper Assembly, Optional Multi-Hopper ____________________________________ 43
Lock Option ______________________________________________________________________ 44
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Lock Option, Optional Multi-Hopper _______________________________________________ 46
Option, Alarm, Multi-Hopper ______________________________________________________ 48
100-Card Tray ____________________________________________________________________ 50
200-Card Tray ____________________________________________________________________ 51
Smart Card Options _______________________________________________________________ 52
Smart Card Options _________________________________________________________________ 54
Magnetic Stripe Option, ISO (IAT), JIS (NTT) _________________________________________ 56
Option, JIS, Dual Magnetic Stripe __________________________________________________ 58
Option, Enclosures, Dual Magnetic Stripe __________________________________________ 60
Option, Multi-Hopper Enclosure, Dual Magnetic Stripe ______________________________ 62
Functional Block Diagrams ________________________________________________________ 64
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v
Revision Log
CD800/CD820/CE820/CE870
Printer Illustrated Parts Manual
Revision Date Description of Changes
A April 2013 Initial release of combined CD/CE series manual.
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2 CD/CE Series Printer Parts Manual
CD800 CD820 CE870 CE840
Trays and Hoppers
Reject Tray S S S S
Manual Feed S S S S
Input Hopper (100) S S S S
Input Hopper (200) FK FK NA NA
MultiHopper (600)
OP
OP
OP
NA
Output (25) S S S S
Output (100) FK - single FK - single NA NA
Output Cover (secure) NA S S S
Locks and Alarms
Tilt Alarm NA NA S - Japan MH NA
Lock Cable OP OP OP OP
Locks - Input Hopper, Supply Cover S - MH S S S
Locks - Reject Tray S - MH S S S
Software and Drivers
USB* S S NA NA
Ethernet S S S S
DPCL2 - only D3 boards S S S S
Activation NA Required Required Required
XPS Driver Y Y Y Y
SDK Y Y 1 1
CardWizard N Y Y N
OpenCard Y N N N
CPX
N N Y
Y
Smart Card - Single Wire
Duali (contact/contactless) - only D3 boards OP OP OP OP
Smart Card - Loosely coupled
SCM (contact/contactless) OP OP NA NA
Duali (contact/contactless) NA NA NA NA
3rd party contactless only OP OP NA NA
HID pcProx OP OP NA NA
HID reader only OP OP NA NA
HID reader/writer OP OP NA NA
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CD/CE Series Printer Parts Manual 3
CD800 Simplex Printer
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4 CD/CE Series Printer Parts Manual
CE/CD Series Duplex Printer
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CD/CE Series Printer Parts Manual 5
CE/CD Series Printer w/Optional Multi-Card Hopper
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6 CD/CE Series Printer Parts Manual
Supplies
Part Number Description
570113-001 CLEANING KIT (10 SLEEVES, 10 CARDS AND 1 PEN)
507377-001 CLEANING SWAB (5 PACK)
552141-002 CLEANING CARD (10 PACK)
569946-001 CLEANING SLEEVE KIT (5 PACK)
570113-001 CLEANING SLEEVE KIT (10 PACK)
572880-001 CLEANER SPINDLE
572876-998 RIBBON CARTRIDGE ASSEMBLY
546504-999 THERMAL PRINTHEAD ASSEMBLY
535000-002 COLOR RIBBON KIT – YMCKT 250 YEILD
535000-003 COLOR RIBBON KIT – YMCKT 500 YEILD
535000-004 COLOR RIBBON KIT – YMCKT 650 YIELD SHORT PANEL
535000-005 COLOR RIBBON KIT – KT 1000 YIELD
535000-006 COLOR RIBBON KIT – YMCKTKT 300 YIELD
535000-007 COLOR RIBBON KIT – YMCKTK 375 YIELD
