52502196-EMCP-3 (1)

8/12/2019 52502196-EMCP-3 (1)

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Systems OperationTroubleshooting

Testing and Adjusting

RENR7902

September 2004

EMCP 3

CNB1-Up (Generator Set)CMC1-Up (Generator Set)BRK1-Up (Generator Set)CAL1-Up (Generator Set)FDN1-Up (Generator Set)

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Important Safety Information

i0!"#4!

$ost a%%idents that in&ol&e produ%t operation' maintenan%e and repair are %aused by (ailure to obser&ebasi% sa(ety rules or pre%autions) An a%%ident %an o(ten be a&oided by re%ogni*ing potentially ha*ardoussituations be(ore an a%%ident o%%urs) A person must be alert to potential ha*ards) This person should alsoha&e the ne%essary training' s+ills and tools to per(orm these (un%tions properly)

Improper operation, !"ri#ation, maintenan#e or repair of t$i% pro&!#t #an "e &an'ero!% an&#o!& re%!t in in!ry or &eat$

Do not operate or perform any !"ri#ation, maintenan#e or repair on t$i% pro&!#t, !nti yo! $a*erea& an& !n&er%too& t$e operation, !"ri#ation, maintenan#e an& repair information

Sa(ety pre%autions and ,arnings are pro&ided in this manual and on the produ%t) -( these ha*ard ,arningsare not heeded' bodily injury or death %ould o%%ur to you or to other persons)

The ha*ards are identi(ied by the .Sa(ety Alert Symbol/ and (ollo,ed by a .Signal ord/ su%h as.1ANER/' .ARN-N/ or .3AT-ON/) The Sa(ety Alert .ARN-N/ label is sho,n belo,)

The meaning o( this sa(ety alert symbol is as (ollo,s5

Attention+ Be#ome Aert+ o!r Safety i% In*o*e&

The message that appears under the ,arning e6plains the ha*ard and %an be either ,ritten or pi%toriallypresented)

Operations that may %ause produ%t damage are identi(ied by .NOT-3E/ labels on the produ%t and inthis publi%ation)

Caterpiar #annot anti#ipate e*ery po%%i"e #ir#!m%tan#e t$at mi'$t in*o*e a potentia $a-ar&).$e /arnin'% in t$i% p!"i#ation an& on t$e pro&!#t are, t$erefore, not a in#!%i*e If a too,pro#e&!re, /or0 met$o& or operatin' te#$ni!e t$at i% not %pe#ifi#ay re#ommen&e& "yCaterpiar i% !%e&, yo! m!%t %ati%fy yo!r%ef t$at it i% %afe for yo! an& for ot$er% o! %$o!& a%oen%!re t$at t$e pro&!#t /i not "e &ama'e& or "e ma&e !n%afe "y t$e operation, !"ri#ation,maintenan#e or repair pro#e&!re% t$at yo! #$oo%e

The in(ormation' spe%i(i%ations' and illustrations in this publi%ation are on the basis o( in(ormation that ,asa&ailable at the time that the publi%ation ,as ,ritten) The spe%i(i%ations' torues' pressures'measurements' adjustments' illustrations' and other items %an %hange at any time) These %hanges %an

a((e%t the ser&i%e that is gi&en to the produ%t) Obtain the %omplete and most %urrent in(ormation be(oreyou start any job) 3aterpillar dealers ha&e the most %urrent in(ormation a&ailable)

2$en repa#ement part% are re!ire& for t$i%pro&!#t Caterpiar re#ommen&% !%in' Caterpi-ar repa#ement part% or part% /it$ e!i*aent%pe#ifi#ation% in#!&in', "!t not imite& to,p$y%- i#a &imen%ion%, type, %tren't$ an&materia

Fai!re to $ee& t$i% /arnin' #an ea& to prema-t!re fai!re%, pro&!#t &ama'e, per%ona in!ry or&eat$

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RENR7902 8Table o( 3ontents

.a"e of Content%

Sy%tem% 3peration Se#tion

eneral -n(ormation )))))))))))))))))))))))))))))))))))))))))))))))) 43omponent o%ation ))))))))))))))))))))))))))))))))))))))))))))))) !Ele%troni% 3ontrol $odule :enerator Set; ))))))))))))) #Thermo%ouple $odule )))))))))))))))))))))))))))))))))))))))))) 01is%rete -nput<Output $odule ))))))))))))))))))))))))))))))) 4Resisti&e Temperature 1e&i%e $odule ))))))))))))))))) 7

Annun%iator $odule )))))))))))))))))))))))))))))))))))))))))))))) 21ata in+ )))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))) 2!Ele%troni% 3ontrol $odule :Engine; :E- Engines

Only; ))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))) 27System Operation ))))))))))))))))))))))))))))))))))))))))))))))))) 2#=ass,ord Entry ))))))))))))))))))))))))))))))))))))))))))))))))))))) 2#E&ent >ie,ing ))))))))))))))))))))))))))))))))))))))))))))))))))))))) 80E&ent Resetting )))))))))))))))))))))))))))))))))))))))))))))))))))) 8Setpoint =rogramming )))))))))))))))))))))))))))))))))))))))))) 821igital -nput =rogramming )))))))))))))))))))))))))))))))))))) 881igital Output =rogramming ))))))))))))))))))))))))))))))))) 84Spare Analog -nput =rogramming )))))))))))))))))))))))) 8"Relay Output =rogramming )))))))))))))))))))))))))))))))))) 8!>oltage and ?reuen%y Adjustment )))))))))))))))))))))) 8#Real Time 3lo%+ =rogramming ))))))))))))))))))))))))))))) 8#

.ro!"e%$ootin' Se#tion

Intro&!#tioneneral -n(ormation )))))))))))))))))))))))))))))))))))))))))))))) 40Ser&i%e Tools )))))))))))))))))))))))))))))))))))))))))))))))))))))))) 41iagnosti% 3apabilities ))))))))))))))))))))))))))))))))))))))))) 421iagnosti% Trouble 3ode ist )))))))))))))))))))))))))))))))) 48

Dia'no%ti# Sy%tem 4ro#e&!re%Engine 3ooldo,n arning ))))))))))))))))))))))))))))))))))) "4Engine O&er%ran+ arning ))))))))))))))))))))))))))))))))))) "4Engine Speed arning ))))))))))))))))))))))))))))))))))))))))) "!Engine O&erspeed arning )))))))))))))))))))))))))))))))))) "!Engine nderspeed arning )))))))))))))))))))))))))))))))) "9enerator 3ontrol Not in Automati% arning ))))))) !enerator Output Sensing 3ir%uit ?ault )))))))))))))))) !enerator O&er%urrent arning ))))))))))))))))))))))))))) !enerator O&er(reuen%y arning ))))))))))))))))))))))) !2enerator O&er&oltage arning ))))))))))))))))))))))))))) !"enerator Re&erse =o,er arning )))))))))))))))))))))) !!enerator nder(reuen%y arning ))))))))))))))))))))) !#

enerator nder&oltage arning ))))))))))))))))))))))))) 7Ser&i%e $aintenan%e -nter&al arning ))))))))))))))))) 78

Analog -nput 3ir%uit ?ault ))))))))))))))))))))))))))))))))))))) 743harging System )))))))))))))))))))))))))))))))))))))))))))))))))) 7"1ata in+ 3ir%uit ?ault )))))))))))))))))))))))))))))))))))))))))) 771igital -nput 3ir%uit ?ault ))))))))))))))))))))))))))))))))))))))) 7#1igital Output 3ir%uit ?ault )))))))))))))))))))))))))))))))))))) 79Engine Speed 3ir%uit ?ault ))))))))))))))))))))))))))))))))))) #0ne6pe%ted Engine Shutdo,n ))))))))))))))))))))))))))))) #8

.e%tin' an& A&!%tin' Se#tion

.e%tin' an& A&!%tin'Ele%tri%al 3onne%tor @ -nspe%t ))))))))))))))))))))))))))))))) #"

iring arness :Open 3ir%uit; @ Test )))))))))))))))))))) #"iring arness :Short 3ir%uit; @ Test )))))))))))))))))))) #!E6ternal =otential Trans(ormer 3onne%tions )))))))) #!Speed Sensor :Engine; @ Adjust ))))))))))))))))))))))))))) ##Ele%troni% 3ontrol $odule :enerator Set; @Repla%e ))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))) #9

Ele%troni% 3ontrol $odule :enerator Set; @ ?lash

=rogram )))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))) #9Ele%troni% 3ontrol $odule :enerator Set; @3on(igure )))))))))))))))))))))))))))))))))))))))))))))))))))))))))))) #9

Typi%al enerator Abbre&iations ))))))))))))))))))))))))) 40E3$ 3onne%tions ))))))))))))))))))))))))))))))))))))))))))))))) 42

In&e5 Se#tion

-nde6 ))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))) 4!

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Sy%tem% 3peration Se#tion

Genera Information

SMCS Co&e6 4490

i09#"87"

-llustration

Blo%+ diagram o( a generator set ,ith E$3= 8 and E- Engine

g0080!2"

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RENR7902 "Systems Operation Se%tion

-llustration 2

Blo%+ diagram o( a generator set ,ith E$3= 8 and $- Engine

g008"9!4

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Component Lo#ation

SMCS Co&e6 4490

i02""874

-llustration 8

E$3= 8 3ontrol =anel @ ?a%e O( ?ront =anel

:; Ele%troni% 3ontrol $odule :E3$; (or the

enerator Set

:2 ; Annun%iator $odule :A$;

:8; =anel ight S,it%h :=S;

:4; Either Start Aid S,it%h :SAS; :optional;

:"; Speed =otentiometer :S=; :optional;

:!; Emergen%y Stop =ush Button :ES=B;

:7; amp Test S,it%h

g009"#47

:#; Alarm A%+no,ledge<Silen%e S,it%h

:9; Alarm orn

:0; =anel ights

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-llustration 4

E$3= 8 3ontrol =anel @Subpanel

:; A3 Terminal Strip

:2; 13 Terminal Strip

:8; S,it%hgear Option Terminal Strip

:4; 1is%rete -nput Output :-<O; Terminal Strip

:"; 1is%rete -nput Output :-<O; $odule or

Resisti&e Temperature 1e&i%e :RT1;

$odule

g009"#84

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7e#troni# Contro Mo&!e(Generator Set)

SMCS Co&e6 4490

i0990!2!

-llustration "

:; 1isplay S%reen

:2; A3 O&er&ie, Cey

:8; Engine O&er&ie, Cey

:4; Dello, arning amp

:"; Red Shutdo,n amp:!; Alarm A%+no,ledge<Silen%e Cey

:7; amp Test Cey

:#; Run Cey

:9; Auto Cey

:0; Stop Cey

:; S%roll p Cey

:2; Es%ape Cey

:8; S%roll Right Cey

:4; Enter Cey

:"; S%roll 1o,n Cey

:!; S%roll e(t Cey

g004"48

Na*i'ation Key%

AC 3*er*ie/ 8 The A3 O&er&ie, Cey :2; ,illna&igate the display the (irst s%reen o( A3in(ormation) The A3 O&er&ie, Cey in(ormation%ontains &arious A3 parameters that summari*e theele%tri%al operation o( the generator set)

7n'ine 3*er*ie/ 8 The Engine O&er&ie, Cey :8;,ill na&igate the display to the (irst s%reen o( enginein(ormation) The Engine O&er&ie, in(ormation%ontains &arious engine parameters that summari*ethe operation o( the generator set)

Aarm A#0no/e&'e9Sien#e 8 =ressing the Alarm A%+no,ledge<Silen%e Cey :!; ,ill %ause the hornrelay output to turn o(( and silen%e the horn) =ressingthe +ey ,ill also %ause any yello, or red (lashinglights to turn o(( or to be%ome solid dependingon the a%ti&e status o( the alarms) The Alarm

A%+no,ledge<Silen%e Cey may also be %on(igured to

send out a global alarm silen%e on the 989 1atain+ ,hi%h ,ill silen%e horns on annun%iators)

Lamp .e%t 8 =ressing and holding the amp TestCey :7; ,ill %ause all o( the E1Fs and the displays%reen pi6els to turn on solid until the Cey isreleased)

RUN 8 =ressing the .RN/ Cey :#; ,ill %ause theengine to enter the .RN/ mode)

AU.3 8 =ressing the .ATO/ Cey :9; ,ill %ause theengine to enter the .ATO/ mode)

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S.34 8 =ressing the .STO=/ Cey :0; ,ill %ausethe engine to enter the .STO=/ mode)

S#ro Up 8 The S%roll p Cey :; is used tona&igate up through the &arious menus or monitorings%reens) The S%roll p Cey is also used duringsetpoint entry) 1uring numeri% data entry the S%roll

p Cey is used in order to in%rement the digits :0@9;)-( the setpoint reuires sele%tion (rom a list' the S%rollp Cey is used to na&igate through the list)

7%#ape 8 The Es%ape Cey :2; is used duringmenu na&igation in order to na&igate up through themenu<sub@menu stru%ture) Ea%h +ey press %ausesthe user to mo&e ba%+,ards<up,ards through thena&igation menus) The Es%ape Cey is also usedto %an%el out o( data entry s%reens during setpointprogramming) -( the Es%ape Cey is pressed duringsetpoint programming' none o( the %hanges made ons%reen ,ill be sa&ed to memory)

S#ro Ri'$t 8 The S%roll Right Cey :8; is usedduring setpoint adjustment) 1uring numeri% dataentry' the S%roll Right Cey is used to %hoose ,hi%hdigit is being edited) The S%roll Right Cey is alsoused during %ertain setpoint adjustments to sele%tor desele%t a %he%+ bo6) -( a bo6 has a %he%+ mar+inside the bo6' pressing the S%roll Right Cey ,ill%ause the %he%+ mar+ to disappear' disabling the(un%tion) -( the bo6 does not ha&e a %he%+ mar+inside the bo6' pressing the S%roll Right Cey ,ill%ause a %he%+ mar+ to appear' Enabling the (un%tion)

7nter 8 The Enter Cey :4; is used during menuna&igation to sele%t menu items in order to na&igate(or,ard<do,n,ard in the menu<sub@menu stru%ture)

The Enter Cey is also used during setpointprogramming in order to sa&e setpoints %hanges)=ressing the Enter Cey during setpoint programming%auses setpoint %hanges to be sa&ed to memory

Do/n 8 The 1o,n Cey :"; is used to na&igatedo,n through the &arious menus or monitorings%reens) The 1o,n Cey is also used during setpointentry) 1uring numeri% data entry the 1o,n Cey isused in order to de%rement the digits :0@9;) -( thesetpoint reuires sele%tion (rom a list' the 1o,n Ceyis used to na&igate do,n through the list)

S#ro Left 8 The S%roll e(t Cey :!; is used duringsetpoint adjustment) 1uring numeri% data entry'

the S%roll e(t Cey is used to %hoose ,hi%h digit isbeing edited) The S%roll e(t Cey is also used during%ertain setpoint adjustments to sele%t or desele%ta %he%+ bo6) -( a bo6 has a %he%+ mar+ inside thebo6' pressing the S%roll e(t Cey ,ill %ause the %he%+mar+ to disappear' disabling the (un%tion) -( the bo6does not ha&e a %he%+ mar+ inside the bo6' pressingthe S%roll e(t Cey ,ill %ause a %he%+ mar+ toappear'enabling the (un%tion)

Aarm In&i#ator%

eo/ 2arnin' Li'$t 8 A (lashing yello, lightindi%ates that there are una%+no,ledged a%ti&e,arnings) A solid yello, light indi%ates that thereare a%+no,ledged ,arnings a%ti&e) -( there are anya%ti&e ,arnings' the yello, light ,ill %hange (rom

(lashing yello, to solid yello, a(ter the alarm Alarm A%+no,ledge<Silen%e Cey :! ;is pressed) -( there areno longer any a%ti&e ,arnings' the yello, light ,illturn o(( a(ter the Alarm A%+no,ledge<Silen%e Cey :! ;is pressed)

Re& S$!t&o/n Li'$t 8 A (lashing red light indi%atesthat there are una%+no,ledged a%ti&e shutdo,ne&ents) A solid red light indi%ates that there area%+no,ledged shutdo,n e&ents a%ti&e) -( thereare any a%ti&e shutdo,n e&ents the red light ,ill%hange (rom (lashing red to solid red a(ter the Alarm

A%+no,ledge<Silen%e Cey :! ; is pressed) Any%ondition that has %aused a shutdo,n e&ent mustbe manually reset) -( there are no longer any a%ti&e

shutdo,n e&ents' the red light ,ill turn o(()

Di'ita Inp!t%

Note6 There are # digital inputs on .E$3= 8)2/ and.E$3= 8)8/) There are ! digital inputs on .E$3=8))/

Di'ita Inp!t :1 8 1igital -nput G is used (or theemergen%y stop) This input should be ,ired toRON1 through an Emergen%y Stop s,it%h)The input %an be set to a%ti&ate on an a%ti&e high:normally %losed %onta%t; or an a%ti&e lo, :normally

open %onta%t;) -( the operator ,ants to operate thegenset in the Redu%ed =o,er $ode' The Emergen%yStop must be %on(igured (or A%ti&e o, Re(er to5Testing and Adjusting ' .Ele%troni% 3ontrol $odulegenerator Set; 3on(igure/A%ti&ating the emergen%ystop input ,ill %ause the generator set to stopimmediately or pre&ent the generator set (romstarting) On%e 1igital -nput G goes a%ti&e' theengine ,ill not start until the e&ent is reset) Re(er to5System Operation ' .E&ent Resetting/

Di'ita Inp!t :; 8 1igital -nput G2 is used (orremotely starting and stopping the generator set)This input should be ,ired to RON1 througha Remote -nitiate s,it%h) The input %an be set to

a%ti&ate on an a%ti&e high :normally %losed %onta%t;or an a%ti&e lo, :normally open %onta%t;) -( the inputis a%ti&e and the engine mode s,it%h is in ATO' theengine ,ill attempt to start and run) On%e the inputbe%omes ina%ti&e the engine ,ill enter into %ooldo,n:i( programmed; and then stop)

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The remainder o( the inputs %an be %on(igured) Themain purpose (or the other .1--TA -N=TS/ is toadd additional monitoring %apabilities o( theparameters (or the engine or generator) The inputs%an be %on(igured by going to the .E>ENT -<=?N3T-ONS/ parameter under the .SET=O-NTS/menu) The .1--TA -N=TS/ parameter %an only

be set to .A3T->E -/ or .A3T->E O/ inorder to initiate a igh arning' o, arning' ighShutdo,n' o, Shutdo,n' or Status)

The inputs %an be programmed to monitor the(ollo,ing parameters or %omponents) Re(erto5System Operation Troubleshooting Testing and

Adjusting' .1igital -nput =rogramming/

=ressures

H Air ?ilter 1i((erential =ressure

H Engine Oil =ressure

H ATS in Emergen%y =osition

H Battery 3harger ?ailure

H enerator Brea+er 3losed

H tility Brea+er 3losed

H ?uel ea+ 1ete%ted

H 3ustom E&ent

.$ermo#o!pe Mo&!e

SMCS Co&e6 7490

Genera Information

i0204#2"

H ?ire E6tinguisher =ressure

H ?uel ?ilter 1i((erential =ressure

H Oil ?ilter 1i((erential =ressure

H Starting Air =ressure

Temperatures

H Ambient Air Temperature

H Engine 3oolant Temperature

H Engine Oil Temperature

H E6haust Temperature

H Rear Bearing Temperature

H Right E6haust Temperature

H e(t E6haust Temperature

e&els

H Engine 3oolant e&el

H Engine Oil e&el

H ?uel e&el

H E6ternal Tan+ ?uel e&el

Other

H Air 1amper 3losed

H ATS in Normal =osition

The Thermo%ouple $odule :T3; is %apable o( reading t,enty inputs (rom .Type@/ or .Type@C/thermo%ouples ) The Thermo%ouple $odule is also%apable o( generating diagnosti%s) The diagnosti%sthat are generated by the Thermo%ouple $oduleare maintained in non@&olatile memory) Storing thediagnosti%s in non@&olatile memory ,ill ma+e thediagnosti%s a&ailable (ollo,ing a po,er loss)

The Termo%ouple $odule ,ill read the inputs andthen %al%ulates the temperature in .3elsius/) TheThermo%ouple $odule ,ill then broad%ast thein(ormation onto the .989/ data lin+) The E$3=8 ,ill read the in(ormation (rom the Thermo%ouple

$odule and display the in(ormation on the displays%reen) This eliminates the need (or a pyrometer orsimilar separate display unit)

Dia'no%ti#%

Table 2 sho,s the Thermo%ouple $odule

diagnosti%s) The Thermo%ouple $odule is %apable o(

storingt,enty diagnosti%s log entries) Ea%h o( the log entriesha&e a (ormat as sho,n in Table ) The log %an be&ie,ed (rom the E$3= 8)

Ea%h o( the 20 inputs ha&e sensor diagnosti%s inorder to dete%t open or short %ir%uits that go to thethermo%ouple sensors) O&ertemperature ,arningsand shutdo,ns' as ,ell as undertemperature,arnings are dete%ted by %omparing the measuredtemperature to the lo, ,arning and the high ,arningand the high shutdo,n temperature setpoints storedin the module) All o( these diagnosti% messages arebroad%ast on the .989/ data lin+) The E$3= 8%ontroller reads these messages and annun%iatesand<or per(orms engine shutdo,n appropriately) Anyo( the inputs %an be disabled to pre&ent unne%essarydiagnosti% (aults)

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Table

:; Re(er to Table 8 (or possible %ode numbers):2; Re(er to Table 2 (or possible %ode numbers)

Table 2

Dia'no%ti# Lo' 7ntry Format .a"e

De%#ription

Suspe%t =arameter Number :S=N;:;

?ailure $ode -ndi%ator :?$-; :2;

Time o( ast O%%urren%e

1ate o( ast O%%urren%e

Time o( ?irst O%%urren%e

1ate o( ?irst O%%urren%e

Engine Run ours ?irst O%%urren%e

Engine Run ours ast O%%urren%e

Number o( O%%urren%es

Se%urity to 3lear og Entry

FMI Co&e% - .$ermo#o!pe Mo&!e Dia'no%ti#%

FMI De%#ription

0 Thermo%ouple -nput Gn igh Temperature Shutdo,n

4 Thermo%ouple -nput Sensor Gn Short 3ir%uit

" Thermo%ouple -nput Sensor Gn Open 3ir%uit

" Thermo%ouple -nput Gn igh Temperature arning

7 Thermo%ouple -nput Gn o, Temperature arning

Monitorin' Feat!re%

The Thermo%ouple $odule monitors t,enty .Type@/or .Type@C/ thermo%ouple inputs) All monitored&alues are a&ailable on the %ommuni%ation lin+ asread@only in(ormation) Temperatures are %on(iguredto indi%ate the .SAE 989/ Suspe%t =arameterNumber :S=N; transmitted by ea%h temperatureinput)

Ea%h input is (ully %on(igurable and %an be set to anyone S=N that is listed in Table 8) The display unitsare sele%table at the .E$3= 8/ %ontroller as either?ahrenheit or 3el%ius)

Table 8 sho,s the S=Ns that are a&ailable (or%on(iguration o( temperature inputs)

Table 8

S4N% A*aia"e for Confi'!ration of .emperat!re Inp!t%

S4N De%#ription

"2 Engine -nter%ooler Temperature

0" -nta+e $ani(old Temperature

0 Engine 3oolant Temperature

:%ontinued;

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:Table 8' %ontd;

7 Ambient Air Temperature

72 Air -nlet Temperature

78 E6haust as Temperature

74 ?uel Temperature

7" Engine Oil Temperature

7! Turbo Oil Temperature

44 Au6iliary Temperature

442 Au6iliary Temperature 2

22 Alternator Bearing Temperature

28 Alternator Bearing 2 Temperature

24 Alternator inding Temperature

2" Alternator inding 2 Temperature

2! Alternator inding 8 Temperature

8 -nta+e $ani(old 2 Temperature



8" Engine Oil Temperature 2

87 E6haust as =ort Temperature

8# E6haust as =ort 2 Temperature

89 E6haust as =ort 8 Temperature


4 E6haust as =ort " Temperature

42 E6haust as =ort ! Temperature48 E6haust as =ort 7 Temperature

44 E6haust as =ort # Temperature

4" E6haust as =ort 9 Temperature

4! E6haust as =ort 0 Temperature




"0 E6haust as =ort 4 Temperature

" E6haust as =ort " Temperature

"2 E6haust as =ort ! Temperature


"4 E6haust as =ort # Temperature

"" E6haust as =ort 9 Temperature

"! E6haust as =ort 20 Temperature

"7 $ain Bearing Temperature :engine;

"# $ain Bearing 2 Temperature :engine;

:%ontinued;

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:Table 8' %ontd;

"9 $ain Bearing 8 Temperature :engine;

!0 $ain Bearing 4 Temperature :engine;

! $ain Bearing " Temperature :engine;

!2 $ain Bearing ! Temperature :engine;


!4 $ain Bearing # Temperature :engine;

!" $ain Bearing 9 Temperature :engine;

!! $ain Bearing 0 Temperature :engine;

!7 $ain Bearing Temperature :engine;

72 Turbo%harger 3ompressor -nlet Temperature

78 Turbo%harger 2 3ompressor -nlet Temperature


7" Turbo%harger 4 3ompressor -nlet Temperature

#0 Turbo%harger Turbine -nlet Temperature

# Turbo%harger 2 Turbine -nlet Temperature

#2 Turbo%harger 8 Turbine -nlet Temperature


#4 Turbo%harger Turbine Outlet Temperature

#" Turbo%harger 2 Turbine Outlet Temperature

#! Turbo%harger 8 Turbine Outlet Temperature

#7 Turbo%harger 4 Turbine Outlet Temperature

22 Engine Au6iliary 3oolant Temperature

#00 Battery Temperature

#0 Battery 2 Temperature

#02 -nta+e $ani(old " Temperature

#08 -nta+e $ani(old ! Temperature

2488 Right $ani(old E6haust as Temperature

2484 e(t $ani(old E6haust as Temperature

Confi'!ra"iity

The Thermo%ouple $odule ,ill remain (ully (un%tionalduring single setpoint %on(iguration and ,hile%ommuni%ating through the %ommuni%ation lin+) TheThermo%ouple $odule ,ill also operate normally i(the %ommuni%ation lin+ is terminated)

All %on(igured &alues and error %odes are storedin non@&olatile memory) hen the Thermo%ouple$odule is de@energi*ed' all parameter &alues anderror %odes are retained)

The Thermo%ouple $odule is %on(igured by usingthe 3aterpillar ser&i%e tool on the primary data lin+)This ser&i%e tool has the %apability to %on(igure anyprogrammable<%on(igurable parameter) The input toea%h thermo%ouple has the %on(iguration parametersthat are sho,n in Table 4)

8/12/2019 52502196-EMCP-3 (1)


Table 4

Confi'!ration 4arameter% for 7a#$ Inp!t

De%#ription Defa!t <a!e Ran'e

-nput Gn I Suspe%t =arameter Number :S=N;

0 Any S=N listed in Table 8

-nput Gn @ Type Not -nstalled Not -nstalledType@ Type@C

-nput Gn I igh TemperatureShutdo,n Threshold

9" 0 to 78" 3

-nput Gn I igh Temperaturearning Threshold

#" 0 to 78" 3

-nput Gn I o, Temperaturearning Threshold

@200 @200 to #00 3

-nput Gn I igh TemperatureShutdo,n 1elay Time

0 to 20 se%onds

-nput Gn I igh Temperature

arning 1elay Time

Range J 0 to 20 se%onds

-nput Gn I o, Temperaturearning 1elay Time

Range J 0 to 20 se%onds

Spe#ifi#ation%

H Only .Type@/ and .Type@C/ thermo%ouples %an beused ,ith the Thermo%ouple $odule)

H The operating &oltage range is 9 >13 to 82>13) The nominal &oltage is 2 @ 24 >13) Theo&er&oltage %apability is 82 >13 (or one hour at#" K3 :#" K?;)

H The ambient operating temperature range isL40 K3 :L40 K?; to 20 K3 :24# K?;) -( theambient temperatures e6%eed #" K3 :#" K?;' theThermo%ouple $odule may de&iate in a%%ura%y M<@K3) -( the ambient temperature e6%eeds 20 K3:24# K?;' the Thermo%ouple $odule may not returnto proper operation)

H The ambient storage temperature is L"0 K3:L"# K?; to 2" K3 :2"7 K?;)

i020"97

Di%#rete Inp!t93!tp!t Mo&!e

SMCS Co&e6 7490

Genera Information

The 1is%rete -nput<Output :-<O; $odule is a module%apable o( reading t,el&e dis%rete inputs) The1is%rete -<O $odule is %apable o( operating eightrelay outputs) The 1is%rete -<O $odule %an bemounted on the genset pa%+age or %an be remotemounted a,ay (rom the genset pa%+age)

Inp!t%

The 1is%rete -<O $odule has t,el&e inputs ,ith (ourreturn %hannels)The inputs %an be a%ti&ated by eithers,it%hing to a return or to battery negati&e) Ea%h o(the inputs %an be %on(igured to signal one o( manypossible e&ent -1Fs) The 3aterpillar Ser&i%e Tool is

used to %on(igure the 1is%rete -<O $odule inputs)

-nputs that generate a ,arning message ,illauto@reset ,hene&er the input returns to a non@a%ti&estate) -nputs that generate a shutdo,n message ,ill%ontinue until the input returns to a non@a%ti&e stateand a reset message is re%ei&ed on the 989 1atain+)

8/12/2019 52502196-EMCP-3 (1)


Confi'!ration 75ampe%

S4N S4NDe%#ription

Inp!t 3!tp!t

8# ?uel e&el@Se%ondary Tan+

#2 Starting Air =ressure

94 ?uel =ress

9" ?uel ?ilter1i((erential=ressure

9! ?uel e&el:=rimary Tan+;

9# Engine Oil e&el

99 Oil ?ilter1i((erential=ressure

00 Engine Oil=ressure

0 3ran+%ase=ressure

07 Air ?ilter1i((erential=ressure

0 Engine 3oolantTemperature

Engine 3oolante&el

87 E6tinguisher System =ress

!# Battery >oltage


72 -nlet Air Temperature

78 E6haustTemperature

74 ?uel Temp


S4N S4NDe%#ription

Inp!t 3!tp!t

7" Engine OilTemperature

90 EngineO&erspeed

!2# >oltageRegulator

?ailure

970 Emergen%yStop Shutdo,n

22 eneratorBearing

Temperature G

24 eneratorinding

Temperature G

2" enerator

Temperature G2

2! eneratorinding

Temperature G8

287 Emergen%yShutdo,n

O&erride $ode A%ti&e arning

289 Ruptured ?uelBasin@=rimary

Tan+

8#8 ne6pe%tedEngine

Shutdo,n6

!!4 Engine ?ailureto Start

Shutdo,n

248! enerator ?reuen%y

2440 enerator >oltage

Table "


Setpoint 4arameter Ran'e Defa!t

-nput Gnn A%ti&e State 3on(iguration A%ti&e o, A%ti&e igh

A%ti&eStateo,

-nput Gnn Time 1elay 0 to 20 se%) 0 se%)

-nput Gnn Suspe%t parameter Number :S=N; Any S=N Supported by E$3= 8 N<A

-nput Gnn ?ailure $ode -denti(ier :?$-; Any ?$- supported by E$3= 8 N<A

Table ! :Table !' %ontd;

inding

:%ontinued;:%ontinued;

8/12/2019 52502196-EMCP-3 (1)



S4N S4NDe%#ription

Inp!t 3!tp!t

244# enerator A33urrent

24"2 eneratorRe&erse =o,er

:+;

24"! eneratorRea%ti&e =o,er

:>AR;

2!4# Ser&i%e -nter&alarning

4000 Air Shuto(( 1amper 3lose

400 ATS in Normal=osition

4002 en Supplyingoad

4008 Battery 3harger ?ailure

4004 en Brea+er 3losed

400" tility Brea+er 3losed

400! Engine in3ooldo,n

4007 enerator3ontrol Not in

Auto

ser1e(ined-nput G

Range70@7!

ser1e(ined-nput G2

Range70@7!

ser1e(ined-nput G8

Range70@7!

ser1e(ined

-nput G4

Range70@7!

ser1e(ined-nput G"

Range70@7!

ser1e(ined-nput G!

Range70@7!

ser1e(ined-nput G7

Range70@7!

:Table !' %ontd; :Table !' %ontd;


S4N S4NDe%#ription

Inp!t 3!tp!t

ser1e(ined

-nput G#

Range70@7!

ser1e(ined-nput G9

Range70@7!

ser1e(ined

-nput G0

Range70@7!

ser1e(ined

-nput G

Range70@7!

ser1e(ined

-nput G2

Range70@7!

