1.1 Centrifuge Components1.2 Specifications1.3 Rotating Assembly Components1.4 Safety Components1.5 Bowl and Conveyor Speeds1.6 Step Sheaves2.1 Transportation and Handling2.2 Centrifuge Mounting2.3 Electrical Installation2.4 Feed Pump2.5 Liquid Feed and Discharge2.6 Solids Discharge2.7 Startup and Shutdown3.1 Shop Inspection3.2 Lubrication3.3 Maintenance of Fluid Couplings3.4 Cleaning3.5 Belt Tensioning3.6 G.S. Coupling3.7 Vibration Sensing Switch3.8 Fluid Coupling3.9 Electrical System5.1 Rotating Assembly Removal5.2 Rotating Assembly

5.2.1 Bearing Alignment5.2.2 Gearbox Removal5.2.3 Disassembly Gearbox5.2.4 Conveyor Removal5.2.5 Assembly - Gearbox End5.2.6 Disassembly - Large Conveyor Bearing5.2.7 Assembly - Large Conveyor Bearing5.2.8 Disassembly - Feed End5.2.9 Assembly - Feed End5.2.10 Disassembly - Small Conveyor Bearing5.2.11 Assembly - Small Conveyor Bearing

5.3 Bowl5.3.1 Level Regulating Discs5.3.2 Solids Discharge Bushings

5.4 Conveyor5.4.1 Shimming5.4.2 Installation

1 414 Centrifuge2 Bowl Assembly3 Gearbox End Assembly4 Feed End Assembly5 G.S. Coupling

6 Frame7 Vessel8 Conveyor9 Shim Selection10 350 kpm Gearbox11 Electrical Assembly12 Electrical Wiring Diagram13 Electrical Cabling14 Electrical Schematic Diagram15 Feed Pump Electrical Diagram16 Special Tools1.2

Bowl Sheave 96-10-416Bowl Motor Sheave 96-10-414Back Drive Motor Sheave 05-79-096Main Drive Belt 05-06-119Main Drive Belt 05-06-114Back Drive Belt 05-06-126

Bowl Sheave 96-10-416Bowl Motor Sheave 96-10-417Back Drive Motor Sheave 05-79-096Main Drive Belt 05-06-119Main Drive Belt 05-06-114Back Drive Belt 05-06-126

Specifications

Length

119 inches (3023 mm)

WidthHeightWeightPower Required

70 inches (1778 mm)34 inches (864 mm)4660 lbs. (2118 kg.)380 Vac 50 Hz 3 Ph460 Vac 60 Hz 3 Ph.575 Vac 60 Hz 3 Ph.Current limiting fused Bussmann LPS 50 or equivalent (Other voltages and frequency available on special order)

Motors

Bowl:

25 Hp Main Drive7-1/2 Hp Back Drive

DimensionsMaterial

14" Dia (356 mm). x 56" Lg. (1422 mm)Stainless Steel

60 Hz., 1750 rpm motor:

Description

Part Number

50 Hz 1450 rpm motor

Description Part Number

Gyrol Fluid Coupling Main Drive Motor Size11.5 25 Hp

Problem CauseMotors do not start

Machine vibrates

Fluid coupling plug melts

Noise from gearbox

Solids discharge too wet

Description

76 65-92-328 Terminal Wire 1/0 AWG Ring87 80-73-868 Strap, Braided Scotch124 13-05-393 Nut, Lock Cad Plt. 1/2"-13165 96-10-032 Skid 518 Centrifuge166 96-10-034 Guard, Belt, Feed Tube End167 96-10-035 Guard, Belt, Backdrive End168 96-10-379 Guard, Gearbox169 05-30-117 Bushing 1-3/8" Bore170 05-79-096 Sheave171 31-05-265 Coupling, Drive, Gyrol Size 11.5172 96-10-414 Step Sheave, Motor (4-3V-10.6/4-3V-8.0)

96-10-417 Step Sheave, Motor (4-3V-12.3/4-3V-9.6)173 96-10-394 Motor Mount Base 25 Hp174 96-10-395 Motor Mount Base 7-1/2 Hp

1. No power to unit2. Vibration switch not reset3. Limit switch on G.S. Coupling tripped

Startup and shutdown vibration 1. Moderate vibration at criticalrpm during startup and shutdown1. Bowl may be out of balance dueto poor cleaning, bowl parts interchanged with another bowl or uneven wear on conveyor or bowl.2. Vibration damping mounts have lost elasticity.

1. Excessive amount of solidscausing overloading2. Fluid volume or type wrong.1. Oil volume low or type wrong2. Worn gears3. Worn bearings

Continued disengagementof G.S. Coupling

1. Large accumulation of solids inbowl.2. Excessive amount of solids in feed mud.

1. Feed rate too high2. Conveyor differential too high

IndexNo.

SwacoPart No.