535000-010 COLOR RIBBON KIT – KTT 750 YIELD
532000-003 MONOCHROME RIBBON KIT – DARK BLUE 1500 YIELD
532000-004 MONOCHROME RIBBON KIT – WHITE 1500 YIELD
532000-005 MONOCHROME RIBBON KIT – RED 1500 YIELD
532000-006 MONOCHROME RIBBON KIT – SILVER 1500 YIELD
532000-007 MONOCHROME RIBBON KIT – GOLD 1500 YIELD
532000-008 MONOCHROME RIBBON KIT – GREEN 1500 YIELD
532000-009 MONOCHROME RIBBON KIT – SCRATCH OFF 1500 YIELD
532000-052 MONOCHROME RIBBON KIT – BLAC K HQ 500 YIELD (CD800 ONLY)
533000-053 MONOCHROME RIBBON KIT – BLAC K HQ 1500 YIELD
532000-054 MONOCHROME RIBBON KIT – METALLIC SILVER 1500 YIELD
532000-055 MONOCHROME RIBBON KIT – METALLIC GOLD 1500 YIELD
597640-001 STICKlCARD (100 CARDS)
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CD/CE Series Printer Parts Manual 7
Power Supply and Cords
Part Number Description
810499-001 POWER SUPPLY – 72W, 24 Vdc, 3A, AC CORD NOT INCLUDED
804517-003 POWER CORD, US/NA, 10A, 125VAC
552141-002 INTERNATIONAL POWER CORD, 10A, EUROPE (AUSTRIA, BELGIUM, FINLAND,FRANCE, GERMANY, NETHERLANDS, NORWAY, SWEDEN)
809440-003 INTERNATIONAL POWER CORD, 10A, UK
809440-004 INTERNATIONAL POWER CORD, 10A, DENMARK
809440-005 INTERNATIONAL POWER CORD, 10A, INDIA, SOUTH AFRICA
809440-007 INTERNATIONAL POWER CORD, 10A, ITALY, NORTH AFRICA
809440-008 INTERNATIONAL POWER CORD, 10A, SWISS
809440-009 INTERNATIONAL POWER CORD, 10A, ITALY, CHINA
809440-010 INTERNATIONAL POWER CORD, 10A, AUSTRALIA, NEW ZEALAND,FIJ I,
809440-011 INTERNATIONAL POWER CORD, 10A, ISRAEL
809440-012 INTERNATIONAL POWER CORD, 10A, BRAZIL
809445-001 INTERNATIONAL POWER CORD, 7A, 125V, J APAN
System Packaging
Part Number Description
503680-001 CARTON ASSEMBLY (SINGLE HOPPER UNIT)
505137-011 CARTON ASSEMBLY (SINGLE MULTI-HOPPER UNIT)
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8 CD/CE Series Printer Parts Manual
Cables
Standard Printer
PartNumber
Description Connection Quantity
574154-001 TPH Cable Assembly Printhead to Print Engine PWB 1
535644-001 Sensor Encoder CableAssembly
RFID Board to Print Engine PWB 1
535644-001 Sensor Encoder CableAssembly
Magnetic Encoder to Print Engine PWB 1
809519-001 6FT USB Cable Assembly (withFerrite)
Printer USB to PC USB. 1
809561-005 Ferrite Bead Ferrite bead installs around PrintheadFan and Ribbon Motor cables.
1
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CD/CE Series Printer Parts Manual 9
Optional Multi-Hopper
PartNumber
Description Option Connections Quantity
505241-001CABLE ASSEMBLY,
TOUCHSCREEN POWER Touchscreen
Connector J 39 on MainControl Board toconnector J 15 on
Touchscreen Board.
1
809766-003CABLE ASSY, USB 2.0 HISPEED, MINI 5P MALE TOUSB
Touchscreen
USB Mini- B connector J 44on Main Control Board toUSB2A on TouchscreenBoard.
1
810058-003CABLE, FLAT FLEX, 0.020C/C, 36 COND, 7.87 INLONG, S/S CONTAC TS
Multi-Hopper
Connector J 9 on Multi-Hopper Board toconnector J 1 on ElevatorBoard.
1
810058-004CABLE, FLAT FLEX, 0.020C/C, 36 COND, 8.86 INLONG, O/S CONTACTS
Multi-HopperConnector J 8 on ElevatorBoard to connector J 8 onShuttle Board.
1
503016-001CABLE ASSY, DUPLEXOPTION
Duplex
Lock
Connector J 29 on MainControl Board toconnector J 1 on DuplexBoard.
Connector J 38 on MainControl Board toconnector J 1 on LockBoard.
2
503720-001 CABLE ASSY, 50PIN,INTERFACE Multi-Hopper
Connector J 32 on Main
Control Board toconnector J 14 on Multi-Hopper Control Board.
1
504467-001CABLE ASSY, ALARM,MH6
Alarm 1
535644-001CABLE ASSY, RFIDENCODER OPTION
PrintConnector J 6 on MainControl Board.
