50VEXTA

Sp

eedC

on

trolS

ystems

ES01/ES02 ............................................ B-86

US Series ............................................. B-116

................................................................ B-131

AXH Series ........................................... B-58

BHF Series ............................................. B-70

BX Series ............................................... B-10

FBL@ Series .......................................... B-34

AXU Series ............................................ B-46

Brushless DCMotor Systems

AC Input

DC Input

AC Motor Systems

Before Using a Speed Control System ......................

ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-1

Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction

Before Using aSpeed Control

System

Speed Control Systems BIntroduction

Features of Speed Control Systems .................. B-2Product Line of Speed Control Systems ............ B-4Speed Control Systems Selection Guide........... B-6How to Read Specifications and Speed–Torque Characteristics .................... B-7

B-2 ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Sp

eedC

on

trolS

ystems

Features of Speed Control Systems

Speed Control Systems allow you to easily set and adjust thespeed of a motor. The control system consists of a speedfeedback system, a motor, a driver (or a speed control pack)and a speed setting device. The motor for the speed controlsystem is either a Brushless DC Motor or a standard ACMotor.

Brushless DC Motor Systems Energy-SavingThese units use brushless DC motors. Since the efficiency ishigher than for an inverter-driven three-phase motor, theelectricity consumption is greatly reduced. This contributes toenergy savings for the factory.

AXU Series 90 W

Small, High Power and CompactThe use of a brushless DC motor enables a smaller andmore powerful motor than an AC speed control motor. Thisproduct will save space and enables downsizing.AXU Series outputs 90 W (1/8 HP) with 3.54 in. (90mm), 2.24 in. (57 mm) length.

2.24 (57)

2.56(65)

1.50 (38)

5.31 (135)

2.56(65)

1.50 (38)

3.07 in.78 mm

AC Motors Controlled by an Inverter

Brushless DC Motors

3.

54(

90)

3.

54(

90)

Inpu

t [W

]

Output

Loss

Loss reduced by 50%Power consumption reduced by 30%

0

30

60

90

120

150

30

90

60

90

AC MotorsControlled

by an Inverter

Brushless DC Motors

Flat Torque CharacteristicsThe brushless motor and driver package outputs a constanttorque from low speed to high speed. Unlike an AC speedcontrol motor, the torque does not drop in the low-speedregion.

Wide Variable Speed RangeIn addition to feedback control, this system was designed toachieve a speed range of 33000 r/min (speed ratio1:1000) in comparison to a speed range of 2002400 r/min(speed ratio 1:12) by inverter controlled AC motors.

Using the BX Series with optional OPX-1A control module.

Low-Speed

High-Speed

Torq

ue

Limited Duty Region

Continuous Duty Region

Speed [r/min]

Rated Torque

1000 2000 3000


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC Motor SystemsOriental Motor offers three different series of AC speed control as shown below.Select the best system depending upon your application.

Multiple functions, 200 W (1/4 HP) speed control system with conformance to global power supply voltages································· BHF Series

Compact speed controller ······························································ ES01/ES02

Easy connection, easy handling ······················································· US Series

Electronic-Input ControlFor brushless motor and driver packages and the BHF Series of AC Motor Systems,electronic-input control is possible. The motor can be connected directly to aprogrammable controller. As the motor requires no power relays, there is no need forperiodic service or replacement of relays. This makes the machine highly reliable.Moreover, the time required to set up the motor is greatly reduced. Removing therelays eliminates the spark noise during opening and closing of the relay contactpoints.

BHF Series

ES01/ES02

US Series


Sp

eedC

on

trolS

ystems

Product Line of Speed Control Systems

Brushless DC Motor Systems AC InputBX Series Page B-10

Variable Speed Range: 303000 r/minwith OPX-1A (optional): 33000 r/min

Output Power: 30 W, 60 W, 120 W, 200 W, 400 W(1/25 HP, 1/12 HP, 1/6 HP, 1/4 HP, 1/2 HP)

Speed Regulation: 0.05% Max. (Relative to load, with optional OPX-1A)

Features• High performance and functionality Brushless DC Motor system• High-Output Power 200 W, 400 W types. Electromagnetic brake type

is also available.• Electromagnetic brake types allow for vertical applications.• Combined with the OPX-1A (sold separately), it is possible to obtain

advanced speed control, torque limiting functionality and positioncontrol.

• This product conforms to most global safety standards

FBL@ Series Page B-34

Variable Speed Range: 3003000 r/min Output Power: 75 W, 120 W (1/10 HP, 1/6 HP) Speed Regulation: 1% Max. (Relative to load)

Features• Slim and powerful Brushless DC Motor and driver system.• The combination type with a dedicated high-strength gearhead• This product conforms to most global safety standards.

AXU Series Page B-46

Variable Speed Range: 1002000 r/min Output Power: 10 W, 25 W, 40 W, 90 W

(1/75 HP, 1/30 HP, 1/19 HP, 1/8 HP) Speed Regulation: 2% Max. (Relative to load)

Features• Thin and compact Brushless DC Motor and Control Unit package.• The motor and the control unit can be connected easily through the

connector. When setting the speed, all you have to do is adjust thepotentiometer on the front surface of the control unit.

• This product conforms to most global safety standards.• Run/Stop, rotation direction, and instantaneous stop can be

controlled with external signals.