3!tp!t%

The 1is%rete -<O $odule has eight ?orm 3 relayoutputs) Ea%h output %an be %on(igured to signalone o( many possible E&ent -1Fs) The 3aterpillarSer&i%e Tool is used to %on(igure the 1is%rete -<O$odule outputs) Ea%h output %an be %on(igured (or either general or spe%i(i% e&ents) Ea%h output has the%on(iguration parameters that are sho,n in table 7

?or general e&ents' ea%h output a%ti&ates ,hene&erany .Alarm 3ondition/' .Shutdo,n 3ondition/' or.Alarm and<or Shutdo,n 3ondition / e6ists)

?or spe%i(i% e&ents' ea%h output a%ti&ates ,henthe diagnosti% message %ontains the S=N and?$- %ombination that mat%hes the S=N and ?$-%ombination that is programmed (or that parti%ularoutput) This in%ludes e&ents su%h as igh or o,alarms' Shutdo,ns' or 3ondition E6ists)

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)


Table 7

3on(iguration =arameters (or Ea%h Output

Setpoint =arameter Range

Output Gnn Suspe%t =arameter Number :S=N; Any S=N supported by E$3= 8

Output Gnn Triggger 3ondition 1isabled 3ondition E6ists

@ Spe%i(i% 1iagnosti% @eneral 1iagnosti% @Spe%i(i%

igh Shutdo,n @ Spe%i(i%igh arning @ Spe%i(i%o, Shutdo,n @ Spe%i(i%o, arning @ Spe%i(i%

Shutdo,n @ eneralarning @ eneral

arning or Shutdo,n @ Spe%i(i%arning' Shutdo,n or 1iagnosti% @ eneralarning' Shutdo,n or 1iagnosti% @ Spe%i(i%

Confi'!ra"iity

The 1is%rete -<O $odule maintains (un%tionality :,ithno loss in per(orman%e; during single setpoint%on(iguration and ,hile %ommuni%ating through the%ommuni%ations lin+) The 1is%rete -<O $oduleretains all %on(igured &alues in non@&olatile memory)

The 1is%rete -<O $odule is %on(igured byusing the 3aterpillar ser&i%e tool)This ser&i%etool has the %apability to %on(igure any%on(igurable<programmable parameter)

Spe#ifi#ation%

The operating &oltage range is 9 >13 to 82 >13)The nominal &oltage is 2 >13 or 24 >13 :e6ternalpo,er supplies;) The output relay %onta%ts are rated(or 2A P 277 >A3' "A P 2 0 >A3 and "A P 80>13)

The ambient operating temperature is @40K3 to 70K3)

i02049"7

Re%i%ti*e .emperat!re De*i#eMo&!e

SMCS Co&e6 7490

Genera Information

The Resisti&e Temperature 1e&i%e :RT1; $odule isa temperature s%anner %apable o( reading eight=latinum RT1 inputs) The eight =latinum RT1 inputs%an ha&e t,o' three' or (our@,ire %on(igurations)The RT1 $odule is also %apable o( generatingdiagnosti%s) The diagnosti%s that are generatedby the RT1 $odule are maintained in non@&olatilememory) Storing the diagnosti%s in non@&olatilememory ,ill ma+e the diagnosti%s a&ailable (ollo,inga po,er loss)

The Resisti&e Temperature 1e&i%e :RT1; $odule ,ill

read the inputs and then %al%ulates the temperaturein .3elsius/) The RT1 $odule ,ill then broad%ast thein(ormation onto the .989/ data lin+) The Engine3ontrol $odule :E3$; (or the generator set ,ill readthe in(ormation (rom the RT1 $odule and display thein(ormation on the display s%reen)

Dia'no%ti#%

The RT1 $odule is %apable o( storing the t,entydiagnosti% log entries) Ea%h o( the log entries ha&e a(ormat as sho,n in Table #) The log %an be &ie,ed(rom the E3$)

Ea%h o( the # inputs ha&e sensor diagnosti%s in orderto dete%t open or short %ir%uits that go to the RT1sensors) O&ertemperature ,arnings and Shutdo,nsas ,ell as ndertemperature ,arnings are dete%tedby %omparing the measured temperature to the o,arning' the igh arning' the igh Shutdo,ntemperatures stored in the module) All o( thesediagnosti% messages are broad%ast on the .989/data lin+) The E3$ reads these messages andannun%iates and<or per(orms engine shutdo,nappropriately) Any o( the inputs %an be disabled inorder to pre&ent unne%essary diagnosti% (aults)

mailto:@120

mailto:@120

8/12/2019 52502196-EMCP-3 (1)


Table #

:; See Table 0 (or possible %ode numbers):2; See Table 9 (or possible %ode numbers)

Dia'no%ti# Lo' 7ntry Format .a"e

De%#ription

Suspe%t =arameter Number :S=N;:;

?ailure $ode -ndi%ator :?$- ;:2;

Time o( ast O%%urren%e

1ate o( ast O%%urren%e

Time o( ?irst O%%urren%e

1ate o( ?irst O%%urren%e

Engine Run ours ?irst O%%urren%e

Engine Run ours ast O%%urren%e

Number o( O%%urren%es

Se%urity to 3lear og Entry

Table 9 sho,s the RT1 $odule diagnosti%s)

Table 9

R.D Mo&!e Dia'no%ti#% - FMI Co&e%

FMI De%#ription

0 RT1 -nput Gn igh Temperature Shutdo,n

4 RT1 -nput Sensor Gn Short 3ir%uit

" RT1 -nput Sensor Gn Open 3ir%uit

" RT1 -nput Gn igh Temperature arning

7 RT1 -nput Gn o, Temperature arning

Monitorin' Feat!re%

The RT1 $odule monitors eight =latinum RT1inputs) All monitored &alues are a&ailable on the%ommuni%ation lin+ as read@only in(ormation)Temperatures are %on(igured to indi%ated the SAE989 Suspe%t =arameter Number :S=N;transmitted by ea%h temperature input)

Ea%h input is (ully %on(igurable and %an be set to anyone S=N that is listed in Table 0) The display unitsare sele%table at the .E$3= 8/ %ontroller as either?ahrenheit or 3elsius)

Table 0 sho,s the S=Ns that are a&ailable (or%on(iguration o( temperature inputs)

Table 0


S4N De%#ription

"2 Engine -nter%ooler Temperature

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)


:Table 0' %ontd;


S4N De%#ription

0" -nta+e $ani(old Temperature

0 Engine 3oolant Temperature


72 Air -nlet Temperature

78 E6haust as Temperature

74 ?uel Temperature

7" Engine Oil Temperature

7! Turbo Oil Temperature

44 Au6iliary Temperature

442 Au6iliary Temperature 2

22 Alternator Bearing Temperature

28 Alternator Bearing 2 Temperature

24 Alternator inding Temperature

2" Alternator inding 2 Temperature

2! Alternator inding 8 Temperature




8" Engine Oil Temperature 2


8# E6haust as =ort 2 Temperature89 E6haust as =ort 8 Temperature


4 E6haust as =ort " Temperature

42 E6haust as =ort ! Temperature


44 E6haust as =ort # Temperature

4" E6haust as =ort 9 Temperature

4! E6haust as =ort 0 Temperature





" E6haust as =ort " Temperature

"2 E6haust as =ort ! Temperature


"4 E6haust as =ort # Temperature

"" E6haust as =ort 9 Temperature

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)


:Table 0' %ontd;


S4N De%#ription

"! E6haust as =ort 20 Temperature

"7 $ain Bearing Temperature :engine;

"# $ain Bearing 2 Temperature :engine;

"9 $ain Bearing 8 Temperature :engine;


! $ain Bearing " Temperature :engine;

!2 $ain Bearing ! Temperature :engine;


!4 $ain Bearing # Temperature :engine;

!" $ain Bearing 9 Temperature :engine;

!! $ain Bearing 0 Temperature :engine;

!7 $ain Bearing Temperature :engine;

72 Turbo%harger 3ompressor -nlet Temperature



7" Turbo%harger 4 3ompressor -nlet Temperature

#0 Turbo%harger Turbine -nlet Temperature

# Turbo%harger 2 Turbine -nlet Temperature



#4 Turbo%harger Turbine Outlet Temperature

#" Turbo%harger 2 Turbine Outlet Temperature

#! Turbo%harger 8 Turbine Outlet Temperature

#7 Turbo%harger 4 Turbine Outlet Temperature

22 Engine Au6iliary 3oolant Temperature

#00 Battery Temperature

#0 Battery 2 Temperature

#02 -nta+e $ani(old " Temperature

#08 -nta+e $ani(old ! Temperature

2488 Right $ani(old E6haust as Temperature2484 e(t $ani(old E6haust as Temperature

Confi'!ra"iity

The RT1 $odule ,ill remain (ully (un%tionalduring single setpoint %on(iguration and ,hile%ommuni%ating through the %ommuni%ation lin+)The RT1 $odule ,ill also operate normally i( the%ommuni%ation lin+ is terminated)

All %on(igured &alues and error %odes are stored innon@&olatile memory) hen the RT1 $odule is de@energi*ed' all parameter &alues and error %odesare retained)

8/12/2019 52502196-EMCP-3 (1)


The RT1 $odule is %on(igured by using the3aterpillar ser&i%e tool) This ser&i%e tool has the%apability to %on(igure any%on(igurable<programmable parameter) Ea%h RT1Fsinput has the %on(iguration parameters that aresho,n in Table )

Table


De%#ription Defa!t <a!e Ran'e

-nput Gn I Suspe%t =arameter Number :S=N;

0 Any S=N that is listed in Table 0

-nput Gn @ RT1 Temperature 3oe((i%ient3on(iguration

-E3 -E3 =latinum :0)008#";-S =latinum :0)0089!;S =latinum :0)008902;

ega%y S =latinum :0)008920;SA$A =latinum :0)008928;

-nput Gn I RT1 Sensor Type Not -nstalled Not -nstalled2@,ire RT18@,ire RT14@,ire RT1

-nput Gn I igh TemperatureShutdo,n Threshold

9" 0 to 78" K3

-nput Gn I igh Temperaturearning Threshold

#" 0 to 78" K3

-nput Gn I o, Temperaturearning Threshold

@200 @200 to #00 K3

-nput Gn I igh TemperatureShutdo,n 1elay Time

0 to 20 se%onds

-nput Gn I igh Temperaturearning 1elay Time

0 to 20 se%onds

-nput Gn @ o, Temperature arning1elay Time

0 to 20 se%onds

Spe#ifi#ation%

H The operating &oltage range is 9 >13 to 82>13) The nominal &oltage is 2 @ 24 >13) Theo&er&oltage %apability is 82 >13 (or one hour at#" K3 :#" K?;)

H The ambient operating temperature range is

Ann!n#iator Mo&!e

SMCS Co&e6 4490

Genera Information

i0204"0!

L40 K3 :L40 K?; to 20 K3 :24# K?;) -( the ambienttemperatures e6%eed #" K3 :#" K?;' the RT1

$odule may de&iate in a%%ura%y M<@ K3) -( theambient temperature e6%eeds 20 K3 :24# K?;' theRT1 $odule may not return to proper operation)

H The ambient storage temperature is L"0 K3:L"# K?; to 2" K3 :2"7 K?;)

The E$3= 8 Annun%iator $odule is used to indi%ate&arious system e&ents and status %onditions) The

Annun%iator $odule uses indi%ator lights and anaudible horn to gi&e the operator in(ormation aboutthe %urrent status o( the system) The Annun%iator$odule %an be used to announ%e (aults and<or statussignals to the operator) The Annun%iator $odulealso allo,s the operator to silen%e the horn ora%+no,ledge (aults to the system)

8/12/2019 52502196-EMCP-3 (1)


S!pporte& S4N%

S4N De%#ription S4N

?uel e&el :E6ternal Tan+; 8#

A(ter%ooler Temperature "2

Starting Air =ressure #2

?uel ?ilter 1i((erential =ressure 9"

?uel e&el :o%al Tan+; 9!

Engine Oil e&el 9#

Oil ?ilter 1i((erential =ressure 99

Engine Oil =ressure 00

3ran+%ase =ressure 0

Air ?ilter 1i((erential =ressure 07

There are se&enteen pair o( E1 indi%ators on theannun%iatorFs (ront panel) Si6teen pair o( E1indi%ators are used to announ%e e&ents' diagnosti%s'and ready signals) The se&enteenth pair o( E1indi%ators is used as a %ombined net,or+<modulestatus E1) The se&enteenth pair o( E1 indi%ators%an tell the operator i( there is a problem ,ith the

989 data lin+ %onne%tion)

Ba%i# 3peration

Ea%h pair o( E1 indi%ators on the annun%iator%onsists o( t,o o( the (ollo,ing three %olors5 green'yello,' and red) ?or e6ample' a pair o( red andyello, E1 indi%ators may be %on(igured (or EngineOil =ressure) -( a lo, engine oil pressure arning isread o&er the data lin+' the Annun%iator ,ill (lash theDello, E1 and the audible horn ,ill sound) -( thelo, engine oil pressure Shutdo,n is read o&er thedata lin+' the Annun%iator ,ill (lash the Red E1 andthe audible horn ,ill sound)

To a%+no,ledge the Shutdo,n and Alarm %onditionsor silen%e the horn' press the .Alarm A%+no,ledge/button that is lo%ated near the middle o( the

Annun%iator)

To test the E1 indi%ators or test the horn ,hen thedata lin+ is %onne%ted or dis%onne%ted' hold in the.amp Test/ button that is lo%ated near the top o( the

Annun%iator)

Confi'!ration

The Annun%iator $odule %an be %ustomi*ed to signal

many di((erent %onditions related to the system) Thedata lin+ parameters that are supported are sho,n inTable 2) The parameters that are sho,n in Table 2are in the (orm o( 989 Suspe%t =arameterNumbers :S=N;)

Ea%h E1 pair must be %on(igured by using theappropriate ser&i%e tool) On%e the ser&i%e tool hasbeen %onne%ted to the Annun%iator' the user mustenter the .3on(iguration/ s%reen) Ea%h E1 pair has(our settings5 S=N' Trigger Type' Trigger Se&eritye&el' and ?ailure $ode -denti(ier :?$-;)

C!%tom 7*ent Ann!n#iation

The annun%iator %an be %on(igured (or any e&ent:S=N and ?$- %ombination; listed in tables 2 and8) ?or %ustom e&ents :that are not listed on thestandard (ilm; the user has t,o options) A des%ripti&elabel may be pla%ed ne6t to the appropriate E1 pair a(ter the E1Fs ha&e been %on(igured or the standard(ilm may be repla%ed ,ith a label (rom the 260-6898

3ustom abel Cit)

3ustom e&ents that originate (rom sensing de&i%esthat do not %ommuni%ate on the 989 1ata in+need to ha&e their dry %onta%ts ,ired to E$3=8spare digital inputs or ,ired to an unused input onthe optional 1is%rete -<O $odule) ?or in(ormationon programming E$3=8 spare digital inputs seeSystem Operation' .1igital -nput =rogramming/) ?or

in(ormation on programming the 1is%rete -<O $odulesee System Operation' .1is%rete -nput<Output$odule/)

S!%pe#t 4arameter N!m"er (S4N)

3hoose the S=N (rom Table 2)

.ri''er .ype

The Trigger Type may be set as 1isabled' eneralE&ent' or Spe%i(i% E&ent)

Di%a"e& 8 1isabling the Trigger Type disablesthe E1 pair) hen disabled' the E1 pair ,ill notrespond to any data lin+ message)

Genera 7*ent 8 -( eneral E&ent is %hosen' theS=N does not matter) eneral E&ent is used ,henit is desired that the E1 pair illuminate (or anyarning' Shutdo,n' igh' or o,)

Spe#ifi# 7*ent 8 Spe%i(i% E&ent is used ,henthe E1 pair is to be asso%iated ,ith a spe%i(i%system parameter su%h as oil pressure or %oolanttemperature)

.ri''er Se*erity Le*e

The Trigger Se&erity e&el de(ines ho, the E1 pair,ill beha&e ,hen a message asso%iated ,ith theprogrammed S=N is re%ei&ed :or not re%ei&ed;)

Table 2

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)


S!pporte& S4N%

S4N De%#ription S4N

E6haust as =ort 4 Temperature 40

E6haust as =ort " Temperature 4

E6haust as =ort ! Temperature 42


E6haust as =ort # Temperature 44

E6haust as =ort 9 Temperature 4"

E6haust as =ort 0 Temperature 4!

E6haust as =ort Temperature 47

E6haust as =ort 2 Temperature 4#


E6haust as =ort 4 Temperature "0

E6haust as =ort " Temperature "

E6haust as =ort ! Temperature "2

E6haust as =ort 7 Temperature "8

E6haust as =ort # Temperature "4

E6haust as =ort 9 Temperature ""

E6haust as =ort 20 Temperature "!

A%%essory 1ata in+ ?ault :989 G2; 28

Emergen%y Shutdo,n O&erride $ode A%ti&e arning

287

Ruptured ?uel Basin @ =rimary Tan+ 289ne6pe%ted Engine Shutdo,n 8#8

Engine ?ailure to Start Shutdo,n !!4

Right E6haust Temperature 2488

e(t E6haust Temperature 2484

enerator ?reuen%y 248!

enerator A3 >oltage 2440

enerator A3 3urrent 244#

enerator Re&erse =o,er :+; 24"2

enerator Re&erse =o,er :+>Ar; 24"!

Ser&i%e -nter&al arning 2!4#

Air 1amper 3losed 4000

ATS in Normal =osition 400

ATS in Emergen%y =osition 4002

Battery 3harger ?ailure 4008

enerator 3ontrol Not in Automati%arning

4007

enerator Brea+er ?ailure to Open 4009

tility Brea+er ?ailure to Open 400

:Table 2' %ontd; :Table 2' %ontd;

S!pporte& S4N%

S4N De%#ription S4N

Altitude 0#

Engine 3oolant Temperature 0

Engine 3oolant e&el

?ire E6tinguisher =ressure 87

Battery >oltage :s,it%hed; "#

Battery >oltage !#

Ambient Air Temperature 7

-nlet Air Temperature 72

E6haust Temperature 78

Engine Oil Temperature 7"

Engine Speed 90

S3A1A 1ata in+ ?ault !2"

=rimary 1ata in+ :989 G; !89

E&ent -nput ?un%tion G 70

E&ent -nput ?un%tion G2 702



E&ent -nput ?un%tion G" 70"

E&ent -nput ?un%tion G! 70!


E&ent -nput ?un%tion G# 70#



E&ent -nput ?un%tion G 7




E&ent -nput ?un%tion G" 7"

E&ent -nput ?un%tion G! 7!

Emergen%y Stop Shutdo,n 970

enerator Bearing Temperature G 22

enerator Bearing Temperature G2 28

enerator inding Temperature G 24

enerator inding Temperature G2 2"

enerator inding Temperature G8 2!

E6haust as =ort Temperature 87

E6haust as =ort 2 Temperature 8#


:%ontinued;

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)


:Table 2' %ontd;

S!pporte& S4N%

S4N De%#ription S4N

enerator Brea+er ?ailure to 3lose 40

tility to enerator Trans(er ?ailure

arning

40"

tility to enerator Trans(er ?ailureShutdo,n

40"

tility Brea+er ?ailure to 3lose 40"

enerator to tility Trans(er ?ailurearning

40!

oss o( tility 407

Fai!re Mo&e I&entifier (FMI)

3hoose the ?$- (rom Table 8

Table 8

FMI N!m"er De%#ription

Fai!re Mo&e I&entifier (FMI) Co&e% S$ort De%#ription

0 1ata >alid but Abo&e Normal Operational Range @ $ost Se&ere e&el igh Shutdo,n

1ata >alid but Belo, Normal Operational Range @ $ost Se&ere e&el o, Shutdo,n

2 1ata Errati%' -ntermittent or -n%orre%t N<A

8 >oltage Abo&e Normal or Shorted to igh Sour%e N<A

4 >oltage Belo, Normal or Shorted to o, Sour%e N<A

" 3urrent Belo, Normal or rounded 3ir%uit N<A

! 3urrent Abo&e Normal or rounded 3ir%uit N<A

7 $e%hani%al System Not Responding or Out o( Adjustment N<A

# Abnormal ?reuen%y' =ulse idth or =eriod N<A

9 Abnormal pdate Rate N<A

0 Abnormal Rate o( 3hange N<A

ne6pe%ted Engine Shutdo,n N<A

2 Bad -ntelligent 1e&i%e or 3omponent N<A

8 Out o( 3alibration N<A

4 Spe%ial -nstru%tions N<A

" 1ata >alid But Abo&e Normal Operating Range @ east Se&ere e&el igh arning

! 1ata >alid But Abo&e Normal Operating Range @ $oderately Se&ere e&el igh arning

7 1ata >alid But Belo, Normal Operating Range @ east Se&ere e&el o, arning

# 1ata >alid But Belo, Normal Operating Range @ $oderately Se&ere e&el o, arning

9 Re%ei&ed Net,or+ 1ata -n Error N<A

8 Not A&ailable or 3ondition E6ists Status

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-llustration 7

3onne%tion details (or de&i%es in parallel ,ith remote annun%iator)

g009822#

Data Lin0

SMCS Co&e6 4490

Data Lin0%

i099!!22 4rimary Data Lin0 - =1>?> (CAN 1)

The =rimary 1ata in+ is used (or lo%al

%ommuni%ation among modules asso%iated ,ith asingle genset su%h as the Ele%troni% 3ontrol $odule:E3$; (or the engine :E- engines only;' 3aterpillar1igital >oltage Regulator :31>R;' Thermo%ouple$odule and E- Engine Sensor in(ormation) On $-

The E$3= 8 has up to three di((erent data lin+s5

H One =rimary 1ata in+

H One A%%essory 1ata in+

H One System 3ontrol And 1ata A%uisition:S3A1A; 1ata in+

Note6 The .E$3= 8)/ has one =rimary 1ata in+)The .E$3= 8)2/ and .E$3= 8)8/ ha&e t,o =rimary1ata in+s and a single S3A1A data lin+)

engines' the engine sensors are ,ired dire%tly to theE$3= 8) The =rimary 1ata in+ utili*es the So%ietyO( Automoti&e Engineers :SAE; 989 proto%ol andreuires 3ontrol Area Net,or+ :3AN; hard,arerunning at 2"0+ bits per se%ond)

The =rimary 1ata in+ supports appropriate SAE989 Broad%ast =arameter roup Numbers :=N;and Suspe%t =arameter Numbers :S=N; (or engine

and genset data)

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A##e%%ory Data Lin0 - =1>?> (CAN;)

The A%%essory 1ata in+ is used (or lo%al%ommuni%ation among modules asso%iated ,ith asingle genset su%h as Annun%iators' RT1 $odulesand 1is%rete -nput Output $odules) -t utili*es the

So%iety O( Automoti&e Engineers :SAE; 989

7e#troni# Contro Mo&!e(7n'ine)(7UI 7n'ine% 3ny)

SMCS Co&e6 90

i0200888"

proto%ol and reuires 3AN hard,are running at 2"0+bits per se%ond)

The A%%essory 1ata in+ supports appropriate SAE989 Broad%ast =arameter roup Numbers :=N;and Suspe%t =arameter Numbers :S=N; (or engineand genset data)

Sy%tem Contro an& DataA#!i%ition (SCADA) Data Lin0 -Mo&"!% RS-@

The S3A1A 1ata in+ is used (or %ommuni%ation,ith a System 3ontrol And 1ata A%uisition:S3A1A; system' and (or support o( a ser&i%e tool%onne%tion)

The S3A1A 1ata in+ uses the $odbus =roto%ol,ith an RS@4#" hal( duple6 hard,are layer operatingat a minimum o( 2)4+ bits per se%ond) All data itemsare a%%essed as $odbus registers) 1ata that is lessthan ! bits o%%upies a single register) arger datao%%upies %onse%uti&e registers to allo, a%%ess usingsingle reuest)

The S3A1A 1ata in+ is a $aster<Sla&e 1ata in+)

The S3A1A %ontroller Ser&i%e Tool or %ustomerso(t,are ,ill be the master and the genset %ontrols,ill be sla&es on the 1ata in+)

The S3A1A %ontroller %an %onne%t dire%tly to thegenset %ontrol or it may be %onne%ted remotelythrough a modem using a RS4#" to RS282%on&erter) =ass,ords le&els are used to restri%ta%%ess to the genset %ontrol)

Ea%h genset %ontrol on the S3A1A 1ata in+ has auniue $odbus Address) A setpoint is a&ailable tosele%t the address (or the genset %ontrol)

-n order to use a modem %onne%tion to the S3A1A1ata in+' the modem must be pre@%on(igured ,ithall ne%essary %ommuni%ation parameters and set toautomati%ally ans,er) No modem handsha+ing or%ontrol is per(ormed by the genset %ontrols)

The Ele%troni% 3ontrol $odule :E3$; (or the engine%ontrols engine speed on E- engines in ele%tri%po,er generation appli%ations) The desired enginespeed is based on the (ollo,ing in(ormation5

H -nput (rom a %on&erter that %on&erts the analogspeed signal o( a speed potentiometer into a pulse,idth modulated signal or dire%tly (rom E$3= 8o&er the =rimary 989 1ata in+

H ?eedba%+ (rom the sensors that are mounted onthe engine

Note6 There are primary and se%ondary speed inputs(or the E$3= 8 The speed inputs %an be a pulse,idth modulated signal or the speed inputs %an betransmitted o&er the 1ata in+) The speed inputsare %on(igurable as primary or se%ondary ,ith theEle%troni% Te%hni%ian) -( the primary speed input (ailsthe E$3= 8 ,ill a%+no,ledge and respond to these%ondary input) -( the primary speed input (ails andthe se%ondary input is disabled' the engine ,ill goto the idle speed setting)

The E$3= 8 re%ei&es the (ollo,ing in(ormation (romthe engine E3$5



H e(t E6haust $ani(old Temperature

H Right E6haust $ani(old Temperature

H -nta+e $ana(old Temperature

H Oil Temperature

H ?uel =ressure

H Boost =ressure


H ?uel ?ilter 1i((erential =ressur


H ?uel 3onsumption

The abo&e in(ormation is sho,n on the displays%reen o( the E$3= 8) The in(ormation is used bythe E$3= 8 in order to monitor the system (ore&ents)

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The E$3= 8 also displays diagnosti% %odes (romthe E3$ as a %on&enien%e to the operator) SeeTroubleshooting' .1iagnosti% %ode Trouble 3odeist/ (or more in(ormation on the management o(diagnosti% %odes by the E$3= 8 and E3$)

i029""0#

H The operator presses the .STO=/ Cey)

H The %ontrol is in .ATO/ and the remote initiateinput :-3; be%omes ina%ti&e)

H The operator presses the .ATO/ Cey and astop %ommand is sent &ia the RS@4#" S3A1A

1ata in+)

Sy%tem 3peration

SMCS Co&e6 4490

7n'ine Startin' Se!en#e

1 The E$3= 8 re%ei&es an engine start signal) Thesignal ,ill be one o( three)

H The operator presses the .RN/ Cey)

H The %ontrol is in .ATO/ and the remote initiate

input :-3; be%omes a%ti&e)

H The operator presses the .ATO/ Cey and astart %ommand is sent &ia the RS@4#" S3A1A1ata in+)

; The E$3= 8 %he%+s the system be(ore beginningthe %ran+ing seuen%e) The E$3= 8 %he%+s thatno system (aults are present) The E$3= 8 %he%+sthat all pre&ious shutdo,n (aults ha&e been reset)The E$3= 8 also %he%+s that the engine is notalready running) -( the engine is euipped ,ithprelube' the E$3= 8 %he%+s the status o( theprelube) -( the prelube is not %omplete' the E$3=8 ,ill not %ran+ the engine)

? The E$3= 8 begins the %ran+ seuen%e)

a On $- engines' the E$3= 8 a%ti&ates thestarting motor relay :S$R; and the (uel %ontrolrelay :?3R;)

" On E- engines' the E$3= 8 a%ti&ates thestarting motor relay :S$R; and sends a startsignal to the Engine E3$ &ia the 989=rimary 1ata in+) The Engine E3$ a%ti&atesthe (uel %ontrol relay :?3R;)

@ The E$3= 8 %y%le %ran+s the engine until the%y%le %ran+ time rea%hes the setpoint (or total%ran+ time or until the engine starts)

The E$3= 8 dea%ti&ates the starting motor relay:S$R; a ,hen the engine speed rea%hes thesetpoint (or %ran+ terminate speed)

7n'ine Stoppin' 4ro#e&!re

1 The E$3= 8 ,ill re%ei&e an engine stop signal)The signal ,ill be one o( three)

; A(ter re%ei&ing the stop signal' the E$3= 8%he%+s that there are no present system (aults)

? The E$3= 8 begins the %ooldo,n period) -norder to bypass the %ooldo,n hold do,n the.STO=/ Cey) .=RESS ENTER TO BD=ASS/'.=RESS ES3A=E TO 3ONT-NE/ ,ill be sho,non the display) =ress the Enter Cey to bypass the%ooldo,n seuen%e or press the Es%ape Cey to%ontinue the %ooldo,n seuen%e)

@ A(ter the %ooldo,n %y%le' the E$3= 8 initiates a

engine shutdo,n by turning o(( the (uel supply)

a On the $- engines' the E$3= 8 dea%ti&atesthe (uel %ontrol relay :?3R; ,hi%h shuts theengine do,n)

" On E- engines' the E$3= 8 sends ashutdo,n signal to the Engine E3$) TheEngine E3$ dea%ti&ates the ?uel 3ontrolRelay :?3R; ,hi%h shuts do,n the engine)

i020"#29

4a%%/or& 7ntry

SMCS Co&e6 4490

There are 8 le&els o( pass,ord prote%tion onthe E$3= 8 %ontrol panel) All o( the adjustableparameters are asso%iated ,ith a spe%i(i% le&elo( se%urity reuired to ma+e an adjustment to theparameter)

The pass,ords only a((e%t %hanging parameters (romthe E$3= 8 %ontrol panel) 3hanging parameters,ith the 3aterpillar Ser&i%e Tool does not reuirepass,ords

The le&el o( pass,ord prote%tion that is reuired (orea%h setpoint is identi(ied on the parameter setpointentry s%reen) A se%urity le&el identi(i%ation number./' .2/' or .8/ ne6t to a padlo%+ symbol is displayedon the parameter setpoint entry s%reen) A e&el 8se%urity is used (or the most se%ure setpoints ande&el se%urity is used (or the least se%uresetpoints)

-( the E$3= 8 is %urrently at the reuired le&el o(prote%tion ,hen &ie,ing a parameter' the padlo%+,ill not appear)

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-( a parameter is displayed ,ith a padlo%+ but nose%urity le&el identi(i%ation number ne6t to it' theparameter %annot be %hanged (rom the E$3= 8display)

e&el and e&el 2 pass,ords are disabled ,henshipped (rom the (a%tory) On initial start up o( the

E$3= 8' e&el and e&el 2 pass,ords %an be userde(ined i( desired)

Drop to Minim!m Se#!rity Le*e

The (irst option on the se%urity s%reen is .1RO= TO$-N E>E/) .1RO= TO $-N E>E/ re(ers to apro%ess o( pla%ing the .E$3= 8/ into the lo,est le&elo( se%urity authori*ed) This ,ould be used ,henlea&ing the %ontrol) -( .1RO= TO $-N E>E/ is notinitiated manually' the %ontrol ,ill automati%ally re&ertto minimum le&el a(ter 0 minutes)

1 ?rom the .$A-N $EN/' press the .=/ +ey or

the . 1ON/ +ey to highlight the .3ON?-RE/menu)

a =ress the .ENTER/ +ey in order to sele%t.3ON?-RE/) .SE3R-TD/ ,ill behighlighted)

" =ress the .ENTER/ +ey in order to sele%t.SE3R-TD/) .1RO= TO $-N E>E/ ,ill bedisplayed)

# =ress the .ENTER/ +ey to sele%t .1RO= TO$-N E>E/

& The .E$3= 8/ ,ill no, be at the minimumle&el o( se%urity

Note6 The %urrent le&el o( se%urity (or the E$3= 8 isdisplayed at the top o( the display any time theE$3=8 is in the .SE3R-TD/ s%reen)

7nter Le*e 1 or ; 4a%%/or&

1 ?rom the .$A-N $EN/' press the .=/ +ey orthe .1ON/ +ey to highlight the .3ON?-RE/menu)

a =ress the .ENTER/ +ey in order to sele%t.3ON?-RE/) .SE3R-TD/ ,ill behighlighted)

" =ress the .ENTER/ +ey in order to sele%t.SE3R-TD/) .1RO= TO $-N E>E/ ,ill behighlighted)

# =ress the .1ON/ +ey in order to highlight.ENTER E>E OR 2/

& =ress the .ENTER/ +ey in order to sele%t.ENTER E>E or 2/) .ENTER =ASSOR1?OR 1ES-RE1 E>E/ is displayed) Alsosho,n is a ! digit display ,ith 0 highlighted atthe (ar right)

e =ress the .=/ or .1ON/ +ey in order to

in%rement or de%rement the highlighted digitto the desired number)

f =ress the .R-T/ +ey in order to highlightthe ne6t %hara%ter to be entered) =ress the.=/ or .1ON/ +ey in order to in%rement orde%rement the highlighted digit to the desirednumber)

' 3ontinue until the %orre%t pass,ord hasbeen entered (or the %orresponding le&el)hen all digits o( the pass,ord are %orre%tlyentered press the .ENTER/ +ey) The %urrentle&el o( pass,ord prote%tion is displayed andparameters %an be set)

Note6 The E$3= 8 ,ill go to the highest le&el o(se%urity authori*ed by a %orre%tly entered pass,ord)

Note6 The pass,ord %an be up to ! digits' but doesnot ha&e to be ! digits) The pass,ord %an be as(e, as digit) The pass,ord is entirely determinedby the user)

Note6 A pass,ord is not reuired i( %hangingparameters ,ith 3aterpillar Ser&i%e Tool

7nter e*e ? pa%%/or&


a =ress the .ENTER/ +ey to sele%t.3ON?-RE/) .SE3R-TD/ ,ill behighlighted)

" =ress the .ENTER/ +ey in order to sele%t.SE3R-TD/) .1RO= TO $-N E>E/ ,ill bedisplayed)

# =ress the .1ON/ +ey in order to highlight

.ENTER E>E 8/) =ress .ENTER/ to sele%t.ENTER E>E 8 /)

& A ! digit number is sho,n and .ENTERRES=ONSE/ is highlighted) 3opy this numberand %all the (a%tory to obtain a (a%tory pro&idedresponse %ode to enter into the E$3= 8)

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e hen the (a%tory response is re%ei&ed (romthe (a%tory' press .ENTER/ to sele%t .ENTERRES=ONSE/) .ENTER RES=ONSE/ isdisplayed) Also sho,n is a ! digit entry (ield,here the (a%tory pro&ided pass,ord ,ill beentered)

f =ress the .=/ or .1ON/ +ey in order toin%rement or de%rement the highlighted digit tothe %orre%t (a%tory pro&ided pass,ord)

' =ress the .R-T/ +ey in order to highlightthe ne6t %hara%ter to be entered) =ress the.=/ or .1ON/ +ey in order to in%rement orde%rement the highlighted digit to the %orre%tpass,ord)

$ 3ontinue to set all ! digits until the (a%torypro&ided pass,ord is displayed)

i hen all digits o( the (a%tory pass,ord are%orre%tly entered' press the .ENTER/ +ey) The%urrent le&el :E>E 8; o( se%urity is displayedand parameters %an be set)

Note6 A pass,ord is not reuired i( %hangingparameters ,ith 3aterpillar Ser&i%e Tool

C$an'e e*e 1 or e*e ; pa%%/or&


a =ress the .ENTER/ +ey in order to sele%t

.3ON?-RE/) .SE3R-TD/ ,ill behighlighted)

" =ress the .ENTER/ +ey in order to sele%t.SE3R-TD/) .1RO= TO $-N E>E/ ,ill behighlighted

# $a+e sure that the %urrent le&el o( se%urity isat least as high as the le&el o( the pass,ord tobe %hanged)

& =ress the .1ON / +ey to highlight .3ANEE>E =S1)/ =ress the .ENTER/ +ey tosele%t .3ANE E>E =S1/

e .3ANE E>E =S1/ is displayed)=ress the .=/ or .1ON/ +ey in order toin%rement or de%rement the highlighted digit tothe desired ne, pass,ord)

f =ress the .R-T/ +ey in order to highlightthe ne6t %hara%ter to be entered) =ress the= or .1ON/ +ey in order to in%rement orde%rement the highlighted digit to the desirednumber)

' 3ontinue until the desired pass,ord isdisplayed)

$ =ress the .ENTER/ +ey) The pass,ord is no,set)

Note6 To %hange le&el 2 pass,ord' substitute

.3ANE E>E 2 =S1/ (or .3ANE E>E =S1/ in step )d abo&e)

Note6 To disable a se%urity le&el' set the pass,ordto a single *ero)

i0208"7

7*ent <ie/in'

SMCS Co&e6 4490

-n(ormation (rom the E$3= 8 is displayed on the

display s%reen :;) The arro, +eys on the +eypad areused in order to na&igate through the main menu)=ress the = +ey :; or the 1ON +ey :"; in orderto highlight the main menu options)

=ress the .Enter/ +ey :4; in order to sele%t one o(the main menu options) The arro, +eys are used inorder to &ie, one o( the setpoints)

The E$3= 8 panel ,ill po,er up to the main menus%reen) -( the E$3= 8 panel is already po,ered up'press the .Es%ape/ +ey :2; in order to return to themain menu)

The e&ent system uses the (ollo,ing terms to

des%ribe the status o( an E&ent5

4R7S7N. 8 The %ondition %ausing the e&ent ispresent and a((e%ting system beha&ior)

AC.I<7 8 The e&ent ,as pre&iously present but it isno longer) -t has been lat%hed by the e&ent systemand needs to be reset be(ore the engine %an berestarted)

INAC.I<7 8 The e&ent ,as a%ti&e at some timebut is no longer a%ti&e and is not a((e%ting systembeha&ior

=er(orm the (ollo,ing steps in order to &ie, one o(the e&ents)

1 ?rom the main menu' highlight .E&ent og/)

; =ress the .ENTER/ +ey :4;)

? Sele%t an E3$ and press the .ENTER/ +ey :4;)

@ -n order to s%roll through the E&ents' use the .=/and .1ON/ +eys)

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=ress .ENTER/ a(ter highlighting an e&ent to seeadditional in(ormation su%h as S=N' ?$-' timeand date o( (irst o%%urren%e' time and date o( lasto%%urren%e' engine hours at (irst o%%urren%e' andengine hours at last o%%urren%e)

7*ent Re%ettin'

SMCS Co&e6 4490

i020847

A (lashing red shutdo,n light indi%ates there is anuna%+no,ledged shutdo,n e&ent) The red shutdo,nlight ,ill %hange (rom (lashing red to solid red ,henthe Alarm A%+no,ledged +ey is pressed) se the(ollo,ing pro%edure in order to reset the e&ent)

1 =ress the STO= Cey :0;) Enter the .E>ENTO/ option (rom the main menu)

; Sele%t an E3$ (rom the list)

? S%roll through the e&ent %onditions in order tohighlight the a%ti&e e&ents)

@ $a+e sure the %ondition that %aused the e&ent isno longer present

=ress the Enter Cey)

.RESET/ ,ill be highlighted i( the %ondition is nolonger present and the %ontrol is in .STO=/)

=ress the Enter Cey again)

The (ault ,ill %lear and the red shutdo,n light,ill be turned o(( i( there are no other a%ti&eshutdo,ns)

=ress the Es%ape Cey 8 times in order to get ba%+to the main menu)

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Setpoint 4ro'rammin'

SMCS Co&e6 4490

i0990!2

-llustration #

:; 1isplay S%reen

:2; A3 O&er&ie, Cey:8; Engine O&er&ie, Cey


:"; Red Shutdo,n amp

:!; Alarm A%+no,ledge<Silen%e Cey

:7; amp Test Cey

:#; Run Cey

:9; Auto Cey

:0; Stop Cey:; S%roll p Cey

:2; Es%ape Cey


:4; Enter Cey

:"; S%roll 1o,n Cey:!; S%roll e(t Cey

g004"48

Main Men!