1
574154-001CABLE ASSY, THERMALPRINT HEAD OPTION
PrintConnector J 6 on MainControl Board.
1
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10 CD/CE Series Printer Parts Manual
Covers, Single Hopper
Simplex Printer
Item Part Number Description Quantity
1 572876-998 Ribbon Cartridge Assembly 1
2 504789-002 Ribbon Cartridge Lid 1
3 504790-002 Swingarm Lid 1
5 504323-001 Simplex Short Enclosure (Includes Enclosure Flap) 1
6 537497-002 Modular Main Enclosure 1
7 503163-002 Simplex Option Base 1
8 505226-001 Main Module Base Assembly 1
9 803349-201 Enclosure Base Foot (Adhesive) 4
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Duplex Printer
Item Part Number Description Quantity
1 504789-002 LID, CARTRIDGE, RIBBON, GRAY 1
2 504790-002 LID, SWINGARM, GRAY 1
3 506226-001 BASE ASSY, MAIN 1
4 506464-001 LABEL, USB, RUI 1
5 537497-002 ENCLOSURE, MODULAR, MAIN (NON LOC KINGPRINTER)
1
5 504839-999 FRU, COVER, PUNCHED (LOCKING PRINTER, INCLUDESITEM 7)
7 803122-020 GROMMET, 1.620D .875ID .50T .12 GROOVE 1
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Printer Assembly
Item Part Number Description Quantity
2 505542-001 GUIDE, CARD 1
10 505560-001 SPRING,BACK-UP 2
11 551471-001 SPRING, CARD GUIDE 1
19 572760-001 SHAFT, CAM 1
21 572762-001 CAM/GEAR 1
22 572763-001 GEAR,IDLER, CAM 1
23 572764-001 BRKT, BACK-UP, ROLLER 2
27 572768-001 ROLLER, TOP CLEANER 1
28 572770-001 ROLLER, BACK-UP 1
33 572888-001 SPRING,TORSION,SWINGARM 1
38 810450-001 DAMPER, ROTARY, CCW, 500 GF-CM 1
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Printer Assembly
Item Part Number Description Quantity
3 505560-001 SPRING,BACK-UP 3
6 537494-001 ROLLER ASSY, PLATEN, CD 1
7 542820-001 PLATE,ROLLER,PLATEN 1
9 544482-001 PULLEY, DRIVE, FLANGED, 35T 2
10 544584-001 PULLEY, IDLER 5
13 554202-001 BELT,TIMING, STPD, 2MM P, 334T, 6MM W 1
17 572761-001 CAM 1
23 572764-001 BRKT, BACK-UP, ROLLER 3
24 572765-001 ROLLER, DRIVE, CLEANING 1
25 572766-001 DRIVE ASSY, REGISTRATION 1
26 572767-001 ROLLER, DRIVE 1
29 572772-001 TENSIONER, BELT 1
30 572773-001 SLIDE, CAM 2
34 574459-001 PLATE,BELT 1
51 568093-001 SPRING , BELT TENSIONER 1
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Printer Assembly
Item Part Number Description Quantity
1 504228-001 TRANSPORT ASSY 1
12 552143-002 BRUSH, STATIC, ADHESIVE (NOT SHOWN) 2
14 566406-001 PWA, RFID ANTENNA, 1
15 566751-001 PHOTOCELL ASSY, WIDE SLOT 3
16 566752-001 PHOTOCELL ASSY, REFLECTIVE 1
18 569419-001 ROLLER, GATE 1
31 572786-001 MOTOR ASSY, TRANSPORT 1
32 572789-001 DRIVE ASSY, CAM 1
37 809428-206 SCREW, PH TORX, SEMS, M3X6 4
50 PICK BELOW FRU, PWA, PRINT ENGINE DRIVE – PICK BELOW 1
CD800 PRINT ENGINE DRIVES
506346-994 FRU, PWA, PRINT ENGINE DRIVE, CD800, IAT – SIMPLEX - OPENCARD
506346-995 FRU, PWA, PRINT ENGINE DRIVE, CD800, IAT - SIMPLEX
506346-996 FRU, PWA, PRINT ENGINE DRIVE, CD800, J IS - DUPLEX
506346-998 FRU, PWA, PRINT ENGINE DRIVE, CD800, IAT – DUPLEX - OPENCARD