DC InputAXH Series Page B-58

Variable Speed Range: 1003000 r/min Output Power: 15 W, 30 W, 50 W, 100 W

(1/50 HP, 1/25 HP, 1/15 HP, 1/8 HP) Speed Regulation: 1% Max. (Relative to load)

Features• Thin and powerful Brushless DC Motor and driver system.• Compact circuit-board type driver (as small as a business card)• This product conforms to most global safety standards.

BX Series

FBL@ Series

AXU Series

AXH Series


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC Motor SystemsBHF Series Page B-70

Variable Speed Range: 1002400 r/min Output Power: 200 W (1/4 HP)

Features• With a dedicated inverter, the BHF Series achieves speed stability with a

fluctuation of only 3%. The inverter is already optimized for use with thegearmotor, so detailed adjustments are not required.

• Enables automatic on/off control of the electromagnetic brake on theinverter side, which allows for vertical applications.

• Motor and gearhead come pre-assembled. • Wide product variation such as a right-angle shaft (hollow shaft, solid

shaft) and a parallel shaft.

Speed Controller ES01/ES02 Page B-86

Variable Speed Range: 60 Hz 901600 r/min, 50 Hz 901400 r/min

Output Power: World K Series 6 W, 15 W, 25 W, 40 W, 60 W(1/125 HP, 1/50 HP, 1/30 HP, 1/19 HP, 1/12 HP), V Series 6W, 15 W, 25 W, 40 W, 60 W, 90 W(1/125 HP, 1/50 HP, 1/30 HP, 1/19 HP, 1/12 HP, 1/8 HP)

Features• Designed for ultimate ease of use of functions and operations.• Enables multi-functions within the controller, such as speed control,

immediate stopping and smooth start and stop.

US Series Page B-116

Variable Speed Range:60 Hz 901600 r/min, 50 Hz 901400 r/min

Output Power:Induction Motor 6W, 15 W, 25 W, 40 W, 60 W, 90 W

(1/125 HP, 1/50 HP, 1/30 HP, 1/19 HP, 1/12 HP, 1/8 HP)

Features• Unit consists of a compact control unit with a dedicated motor (component

type). One-step connectors make for easy wiring.• This product conforms to most global safety standards.

BHF Series

ES01/ES02

US Series


Sp

eedC

on

trolS

ystems

Selection by Speed Control RangeThe speed control ranges shown below are for motors only. When adding a gearhead, refer to the page number for theappropriate series as indicated below.

With the BX Series and OPX-1A (sold separately), speed range increases to 33000 r/min.

Speed Control Systems Selection Guide

There are many different characteristics and functions to consider when selecting a speed control system.

Selection by Speed Setting

OPX-1A is required.

Speed Control System Function Comparison

1 Possible when used with the OPX-1A (sold separately).2 Possible by switching between the internal/external potentiometer.3 No instantaneous stop function, however possible to stop within 0.1 second by speed setting. OP: Possible by using with Motor Speed Indicator, SDM496 (sold separately).

Model Page Speed Control Range

BX Series

FBL@ Series

AXU Series

AXH Series

AC PowerInput

DC PowerInput

Brushless DC Motor System

sAC Motor Systems

B-10

B-34

B-46

B-58

(3 r/min) 30 r/min 3000 r/min

300 r/min 3000 r/min




90 r/min 1600 r/min

303000 r/min(33000 r/min)

3003000 r/min

1002000 r/min

1003000 r/min

1002400 r/min

901600 r/min (60 Hz)901400 r/min (50 Hz)

BHF Series

ES01/ES02US Series

AC PowerInput

B-70

B-86B-116

Setting MethodModel

Potentiometer Control

BX SeriesFBL@ SeriesAXU SeriesAXH SeriesBHF SeriesES01/ES02 US Series

ACPower Input

DC Power Input

ACPower Input

Brushless DC M

otor Systems

AC Motor

Systems

External DC Voltage

Digital Control

Page Slow Start/Slow Down

InstantaneousStop

ElectronicInput

Control

AlarmOutput

MultipleSpeed

Operation

DigitalSpeed

Indicator

LoadHolding

TorqueLimiting

SafetyStandards

ACPower Input

ACPower Input

DC Power Input

Brushless DC Motor System

sAC M

otor Systems

3

8-speed1

2-speed2

2-speed2

2-speed2

2-speed2

1

OP

OP

OP

OP

OP

OP

B-10

B-34

B-46

B-58

B-70

B-86

B-116

BX Series(Single-Phase 100-115 VAC, Single-Phase 200-230 VAC, Three-Phase 200-230 VAC)

FBL@ Series(Single-Phase 100-115 VAC, Single-Phase 200-230 VAC, Three-Phase 200-230 VAC) AXU Series(Single-Phase 100-115 VAC, Single-Phase 200-230 VAC, Three-Phase 200-230 VAC)

US Series(Single-Phase 110-115 VAC, Single-Phase 220-230 VAC)

ES01/ES02(Single-Phase 100-115 VAC, Single-Phase 200-230 VAC)

BHF Series(Single-Phase 100-115 VAC, Single-Phase 200-230 VAC, Three-Phase 200-230 VAC)

AXH Series(24 VDC)

1

Series


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

How to Read Specifications and Speed–Torque Characteristics

Shown below is an explanation of how to read some important specifications for Speed Control Motors.

Brushless DC Motor Systems How to Read Specifications

Rated output power: This refers to, with the combination of motor and driver (control unit), the amount of work that can beperformed by a motor in a given period of time. It also expresses the maximum output that can be produced continuously.