175 50-30-089 Ell, Galv.,2" NPT x 1-1/2" NPT176 96-10-104 Bracket, Limit Switch177 12-20-061 Stud, 3/4" x 10 NC x 5-1/2" GR. 8178 13-05-015 Nut, Hex Blk. 3/4" x 10 NC 2H179 58-59-347 Mount, Shock180 58-95-175 Washer, Head 4-1/4" O.D.181 58-95-176 Washer, Tail 3" O.D.182 05-06-114 Belt, 3V-850 Main Drive183 05-06-126 Belt, 3V-1000 Backdrive184 05-06-119 Belt, 3V-900 Main Drive185 96-10-429 Feed Tube, Standard186 96-50-350 Decal Warning, Shipping187 84-20-207 Decal Swaco188 96-50-345 Decal (Caution), Belt Guards189 96-50-363 Decal Wiring Hookup 414/518190 96-50-361 Decal Sheave Speed Change191 96-50-344 Decal (Caution), On Cover192 13-45-092 Washer, Flat Cad. Plt. 5/8"193 13-45-088 Washer, Flat Cad Plt. 3/8"194 13-45-090 Washer, Flat Cad Plt. 1/2"195 13-45-087 Washer, Flat Cad Plt. 5/16"196 13-45-086 Washer, Flat Cad Plt. 1/4"197 13-45-389 Washer, Lock Cad Plt. 1/4"198 13-45-212 Washer, Lock Cad Plt. 3/8"199 13-05-571 Nut, Hex Cad Plt. 1/4"-20200 13-05-391 Nut, Lock Cad Plt. 3/8"-16

Description

202 13-05-395 Nut, Lock Cad Plt. 5/8"-16203 14-54-003 Screw, Hex Head Cap Cad Plt. 1/4"-20 x 5/8"204 14-07-054 Screw, Hex Head Cap Cad Plt. 1/4"-20 x 1"205 14-07-086 Screw, Hex Head Cap Cad Plt. 3/8"-16 x 1-3/4""206 14-07-066 Screw, Hex Head Cap Cad Plt. 5/16"-18 x 3/4"207 84-01-447 Screw, Hex Head Cap Cad Plt. 10 mm x 30 mm208 14-07-140 Screw, Hex Head Cap Cad Plt. 5/8"-11 x 2-1/4"210 13-05-039 Nut, Hex Cad Plt. 1/2"-13211 13-05-037 Nut, Hex Cad Plt 3/8"-16212 13-45-342 Washer, Lock Cad Plt. 1/2"213 13-45-345 Washer, Lock Cad Plt. 3/4"214 13-45-344 Washer, Lock Cad Plt. 5/8"215 96-50-367 Plate, Rotation Indicator220 69-12-050 Motor, 230/460V 60C 25 Hp 1750 rpm

69-20-023 Motor, 575V 60 Hz 25 Hp 1450 rpm69-05-126 Motor, 190/380V 50 Hz 25 Hp 1450 rpm

223 75-79-569 Switch, Vibration, Main Reset Robertshaw 365 D 0224 75-69-011 Switch, Limit x Plsn Proff #LSXA3K231 96-09-252 Box Hr Meter w/ Mounting Posts

IndexNo.

SwacoPart No.

232 24-80-050 Meter, Elapsed Time, 60-260V (AC-DC)24-80-063 Meter, Elapsed Time, 120V 50 Hz

235 96-12-018 Motor, 230/460V 60C 7.5 Hp 1750 rpm69-20-010 Motor 575 60 Hz 7.5 Hp 1750 rpm69-05-029 Motor 190/380V 50 Hz 7.5 Hp 1450 rpm

Description

11 28-40-015 Grease Fitting25 96-10-392 Cleaning Plug26 84-01-324 O-ring27 96-10-149 Large End Piece28 84-01-360 Screw29 84-01-462 SHCS, SS M6 x 12 mm51 84-01-350 Pin58 84-01-452 SHCS, SS M6 x 12 mm62 84-01-372 Pin, Dowel, SS, 6 x 10 mm64 84-01-458 SHCS, SS, M10 x 25 mm65 84-01-357 SHSS, SS, M10 x 16 mm67 96-10-142 Small End Piece68 96-10-316 Bushing83 84-01-269 Key86 96-10-319 Discharge Bushing88* 96-10-249 Overflow Dam 115m89 96-10-309 Bowl Section, Cylindrical90 84-01-460 SHCS, SS, M10 x 40 mm91 96-10-307 Bowl Section, Conical92 14-93-335 SHCS, SS, M8 x 25 mm

Description

1 84-01-298 Round Nut 80 mm2 84-01-870 Lock Washer 80 mm3 96-10-315 Bushing4 84-01-370 Pin, Grooved 5/16 x 1 inch5 96-10-148 Flange6 84-01-972 SHCS, SS, M16 x 30 mm7 84-01-964 SHSS, SS, M12 x 15 mm8 84-01-520 SHCS, M12 x 90 mm9 96-10-431 Washer Spacer10 96-10-399 Ring Labyrinth11 28-40-015 Grease Fitting12 96-10-145 Bearing Housing13 84-01-034 Cylindrical Roller Bearing SKF NU 1020 M/C314 84-01-336 O-ring15 96-10-403 Spacer Ring16 84-01-322 Lip Seal Ring17 96-10-354 Fat Valve Disc20 96-10-398 Guard Ring

IndexNo.

SwacoPart No.

IndexNo.

SwacoPart No.