506346-999 FRU, PWA, PRINT ENGINE DRIVE, CD800, IAT - DUPLEX
CD820 PRINT ENGINE DRIVES
505225-993 FRU, PWA, PRINT ENGINE DRIVE, CD820, IAT - SIMPLEX
505225-996 FRU, PWA, PRINT ENGINE DRIVE, CD820, IAT - DUPLEX
505225-991 FRU, PWA, PRINT ENGINE DRIVE, CD820, J IS - DUPLEX
CE840 PRINT ENGINE DRIVES
507556-998 FRU, PWA, PRINT ENGINE DRIVE, CE840, NO PRINTHEAD
507556-999 FRU, PWA, PRINT ENGINE DRIVE, CE840, PRINTHEAD
CE870 PRINT ENGINE DRIVES
505225-989 FRU, PWA, PRINT ENGINE DRIVE, CE870, J IS
505225-990 FRU, PWA, PRINT ENGINE DRIVE, CE870, J IS - DUPLEX
505225-992 FRU, PWA, PRINT ENGINE DRIVE, CE870, J IS
505225-995 FRU, PWA, PRINT ENGINE DRIVE, CE870, RUI – NO PRINTHEAD – IAT - DUPLEX
505225-997 FRU, PWA, PRINT ENGINE DRIVE, CE870, J IS - DUPLEX
505225-998 FRU, PWA, PRINT ENGINE DRIVE, CE870, NO PRINTHEAD – J IS - DUPLEX
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Swingarm Assembly
Item Part Number Description Quantity
1 504229-001 SWINGARM ASSY 1
2 535859-001 MOTOR, PICK/RIBBON 1
3 538862-001 FAN, 35X 35X6 1
4 589060-001 GEAR, RIBBON DRIVE 1
5 810421-008 SCREW, PH TORX, SEMS W/LOCK WASHER & FLATWASHER, M2X8
2
6 546504-999 THERMAL PRINTHEAD ASSEMBLY 1
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Duplex Assembly
Item Part Number Description Quantity
1 538693-001 FRAME ASSY,OPTION (Includes Items 1a – 1d) 1
1a 554279-002 DUPLEX DRIVE ROLLER 2
1b 538272-001 BACKUP IDLER ROLLER SPRING 2
1c 800257-060 DOWEL PIN 2
1d 538271-001 BAC KUP IDLER ROLLER 2
2 571703-001 PWA, FLIPPER CONTROL 1
3 538617-001 MOTOR ASSY, DUPLEX 2
4 566751-001 PHOTOCELL ASSY, WIDE SLOT 1
5 807407-021 STANDOFF, WIRE ROUTING, .44X.39 7
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Covers, Optional Multi-Card Hopper
Item Part Number Description Quantity
4 505303-001 DOOR, MAIN ENCLOSURE 1
6 505308-001 ENCLOSURE, MAIN, MULTIHOPPER 1
9 506057-001 BRACKET, DAMPER MOUNTING, DOOR 2
13 806800-408 SCREW, PH, TORX M4X8 4
15 806850-616 SCREW, PH TORX, TF M4-1.79X16 4
16 808625-010 ACTUATOR, PROX SENSOR 1
17 810450-002 DAMPER, ROTARY, CW, 1500 GF-CM 1
18 810450-003 DAMPER, ROTARY, CCW, 1500 GF-CM 1
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Optional Multi-Hopper Components
Item Part Number Description Quantity
1 504785-014 BEZEL, FRONT, BLANK 1
3 504236-002 BEZEL, OUTPUT, BLANK 1
4 543057-001 DISPLAY ASSY 1
5 504254-001 FLAP, OUTPUT 1
7 505695-001 TOUCH SCREEN ASSEMBLY (INCLUDES ITEMS 7A – 7D) 1
7A 505390-001 COVER, TOUCH SCREEN 1
7B 504327-001 DISPLAY ASSEMBLY, 4.3 LCD 1
7D 505389-001 MOUNT, TOUCH SCREEN, WITH GASKET 1
8 505139-001 TRAY, EXCEPTION CARD 1
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Optional Multi-Hopper Assembly
Item Part Number Description Quantity
3 505191-001 BRKT, GUIDE, Y-DRIVE 1
5 505431-001 HOPPER ASSY, LOWER, MH6 3
6 505126-001 HOPPER ASSY, UPPER, MH6 3
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Optional Multi-Hopper Assembly
Item Part Number Description Quantity
1 504810-001 COVER, SLAVE PWA 1