Maximum input current: This refers to, with the combination of motor and driver (control unit), the maximum current sent intothe driver (control unit).

Rated torque: This refers to, with the combination of motor and driver (control unit), the maximum torque created when theyare in continuous operation.

Starting torque: This refers to, with the combination of motor and driver (control unit), the limit of torque that can be generatedinstantaneously.

Permissible load inertia: This refers to, with the combination of motor and driver (control unit), the maximum load inertia thatcan be driven. The permissible load specified here is applicable only to round shaft type.

Rated speed: This refers to, with the combination of motor and driver (control unit), the maximum (limit) speed. It is the speedat rated output. For AXH series, the maximum speed is the limit of speed.

Variable speed range: This refers to, with the combination of motor and driver (control unit), the range of variable speed. Speed regulation: This shows how much the speed is affected by the change in load, voltage and temperature.

Permissible Overhung Load and Permissible Thrust Load for MotorsSimilar to Standard AC Motors. Refer to “How to Read Specifications” for Standard AC Motors. Page A-7

How to Read Speed–Torque Characteristics Continuous Duty Region: This refers to the region where a motor can

be operated continuously. The area is also used for the frictional loadtorque at the sliding portion of equipment.

Limited Duty Region: This refers to the region which can be used fora short period of time. If operated for more than about 5 seconds inthe limited duty region, the driver's overload protection functionengages and the motor is automatically stopped. This area is alsoused as the acceleration torque which accelerates the load inertia upto the set speed at motor start-up.

How to Read Gearhead SpecificationsSimilar to Standard AC Motors. Refer to “How to Read Specifications” for Standard AC Motors. Page A-8

–––•

–––•–––•–––•–––•–––•

–––•

––––––––––––––––––•

AXU210A-GNAXU210A-A

1/75 (10)

50/60 Hz0.70.9

7.1 (0.05) 17.7 (0.125)

0.40.6

0.250.4

1.11.5

0.650.9

0.40.7

1/30 (25)Single-Phase

100-115 VAC10%Single-Phase

200-230 VAC10%Three-Phase




200-230 VAC10%

AXU210C-GNAXU210C-A

AXU210S-GN AXU425A-GNAXU425A-A

AXU425C-GNAXU425C-A

AXU425S-GNAXU425S-AAXU210S-A

ModelPinion Shaft TypeRound Shaft Type

Rated Output Power HP (W)

Rated Torque oz-in (N•m)

8.5 (0.06) 21 (0.15)Starting Torque oz-in (N•m)

2.7 (0.5) 9.8 (1.8)Permissible Load Inertia J oz-in2 (10-4 kg•m2)2000Rated Speed r/min

1002000 (speed ratio 20:1)2% Max. (0rated torque, at rated speed)

1% Max. (power supply voltage 10 %, at rated speed with no load)1% Max. (32°F104°F [0°C40°C] at rated speed with no load)

Variable Speed Range r/min

PowerSource

Voltage

Frequency

Maximum Input Current A

SpeedRegulation

LoadVoltageTemperature

Rated Input Current A

0

0.5

0.4

0.3

0.2

0.1

01000 2000 3000300

0

10

20

30

40

50

60

70

Torq

ue

Speed [r/min]


Limited Duty Region

Starting Torque

Rated Torque

[oz-

in]

[N•m

]


Sp

eedC

on

trolS

ystems

AC Motor Systems How to Read Specifications

Maximum output power: This refers to, with the combination of motor and control pack, the amount of work that can beperformed in a given period of time. It also expresses the maximum output that can be produced within the usage limit line onthe speed-torque characteristics graph.

Speed range: This refers to, with the combination of motor and control pack, the range of variable speed. For Speed ControlMotors, the variable speed range varies with the size of load torque.

Permissible torque: This refers to, at the most commonly used speeds (1200 r/min, 90 r/min), the maximum torque that can beproduced below the safe-operation line or the permissible torque with gearhead attached.

Starting torque: This refers to, with the combination of motor and control pack, the size of torque that can be producedinstantaneously at motor start-up.

Current: This refers to the current sent into the control pack at the maximum output.

Permissible Overhung Load and Permissible Thrust Load for MotorsSimilar to Standard AC Motors. Refer to “How to Read Specifications” for Standard AC Motors. Page A-7

How to Read Speed–Torque Characteristics Safe-operation line: The safe-operation line, measured

by the motor’s temperature, indicates its operational limitfor continuous usage with the temperature level belowthe permissible maximum (In case of using a reversiblemotor, it is measured by 30 minutes operation). Whetherthe motor can be operated continuously or not, is judgedby measuring the temperature of the motor case. Whenthe temperature of the case is below 194°F (90°C), themotor is capable of continuous operation.

Permissible torque when gearhead is attached: Whenusing a gearhead, be aware that it is necessary tooperate below the maximum permissible torque. If theactual torque required should exceed the maximumpermissible torque, it may cause possible damage to themotor and/or may shorten its life span.