21 96-10-352 Deflector23 84-01-310 O-ring25 96-10-392 Cleansing Plug26 84-01-324 O-ring27 96-10-149 End Piece28 84-01-360 SHSS,, SS, M10 x 25 mm29 84-01-462 SHCS, SS, M10 x 45 mm30 84-01-443 Lip Seal Ring31 84-01-031 Cylindrical Roller Bearing SKF NU 21632 84-01-433 Snap Ring33 84-01-421 O-ring34 96-10-411 Seal Lining35 84-01-405 Lip Seal Ring36 84-01-991 SHSS, SS, M10 x 12 mm37 96-10-377 Bearing Holder38 84-01-454 SHSS, SS, M8 x 20 mm40 84-01-431 Snap Ring41 96-10-406 Thrust Ring42 84-01-023 Ball Bearing SK 7316B43 96-10-378 Ball Bearing Holder

Description

44a 96-10-418 Shim44b 96-10-421 Shim45 84-01-374 Pin46 96-10-359 Ejector Disc47 84-01-968 SHCS, SS, M6 x 40 mm69 84-01-476 SHCS , SS, M5 x 8 mm

Description

8 84-01-520 SHCS, M12 x 90 mm9 96-10-431 Washer Spacer10 96-10-399 Ring Labyrinth11 28-40-015 Grease Fitting14 84-01-336 O-ring16 84-01-322 Lip Seal Ring17 96-10-354 Fat Valve Disc20 96-10-398 Guard Ring23 84-01-310 O-ring30 84-01-443 Lip Seal Ring33 84-01-421 O-ring35 84-01-405 Lip Seal Ring49 84-01-332 O-ring50 96-10-380 Protecting Tube51 84-01-350 Pin52 96-10-360 Ejector Disc53a 96-10-419 Shim

IndexNo.

SwacoPart No.

IndexNo.

SwacoPart No.

53b 96-10-420 Shim54 84-01-027 Needle Bearing INA 85/2656 96-10-410 Seal Lining57 96-10-345 Lock Ring58 84-01-452 SHCS, SS, M6 x 12 mm59 84-01-429 Snap Ring60 96-10-401 Lock Ring62 84-01-372 Pin64 84-01-458 SHCS, SS, m10 x 25 mm65 84-01-357 SHSS, SS, M10 x 16 mm66 84-01-993 Screw, Drive67 96-10-142 End Piece w/Bushing68 96-10-316 Bushing69 84-01-476 SHSS, SS, M5 x 8 mm70 96-10-351 Deflector75 96-10-405 Spacing Ring77 84-01-020 Ball Bearing SKF 6218 M/C478 96-10-144 Bearing Housing79 96-10-400 Ring Labyrinth81 96-10-425 Spacing Sleeve82 96-10-416 Step Sheave (4-3V-5.6/4-3V-7.4)

Description

83 84-01-269 Key84 84-01-860 Lock Washer 90 mm85 84-01-300 Round Nut 90 mm87 84-01-371 Dowel , SS, M5 x 18 mm

Description

93 84-01-970 SHCS, BLK, M8 x 20 mm94 96-10-430 Washer95 96-10-357 Driver96 96-10-140 Coupling Assy.97 84-01-884 Spring Disc.98 84-01-891 Washer 7/8 x 1-11/6499 96-10-334 Clamp Ring Driver Brass Back Drive Cent.100 96-10-408 Screw101 84-01-428 Snap Ring102 84-01-036 Ball Bearing103 96-10-369 Ring Spacer104 96-10-415 Sheave105 96-10-365 Adapter Sheave106 84-01-369 Pin107 96-10-130 Gearbox108 84-01-485 SHCS, SS, M8 x 30 mm

Description

IndexNo.

SwacoPart No.

IndexNo.

SwacoPart No.

IndexNo.

SwacoPart No.

8 84-01-520 SHCS, BLK., M12 x 90 mm9 96-10-431 Washer Spacer11 28-40-015 Grease Fitting12 96-10-145 Bearing Housing73 96-10-304 Frame78 96-10-144 Bearing Housing110 96-10-384 Conical Pin111 84-01-292 Nut Hex Plt. M12112 84-01-466 SHCS, PLT., M16 x 65 mm113 84-01-872 Clamping Washer114 96-10-312 Welded Bracket115 14-07-529 SHCS, SS, 1/2-13 NC x 2-3/4163 84-01-447 SHCS, SS, M10 x 30 mm164 96-10-383 Pin

Description

116 96-10-372 Gasket117 84-01-350 Pin118 84-01-464 SHCS, PLT., M12 x 35 mm119a 96-10-107 Vessel119b120 14-07-467 SHCS, SS, 5/8-13 x 2-3/4121 84-01-464 SHCS, SS, M12 x 35 mm122 96-10-396 Protecting Cover123 96-10-385 Hinge Pin124 13-05-404 Nut Lock SS 5/8-13 NC

Description

125 96-10-338 518 Conveyor (110 mm)Table 1

Difference(a-b) mm In.11.0-11.9 .43-.4712.0-12.9 .47-.51 113.0-13.9 .51-.55 114.0-14.9 .55-.59 1

115.0-15.9 .59-.63 2Table 2

Difference

Mm In.0-0.4 0-.016 1

0.5-0.9 .02-.035 11.0-1.4 .04-.06 2

11.5-1.9 .06-.075 1

Table 3 Shim Thickness

IndexNo.