2 507186-001 MAIN FRAME ASSY, MH6 1
4 504578-001 CLAMP, BELT 1
10 811012-002 LINEAR GUDE ASSY, 27MMW,325MM RAIL, 1LLZ SLIDERW/THD MTG
1
11 503489-001 ROLLER, TRANSPORT 1
12 806850-410 SCREW, PH TORX, TF M3-1.34 X 10 1
13 806850-610 SCREW, PH TORX, TF M4-1.79 X 10 2
14 806800-408 SCREW, PH, TORX M4X8 6
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Shuttle Hoist Assembly, Optional Multi-Hopper
Item Part Number Description Quantity
1 806769-072 BELT, TIMING, GT2, 2MM P, 285T, 6MM W 1
2 803116-052 BRG, BRONZE .1875ID .252OD .625W 2
3 552143-002 BRUSH, STATIC , ADHESIVE 1
4 810058-004 CABLE, FLAT FLEX, 0.020 C/C, 36 COND, 8.86 IN LONG,O/S CONTACTS
1
9 504581-001 FRAME, X-DRIVE 1
10 504579-001 FRAME, Y-DRIVE 1
12 811012-003 LINEAR GUDE ASSY, 17MMW,230MM RAIL, 2STD SLIDERSW/THD MTG
1
14 504695-001 MOTOR ASSY, X-Y, MH6 1
15 566751-001 PHOTOCELL ASSY, WIDE SLOT 1
16 504506-001 PHOTOCELL ASSY, WIDE SLOT, 20 IN 1
17 811011-001 PULLEY, TIMING, GT2, 2MMP, 28G 2
18 504662-001 PWA, MULTI-HOPPER, AUX 1
22 809428-206 SCREW, PH TORX, SEMS, M3X8 2
23 806850-410 SCREW, PH TORX, TF M3-1.34 X 10 4
24 505424-001 SHAFT, PULLEY 1
25 505424-002 SHAFT, PULLEY 1
26 803072-118 SPRING, COMP, .180 OD .750 L, .022W, MW 2
27 504583-001 TENSIONER, X-Y DRIVE 1
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Shuttle Hoist Assembly, Optional Multi-Hopper
Item Part Number Description Quantity
3 552143-002 BRUSH, STATIC , ADHESIVE 2
5 504578-001 CLAMP, BELT 1
6 504810-001 COVER, AUX PWA 1
7 504811-001 FRAME, SHUTTLE, LEFT 1
8 504812-001 FRAME, SHUTTLE, RIGHT 1
11 504585-001 GEAR, IDLER, SHUTTLE DRIVE 1
12 811012-003 LINEAR GUDE ASSY, 17MMW,230MM RAIL, 2STD SLIDERS 1
13 538617-001 MOTOR ASSY, DUPLEX 1
15 566751-001 PHOTOCELL ASSY, WIDE SLOT 2
18 504662-001 PWA, MULTI-HOPPER, AUX 1
19 554279-002 ROLLER, DUPLEX DRIVE 2
20 557582-002 ROLLER, PRESSURE 2
21 503489-001 ROLLER, TRANSPORT 1
22 809428-208 SCREW, PH TORX, SEMS, M3X8 3
23 806850-410 SCREW, PH TORX, TF M3-1.34 X 10 3
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Upper Hopper Assembly, Optional Multi-Hopper
Item Part Number Description Quantity
5 505533-001 DIVERTER, EXTENDED 1
11 504645-001 MOUNT, HOPPER, TOP 1
12 505128-001 PHOTOCELL ASSY, RIGHT ANGLE, 18 IN 1
13 809010-004 RING, RTNG, METRIC, E-RING, 4.0MM 1
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Upper Hopper Assembly, Optional Multi-Hopper
Item Part Number Description Quantity
1 543759-001 BLOCK, PICK, ASSY 1
2 572871-999 CRANKSHAFT, PICKER 1
6 504660-001 FRAME, INPUT HOPPER 1
7 572868-001 GATE ASSY, PICK 1
9 589060-001 GEAR, RIBBON DRIVE 1
10 505224-001 MOTOR, PICK, UPPER 1
14 810421-008 SCREW, PH TORX, SEMS W/LOCK WASHER & FLATWASHER, M2X8
2
15 553949-001 SPRING , GATE 1
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Lower Hopper Assembly, Optional Multi-Hopper
Item Part Number Description Quantity
1 505533-001 DIVERTER, EXTENDED 1
2 572864-001 HOPPER ASSEMBLY 1