How to Read Gearhead SpecificationsSimilar to Standard AC Motors. Refer to “How to Read Specifications” for Standard AC Motors. Page A-8

Model MaximumOutputPower

HP

T US425-401U US425-001U

Pinion Shaft Round ShaftW

1/30 25

Voltage

VACSingle-Phase 110Single-Phase 115

Frequency

Hz6060

Speed Range

r/min901600901600

Permissible Torqueoz-in mN·m

1200r/min 90r/min28 200 7.1 5028 200 7.1 50

oz-in mN·m

StartingTorque

14.9 10514.9 105

Current

A

PowerConsumption

W0.74 700.74 73

110 VAC115 VAC

900

20

10

25

30

[mN·

m]

1800150014001600

1000500

Speed [r/min]

150

200

250

300[o

z-in

]

100

505

15

35

40

0

Torq

ue

Safe-Operation Line

Permissible Torque when Gearhead is Attached

––––––––––––––––––––––––––––––•

––––––––––––––––––––•

–––•

–––•

–––•

–––•

–––•

Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

Brushless DC Motor Systems

BX Series ··································································B-10FBL2 Series······························································B-34AXU Series·······························································B-46AXH Series·······························································B-58

Technical Reference················································F-1General Information················································G-1

Additional Information


http://www.orientalmotor.com/products/pdfs/B_SpdCnt/Section F.pdf

http://www.orientalmotor.com/products/pdfs/B_SpdCnt/Section G.pdf

B-10 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10

Sp

eedC

on

trolS

ystems


BX SeriesThe BX Series brushless DC speed control system offershigh performance and simple operation from a compactdriver and motor. Combined with the optional OPX-1Acontrol module, the BX Series can also provide excellentposition control and torque control capabilities.

Features of the BX Series StandardModel

Wide Speed Range, Flat TorqueThe BX Series offers a wide speed range of 30 to 3,000r/min. Even with load fluctuations, the speed ratio is 1 to 100without any reduction in torque. Great Speed RegulationAt mid- and high-level speeds, variations, which lead toperformance irregularities, are reduced. Easy-to-Set Speed ControlSpeed may be controlled using either an internalpotentiometer, an external potentiometer or an external DCvoltage. Vertical Application HandlerElectromagnetic brake models allow a load to be held in astationary position. The ON/OFF switch provides easyoperation of the brake function.

Features of the BX Series with the OPX-1AControl Module

Enhanced Speed ControlWith up to eight individual speed settings available, the useof the OPX-1A control module increases the speed range ofthe BX Series to 3 to 3,000 r/min. Monitoring FunctionalityThe OPX-1A displays position, speed and torque data, aswell as alarm history. Torque Limiting FunctionalityWith the BX Series, a motor output torque limit can be setusing the OPX-1A control module, in both speed controland position control modes.

Position Control ModeNo oscillator is needed for the position control mode, whichallows for up to six data sets and two Return to Homepositions (mechanical and electrical) to be programmed.

Press Start input after setting the control mode

Input position data with the OPX-1A

Sensor

Continuous

••• •

• •• •

• •• •

•

Resolution: 0.72°/pulse, 500 (p/r)

Additional Functionality

OPX-1A Control Module

Safety Standards and CE Making

Model

When the system is approved under various safety standards, the model nameson the motor and driver nameplates are the approved model names.List of Motor and Driver Combinations Page B-33

Details of Safety Standards Page G-2 The EMC value changes according to the wiring and layout. Therefore, the final

EMC level must be checked with the motor/driver incorporated in the equipment.

Standards StandardsFile No.

CertificationBody

BXM230BXM460BXM5120

Motor

Driver

UL60950CSA C22.2No.60950

UL File No.E208200

UL File No.E62327

UL File No.E171462

UL

CE Marking

Low VoltageDirectives

EMCDirectives

UL

UL

Conform to EN/IEC Standards


UL1004CSA C22.2 No. 100

EN60034-1EN60034-5

UL508CCSA C22.2 No.14

EN50178

BXM6200BXM6400

ConstantTension

Press MachineConstant tension &high-sensitivity torque devices

ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-11Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33

Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

Enter the gear ratio in the box () within the model name.

Product Line Combination Type/StandardOutput Power

HP

1/25 30

W5200

Gear Ratio

BX230A-

Model

Single-Phase 100-115 VAC5200BX230C-Single-Phase, Three-Phase 200-230 VAC

1/12 605200BX460A-Single-Phase 100-115 VAC5200BX460C-Single-Phase, Three-Phase 200-230 VAC



1/2 400 5200BX6400S-Three-Phase 200-230 VAC

Power Supply Voltage

System Configuration

Mounting Brackets(Accessories)(Page A-204)

Driver(Not Supplied)

(Not Supplied)

(Not Supplied)BX Series

Flexible Couplings(Accessories)(Page A-208)

Extension Cables1

(Accessories)(Page B-33)

12

The system configuration shown is an example. Other combinations are available.

ExternalSpeed Potentiometer(Included)

DIN Rail Mounting Plate (Accessories)(Page A-217)

Combination Type(Pre-assembled Gearmotor)

ACPower Supply

Programmable Controller

24 VDCPower Supply 2

OPX-1A Control Module(Accessories)

Regeneration Unit(Accessories)(Page B-33)

A flexible extension cable is available for BX Series. It is most suitable for uses where the cable is bent, twisted or rotated. (Page B-33) Required when the driver’s built-in power supply is not used.

BX 2 30 A M-A Product Number Code

Number: Gear Ratio A: Round Shaft

M: Electromagnetic BrakeBlank: Standard Type

VoltageA: Single-Phase 100-115 VACC: Single-Phase/Three-Phase 200-230 VACS: Three-Phase 200-230 VAC

Output Power30: 30 W (1/25 HP)60: 60 W (1/12 HP)120: 120 W (1/6 HP)200: 200 W (1/4 HP)400: 400 W (1/2 HP)

BX Series Motor Frame Size2: 2.36 in. sq.(60 mm sq.)4: 3.15 in. sq.(80 mm sq.)5: 3.54 in. sq.(90 mm sq.)6: 4.09 in. sq.(104 mm sq.)