-n(ormation (rom the E$3= 8 is displayed on the1isplay S%reen :;) The arro, +eys on the +eypadare used in order to na&igate through the main menu)=ress the S%roll p Cey :; or the S%roll 1o,nCey :"; in order to highlight one o( the main menu

options)

=ress the Enter Cey :4; in order to sele%t one o(the main menu options) The arro, +eys are used inorder &ie, or to sele%t one o( the setpoints listed onthe main menu)

The engine<generator setpoints a((e%t the properoperation and ser&i%eability o( the engine' and thea%%ura%y o( in(ormation sho,n on the display s%reen)The setpoints are programmed in the E$3= 8 atthe (a%tory)

The setpoints may reuire %hanging ,hen the E$3=8 is mo&ed (rom one engine to another engine)The setpoints may also reuire %hanging in order to satis(y the reuirements o( the installation) Thesetpoints that are stored in the E$3= 8 must mat%hthe spe%i(ied setpoints o( the parti%ular generator set)The setpoints are programmable) See the Testingand Adjusting' .Ele%troni% 3ontrol $odule :enerator Set; @ 3on(igure/)

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Di'ita Inp!t 4ro'rammin'

SMCS Co&e6 4490

i02""87" 4ro'rammin' t$e 7*ent Inp!tF!n#tion%

1 To program the A%ti&e State o( the 1igital -nput'go through the (ollo,ing menu options5

There are t,o parts to programming the 1igital

-nputs) The (irst part in&ol&es programming the A%ti&e State o( the 1igital -nput :A%ti&e igh or A%ti&eo,;) The se%ond part in&ol&es programming theE&ent -nput ?un%tions)

1igital -nput G is dedi%ated to Emergen%y Stop)1igital -nput G2 is dedi%ated to Remote -nitiate:Remote Start;) The si6 remaining 1igital -nputs onthe E$3= 8)8 and E$3= 8)2 :(our remaining 1igital-nputs on E$3= 8); %an be programmed (or &ariousother appli%ations)

4ro'rammin' t$e A#ti*e State oft$e Di'ita Inp!t

The digital inputs o( the E$3= 8 are tied to aninternal pull@up resistor) There(ore' i( there is no%onne%tionto a digital input' the digital input ,ill sit at a logi%alhigh) A ground or @batt input should be ,ired to ea%hE$3= 8 1igital -nput) -( an A%ti&e igh %on(igurationis desired' the ground or @batt input should be ,iredthrough a normally@%losed s,it%h) -( an A%ti&e o,%on(iguration is desired' the ground or @batt inputshould be ,ired through a normally@open s,it%h)

1 To program the A%ti&e State o( the 1igital -nput'go through the (ollo,ing menu options5

H $ain $enu

H Q3on(igure

H QSetpoints

H Q-<O

H Q1igital -nputs

; Sele%t the 1igital -nput that you ,ant to program)=ress the Enter Cey)

? =ress the Enter Cey again) The %urrent%on(iguration ,ill be highlighted)

@ se the S%roll p Cey and the S%roll 1o,n Ceyin order to %hange the %urrent %on(iguration to thedesired setting)

=ress the Enter Cey to sa&e the setting)

H $ain $enu

H Q3on(igure

H QSetpoints

H QE&ents

H QE&ent -<= ?un%tions

; On%e in the -nput ?un%tion menu' the (irst settingis the A%ti&e State) The A%ti&e State shouldal,ays be set to A%ti&e igh) The ne6t setting isthe Time 1elay) hile on the Time 1elay Setting'

press Enter and use the arro, +eys to enter thedesired &alue)

Note6 E&ent -nput ?un%tion G %orresponds to 1igital-nput G8' E&ent -nput ?un%tion G2 %orresponds to1igital -nput G4' et%)

? The ne6t setting is the Suspe%t =arameterNumber :S=N;) =ress the Enter Cey in order to%hoose the S=N) Re(er to the list o( a&ailableS=NFs belo,)

4re%%!re%







.emperat!re%







He(t E6haust Temperature

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Le*e%

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H Engine Oil e&el

H ?uel e&el


3t$er%

H Air 1amper 3losed

H ATS in Normal =osition

H ATS in Emergen%y =osition

H Battery 3harger ?ailure

H enerator Brea+er 3losed

H tility Brea+er 3losed

H ?uel ea+ 1ete%ted

H 3ustom E&ent

@ A(ter the S=N is %hosen' the ?ailure $ode-denti(ier :?$-; is the ne6t setting) The (ollo,ing?$-Fs are a&ailable5

H igh arning :e6ample5 igh Temperaturearning;

H o, arning :e6ample5 o, Temperaturearning;

H igh Shutdo,n

H o, Shutdo,n

H Status

i02#4"!

Di'ita 3!tp!t 4ro'rammin'

SMCS Co&e6 4490

There are t,o parts to programming the 1igitalOutputs) The (irst part in&ol&es programming the

A%ti&e State o( the 1igital Output :A%ti&e igh or A%ti&e o,;) The se%ond part in&ol&es programmingthe 1igital Sele%tors)

The E$3= 8) does not ha&e any 1igital Outputs)The E$3= 8)2 has one 1igital Output) The E$3=8)8 has t,o :2; 1igital Outputs)

Ea%h output is %apable o( sin+ing 800mA)

The digital outputs ha&e diagnosti%s (or a short tobattery ,hen the dri&er is on and diagnosti%s (or aopen %ir%uit ,hen the dri&er is o(() -( a short to batterypersists (or " se%onds' the dri&er ,ill be disabled untilthe %ondition goes a,ay)

4ro'rammin' t$e A#ti*e State oft$e Di'ita 3!tp!t

The outputs are internally %ontrolled in the E$3= 8)The a%ti&e state is programmable but should al,aysbe set to a%ti&e high)

1 To program the A%ti&e State o( the 1igital Output'go through the (ollo,ing menu options5

H $ain $enu

H Q3on(igure

H QSetpoints

H Q-<O

H Q1igital Outputs

; Sele%t the 1igital Output that you ,ant to program)=ress the Enter Cey)




4ro'rammin' t$e Di'ita See#tor%

There are # digital sele%tors) The digital sele%torsdetermine ,hat %onditions %ause the 1igital Outputsto be%ome a%ti&e) Only t,o o( the digital sele%torsare asso%iated ,ith digital outputs)

1 -n order to program the 1igital Sele%tors' gothrough the (ollo,ing menu options

H $ain $enu

H Q3on(igure

H QOther

H Q1igital Sele%tors

; Sele%t the 1igital Sele%tor that you ,ant toprogram) =ress the Enter Cey)

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@ se the S%roll p Cey and the S%roll 1o,n Ceyin order to %hange the %urrent %on(iguration to thedesired setting

Spare Anao' Inp!t4ro'rammin'

SMCS Co&e6 4490

i02""898


A*aia"e Di'ita See#tor%

Di'ita See#tor :

1igital Sele%tor G7 %ontrols 1igital Output G) Thea&ailable %on(iguration options (or 1igital Sele%tor G7 are sho,n in table 4)

Table 4

Di'ita See#tor : Confi'!ration 3ption%

Di%pay .e5t Con&ition

1isabled 1isabled

se -nput G:; 1isable Shore =o,er :;

se -nput G2 Start Aid

se -nput G8 Brea+er G

se -nput G4 Brea+er G2

se -nput G" o, Oil =ressure arning

se 1ata in+ -nput se S3A1A 1ata in+3ommand

:; 1e(ault

Di'ita See#tor :

1igital Sele%tor G# %ontrols 1igital Output G2 Thea&ailable %on(iguration options (or 1igital Sele%tor G# are sho,n in table ")

Table "

Di'ita See#tor : Confi'!ration 3ption%


1isabled:; 1isabled:;

se -nput G Brea+er G

se -nput G2 Brea+er G2se -nput G8 3ommon Alarm

se -nput G4 Auto $ode

se -nput G" igh 3oolant Temperaturearning


:; 1e(ault

The Spare Analog -nput is intended to be %onne%tedto a resisti&e sender su%h as the 3oolantTemperature Sensor or the Oil =ressure Sensor)

4ro'rammin' t$e Spare Anao'Inp!t

To program the Spare Analog -nput' go through the(ollo,ing menu options5

H $ain $enu

H Q3on(igure

H QSetpoints

H Q-<O

H QSpare Analog -nput

The Spare Analog -nput setpoints are sho,n belo,)

7na"e9Di%a"e

-( you intend to use the Spare Analog -nput' theEnable<1isable setpoint must (irst be enabled) -( you

do not intend to use the Spare Analog -nput' theEnable<1isable setpoint $ST be disabled) -( theSpare Analog -nput is enabled and not being used'diagnosti% %odes ,ill be logged


The (ollo,ing S=NFs are a&ailable5

4re%%!re%






.emperat!re%




8/12/2019 52502196-EMCP-3 (1)



H e(t E6haust Temperature


Le*e%


H Engine Oil e&el

H ?uel e&el


Ei'$ 2arnin' .$re%$o&

This is a numeri%al &alue entry)

Ei'$ 2arnin' .ime Deay


Ei'$ S$!t&o/n .$re%$o&


Ei'$ S$!t&o/n .ime Deay


Lo/ 2arnin' .$re%$o&


Lo/ 2arnin' .ime Deay


Lo/ S$!t&o/n .$re%$o&


Lo/ S$!t&o/n .ime Deay


i02#8#27

Reay 3!tp!t 4ro'rammin'

SMCS Co&e6 4490

There are t,o parts to programming the Relay

Outputs) The (irst part in&ol&es programming the A%ti&e State o( the Relay Output :A%ti&e igh or A%ti&e o,;) The se%ond part in&ol&es programmingthe 1igital Sele%tors)

Relay Output G is dedi%ated to %ontrolling the startermotor) Relay Output G2 is dedi%ated to (uel enable)The si6 remaining Relay Outputs on the E$3= 8)8and E$3= 8)2 :(our remaining Relay Outputs onE$3= 8); %an be programmed (or &arious otherappli%ations)

The E$3= 8) ,ill ha&e si6 relays5 All si6 ,ill betype@A) The E$3= 8)2 and E$3= 8)8 ,ill ha&e eightrelays5 Si6 ,ill be type@A and t,o ,ill be type@3)Type@A is de(ined as one normally@open %onta%tplus %ommon) Type@3 is de(ined as t,o %onta%ts'normally@open and normally@%losed plus %ommon)

Ea%h relay is %apable o( handling 2A P 80 >13)The relay %onta%ts are not prote%ted against shortsto battery or ground)

The relay %onta%ts are not prote%ted against shortsto battery or ground)

4ro'rammin' t$e A#ti*e State oft$e Reay 3!tp!t

The relay %onta%ts are dry %onta%ts) The relays areinternally %ontrolled in the E$3= 8) The a%ti&e stateis programmable but should al,ays be set to a%ti&ehigh)

1 To program the A%ti&e State o( the Relay Output'go through the (ollo,ing menu options5

H $ain $enu

H Q3on(igure

HQSetpoints

H Q-<O

H QRelay Outputs

; Sele%t the Relay Output that you ,ant to program)=ress the Enter Cey)


8/12/2019 52502196-EMCP-3 (1)


Di'ita See#tor : 1 #onfi'!ration 3ption%


1isabled 1isabled

se -nput G:; Air Shuto(( :;

se -nput G2 Start Aid

se -nput G8 3ommon arning

se -nput G4 o, 3oolant Temperaturearning

se -nput G" Brea+er G




4ro'rammin' t$e Di'ita See#tor%

There are # digital sele%tors) The digital sele%torsdetermine ,hat %onditions %ause the Relay Outputsto be%ome a%ti&e) Only si6 o( the digital sele%tors areasso%iated ,ith Relay Outputs)

1 -n order to program the 1igital Sele%tors' gothrough the (ollo,ing menu options

H $ain $enu

H Q3on(igure

H QOther

H Q1igital Sele%tors

; Sele%t the 1igital Sele%tor that you ,ant toprogram) =ress the Enter Cey)


@ se the S%roll p Cey and the S%roll 1o,n Ceyin order to %hange the %urrent %on(iguration to thedesired setting


A*aia"e Di'ita See#tor%

Di'ita See#tor : 1

1igital Sele%tor G %ontrols Relay Output G8) Thea&ailable %on(iguration options (or 1igital Sele%tor G are sho,n in Table !)

Table !

Di'ita See#tor : ;

1igital Sele%tor G2 %ontrols Relay Output G4 Thea&ailable %on(iguration options (or 1igital Sele%tor G2 are sho,n in Table 7)

Table 7

Di'ita See#tor : ; Confi'!ration 3ption%


1isabled 1isabled

se -nput G orn 3ontrol

se -nput G2 3ommon Alarm


se -nput G4:; 3ommon Shutdo,n:;

se -nput G" 3ontrol not -n Automati%


:; 1e(ault

Di'ita See#tor : ?

1igital Sele%tor G8 %ontrols Relay Output G") Thea&ailable %on(iguration options (or 1igital Sele%tor G8 are sho,n in Table #)

Table #

Di'ita See#tor : ? Confi'!ration 3ption%


1isabled 1isabled

se -nput G 3ommon Alarm


se -nput G8 O&er%ran+ Shutdo,n

se -nput G4:; Engine Started:;

se -nput G" Brea+er G2


:; 1e(ault

Di'ita See#tor : @

1igital Sele%tor G4 %ontrols Relay Output G!) Thea&ailable %on(iguration options (or 1igital Sele%tor G4 are sho,n in Table 9)

:; 1e(ault

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The E$3= 8 ,ill +eep tra%+ o( the time and the date,ith an internal real time %lo%+ ,ith a battery ba%+edup memory) The time and the date ,ill be maintainedby the internal battery e&en ,hen the %ontrol batterypo,er is dis%onne%ted)

A(ter the internal battery (ails' the real time %lo%+

,ill %ontinue to +eep time only ,hen the %ontrolbattery po,er is %onne%ted) -( the %ontrol po,eris dis%onne%ted' the real time %lo%+ must bereprogrammed ,hen the %ontrol is repo,ered)

1 ?rom the .$A-N $EN/' press the S%roll pCey :; or the S%roll 1o,n Cey :"; in order tohighlight the .3ON?-RE/ menu)

; =ress the Enter Cey :4 ; in order to sele%t.3ON?-RE/) .SE3R-TD/ is highlighted)

? =ress the S%roll 1o,n Cey :"; in order tohighlight .T-$E<1ATE/)

@ =ress the Enter Cey :4; in order to sele%t.T-$E<1ATE/) .SET T-$E<1ATE/ is displayed)

Also sho,n is the %urrent time and dateprogrammed into the E$3= 8) The %urrentlyprogrammed time is sho,n highlighted inside abo6

ith the %urrently programmed time sho,n insidethe bo6' press the Enter Cey :4;) .SET T-$E /and the %urrently programmed time is displayed)

=ress Enter Cey :4; and the ! digit time ,ill bedisplayed ,ith se%onds highlighted at the (ar right)

se the S%roll Right Cey :8; or the S%roll e(tCey :!; in order to highlight the digit to beprogrammed)

=ress the S%roll p Cey :; or the S%roll 1o,nCey :"; in order to in%rement or de%rement thehighlighted digit to the desired number)

> 3ontinue until the %orre%t time has been entered)hen all digits o( the time are %orre%tly entered'press the Enter Cey :4;) .SET T-$E/ is sho,n,ith the ne,ly programmed time highlighted)

1 =ress the Es%ape Cey :2; on%e) .SET

T-$E<1ATE/ is sho,n and the ne,ly programmedtime ,ill be displayed inside a bo6)

11 =ress the S%roll Right Cey :8; in order tohighlight the %urrently programmed date inside abo6) =ress the Enter Cey :4; in order to sele%tthe date) .SET 1ATE/ and the %urrentlyprogrammed date is displayed)

1; =ress the Enter Cey :4; in order to sele%t thedate) A # digit display is sho,n ,ith the yearhighlighted at the (ar right)

1? se the S%roll Right Cey :8; or S%roll e(tCey :!; in order to highlight the digit to beprogrammed)

1@ =ress the S%roll p Cey :; or S%roll 1o,nCey :"; in order to in%rement or de%rement thehighlighted digit to the desired number)

1 3ontinue until the %orre%t date has been entered)hen all digits o( the date are %orre%tly entered'press the Enter Cey :4;) .SET 1ATE/ is sho,n,ith the ne,ly programmed date highlighted)

1 =ress the Es%ape Cey :2; three times to returnto the .$A-N $EN/)

8/12/2019 52502196-EMCP-3 (1)


40Troubleshooting Se%tion

RENR7902

.ro!"e%$ootin' Se#tion

Intro&!#tion

Genera Information

SMCS Co&e6 4490

i029!807

2$en t$e en'ine-'enerator, or any %o!r#e to/$i#$ t$e en'ine-'enerator i% %yn#$ronie& to, i%operatin', *ota'e% !p to < are pre%ent in t$e#ontro pane

Do not %$ort t$e%e termina /it$ ine *ota'e to'ro!n& /it$ any part of t$e "o&y or any #on&!#-ti*e materia Lo%% of ife or in!ry #o!& re%!tfrom ee#tri#a %$o#0 or in!ry from moten met-a

4er%ona in!ry or &eat$ #an re%!t from $i'$*ot- a'e

2$en po/er 'eneration e!ipment m!%t "e inop- eration to ma0e te%t% an&9or a&!%tment%,$i'$ *ota'e an& #!rrent are pre%ent

Improper te%t e!ipment #an fai an& pre%ent a$i'$ *ota'e %$o#0 $aar& to it% !%er

Ma0e %!re t$e te%tin' e!ipment i% &e%i'ne& foran& #orre#ty operate& for $i'$ *ota'e an& #!r-rent te%t% "ein' ma&e

2$en %er*i#in' or repairin' ee#tri# po/er 'ener-ation e!ipment6

H Ma0e %!re t$e !nit i% off-ine (&i%#onne#te&from !tiity an&9or ot$er 'enerator% po/er%er*i#e) , an& eit$er o#0e& o!t or ta''e& D3N3. 347RA.7

H Remo*e a f!%e%

H Ma0e %!re t$e 'enerator en'ine i% %toppe&

H Ma0e %!re a "atterie% are &i%#onne#te&

H Ma0e %!re a #apa#itor% are &i%#$ar'e&

Do not #onne#t 'enerator to a !tiity ee#tri#a&i%- tri"!tion %y%tem !ne%% it i% i%oate& from t$e%y%- tem 7e#tri#a fee&"a#0 into t$e &i%tri"!tion%y%- tem #an o##!r an& #o!& #a!%e per%onain!ry or &eat$

3pen an& %e#!re main &i%tri"!tion %y%tem%/it#$, or if t$e #onne#tion i% permanent, in%taa &o!"e t$ro/ tran%fer %/it#$ to pre*entee#tri#a fee&- "a#0 Some 'enerator% are%pe#ifi#ay appro*e& "y a !tiity to r!n in parae/it$ t$e &i%tri"!tion %y%tem an& i%oation maynot "e re!ire& A/ay% #$e#0 /it$ yo!r !tiity a%to t$e appi#a"e #ir#!m- %tan#e%

Fai!re to &o %o #o!& re%!t in per%ona in!ry or&eat$ Ma0e %!re re%i&!a *ota'e in t$e rotor,%ta- tor an& t$e 'enerator i% &i%#$ar'e&

-llustration 9

1anger abel (or Ele%tri%al Sho%+ :North Ameri%a;

g00#994#

8/12/2019 52502196-EMCP-3 (1)


Gen%et Dia'no%ti# .oo%

90@#900 1euts%h 1 Style 3onne%tor Repair Cit)Repla%es 43@840! Repair Citand does not %ontain "#043rimp Tool that %an be orderedseparately i( needed)

6V-3000 Sure Seal Repair Cit

175-3700 1euts%h 1T Style 3onne%tor Repair Cit)

4 mm e6 ren%h

237-5130 1igital $ultimeter ,ith in(rared

thermometer

257-9140 ?lu+e #0 Series 1igital $ultimeter

146-4080 1igital $ultimeter ,ith RS282output

7X-1710 $ultimeter 3onne%tor =roberoup

""@"7" 000 Amp A3 3urrent =robe (oruse ,ith digital multimeters

""@"7! 000 Amp A3 < 400 Amp 133urrent =robe (or use ,ith digitalmultimeters

248@884 -nsulation Tester 2""@#2!! 200 Amp A3<13 3lamp On

Ammeter

227@4824 2000 Amp A3<13 %lamp On Ammeter

Ser*i#e .oo%

SMCS Co&e6 07#"

Table 22

i0274"8

-llustration 0 g00#74!"

1anger abel (or Ele%tri%al Sho%+ :Outside o( North Ameri%a;

.$e Cat <R pre%ent% an ee#tri#a %$o#09ee#tro-#!tion $aar& .$i% $aar& /i #a!%e %erio!% in-

!ry or &eat$

Ser*i#e "y traine& per%onne ony

.$e termina% an& $eat %in0% are i*e at$aar&o!% *ota'e% /$en po/er i% appie& an&for !p to min!te% after po/er i% remo*e&

.$e Cat Di'ita <ota'e Re'!ator pre%ent% anee#tri#a %$o#09ee#tro#!tion $aar& .$i% $a-

ar& /i #a!%e %erio!% in!ry or &eat$

Ser*i#e "y traine& per%onne ony

.$e termina% an& $eat %in0% are i*e at$aar&o!% *ota'e% /$en po/er i% appie& an&for !p to min!te% after po/er i% remo*e&

.$e %e#on&ary /ire% of t$e #!rrent tran%formerm!%t "e %$orte& to'et$er /$en t$ey are &i%#on-ne#te& from t$e e!ipment 75tremey $i'$ *ot-

a'e% /i "e 'enerate& at t$e ea& en&% if t$e %e#-on&ary /ire% are not %$orte& to'et$er) Bo&iy#onta#t /it$ $i'$ *ota'e /i re%!t in %erio!%in!ry or &eat$

8/12/2019 52502196-EMCP-3 (1)


Dia'no%ti# Capa"iitie%

SMCS Co&e6 400

.$e Caterpiar 7e#troni#

.e#$ni#ian (7.)

-llustration

i02787!#

g00774942

H =rogram the E3$ :?lash;) This is done ,ith the.-N(lash/ program) See Testing and Adjusting'.Ele%troni% 3ontrol $odule :enerator Set; @ ?lash=rogram/)

H =rint reports)

The (ollo,ing list %ontains some o( the diagnosti%(un%tions and programming (un%tions that areper(ormed by the ser&i%e tools)

H The (ailures o( the E3$ system are displayed)

H The status o( most o( the inputs and the outputsare displayed)

H The settings (or the E3$ are displayed)

H 1isplay the status o( the input and outputparameters in real time)

H 1isplay the %lo%+ hour o( the internal diagnosti%%lo%+)

H The number o( o%%urren%es and the %lo%+ houro( the (irst o%%urren%e and the last o%%urren%e isdisplayed (or ea%h logged diagnosti% %ode)

H The de(inition (or ea%h logged diagnosti% %ode andea%h e&ent is displayed)

3onne%tions (or the 3ommuni%ation Adapter -- and the Ele%troni%

Te%hni%ian :ET;

The %omponents that are needed in order to use the

3ommuni%ation Adapter -- and the 3AT Ele%troni% Te%hni%ian in

order to determine diagnosti% %odes are listed5

:!; 3able:7; 171-4400 3ommuni%ation Adapter ii

:#; Ser&i%e diagnosti% %able)

:9; 3urrent &ersion o( 3aterpillar Ele%troni% Te%hni%ian so(t,are

and an -B$@3O$=AT-BE personal %omputer

The 3aterpillar Ele%troni% Te%hni%ian :ET; is aso(t,are program that is used to a%%ess data) Theser&i%e te%hni%ian %an use the ET in order to per(ormmaintenan%e on the ma%hine) Some o( the optionsthat are a&ailable ,ith the 3aterpillar Ele%troni%Te%hni%ian are listed belo,5

H >ie, diagnosti% %odes)

H >ie,ing a%ti&e e&ent %odes and logged e&ent%odes

H >ie, the status o( parameters)

H 3lear a%ti&e diagnosti% %odes and %lear loggeddiagnosti% %odes

H oad ne, ?AS so(t,are)

See Troubleshooting' .1iagnosti% Trouble 3ode ist/(or the list o( diagnosti% %odes (or the E3$)

H A%ti&e diagnosti% %odes

H ogged diagnosti% %odes

7*ent Co&e%

Lo''e& 7*ent Co&e%

An indi%ator (or logged e&ents is pro&ided) Theindi%ator allo,s the ser&i%e te%hni%ian to +eep tra%+o( e&ent %odes that are intermittent) The data (or thelogged e&ent ,ill in%lude the (ollo,ing in(ormation5

H An e&ent identi(ier

H A te6t des%ription o( the problem

H The number o( o%%urren%es o( the problem

H A time stamp ,ill display the (irst o%%urren%e o(the problem)

H A time stamp ,ill display the last o%%urren%e o( theproblem)

8/12/2019 52502196-EMCP-3 (1)


Stat!% Gro!p% For .$e 7e#troni#

.e#$ni#ian

The Status roups are lists o( E3$ parameters) Thestatus o( the parameters are sho,n in real time)

i020"2!

Dia'no%ti# .ro!"e Co&e Li%t

SMCS Co&e6 7"!9

The (ollo,ing table lists the diagnosti% trouble %odes(or the genset) The %olumn titled 1isplay Te6tString is ,hat ,ill be displayed on the E$3= 8%ontrol panel) -n order to &ie, the Suspe%t=arameter Number and the ?ailure $ode -denti(ierpress the Enter Cey ,hile &ie,ing the 1isplay Te6tString)

-( the diagnosti% %ode ,as generated (rom theEle%troni% 3ontrol $odule :E3$; (or the Engine're(er to the Systems Operation' Testing and

Adjusting manual (or your parti%ular engine andper(orm the diagnosti% pro%edure indi%ated by theS=N<?$-)

-( the diagnosti% %ode is generated (rom the E$3= 8Ele%troni% 3ontrol $odule (or the generator set' re(erto the last %olumn o( the (ollo,ing table andre(eren%ethe Troubleshooting Topi%' ,ithin this se%tion)

Note6 All o( the (ollo,ing %odes reuire a le&el pass,ord in order to %lear the %ode ,ith the

e6%eption o( the Emergen%y Shutdo,n O&erride$ode A%ti&e arning that reuires a le&el 8pass,ord in order to %lear the %ode

Table 28

.ro!"e Co&e%


Fai!re Mo&eI&entifier (FMI)

Co&e De%#ription Di%pay .e5tStrin'

.ro!"e%$ootin' topi#

8# 0 E6ternal Tan+ igh ?uele&el Shutdo,n

ET TANC -?E E>E S<1

1igital -nput 3ir%uit?ault and Analog -nput3ir%uit ?ault

8# E6ternal Tan+ o, ?uele&el Shutdo,n

ET TANC O?E E>E S<1


8# 8 E6ternal Tan+ ?uel e&elSensor Short igh

ET TANC ?EE>E SENSORSORT -

Analog -nput 3ir%uit?ault

8# 4 E6ternal Tan+ ?uel e&elSensor Short o,

ET TANC ?EE>E SENSORSORT O


8# " E6ternal Tan+ igh ?uele&el arning

ET TANC- ?E >ARN-N


8# 7 E6ternal Tan+ o, ?uele&el arning

ET TANCO ?E >

ARN-N

1igital -nput 3ir%uit?ault and Analog -nput

3ir%uit ?ault

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:%ontinued;

8/12/2019 52502196-EMCP-3 (1)


:Table 28' %ontd;

.ro!"e Co&e%





#2 0 igh Starting Air =ressure Shutdo,n

- START-N A-R =RES

ST1ON


3ir%uit ?ault

#2 o, Starting Air =ressure Shutdo,n

O START-N A-R =RESST1ON


#2 8 Starting Air =ressureSensor Short igh

START-N A-R=RES SENSORSORT -


#2 4 Starting Air =ressureSensor Short o,

START-N A-R=RES SENSORSORT O


#2 " igh Starting Air =ressure arning

- START-N A-R =RESARN-N


#2 7 o, Starting Air =ressure arning

O START-N A-R =RESARN-N


9" 0 igh ?uel ?ilter1i((erential =ressureShutdo,n

- ?E?TR 1-?? =RESST1ON


9" o, ?uel ?ilter1i((erential =ressureShutdo,n

O ?E ?-TER1-?? =RESST1ON


9" 8 ?uel ?ilter 1i((erential=ressure Sensor Shortigh

?E ?TER 1-??=RES SENSORSORT -


9" 4 ?uel ?ilter 1i((erential=ressure Sensor Shorto,

?E ?TR 1-??=RES SENSORSORT O


9" " igh ?uel ?ilter1i((erential =ressurearning

- ?E?TR 1-?? =RESARN-N


9" 7 o, ?uel ?ilter1i((erential =ressurearning

O ?E ?-TER1-?? =RESARN-N


9! 0 igh ?uel e&elShutdo,n

- ?E E>EST1ON


9! o, ?uel e&elShutdo,n

O ?E E>EST1ON


9! 8 ?uel e&el Sensor Shortigh

?E E>ESENSOR SORT-


9! 4 ?uel e&el Sensor Shorto,

?E E>ESENSOR SORTO


:%ontinued;

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:Table 28' %ontd;

.ro!"e Co&e%





9! " igh ?uel e&el arning - ?E E>EARN-N


3ir%uit ?ault

9! 7 o, ?uel e&el arning O ?E E>EARN-N


9# 0 igh Engine Oil e&elShutdo,n

- EN-NE O-> ST1ON


9# o, Engine Oil e&elShutdo,n

O EN-NE O-> ST1ON


9# 8 Engine Oil e&el Sensor Short igh

EN-NE O-E>E SENSORSORT -


9# 4 Engine Oil e&el Sensor Short o,

EN-NE O-E>E SENSORSORT O


9# " igh Engine Oil e&elarning

- EN-NE O-> ARN-N


9# 7 o, Engine Oil e&elarning

O EN-NE O-> ARN-N


99 0 igh Oil ?ilter 1i((erential=ressure Shutdo,n

- O- ?-TER1-?? =RESST1ON


99 o, Oil ?ilter 1i((erential=ressure Shutdo,n

O O- ?-TER1-?? =RESST1ON


99 8 Oil ?ilter 1i((erential=ressure Sensor Shortigh

O- ?-TER 1-??=RES SENSORSORT -


99 4 Oil ?ilter 1i((erential=ressure Sensor Shorto,

O- ?-TER 1-??=RES SENSORSORT O


99 " igh Oil ?ilter 1i((erential=ressure arning

- O- ?-TER1-?? =RESARN-N


99 7 o, Oil ?ilter 1i((erential=ressure arning

O O- ?-TER1-?? =RESARN-N


00 o, Engine Oil =ressureShutdo,n

O EN-NEO- =RESSST1ON

1ata in+ %ir%uit ?aultand 1igital -nput 3ir%uit?ault

00 7 o, Engine Oil =ressurearning

O EN-NE O-=RESS ARN-N

1ata in+ %ir%uit ?aultand 1igital -nput 3ir%uit?ault

07 0 igh Air ?ilter 1i((erential=ressure Shutdo,n

- A-R ?-TER1-?? =RESST1ON


:%ontinued;

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:Table 28' %ontd;