3 504580-001 MOUNT, HOPPER-TO-HOPPER 1
4 504655-001 PHOTOCELL ASSY., RIGHT ANGLE 1
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Lower Hopper Assembly, Optional Multi-Hopper
Item Part Number Description Quantity
1 543759-001 BLOCK, PICK, ASSEMBLY 1
2 572871-999 CRANKSHAFT, PICKER 1
3 553949-001 SPING , GATE 1
4 504660-001 FRAME, HOPPER 1
5 572868-001 GATE ASSEMBLY, PICK 1
9 535859-001 MOTOR, PICK/RIBBON 1
10 589060-001 GEAR, RIBBON DRIVE 1
11 810421-008 SCREW, PH TORX, SEMS W/LOCK WASHER & FLATWASHER, M2X8
2
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Lock Option
Item Part Number Description Quantity
2 503338-001 ROD, REJ ECT TRAY, LOCK 1
3 504562-001 LATCH, INPUT HOPPER, LOCK 1
4 504563-001 BRACKET, INPUT HOPPER, LOCK 1
5 504565-001 GEAR, ECCENTRIC, LOCK 1
6 504567-001 LATCH, SWINGARM, LOC K 1
7 504568-001 PAWL, LOCK 1
8 504765-001 SPRING, TORSION, LOCK 2
9 504853-001 ROD, HOPPER, LOCK 1
10 504882-001 SPRING, COMPRESSION, LOC K 1
11 507064-001 BRACKET, TRANSPORT, LOCK, NONCONDUCTIVE 1
12 538617-001 MOTOR ASSY, DUPLEX 1
13 566751-001 PHOTOCELL ASSY, WIDE SLOT 1
14 566752-001 PHOTOCELL ASSY, REFLECTIVE 1
15 571703-001 PWA, FLIPPER CONTROL 1
16 806850-410 SCREW, PH TORX, TF M3-1.34 X 10 3
17 811004-001 LOCK, KEY, TUBULAR, KEYED ALIKE, 90 DEG CCW 1
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Lock Option, Optional Multi-Hopper
Item Part Number Description Quantity
2 504565-001 GEAR, ECCENTRIC, LOC K 1
3 507064-001 BRACKET, TRANSPORT, LOCK, NONCONDUCTIVE 1
4 504567-001 LATCH, SWINGARM, LOCK 1
5 504764-001 PAWL, MH, LOCK 3
6 504765-001 SPRING, TORSION, LOCK 3
7 504882-001 SPRING, COMPRESSION, LOC K 1
8 504883-001 CABLE, HOPPER LOCK 1
9 505128-001 PHOTOCELL (NOT SHOWN) 1
10 505203-001 PAWL, LOC K, LONG 1
11 538617-001 MOTOR ASSY, DUPLEX 1
12 566751-001 PHOTOCELL ASSY, WIDE SLOT 1
13 571703-001 PWA, FLIPPER CONTROL 1
14 806850-408 SCREW, PH TORX, TF M3-1.34X8 2
15 806850-410 SCREW, PH TORX, TF M3-1.34 X 10 3
16 811004-001 LOCK, KEY, TUBULAR, KEYED ALIKE, 90 DEG CCW 1
17 811015-508 SCREW, SEMS, PLASTITE, PAN HD TORX, METRIC, M3.12-1.27 X 8
2
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Option, Alarm, Multi-Hopper
Item Part Number Description Quantity
1 505065-003 PWA, MAGNASPHERE SENSOR 3
2 506286-001 FILLER, TILT SENSOR 1
3 506434-001 BODY, TILT ALARM 1
4 507504-001 BALL, 440C SST, ANNEALED, 0.500DIA 1
5 806850-410 SCREW, PH TORX, TF M3-1.34 X 10 1
6 809716-001 MAGNET, DISC, NEODYMIUM, 0.250 DIA, .125 THICK 2
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100-Card Tray
Item Part Number Description Quantity
1 504800-001 100 Card Input Assembly (Includes Cover and Lid) 1
3 N/A See Error! Reference source not found.. 1
4 543057-001 Interfac e Panel with LCD 1
5 504784-002 25 Card Output Cover 1
6 504785-011 Front Bezel, CD800 (Blank) 1
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200-Card Tray
This input tray is available only as a field option for end user installation.