Combination Type/Electromagnetic BrakeOutput Power

HP

1/25 30

W5200

Gear Ratio

BX230AM-

Model

Single-Phase 100-115 VAC5200BX230CM-Single-Phase, Three-Phase 200-230 VAC

1/12 605200BX460AM-Single-Phase 100-115 VAC5200BX460CM-Single-Phase, Three-Phase 200-230 VAC



1/2 400 5200BX6400SM-Three-Phase 200-230 VAC



Sp

eedC

on

trolS

ystems

Product Line Round Shaft Type/StandardOutput Power

HP

1/25 30

WBX230A-A

Model

Single-Phase 100-115 VACBX230C-ASingle-Phase, Three-Phase 200-230 VAC

1/12 60BX460A-ASingle-Phase 100-115 VACBX460C-ASingle-Phase, Three-Phase 200-230 VAC



1/2 400 BX6400S-AThree-Phase, 200-230 VAC


Round Shaft Type/Electromagnetic BrakeOutput Power

HP

1/25 30

WBX230AM-A

Model

Single-Phase 100-115 VACBX230CM-ASingle-Phase, Three-Phase 200-230 VAC

1/12 60BX460AM-ASingle-Phase 100-115 VACBX460CM-ASingle-Phase, Three-Phase 200-230 VAC



1/2 400 BX6400SM-AThree-Phase 200-230 VAC


Specifications

BX230A-

BX230C-

BX230C-A

BX230A-A

1/25 (30)3000

1/12 (60) 1/6 (120) 1/4 (200) 1/2 (400)

BX460A-

BX460C-

BX460C-A

BX460A-A

BX5120A-

BX5120C-

BX5120C-A

BX5120A-A

BX6200A-

BX6200C-

BX6200C-A

BX6200A-A

/

/

BX6400S-

/

BX6400S-A

/Model

Single-Phase 100-115 VACSingle-Phase 200-230 VACThree-Phase 200-230 VAC


Rated Output HP (W)Rated Speed r/min

14.2 (0.1)

28 (0.2) 56 (0.4) 113 (0.8) 184 (1.3)220 (1.6): Combination Type360 (2.6): Round Shaft Type

28 (0.2) 56 (0.4) 92 (0.65) 184 (1.3)Rated Torque oz-in (N•m)

0.48 (0.088104)

1.4 2.2 3.7 4.7 /

0.8 1.4 2.3 2.8 /

0.5 0.7 1.1 1.7 2.8

1.06 (0.194104) 3.4 (0.625104) 3.6 (0.66104) 3.6 (0.66104)8.2 (1.5104)

Single-Phase 110-115 VAC 15%10% 50/60 HzSingle-Phase or Three-Phase 200-230 VAC (BX6400: Three-Phase 200-230 VAC) 15%10% 50/60 Hz

16.4 (3.0104) 32 (6.0104) 54 (10104) 95 (17.5104)Rotor Inertia J oz-in 2 (kg•m2)Permissible Load Inertia J oz-in 2 (kg•m2)

110-115 VAC Specifications200-230 VAC Specifications

Power Source (Voltage, Frequency)

Single-Phase 110-115 VAC ARated Input Current Single-Phase 200-230 VAC A

Three-Phase 200-230 VAC A

Motor Heat Sink 3 Frame Size: in sq. (mm sq.)(Material: Aluminum) Thickness: in sq. (mm sq.)

2.4 3.5 6.7 9 /

1.6

0.20 (5) 0.20 (5) 0.20 (5) 0.20 (5) 0.24 (6)

2.2 4.1 5.3 /

4.53 (115)4.53 (115) 5.31 (135)5.31 (135) 6.50 (165)6.50 (165) 7.87 (200)7.87 (200) 9.84 (250)9.84 (250)

0.8 1.2 2 3.23.2: Combination Type4.4: Round Shaft Type

Single-Phase 110-115 VAC A

Maximum Input CurrentSingle-Phase 200-230 VAC A

Three-Phase 200-230 VAC A

Peak Torque 1 oz-in (N•m)

1 The peak torque can be used for a maximum duration of approximately 5 seconds at 2000 r/min or less.2 Electromagnetic brakes are for holding the position when the power is off. They cannot be used for complicated braking.3 When the motor is used for continuous operation at rated conditions, it should be mounted to a heat sink having a heat radiation power equal to or greater than the heat

sink of the size shown. Enter the gear ratio in the box () within the model name.

BX230AM-

BX230CM-

BX230CM-A

BX230AM-A

BX460AM-

BX460CM-

BX460CM-A

BX460AM-A

BX5120AM-

BX5120CM-

BX5120CM-A

BX5120AM-A

BX6200AM-

BX6200CM-

BX6200CM-A

BX6200AM-A

/

/

BX6400SM-

/

BX6400SM-A

/



Electromagnetic Brake2Brake TypeStatic Friction Torque oz-in(N•m) 14.2 (0.1) 28 (0.2) 56 (0.4) 92 (0.65) 184 (1.3)

Active when the power is off, automatically controlled by the driver

UCCombination Type/Standard

Combination Type/Electromagnetic Brake

Round Shaft Type/Standard

Round Shaft Type/Electromagnetic Brake


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

Speed Control Mode Specifications

303000 (Analog speed setting)

BX Series Standard

Variable Speed Range (r/min)

BX Series with optional OPX-1A control module

303000 (Analog speed setting)33000 (Digital speed setting resolution 1 r/min)

Acceleration/Deceleration Time(at 3000 r/min)

Shared by all data index operations.Internal potentiometer with analog setting: 0.115 sec.