.ro!"e Co&e%





07 o, Air ?ilter 1i((erential=ressure Shutdo,n

O A-R ?-TER1-?? =RES

ST1ON


3ir%uit ?ault

07 8 Air ?ilter 1i((erential=ressure Sensor Shortigh

A-R ?-TER 1-??=RES SENSORSORT -


07 4 Air ?ilter 1i((erential=ressure Sensor Shorto,

A-R ?-TER 1-??=RES SENSORSORT O


07 " igh Air ?ilter 1i((erential=ressure arning

- A-R ?-TER1-?? =RESARN-N


07 7 o, Air ?ilter 1i((erential=ressure arning

O A-R ?-TER1-?? =RESARN-N


0 0 igh Engine 3oolantTemperature Shutdo,n

- EN-NE3OOANT TE$=ST1ON

1ata in+ 3ir%uit ?aultand 1igital -nput 3ir%uit?ault

0 " igh Engine 3oolantTemperature arning

- EN-NE3OOANT TE$=ARN-N


0 7 o, Engine 3oolantTemperature arning

O 3OOANTTE$= ARN-N


0 igh Engine 3oolante&el Shutdo,n

- EN3OO E>EST1ON


o, Engine 3oolante&el Shutdo,n

O EN3OO E>EST1ON


8 Engine 3oolant e&elSensor Short igh

EN-NE3OOANT E>ESENSOR SORT-


4 Engine 3oolant e&elSensor Short o,

EN-NE3OOANT E>ESENSOR SORTO


" igh Engine 3oolante&el arning

- EN 3OOE>E ARN-N


3ir%uit ?ault

7 o, Engine 3oolante&el arning

O EN 3OOE>E ARN-N


87 0 igh ?ire E6tinguisher =ressure Shutdo,n

- ?-REETN =RESST1ON


87 o, ?ire E6tinguisher =ressure Shutdo,n

O ?-REETN =RESST1ON


:%ontinued;

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:Table 28' %ontd;

.ro!"e Co&e%





87 8 ?ire E6tinguisher=ressure Sensor Short

igh

?-RE ET-N=RES SENSOR

SORT -


87 4 ?ire E6tinguisher=ressure Sensor Shorto,

?-RE ETN=RES SENSORSORT O


87 " igh ?ire E6tinguisher =ressure arning

- ?-RE ETN=RES ARN-N


87 7 o, ?ire E6tinguisher =ressure arning

O ?-RE ETN=RES ARN-N


!7 7 o, Battery 3hargingSystem >oltage arning

O BATTERD3AR-N SDS>OT ARN

3harging System

!# 0 igh Battery >oltageShutdo,n

- BATTERD>OTAEST1ON

3harging System

!# " igh Battery >oltagearning

- BATTERD>OTAEARN-N

3harging System

!# 7 o, Battery >oltagearning

O BATTERD>OTAEARN-N

3harging System

7 0 igh Ambient Air Temperature Shutdo,n

- A$B-ENT A-R TE$=ST1ON


7 o, Ambient Air Temperature Shutdo,n

O A$B-ENT A-R TE$=ST1ON


7 8 Ambient Air TemperatureSensor Short igh

A$B-ENT A-RTE$= SENSORSORT -


7 4 Ambient Air TemperatureSensor Short o,

A$B-ENT A-RTE$= SENSORSORT O


7 " igh Ambient Air Temperature arning

- A$B-ENT A-R TE$=ARN-N


7 7 o, Ambient Air Temperature arning

O A$B-ENT A-R TE$=ARN-N


78 0 igh E6haustTemperature Shutdo,n

- EASTTE$=ST1ON


78 o, E6haustTemperature Shutdo,n

O EASTTE$=ST1ON


:%ontinued;

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:Table 28' %ontd;

.ro!"e Co&e%





78 8 E6haust TemperatureSensor Short igh

EASTTE$=ERATRE

SENSOR SORT-


78 4 E6haust TemperatureSensor Short o,

EASTTE$=ERATRESENSOR SORTO


78 " igh E6haustTemperature arning

- EASTTE$= ARN-N


78 7 o, E6haustTemperature arning

O EASTTE$= ARN-N


7" 0 igh Engine OilTemperature Shutdo,n

- EN-NEO- TE$=ST1ON


7" o, Engine OilTemperature Shutdo,n

O EN-NEO- TE$=ST1ON


7" 8 Engine Oil TemperatureSensor Short igh

EN-NE O- TE$=SENSOR SORT-


7" 4 Engine Oil TemperatureSensor Short o,

EN-NE O- TE$=SENSOR SORTO


7" " igh Engine Oil

Temperature arning

- EN-NE O-

TE$= ARN-N

1igital -nput 3ir%uit

?ault and Analog -nput3ir%uit ?ault

7" 7 o, Engine OilTemperature arning

O EN-NE O-TE$= ARN-N


90 0 Engine O&er SpeedShutdo,n

EN-NEO>ER S=EE1ST1ON

Engine O&er Speedarning

90 Engine nder SpeedShutdo,n

EN-NEN1ER S=EE1ST1ON

Engine nder Speedarning

90 2 Engine Speed Sensor Errati% or Not =resent

EN-NE S=EE1SENSOR

ERRAT-3<OST

Engine Speed 3ir%uit?ault

90 " Engine Speed Sensor Open

EN-NE S=EE1SENSOR O=EN

Engine Speed 3ir%uit?ault

90 7 Engine nder Speedarning

EN-NE N1ERS=EE1 ARN-N

Engine nder Speedarning

!2" S3A1A 1ata in+ ?ault S3A1A 1ATA -NC?AT

1ata in+ 3ir%uit ?ault

!89 =rimary 1ata in+ ?ault =R-$ARD 1ATA-NC ?AT


:%ontinued;

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:Table 28' %ontd;

.ro!"e Co&e%





70 0 3ustom E&ent G ighShutdo,n

3STO$E>ENT G -

ST1ON

1igital -nput 3ir%uit?ault

70 3ustom E&ent G o,Shutdo,n

3STO$E>ENT G OST1ON


70 " 3ustom E&ent G igharning

3STO$E>ENT G -ARN-N


70 7 3ustom E&ent G o,arning

3STO$ E>ENTG O ARN-N


70 8 3ustom E&ent G Status 3STO$ E>ENTG STATS

A3T->E


702 0 3ustom E&ent G2 ighShutdo,n

3STO$E>ENT G2 -ST1ON


702 3ustom E&ent G2 o,Shutdo,n

3STO$E>ENT G2 OST1ON


702 " 3ustom E&ent G2 igharning

3STO$E>ENT G2 -ARN-N


702 7 3ustom E&ent G2 o,arning

3STO$ E>ENTG2 O ARN-N


702 8 3ustom E&ent G2 Status 3STO$ E>ENTG2 STATS

A3T->E















A3T->E











:%ontinued;

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:Table 28' %ontd;

.ro!"e Co&e%









A3T->E


70" 0 3ustom E&ent G" ighShutdo,n

3STO$E>ENT G" -ST1ON


70" 3ustom E&ent G" o,Shutdo,n

3STO$E>ENT G" OST1ON


70" " 3ustom E&ent G" igharning

3STO$E>ENT G" -ARN-N


70" 7 3ustom E&ent G" o,arning

3STO$ E>ENTG" O ARN-N


70" 8 3ustom E&ent G" Status 3STO$ E>ENTG" STATS

A3T->E


70! 0 3ustom E&ent G! ighShutdo,n

3STO$E>ENT G! -ST1ON


70! 3ustom E&ent G! o,Shutdo,n

3STO$E>ENT G! OST1ON


70! " 3ustom E&ent G! igharning

3STO$E>ENT G! -ARN-N


70! 7 3ustom E&ent G! o,arning

3STO$ E>ENTG! O ARN-N


70! 8 3ustom E&ent G! Status 3STO$ E>ENTG! STATS

A3T->E


924 8 1igital Output G Shortigh

1--TA OT=T SORT -

1igital Output 3ir%uit?ault

92" 8 1igital Output G2 Shortigh

1--TA OT=T2 SORT -

1igital Output 3ir%uit?ault

970 8 Emergen%y Stop

Shutdo,n

E$EREN3D

STO=ST1ON


?ault

22 0 igh enerator BearingG TemperatureShutdo,n

- ENBEAR-NG TE$=ST1ON


22 o, enerator RearBearing TemperatureShutdo,n

O EN REARBEAR-N TE$=ST1ON


:%ontinued;

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:Table 28' %ontd;

.ro!"e Co&e%





22 8 enerator Rear BearingTemperature Sensor

Short igh

EN REARBEAR-N TE$=

SENSOR SORT-


22 4 enerator Rear BearingTemperature SensorShort o,

EN REARBEAR-N TE$=SENSOR SORTO


22 " igh Rear eneratorBearing Temperaturearning

- EN REARBEAR-N TE$=ARN-N


22 7 o, enerator RearBearing Temperaturearning

O EN REARBEAR-N TE$=ARN-N


28 A%%essory 1ata in+?ault

A33ESSORD1ATA -NC ?AT


289 8 ?uel Tan+ ea+ :?uelRupture Basin;

?E TANC EAC 1igital -nput 3ir%uit?ault

!!4 8 Engine ?ailure to StartShutdo,n

EN-NE ?A-RETO STARTST1ON

Engine O&er%ran+arning

2488 0 igh Right E6haustTemperature Shutdo,n

- R-TEAST TE$=ST1ON


2488 o, Right E6haustTemperature Shutdo,n

O R-TEAST TE$=ST1ON


2488 8 Right E6haustTemperature SensorShort igh

R-T EASTTE$= SENSORSORT -


2488 4 Right E6haustTemperature SensorShort o,

R-T EASTTE$= SENSORSORT O


2488 " igh Right E6haustTemperature arning

- R-TEAST TE$=ARN-N


2488 7 o, Right E6haustTemperature arning

O R-TEAST TE$=ARN-N


2484 0 igh e(t E6haustTemperature Shutdo,n

- E?TEAST TE$=ST1ON


2484 o, e(t E6haustTemperature Shutdo,n

O E?TEAST TE$=ST1ON


2484 8 e(t E6haustTemperature SensorShort igh

E?T EASTTE$= SENSORSORT -


2484 4 e(t E6haustTemperature SensorShort o,

E?T EASTTE$= SENSORSORT O


:%ontinued;

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:Table 28' %ontd;

.ro!"e Co&e%





2484 " igh e(t E6haustTemperature arning

- E?TEAST TE$=

ARN-N


2484 7 o, e(t E6haustTemperature arning

O E?TEAST TE$=ARN-N


248! 0 enerator O&er ?reuen%y Shutdo,n

EN O>ER?REEN3DST1ON

enerator O&er ?reuen%y arning

248! enerator nder ?reuen%y Shutdo,n

EN N1ER?REEN3DST1ON

enerator nder ?reuen%y arning

248! 2 Engine Speed@enerator Output?reuen%y $ismat%harning

EN S=EE1@EN?RE $-S$AT3ARN

Engine Speed arning

248! 2 enerator OutputSensing System ?ailure

EN A3$ETER-N SDS?A-RE

enerator OutputSensing 3ir%uit ?ault

248! " enerator O&er ?reuen%y arning

EN O>ER?REEN3DARN-N

enerator O&er ?reuen%y arning

248! 7 enerator nder ?reuen%y arning

EN N1ER?REEN3DARN-N

enerator nder ?reuen%y arning

2440 0 enerator O&er >oltageShutdo,n

EN O>ER>OTAE

ST1ON

enerator O&er >oltagearning

2440 enerator nder >oltageShutdo,n

EN N1ER>OTAEST1ON

enerator nder >oltage arning

2440 " enerator O&er >oltagearning

EN O>ER>OTAEARN-N

enerator O&er >oltagearning

2440 7 enerator nder >oltagearning

EN N1ER>OTAEARN-N

enerator nder >oltage arning

244# 0 enerator O&er 3urrentShutdo,n

EN O>ER3RRENTST1ON

enerator O&er 3urrentarning

244# " enerator O&er 3urrentarning

EN O>ER3RRENTARN-N

enerator O&er 3urrentarning

24"2 enerator Re&erse=o,er Shutdo,n

EN RE>ERSE=OERST1ON

enerator Re&erse=o,er arning

24"2 7 enerator Re&erse=o,er arning

EN RE>ERSE=OERARN-N

enerator Re&erse=o,er arning

:%ontinued;

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:Table 28' %ontd;

.ro!"e Co&e%





2!4# 8 Ser&i%e $aintenan%e-nter&al arning

SER> $A-NT-NTER>A

ARN-N

Ser&i%e -n(ormation-nter&al arning

4000 8 Air 1amper 3losed A-R 1A$=ER3OSE1


400 8 ATS in Normal =osition ATS -N NOR$A=OS-T-ON


4002 8 ATS in Emergen%y=osition

ATS -NE$EREN3D=OS-T-ON


4008 8 Battery 3harger ?ailure BATTERD3ARER?A-RE


4004 8 enerator 3ir%uit

Brea+er 3losed

ENERATOR

BREACER3OSE1


?ault

400" 8 tility 3ir%uit Brea+er 3losed

T--TD BREACER3OSE1


400! 8 Engine in 3ooldo,n EN-NE -N3OO1ON

Engine 3ooldo,narning

4007 8 enerator 3ontrol Not in Automati% arning

EN 3ONTRONOT -N ATOARN-N

enerator 3ontrol Not-n Automati% arning

400# 8 ne6pe%ted EngineShutdo,n

NE=E3TE1EN-NEST1ON

ne6pe%ted EngineShutdo,n

8/12/2019 52502196-EMCP-3 (1)


8/12/2019 52502196-EMCP-3 (1)


.e%t Step ; CE7CK .E7 S7.43IN.S

A >ie, the setpoints :3ran+ 1uration' 3ran+3y%le Rest -nter&al' and $a6imum Number o(3ran+ 3y%les;) $a+e a note o( the setpoints)See Testing and Adjusting' .Ele%troni% 3ontrol$odule :enerator Set; @ 3on(igure/) 3ompare

the setpoints against the de(ault setpoints o( theparti%ular generator set)

75pe#te& Re%!t6

The setpoints are %orre%t)

Re%!t%6

H OC I The setpoints are %orre%t (or your parti%ulargenset) =ro%eed to Test Step 8 (or $- engines)=ro%eed to Test step 4 (or E- engines)

H NOT OC I The setpoints are NOT %orre%t)

Repair6 Reprogram the setpoints) Reset thegenset) Resume normal operation and &eri(y thatthe problem has been %orre%ted)

STO=)

.e%t Step ? In%pe#t t$e ;?1A Go*ernor4o/er So!r#e an& 2irin' (MUI 7n'ine%3ny)

Re(er to the enset Ele%tri%al System S%hemati% inthe Ser&i%e $anual (or an a%%urate representation o(the genset that is being ser&i%ed)

A >eri(y the Emergen%y Stop =ush Button is notpressed

B >eri(y pin "# on the E$3= 8 is %onne%ted througha normally open %onta%t on the emergen%y stops,it%h to battery positi&e)

C >eri(y the ?uel 3ontrol Relay Output on pin 8#o( the E$3= 8 is %onne%ted to terminal 2 on the280A o&ernor and &eri(y the in line (use is notopen)

D >eri(y terminal on the 280A is %onne%ted tobattery negati&e)

75pe#te& Re%!t6

The 280A o&ernor po,er Sour%e and ,iring are%orre%t)

Re%!t%6

H OC I The ,iring is %orre%t) The E$3= 8 may ha&e(ailed)

Repair6 -t is unli+ely that the E$3= 8 has (ailed)E6it this pro%edure and per(orm this pro%edureagain) -( the (ailure is not (ound' repla%e the E$3=8)

STO=)

H NOT OC I The ,iring is not %orre%t)

Repair6 Repair the ,iring or repla%e the ,iring)Reset the genset) Resume normal operation and&eri(y that the problem has been %orre%ted)

STO=)

.e%t Step @ C$e#0 #omm!ni#ation%"et/een 7MC4 ? an& 7n'ine 7CM (7UI7n'ine% 3ny)

A se the 3AT ET to >eri(y the ?uel enable input onthe Engine E3$ is %on(igured (or 3AN -nput)

B Re(er to the enset Ele%tri%al System S%hemati%in the Ser&i%e $anual and %he%+ the 1ata in+,iring bet,een the E$3= and the Engine E3$)See Troubleshooting' .1ata in+ 3ir%uit ?ault/

Re%!t%6

H OC I The 1ata in+ ,iring is %orre%t) The E$3=8 may ha&e (ailed)

Repair6 -t is unli+ely that the E$3= 8 has (ailed)E6it this pro%edure and per(orm this pro%edureagain) -( the (ailure is not (ound' repla%e the E$3=

8)

STO=)

H NOT OC I The ,iring is not %orre%t)

Repair6 Repair the ,iring or repla%e the ,iring)Reset the genset) Resume normal operation and&eri(y that the problem has been %orre%ted)

STO=)

8/12/2019 52502196-EMCP-3 (1)


7n'ine Spee& 2arnin'

SMCS Co&e6 4490

Sy%tem 3peration De%#ription6

i02770"! .e%t Step ; CE7CK .E7 S7.43IN.S

A >ie, the setpoints :number o( generator poles;and :(ly,heel teeth;) $a+e a note o( the setpoints)See Testing and Adjusting' .Ele%troni% 3ontrol$odule :enerator Set; @ 3on(igure/) 3omparethe setpoints against the de(ault setpoints o( the

parti%ular generator set)The E$3= 8 determines the engine speed' inrpm' (rom the magneti% pi%+up) The input (rom themagneti% pi%+up ,ill be a (reuen%y proportional tothe engine speed and to the number o( (ly,heelteeth)The E$3= 8 ,ill %on&ert the (reuen%y o( the enginespeed sensor input into rpm based on the (ly,heelteeth setpoint &alue) The relationship bet,eenenginespeed and generator (reuen%y %an be %omputedbased on the number o( generator poles) -( theengine speed does not %orrespond to the generator (reuen%y' .EN S=EE1@EN ?RE $-S$AT3

ARN / ,ill be displayed on the E$3= 8 in order toin(orm the operator o( a mismat%h %ondition)

Note6 Refer to t$e en'ine .ro!"e%$ootin'man!a for more information re'ar&in' en'ine%pee& for yo!r parti#!ar 'en%et

Con&ition% 2$i#$ Generate .$i% Co&e6

This %ode is generated ,hen engine speed and(reuen%y &alues mismat%h by more than 0 (ormore than 0 se%onds' -( the setpoint (or number o(generator poles is set to a &alue o( 0 poles' then this%ondition is not tested

.e%t Step 1 47RF3RM .E7 INI.IALCE7CK

A 3he%+ (or a%ti&e diagnosti% %odes on the engineE3$ and the E$3= 8) -( any %odes are present'%orre%t the diagnosti% %odes (irst)

75pe#te& Re%!t6

No other diagnosti% %odes or indi%ators are a%ti&e)

Re%!t%6

H OC I No other diagnosti% %odes or indi%ators area%ti&e) =ro%eed to Test Step 2

H NOT OC I Another diagnosti% %ode is a%ti&e or anindi%ator is a%ti&e)

Repair6 E6it this pro%edure) Troubleshoot thea%ti&e %ode or indi%ator) Resume normal operationand &eri(y that the problem has been %orre%ted)

STO=)

75pe#te& Re%!t6


Re%!t%6

H OC I The setpoints are %orre%t (or your parti%ulargenset)

Repair6 Reset the genset) Resume normaloperation and &eri(y that the problem has been%orre%ted)

STO=)



STO=)

i029920#

7n'ine 3*er%pee& 2arnin'

SMCS Co&e6 4490


-( the engine speed rises abo&e the EngineO&erspeed Threshold setpoint &alue' the EngineO&erspeed e&ent is made a%ti&e)

-( a o&erspeed %ondition is dete%ted' .EN-NEO>ERS=EE1 ST1ON/ ,ill be displayed onthe E$3= 8 in order to in(orm the operator o( an o&erspeed %ondition) The Engine O&erspeedShutdo,n ,ill al,ays be a hard shutdo,n and may

not be disabled)


The %ode (or engine o&erspeed is generated ,henthe E$3= 8 determines that a engine o&erspeed%ondition has o%%urred)

8/12/2019 52502196-EMCP-3 (1)


.e%t Step 1 .ALK .3 .E7 347RA.3R

A 1etermine the %onditions that %aused theo&erspeed %ondition)

75pe#te& Re%!t6

A o&erspeed ,as %aused by a o%%urren%e +no,n tothe operator and the operator ,ould li+e to put thegenset ba%+ into ser&i%e)

Re%!t%6

H OC I The operator %an determine the %ause (orthe o&erspeed %ondition' the %ondition has beenrepaired and the operator ,ants to put thegenenset ba%+ into ser&i%e)


STO=)

H NOT OC I The o&erspeed %ondition ,as not%aused by a o%%urren%e +no,n to the operator)=ro%eed to Test Step 2


A >ie, the Engine Speed $onitor and enerator1esired Engine Speed Reuest setpoints) $a+e anote o( the setpoints) See Testing and Adjusting'.Ele%troni% 3ontrol $odule :enerator Set; @3on(igure/) 3ompare the setpoints against thede(ault setpoints o( the parti%ular generator set)

75pe#te& Re%!t6


Re%!t%6

H OC I The setpoints are %orre%t (or your parti%ulargenset) =ro%eed to test step 8 (or E- engines)=ro%eed to test step 4 (or $- engines



STO=)

.e%t Step ? <7RIF 7NGIN7 S477D CANB7 <I727D AND AD=US.7D FR3M .E77MC4 ? (7UI 7NGIN7S 3NL,)

>eri(y the engine speed %an be &ie,ed and adjusted(rom the E$3= 8 1isplay S%reen)

75pe#te& Re%!t6

The engine speed %an be &ie,ed and adjusted (romthe E$3= 8 1isplay S%reen)

Re%!t%6

H OC I The engine speed %an be &ie,ed andadjusted (rom the E$3= 8 1isplay S%reen)

Repair6 Adjust the engine speed to meet sitereuirements) Resume normal operation and &eri(ythat the problem has been %orre%ted)

STO=)

H NOT OC I The engine speed %annot be adjusted)=ro%eed to test step 7

H NOT OC I The engine speed reads *ero on theE$3= 1isplay S%reen)

Repair6 The Engine Speed Sensor may ha&e(ailed or needs to be adjusted) See Testing And

Adjusting' .Speed Sensor :Engine; @ Adjust/) -(the problem remains' repla%e the Engine SpeedSensor)

STO=)

.e%t Step @ CE7CK .E7 SS.7M B,USING .E7 S477D 43.7N.I3M7.7R(MUI 7NGIN7S 3NL,)

A ith the engine running' adjust the speed o( the

engine by turning the speed potentiometer)

75pe#te& Re%!t6

The engine %an be adjusted to the desired speed)

Re%!t%6

H OC I The engine speed %an be adjusted)


STO=)

H NOT OC I The engine speed %annot be adjusted,ith the speed potentiometer) =ro%eed to test step"

.e%t Step CE7CK .E7 R7SIS.ANC7 3F

.E7 7NGIN7 S477D 43.7N.I3M7.7R(MUI 7NGIN7S 3NL,)

A Shut do,n the engine)

B 1is%onne%t the speed potentiometer (rom theterminals ./ and .2/ on the 280A o&ernor)

8/12/2019 52502196-EMCP-3 (1)


C At the speed potentiometer' measure theresistan%e o( the speed potentiometer)

75pe#te& Re%!t6

The resistan%e should be adjustable bet,een 0 and00 ohms)

Re%!t%6

H OC I The resistan%e o( the sensor is %orre%t)=ro%eed to Test Step !)

H NOT OC I The resistan%e o( the speedpotentiometer is not %orre%t)

Repair6 Repla%e the speed potentiometer)Resume normal operation and &eri(y that theproblem has been %orre%ted)

STO=)

.e%t Step CE7CK .E7 S477D43.7N.I3M7.7R EARN7SS F3R A347N CIRCUI. (MUI 7NGIN7S 3NL,)

A 1is%onne%t the speed potentiometer harness (romthe 280A go&ernor)

B 3he%+ (or an open %ir%uit) 3he%+ the resistan%e(rom the ,ire %onne%ted to terminal ./ o( the280A go&ernor to the same ,ire number at thespeed potentiometer) The resistan%e should be "ohms or less)

C 3he%+ (or an open %ir%uit) 3he%+ the resistan%e(rom the ,ire %onne%ted to terminal .2/ o( the280A go&ernor to the same ,ire number at thespeed potentiometer) The resistan%e should be "ohms or less

75pe#te& Re%!t6

hen the resistan%e is measured bet,een the ,ire%onne%ted to terminal ./ o( the 280A go&ernor tothe same ,ire number at the speed potentiometer%onne%tor' the resistan%e should be " ohms or less)

hen the resistan%e is measured bet,een the ,ire

%onne%ted to terminal .2/ o( the 280A go&ernor tothe same ,ire number at the speed potentiometer%onne%tor' the resistan%e should be " ohms or less)

Re%!t%6

H OC I The harness (un%tions properly)

Repair6 The E$3= 8 may ha&e (ailed) -t is unli+elythat the E$3= 8 has (ailed) E6it this pro%edureand per(orm this entire pro%edure again) -( theproblem remains' repla%e the E$3= 8) SeeTesting And Adjusting' . Ele%troni% 3ontrol $odule:enerator Set; @ Repla%e/)

STO=)

H NOT OC I The harness ,iring ,ith the in%orre%tresistan%e measurement has (ailed) Repla%ethe (ailed harness (rom the 280A go&ernor to the speed potentiometer or repair the (ailedharness (rom the 280A go&ernor to the speedpotentiometer) Resume normal operation and&eri(y that the problem has been %orre%ted) STO=)

.e%t Step CE7CK =1>?> DA.A LINKB7.277N .E7 7MC4 ? AND .E77NGIN7 7CM (7UI 7NGIN7S 3NL,)

Re(er to the enset Ele%tri%al System S%hemati% inthe Ser&i%e $anual and %he%+ the 1ata in+ ,iringbet,een the E$3= 8 and the Engine E3$) ?or morein(ormation on troubleshooting the 1ata in+' seeTroubleshooting' .1ata in+ 3ir%uit ?ault /)

Re%!t%6

H OC I The 989 1ata in+ ,iring is %orre%t)


STO=)

H NOT OC I The ,iring is not %orre%t

Repair6 Repair the 1ata in+ ,iring or Repla%e the1ata in+ ,iring) Resume normal operation and&eri(y the problem has been %orre%ted)

STO=)

8/12/2019 52502196-EMCP-3 (1)


i02992"2

7n'ine Un&er%pee& 2arnin'

SMCS Co&e6 4490


-( the engine speed drops belo, the Enginenderspeed Threshold setpoint &alue' theunderspeed timer ,ill begin timing) hen the timere6pires' the Engine nderspeed e&ent is madea%ti&e :i( the engine speed has been belo, thethreshold le&el %ontinuously ,hile timing;) -( theengine speed rises abo&e the Engine nderspeedThreshold' the Engine nderspeed e&ent ,ill bemade ina%ti&e and the timer ,ill be reset)

-( a underspeed %ondition is dete%ted' .EN-NEN1ERS=EE1 ST1ON/ or .EN-NEN1ERS=EE1 ARN-N/ ,ill be displayed onthe E$3= 8 in order to in(orm the operator o( an

underspeed %ondition)

Note6 The se&erity o( the underspeed %ondition ,illdetermine i( a ,arning or shutdo,n e&ent o%%urs)


The %ode (or engine underspeed is generated ,henthe E$3= 8 determines that a engine underspeed%ondition has o%%urred)


A 1etermine the %onditions that %aused the

underspeed %ondition)

75pe#te& Re%!t6

A underspeed ,as %aused by a o%%urren%e +no,nto the operator and the operator ,ould li+e to put thegenset ba%+ into ser&i%e)

Re%!t%6

H OC I The operator %an determine the %ause (orthe underspeed %ondition' the %ondition hasbeen repaired and the operator ,ants to put thegenenset ba%+ into ser&i%e)


STO=)

H NOT OC I The underspeed %ondition ,as not%aused by a o%%urren%e +no,n to the operator)=ro%eed to Test Step 2


A >ie, the Engine Speed $onitor and enerator1esired Engine Speed Reuest setpoints) $a+e anote o( the setpoints) See Testing and Adjusting'.Ele%troni% 3ontrol $odule :enerator Set; @3on(igure/) 3ompare the setpoints against the

de(ault setpoints o( the parti%ular generator set)

75pe#te& Re%!t6


Re%!t%6




STO=)

.e%t Step ? <7RIF 7NGIN7 S477D CANB7 <I727D AND AD=US.7D FR3M .E77MC4 ? (7UI 7NGIN7S 3NL,)

>eri(y the engine speed %an be &ie,ed and adjusted(rom the E$3= 8 1isplay S%reen)

75pe#te& Re%!t6

The engine speed %an be &ie,ed and adjusted (romthe E$3= 8 1isplay S%reen)

Re%!t%6

H OC I The engine speed %an be &ie,ed andadjusted (rom the E$3= 8 1isplay S%reen)


STO=)

H NOT OC I The engine speed %annot be adjusted)=ro%eed to test step 7

H NOT OC I The engine speed reads *ero on theE$3= 1isplay S%reen)

Repair6 The Engine Speed Sensor may ha&e(ailed or needs to be adjusted) See Testing And

Adjusting' .Speed Sensor :Engine; @ Adjust/) -(the problem remains' repla%e the Engine SpeedSensor)

STO=)

8/12/2019 52502196-EMCP-3 (1)



A ith the engine running' adjust the speed o( theengine by turning the speed potentiometer)

75pe#te& Re%!t6

The engine %an be adjusted to the desired speed)

Re%!t%6

H OC I The engine speed %an be adjusted)


STO=)

H NOT OC I The engine speed %annot be adjusted,ith the speed potentiometer) =ro%eed to test step"






75pe#te& Re%!t6


Re%!t%6




STO=)

.e%t Step CE7CK .E7 S477D43.7N.I3M7.7R EARN7SS F3R A347N CIRCUI. (MUI 7NGIN7S 3NL,)




75pe#te& Re%!t6


hen the resistan%e is measured bet,een the ,ire%onne%ted to terminal .2/ o( the 280A go&ernor tothe same ,ire number at the speed potentiometer%onne%tor' the resistan%e should be " ohms or less)

Re%!t%6

H OC I The harness (un%tions properly)


STO=)

H NOT OC I The harness ,iring ,ith the in%orre%tresistan%e measurement has (ailed) Repla%ethe (ailed harness (rom the 280A go&ernor to the speed potentiometer or repair the (ailedharness (rom the 280A go&ernor to the speed

potentiometer) Resume normal operation and&eri(y that the problem has been %orre%ted) STO=)

.e%t Step CE7CK .E7 =1>?> DA.ALINK B7.277N .E7 7MC4 ? AND .E77NGIN7 7CM (7UI 7NGIN7S 3NL,)

Re(er to the enset Ele%tri%al System S%hemati% inthe Ser&i%e $anual and %he%+ the 1ata in+ ,iringbet,een the E$3= 8 and the Engine E3$) ?or morein(ormation on troubleshooting the 1ata in+' seeTroubleshooting' .1ata in+ 3ir%uit ?ault /)

8/12/2019 52502196-EMCP-3 (1)


Re%!t%6

H OC I The 989 1ata in+ ,iring is %orre%t)

Repair6 The E$3= 8 may ha&e (ailed) -t is unli+elythat the E$3= 8 has (ailed) E6it this pro%edureand per(orm this entire pro%edure again) -( the

problem remains' repla%e the E$3= 8) SeeTesting And Adjusting' . Ele%troni% 3ontrol $odule:enerator Set; @ Repla%e/)

STO=)



STO=)

i0277

Generator Contro Not inA!tomati# 2arnin'

SMCS Co&e6 4490

75pe#te& Re%!t6

The generator ,as pla%e into a mode other than ATO by the operator or by a $odbus RS@4#"S3A1A data lin+ message )

Re%!t%6

H OC I STO=)

i02#8228

Generator 3!tp!t Sen%in'Cir#!it Fa!t

SMCS Co&e6 4490


-( the engine is running and the E$3= 8 is re%ei&ing

A3 &oltage and %urrent in(ormation but notpro%essing any A3 measurements) then the.ENERATOR OT=T SENS-N 3-R3-T?AT/ is made a%ti&e) The E$3= 8 has (ailed)

=er(orm the (ollo,ing pro%edure5 Ele%troni% 3ontrol$odule :enerator Set; @ Repla%e


=ressing the Auto Cey or a $odbus RS@4#" S3A1A1ata in+ message %auses the engine to enter

ATO mode) hen the engine is in ATO mode andno shutdo,ns are a%ti&e' %ontinuous a%ti&ation o( the

Remote -nitiate input %auses the engine to start andrun :a(ter a programmed Start Aid A%ti&ation delayand 3ran+ Alert inter&al;) hen the Remote -nitiatesignal is remo&ed' the engine ,ill %ool do,n and thenstop) hen the genset %ontrol is not in ATO mode'EN 3ONTRO NOT -N ATO ARN-N ,illbe displayed on the E$3= 8 in order to in(orm theoperator o( the not in auto %ondition)

Re%!t%6

H OC I STO=)

Generator 3*er#!rrent2arnin'

SMCS Co&e6 4490


i027724"

Note6 The e&ent %an be disabled &ia the enerator3ontrol Not in Automati% arning E&ent Response3on(iguration setpoint;)


The %ode is generated ,hen the genset %ontrol isnot in ATO mode)

.a0 to t$e 3perator

Note6 No repair to the engine is ne%essary)

A 1etermine the %onditions that %aused thediagnosti% %ode)

The E$3= 8 dete%ts an o&er%urrent %ondition thatpersists (or a duration that is a (un%tion o( the o&er%urrent le&el or a %ondition that e6%eeds a threshold(or a programmed duration) -( the R$S %urrent o( anyphase goes abo&e the enerator 1e(inite Time O&er 3urrent :Amp; =er%entage Threshold' then a timer

is started and the enerator O&er 3urrent e&ent ismade a%ti&e)

The tripping time (or generator o&er%urrent dete%tionis determined (rom the phase ,ith the highest%urrent' and is the smaller o( t,o &alues5 the 3ur&eTime and the enerator 1e(inite Time O&er 3urrent:Amp; Shutdo,n E&ent Noti(i%ation 1elay Time:setpoint &alue;)

-( a o&er%urrent %ondition is dete%ted' .EN O>ER3RRENT ST1ON/ or .EN O>ER3RRENTARN-N/ ,ill be displayed on the E$3= 8 in orderto in(orm the operator o( an o&er%urrent %ondition)

8/12/2019 52502196-EMCP-3 (1)


Note6 The se&erity o( the o&er%urrent %ondition ,illdetermine i( a ,arning or shutdo,n e&ent o%%urs)


The %ode (or generator o&er%urrent is generated,hen the E$3= 8 determines that a generator

o&er%urrent %ondition has o%%urred)


A 1etermine the %onditions that %aused theo&er%urrent %ondition)


STO=)



STO=)

75pe#te& Re%!t6

A o&er%urrent ,as %aused by a o%%urren%e +no,n tothe operator and the operator ,ould li+e to put thegenset ba%+ into ser&i%e)

Re%!t%6

H OC I The operator %an determine the %ause (orthe o&er%urrent %ondition' the %ondition hasbeen repaired and the operator ,ants to put the

Generator 3*erfre!en#y2arnin'

SMCS Co&e6 4490


-( the (reuen%y rises abo&e the enerator

i027#029

genenset ba%+ into ser&i%e)


STO=)

H NOT OC I The o&er%urrent %ondition ,as not%aused by a o%%urren%e +no,n to the operator)=ro%eed to Test Step 2


A >ie, the setpoints :enerator 3urrentTrans(ormer =rimary inding Rating;' :enerator3urrent Trans(ormer Se%ondary inding Rating;'and allo( the o&er%urrent setpoints) $a+e a note o( thesetpoints) See Testing and Adjusting' .Ele%troni%3ontrol $odule :enerator Set; @ 3on(igure/)3ompare the setpoints against the de(aultsetpoints o( the parti%ular generator set)