SwacoPart No.

IndexNo.

SwacoPart No.

Qty.

Qty.(9.4 + d)-e mm(.370 + d)-e In.

Description

108 96-10-366 Grease Nipple (Nave)126 84-01-485 SHCS, SS, M8 x 33 mm127 84-01-404 Ring Seal128 84-01-408 Ring Snap129 84-01-052 Bearing, Ball SKF 6005 2RS130 96-10-434 Wheel, Sun Small131 96-10-343 Cover, Sun Wheel End132 84-01-325 O-ring133 84-01-335 O-ring, Cover134 96-10-374 Holder, Gear Pivot, Gear #1135 96-10-432 Wheel, Planetary136 96-10-317 Bushing, Bronze Gear, Gear #1137 96-10-388 Pivot, Planetary Gear #1138 96-10-375 Holder, Gear #1139 96-10-038 Bearing, Ball SKF 16003140 96-10-382 Housing, 350 KPM Gearbox141 96-10-393 Plug, w/ Magnet142 90-60-279 Seal, Plug143 84-01-454 SHCS, M8 x 20 mm144 84-01-461 SHCS, M6 x 16 mm145 84-01-024 Bearing, Ball SKF 16012146 84-01-966 SHSS, M8 x 10 mm147 84-01-048 Bearing, Ball Gear #11148 96-10-376 Holder, Pivot Gear #11150 96-10-433 Wheel, Planetary Gear #11151 96-10-318 Bushing, Bronze Gear, Gear #11152 96-10-389 Pivot, Gear #11153 84-01-046 Bearing, Ball SKF 16004154 96-10-373 Holder, Gear #11156 84-01-333 O-ring157 96-10-342 Cover, Drive Shaft End160 84-01-485 SHCS, M8 x 30 mm161 84-01-025 Bearing, Ball SKF 16017162 96-10-412 Shaft, Drive

Description

216 96-10-362 Box, Curlee217 80-16-100 Drain, Breather 1/2" NPT (Reference)

Gearbox end of conveyor

Feed End of Conveyor

IndexNo.

SwacoPart No.

IndexNo.

SwacoPart No.

218 79-06-215

219 79-06-221

220 69-12-050 Motor, 230/460V 60C 25 Hp 1750 rpm69-20-023 Motor, 575V 60 Hz 25 Hp 1750 rpm69-05-126 Motor, 190/380V 50 Hz 25 Hp 1450 rpm

221 75-73-324 Switch, Pushbutton Start-stop (Reference)222 75-73-290 Actuator, Reset (Reference)223 75-79-569 Switch224 75-69-011 Switch, Limit Explosion Proof #LAXA3K225 93-89-007 Arm, Roller Adjustable #LSZ-52KC226 65-60-161 Terminator Cable 10/4 Arm BICC 3/4 NPT227 65-60-059 Terminator Cable 14/3 ARM BICC 1/2 NPT228 65-60-275 Terminator Cable 6/4 ARM BICC 1-1/4 NPT229 31493 Seal 1" EYS 3C-H230 30221 Nipple, Electrical 1" X Close231 96-09-252 Box HR Meter w/mounting Posts232 24-80-050 Meter, Elapsed Time, 60-260V (AC-DC)

24-80-063 Meter, Elapsed Time, 120V 50 Hz233 96-10-361 Box, Curlee234 75-73-320 Switch, Push Button Start XPRF (Reference)235 69-12-018 Motor, 230/460V 60C 7.5 Hp 1750 rpm

69-20-010 Motor, 575V 60 Hz 7.5 Hp 1750 rpm69-05-029 Motor, 190/380V 50 Hz 7.5 Hp 1450 rpm

252 96-10-391 Lid (Hour Meter)Description

221 75-73-324 Switch, Push Button Start-Stop (Reference)222 75-73-290 Actuator, Reset (Reference)236 75-84-005 Starter, Culter Hammer, AE16JNO237 69-45-198 Heater, Culter Hammer, H2014-3 (Set of 3)238 96-10-047-01 Transformer Control Micron

96-10-047-04 Transformer Control Nicron77-17-083 Transformer Control

239 75-19-600 Holer, Fuse 3 ph Buss #2809240 80-06-063 Channel, Mntg A-B #1492-N22 (5-5/8" lg.)241 65-90-003 Block, Terminal A-B #1492-CD211242 80-04-016 Barrier, End TB A-B #1492-N16243 80-06-123 Clip, Retaining TB A-B # 1492-N16244 75-18-540 Fuse, 500V/25A #FNQ-25245 75-18-456 Fuse, Bussman KTK-R-1246 75-18-458 Fuse, Bussman KTK-3247 80-53-636 Jumper, Plug in TB A-B #1492-N3248 75-84-004 Starter, Cutler Hammer, AE16ENO249 69-45-194 Heater, Culter Hammer, H2011-3 (Set of 3)

69-15-193 Heater Element Ch H2010 (Set of 3)

Cable, 4/C 10 AWG Itt Surprenant "Exane" TypeTC Armoured

Cable, 3/C 14 AWG Itt Surprenant "Exane" TypeTC Armoured

IndexNo.

Swaco PartNo.