Preset Acceleration/Deceleration time is shared by all dataindex operations by one of the following:• Internal potentiometer with analog setting (0.115 sec.)• Digital setting (030 sec. Setting resolution: 0.001 sec.)

Number of Speed Settings 2 by analog two-step speed setting8 by one of the following:• Analog two-step speed setting + digital six-step speed setting• Digital eight-step speed setting

Speed Control Method

• Internal potentiometer• External analog input• External potentiometer (20kΩ, 1/4W) or• External DC Voltage, 05VDC (input impedance: 15kΩ)

• Digital speed setting• Internal potentiometer• External analog input• External potentiometer (20 kΩ, 1/4 W) or• External DC Voltage, 05 VDC (input impedance: 15 kΩ)

Load 0.05 % Max. (0rated torque at 3000 r/min) 0.05 % Max. (0rated torque at 3000 r/min)

Voltage 0.05 % Max. (Power supply input voltage range at 3000 r/minwith no load)

0.05 % Max. (Power supply input voltage range at 3000 r/minwith no load)

Temperature 0.5 % Max. (32˚F122˚F [0˚C50˚C] at 3000 r/min with noload)

• Analog speed setting: 0.5% Max. (32˚F122˚F [0˚C50˚C]at 3000 r/min with no load)

• Digital speed setting: 0.05% Max. (32˚F122˚F [0˚C50˚C]at 3000 r/min with no load)

Spee

d Re

gula

tion

Position Control Mode Specifications (with optional OPX-1A control module) Positioning Operation Continuous Operation

Number of Position Settings 6 (Data No. 05)

Position Setting Method Incremental (from the current position torelative position) with optional OPX-1Acontrol module

Resolution 1 step 0.72˚, 500 (P/R)Position Control Range 8,388,6088,388,607 steps (Data No.05)

Speed Setting

By one of the following:• Analog two-step speed settingdigital four-

step speed setting• Digital six-step speed setting


• Digital speed setting (Data No.05)• Internal potentiometer• External analog input• External potentiometer (20 kΩ, 1/4 W) or• External DC Voltage, 05 VDC (input

impedance: 15 kΩ)

Acceleration/Deceleration Time(at 3000 r/min)

Preset Acceleration/Deceleration time isshared by all data index operations by one ofthe following:• Internal potentiometer with analog setting

0.115 sec.• Digital setting 030 sec. Setting resolution:

0.001 sec.

Speed Same setting as in speed control mode.Acceleration/Deceleration Same setting as in speed control mode.

Rotation Direction

CW when the position in Data No. 0 or 1 is setto a value of zero or greater; CCW when the position in Data No. 0 or 1 isset to a value of 1 or less.

Initial Value 0 (CW)

When using the continuous operation, the number of position settings isreduced from 6 (Data No.05) to 4 (Data No.25)

Return to Mechanical Home Position Return to Electrical Home Position

Mechanical Home PositionDetection 1-sensor method: NC (Normally Closed)

Variable Speed Range 33000 r/min (Digital speed setting;Resolution 1 r/min; Data No.7)

Direction of HomeDetection Start Set to CW or CCW

Acceleration/Deceleration Time Not provided

Movement From the current motor position to theelectrical home position

Variable Speed Range 33000 r/min (Digital speed setting;Resolution 1 r/min; Data No.6)

Acceleration/Deceleration Time

Preset Acceleration/Deceleration time isshared by all data index operations by one ofthe following:• Internal potentiometer 0.115 sec. at 3000 r/min.• Digital setting 030 sec. at 3000 r/min.Setting resolution 0.001 sec.

Positional Offset Range 8,388,6088,388,607 steps

Initial Offset Value 0


Sp

eedC

on

trolS

ystems

Gearmotor — Torque Table

Enter the letter representing the voltage (A or C) in the first box () within the model name. Enter the gear ratio in the second box () within the model name. A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.

Gear Ratio 5 10 15 20 30 50 100 200

6 (0.6) 600

4.10.47

8.40.95

12.51.42

16.81.9

232.7

394.5

536

536

8.40.95

16.81.9

242.8

333.8

475.4

799

14116

14116

16.81.9

333.8

505.7

677.6

9510.8

15918

26030

26030

3 (0.3) 300 2 (0.2) 200 1.5 (0.15) 150 1 (0.1) 100 0.6 (0.06) 60 0.3 (0.03) 30 0.15 (0.015) 15

Model

Speed Ranger/min

BX230-BX230M-

BX460-BX460M-

BX5120-BX5120M-

232.6

465.2

697.8

839.4

12514.2

20023.7

35040

35040

BX6200-BX6200M-

465.2

9210.5

13815.7

16718.9

25028.4

35040

35040

35040

BX6400S-BX6400SM-

Values in parentheses only apply if the optional control module (OPX-1A) is used. Unit Upper values: lb-in/Lower values: N•m

Common SpecificationsItem Specifications

Motor Insulation ClassControl SystemSpeed and Positioning Control Detection System

Input Signal

Class A [221 °F (105 °C)]PWM Control

Optical Encoder (500 P/R)

Activated by the photocoupler equivalent input resistance of 2.3 kΩ and built-in power supply of 15 VDC.CW (START), CCW (HOME position sensor), M0, M1, M2, BRAKE (ALARM CLEAR), FREE

Output Signal Open Collector Output (current sink output), 4.526.4 VDCALM, BUSY (TORQUE LIMITING)/ALARM PULSE Output: 40 mA max.SPEED Output: 20 mA max.