75pe#te& Re%!t6


Re%!t%6


O&er(reuen%y =er%entage Threshold setpoint &alue'the o&er(reuen%y timer ,ill begin timing) hen thetimer e6pires' the enerator O&er(reuen%y e&entis made a%ti&e :i( the (reuen%y has been abo&ethe threshold le&el %ontinuously ,hile timing;) -( the(reuen%y rises abo&e the enerator O&er(reuen%y=er%entage Threshold' the enerator O&er(reuen%ye&ent ,ill be made ina%ti&e and the timer ,ill be reset)

-( a o&er(reuen%y %ondition is dete%ted' .ENO>ER?REEN3D ST1ON/ or .ENO>ER?REEN3D ARN-N/ ,ill be displayedon the E$3= 8 in order to in(orm the operator o( ano&er(reuen%y %ondition)

Note6 The se&erity o( the o&er(reuen%y %ondition,ill determine i( a ,arning or shutdo,n e&ent o%%urs)


The %ode (or generator o&er(reuen%y is generated,hen the E$3= 8 determines that a generatoro&er(reuen%y %ondition has o%%urred)


A 1etermine the %onditions that %aused theo&er(reuen%y %ondition)

75pe#te& Re%!t6

A o&er(reuen%y %ondition ,as %aused by ao%%urren%e +no,n to the operator and the operator,ould li+e to put the genset ba%+ into ser&i%e)

8/12/2019 52502196-EMCP-3 (1)


Re%!t%6

H OC I The operator %an determine the %ause (orthe o&er(reuen%y %ondition' the %ondition hasbeen repaired and the operator ,ants to put thegenenset ba%+ into ser&i%e)


STO=)

H NOT OC I The o&er(reuen%y %ondition ,as not%aused by a o%%urren%e +no,n to the operator)=ro%eed to Test Step 2


A >ie, the enerator O&er(reuen%y and enerator1esired Engine Speed Reuest setpoints) $a+e a

note o( the setpoints) See Testing and Adjusting'.Ele%troni% 3ontrol $odule :enerator Set; @3on(igure/) 3ompare the setpoints against thede(ault setpoints o( the parti%ular generator set)

75pe#te& Re%!t6


Re%!t%6




STO=)

.e%t Step ? <7RIF FR7U7NC CANB7 <I727D AND AD=US.7D FR3M .E77MC4 ? (7UI 7NGIN7S 3NL,)

>eri(y the generator output (reuen%y %an be &ie,edand adjusted (rom the E$3= 8 1isplay S%reen)

75pe#te& Re%!t6

The generator output (reuen%y %an be &ie,ed andadjusted (rom the E$3= 8 1isplay S%reen)

Re%!t%6

H OC I The generator output (reuen%y %an be&ie,ed and adjusted (rom the E$3= 8 1isplayS%reen)

Repair6 Adjust the generator output (reuen%y tomeet site reuirements) Resume normal operationand &eri(y that the problem has been %orre%ted)

STO=)

H NOT OC I The generator output (reuen%y %annot

be adjusted) =ro%eed to test step 7

H NOT OC I The generator (reuen%y reads *ero onthe E$3= 1isplay S%reen) =ro%eed to test step #


A ith the engine running' adjust the generatoroutput (reuen%y by turning the speedpotentiometer)

75pe#te& Re%!t6

The generator output (reuen%y %an be adjusted tothe desired (reuen%y)

Re%!t%6

H OC I The generator output (reuen%y %an beadjusted)


STO=)

H NOT OC I The generator output (reuen%y %annotbe adjusted ,ith the speed potentiometer) =ro%eedto test step "






75pe#te& Re%!t6


Re%!t%6


8/12/2019 52502196-EMCP-3 (1)




STO=)

.e%t Step CE7CK .E7 S477D43.7N.I3M7.7R EARN7SS F3R AN347N CIRCUI. (MUI 7NGIN7S 3NL,)




75pe#te& Re%!t6


hen the resistan%e is measured bet,een the ,ire%onne%ted to terminal .2/ o( the 280A go&ernor tothe same ,ire number at the speed potentiometer%onne%tor' the resistan%e should be " ohms or less)

Re%!t%6

H OC I The harness (un%tions properly) =ro%eed totest step #

H NOT OC I The harness ,iring ,ith the in%orre%tresistan%e measurement has (ailed) Repla%ethe (ailed harness (rom the 280A go&ernor to the speed potentiometer or repair the (ailedharness (rom the 280A go&ernor to the speedpotentiometer) Resume normal operation and&eri(y that the problem has been %orre%ted) STO=)

.e%t Step CE7CK =1>?> DA.A LINKB7.277N .E7 7MC4 ? AND .E77NGIN7 7CM (7UI 7NGIN7S 3NL,)

Re(er to the enset Ele%tri%al System S%hemati% inthe Ser&i%e $anual and %he%+ the 1ata in+ ,iringbet,een the E$3= 8 and the Engine E3$) ?or more

in(ormation on troubleshooting the 1ata in+' seeTroubleshooting ' .1ata in+ 3ir%uit ?ault /)

Re%!t%6

H OC I The 989 1ata in+ ,iring is %orre%t)=ro%eed to test step #



STO=)

.e%t Step CE7CK .E7 <3L.AG7IN4U. FUS7S

A 3he%+ the three (uses on the A3 &oltage inputs o(the E$3= 8)

75pe#te& Re%!t6

The (uses should not be open)

Re%!t%6

H OC I The (uses are not open) =ro%eed to test step9

H NOT OC I One or more o( the (uses are open)

Repair6 3he%+ (or a shorted %omponent ordamaged ,iring) Troubleshoot and repair theproblem) See the enerator Set iring 1iagram(or your parti%ular genset) A(ter the problem hasbeen repaired' repla%e the (uses)

STO=)

.e%t Step > CE7CK .E7 G7N7RA.3R

<3L.AG7 3U.4U.

A Open the %ir%uit brea+er or remo&e the load)

B Start the engine and run the genset)

C $easure the &oltage bet,een all three A3 input(uses)

8/12/2019 52502196-EMCP-3 (1)


75pe#te& Re%!t6

The line to line &oltage should measure the rated&oltage o( the genset)

Re%!t%6

H OC I The &oltages are %orre%t and the problemremains) =ro%eed to Test Step 0)

H NOT OC I One or more o( the &oltages are NOT%orre%t)

Repair6 The ,iring or the %onne%tions the aredamaged) 3he%+ (or damaged ,iring bet,eenthe (uses and the generator output bus) See theenerator Set iring 1iagram (or your parti%ulargenset) Repair the ,iring or repla%e the ,iring)Resume normal operation and &eri(y the problemhas been %orre%ted)

STO=)

.e%t Step 1 CE7CK .E7 <3L.AG7IN4U. C3NN7C.I3NS


B Remo&e the E$3= 8 harness %onne%tor (rom theE$3= 8)

C 3he%+ the E$3= 8 harness %onne%tor) SeeTesting And Adjusting' .Ele%tri%al 3onne%tor @-nspe%t/)

D 3he%+ (or one or more damaged ,ires bet,eenthe E$3= 8 &oltage inputs and the &oltage input(uses) See the enerator Set iring 1iagram (oryour parti%ular genset)

75pe#te& Re%!t6

The ,iring and the %onne%tors should ha&e beengood)

Re%!t%6

H OC I NO problem ,as (ound ,ith the %onne%torsor ,ith the ,iring)


STO=)

H NOT OC I The problem ,as ,ith the %onne%torsor ,ith the ,iring)

Repair6 Repair the %onne%tors or repla%e the,iring harness) Resume normal operation and&eri(y that the problem has been %orre%ted)

STO=)

i027#02

Generator 3*er*ota'e2arnin'

SMCS Co&e6 4490


-( the &oltage rises abo&e the enerator O&er&oltage=er%entage Threshold setpoint &alue' theo&er&oltage timer ,ill begin timing) hen the timere6pires'the enerator O&er&oltage e&ent is made a%ti&e

:i( the &oltage has been abo&e the threshold le&el%ontinuously ,hile timing;) -( the &oltage drops belo,the enerator O&er&oltage =er%entage Threshold'the enerator O&er&oltage e&ent ,ill be madeina%ti&e and the timer ,ill be reset)

-( a o&er&oltage %ondition is dete%ted' .ENO>ER>OTAE ST1ON/ or .ENO>ER>OTAE ARN-N/ ,ill be displayed onthe E$3= 8 in order to in(orm the operator o( ano&er&oltage %ondition)

Note6 The se&erity o( the o&er&oltage %ondition ,illdetermine i( a ,arning or shutdo,n e&ent o%%urs)


The %ode (or generator o&er&oltage is generated,hen the E$3= 8 determines that a generatoro&er&oltage %ondition has o%%urred)


A 1etermine the %onditions that %aused theo&er&oltage %ondition)

75pe#te& Re%!t6

A o&er&oltage ,as %aused by a o%%urren%e +no,n tothe operator and the operator ,ould li+e to put thegenset ba%+ into ser&i%e)

Re%!t%6

H OC I The operator %an determine the %ause (orthe o&er&oltage %ondition' the %ondition hasbeen repaired and the operator ,ants to put thegenenset ba%+ into ser&i%e)

8/12/2019 52502196-EMCP-3 (1)



STO=)

H NOT OC I The o&er&oltage %ondition ,as not

%aused by a o%%urren%e +no,n to the operator)=ro%eed to Test Step 2


A >ie, the enerator O&er&oltage setpoints) $a+ea note o( the setpoints) See Testing and

Adjusting' .Ele%troni% 3ontrol $odule :eneratorSet; @3on(igure/) 3ompare the setpoints against thede(ault setpoints o( the parti%ular generator set)

75pe#te& Re%!t6


Re%!t%6



STO=)



Repair6 Adjust the generator output &oltage tomeet site reuirements) Resume normal operationand &eri(y that the problem has been %orre%ted)

STO=)

H NOT OC I The generator output &oltage %annot

be adjusted) =ro%eed to test step 4

.e%t Step @ CE7CK CA. DA.A LINKB7.277N .E7 7MC4 ? AND .E7<3L.AG7 R7GULA.3R

Re(er to the enset Ele%tri%al System S%hemati% inthe Ser&i%e $anual and %he%+ the 1ata in+ ,iringbet,een the E$3= 8 and the >oltage Regulator) ?ormore in(ormation on troubleshooting the 1ata in+'see Troubleshooting ' .1ata in+ 3ir%uit ?ault /)

Re%!t%6

H OC I The 1ata in+ ,iring is %orre%t)

Repair6 Re(er to the appropriate &oltage regulatorser&i%e manual and per(orm an operational %he%+o( the &oltage regulator) Repla%e the &oltageregulator i( ne%essary) Resume normal operationand &eri(y the problem has been %orre%ted)

STO=)


Repair6 Repair the 1ata in+ ,iring or Repla%e the1ata in+ ,iring) Resume normal operation and

&eri(y the problem has been %orre%ted)

STO=)

STO=)

.e%t Step ? <7RIF <3L.AG7 CAN B7AD=US.7D

>eri(y the generator output &oltage %an be adjusted(rom the E$3= 8 1isplay S%reen)

75pe#te& Re%!t6

Generator Re*er%e 4o/er 2arnin'

SMCS Co&e6 4490


i027#70

The generator output &oltage %an be adjusted (romthe E$3= 8 1isplay S%reen)

Re%!t%6

H OC I The generator output &oltage %an be%hanged (rom the E$3= 8 1isplay S%reen)

-( the %urrent rises abo&e the enerator Re&erse=o,er =er%entage Threshold setpoint &alue' there&erse po,er timer ,ill begin timing) hen the timere6pires' the enerator Re&erse =o,er e&ent is madea%ti&e :i( the %urrent has been abo&e the thresholdle&el %ontinuously ,hile timing;) -( the %urrent dropsbelo, the enerator Re&erse =o,er =er%entageThreshold' the enerator Re&erse =o,er e&ent ,illbe made ina%ti&e and the timer ,ill be reset)

8/12/2019 52502196-EMCP-3 (1)


-( a re&erse po,er %ondition is dete%ted' .ENRE>ERSE =OER ST1ON/ or .ENRE>ERSE =OER ARN-N/ ,ill be displayed onthe E$3= 8 in order to in(orm the operator o( anre&erse po,er %ondition)

Note6 The se&erity o( the re&erse po,er %ondition

,ill determine i( a ,arning or shutdo,n e&ent o%%urs)


The %ode (or generator re&erse po,er is generated,hen the E$3= 8 determines that a generatorre&erse po,er %ondition has o%%urred)


A 1etermine the %onditions that %aused the re&ersepo,er %ondition)

75pe#te& Re%!t6

A re&erse po,er ,as %aused by a o%%urren%e +no,nto the operator and the operator ,ould li+e to put thegenset ba%+ into ser&i%e)


STO=)

.e%t Step ? CE7CK .E7 43LARI. 3F

.E7 CURR7N. .RANSF3RM7RS

Re%!t%6

H OC I The operator %an determine the %ause (or the re&erse po,er %ondition' the %ondition hasbeen repaired and the operator ,ants to put thegenenset ba%+ into ser&i%e)

-llustration 2

:A; 3urrent Trans(ormer =olarity 1ot

g00!0708!

Repair6 Reset the genset) Resume normaloperation and &eri(y that the problem has been

%orre%ted)

STO=)

H NOT OC I The re&erse po,er %ondition ,as not%aused by a o%%urren%e +no,n to the operator)=ro%eed to Test Step 2


A >ie, the enerator Re&erse =o,er setpoints)$a+e a note o( the setpoints) See Testing and

Adjusting' .Ele%troni% 3ontrol $odule :enerator Set; @ 3on(igure/) 3ompare the setpoints against

the de(ault setpoints o( the parti%ular generator set)

75pe#te& Re%!t6


Re%!t%6

H OC I The setpoints are %orre%t (or your parti%ulargenset) =ro%eed to Test Step 8)


A =ress the STO= +ey in order to shut do,n theengine)

B 3he%+ the polarity o( the %urrent trans(ormers)The polarity dots on all o( the trans(ormers shouldbe to,ards the genset) Re(er to -llustration 2)

75pe#te& Re%!t6

The polarity o( the %urrent trans(ormers should be%orre%t)

Re%!t%6

H OC I The polarity o( the %urrent trans(ormers are%orre%t)

Repair6 -t is unli+ely that the E$3= 8 has (ailed)E6it this pro%edure and per(orm this pro%edureagain) -( the diagnosti% %ode is still present'repla%e the E$3= 8) Re(er to Testing and

Adjusting'. Ele%troni% 3ontrol $odule :enerator Set; @Repla%e/)

STO=)

H NOT OC I The polarity o( the %urrent trans(ormersare NOT %orre%t)

8/12/2019 52502196-EMCP-3 (1)


Repair6 -nstall the %urrent trans(ormers as sho,non the ,iring diagram (or your parti%ulart genset)Reset the genset) Resume normal operation and&eri(y that the problem has been %orre%ted)

STO=)

i027#4#!

Generator Un&erfre!en#y2arnin'

SMCS Co&e6 4490


-( the (reuen%y drops belo, the eneratornder(reuen%y =er%entage Threshold setpoint&alue' the under(reuen%y timer ,ill begintiming) hen the timer e6pires' the enerator

nder(reuen%y e&ent is made a%ti&e :i( the(reuen%y has been belo, the threshold le&el%ontinuously ,hile timing;) -( the (reuen%y risesabo&e the enerator nder(reuen%y =er%entageThreshold' the enerator nder(reuen%y e&ent ,illbe made ina%ti&e and the timer ,ill be reset)

-( a under(reuen%y %ondition is dete%ted' .ENN1ER?REEN3D ST1ON/ or .ENN1ER?REEN3D ARN-N/ ,ill be displayedon the E$3= 8 in order to in(orm the operator o( anunder(reuen%y %ondition)

Note6 The se&erity o( the under(reuen%y %ondition,ill determine i( a ,arning or shutdo,n e&ent o%%urs)


The %ode (or generator under(reuen%y is generated,hen the E$3= 8 determines that a generatorunder(reuen%y %ondition has o%%urred)


A 1etermine the %onditions that %aused theunder(reuen%y %ondition)

75pe#te& Re%!t6

A under(reuen%y %ondition ,as %aused by ao%%urren%e +no,n to the operator and the operator,ould li+e to put the genset ba%+ into ser&i%e)

Re%!t%6

H OC I The operator %an determine the %ause (orthe under(reuen%y %ondition' the %ondition hasbeen repaired and the operator ,ants to put thegenenset ba%+ into ser&i%e)


STO=)

H NOT OC I The under(reuen%y %ondition ,as not

%aused by a o%%urren%e +no,n to the operator)=ro%eed to Test Step 2


A >ie, the enerator nder(reuen%y andenerator 1esired Engine Speed Reuestsetpoints) $a+e a note o( the setpoints) SeeTesting and Adjusting' .Ele%troni% 3ontrol $odule:enerator Set; @ 3on(igure/) 3ompare thesetpoints against the de(ault setpoints o( theparti%ular generator set)

75pe#te& Re%!t6


Re%!t%6




STO=)

.e%t Step ? <7RIF FR7U7NC CANB7 <I727D AND AD=US.7D FR3M .E77MC4 ? (7UI 7NGIN7S 3NL,)

>eri(y the generator output (reuen%y %an be &ie,edand adjusted (rom the E$3= 8 1isplay S%reen)

75pe#te& Re%!t6

The generator output (reuen%y %an be &ie,ed andadjusted (rom the E$3= 8 1isplay S%reen)

Re%!t%6

H OC I The generator output (reuen%y %an be&ie,ed and adjusted (rom the E$3= 8 1isplayS%reen)


STO=)

8/12/2019 52502196-EMCP-3 (1)


8/12/2019 52502196-EMCP-3 (1)



STO=)

.e%t Step CE7CK .E7 <3L.AG7

IN4U. FUS7S


75pe#te& Re%!t6


Re%!t%6




STO=)

.e%t Step > CE7CK .E7 G7N7RA.3R<3L.AG7 3U.4U.




75pe#te& Re%!t6

The line to line &oltage should measure the rated&oltage o( the genset)

Re%!t%6

H OC I The &oltages are %orre%t and the problem

remains) =ro%eed to Test Step 0)


Repair6 The ,iring or the %onne%tions the aredamaged) 3he%+ (or damaged ,iring bet,eenthe (uses and the generator output bus) See theenerator Set iring 1iagram (or your parti%ulargenset) Repair the ,iring or repla%e the ,iring)Resume normal operation and &eri(y the problemhas been %orre%ted)

STO=)

.e%t Step 1 CE7CK .E7 <3L.AG7IN4U. C3NN7C.I3NS





75pe#te& Re%!t6


Re%!t%6

H OC I NO problem ,as (ound ,ith the %onne%tors

or ,ith the ,iring)


STO=)



STO=)

8/12/2019 52502196-EMCP-3 (1)


Generator Un&er*ota'e2arnin'

SMCS Co&e6 4490


-( the &oltage drops belo, the enerator

i027#"09 .e%t Step ; CE7CK .E7 S7.43IN.S

A >ie, the enerator nder&oltage' Automati%>oltage Regulator :A>R; 1esired >oltageReuest' and enerator A3 $onitor setpoints)$a+e a note o( the setpoints) See Testing and

Adjusting' .Ele%troni% 3ontrol $odule :enerator

Set; @ 3on(igure/) 3ompare the setpoints againstthe de(ault setpoints o( the parti%ular generatorset)

nder&oltage =er%entage Threshold and Automati%>oltage Regulator :A>R; Reuest setpoint &alue' theunder&oltage timer ,ill begin timing) hen the timere6pires' the enerator nder&oltage e&ent is madea%ti&e :i( the (reuen%y has been belo, the thresholdle&el %ontinuously ,hile timing;) -( the &oltage risesabo&e the enerator nder&oltage =er%entageThreshold' the enerator nder&oltage e&ent ,ill bemade ina%ti&e and the timer ,ill be reset)

-( a under&oltage %ondition is dete%ted' .EN

N1ER>OTAE ST1ON/ or .ENN1ER>OTAE ARN-N/ ,ill be displayed onthe E$3= 8 in order to in(orm the operator o( anunder&oltage %ondition)

Note6 The se&erity o( the under&oltage %ondition ,illdetermine i( a ,arning or shutdo,n e&ent o%%urs)


The %ode (or generator under&oltage is generated,hen the E$3= 8 determines that a generatorunder&oltage %ondition has o%%urred)

.e%t Step 1 .ALK .3 .E7 347RA.3RA 1etermine the %onditions that %aused the

under&oltage %ondition)

75pe#te& Re%!t6

A under&oltage ,as %aused by a o%%urren%e +no,nto the operator and the operator ,ould li+e to put thegenset ba%+ into ser&i%e)

Re%!t%6

H OC I The operator %an determine the %ause (or

the under&oltage %ondition' the %ondition hasbeen repaired and the operator ,ants to put thegenenset ba%+ into ser&i%e)


STO=)

H NOT OC I The under&oltage %ondition ,as not%aused by a o%%urren%e +no,n to the operator)=ro%eed to Test Step 2

75pe#te& Re%!t6


Re%!t%6

H OC I The setpoints are %orre%t (or your parti%ulargenset) =ro%eed to test step 8



STO=)

.e%t Step ? <7RIF <3L.AG7 CAN B7AD=US.7D

>eri(y the generator output &oltage %an be adjusted(rom the E$3= 8 1isplay S%reen)

75pe#te& Re%!t6

The generator output &oltage %an be adjusted (romthe E$3= 8 1isplay S%reen)

Re%!t%6

H OC I The generator output &oltage %an be%hanged (rom the E$3= 8 1isplay S%reen)

Repair6 Adjust the generator output &oltage tomeet site reuirements) Resume normal operationand &eri(y that the problem has been %orre%ted)

STO=)

H NOT OC I The generator output &oltage %annotbe adjusted) =ro%eed to test step 4

.e%t Step @ CE7CK CA. DA.A LINKB7.277N .E7 7MC4 ? AND .E7<3L.AG7 R7GULA.3R

Re(er to the enset Ele%tri%al System S%hemati% inthe Ser&i%e $anual and %he%+ the 1ata in+ ,iringbet,een the E$3= 8 and the >oltage Regulator) ?ormore in(ormation on troubleshooting the 1ata in+'see Troubleshooting ' .1ata in+ 3ir%uit ?ault /)

8/12/2019 52502196-EMCP-3 (1)


Re%!t%6

H OC I The 1ata in+ ,iring is %orre%t) =ro%eed totest step "



STO=)

.e%t Step <7RIF <3L.AG7 S7NSINGCIRCUI.S

>eri(y all three phases o( generator output &oltageare sho,n on the E$3= 8 1isplay S%reen)

75pe#te& Re%!t6

All three phases o( generator output &oltage aresho,n on the E$3= 8 1isplay S%reen

Re%!t%6

H OC I All three phases o( generator output &oltageare sho,n on the E$3= 8 1isplay S%reen

Repair6 Re(er to appropriate &oltage regulatorser&i%e manual and per(orm an operational %he%+o( the &oltage regulator) Resume normal operationand &eri(y that the problem has been %orre%ted)

STO=)

H NOT OC I All phases o( &oltage are not sho,n ondisplay) =ro%eed to test step !

.e%t Step CE7CK .E7 <3L.AG7IN4U. FUS7S


75pe#te& Re%!t6


Re%!t%6




STO=)

.e%t Step CE7CK .E7 G7N7RA.3R<3L.AG7 3U.4U.




75pe#te& Re%!t6

The line to line &oltage should measure the rated

&oltage o( the genset)

Re%!t%6

H OC I The &oltages are %orre%t and the problemremains) =ro%eed to Test Step #)


Repair6 The ,iring or the %onne%tions the aredamaged) 3he%+ (or damaged ,iring bet,eenthe (uses and the generator output bus) See theenerator Set iring 1iagram (or your parti%ular

genset) Repair the ,iring or repla%e the ,iring)Resume normal operation and &eri(y the problemhas been %orre%ted)

STO=)

.e%t Step CE7CK .E7 <3L.AG7IN4U. C3NN7C.I3NS





8/12/2019 52502196-EMCP-3 (1)


75pe#te& Re%!t6


Re%!t%6

H OC I NO problem ,as (ound ,ith the %onne%torsor ,ith the ,iring)


STO=)



STO=)

i027#"8"

Ser*i#e Maintenan#e Inter*a2arnin'

SMCS Co&e6 4490


A Ser&i%e $aintenan%e -nter&al arning e&ent isdete%ted ,hen the number o( engine hours or thenumber o( days sin%e the pre&ious alarm o%%urren%e,as reset e6%eeds the number o( hours or daysspe%i(ied by the Ser&i%e -nter&al Setpoints) On%e thee&ent is a%ti&e' it ,ill not be%ome ina%ti&e until aReset Ser&i%e -nter&al 3ounter 3ommand is re%ei&edo&er the data lin+ or (rom the display)


The Ser&i%e $aintenan%e -nter&al %ode is generated,hen the E$3= 8 determines a need (or engineser&i%e based on engine hours or the number o( dayssin%e last ser&i%e' ,hi%he&er o%%urs (irst)

.e%t Step 1 .a0 to t$e 3perator

A 1etermine the %onditions that %aused thediagnosti% %ode)

75pe#te& Re%!t6

enset maintenan%e re%ords indi%ate that themaintenan%e inter&al has been e6%eeded andmaintenan%e is reuired

Re%!t%6

H OC I Re%ords indi%ate ser&i%e is reuired)=er(orm the reuired maintenan%e and reset theSer&i%e $aintenan%e -nter&al in order to indi%ate,hen the genset ,ill need to be ser&i%ed again)STO=)

H NOT OC I Re%ords indi%ate ser&i%e is notreuired) =ro%eed to Test Step 2


A >ie, the setpoints :Ser&i%e $aintenan%e -nter&alours;' and :Ser&i%e $aintenan%e -nter&al 1ays;

and ma+e note o( the setpoints) See Testing and Adjusting' .Ele%troni% 3ontrol $odule :eneratorSet; @ 3on(igure/) 3ompare the setpoints againstthe de(ault setpoints o( the parti%ular generatorset)

75pe#te& Re%!t6

The setpoints are %orre%t (or your parti%ular gensetand appli%ation)

Re%!t%6

H OC I The setpoints are %orre%t (or your parti%ular

genset and appli%ation)

Repair6 -t is possible the Ser&i%e $aintenan%e-nter&al ,as not reset ,hen the genset ,as lastser&i%ed) Reset the Ser&i%e $aintenan%e -nter&alin order to indi%ate ,hen the genset ,ill need to beser&i%ed again) Resume normal operation)

STO=)

H NOT OC I The setpoints are NOT %orre%t (or yourparti%ular genset and appli%ation)

Repair6 Reprogram the setpoints) Reset the

genset) Resume normal operation and &eri(y thatthe problem has been %orre%ted)

STO=)

8/12/2019 52502196-EMCP-3 (1)


Anao' Inp!t Cir#!it Fa!t

SMCS Co&e6 4490


i0279040 .e%t Step ; CE7CK .E7 S7.43IN.S

A >ie, the Spare Analog -nput setpoints) $a+e anote o( the setpoints) See Testing and Adjusting'.Ele%troni% 3ontrol $odule :enerator Set; @3on(igure/) 3ompare the setpoints against thede(ault setpoints o( the parti%ular generator set)

Spare Analog -nputs are %onne%ted to resisti&e typesensors either on the engine' generator or supportingsystems) The E$3= 8 %on&erts the resisti&e sensor&alues into le&els' temperatures' and pressuresdepending on ho, the input is %on(igured) Si6programmable thresholds are pro&ided I high<lo,thresholds (or ea%h o( the three supported datatypes) The appropriate thresholds are sele%tedbased onthe Spare Analog -nput Type 3on(iguration setpoints)The E$3= 8 ,ill also dete%t sensor diagnosti%s (orshorted high and shorted lo, %onditions)

An a%ti&e spare analog input %an be programmed

to %ause an alarm or a shutdo,n) ?or programmingo( the spare inputs' see System Operation' .Spare

Analog -nput =rogramming/)


This %ode is generated ,hen the measured Spare Analog -nput &alue goes abo&e or belo, theprogrammed threshold (or a %on(igurable duration)


A se ET to 3he%+ (or a%ti&e diagnosti% %odes on

the engine E3$) -( any %odes are present' %orre%tthe diagnosti% %odes (irst)

75pe#te& Re%!t6

No other diagnosti% %odes or indi%ators are a%ti&eon the engine E3$)

Re%!t%6


H NOT OC I Another engine E3$ diagnosti% %ode

is a%ti&e)

Repair6 E6it this pro%edure) Troubleshoot thea%ti&e %ode or indi%ator) Re(er to the engineTroubleshooting manual (or your parti%ular genset)

STO=)

75pe#te& Re%!t6


Re%!t%6

H OC I The setpoints are %orre%t (or your parti%ulargenset) =ro%eed to test step 8


Repair6 Reprogram the setpoints) Reset thegenset) Resume normal operation and &eri(y that

the problem has been %orre%ted)

STO=)

.e%t Step ? CE7CK .E7 ANAL3G IN4U.D7<IC7 2IRING

A 3he%+ the ,iring to the %orresponding spareanalog input (or an un,anted short %ir%uit) Theshort %an be to the battery negati&e :.B@/;) Theshort %an be to the battery positi&e terminal :.BM/;)3are(ully %he%+ A ,ires that are %onne%ted tothe appropriate analog input (or abrasion or ,ornspots in the insulation that %ould be %ausing the

short) 3he%+ the ,ires in the generator %ontrolpanel) 3he%+ the ,ires in the engine harness)Re(er to the appropriate ,iring diagrams (or the%ir%uit that is being %he%+ed)

75pe#te& Re%!t6

The ,iring is %orre%t)

Re%!t%6

H OC I No problems %an be (ound ,ith the analoginput ,iring) =ro%eed to test step 4

H NOT OC I The analog input ,iring is de(e%ti&e)

Repair6 Repair the ,iring or repla%e the ,iring)

=ro%eed to test step 4

.e%t Step @ CE7CK IF .E7 DIAGN3S.ICC3D7 R7MAINS

A -nspe%t the harness %onne%tors and %lean the%onta%ts o( the harness %onne%tors)

8/12/2019 52502196-EMCP-3 (1)


B Re%onne%t all harness %onne%tors)

C Reset the genset)

D Operate the genset)

7 3he%+ the status o( the diagnosti% %ode)

75pe#te& Re%!t6

The diagnosti% %ode is not a%ti&e)

Re%!t%6

H OC I The diagnosti% %ode is not a%ti&e) Thediagnosti% %ode does not e6ist at this time) Theinitial diagnosti% %ode ,as probably %aused by apoor %onne%tion or a short at one o( the %onne%torsthat ,as dis%onne%ted and re%onne%ted) Resumenormal operation) STO=)

H NOT OC I The %ode is a%ti&e) The diagnosti%%ode has not been %orre%ted) The E3$ may ha&e(ailed)

Repair6 -t is unli+ely that the E3$ has (ailed) E6itthis pro%edure and per(orm this pro%edure again)-( the %ause o( the (ailure is not (ound' repla%ethe E3$) See Testing and Adjusting' .Ele%troni%3ontrol $odule :enerator Set; @ Repla%e/)

-( the battery &oltage drops belo, the o, Battery>oltage arning Threshold setpoint &alue' the lo,battery &oltage e&ent timer ,ill begin timing) henthe lo, battery &oltage e&ent timer e6pires' the o,Battery >oltage e&ent is made a%ti&e :i( the battery&oltage has been belo, the e&ent threshold le&el%ontinuously ,hile timing;) -( the battery &oltage rises

abo&e the o, Battery >oltage E&ent Threshold' theo, Battery >oltage e&ent ,ill be made ina%ti&e andthe timer ,ill be reset)

-( a battery under&oltage %ondition is dete%ted' .OBATTERD 3AR-N SDS >OT ARN/ or .OBATTERD >OTAE ARN-N/ ,ill be displayedon the E$3= 8 in order to in(orm the operator o( anunder&oltage %ondition)

Note6 The se&erity o( the battery o&er<under &oltage%ondition ,ill determine i( a ,arning or shutdo,ne&ent o%%urs)


This %ode is generated ,hen the measured battery&oltage &alue goes abo&e or belo, the programmedthresholds (or a %on(igurable duration)


STO=)

C$ar'in' Sy%temSMCS Co&e6 40 40"

Sy%tem 3per ation De%#ription6

i0279474

A The battery and %harging system are lo%ated onthe engine) se ET to 3he%+ (or a%ti&e diagnosti%%odes on the engine E3$) -( any %odes arepresent' %orre%t the engine diagnosti% %odes (irst)

75pe#te& Re%!t6


The E$3= 8 monitors its battery supply &oltagebased on the MBATT and IBATT &oltage inputs tothe E$3= 8 %ontrol) -( the battery &oltage risesabo&ethe igh Battery >oltage E&ent Threshold setpoint&alue' the high battery &oltage e&ent timer ,ill begintiming) hen the high battery &oltage timer e6pires'the igh Battery >oltage e&ent is made a%ti&e :i( the

battery &oltage has been abo&e the e&ent thresholdle&el %ontinuously ,hile timing;) -( the battery &oltagedrops belo, the igh Battery >oltage arningThreshold' the igh Battery >oltage e&ent ,ill bemade ina%ti&e and the timer ,ill be reset)

-( a battery o&er&oltage %ondition is dete%ted' .-BATTERD >OTAE ST1ON/ or .-BATTERD >OTAE ARN-N/ ,ill be displayedon the E$3= 8 in order to in(orm the operator o( ahigh battery &oltage %ondition)

Re%!t%6

H OC I No other diagnosti% %odes or indi%ators area%ti&e) 2

H NOT OC I Another engine E3$ diagnosti% %odeis a%ti&e)

Repair6 E6it this pro%edure) Troubleshoot thea%ti&e %ode or indi%ator) Re(er to the engineTroubleshooting manual (or your parti%ular genset)

STO=)


A >ie, the Battery >oltage $onitor setpoints) $a+ea note o( the setpoints) See Testing and

Adjusting' .Ele%troni% 3ontrol $odule :eneratorSet; @ 3on(igure/) 3ompare the setpoints againstthe de(ault setpoints o( the parti%ular generatorset)

8/12/2019 52502196-EMCP-3 (1)


75pe#te& Re%!t6


Re%!t%6

H OC I The setpoints are %orre%t (or your parti%ular

genset) =ro%eed to test step 8



STO=)

.e%t Step ? C3M4AR7 AC.UALBA..7R <3L.AG7 .3 .E7<3L.AG7 DIS4LA7D 3N .E7 7MC4 ?DIS4LA,


B 1is%onne%t the harness %onne%tor (rom the E$3=8)

C At the harness %onne%tor' measure the battery&oltage at bet,een pin number "2 and pin number !")