250 80-71-379 Relay Timer Agastat #7022 A-H251 80-06-207 Contact, Aux., Culter Hammer253 79-06-011 Wire, 14 awg Electric, Cu. THHN, Blk 600V CSA254 84-01-077 Wire, 10 awg Electric, Cu. THHN, Red 600V CSA255 79-06-012

256 65-92-010

257 65-92-005 Terminal, Ring 10 awg 1/4 Stud, HLLSWTH258 80-06-130 Coil, Holding 120/60/50 Hz 45 mm259 80-06-131 Coil, Holding 120/60/50 Hz 65 mm

80-06-050 Compound, Sealing C-H # CHICO-A80-06-220 Compound, Sealing Fiber C-H # CHICO-X80-87-250 Tie, Cable, 1/16" x 1-1/8"" T&B #YT-542M80-87-050

39-95-197 Waterproofing Tape (Rubber)260 75-119-598 Holder Fuse .10-30 amp 1 pole

Description

1 Casing Weld Assembly2 31-70-002 Bearing Ring3 31-70-003 Ball Bearing4 31-70-004 Shaft Washer5 31-70-005 Roll Pin6 31-70-006 Unbrako Screw7 31-70-007 Safety Spring Washer8 31-70-008 Hex Set Screw9 31-70-009 Spring Washer

10* 31-70-010 Filler Plug11* 31-70-011 Dowty Seal12* 58-67-492 Fusible Plug13* 31-70-013 Gasket

17 31-70-017 Shaft Screw18* 31-70-018 Gasket29* 31-70-029 Copper Washer

30 Input Shaft31* 31-70-031 Needle Roller Brg.32* 31-70-032 Oil Seal

33 Hub37 31-70-037 End Cover38 31-70-038 Stepped Key51 31-70-053 Sealing Gasket52 31-70-052 Weir Ring53 31-70-052 Collar54 Socket Set Screw55 Socket Set Screw

Wire, 14 awg Electric, Cu. THHN, Blk 600V Solid,CSA

Terminal, #14 awg, HLLGSWTH. Blk-Spade#B241662F

Tape, Elec. Vinul 3/4" x 66' x 0.0085" ThickScotch 88

IndexNo.

Swaco PartNo.

56 Spring Washer57 Set Screws Hex Head58 Circlip

Centrifuge Components 3Specifications 7Rotating Assembly Components 8Safety Components 8Bowl and Conveyor Speeds 9Step Sheaves 9

Transportation and Handling 11Centrifuge Mounting 12Electrical Installation 12Feed Pump 12Liquid Feed and Discharge 13Solids Discharge 13Startup and Shutdown 13

Shop Inspection 14Lubrication 15Maintenance of Fluid Couplings 19Cleaning 20Belt Tensioning 20G.S. Coupling 21Vibration Sensing Switch 25Fluid Coupling 25Electrical System 25

Rotating Assembly Removal 27Rotating Assembly 27

Bearing Alignment 27Gearbox Removal 30Disassembly Gearbox 30Conveyor Removal 32Assembly - Gearbox End 33Disassembly - Large Conveyor Bearing 33Assembly - Large Conveyor Bearing 34Disassembly - Feed End 37Assembly - Feed End 38Disassembly - Small Conveyor Bearing 38Assembly - Small Conveyor Bearing 39

40Level Regulating Discs 40Solids Discharge Bushings 41

Conveyor 425.4.1 Shimming 425.4.2 Installation 42

414 Centrifuge 44Bowl Assembly 47Gearbox End Assembly 49Feed End Assembly 51G.S. Coupling 54

Frame 56Vessel 58Conveyor 60Shim Selection 62350 kpm Gearbox 64Electrical Assembly 66Electrical Wiring Diagram 68Electrical Cabling 70Electrical Schematic Diagram 71Feed Pump Electrical Diagram 72Special Tools 73

96-10-416 4-3V-5.6/4-3V-7.496-10-414 4-3V-10.6/4-3V-8.005-79-096 3-3V-10.605-06-119 3V90005-06-114 3V85005-06-126 3V1000

96-10-416 4-3V-5.6/4-3V-7.496-10-417 3V-10.6/4-3V-8.005-79-096 3V-10.605-06-119 3V90005-06-114 3V85005-06-126 3V1000

119 inches (3023 mm)

70 inches (1778 mm)34 inches (864 mm)4660 lbs. (2118 kg.)380 Vac 50 Hz 3 Ph460 Vac 60 Hz 3 Ph.575 Vac 60 Hz 3 Ph.Current limiting fused Bussmann LPS 50 or equivalent (Other voltages and frequency available on special order)

25 Hp Main Drive7-1/2 Hp Back Drive

14" Dia (356 mm). x 56" Lg. (1422 mm)

art Number Size

art Number Size

Main Drive Motor Size Fill Angle25 Hp 45 from Straight up

Cause Remedy

1. None required

Description Qty.