Item Part Number Description Quantity
1 504805-002 200 Card Input Lid Assembly (Includes Cover and Lid) 1
3 N/A See Error! Reference source not found.. 1
4 543057-001 Interfac e Panel with LCD 1
5 504784-002 25 Card Output Cover 1
6 504785-011 Front Bezel, CD800 (Blank) 1
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Smart Card Options
Item Part Number Description Quantity
1 805798-001 DOUBLE-SIDED FOAM TAPE 1
2 588345-001 SMART CARD BASE LID 1
4 541756-001 CABLE ASSEMBLY, SMART CARD OPTION TO MAINBOARD
1
5 535349-001 CONTAC T SMART CARD MOUNT 1
6 588304-001 SMART CARD CARD GUIDE 1
7 574318-001 OPTION INTERFACE PWA ASSEMBLY 1
8 566751-001 WIDE SLOT PHOTOCELL (SMART CARD REGISTRATION) 1
9 552143-002 ADHESIVE STATIC BRUSH 1
10 588296-001 SMART CARD BASE 1
11 569419-001 GATE ROLLER 1
12 503396-001 SMART CARD STATION SPRING 1
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Magnetic Stripe Option, ISO (IAT), J IS (NTT)
Item Part Number Description Quantity
1 543346-001 BACKUP SPRING 1
2 538849-001 ENCODER MOUNTING BRACKET 1
3 806850-410 TORX SCREW 1
4 809413-001 OPTICAL ENCODER 1
5 809429-108 PHILLIPS SCREW 2
6 538819-001 MAGSTRIPE ENCODER CABLE ASSEMBLY 1
7 807519-104 STANDOFF 2
8 569585-001 MAGNETIC STRIPE BOARD 1
9 543829-001543830-001
READ/WRITE MS HEAD 3-TRACK GIMBAL ISOREAD/WRITE MS 1-TRACK GIMBAL J IS
1
10 538891-001 MAGSTRIPE ROCKER ASSEMBLY 1
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Option, JIS, Dual Magnetic Stripe
Item Part Number Description Quantity
1 506623-001 FRAME, MAG 1
2 506459-001 DRIVE ASSY, MAG 2
3 506807-001 MOTOR ASSY, TRANSPORT, DUAL MAG 1
4 506624-001 GUIDE, CARD 1
5 543830-001 HEAD,MS,READ/WRITE,J IS,GIMBAL 1
6 566752-001 PHOTOCELL ASSY, REFLECTIVE 2
7 506627-001 ROCKER ASSY, MAG 1
8 506730-001 ROCKER ASSY, INPUT 1
9 811127-001 ENCODER, OPTICAL, 1024 CPR, 3/16 SHAFT 1
10 806769-074 BELT, TIMING, GT2, 2MM P, 137T, 6MM W 1
11 507626-001 SPRING, ROCKER ARM 4
12 507625-001 SPRING, CARD GUIDE 2
13 803072-216 SPRING, COMP, .480 OD 0.880 L, .035W, MW 1
14 552143-002 BRUSH, STATIC , ADHESIVE 2
15 506490-002 PWA, MAG STRIPE, J IS 5 V ENCODER 1
16 574154-001 CABLE ASSY, TPH 1
17 809428-206 SCREW, PH TORX, SEMS, M3X6 2
18 504226-001 CLIP, WIRE RETAINING 1
19 507738-001 CABLE ASSY, 5V MAG ENCODER 1
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Option, Multi-Hopper Enclosure, Dual MagneticStripe
Item Part Number Description Quantity
1 506963-001 ENCLOSURE, MAIN, MH6, DUAL MAG 1
2 507370-001 ENCLOSURE, MULTI HOPPER, J IS 1
3 507490-001 BASE ASSY, MH6, DUAL MAG 1
4 811004-002 LOCK, KEY, TUBULAR, KEYED ALIKE, 90 DEG CCW,W/1/4 OFFSET CAM
1
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Functional Block Diagrams
Main Control Board
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Main Control Board Options
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Multi-Card Hopper Boards
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Duplex Board
Lock Option Board
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Duali Single Wire Smart Card Board
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Basic Smart Card
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SCM Dual Smart Card