5.2 Adhesives

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    ADHESIVES

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    2 surfaces can only be joined with the

    establishment of bonds between them.

    The exact nature of the bond depends on the

    adhesive and the surface to be bonded.

    It is important when joining materials with true

    adhesives that the surfaces to be completely

    clean.

    Even a thin coating of grease or similar material

    may reduce considerably the effective surface

    tension of the surface, impairing the bond.

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    TYPES OF ADHESIVE

    Can be divided into 3 types:

    a) Natural adhesives

    - can be made from animal, vegetable or

    mineral sources

    b) Synthetic Resin

    i) Thermosetting adhesivesii) Thermoplastic synthetic adhesives

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    Natural Adhesives

    ANIMAL GLUES

    have been used for centuries in carpentry and joinery

    Obtained from the skin / bones of cattle and sheep

    Animal glues usually sold in powder and melted inwarm water to give a solution of suitable viscosity.

    Cooling of the liquid after application results in rapid

    gelling, producing some strength and drying finally

    produces a tough and rigid product.

    Removal of the water from glue during curing is

    essential; the wood assist in this process, due to

    absorption.

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    Glued joints in wood should be as strong as

    the wood.

    Damp condition will reduce strength of glue.

    Animal glue is not suitable for external use

    unless adequately protected from moisture.

    The glue will harden gradually in the pot but

    can be softened by reheating with water.

    If a failure occurs in such items it is easy tocarry out repairs by softening the glue with

    water.

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    Animal Glues

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    CASEIN GLUES

    It is derived as a precipitate from skimmed

    milk by the action of acids. Glues are obtained in powder form that also

    contain alkaline solvent, necessary to dissolve

    the glue on addition of water. Mixing is carried out in cold and setting is

    partly by evaporation or absorption of waterand partly by a natural gelation process.

    Its adhesion to porous material is good

    Its moisture resistance is superior than animalglue

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    Casein GlueA Dry Glue Derived From Milk

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    VEGETABLE GLUE

    Made from starches or dextrin

    low cost

    limited strength and limited moisture

    resistance

    Gum Arabic is a water soluble vegetable

    adhesive often used on stamps and gummed

    paper envelopes.

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    Cellulose Powder A Type of Vegetable Adhesive

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    Wheat Paste A Type of Vegetable Adhesive

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    THERMOSETTING ADHESIVES

    UREA FORMALDEHYDE

    One of the commonest adhesives in joinery for

    general purposes, producing a strong rigid

    joint if the glue-line is thin.

    It provides a strong adhesion in a permanently

    dry environment, cures fast, and is relatively

    cheap.

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    To make the adhesive, formaldehyde and urea

    in aqueous solution are allowed to react

    together to a certain stage and the reaction isthen stopped while the resin is still liquid.

    They are best suited for joining porous material

    such as wood. It is used for fabrication of flush colours,

    laminated timber and decorative laminates.

    It has a good water resistance but if very hotwater or prolonged wetting it could breaks the

    resin down.

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    MELAMINE FORMALDEHYDE RESIN

    ADHESIVES

    Supplied in powder form & mixed with water

    to give a colourless resin.

    Set on heating to 100C

    Give good weather resistance & expensive

    than urea formaldehyde adhesive

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    PHENOL FORMALDEHYDE

    available as liquids that polymerise on heating

    to temperature over 100C.

    Used for assembly of plywood sheets

    The resin is applied,the sheets formed and the

    laminates is then subjected to a hot press thatcauses hardening in a period of about 5 min.

    Cold-curing phenolic adhesives are also

    available.

    Can be applied for Plywood, block boards,

    flush doors

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    EPOXY RESINS

    It form a good bond with almost any material.

    It is widely used for structural joints between

    many types of material including glass, metal,

    thermosetting plastics and concrete.

    Have excellent mechanical strength

    Have excellent creep resistance

    Resistant to weather, acids, alkalis and mosthydrocarbon.

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    Epoxy Resin

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    Epoxy Resin

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    Alkyl Cyanoacrylate Adhesives

    Have advantage of polymerising very rapidly

    when spread in thin films. The reaction being catalysed by water which,

    in the very small quantities required, is present

    on most surfaces. Expensive so uses are confined to bonding of

    small objects having surfaces that closelyconform to one another.

    They form the basis of Superglues.

    Must be handled with care to avoid bonding ofskin tissues.

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    THERMOPLASTIC ADHESIVES

    Setting action of these may due to cooling,

    solvent evaporation or emulsion coalescence.

    This adhesive is more flexible but weaker amd

    more prone to creep than thermosetting

    adhesives.

    So, they are normally not used for structural

    purposes.

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    POLYVINYL ACETATE

    Most important thermoplastic adhesive in

    building. Chief application being as a wood adhesive for

    internal use and as a bonding agent for concrete.

    Most commonly used in emulsion form

    This polymer is obtained from acetylene &

    acetic acid.

    The adhesive sets when the solid particles, onevaporation or absorption of the moisture,cohere to form a tough, clear film which is nolonger water soluble.

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    Polyvinyl Acetate Used For Book Binding

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    BITUMINOUS ADHESIVES

    Form good bonds with a number of materials

    Moisture resistant

    Flexible

    Natural or Synthetic rubber & solvents may be

    included to give the desired combination of

    elasticity and strength.

    Can be obtained in 3 form that is

    a) Water Based Emulsion

    b) Solvent Types

    c) Hot-Applied Varieties

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    Water Based Emulsions

    - Form an effective bond between porous

    materials in situations where long term tensilestresses are not present.

    - Also used for laying wood-block flooring and

    PVC or thermoplastic tilesHot-Applied Varieties

    - Used for wood-block flooring and in

    built-up felt roofing.- Application temperature in the region of

    150C200C

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    Solvent Types

    - Used in laying linoleum and for PVC and

    thermoplastic tiles though test should becarried out to ensure that staining doesnt

    occur.

    - Both solvent and emulsion types rely onsome degree of absorbency in the

    substrate to allow absorption / evaporation

    of the water or solvent.

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    RUBBER BASED ADHESIVES

    The most important rubber based adhesives in

    the construction industry are contact adhesivesThe adhesive is applied to both surfaces and

    after solvent evaporation, the surfaces arecarefully brought together, giving immediateauto-adhesion.

    Latexes such as styrene butadiene rubber (SBR)are widely used for floor coverings.

    Latex-modified cements are used for bondingceramic tiles to a variety of backgrounds,including metal.

    ALWAYS SHARE YOUR KNOWLEDGE WITH OTHERS

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    GOOD LUCK

    ALWAYS SHARE YOUR KNOWLEDGE WITH OTHERS