Terminal Wire 1/0 AWG Ring 2Strap, Braided Scotch 2Nut, Lock Cad Plt. 1/2"-13 4Skid 518 Centrifuge 1Guard, Belt, Feed Tube End 1Guard, Belt, Backdrive End 1

Guard, Gearbox 1Bushing 1-3/8" Bore 1

Sheave 1Coupling, Drive, Gyrol Size 11.5 1Step Sheave, Motor (4-3V-10.6/4-3V-8.0) 1Step Sheave, Motor (4-3V-12.3/4-3V-9.6) 1Motor Mount Base 25 Hp 1Motor Mount Base 7-1/2 Hp 1

1. No power to unit2. Vibration switch not reset3. Limit switch on G.S. Coupling tripped

1. Restore power2. Reset vibration switchSection 1.3.13. Reset limit switchSection 1.3.1

1. Moderate vibration at criticalrpm during startup and shutdown1. Bowl may be out of balance dueto poor cleaning, bowl parts interchanged with another bowl or uneven wear on conveyor or bowl.2. Vibration damping mounts have lost elasticity.

1. Determine if vibration isdue to the causes described.2. Replace rubber mounts.

1. Excessive amount of solidscausing overloading2. Fluid volume or type wrong.

1. Reduce feed rate2. Check oil level in coupling3. Replace oil if in doubt

1. Oil volume low or type wrong

3. Worn bearings

1. Check oil level and oiltype, replace if in doubt2. Replace gearbox3. Replace bearings

1. Large accumulation of solids in

2. Excessive amount of solids in feed mud.

1. Flush bowl2. Reduce feed rate

1. Feed rate too high2. Conveyor differential too high

1. Decrease feed rate2. Change back drive motor sheave to reduce differential See Diagram 1

Ell, Galv.,2" NPT x 1-1/2" NPT 1Bracket, Limit Switch 1Stud, 3/4" x 10 NC x 5-1/2" GR. 8 1Nut, Hex Blk. 3/4" x 10 NC 2H 8

Mount, Shock 4Washer, Head 4-1/4" O.D. 4Washer, Tail 3" O.D. 4Belt, 3V-850 Main Drive 4Belt, 3V-1000 Backdrive 2Belt, 3V-900 Main Drive 4Feed Tube, Standard 1Decal Warning, Shipping 2

Decal Swaco 3Decal (Caution), Belt Guards 2Decal Wiring Hookup 414/518 1Decal Sheave Speed Change 1Decal (Caution), On Cover 1Washer, Flat Cad. Plt. 5/8"Washer, Flat Cad Plt. 3/8" 56Washer, Flat Cad Plt. 1/2" 4Washer, Flat Cad Plt. 5/16" 2Washer, Flat Cad Plt. 1/4" 2Washer, Lock Cad Plt. 1/4" 6Washer, Lock Cad Plt. 3/8" 10Nut, Hex Cad Plt. 1/4"-20 2Nut, Lock Cad Plt. 3/8"-16 30

Description Qty.

Nut, Lock Cad Plt. 5/8"-16 10Screw, Hex Head Cap Cad Plt. 1/4"-20 x 5/8" 10Screw, Hex Head Cap Cad Plt. 1/4"-20 x 1" 6Screw, Hex Head Cap Cad Plt. 3/8"-16 x 1-3/4"" 8Screw, Hex Head Cap Cad Plt. 5/16"-18 x 3/4" 2Screw, Hex Head Cap Cad Plt. 10 mm x 30 mm 6Screw, Hex Head Cap Cad Plt. 5/8"-11 x 2-1/4" 6Nut, Hex Cad Plt. 1/2"-13 4Nut, Hex Cad Plt 3/8"-16 4Washer, Lock Cad Plt. 1/2" 4Washer, Lock Cad Plt. 3/4" 8Washer, Lock Cad Plt. 5/8" 4Plate, Rotation Indicator 1Motor, 230/460V 60C 25 Hp 1750 rpm 1Motor, 575V 60 Hz 25 Hp 1450 rpm 1Motor, 190/380V 50 Hz 25 Hp 1450 rpm 1Switch, Vibration, Main Reset Robertshaw 365 D 0 1Switch, Limit x Plsn Proff #LSXA3K 1Box Hr Meter w/ Mounting Posts 1

Meter, Elapsed Time, 60-260V (AC-DC) 1Meter, Elapsed Time, 120V 50 Hz 1Motor, 230/460V 60C 7.5 Hp 1750 rpm 1Motor 575 60 Hz 7.5 Hp 1750 rpm 1Motor 190/380V 50 Hz 7.5 Hp 1450 rpm 1

Description Qty.

Grease Fitting 2Cleaning Plug 2

O-ring 2Large End Piece 1

Screw 4SHCS, SS M6 x 12 mm 16

Pin 3SHCS, SS M6 x 12 mm 12Pin, Dowel, SS, 6 x 10 mm 1SHCS, SS, M10 x 25 mm 8SHSS, SS, M10 x 16 mm 2

Small End Piece 1Bushing 1

Key 1Discharge Bushing 16Overflow Dam 115m 4Bowl Section, Cylindrical 1SHCS, SS, M10 x 40 mm 48Bowl Section, Conical 1SHCS, SS, M8 x 25 mm 1

Description Qty.