75pe#te& Re%!t6

The measured battery &oltage should be the same asthe battery &oltage displayed on the E$3= 8 display

s%reen)

Re%!t%6

H OC I The measured battery &oltage is the sameas the battery &oltage displayed on the E$3= 81isplay S%reen) =ro%eed to test step 4

H NOT OC I The measured battery &oltage is notthe same as the battery &oltage displayed on theE$3= 8 1isplay S%reen) The E$3= 8 may ha&e(ailed)

Repair6 -t is unli+ely that the E$3= 8 has (ailed)

E6it this pro%edure and per(orm this pro%edureagain) -( the %ause o( the (ailure is not (ound'repla%e the E$3= 8) See Testing and Adjusting'.Ele%troni% 3ontrol $odule :enerator Set; @Repla%e/)

STO=)

.e%t Step @ CE7CK .E7 BA..7R,<3L.AG7 2IRING B7.277N .E7 7MC4? AND .E7 BA..7R S3URC7

A 3he%+ the battery negati&e :.B@/; ,iring to thebattery negati&e input (or a short %ir%uit or open%ir%uit) 3he%+ the battery positi&e :.BM/; ,iring to

the battery positi&e input (or a short %ir%uit or open%ir%uit) 3he%+ the ,ires in the generator %ontrolpanel) 3he%+ the ,ires in the engine harness)Re(er to the appropriate ,iring diagrams (or the%ir%uit that is being %he%+ed)

75pe#te& Re%!t6

The ,iring is %orre%t)

Re%!t%6

H OC I No problems %an be (ound ,ith the battery&oltage supply ,iring) =ro%eed to test step "

H NOT OC I The battery &oltage supply ,iring isde(e%ti&e)


=ro%eed to test step "

.e%t Step CE7CK IF .E7 DIAGN3S.ICC3D7 R7MAINS

A -nspe%t the harness %onne%tors and %lean the%onta%ts o( the harness %onne%tors)

B Re%onne%t all harness %onne%tors)

C Reset the genset)



75pe#te& Re%!t6


Re%!t%6



8/12/2019 52502196-EMCP-3 (1)



STO=)

i02#00!2

Data Lin0 Cir#!it Fa!t

SMCS Co&e6 4490


Note6 There are three data lin+s asso%iated ,ith theE$3= 8) The 1ata in+s are the :989 A%%essory1ata in+;' :989 =rimary 1ata in+;' and the:$odbus RS@4#" S3A1A 1ata in+;) Re(er toSystems Operation' .eneral -n(ormation/ (or details)

This pro%edure %he%+s (or an open %ir%uit or a short%ir%uit in one o( the 1ata in+s

Note6 se the ,iring diagram (or your parti%ulargenset in order to troubleshoot the 1ata in+s)

.e%t Step 1 In%pe#t t$e 7e#tri#aConne#tor% an& t$e 2irin'

A Turn the +eys,it%h to the O?? position)

B Thoroughly inspe%t the E$3= 8 %onne%tor' theser&i%e tool %onne%tor' and all other %onne%torsin the %ir%uit (or the data lin+) Re(er to

Troubleshooting' .Ele%tri%al 3onne%tors @ -nspe%t/(or details)

75pe#te& Re%!t6

All %onne%tors' pins' and so%+ets are %ompletelyinserted and %oupled) The harness and ,iring are(ree o( %orrosion' o( abrasion' and o( pin%h points)

Re%!t%6

H OC 8 -n order to troubleshoot the $odbus RS@4#"S3A1A 1ata in+' pro%eed to Test Step 2

H OC 8 -n order to troubleshoot the 989 =rimaryor the 989 A%%essory 1ata in+' pro%eed to TestStep 4

H Not OC


STO=)

.e%t Step ; C$e#0 for S$ort% in t$eMo&"!% RS-@ SCADA Data Lin0Earne%%

A 1is%onne%t all %onne%tors (rom the suspe%teddata lin+)

B $easure the resistan%e bet,een :data lin+ M; anddata lin+ L;)

C $easure the resistan%e bet,een : data lin+ M; and%hassis ground)

D $easure the resistan%e bet,een : data lin+ L; and%hassis ground)

75pe#te& Re%!t6

The resistan%e is greater than 20'000 Ohms (or ea%hmeasurement)

Re%!t%6

H OC 8 =ro%eed to Test Step "

H Not OC I There is a short %ir%uit in the harnessor %onne%tors)


=ro%eed to Test Step "

.e%t Step ? C$e#0 t$e Re%i%tan#et$ro!'$ t$e Mo&"!% RS-@ SCADA DataLin0 Earne%%


B se a suitable pie%e o( ,ire to short :1ata in+ M;and : 1ata in+ L; at the E$3= 8)

C $easure the resistan%e bet,een :1ata in+ M;and :1ata in+ L; at all other %onne%tors in the%ir%uit (or the data lin+)

75pe#te& Re%!t6

The resistan%e is less than 0 Ohms)

Re%!t%6

H OC I The 1ata in+ is OC) =ro%eed to test step "

H Not OC I There is an open %ir%uit or e6%essi&eresistan%e in the harness or %onne%tors)



8/12/2019 52502196-EMCP-3 (1)


.e%t Step @ C$e#0 for S$ort% in t$e =1>?>Data Lin0 Earne%%



B $easure the resistan%e bet,een :data lin+ M; and

data lin+ L;)

75pe#te& Re%!t6

The resistan%e is appro6imately !0 Ohms)

Re%!t%6

H OC 8 =ro%eed to Test Step ")

STO=)

Di'ita Inp!t Cir#!it Fa!t

SMCS Co&e6 4490


i02#0"!8

H Not OC I -( the resistan%e is appro6imately 20ohms' a termination resistor is missing) -( theresistan%e is mu%h greater than 20 ohms' bothtermination resistors are missing or there is a open

data lin+ %ir%uit) i( the resistan%e is mu%h less than!0 ohms' there is a short %ir%uit



.e%t Step CE7CK IF .E7 DIAGN3S.ICC3D7 R7MAINS

A -nspe%t the 1ata in+ harness %onne%tors and%lean the %onta%ts o( the harness %onne%tors)

B Re%onne%t all 1ata in+ harness %onne%tors)

C Reset the genset)



75pe#te& Re%!t6


Re%!t%6

H OC I The diagnosti% %ode is not a%ti&e) The

diagnosti% %ode does not e6ist at this time) Theinitial diagnosti% %ode ,as probably %aused by apoor %onne%tion or a short at one o( the %onne%torsthat ,as dis%onne%ted and re%onne%ted) Resumenormal operation) STO=)


1igital inputs are used to bring on<o(( in(ormationsu%h as s,it%h %losures to the enset 3ontrol) TheE$3=8 asso%iates the inputs ,ith le&els' temperatures'

pressures' and status %onditions depending on ho,the input is programmed) T,o o( the 1igital -nputsareused by the E$3= 8 to %ontrol Emergen%y Stop andRemote -nitiate (un%tions and are programmed at the(a%tory) The spare digital inputs must beprogrammedbe(ore use)

?or additional in(ormation on programming digitalinputs' see System Operation' .1igital -nput=rogramming/


This %ode is generated ,hen the digital input isa%ti&e) The %ode may a indi%ate a problem e6ists,ith the genset or the %ode may also indi%ate astatus that does not need to be repaired)


A se ET to 3he%+ (or a%ti&e diagnosti% %odes onthe engine E3$) -( any %odes are present' %orre%tthe diagnosti% %odes (irst)

75pe#te& Re%!t6


Re%!t%6


H NOT OC I Another engine E3$ diagnosti% %odeis a%ti&e)

8/12/2019 52502196-EMCP-3 (1)


8/12/2019 52502196-EMCP-3 (1)



C 1is%onne%t the digital output (rom the de&i%e it is%onne%ted to)

D At the harness %onne%tor (or the E$3= 8'

measure the resistan%e (rom the (ailed digitaloutput %onta%t to all other E$3= 8 harness%onta%ts)

75pe#te& Re%!t6

Ea%h resistan%e measurement is greater than "000ohms)

Re%!t%6

H OC I Ea%h resistan%e measurement is greaterthan "000 ohms) The harness is %orre%t) =ro%eedto Test Step 2

H NOT OC I Ea%h resistan%e measurement isnot greater than "000 ohms) There is a short inthe harness on the ,ire that has that has a lo,resistan%e measurement)

Repair6 Repair the harness or repla%e the

harness) STO=)

.e%t Step ; CE7CK .E7 D7<IC7C3NN7C.7D .3 .E7 DIGI.AL 3U.4U.CIRCUI. 2IRING F3R SE3R. .3 .E7HBA..7R CIRCUI.

A =ress the Emergen%y Stop =ush Button topre&ent the engine (rom running ,hile per(ormingthis pro%edure) Turn the battery dis%onne%t s,it%hto the ON position)

Repair6 Repair the digital output de&i%e or repla%ethe digital output de&i%e)

STO=)

.e%t Step ? CE7CK IF .E7 DIAGN3S.ICC3D7 R7MAINS

A -nspe%t the E$3= 8 %onne%tor and %lean the%onta%ts o( the E$3= 8 %onne%tor)

B Re%onne%t the harness %onne%tor)

C Reset the genset)



75pe#te& Re%!t6


Re%!t%6




B At the digital output de&i%e' measure the 13&oltage on the ,ire %onne%ted to the (ailed digitaloutput)

STO=)

i02#"82

75pe#te& Re%!t6

The &oltage is at or near 0 &olts 13 and not shorted

to battery positi&e :BM;)

Re%!t%6

H OC I The digital output de&i%e is not shorted tobattery positi&e :BM;) =ro%eed to Test Step 8

H NOT OC I The digital output de&i%e is shorted tobattery positi&e :BM;

7n'ine Spee& Cir#!it Fa!t

SMCS Co&e6 4490


The E$3= 8 determines the engine speed' in rpm'(rom the $agneti% =i%+up :Engine Speed Sensor;input pins' dete%ts diagnosti%s on the sensor'and annun%iates an engine o&er<under speed%ondition) The engine speed sensor used (or thesedeterminations is an independent sensor to be usedby the E$3= 8 only)

8/12/2019 52502196-EMCP-3 (1)


The engine speed sensor is mounted on the (ly,heelhousing o( the engine)

The sensor %reates a sine ,a&e signal) The signalis %reated (rom passing ring gear teeth) The rate o(the signal is one pulse per tooth) The sensor sendsthe sine ,a&e signal to the E$3= 8) The (reuen%y

o( the signal is dire%tly proportional to the speed o(the engine)


This %ode is generated ,hen the E$3= 8 hasdetermined that an in%orre%t signal (rom theengine speed sensor has o%%urred or ao&erspeed<underspeed %ondition has o%%urred)

Refer to t$e en'ine .ro!"e%$ootin' man!a tofor more information on en'ine o*er9!n&er %pee&#on&ition% for yo!r parti#!ar 'en%et


STO=)


A >ie, the Engine Speed $onitor Setpoints) $a+ea note o( all the setpoints) See Testing and

Adjusting' .Ele%troni% 3ontrol $odule :eneratorSet; @ 3on(igure/) 3ompare the setpoints againstthe de(ault setpoints o( the parti%ular generatorset)

75pe#te& Re%!t6


Re%!t%6

H OC I The setpoints are %orre%t (or your parti%ulargenset) =ro%eed to Test Step 8



-llustration 8 g00890

STO=)

.e%t Step ? CE7CK .E7 EARN7SS AND

.E7 S477D S7NS3R

A =ress the Stop Cey on the E$3= 8 %ontrol)

Note6 The Engine Speed Sensor is %ommonlyre(erred to as magneti% pi%+up)



75pe#te& Re%!t6


Re%!t%6




C At the E$3= 8 harness %onne%tor' measure theresistan%e (rom %onta%t .!!/ to %onta%t .!7/)

75pe#te& Re%!t6

The resistan%e should be (rom 00 to 8"0 ohms)

Re%!t%6

H OC I There is probably an intermittent problem)=ro%eed to Test Step 4)

H NOT OC I The harness ,iring or the speedsensor has (ailed) =ro%eed to Test Step 4)

.e%t Step @ CE7CK F3R ANIN.7RMI..7N. FAUL.


B 3he%+ the E$3= 8 display (or a speed sensordiagnosti% %ode)

8/12/2019 52502196-EMCP-3 (1)


75pe#te& Re%!t6

A speed sensor diagnosti% %ode should not appearon the upper display)

Re%!t%6

H OC I A speed sensor diagnosti% %ode does notappear on the E$3= 8 display) This step has%orre%ted the problem) STO=)

H NOT OC I A speed sensor diagnosti% %odeappears on the E$3= 8 display) =ro%eed to TestStep ")

.e%t Step CE7CK .E7 R7SIS.ANC73F .E7 7NGIN7 S477D S7NS3R

A 1is%onne%t the sensor (rom the engine harness)The sensor remains (astened to the engine)

B At the %onne%tor o( the sensor' measure theresistan%e bet,een %onta%t ./ and %onta%t .2/)

75pe#te& Re%!t6

The resistan%e should be bet,een 00 to 8"0 ohms)

Re%!t%6


H NOT OC I Repla%e the sensor)

Repair6 Re(er to Testing And Adjusting' .SpeedSensor :Engine; @ Adjust/)

STO=)

.e%t Step CE7CK .E7 EARN7SS F3RAN 347N 3R A SE3R.


B 1is%onne%t the sensor (rom the engine harness)The sensor remains (astened to the engine)

C 1is%onne%t the harness %onne%tor (rom the E$3=8)

D 3he%+ (or an open %ir%uit) 3he%+ the resistan%e(rom %onta%t ./ o( the sensor harness %onne%torto %onta%t .!!/ o( the E$3= 8 harness %onne%tor)The resistan%e should be " ohms or less)

7 3he%+ (or an open %ir%uit) 3he%+ the resistan%e(rom %onta%t .2/ o( the sensor harness %onne%torto %onta%t .!7/ o( the E$3= 8 harness %onne%tor)The resistan%e should be " ohms or less)

F 3he%+ (or a short %ir%uit) 3he%+ the resistan%e(rom %onta%t .!!/ to %onta%t .!7/ o( the E$3=8 harness %onne%tor) The resistan%e should begreater than "000 ohms)

75pe#te& Re%!t6

hen the resistan%e is measured bet,een %onta%t./ o( the sensor harness %onne%tor and %onta%t .!!/o( the E$3= 8 harness %onne%tor' there should be" ohms or less)

The resistan%e (rom %onta%t .2/ o( the sensorharness %onne%tor to %onta%t .!7/ o( the E$3= 8harness %onne%tor should be " ohms or less)

The resistan%e (rom %onta%t .!!/ to %onta%t .!7/ o(the E$3= 8 harness %onne%tor should be greaterthan "000 ohms)

Re%!t%6

H OC I The harness (un%tions properly) =ro%eed toTest Step 7)

H NOT OC I The %iruit ,ith the in%orre%t resistan%emeasurement has (ailed) Repla%e the (ailedharness (rom the sensor to the E$3= 8 %onne%toror repair the (ailed harness (rom the sensor to theE$3= 8 %onne%tor) STO=)

.e%t Step CE7CK .E7 SEI7LD AND

.E7 C3NN7C.3RS


B 1is%onne%t the sensor (rom the engine harness)The sensor remains (astened to the engine)

C 1is%onne%t the harness %onne%tor (rom the E$3=8)

D The harness has a shield :bare ,ire; ,hi%hprote%ts the sensor signal ,ire (rom ele%tri%alinter(eren%e) This shield must be se%urely(astened and the shield must ma+e a goodele%tri%al %onne%tion to ground)

7 3he%+ that the shield is se%urely (astened to

ground)

F 3he%+ the %onne%tion bet,een the sensor andthe mating harness %onne%tor) Re(er to Testingand Adjusting' .Ele%tri%al 3onne%tor @ -nspe%t/)

75pe#te& Re%!t6

The shield should be se%urely (astened) The%onne%tion bet,een the sensor and the matingharness %onne%tor should be se%ure)

8/12/2019 52502196-EMCP-3 (1)


Re%!t%6

H OC I The shield is se%urely (astened) The%onne%tion bet,een the sensor and the matingharness %onne%tor is se%ure) =ro%eed to Test Step#)

H NOT OC I One o( the items is not %orre%t) Repairthe harness or repla%e the harness) STO=)

.e%t Step INS47C. .E7 S7NS3R ANDAD=US. .E7 S7NS3R

A Remo&e the sensor (rom the engine (ly,heelhousing)

B -nspe%t the sensor (or damage and remo&e anydebris (rom the tip)

75pe#te& Re%!t6

No damage should be present)

Re%!t%6

H OC I No damage is present) Reinstall the enginespeed sensor) Adjust the sensor)

Repair6 ?or more in(ormation' re(er to Testing And Adjusting' .Speed Sensor :Engine; @ Adjust/)

=ro%eed to Test Step 9)

H NOT OC I 1amage is present) Repla%e theengine speed sensor)

Repair6 Re(er to Testing And Adjusting' .SpeedSensor :Engine; @ Adjust/)

STO=)

.e%t Step > CE7CK .E7 S.A.US 3F .E7FAUL.

A Re%onne%t the harness %onne%tor to the E$3=8 and the sensor)

B =ress the Stop Cey on the E$3= 8 %ontrol)

C 3he%+ the E$3= 8 display (or a sensor diagnosti%%ode)

75pe#te& Re%!t6

A speed sensor diagnosti% %ode should still be a%ti&e)

Re%!t%6

H OC I A speed sensor diagnosti% %ode is sho,ingon the E$3= 8 display) The diagnosti% %ode is stilla%ti&e and the engine ,ill not start)

Repair6 -t is unli+ely that the E$3= 8 has (ailed)E6it this pro%edure and per(orm this pro%edureagain) -( the diagnosti% %ode is still present' repla%ethe E$3= 8) Re(er to Testing and Adjusting'.Ele%troni% 3ontrol :enerator Set; @ Repla%e/)

STO=)

H NOT OC I A speed sensor diagnosti% %ode is notsho,ing on the upper display) These pro%eduresha&e %orre%ted the problem) The operator may%ontinue ,ith this pro%edure) =ro%eed to Test Step0)

.e%t Step 1 CE7CK .E7 SIGNAL<3L.AG7

A This is an additional %he%+ o( the %ir%uit) $a+esure that all o( the harness %onne%tors are%onne%ted)

B se a multimeter and 7x-1710 $ultimeter=robes in order to measure the A3 signal &oltage)$easure the A3 signal &oltage bet,een %onta%t.!!/ and %onta%t .!7/ o( the E$3= 8 %onne%tor)

C Start and run the engine at rated speed)

D $easure the A3 signal &oltage o( the enginespeed sensor)

75pe#te& Re%!t6

The &oltage should be eual to 2 A3> or greater)

Re%!t%6

H OC I The &oltage is eual to 2 A3> or greater)The speed sensor %ir%uit is %orre%t) STO=)

H NOT OC I The &oltage is not eual to 2 A3> orgreater) The most li+ely %ause is improper air gapo( the pi%+up)

Repair6 ?or more in(ormation' re(er to Testing And Adjusting' .Speed Sensor :Engine; @ Adjust/)

STO=)

i02#2#92

Une5pe#te& 7n'ine S$!t&o/n

SMCS Co&e6 4490


hile the engine is running' i( engine speedsuddenly be%omes *ero and the Auto Start<Stop(un%tion blo%+ has not initiated a shutdo,n' an.NE=E3TE1 EN-NE ST1ON/ e&ent ,ill bea%ti&ated)

8/12/2019 52502196-EMCP-3 (1)


The E$3= 8 determines the engine speed' in rpm'(rom the $agneti% =i%+up :Engine Speed Sensor;input pins' dete%ts diagnosti%s on the sensor'and annun%iates an engine o&er<under speed%ondition) The engine speed sensor used (or thesedeterminations is an independent sensor to be usedby the E$3= 8 only)


hile the engine is running' i( engine speedsuddenly be%omes *ero and the Auto Start<Stop(un%tion blo%+ has not initiated a shutdo,n' an.NE=E3TE1 EN-NE ST1ON/ e&ent ,ill bea%ti&ated)


A 1etermine the %onditions that %aused theune6pe%ted shutdo,n)

75pe#te& Re%!t6

A une6pe%ted shutdo,n ,as %aused by a o%%urren%e+no,n to the operator and the operator ,ould li+e toput the genset ba%+ into ser&i%e)

Re%!t%6

H OC I The operator %an determine the %ause (orthe .NE=E3TE1 EN-NE ST1ON/' the%ondition has been repaired and the operator,ants to put the genenset ba%+ into ser&i%e)


STO=)

H NOT OC I The .NE=E3TE1 EN-NEST1ON/ ,as not %aused by a o%%urren%e+no,n to the operator) =ro%eed to Test Step 2

.e%t Step ; CE7CK F3R 3.E7RDIAGN3S.IC C3D7S


75pe#te& Re%!t6


Re%!t%6

H OC I No other diagnosti% %odes or indi%ators area%ti&e)

Repair6 Re(er to the engine Troubleshootingmanual to (or more in(ormation on engineune6pe%ted engine shutdo,ns (or your parti%ulargenset)

STO=)



STO=)

8/12/2019 52502196-EMCP-3 (1)


RENR7902 #"Testing and Adjusting Se%tion

.e%tin' an& A&!%tin'Se#tion

.e%tin' an& A&!%tin'

i09##!

7e#tri#a Conne#tor - In%pe#t

SMCS Co&e6 7""8@040

-ntermittent ele%tri%al problems are o(ten %aused bypoor %onne%tions) se the (ollo,ing %he%+s as are(eren%e (or inspe%ting %onne%tors)

1 C$e#0 t$e #onne#tion of t$e #onne#tor%

H Ensure that the lo%+ing rings are properlylo%+ed)

H Ensure that lo%+ing %lips are used on Sure Seal%onne%tors)

H Ensure that the %enter o( the %onne%tor is tight)

H Ensure that the %onne%tor pins and so%+etsalign properly)

; C$e#0 t$e /ire% at t$e #onne#tor

H Ensure that the ,ires enter the ba%+ o( the

%onne%tor straight)

H Ensure that ea%h ,ire is properly %rimped intothe proper %onne%tor %onta%t)

H Ensure that ea%h %onne%tor %onta%t is properlylo%+ed into the %onne%tor %onta%t) hen the%onne%tor %onta%t is lo%+ed properly' the%onta%t :,ire; %annot be pulled out o( the%onne%tor body ,ithout e6%essi&e (or%e)

? C$e#0 ea#$ /ire for ni#0% or %i'n% of a"ra%ionin t$e in%!ation

@ C$e#0 for moi%t!re at t$e #onne#tor

H 3he%+ (or damaged %onne%tor seals or lost%onne%tor seals)

H 3he%+ (or missing or loose ,ire hole plugs)

H 3he%+ (or ,ires that do not enter the %onne%torproperly)

H -( the ,ires enter the %onne%tor at an angle'there may not be a good seal bet,een the%onne%tor and the ,ire insulation)

H $oisture %an enter the %onne%tor through the,ire insulation)

C$e#0 for &irty #onta#t% or #orro&e& #onta#t%

H 3lean %onta%ts ,ith a %otton s,ab or a so(tbrush and denatured al%ohol only)

C$e#0 ea#$ pin an& ea#$ %o#0et

H 3he%+ ea%h %onta%t o( the %onne%tor (or a snug(it by using a ne, pin and so%+et) The ne,%onta%t should stay %onne%ted i( the %onne%toris held ,ith the %onta%ts that are (a%ing do,n)

i024#!70

2irin' Earne%% (3pen Cir#!it)- .e%t

SMCS Co&e6 40#@0#

An open is a (ailure o( an ele%tri%al %ir%uit thatresults in no (lo, o( ele%tri%al %urrent) An open%ir%uit is usually %aused by (ailed ele%tri%al ,iresor a poor %onne%tion o( ele%tri%al %onne%tors) -( anele%tri%al ,ire or a %onne%tion is bro+en' the (lo, o(ele%tri%al %urrent through the %ir%uit is interrupted) Anormally %losed %ir%uit ,ill ha&e less than " ohms o(resistan%e) The (ollo,ing pro%edure e6plains the test(or an open %ir%uit5

Referen#e6 ?or a %omplete ele%tri%al s%hemati%'re(er to Ele%tri%al System S%hemati% (or the genset

that is being ser&i%ed)

.7S. F3R AN 347N CIRCUI.

1 -denti(y the %onne%tors and the ,ire numbers o(the suspe%t %ir%uits) se the Ele%tri%al SystemS%hemati% o( the genset to identi(y the %ir%uits)

; Turn the dis%onne%t s,it%h to the O?? position)

? 1is%onne%t the %omponents and the E3$ (romthe ,iring harness)

@ At one o( the dis%onne%ted harness %onne%tions'pla%e a jumper ,ire (rom the %onta%t o( thesuspe%t ,ire to (rame ground)

At the other %onne%tor o( the genset harness' usethe multimeter probes to measure the resistan%e(rom the %onta%t o( the suspe%t ,ire to (rameground)

75pe#te& Re%!t5 The resistan%e is less than "ohms)

3K 8 The resistan%e is less than " ohms) Theharness %ir%uit is %orre%t)

8/12/2019 52502196-EMCP-3 (1)


Stop

N3. 3K 8 The resistan%e is greater than "000ohms) There is an open in the genset harness)

Repair 5 Repair the genset harness or repla%e thegenset harness)

Stop

Stop

N3. 3K 8 The resistan%e is less than "000ohms) There is a short in the genset harness) Theshort is bet,een the suspe%ted ,ire and the ,ire,ith the lo,est resistan%e measurement)

Repair 5 Repair the genset harness or repla%e thegenset harness)

i024#!#2

2irin' Earne%% (S$ort Cir#!it)

Stop

i09##2

- .e%t

SMCS Co&e6 40#@0#

A short %ir%uit is a (ailure o( an ele%tri%al %ir%uit thatresults in undesired ele%tri%al %urrent) sually' ashort %ir%uit is a bypass o( the %ir%uit a%ross a load)

?or e6ample' a short a%ross the ,ires in a %ir%uit (ora lamp produ%es too mu%h %urrent in the ,ires butno %urrent is (elt at the lamp) The lamp is shortedout) The resistan%e in a normal %ir%uit %an &ary' butthe resistan%e bet,een a parti%ular %ir%uit and otherunrelated %ir%uits is al,ays greater than "000 ohms)The (ollo,ing pro%edure e6plains the test (or a short%ir%uit5

Referen#e6 ?or a %omplete ele%tri%al s%hemati%'re(er to Ele%tri%al System S%hemati% (or the gensetthat is being ser&i%ed)

.7S. F3R A SE3R. CIRCUI.

1 -denti(y the %onne%tors and the ,ire numbers o(the suspe%t %ir%uits) se the Ele%tri%al SystemS%hemati% o( the genset to identi(y the %ir%uits)

; Turn the +ey start s,it%h and the dis%onne%ts,it%h to the O?? position)

? 1is%onne%t the %omponent and the E3$ (rom the,iring harness)

@ At the genset harness %onne%tor (or the E3$'pla%e one o( the multimeter probes on the %onta%to( the suspe%t ,ire)

se the other multimeter probe to %he%+ theresistan%e a%ross all other %onta%ts in the%onne%tor:s; o( the E3$ and (rame ground)

75pe#te& Re%!t5 The resistan%e is greater than"000 ohms (or all the measurements)

3K 8 The resistan%e is greater than "000 ohms(or all the measurements) The harness %ir%uitsare %orre%t)

75terna 4otentia .ran%former Conne#tion%

SMCS Co&e6 409@077

-n order to monitor generator output &oltages greater

than !00 >olts' potential trans(ormers ,ill ha&e tobe used)

Note6 The E$3= 8 must be programmed ,hen%onne%ting e6ternal =TFs) See the SystemsOperation' .Setpoint >ie,ing/ and Testing and

Adjusting' .Ele%troni% 3ontrol $odule :eneratorSet; @ 3on(igure/)

Note6 The ,ye %on(iguration o( e6ternal potentialtrans(ormers :=TFs; is pre(erred (or 4@,ire ,yegenerators be%ause o( the greater a%%ura%y,hen loads are unbalan%ed) ith the open delta%on(iguration' some po,er parameters %an not be

determined) These parameters are real po,er phase A' B' 3 and po,er (a%tor phase A' B' 3) ?orma6imum a%%ura%y' the open delta %on(iguration o(e6ternal =TFs should be used only (or 8@,ire deltagenerators)

8/12/2019 52502196-EMCP-3 (1)


-llustration 4

ye 3on(iguration O( E6ternal =otential Trans(ormers :=T; On 4@ire ye enerator

g0047748

This %on(iguration allo,s the a%%urate measurement o( all po,er parameters by the E$3= 8 in%luding ,hen the loads are unbalan%ed and

neutral %urrent is present) All po,er parameters are sho,n on the display o( the E$3= 8)

-llustration "

Open 1elta 3on(iguration O( E6ternal =otential Trans(ormers :=T; On The 8@ire 1elta enerator

g0047744

This %on(iguration allo,s the a%%urate measurement o( po,er parameters by the E$3= 8 in%luding ,hen the loads are unbalan%ed and

%ir%ulating %urrent is present) The real po,er phase A' B and 3 %an not be determined) The po,er (a%tor phase A' B and 3 %an not be

determined) The phases are not sho,n on the E$3= 8 display)

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-llustration !

Open 1elta 3on(iguration O( E6ternal =otential Trans(ormers :=T; On The 4@ire ye enerator

g0047747

This %on(iguration results in less a%%urate measurement o( all po,er parameters by the .E$3= 8/ ,hen the loads are unbalan%ed and neutral

%urrent is present) Real po,er phase A' B' 3 and po,er (a%tor phase A' B' 3 %an not be determined and are not sho,n on the .E$3= 8/ display)

On 4@,ire ,ye generators' three separate potentialtrans(ormers :=TFs; are reuired (or a%%urate po,ermetering unless the loads are %ompletely and%ontinually balan%ed) E&en i( the loads are balan%ed'some po,er parameters %an not be determined)These parameters are not sho,n on the .E$3= 8/display5 real po,er phase A' B' 3 and po,er (a%torphase A' B' 3)

On 8@,ire delta generators' t,o potentialtrans(ormers allo, ma6imum a%%ura%y (or all load%onditions) o,e&er' again real po,er phase A' B' 3and po,er (a%tor phase A' B' 3 %an not bedetermined and are not sho,n on the .E$3= 8/display)

i09##28

Spee& Sen%or (7n'ine) - A&!%t

SMCS Co&e6 907@02"

-llustration 7

Speed Sensor

:; Speed sensor :2; o%+nut

:A; Air gap

g002#9497

Note6 The engine speed sensor is %ommonlyre(erred as a magneti% pi%+up sensor)

This adjustment pro%edure is (or the engine speedsensor)

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1 Remo&e the speed sensor :; (rom the (ly,heelhousing) Remo&e all debris (rom the tip o( thespeed sensor) Align a ring gear tooth dire%tly inthe %enter o( the threaded sensor opening)

; By hand' s%re, the speed sensor :; into the holeuntil the end o( the sensor %onta%ts the gear tooth)

? Turn the sensor :; in the %ounter%lo%+,ise

7e#troni# Contro Mo&!e(Generator Set) - Fa%$4ro'ram

SMCS Co&e6 4490@"9

i024#784

dire%tion through 270 degrees :three@(ourths turn;)

@ Tighten lo%+nut :2; to 2" U " NVm :# U 4 lb (t;)

Note6 1o not allo, speed sensor :; to turn aslo%+nut :2; is tightened)

i09##82!