Protection FunctionsWhen the following are activated the alarm signal will be output and the motor will come to a natural stop:Overload Protection, Overvoltage Protection, Excessive Displacement, Overcurrent Protection, Excessive Speed,EEPROM Data Error, Encoder Failure, Low Voltage Protection.

General SpecificationsItem Motor Driver

100 MΩ or more when 500 VDC is applied between thewindings and the frame.

100 MΩ or more when 500 VDC is applied between thefollowing places:• Frame––Power Input Terminal• Signal Input Terminal––Power Input Terminal

Sufficient to withstand 1500 VAC at 50 Hz applied betweenthe windings and the frame.

Sufficient to withstand the following for one minute• Frame––Power Input Terminal 1500 VAC 50 Hz• Signal Input/Output Terminal––Power Input Terminal 1800

VAC 50 Hz

OperatingEnvironmentConditions

Insulation Resistance

Dielectric Strength

Ambient Temperature 32 °F122 °F (0 °C50 °C), nonfreezing

85% maximum, noncondensingNo corrosive gases or dust

HumidityAtmosphere

The input and output signals may function differently when the OPX-1A control module is used.

Torque-Limiting Setting Method

By one of the following:• Digital Common Torque Setting: A torque-limiting value can be set for all data sets (No. 07) in one operation.• Digital Independent Torque Setting: A torque-limiting value can be set independently for each data set (No. 07).• Analog Common Torque Setting: A torque-limiting value can be set for all data sets (No. 07) in one operation via external analog

input.External analog input:

• External potentiometer (20 kΩ, 1/4 W) or• External DC Voltage, 05 VDC (input impedence: 15 kΩ)

Torque-Limiting Setting Range

Assuming that peak (starting) torque is 100 %, torque limiting values can be selected by one of the following:• Digital Setting: 1100 % (Resolution 1 %)• External Analog Input, 1100 % by:

• External potentiometer (20 kΩ, 1/4 W) or• External DC Voltage, 05 VDC (input impedence: 15 kΩ)

Torque-Limiting Function Specifications (with optional OPX-1A control module)You can set the motor output torque-limiting value similarly for both the speed control and position control modes.


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

Permissible Overhung Load and Permissible Thrust Load

Model Gear Ratio from the tip of the shaft0.39 inch (10 mm)

from the tip of the shaft0.79 inch (20 mm)

Permissible Thrust Loadlb. (N)

Permissible Overhung Load lb. (N)

5 22 (100) 33 (150)9 (40)BX230-, BX230M-1020 33 (150) 45 (200)9 (40)BX230-, BX230M-30200 45 (200) 67 (300)9 (40)BX230-, BX230M-

5 45 (200) 56 (250)22 (100)BX460-, BX460M-1020 67 (300) 78 (350)22 (100)BX460-, BX460M-30200 101 (450) 123 (550)22 (100)

67 (300) 90 (400)33 (150)90 (400) 112 (500)33 (150)112 (500) 146 (650)33 (150)35 (156) 39 (176)

BX460-, BX460M-/ 26 (117) 30 (137)BX460-A, BX460M-A5BX5120-, BX5120M-

1020BX5120-, BX5120M-30200BX5120-, BX5120M-

/BX5120-A, BX5120M-A

/ 19.6 (87.2) 24 (107)BX230-A, BX230M-A

/ 44 (197) 49 (221)BX6200-A, BX6200M-A

515 123 (550) 180 (800)45 (200)BX6200-, BX6200M-20200 146 (650) 220 (1000)45 (200)BX6200-, BX6200M-

20200 146 (650) 220 (1000)45 (200)BX6400S-, BX6400SM-/ 44 (197) 49 (221)BX6400S-A, BX6400SM-A

515 123 (550) 180 (800)45 (200)BX6400S-, BX6400SM-

Permissible Load Inertia J

Enter the gear ratio in the box () within the model name. Only available when the OPX-1A (sold separately) is used.

Model Gear Ratio 5 10 15 20 30 50 100 200

BX230A-, BX230AM-,BX230C-, BX230CM-

When quick stop or instantaneous bidirectionalmotion is used

661.2103

2705103

6001.1102

10902102

20003.7102

50009.2102

137002.5101

270005101

8.51.56104

346.25104

7714.1104

13725104

31056.3104

850156104

850156104

850156104

1202.2103

5209.5103

12002.2102

19103.5102

44008102

120002.2101

340006.2101

660001.2

315.63104

12322.5104

28050.7104

49090104

1100202104

3100562104

3100562104

3100562104

2504.5103

10401.9102

23004.2102

38007102

88001.6101

250004.5101

660001.2

1370002.5

13725104

550100104

1230225104

2200400104

4900900104

137002500104

137002500104

137002500104

5501102

25004.6102

55001101

93001.7101

210003.9101

510009.3101

980001.8

2000003.7

21037.5104

820150104

1840337104

3300600104

74001350104

210003750104

210003750104

210003750104

5501102

25004.6102

55001101

93001.7101

210003.9101

510009.3101

980001.8

2000003.7

21037.5104

820150104

1840337104

3300600104

74001350104

210003750104

210003750104

210003750104

BX460A-, BX460AM-,BX460C-, BX460CM-


BX5120A-, BX5120AM-,BX5120C-, BX5120CM-


BX6200A-, BX6200AM-,BX6200C-, BX6200CM-


BX6400S-, BX6400SM-


UnitUpper values: oz-in2 / Lower values: kg•m2

Enter the letter representing the voltage (A or C) in the first box () within the model name. Enter the gear ratio in the second box () within the model name. Values should be approximately half the weight of the motor.