Round Nut 80 mm 1Lock Washer 80 mm 1

Bushing 1Pin, Grooved 5/16 x 1 inch 1

Flange 1SHCS, SS, M16 x 30 mm 6*SHSS, SS, M12 x 15 mm 3SHCS, M12 x 90 mm 4

Washer Spacer 4Ring Labyrinth 1*Grease Fitting 2

Bearing Housing 1Cylindrical Roller Bearing SKF NU 1020 M/C3 1

O-ring 1Spacer Ring 1

Lip Seal Ring 2Fat Valve Disc 1

Guard Ring 1

Deflector 1O-ring 1

Cleansing Plug 2O-ring 2

End Piece 1SHSS,, SS, M10 x 25 mm 4SHCS, SS, M10 x 45 mm 16

Lip Seal Ring 1Cylindrical Roller Bearing SKF NU 216 1

Snap Ring 1O-ring 1

Seal Lining 1Lip Seal Ring 1

SHSS, SS, M10 x 12 mm 2Bearing Holder 1

SHSS, SS, M8 x 20 mm 6Snap Ring 1

Thrust Ring 1Ball Bearing SK 7316B 1Ball Bearing Holder 1

Description Qty.

Shim 1Shim 1Pin 4

Ejector Disc 1SHCS, SS, M6 x 40 mm 3SHCS , SS, M5 x 8 mm 1

Description Qty.

SHCS, M12 x 90 mm 4Washer Spacer 4Ring Labyrinth 1Grease Fitting 2

O-ring 1Lip Seal Ring 1Fat Valve Disc 1

Guard Ring 1O-ring 1

Lip Seal Ring 1O-ring 2

Lip Seal Ring 1O-ring 1

Protecting Tube 1Pin 1

Ejector Disc 1Shim 1

Shim 1Needle Bearing INA 85/26 1

Seal Lining 1Lock Ring 1

SHCS, SS, M6 x 12 mm 8Snap Ring 1Lock Ring 1

Pin 1SHCS, SS, m10 x 25 mm 8SHSS, SS, M10 x 16 mm 2

Screw, Drive 2End Piece w/Bushing 1

Bushing 1SHSS, SS, M5 x 8 mm 2

Deflector 1Spacing Ring 1

Ball Bearing SKF 6218 M/C4 1Bearing Housing 1Ring Labyrinth 1Spacing Sleeve 1

Step Sheave (4-3V-5.6/4-3V-7.4) 1Description Qty.

Key 1Lock Washer 90 mm 1Round Nut 90 mm 1Dowel , SS, M5 x 18 mm 1

Description Qty.

SHCS, BLK, M8 x 20 mm 5Washer 1Driver 1

Coupling Assy. 1Spring Disc. 11

Washer 7/8 x 1-11/64 1*Clamp Ring Driver Brass Back Drive Cent. 1

Screw 3Snap Ring 1

Ball Bearing 2Ring Spacer 1

Sheave 1Adapter Sheave 1

Pin 1Gearbox 1

SHCS, SS, M8 x 30 mm 4Description Qty.

SHCS, BLK., M12 x 90 mm 8Washer Spacer 8Grease Fitting 1

Bearing Housing 1Frame 1

Bearing Housing 1Conical Pin 2

Nut Hex Plt. M12 2SHCS, PLT., M16 x 65 mm 4Clamping Washer 1

Welded Bracket 1SHCS, SS, 1/2-13 NC x 2-3/4 4SHCS, SS, M10 x 30 mm 6

Pin 2Description Qty.

Gasket 1Pin 2

SHCS, PLT., M12 x 35 mm 4Vessel 1

SHCS, SS, 5/8-13 x 2-3/4 4SHCS, SS, M12 x 35 mm 4

Protecting Cover 1Hinge Pin 2

Nut Lock SS 5/8-13 NC 4Description Qty.

518 Conveyor (110 mm) 1Table 1

096-10-418 196-10-421 296-10-41896-10-421 396-10-422 4

Table 2

96-10-419 196-10-420 1.596-10-419 296-10-41996-10-420 2.5

Table 3 Shim Thickness

Part No. Tmm

Part No. Tmm

96-10-418 196-10-421 2

96-10-419 196-10-420 1.5

Description Qty.

Grease Nipple (Nave) 1SHCS, SS, M8 x 33 mm 4

Ring Seal 1Ring Snap 2

Bearing, Ball SKF 6005 2RS 1Wheel, Sun Small 1Cover, Sun Wheel End 1

O-ring 1O-ring, Cover 2

Holder, Gear Pivot, Gear #1 1Wheel, Planetary 4

Bushing, Bronze Gear, Gear #1 4Pivot, Planetary Gear #1 4

Holder, Gear #1 1Bearing, Ball SKF 16003 1Housing, 350 KPM Gearbox 1

Plug, w/ Magnet 2Seal, Plug 2

SHCS, M8 x 20 mm 10SHCS, M6 x 16 mm 56Bearing, Ball SKF 16012 1SHSS, M8 x 10 mm 4Bearing, Ball Gear #11 1Holder, Pivot Gear #11 1Wheel, Planetary Gear #11 3Bushing, Bronze Gear, Gear #11 3

Pivot, Gear #11 3Bearing, Ball SKF 16004 1

Holder, Gear #11 1O-ring 1

Cover, Drive Shaft End 1SHCS, M8 x 30 mm 10Bearing, Ball SKF 16017 1

Shaft, Drive 1Description Qty.