7e#troni# Contro Mo&!e(Generator Set) - Repa#e

SMCS Co&e6 4490@"0

Repa#ement 4ro#e&!re

Note6 The %on(iguration (rom the old E3$ %an besa&ed in the ET Ser&i%e Tool) The %on(iguration %anthen be uploaded to the ne, E3$)

1 The ne, E3$ must be reprogrammed a(ter thene, E3$ is installed) -( the E3$ that is beingrepla%ed is (un%tional' then ma+e a note o( the(ollo,ing items5 hour meter &alue' all enginesetpoints' and any spare inputs or outputs that are

programmed) See System Operation' .Setpoint>ie,ing/ and System Operation' .Setpoint=rogramming/)

; Shut do,n the engine) Remo&e the positi&e lead,ire (rom the battery)

? Remo&e the harness %onne%tor (rom the E3$) A4 mm he6 ,ren%h is reuired to turn the (astenings%re,)

@ Remo&e the si6 nuts that (asten the E3$ to the(ront panel) Remo&e the E3$)

=la%e the ne, E3$ in the (ront panel) -nstall thesi6 nuts) Tighten the nuts)

Re%onne%t the harness %onne%tor to the E3$)Re%onne%t the positi&e lead ,ire to the battery) -(ne%essary' see the enerator Set iring 1iagramTesting And Adjusting' .S%hemati%s And iring1iagrams/)

Reprogram the setpoints' the spareinputs<outputs' the hour meter' the&oltmeter<ammeter programming and the A3o((set adjustment) se the &alues (rom the originalE3$) Re(er to Step )

=er(orm the (ollo,ing pro%edure in order to (lashprogram the Ele%troni% 3ontrol $odule :E3$; (orthe enerator Set) The E3$ is (lashed in order toupgrade the so(t,are) ?lash programming o( the E3$must also be done i( the E3$ has been repla%ed)The 3aterpillar Ele%troni% Te%hni%ian :ET; %ontainsthe program in?lash) in?lash is used in order toload so(t,are into the E3$) The (ollo,ing pro%edureis used in order to ?AS so(t,are into the E3$)

4ro#e&!re

1 3onne%t the 1ata in+ 3able bet,een the3ommuni%ation Adapter and the Ele%troni%Te%hni%ian)

; 3onne%t the 1ata in+ 3able bet,een the3ommuni%ation Adapter and the Ser&i%e3onne%tor o( the genset)

? Turn the dis%onne%t s,it%h to the ON position)

@ se in?lash in order to load the so(t,are)

i020007

7e#troni# Contro Mo&!e(Generator Set) - Confi'!re

SMCS Co&e6 4490@02"

Initia Set!p

-n(ormation (rom the E$3= 8 is displayed on the1isplay S%reen :;) =ress the S%roll p Cey :; orthe S%roll 1o,n Cey :"; in order to highlight themain menu options)

=ress the Enter Cey :4; in order to sele%t one o( the

main menu options)

The +eypad is also used in order to %hange thesetpoints) =ress the Enter Cey :4; in order to%hange a setpoint) =ress the S%roll p Cey :; orthe S%roll 1o,n Cey :"; in order to in%rease orde%rease the &alue) =ress the S%roll e(t Cey :!; orthe S%roll Right Cey :8; in order to %hange the digitthat is to be adjusted)

Note6 The E$3= 8 panel ,ill po,er up to themain menu s%reen) -( the E$3= 8 panel is alreadypo,ered up' press the Es%ape Cey :2; in order toreturn to the main menu)

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-llustration #

:; 1isplay S%reen

:2; A3 O&er&ie, Cey

:8; Engine O&er&ie, Cey


:"; Red Shutdo,n amp:!; Alarm A%+no,ledge<Silen%e Cey

:7; amp Test Cey

:#; Run Cey

:9; Auto Cey

:0; Stop Cey

:; S%roll p Cey:2; Es%ape Cey


:4; Enter Cey

:"; S%roll 1o,n Cey

:!; S%roll e(t Cey

g004"48

Setpoint%

ithin ea%h setpoint %ategory there are one or more(un%tion blo%+s) Ea%h o( those (un%tion blo%+s may%ontain one or more setpoints) Ea%h o( these setpoint%ategories and its %orresponding (un%tion blo%+s aresho,n belo,)

Contro

H Automati% Start<Stop

H Automati% >oltage Regulator :A>R; 1esired

>oltage Reuest

H enerator Brea+er 3ontrol

H enerator 1esired Engine Speed Reuest

H Trans(er S,it%h

H tility Brea+er 3ontrol

7n'ine Monitor94rote#t

H Battery >oltage $onitor

H 3ran+ Attempt<Su%%ess(ul start 3ounter

H Engine 3oolant Temperature $onitor

H Engine Oil =ressure $onitor

H Engine Speed $onitor

H Enhan%ed Engine $onitor

H Ser&i%e $aintenan%e -nter&al

7*ent%

H 1iagnosti%s 3on(iguration

H Engine prote%tion E&ents 3on(iguration

H enerator =rote%tion E&ents 3on(iguration

H Other System E&ents 3on(iguration

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H E&ent -nput ?un%tion

H E&ent Output ?un%tion

H E&ent System

Generator Monitor94rote#t

H Enhan%ed enerator $onitor

H enerator A3 $onitor

H enerator A3 =o,er $onitor

H enerator O&er 3urrent

H enerator O&er<nder ?reuen%y

H enerator O&er<nder >oltage

H enerator Re&erse =o,er

Di%#rete Inp!t 3!tp!t (I93)

H 1igital -nputs

H 1igital Outputs

H Relay Outputs

H Spare Analog -nput

Net/or0

H 1ata in+ @ S3A1A

3t$er

H 1igital Sele%tors

H Redu%ed =o,er $ode

4ro'rammin' t$e Di%pay4referen#e%

The pre(eren%es a((e%t the ,ay data is &ie,ed on thedisplay s%reen) The %on(iguration may need to be%hanged to meet lo%al reuirements)

1 -n order program the display pre(eren%es' gothrough the (ollo,ing menu options)

; =ress the .ES3A=E/ +ey :2; in order to go ba%+to the main menu)

? ?rom the main menu' press the S%roll p Cey :;or the S%roll 1o,n Cey :"; in order to highlightthe .=RE?EREN3ES/ option)

a =ress the Enter Cey :4; in order to sele%t.=RE?EREN3ES/) .3ONTRAST/ ,ill behighlighted)

" =ress the Enter Cey :4; in order to sele%t.3ONTRAST/) Adjust the %ontrast as needed)se the right<le(t arro,s to adjust the 3ontrast)

=ress the Enter Cey to sa&e)

# =ress the S%roll 1o,n Cey :"; in order tohighlight .BA3C-T/)

& =ress the Enter Cey :4; in order to sele%t.BA3C-T/) Adjust the ba%+light as needed)se the S%roll e(t Cey :!; or the S%roll RightCey :8; in order to adjust the ba%+light) =ressthe Enter Cey :4;to sa&e)

e =ress the S%roll 1o,n Cey :"; in order tohighlight .=RESSRE/)

f =ress the Enter Cey :4; in order to sele%t.=RESSRE/) se the S%roll e(t Cey :!; orthe S%roll Right Cey :8; in order to highlight.+=a/' .=S-/' or .BAR/)

' =ress the Enter Cey :4; in order to sa&e thesele%tion)

$ =ress the S%roll 1o,n Cey :"; in order tohighlight .TE$=ERATRE/)

i =ress the Enter Cey +ey :4; in order to sele%t.TE$=ERATRE/) se the S%roll e(t Cey:!; or the S%roll Right Cey :8; in order tohighlight .K3/' or .K?/)

=ress the Enter Cey :4; in order to sa&e thesele%tion)

0 =ress the S%roll 1o,n Cey :"; in order tohighlight .>O$E/)

=ress the Enter Cey :4; in order to sele%t.>O$E/) se the S%roll e(t Cey :!; orthe S%roll Right Cey :8; in order to highlight.-TERS/' .S A/' or .-$= A/)

m) =ress the Enter Cey :4; in order to sa&e thesele%tion)

n =ress the S%roll 1o,n Cey :"; in order tohighlight .ANAE/)

o =ress the Enter Cey :4; in order to sele%t.ANAE/) se the S%roll e(t Cey :!; orthe S%roll Right Cey :8; in order to highlight.EN-S/' or the other language that isa&ailable)

p =ress the Enter Cey :4; in order to sa&e thesele%tion)

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=ress the Es%ape Cey in order to go ba%+ tothe main menu

4ro'rammin' .$e Setpoint%

The engine<generator setpoints a((e%t the properoperation and ser&i%eability o( the engine' and thea%%ura%y o( in(ormation sho,n on the display s%reen)The E$3= 8 setpoints are programmed at the(a%tory)

The setpoints may reuire %hanging ,hen the E$3=8 is mo&ed (rom one engine to another engine)The setpoints may also reuire %hanging in order to satis(y the site reuirements) The setpoints thatare stored in the E$3= 8 must mat%h the spe%i(iedsetpoints o( the parti%ular generator set)

See the Setpoint Tables (ollo,ing these pro%edures(or a %omplete list o( all the setpoint blo%+s) All o( thesetpoints listed in the tables should be &eri(ied and

reprogrammed i( reuired)

The (irst setpoint blo%+ to program is the Automati%Start<Stop Blo%+) The Automati% Start<Stop Blo%+ ispart o( the 3ontrol 3ategory)

1 -n order program the Automati% Start<StopSetpoints' go through the (ollo,ing menu options)

; =ress the Es%ape Cey :2; in order to go to themain menu)

? ?rom the main menu' =ress the S%roll 1o,n Cey:; until .3ON?-RE/ is highlighted)

@ =ress the Enter Cey :4; in order to sele%t.3ON?-RE/)

=ress the S%roll 1o,n Cey :"; until.SET=O-NTS/

is highlighted) =ress the Enter Cey :4; in order to sele%t .SET=O-NTS/)

=ress the S%roll 1o,n Cey :"; in order to s%rollthrough the setpoint options until .3ONTRO/ ishighlighted)

=ress the Enter Cey :4; in order to sele%t

.3ONTRO/) .ATO$AT-3 START < STO=/ ishighlighted)

=ress the Enter Cey :4; in order to sele%t.ATO$AT-3 START < STO=/

> se the S%roll p Cey :; and the S%roll 1o,nCey :"; in order to sele%t the ne6t setpoint thatyou ,ant to program) =ress the Enter Cey)

1 =ress the Enter Cey :4; again) The %urrent%on(iguration ,ill be highlighted)

11 se the S%roll p Cey :; and the S%roll1o,n Cey :"; in order to %hange the %urrent%on(iguration to the desired setting)

1; =ress the Enter Cey :4; in order to sa&e thesetting)

1? Repeat steps 9 through step 2 in order toprogram all o( the Automati% Start<Stop setpoints)

1@ A(ter all o( the Automati% Start<Stop Setpoints areprogrammed %orre%tly' press the Es%ape Cey :2;in order to go ba%+ to the .3ONTRO/ menu)

1 The ne6t blo%+ o( setpoints to program is the Automati% >oltage Regulator :A>R; Reuestblo%+) =ress the .1ON/ Cey :"; in order tos%roll through the setpoint options until .A>R1ES-RE1 >OTAE/ is highlighted)

1 =ress the Enter Cey :4; in order to sele%t .A>R

1ES-RE1 >OTAE/

1 Repeat step 9 through step 2 in order toprogram all o( the Automati% >oltage Regulator:A>R; Reuest Setpoints)

1 3ontinue to program all o( the (un%tion blo%+s inthe .3ONTRO/ menu)

1> =ress the Es%ape Cey :2; t,i%e in order to goba%+ to the .SET=O-NTS $EN/ menu)

; =ress the S%roll 1o,n Cey :"; in order tos%roll through the setpoint options until .EN-NE

$ON-TOR<=ROTE3T/ is highlighted)

;1 =ress the Enter Cey in order to sele%t the.EN-NE $ON-TOR<=ROTE3T/ menu)

;; 3ontinue to program all o( the (un%tion blo%+s inthe .EN-NE $ON-TOR<=ROTE3T/ menu)

;? 3ontinue to program the rest o( the setpoints untilea%h setpoint in e&ery setpoint %ategory ha&ebeen %he%+ed and programmed as reuired)

S7.43IN. .ABL7S

All o( the a&ailable setpoints on the E$3=8 are listedin the (ollo,ing tables) Re(er to these tables ,hileprogramming the setpoints)

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C3N.R3L

A!tomati# Start9Stop

The Automati% Start<Stop blo%+ re%ei&es starting andstopping reuests (rom &arious sour%es :lo%al'remote' internal;' arbitrates bet,een them and then

%ran+s or shuts do,n the engine in an orderly(ashion)

Table 24

Setpoint% - A!tomati# Start9Stop:;

SetpointName

Min <a!eMa5

<a!eUnit%

Fa#toryDefa!t

De%#ription

Engine start (ault prote%tiona%ti&ation delay time

0 800 se%) 80?ault prote%tion time delay pre&entsshut do,n during start up (ro lo, oil

pressure et%)

3ran+ 1uration " 800 se%) 7 Amount o( time the E$3= 8 energi*es

:%ran+s; the starting motor

3ran+ 3y%le Rest -nter&al " 800 se%) 7 Amount o( time the E$3= 8deenergi*es the starting motorbet,een %ran+ %y%les

Engine =urge 3y%le Time 0 20 se%) 0

$a6imum Number o( 3ran+3y%les

20 n<a 8Number o( %ran+<rest %y%les thatthe E$3= 8 uses to de%lare that

a o&er%ran+ (ault e6ists

3ooldo,n 1uration 0 80 min) 0 Amount o( time the E$3= 8 allo,s

the engine to run a(ter a normalshutdo,n is initiated

Start Aid A%ti&ation Time 0 240 se%) 0 Amount o( time the E$3= 8 a%ti&ates

start aid %ontrol output

3ran+ Alert A%ti&ation Time 0 !0 se%) 0 Amount o( time the E$3= a%ti&ates%ran+ alert output

3ran+ Terminate R=$ 00 000 rpm 400Engine speed setting used in order

to disengage the starting motorduring engine %ran+ing)

Engine ?uel Type 3on(iguration n<a n<a n<a 1ieselSetpoint allo,s (or sele%tion o(

.1iesel/ or .Natural as/)

?uel Shuto(( Solenoid Type3on(iguration

n<a n<a n<aEnergi*e to

Run

Type o( (uel system solenoid usedon the generator set Sele%t

energi*ed to run :ETR; or energi*edto shut o(( :ETS;

Engine Type 3on(iguration n<a n<a n<a $e%hani%al Sele%t me%hani%al or ele%troni%

Engine 3ontroller 989 1atain+ Support 3on(iguration

n<a n<a n<a No 1ata in+Setpoint allo,s (or sele%tion o( .No1ata in+/' .Basi% 1ata in+/' or

.Enhan%ed 1ata/ in+)

Engine 3ool 1o,n Speed3on(iguration

0 n<a RatedSetpoint allo,s (or sele%tion o(engine speed during %ooldo,n)

Sele%t rated or idle)

:; The setpoints that are stored or the setpoints that are being programmed must mat%h the spe%i(ied setpoints o( the parti%ular generator set)

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A<R De%ire& <ota'e Re!e%t

The A>R 1esired >oltage Reuest blo%+ generatesa data lin+ reuest o&er the 989 data lin+ inorder to reuest a desired output &oltage (rom the31>R) The A>R 1esired >oltage Reuest blo%+ isused in syn%hroni*ation load %ontrol and rea%ti&e

import<e6port %ontrol)Table 2"

Setpoint% - A<R De%ire& <ota'e Re!e%t:2;

SetpointName

Min <a!e Ma5 <a!e Unit% Fa#tory Defa!t De%#ription

$a6imum enerator>oltage Output Bias

=er%entage0 00 "

The $a6imum enerator Output&oltage Bias =er%ent is the

ma6imum &alue abo&e and belo,the Nominal >oltage that the

E$3= 8 ,ill send a reuest (or,hen adjusting the &oltage (rom

the %ontrol s%reen)

enerator NominalOutput >oltage

00 "0000 > 00The enerator Nominal Output>oltage is the desired output&oltage o( the generator set)

:2; The setpoints that are stored or the setpoints that are being programmed must mat%h the spe%i(ied setpoints o( the parti%ular generator set)

Ma5im!m Generator 3!tp!t <ota'e Bia% 4er#ent

The (ollo,ing settings ,ill only apply i( there is a31>R installed on the generator)

Note6 -t is possible to set the .$A-$$ ENOT=T >OTAE B-AS =ER3ENT/ (rom 0 to00 but the 31>R ,ill only allo, the &oltage to%hange by a ma6imum o( ")

1 ?rom the .$A-N $EN/' press the S%roll pCey or the S%roll 1o,n Cey to highlight the.3ON?-RE/ menu)

a =ress the Enter Cey in order to sele%t.3ON?-RE/) .SE3R-TD/ ,ill behighlighted)

" =ress the S%roll 1o,n Cey in order to highlight.SET=O-NTS/) =ress the Enter Cey in order tosele%t .SET=O-NTS/)

# .ATO$AT-3 START<STO=/ ,ill be

highlighted) =ress the S%roll 1o,n Cey in orderto highlight .A>R 1ES-RE1 >OTAE/

& =ress the Enter +ey in order to sele%t .A>R1ES-RE1 >OTAE/) .$A-$$ ENOT=T >OTAE B-AS =ER3ENT/ ,ill bedisplayed)

e =ress the Enter Cey to sele%t .$A-$$EN OT=T >OTAE B-AS =ER3ENT/).$A-$$ EN OT=T >OTAE B-AS=ER3ENT/ is displayed ,ith the %urrent&oltage bias per%ent)

f =ress the S%roll p Cey or the S%roll 1o,nCey in order to in%rement or de%rement thehighlighted digit to the desired &alue)

' =ress the S%roll Right Cey or the S%roll e(tCey in order to highlight the ne6t %hara%ter tobe entered) =ress the S%roll p Cey or theS%roll 1o,n Cey in order to in%rement orde%rement the highlighted digit to the desired&alue)

$ 3ontinue until the desired .$A-$$ ENOT=T >OTAE B-AS =ER3ENT/ isentered) hen the .$A-$$ EN OT=T>OTAE B-AS =ER3ENT/ is %orre%tlyentered' press the Enter +ey)

Note6 The &oltage bias per%ent setpoint ,illdetermine the amount o( &oltage %hange (or ea%h+ey press on the &oltage %ontrol s%reen) A higher&alue ,ill result in a larger %hange in &oltage per +eypress) A lo,er &alue ,ill result in a smaller %hangein &oltage per +ey press)

Generator Brea0er Contro

The purpose o( enerator Brea+er 3ontrol blo%+ isto open and %lose the generator brea+er and togenerate alarms on (ailure o( the generator brea+erto open or %lose)

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Table 2!

Setpoint% - Generator Brea0er Contro:22;

SetpointName


enerator Brea+er3losing =ulse A%ti&e

Time

0) 0 se%) )0

enerator Brea+er3losing =ulse Rest

-nter&al0 !0 se%) )0

enerator Brea+er$a6imum 3losing

Time 20 se%) !0

enerator Brea+er$a6imum Opening

Time 20 se%) 8

enerator Brea+er o%+out Status

N<A N<A N<A 0


Generator De%ire& 7n'ine Spee& Re!e%t

The enerator 1esired Engine Speed Reuest blo%+generates a data lin+ reuest o&er the 989 datalin+ in order to reuest a desired generator (reuen%y(rom a generator)

Table 27

Setpoint% - Generator De%ire& 7n'ine Spee& Re!e%t:27;

SetpointName

Min<a!e

Ma5<a!e

Unit%Fa#toryDefa!t

De%#ription

$a6imum Engine SpeedRange

0 2000 rpm 00

The $a6imum Engine Speed Range isthe ma6imum &alue abo&e and belo, theNominal Engine Speed that the E$3= 8,ill send a reuest (or ,hen adjusting the

speed (rom the %ontrol s%reen)

enerator Nominal Output?reuen%y

40 "00 * "0


.ran%fer S/it#$

The purpose o( the Trans(er S,it%h blo%+ is toautomati%ally transition (rom utility po,er to standby

genset po,er in the %ase o( a oss o( tility e&entor an internal reuest and then to automati%allytransition ba%+ to utility po,er a(ter the utility returnsor the e6ternal reuest is remo&ed)

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Table 2#

Setpoint% - .ran%fer S/it#$:88;

SetpointName

Min <a!eMa5

<a!eUnit%

Fa#toryDefa!t

De%#ription

enerator<tility Automati%Trans(er Enable Status

N<A N<A N<A

oss o( tility E&ent Noti(i%ation1elay Time

0 80 se%) 0

tility to enerator Trans(er 1elay Time

!0 se%) 8

enerator to tility Trans(er 1elay Time

!0 min) #0

enerator to tility ?astTrans(er 1elay Time

!0 se%) 0

tility to enerator Trans(er?ailure arning E&ent

Threshold 240 se%) !0

tility to enerator Trans(er?ailure Shutdo,n E&ent

Threshold 240 se%) 90

enerator to tility Trans(er?ailure arning E&ent

Threshold 240 se%) !0


Utiity Brea0er Contro

The purpose o( tility Brea+er 3ontrol blo%+ is toopen and %lose the utility brea+er and to generatealarms on (ailure o( the utility brea+er to open or%lose)

Table 29

Setpoint% - Utiity Brea0er Contro:84;

SetpointName


tility Brea+er 3losing=ulse A%ti&e Time

0) 0)0 se%) )0

tility Brea+er 3losing=ulse Rest -nter&al

0 !0 se%) "

tility Brea+er $a6imum3losing Time

20 se%) !0

tility Brea+er $a6imumOpening Time

20 se%) 8

tility Brea+er o%+outStatus

N<A N<A N<A 0


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7NGIN7 M3NI.3R 9 4R3.7C.

Battery <ota'e Monitor

The Battery >oltage $onitor blo%+ is used tomeasure the battery supply &oltage to the E$3= 8)The E$3=8 ,ill ha&e the ability to monitor the

battery supply &oltage based on the .MBATT/ and.LBATT/)

Table 80

Setpoint% - Battery <ota'e Monitor :8;

SetpointName

Min<a!e

Ma5 <a!e Unit% Fa#tory Defa!t De%#ription

igh Battery >oltagearning E&ent Threshold

2 "0 >13 29)4

igh Battery >oltagearning E&ent Noti(i%ation

1elay Time0 240 se%) 80

igh Battery >oltageShutdo,n E&ent Threshold 2 "0 >13 80)0

igh Battery >oltageShutdo,n E&ent Noti(i%ation


o, Battery >oltagearning E&ent Threshold

0)0 2")0 >13 28)4

o, Battery >oltagearning E&ent Noti(i%ation


o, Battery 3hargingSystem >oltage arning

E&ent Threshold0 80 >13 2!

o, Battery 3hargingSystem >oltage arningE&ent Noti(i%ation 1elay

Time

0 240 se%) 80


Cran0 Attempt9S!##e%%f! Start Co!nter

The 3ran+ Attempt<Su%%ess(ul Start 3ounter blo%+is used to tra%+ the number o( times the engine hasbeen %ran+ed and the number o( times the enginethe engine has been su%%ess(ully started

Table 8

Setpoint% - Cran0 Attempt 9 S!##e%%f! Start Co!nter :8;

SetpointName

Min <a!eMa5

<a!eUnit% Fa#tory Defa!t De%#ription

3ustomer Se%urity =ass,orde&el to Reset 3ran+<Start

3ounters0 4 n<a 2

=ass,ord le&el reuired in order toreset the 3ran+<Start 3ounters


7n'ine Cooant .emperat!re Monitor

The Engine 3oolant Temperature $onitor blo%+ isused to %on&ert a ra, sensor &alue into %oolant

temperature and to dete%t sensor diagnosti%s)

8/12/2019 52502196-EMCP-3 (1)


8/12/2019 52502196-EMCP-3 (1)


Table 88

Setpoint% - 7n'ine 3i 4re%%!re Monitor :;

SetpointName

Min <a!e Ma5 <a!e Unit%Fa#toryDefa!t

De%#ription

Engine Oil=ressure Sensor

3on(iguration

N<A N<A N<A 0 Sele%t Sensor or 1ata in+

o, Engine Oil=ressure arningE&ent Threshold

84 +=a :" psi; 420 +=a :! psi; +=a !0 +=a :40 psi;

o, -dle o,Engine Oil =ressure

arning E&entThreshold

84 +=a :" psi; 420 +=a :! psi; +=a !0 +=a :20 psi;

o, Engine Oil=ressure arningE&ent Noti(i%ation

1elay Time

0 80 se%) 0

o, Engine Oil=ressure Shutdo,nE&ent Threshold

84 +=a :" psi; 420 +=a :! psi; +=a 84 +=a :80 psi;

o, -dle o,Engine Oil =ressure

Shutdo,n E&entThreshold

84 +=a :" psi; 420 +=a :! psi; +=a !0 +=a :0 psi;

o, Engine Oil=ressure Shutdo,nE&ent Noti(i%ation

1elay Time

0 80 se%) 0

o, Engine Oil=ressure Step

Speed400 #00 rpm 8"0

hen the engine speed isbelo, this setpoint' the o,

-dle setpoint is used)

:; The setpoints that are stored or the setpoints that are being programmed must mat%h the spe%i(ied setpoints o( the parti%ular generator set)

7n'ine Spee& Monitor

The purpose o( the Engine Speed $onitor blo%+ isto determine the engine speed' in rpm' (rom the$agneti% =i%+up :$=; input pins and to dete%tdiagnosti%s on the $=) The $= used (or thesedeterminations ,ill be an independent $= to beused by the E$3= 8 only)

Note6 All Engine Speed $onitor setpoints all reuirea .E>E 8/ pass,ord) Engine Speed $onitorsetpoints may also be %hanged ,ith Ele%troni%Te%hni%ian :ET; so(t,are ,ithout a pass,ord)

8/12/2019 52502196-EMCP-3 (1)


00Testing and Adjusting Se%tion

RENR7902

Table 84

Setpoint% - 7n'ine Spee& Monitor :2;

SetpointName


?ly,heel Teeth 9" 8"0 N<A 8"0

Engine O&er SpeedShutdo,n Threshold

400 4880 rpm 400

Engine nder Speedarning E&ent Threshold

400 4880 rpm 4880

Engine nder Speedarning E&ent Noti(i%ation

1elay Time0)0 20)0 se%) 2)0

Engine nder SpeedShutdo,n E&ent Threshold

400 4880 rpm 4880

Engine nder SpeedShutdo,n E&ent

Noti(i%ation 1elay Time0)0 20)0 se%) 2)0

:2;

The setpoints that are stored or the setpoints that are being programmed must mat%h the spe%i(ied setpoints o( the parti%ular generator set)

7n$an#e& 7n'ine Monitor

The Enhan%ed Engine $onitor blo%+ pro&ides amethod to a%%ess the engine mounted parameters(rom the =rimary 1ata in+ (or use in %on(igurationlogi%

Table 8"

Setpoint% - 7n$an#e& 7n'ine Monitor :8;

SetpointName

Min <a!eMa5

<a!eUnit%

Fa#toryDefa!t

De%#ription

Engine 3ylinder Temp Sensor -nstallation Status

0 n<a 0 3hoose -nstalled or Not installed

Number o( Engine 3ylinders 228 n<a


Ser*i#e Maintenan#e Inter*a

The purpose o( the Ser&i%e $aintenan%e -nter&alblo%+ is to annun%iate a need (or engine ser&i%ebased on engine hours or duration sin%e last ser&i%e',hi%he&er o%%urs (irst)

Table 8!

Setpoint% - Ser*i#e Maintenan#e Inter*a:8;

Setpoint NameMin

<a!eMa5 <a!e Unit% Fa#tory Defa!t De%#ription

Ser&i%e $aintenan%e-nter&al ours

0 2000 hours "00 hours

Ser&i%e $aintenan%e-nter&al 1ays

0 8!" days #0 days


8/12/2019 52502196-EMCP-3 (1)


RENR7902 0Testing and Adjusting Se%tion

7<7N.S

Dia'no%ti#% Confi'!ration

The .1iagnosti%s 3on(iguration/ blo%+ is used to%on(igure the desired response (or any diagnosti%generated by the genset %ontrol)

The 1iagnosti%s 3on(iguration blo%+ is subdi&idedinto 4 sub%ategories as (ollo,s5 =ressures'Temperatures' e&els' and Others) Ea%h o( the1iagnosti%s 3on(iguration sub%ategories is sho,n initFs o,n table)

Note6 Table 87 lists the a&ailable options (or ea%hsetpoint in the .=RESSRES/ %ategory) The optionsthat are a&ailable (or ea%h setpoint are designated byan ./ in the option %olumn)

Table 87

4R7SSUR7J Setpoint% - Dia'no%ti#% Confi'!ration:";

SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&

S$!t&o/nLo%% of Utiity

Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny

Air ?ilter1i((erential

=ressure Sensor1iagnosti%

Response 3on(ig

Engine Oil=ressure Sensor

1iagnosti%Response 3on(ig

?ire E6tinguisher=ressure Sensor

1iagnosti%Response 3on(ig

?uel ?ilter1i((erential


Response 3on(ig

Engine Oil ?ilter1i((erential


Response 3on(ig

Starting Air

=ressure Sensor1iagnosti%Response 3on(ig

:"; Ea%h setpoint in the 1iagnosti%s 3on(iguration blo%+ is used in order to program a system response to the asso%iated Suspe%t =arameter

Number<?ailure $ode -denti(ier :S=N<?$-; (or any internal sour%e)

Note6 Table 8# lists the a&ailable options (or ea%hsetpoint in the .TE$=ERATRE/ %ategory) Theoptions that are a&ailable (or ea%h setpoint aredesignated by an ./ in the option %olumn)

8/12/2019 52502196-EMCP-3 (1)


8/12/2019 52502196-EMCP-3 (1)


8/12/2019 52502196-EMCP-3 (1)



RENR7902

Table 40

3.E7RJ Setpoint% - Dia'no%ti#% Confi'!ration:";

SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&


Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny

A%%essory1ata in+

1iagnosti%Response

3on(ig

1igital OutputG 1iagnosti%

Response3on(ig

1igital OutputG2 1iagnosti%

Response3on(ig

Engine SpeedSensor

1iagnosti%Response3on(ig

:!;

eneratorOutput

SensingSystem

1iagnosti%Response

3on(ig

=rimary1ata in+1iagnosti%Response

3on(ig

S3A1A1ata in+1iagnosti%Response

3on(ig

:"; Ea%h setpoint in the 1iagnosti%s 3on(iguration blo%+ is used in order to program a system response to the asso%iated Suspe%t =arameter

Number<?ailure $ode -denti(ier :S=N<?$-; (or any internal sour%e):!; Setpoint -s Not Adjustable

7n'ine 4rote#tion 7*ent% Confi'!ration

The Engine =rote%tion E&ents 3on(iguration blo%+is used to %on(igure the desired response (or any

engine prote%tion e&ent generated by the genset%ontrol)

The Engine =rote%tion e&ents 3on(iguration blo%+ issubdi&ided into 4 %ategories as (ollo,s5 =ressures'Temperatures' e&els' and Others) Ea%h o( the1iagnosti%s 3on(iguration sub%ategories is sho,n initFs o,n table)

Note6 Table 4 lists the a&ailable options (or ea%h.=RESSRE/ setpoint) The options that area&ailable (or ea%h setpoint are designated by an ./in the option %olumn)

8/12/2019 52502196-EMCP-3 (1)


Table 4

4R7SSUR7J Setpoint% - 7n'ine 4rote#tion 7*ent% Confi'!ration:7;

SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&

S$!t&o/n

Lo%%of

Utiity

Brea0er .rip :1

Brea0er .rip:;

F4.A#ti*e3ny

igh Air ?ilter

1i((erential=ressure

arning E&entResponse

3on(ig

igh Air ?ilter1i((erential=ressureShutdo,n

E&entResponse

3on(ig

o, Air ?ilter1i((erential

=ressurearning E&ent

Response3on(ig

o, Air ?ilter1i((erential=ressureShutdo,n

E&entResponse

3on(ig

o, EngineOil =ressure

arning E&ent

Response3on(ig

o, EngineOil =ressure

Shutdo,nE&ent

Response3on(ig

igh ?uel ?ilter1i((erential=ressure


3on(ig

6 6 6

igh ?uel ?ilter1i((erential=ressureShutdo,n

E&entResponse

3on(ig

o, ?uel ?ilter1i((erential=ressure


3on(ig

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)


:Table 4' %ontd;


SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&

S$!t&o/n

Lo%%of

Utiity

Brea0er .rip :1

Brea0er .rip:;

F4.A#ti*e3ny

o, ?uel ?ilter

1i((erential=ressureShutdo,n

E&entResponse

3on(ig

igh EngineOil ?ilter



3on(ig

igh Engine

Oil ?ilter1i((erential=ressureShutdo,n

E&entResponse

3on(ig

o, EngineOil ?ilter



3on(ig

o, EngineOil ?ilter

1i((erential=ressureShutdo,n

E&entResponse

3on(ig

igh Starting Air =ressurearning E&ent

Response3on(ig

igh Starting

Air =ressureShutdo,n

E&entResponse

3on(ig

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)


:Table 4' %ontd;


SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&

S$!t&o/n

Lo%%of

Utiity

Brea0er .rip :1

Brea0er .rip:;

F4.A#ti*e3ny

o, Starting

Air =ressurearning E&ent

Response3on(ig

o, Starting Air =ressure

Shutdo,nE&ent

Response3on(ig

:7; Ea%h setpoint in the Engine =rote%tion E&ents 3on(iguration blo%+ is used in order to program a system response to the asso%iated

Suspe%t =arameter Number<?ailure $ode -denti(ier :S=N<?$-; (or any internal sour%e)

Table 42 lists the a&ailable options (or ea%h

.TE$=ERATRE/ setpoint) The options that area&ailable (or ea%h setpoint are designated by an ./in the option %olumn)

Table 42

.7M47RA.UR7J Setpoint% - 7n'ine 4rote#tion 7*ent% Confi'!ration:7;

SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&


Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny

igh Engine3oolant Temparning E&ent

Response3on(ig

igh Engine3oolant Temp

Shutdo,nE&ent

Response3on(ig

o, Engine3oolant Temparning E&ent

Response3on(ig

igh EngineOil Temp


3on(ig

igh EngineOil TempShutdo,n

E&entResponse

3on(ig

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)


:Table 42' %ontd;


SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&


Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny

o, EngineOil Temp


3on(ig

o, EngineOil TempShutdo,n

E&entResponse

3on(ig

igh E6haustTemp arning

E&entResponse

3on(ig

igh E6haustTemp

Shutdo,nE&ent

Response3on(ig

o, E6haustTemp arning

E&entResponse

3on(ig

o, E6haustTemp

Shutdo,nE&entResponse

3on(ig

igh RightE6haust Temparning E&ent

Response3on(ig

igh RightE6haust Temp

Shutdo,nE&ent

Response

3on(ig

o, RightE6haust Temparning E&ent

Response3on(ig

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)


:Table 42' %ontd;


SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&


Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny

o, RightE6haust Temp

Shutdo,nE&ent

Response3on(ig

igh e(tE6haust Temparning E&ent

Response3on(ig

igh e(tE6haust Temp

Shutdo,nE&ent

Response

3on(ig

o, e(tE6haust Temparning E&ent

Response3on(ig

o, e(tE6haust Temp

Shutdo,nE&ent

Response3on(ig



Table 48 lists the a&ailable options (or ea%h .E>E/setpoint) The options that are a&ailable (or ea%hsetpoint are designated by an ./ in the option%olumn)

Table 48

L7<7LJ Setpoint% - 7n'ine 4rote#tion 7*ent% Confi'!ration:7;

SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&


Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny

igh Engine3oolant e&elarning E&ent

Response3on(ig

igh Engine3oolant e&el

Shutdo,nE&ent

Response3on(ig

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)



RENR7902

:Table 48' %ontd;


SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&


Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny

o, Engine3oolant e&el


3on(ig

o, Engine3oolant e&el

Shutdo,nE&ent

Response3on(ig

igh EngineOil e&el


3on(ig

igh EngineOil e&elShutdo,n

E&entResponse

3on(ig

o, EngineOil e&el


3on(ig

o, EngineOil e&el

Shutdo,nE&entResponse

3on(ig

igh ?uele&el arning

E&entResponse

3on(ig

igh ?uele&el

Shutdo,nE&ent

Response

3on(ig

o, ?uele&el arning

E&entResponse

3on(ig

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)


RENR7902 Testing and Adjusting Se%tion

:Table 48' %ontd;


SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&


Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny

o, ?uele&el

Shutdo,nE&ent

Response3on(ig

E6ternalTan+ igh?uel e&el


3on(ig

E6ternalTan+ igh?uel e&elShutdo,n

E&entResponse

3on(ig

E6ternalTan+ o,?uel e&el


3on(ig

E6ternalTan+ o,?uel e&elShutdo,n

E&ent

Response3on(ig



Table 44 lists the a&ailable options (or ea%h o( the.OTER/ setpoints) The options that are a&ailable (orea%h setpoint are designated by an ./ in the option%olumn)

8/12/2019 52502196-EMCP-3 (1)



RENR7902

Table 44

3.E7RJ Setpoint% - 7n'ine 4rote#tion 7*ent% Confi'!ration:7;

SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&


Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny

Air 1amper3losed E&ent

Response3on(ig

6

Emergen%yStop

Shutdo,nE&ent

Response3on(ig

:!;

Engine ?ailureto Start

Shutdo,nE&ent

Response3on(ig

:!;

ne6pe%tedEngine

Shutdo,nE&ent

Response3on(ig

:!;

Engine O&erSpeed

Shutdo,nE&ent

Response3on(ig

:!;

Engine nder

Speedarning E&ent

Response3on(ig

Engine nderSpeed

Shutdo,nE&ent

Response3on(ig

?uel Tan+ea+ E&entResponse

3on(ig

Ser&i%e$aintenan%e

-nter&alarning E&ent

Response3on(ig


Suspe%t =arameter Number<?ailure $ode -denti(ier :S=N<?$-; (or any internal sour%e):!; Setpoint -s Not Adjustable

8/12/2019 52502196-EMCP-3 (1)



Generator 4rote#tion 7*ent% Confi'!ration

The enerator =rote%tion E&ents 3on(iguration blo%+is used to %on(igure the desired response (or anyengine prote%tion e&ent generated by the genset%ontrol)

Note6 Table 4" lists the a&ailable options (or ea%hsetpoint number) The options that are a&ailable (orea%h setpoint are designated by an ./ in the option%olumn)

Table 4"

Setpoint% - Generator 4rote#tion 7*ent% Confi'!ration:#;

SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&


Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny

igheneratorBearing G

Temp arningE&ent

Response3on(ig

igheneratorBearing

G TempShutdo,n

E&entResponse

3on(ig

o,eneratorBearing G

Temp arningE&ent

Response3on(ig

o,eneratorBearing

G TempShutdo,n

E&entResponse

3on(ig

eneratorO&er 3urrent

:Amp;arning

E&entResponse

3on(ig

eneratorO&er 3urrent

:Amp;Shutdo,n

E&entResponse

3on(ig

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)



RENR7902

:Table 4"' %ontd;


SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&


Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny

eneratorO&er

?reuen%yarning

E&entResponse

3on(ig

eneratorO&er

?reuen%yShutdo,n

E&entResponse

3on(ig

eneratornder

?reuen%yarning

E&entResponse

3on(ig

eneratornder

?reuen%yShutdo,n

E&entResponse

3on(ig

eneratorRe&erse

=o,erarning

E&entResponse

3on(ig

eneratorRe&erse=o,er

Shutdo,nE&ent

Response3on(ig

eneratorO&er >oltage

arningE&ent

Response3on(ig

eneratorO&er >oltage

Shutdo,nE&ent

Response3on(ig

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)


RENR7902 "Testing and Adjusting Se%tion

:Table 4"' %ontd;


SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&


Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny

eneratornder >oltage

arningE&ent

Response3on(ig

eneratornder >oltage

Shutdo,nE&ent

Response3on(ig

:#; Ea%h setpoint in the .enerator =rote%tion E&ents 3on(iguration/ blo%+ is used in order to program a system response to the asso%iated


3t$er Sy%tem 7*ent% Confi'!ration

The .Other System E&ents 3on(iguration/ blo%+ isused to %on(igure the desired response (or anyengine prote%tion e&ent generated by the genset%ontrol)

Note6 Table 4! lists the a&ailable options (or ea%hsetpoint number) The options that are a&ailable (orea%h setpoint are designated by an ./ in the option%olumn)

Table 4!