Box, Curlee 1Drain, Breather 1/2" NPT (Reference) 2

Part No. Tmm

10

12

Motor, 230/460V 60C 25 Hp 1750 rpm 1Motor, 575V 60 Hz 25 Hp 1750 rpm 1Motor, 190/380V 50 Hz 25 Hp 1450 rpm 1Switch, Pushbutton Start-stop (Reference) 1Actuator, Reset (Reference) 2

Switch 1Switch, Limit Explosion Proof #LAXA3K 1Arm, Roller Adjustable #LSZ-52KC 1Terminator Cable 10/4 Arm BICC 3/4 NPT 4Terminator Cable 14/3 ARM BICC 1/2 NPT 4Terminator Cable 6/4 ARM BICC 1-1/4 NPT 1Seal 1" EYS 3C-H 1Nipple, Electrical 1" X Close 2Box HR Meter w/mounting Posts 1Meter, Elapsed Time, 60-260V (AC-DC) 1Meter, Elapsed Time, 120V 50 Hz 1

Box, Curlee 1Switch, Push Button Start XPRF (Reference) 1Motor, 230/460V 60C 7.5 Hp 1750 rpm 1Motor, 575V 60 Hz 7.5 Hp 1750 rpm 1Motor, 190/380V 50 Hz 7.5 Hp 1450 rpm 1

Lid (Hour Meter) 1Description Qty.

Switch, Push Button Start-Stop (Reference) 1Actuator, Reset (Reference) 2Starter, Culter Hammer, AE16JNO 1Heater, Culter Hammer, H2014-3 (Set of 3) 1Transformer Control Micron 1Transformer Control Nicron 1Transformer Control 1Holer, Fuse 3 ph Buss #2809 1Channel, Mntg A-B #1492-N22 (5-5/8" lg.) 1Block, Terminal A-B #1492-CD211 11Barrier, End TB A-B #1492-N16 1Clip, Retaining TB A-B # 1492-N16 2Fuse, 500V/25A #FNQ-25 3Fuse, Bussman KTK-R-1 2Fuse, Bussman KTK-3 1Jumper, Plug in TB A-B #1492-N3 6Starter, Cutler Hammer, AE16ENO 1Heater, Culter Hammer, H2011-3 (Set of 3) 1Heater Element Ch H2010 (Set of 3) 1

Cable, 4/C 10 AWG Itt Surprenant "Exane" TypeTC Armoured

Cable, 3/C 14 AWG Itt Surprenant "Exane" TypeTC Armoured

Relay Timer Agastat #7022 A-H 1Contact, Aux., Culter Hammer 4Wire, 14 awg Electric, Cu. THHN, Blk 600V CSA 12Wire, 10 awg Electric, Cu. THHN, Red 600V CSA 10

30

14

Terminal, Ring 10 awg 1/4 Stud, HLLSWTH 6Coil, Holding 120/60/50 Hz 45 mm 1Coil, Holding 120/60/50 Hz 65 mm 1Compound, Sealing C-H # CHICO-A 1Compound, Sealing Fiber C-H # CHICO-X 1Tie, Cable, 1/16" x 1-1/8"" T&B #YT-542M 20

1

Waterproofing Tape (Rubber) 1Holder Fuse .10-30 amp 1 pole 1

Description Qty.

Casing Weld Assembly 1Bearing Ring 2Ball Bearing 1Shaft Washer 1

Roll Pin 1Unbrako Screw 1

Safety Spring Washer 1Hex Set Screw 11Spring Washer 1

Filler Plug 2Dowty Seal 3Fusible Plug 2

Gasket 1Shaft Screw 6

Gasket 1Copper Washer 1

Input Shaft 1Needle Roller Brg. 3

Oil Seal 12Hub 10

End Cover 30Stepped Key 14

Sealing Gasket 6Weir Ring 1

Collar 1Socket Set Screw 1Socket Set Screw 1

Wire, 14 awg Electric, Cu. THHN, Blk 600V Solid,CSA

Terminal, #14 awg, HLLGSWTH. Blk-Spade#B241662F

Tape, Elec. Vinul 3/4" x 66' x 0.0085" ThickScotch 88

Spring Washer 20Set Screws Hex Head 1

Circlip 1

4-3V-5.6/4-3V-7.44-3V-10.6/4-3V-8.03-3V-10.63V9003V8503V1000

4-3V-5.6/4-3V-7.43V-10.6/4-3V-8.03V-10.63V9003V8503V1000

Remedy

1. None required

Qty.

22411111111111

2. Change back drive motor sheave to reduce differential See Diagram 1

11184444241232111

56422610230

Qty.

101068266444841111111

11111

Qty.

222141631218211116414811

Qty.

111116*3441*21111211

112214161111112161111

Qty.

114131

Qty.

44121111112111111

111181118221121111111

Qty.

1111

Qty.

5111111*1312111114

Qty.

88111122411462

Qty.

1241

44124

Qty.

1Table 1

012

34

Table 2

11.52

2.5Table 3 Shim Thickness

12

11.5

Qty.

1412111121444111221056141133311111011

Qty.

12

10

12

1111211144112111111111

Qty.

121111111

11123216111

14

121030

14

61111

201

11

Qty.

1211111

111232161113

12103014

61111

2011

page 1