Setpoints @ Other System E&ents 3on(iguration:9;

SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&

S$!t&o/n

Lo%%of

Utiity

Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny

igh Ambient Air Temp


3on(ig

6

igh Ambient Air TempShutdo,n

E&entResponse

3on(ig

o, Ambient Air Temp


3on(ig

o, Ambient Air TempShutdo,n

E&entResponse

3on(ig

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)


!Testing and Adjusting Se%tion

RENR7902

:Table 4!' %ontd;


SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&

S$!t&o/n

Lo%%of

Utiity

Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny

Automati%Trans(erS,it%h inNormal

=osition E&entResponse

3on(ig

Automati%Trans(erS,it%h in

Emergen%y=osition E&ent

Response3on(ig

Battery3harger?ailure

1iagnosti%Response

3on(ig

igh Battery>oltage


3on(ig

igh Battery>oltage

Shutdo,nE&ent

Response3on(ig

o, Battery>oltage


3on(ig

o, Battery3hargingSystem>oltage


3on(ig

eneratorBrea+er

?ailure toOpen E&entResponse

3on(ig

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)



:Table 4!' %ontd;


SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&

S$!t&o/n

Lo%%of

Utiity

Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny

eneratorBrea+er

?ailure to3lose E&entResponse

3on(ig

6

eneratorBrea+er

Open E&entResponse

3on(ig

eneratorBrea+er

3losed E&entResponse

3on(ig

tility Brea+er?ailure to

Open E&entResponse

3on(ig

tility Brea+er?ailure to

3lose E&entResponse

3on(ig

tility Brea+erOpen E&entResponse

3on(ig

tility Brea+er3losed E&ent

Response3on(ig

Emergen%yShutdo,nO&erride

$ode A%ti&earning E&ent

Response3on(ig

:!;

Engine in3ooldo,n

E&entResponse

3on(ig

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)


#Testing and Adjusting Se%tion

RENR7902

:Table 4!' %ontd;


SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&

S$!t&o/n

Lo%%of

Utiity

Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny

Engine Speed@enerator

Output?reuen%y$ismat%h


3on(ig

E&ent -nput?un%tionG igh

arning E&ent

Response3on(ig

E&ent -nput?un%tionG igh

Shutdo,nE&ent

Response3on(ig

E&ent -nput?un%tionG o,


3on(ig

E&ent -nput?un%tion G

o, Shutdo,nE&ent

Response3on(ig

E&ent -nput?un%tionG E&entResponse

3on(ig

E&ent -nput?un%tionG2 igh


3on(ig

6


Shutdo,nE&ent

Response3on(ig

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)



:Table 4!' %ontd;


SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&

S$!t&o/n

Lo%%of

Utiity

Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny

E&ent -nput?un%tionG2 o,


3on(ig

E&ent -nput?un%tion G2

o, Shutdo,nE&ent

Response3on(ig

E&ent -nput?un%tionG2 E&entResponse

3on(ig



3on(ig


Shutdo,nE&ent

Response3on(ig



3on(ig


o, Shutdo,nE&ent

Response3on(ig


3on(ig

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)



RENR7902

:Table 4!' %ontd;


SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&

S$!t&o/n

Lo%%of

Utiity

Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny



3on(ig


Shutdo,nE&ent

Response

3on(ig



3on(ig


o, Shutdo,nE&ent

Response3on(ig


3on(ig

E&ent -nput?un%tionG" igh


3on(ig

E&ent -nput?un%tionG" igh

Shutdo,nE&ent

Response3on(ig

E&ent -nput?un%tionG" o,


3on(ig

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)



:Table 4!' %ontd;


SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&

S$!t&o/n

Lo%%of

Utiity

Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny

E&ent -nput?un%tion G"

o, Shutdo,nE&ent

Response3on(ig

E&ent -nput?un%tionG! igh


3on(ig

E&ent -nput?un%tionG! igh

Shutdo,nE&ent

Response3on(ig

E&ent -nput?un%tionG! o,


3on(ig

E&ent -nput?un%tion G!

o, Shutdo,nE&ent

Response3on(ig

E&ent -nput?un%tionG! E&entResponse

3on(ig



3on(ig


Shutdo,nE&ent

Response3on(ig

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)



RENR7902

:Table 4!' %ontd;


SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&

S$!t&o/n

Lo%%of

Utiity

Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny



3on(ig


o, Shutdo,nE&ent

Response3on(ig


3on(ig

E&ent -nput?un%tionG# igh


3on(ig

E&ent -nput?un%tionG# igh

Shutdo,nE&ent

Response3on(ig

E&ent -nput?un%tionG# o,


3on(ig

E&ent -nput?un%tion G#

o, Shutdo,nE&ent

Response3on(ig

E&ent -nput?un%tionG# E&entResponse

3on(ig

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)



:Table 4!' %ontd;


SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&

S$!t&o/n

Lo%%of

Utiity

Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny

igh ?ireE6tinguisher


Response3on(ig

igh ?ireE6tinguisher

=ressureShutdo,n

E&entResponse

3on(ig

o, ?ireE6tinguisher


Response3on(ig

o, ?ireE6tinguisher

=ressureShutdo,n

E&entResponse

3on(ig

enerator3ontrol Notin Automati%


3on(ig

oss o(tility E&entResponse

3on(ig

tility toeneratorTrans(er?ailure


3on(ig

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)



RENR7902

:Table 4!' %ontd;


SetpointName

2arnin'A!&i"e

AertSoft

S$!t&o/nEar&

S$!t&o/n

Lo%%of

Utiity

Brea0er .rip :1

Brea0er .rip :;

F4.A#ti*e3ny

tility toeneratorTrans(er?ailure

Shutdo,nE&ent

Response3on(ig

enerator totility Trans(er

?ailurearning E&ent

Response3on(ig

:9; Ea%h setpoint in the .Other System E&ents 3on(iguration/ blo%+ is used in order to program a system response to the asso%iated Suspe%t

=arameter Number<?ailure $ode -denti(ier :S=N<?$-; (or any internal sour%e):!; Setpoint -s Not Adjustable

7*ent Inp!t F!n#tion%

The E&ent -nput ?un%tion blo%+ allo,s the usero( the genset to de(ine sele%ted inputs to %auseuser@de(ined e&ents to be%ome a%ti&e)

Table 47

Setpoint% - 7*ent Inp!t F!n#tion%:8;

SetpointName


E&ent -nput?un%tion GNN A%ti&eState 3on(iguration

N<A N<A N<A N<ASettings (or e&ent input

(un%tions G@ G#

E&ent -nput?un%tion GNN

E&ent Noti(i%ation1elay Time

0 2"0 se%) 0Settings (or e&ent input

(un%tions G@ G#

E&ent -nput?un%tion GNN

Suspe%t =arameterNumber

N<A N<A N<A 07Settings (or e&ent input

(un%tions G@ G#

E&ent -nput?un%tion GNN?ailure $ode

-denti(ier

0 20 N<A 2)0Settings (or e&ent input

(un%tions G@ G#


7*ent 3!tp!t F!n#tion%

The E&ent Output (un%tion blo%+ pro&ides a methodto a%%ess the a%ti&e status o( an e&ent (or use in%on(iguration logi%

8/12/2019 52502196-EMCP-3 (1)


8/12/2019 52502196-EMCP-3 (1)


Table "0

Setpoint% - 7n$an#e& Generator Monitor :8;

SetpointName


De%#ription

enerator indingTemp Sensor

-nstallation Status

Not -nstalled

Number o(enerator Bearing

Temp Sensors0 2


Generator AC Monitor

The enerator A3 $onitor blo%+ measures the A3&oltage and %urrent output by the generator) The(ollo,ing generator &alues ,ill be monitored5

H True R$S line @ line &oltages

H A&erage line @ line &oltage

H True R$S line @ neutral &oltages :(or star<,ye%on(igurations;

H A&erage line@neutral &oltage :(or star<,ye%on(igurations;

H True R$S phase %urrents

H A&erage phase %urrent

Henerator output (reuen%y

8/12/2019 52502196-EMCP-3 (1)


Table "

Setpoint% - Generator AC Monitor :2;

SetpointName


enerator

3onne%tion3on(iguration N<A N<A N<A Star<ye

enerator 3on(igurations %an be.Star<ye/' .1elta<8 ire/' .1elta<4

ire/' .Single =hase 2 ire/'.Single =hase 8 ire/

enerator=otential

Trans(ormer=rimary inding

Rating

"0000 >

enerator=otential

Trans(ormerSe%ondary

inding Rating

"0 >

enerator 3urrent

Trans(ormer=rimary inding

Rating

7000 A 7"

enerator 3urrentTrans(ormerSe%ondary

inding Rating

" A " 3an only be set to or "

Number o( enerator =oles

0 200 N<A 4

enerator Rated?reuen%y

N<A N<A * !0?reuen%y %an be set to "0*'

!0* or 400*

enerator Rated>oltage

00 "0000 > 00

enerator Rated=o,er

"0000 +

enerator Rated Apparent =o,er

"0000 +>A


Generator AC 4o/er Monitor

The enerator A3 =o,er $onitor Blo%+ measuresall generator po,er uantities (ollo,ing generator&alues ,ill be monitored5

H =er phase + :(or star<,ye %on(igurations;

H Total +

H Total + hours imported

H Total + hours e6ported

H =er%ent + output

H =er phase +>Ar :(or star<,ye %on(utations;

H Total +>Ar

H Total +>Ar hours imported

H Total +>Ar hours imported

H =er%ent +>Ar output

H =er phase +>A :(or star<,ye %on(utations;

H Total +>A

H =er%ent +>A output

H =er phase genset output =o,er ?a%tor ,ithlead<lag indi%ation :(or star<,ye %on(utations;

H A&erage output =o,er ?a%tor ,ith lead<lagindi%ation

Note6 =er phase uantities :+' +>Ar' C>A' and=o,er ?a%tor; ,ill be monitored (or 8@phase' 4@,irestar@%onne%ted %on(igurations;

8/12/2019 52502196-EMCP-3 (1)


Table "2

Setpoint% - Generator AC 4o/er Monitor :8;

SetpointName


De%#ription

3ustomer =ass,ordSe%urity e&el to Reset

enerator Energy$eters

0 4


Generator 3*er C!rrent

The generator o&er%urrent blo%+ dete%ts ano&er%urrent %ondition that persists (or a duration thatis a (un%tion o( the o&er%urrent le&el or a %onditionthat e6%eeds a threshold (or a programmed duration)

Table "8

Setpoint% - Generator 3*er C!rrent:28;

SetpointName


enerator 1e(initeTime O&er 3urrent

:Amp; arningE&ent =er%entage

Threshold

#0 80 00Threshold (or the O&er 3urrent

arning

enerator -n&erseTime O&er 3urrent:Amp; Shutdo,n

E&ent Time

$ultiplier

0)0" 0)00 se%) )27 Time multiplier setpoint

enerator 1e(initeTime O&er 3urrent:Amp; Shutdo,nE&ent =er%entage

Threshold

00 800 2"

-( %urrent is abo&e this setpoint&alue (or the spe%i(ied time

:setpoint G4; there ,ill be an o&er%urrent shutdo,n)

enerator 1e(initeTime O&er 3urrent:Amp; Shutdo,nE&ent Noti(i%ation

1elay Time

0) 20)0 se%) 0 Time delay (or setpoint G8


Generator 3*er 9 Un&er Fre!en#y

The enerator O&er<nder ?reuen%y blo%+ dete%tsbus (reuen%y abo&e or belo, programmablethresholds (or a programmable duration anda%ti&ates an alarm)

8/12/2019 52502196-EMCP-3 (1)


Table "4

Setpoint% - Generator 3*er 9 Un&er Fre!en#y:24;

SetpointName


enerator O&er?reuen%y

arning E&ent=er%entageThreshold

#0 20 0"


arning E&entNoti(i%ation 1elay

Time

0 20 se%) 0


Shutdo,n E&ent=er%entageThreshold

#0)0 20 0


Shutdo,n E&entNoti(i%ation 1elay

Time

0 20 se%) 2

enerator nder?reuen%y


#0)0 20)0 9")0



Time

0 20 se%) 0


Shutdo,n E&ent=er%entageThreshold

#0)0 20)0 90)0



Time

0 20 se%) 4


Generator 3*er 9 Un&er *ota'e

The enerator O&er<nder >oltage blo%+dete%ts generator output &oltage abo&e or belo,programmable thresholds (or a programmableduration and a%ti&ates an alarm)

8/12/2019 52502196-EMCP-3 (1)



RENR7902

Table ""

Setpoint% - Generator 3*er 9 Un&er <ota'e :2";

SetpointName


enerator O&er>oltage arning

E&ent =er%entageThreshold

00 2" 0"

enerator O&er>oltage arningE&ent Noti(i%ation

1elay Time

0 20 se%) 0

enerator O&er>oltage Shutdo,nE&ent =er%entage

Threshold

00 2" 0

enerator O&er>oltage Shutdo,nE&ent Noti(i%ation

1elay Time

0 20 se%) 2

enerator nder>oltage arningE&ent =er%entage

Threshold

!0 00 9")0

enerator nder>oltage arningE&ent Noti(i%ation

1elay Time

0 20 se%) 0

enerator nder>oltage Shutdo,nE&ent Threshold

!0 00 90)0

enerator nder>oltage Shutdo,nE&ent Noti(i%ation

1elay Time

0 20 se%) 4

:2"; The setpoints that are stored or the setpoints that are being programmed must mat%h the spe%i(ied setpoints o( the parti%ular generator set)

Generator Re*er%e 4o/er

The enerator Re&erse =o,er blo%+ dete%ts are&erse po,er %ondition that persists (or a durationabo&e a programmed le&el)

8/12/2019 52502196-EMCP-3 (1)



Table "!

Setpoint% - Generator Re*er%e 4o/er :2!;

SetpointName


eneratorRe&erse =o,er


20 "

eneratorRe&erse =o,erarning E&ent

Noti(i%ation 1elayTime

0 80 se%) 0

eneratorRe&erse =o,erShutdo,n E&ent

=er%entageThreshold

20 0

eneratorRe&erse =o,erShutdo,n E&entNoti(i%ation 1elay

Time

0 80 se%) 0

:2!; The setpoints that are stored or the setpoints that are being programmed must mat%h the spe%i(ied setpoints o( the parti%ular generator set)

DISCR7.7 IN4U.93U.4U. (I93)

Di'ita Inp!t%

The 1igital -nput blo%+ is used to bring on<o((in(ormation su%h as s,it%h %losures to the E$3= 8)

Note6 There are # digital inputs on .E$3= 8)2/ and.E$3=8)8/) There are ! digital inputs on .E$3= 8))/

8/12/2019 52502196-EMCP-3 (1)



RENR7902

Table "7

Setpoint% - Di'ita Inp!t%:";

SetpointName


E@STO= A%ti&e o, A%ti&e igh N<A A%ti&e o, A%ti&ating the E@STO= input,ill %ause the generator set to

stop immediately)

RE$OTE-N-T-ATE

A%ti&e o, A%ti&e igh N<A A%ti&e o,

Setpoint allo,s (or startingand stopping the genset (rom

a remote lo%ation)-( input is a%ti&e and the enginemode s,it%h is in .ATO/' the

engine ,ill attempt to start and run)On%e the input be%omes in@a%ti&e'the engine ,ill enter into %ooldo,n:i( programmed; and then STO=)

1igital G8:!; A%ti&e o, A%ti&e igh N<A A%ti&e o,

The inputs %an be set to4R7SSUR7S

Air ?ilter 1i((erential =ressureEngine Oil =ressure

?ire E6tinguisher =ressure ?uel?ilter 1i((erential =ressure Oil

?ilter 1i((erential =ressureStarting Air =ressure

.7M47RA.UR7S Ambient Air Temp

Engine 3oolant TempEngine Oil TempE6haust Temp

Rear Bearing TemperatureRight E6haust Temperaturee(t E6haust Temperature

L7<7LS Engine3oolant e&el Engine

Oil e&el

?uel e&el E6ternal Tan+?uel e&el 3.E7R

Air 1amper 3losed ATS in Normal =osition

ATS in Emergen%y =ositionBattery 3harger ?ailure

enerator Brea+er 3losedtility Brea+er 3losed?uel ea+ 1ete%ted

3ustom E&ent


1igital G":!; A%ti&e o, A%ti&e igh N<A A%ti&e o,

1igital G!:!; A%ti&e o, A%ti&e igh N<A A%ti&e o,


1igital G#:!; A%ti&e o, A%ti&e igh N<A A%ti&e o,

:"; The setpoints that are stored or the setpoints that are being programmed must mat%h the spe%i(ied setpoints o( the parti%ular generator set):!; The .1igital -nputs/ parameter %an only be set to .A%ti&e igh/ or .A%ti&e o,/ in order to initiate a igh arning' o, arning' igh

Shutdo,n) o, Shutdo,n or Status)

Di'ita 3!tp!t%

The 1igital Output blo%+ is used in order to %on&eyon<o(( in(ormation (rom the E$3= 8 (or purposessu%h as operating relays' solenoids and indi%atorlamps)

There are 2 digital outputs on .E$3= 8)8/) There is digital output on .E$3= 8)2/) There are no digitaloutputs on .E$3= 8)/

8/12/2019 52502196-EMCP-3 (1)



Table "#

Setpoint% - Di'ita 3!tp!t%:7;

SetpointName

Min <a!eMa5


1igital Output G A%ti&eState 3on(iguration

N<A N<A N<A 0

1igital Output G2 A%ti&eState 3on(iguration

N<A N<A N<A 0


Reay 3!tp!t%

The Relay Output blo%+ is used in order to %on&eyon<o(( in(ormation (rom the E$3= 8 (or purposessu%h as operating relays' solenoids and indi%atorlamps)

There are # relay outputs on .E$3= 8)2/ and .E$3=8)8/) Si6 o( the .E$3= 8)2/ and .E$3= 8)8/outputs

ha&e normally open %onta%ts and 2 outputs ha&enormally open and normally %losed %onta%ts)

There are ! normally open relay outputs on .E$3=8)/) There are no normally %losed outputs onthe.E$3= 8)/)

8/12/2019 52502196-EMCP-3 (1)



RENR7902

Table "9

Setpoint% - Reay 3!tp!t%:29;

SetpointName


De%#ription

Relay OutputG A%ti&e State

3on(iguration

N<A N<A N<A Relay Output G is al,ays %on(igured

as the .Starter $otor Relay/

Relay OutputG2 A%ti&e State3on(iguration

N<A N<A N<A Relay G2 is al,ays %on(igured as

the .?uel 3ontrol Relay/


N<A N<A N<A

Relay Output G8 is %ontrolled by1igital Sele%tor G

The output %an be set to .A%ti&eigh/ or. A%ti&e o,/


N<A N<A N<A

Relay Output G4 is %ontrolled by1igital Sele%tor G2


Relay OutputG" A%ti&e State3on(iguration

N<A N<A N<A Relay Output G" is %ontrolled by1igital Sele%tor G8The output %an be set to .A%ti&e

igh/ or. A%ti&e o,/

Relay OutputG! A%ti&e State3on(iguration

N<A N<A N<A

Relay Output G! is %ontrolled by1igital Sele%tor G4



N<A N<A N<A

Relay Output G7 is %ontrolled by1igital Sele%tor G"


Relay Output

G# A%ti&e State3on(iguration N<A N<A N<A

Relay Output G# is %ontrolled by1igital Sele%tor G!



Spare Anao' Inp!t

The Spare Analog -nput blo%+ is used to %on&ert aresisti&e sender &alue to engineering units' dete%tsender diagnosti%s' and dete%t a high or lo,%ondition on the spare sender input)

Note6 -( you ha&e sele%ted a spare input to be atemperature' setpoints !' 7' 0' and ,ill notappear sin%e they are asso%iated ,ith pressures andle&els) -( you ha&e sele%ted a spare input to be apressure' setpoints "' 7' 9' and ,ill not appearsin%e they are asso%iated ,ith temperatures andle&els) -( you ha&e sele%ted a spare input to be ale&el' setpoints "'!' 9' and 0 ,ill not appear sin%e they are asso%iated,ith temperatures and pressures)

8/12/2019 52502196-EMCP-3 (1)


RENR7902 8"Testing and Adjusting Se%tion

Table !0

Setpoint% - Spare Anao' Inp!t:29;

SetpointName


Spare Analog-nput Enable

Status

N<A N<A N<A Enabled

Spare Analog-nput Type

3on(igurationN<A N<A N<A Temperature

3an be set to Temperature'=ressure' or e&el )

Spare Analog-nput Suspe%t

=arameterNumber:S=N;

N<A N<A N<A 07

Spare Analog-nput igh e&elarning E&ent

Threshold

0 00 0

Spare Analog-nput ighTemperature

arning E&entThreshold

@278 '78"1eg)

3@278

Spare Analog-nput igh

=ressure arningE&ent Threshold

@2"0 0'000 +=a @2"0



Time

0 !0 se%) 0

Spare Analog-nput igh e&elShutdo,n E&ent

Threshold

0 00 0


TemperatureShutdo,n E&ent

Threshold

@278 '78"1eg)

3@278

Spare Analog-nput igh=ressure


@2"0 0'000 +=a @2"0



Time

0 !0 se%) 0

Spare Analog-nput o, e&elarning E&ent

Threshold

0 00 0

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)


8!Testing and Adjusting Se%tion

RENR7902

:Table !0' %ontd;

Setpoint% - Spare Anao' Inp!t:29;

SetpointName


Spare Analog-nput o,

Temperaturearning E&ent

Threshold

@278 78" 1eg)3 @278

Spare Analog-nput o, e&elarning E&ent

Threshold

@2"0 0000 +=a @2"0

Spare Analog-nput o, arningE&ent Noti(i%ation

1elay Time

0 !0 se%) 0

Spare Analog-nput o, e&el


0 00 0


TemperatureShutdo,n E&ent

Threshold

@278 78"1eg)

3@278

Spare Analog-nput o,=ressure


@2"0 0000 +=a @2"0



Time

0 !0 se%) 0


N7.23RK

Data Lin0 - SCADA

The S3A1A 1ata in+ blo%+ is used (or%ommuni%ation ,ith a System 3ontrol and 1ata

A%uisition :S3A1A; and (or support o( a ser&i%e tool%onne%tion) S3A1A 1ata in+ ,ill use the $odbus

proto%ol ,ith an RS@4#" hal( duple6 hard,are layeroperation at a minimum 2400 bps)

8/12/2019 52502196-EMCP-3 (1)



Table !

Setpoint% - Data Lin0 - SCADA:4;

SetpointName

Min <a!eMa5


S3A1A 1ata in+Baud Rate

N<A N<A N<A 2

S3A1A 1ata in+ =arity N<A N<A N<A 0

S3A1A 1ata in+Sla&e Address

247 N<A

S3A1A 1ata in+ A%%ess =ass,ord

0 06((((( N<A 0

S3A1A 1ata in+3onne%tion Time@out

-nter&al0) 8!00)0 se%) 80

RS4#" Bias Resistor Enable Status

N<A N<A N<A 0


3.E7R

Di'ita See#tor%

The 1igital Sele%tor blo%+ is used in order todetermine ,hat .E>ENTS/ or .STATS/ ,ill %auseea%h o( the relays to a%ti&ate)

Table !2

Setpoint% - Di'ita See#tor%:#;

SetpointName


1igital Sele%tor G Sour%e

3on(igurationse -nput G

1igital Sele%tor G %ontrolsRelay Output G8

3on(ig Options are51isabled

se -nput Gse -nput G2se -nput G8se -nput G4se -nput G"

se 1ata in+ -nput

1igital Sele%tor

G2 Sour%e3on(iguration

se -nput G4

1igital Sele%tor G2 %ontrolsRelay Output G4



se 1ata in+ -nput

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)


8#Testing and Adjusting Se%tion

RENR7902

:Table !2' %ontd;


SetpointName


1igital Sele%tor G8 Sour%e

3on(igurationse -nput G4

1igital Sele%tor G8 %ontrolsRelay Output G"



se 1ata in+ -nput


3on(iguration1isabled

1igital Sele%tor G4 %ontrolsRelay Output G!



se 1ata in+ -nput

1igital Sele%tor G" Sour%e

3on(igurationse -nput G"

1igital Sele%tor G" %ontrolsRelay Output G7



se 1ata in+ -nput

1igital Sele%tor G! Sour%e

3on(igurationse -nput G"

1igital Sele%tor G! %ontrolsRelay Output G#



se 1ata in+ -nput

:%ontinued;

8/12/2019 52502196-EMCP-3 (1)



:Table !2' %ontd;


SetpointName



3on(igurationse -nput G

1igital Sele%tor G7 %ontrols1igital Output G



se 1ata in+ -nput

1igital Sele%tor G# Sour%e

3on(iguration1isabled

1igital Sele%tor G# %ontrols1igital Output G2



se 1ata in+ -nput

:#; The setpoints that are stored or the setpoints that are being programmed must mat%h the spe%i(ied setpoints o( the parti%ular generator set)

7e#troni# Contro Mo&!e Re&!#e& 4o/er Mo&e

The Ele%troni% 3ontrol $odule blo%+ Redu%ed =o,er$ode blo%+ minimi*es drain on the battery ,hen theengine is stopped and the %ontrol is operating in astandby mode)

Table !8

Setpoint% - 7e#troni# Contro Mo&!e Re&!#e& 4o/er Mo&e:9;

SetpointName


Ele%troni% 3ontrol$odule Redu%ed

=o,er $ode EnableStatus

N<A N<A N<A Enabled Allo,s %ontrol to go into redu%ed

po,er mode

Ele%troni% 3ontrol$odule Redu%ed

=o,er $ode 1elayTime

0 20 min) 80


Remote Ca"a#0

Remote 3allba%+ is used in gensets ,ith a modem%onne%tion in order to allo, the genset %ontrol to diala programmed telephone number in response to a(ault %ondition) A re%ei&ing =3 %an then uery thenature o( the (ault)

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RENR7902

Table !4

Setpoint% - Remote Ca"a#0:80;

SetpointName


Remote 1ial EnableStatus

N<A N<A N<A Setpoints (or relay Outputs

G @ G#

Remote 1ial3ommand

3on(igurationN<A N<A N<A

Setpoints (or relay OutputsG @ G#


.ypi#a Generator A""re*iation%

SMCS Co&e6 4490

A 8 Ammeter

AC. 8 A%tuator

i09###0 CAR 8 3ustom Alarm Relay

CB 8 3ir%uit Brea+er

CCM 8 3ustomer 3ommuni%ation $odule

CDM 8 Engine 3ooldo,n Timer $odule

CIM 8 3ustomer -nter(a%e $odule

C. 8 3urrent Trans(ormer

ADS 8 Engine 3ombustion Air 1amper =ositionS,it%h

AFCR 8 Au6iliary ?uel 3ontrol >al&e

ALM 8 Alarm $odule

ALS 8 Alarm Silen%e =ush Button

AL. 8 Alternator

AR 8 Arming Relay

AS3S 8 Air Shuto(( Solenoid

ASR 8 Air Shuto(( Relay

ASS< 8 Air Start Solenoid >al&e

A.B 8 A3 Trans(ormer Bo6

AU 8 Au6iliary Terminal Strip

AUR7L 8 Au6iliary Relay :3ran+ Termination;

A2G 8 Ameri%an ire auge

BA.. 8 Battery

BCF 8 Battery 3harger ?ailure S,it%h

B.B 8 Bus Trans(ormer Bo6

C 8 3ommon

CAM 8 3ustom Alarm $odule

C.R 8 3ran+ Termination Relay

D 8 1iode

DC< 8 13 >oltmeter

DS 8 1is%onne%t S,it%h

7CLC 8 Engine 3oolant oss Sensor 3onne%tor

7CLS 8 Engine 3oolant oss Sensor

7CS 8 Engine 3ontrol S,it%h

7C.S 8 Engine 3oolant Temperature Sensor

7FCR 8 Emergen%y ?uel 3ontrol Relay

7FL 8 Emergen%y ?uel ight

7G 8 Ele%troni% o&ernor :Speed Sensing;

7GA 8 Ele%troni% o&ernor A%tuator

7GR 8 Ele%troni% o&ernor Relay

7EC 8 Ether old@-n 3oil

7ES 8 Ether old@-n S,it%h

7NFR 8 Engine ?ailure Relay

73.C 8 Engine Oil Temperature Sensor 3onne%tor

73.S 8 Engine Oil Temperature Sensor

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734S 8 Engine Oil =ressure Sensor

74C 8 Ether =ull@-n 3oil

74S 8 Ether =ull@-n S,it%h

7S 8 Ether Solenoid

7S4B 8 Emergen%y Stop =ush Button

7SL 8 Emergen%y Stop ight

F 8 ?use

FCR 8 ?uel 3ontrol Relay

FC.M 8 ?uel 3ontrol Timer $odule

FRB 8 ?uel Rupture Basin

FS 8 ?uel Solenoid

FS3S 8 ?uel Shuto(( Solenoid

GFR 8 enerator ?ault Relay

G3L 8 enerator On oad

G3< 8 o&ernor

G4EI 8 round =ost :igh >oltage;

G4L3 8 round =ost :o, >oltage;

GS 8 o&ernor S,it%h

GSC 8 enerator Set 3ontrol

GSM 8 o&ernor Syn%hroni*ing $otor

GS3< 8 as Shuto(( >al&e

E 8 ?reuen%y $eter

K2R 8 Cilo,att e&el Relay

IC 8 Remote Start<Stop -nitiate 3onta%t

L 8 oad eads

LFL 8 o, ?uel e&el ight

LFLAS 8 o, ?uel e&el Alarm S,it%h

LFS 8 at%hing ?uel 3ontrol Solenoid

L3LAS 8 o, Oil e&el Alarm S,it%h

L2LAS 8 o, ater e&el Alarm S,it%h

L2.L 8 o, ater Temperature ight

MAN 8 $anual

M4U 8 $agneti% Speed =i%+up

NC 8 Normally 3losed

N3 8 Normally Open

3CL 8 O&er%ran+ ight

3CR 8 O&er%urrent Relay

3C. 8 O&er%ran+ Timer

34 8 Oil =ressure

34G 8 Oil =ressure auge

34L 8 Oil =ressure ight

3SL 8 O&erspeed ight

3SR 8 Oil Step Relay

3<R 8 O&er&oltage Relay

477C 8 =rogrammable Ele%troni% Engine 3ontrol

4L 8 =anel -llumination ight

4LS 8 =anel ight S,it%h

43S 8 =ositi&e

43. 8 =otentiometer

44 8 =relube =ump

44MS 8 =relube =ump $agneti% S,it%h

444S 8 =relube =ump Oil =ressure S,it%h

4R 8 =reregulator

4S 8 =inion Solenoid

42M 8 Ele%tri%al 3on&erter :=ulse idth $odulated;

RAN 8 Remote Annun%iator

RDM 8 Relay 1ri&er $odule

R4L 8 Re&erse =o,er ight

R4R 8 Re&erse =o,er Relay

R4SR 8 Re&erse =o,er Sla&e Relay

RR 8 Run Relay

SAS< 8 Start Aid Solenoid >al&e

SA.S 8 Start Aid Temperature S,it%h

SAS 8 Starting Aid S,it%h

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S7C 8 Se%ond

SE.C 8 3ir%uit Brea+er Shunt Trip 3oil

SIG 8 Signal

SL 8 Syn%hroni*ing ight

SLM 8 Syn%hroni*ing ight $odule

SLR 8 Syn%hroni*ing ight Resistor

SM 8 Starting $otor

SMMS 8 Starting $otor $agneti% S,it%h

SMR 8 Starting $otor Relay

S4 8 Speed Adjust =otentiometer

S4M 8 Syn%hroni*ing =arallel $odule

SR 8 Sla&e Relay

SS 8 Syn%hroni*ing S,it%h

. 8 enerator ine eads

.D 8 Time 1elay Relay

.SC 8 Trans(er S,it%h =osition -ndi%ating 3onta%t

< 8 A3 >oltmeter

<AR 8 >oltage Adjust Rheostat

<R 8 >oltage Regulator

2. 8 ater Temperature

2.G 8 ater Temperature auge

2.L 8 ater Temperature ight

DUC7R 8 Transdu%er

8 Wener 1iode

Referen#e6 ?or additional in(ormation about theele%tri%al system' re(er to the Ser&i%e $anualEle%tri%al System S%hemati% (or the genset that isbeing ser&i%ed)

7CM Conne#tion%

SMCS Co&e6 4490 7"!!

i024##40

The (ollo,ing dra,ings are simpli(ied ele%tri%als%hemati%s o( the Ele%troni% 3ontrol $odule :E3$;(or the enerator Set) The s%hemati%s are %orre%tbut the s%hemati%s do not sho, all possible harness%onne%tors)

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-llustration 20g0090992

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-llustration 2g0090998

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S

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Troubleshooting Se%tion )))))))))))))))))))))))))))))))))))))))) 40Typi%al enerator Abbre&iations ))))))))))))))))))))))))) 40

U

ne6pe%ted Engine Shutdo,n )))))))))))))))))))))))))))))) #8

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2

iring arness :Open 3ir%uit; @ Test ))))))))))))))))))))) #"

iring arness :Short 3ir%uit; @ Test ))))))))))))))))))))) #!

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52502196-EMCP-3 (1)