Sp

eedC

on

trolS

ystems

Vertical Drive (Gravitational) OperationThe BX Series provides stable speed control duringgravitational operation. When a motor is rotated by externalpower, it works as a generator. The driver may be damaged ifthe energy that is regenerated during a vertical (gravitational)operation or due to an abrupt start/stop involving a largeinertial load exceeds the maximum level that can beabsorbed by driver. The optional regeneration unit (soldseparately) is designed to discharge the regenerated energy,thereby protecting the driver.

Gravitational Operation Ability

Gravitational operation exceeding the range ofcontinuous regeneration capability will trigger theinternal thermal protector (302°F [150°C]).

1000 2000 3000

Speed [r/min]

Torq

ue [N

m]

Torq

ue [o

z-in

]

BX6400

BX6200

BX5120

BX460

BX230

0 0

-20

-40

-60

-80

-100

-120

-140

-160

-180

-0.2

-0.4

-0.6

-0.8

-1.0

-1.2

-1.4

WLoad

Regenerative PowerThe regenerative power can be estimated using the formulabelow. Use the calculated value as a guideline.Regenerative power (W) 0.1047 TL [N•m] N [r/min]TL: Load torque N: Rotating speed Use the electromagnetic-brake type for gravitational operation.

RegenerationUnit Model

EPRC-400P

RGB100

BX230BX460BX5120BX6200BX6400

30 (1/25)60 (1/12)120 (1/6)200 (1/4)400 (1/2)

100 (1/8)

100 (1/8)

240 (1/3)

800 (1)

BXModel

Rated OutputW (HP)

ContinuousRegeneration

CapabilityW (HP)

InstantaneousRegeneration

CapabilityW (HP)

Speed — Torque Characteristics (The characteristics shown below are only applicable for the motors only.)

Values in parentheses only apply if the optional OPX-1A control module is used.

Values in parentheses only apply if the optional OPX-1A control module is used.

150

100

200

01000 2000 3000

[Nm] [oz-in]

Torq

ue

Torq

ue

Peak Torque

RatedTorque

30 (3)

ContinuousDuty Region

LimitedDuty Region

1

0.5

1.5

0

2

1

3

0

200

100

300

01000 2000 3000

Peak Torque

RatedTorque

Speed [r/min]30 (3)

Combination Type Peak Torque


LimitedDuty Region

[Nm] [oz-in]

50

400

Speed [r/min]

BX6400S-A/BX6400S-BX6400SM-A/BX6400SM-

BX6200-A/BX6200-BX6200M-A/BX6200M-

[Nm]

Torq

ue

Speed [r/min]

[oz-in]

30 (3) 1000 2000 30000 0

0.1

0.2

20

25


LimitedDuty Region Rated

Torque

Peak Torque[Nm]

Torq

ueSpeed [r/min]

[oz-in]

30 (3) 1000 2000 30000 0

10

20

30

40

0.1

0.2

0.3

0.4


LimitedDuty Region

Peak Torque

RatedTorque

[Nm]

Torq

ue

Speed [r/min]

[oz-in]

30 (3) 1000 2000 30000 0

20

40

60

80

0.2

0.4

0.6

0.8


LimitedDuty Region

Peak Torque

RatedTorque

10

15

5

50 100

BX5120-A/BX5120-BX5120M-A/BX5120M-

BX460-A/BX460-BX460M-A/BX460M-


Limited Duty RegionThis region is used primarily when accelerating. When a loadthat exceeds the rated torque is applied continuously or thespeed is above 2000 r/min, for approximately 5 secondsoverload protection is activated and the motor comes to stop.

Continuous Duty RegionContinuous operation is possible in this region.

Install the regeneration unit in the place which has the same heat radiationcapability as heat radiation plate [13.8 inch13.8 inch0.12 inch(350mm350mm3mm)].


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

Dimensions Scale 1/4, Unit = inch (mm)

Mounting screws are included with the combination type. Dimensions for screws Page B-133 Enter the gear ratio in the box () within the model name.

Combination Type/Standard Motor/GearheadBX230A-, BX230C-Motor: BXM230-GFH2Gearhead: GFH2G

Weight: 2.6 lb. (1.2 kg) including gearheadd C147A (GFH2G520)

C147B (GFH2G30100)C147C (GFH2G200)

1.26(32)

0.98(25)

0.16(4)

1.02(26)

2.78(70.5)

L

0.31(8)

0.39

( 10)

1.59

( 40.

5)

0.63(16)

1.12(28.5)

Protective Earth Lead 8 inch (200 mm) LengthShaft Cross Section AA

555706R (MOLEX)

555710R (MOLEX)

0.43

( 11)

A

A´

1.22(31)

Fits M4 Screw

0

0.39

37

0.00

06

(10

0.

015)

0

0.

94(

24)

2.

13(

54)

Cable 0.31 (8)16 inch (400 mm) Length


2.36(60)

0.177(4.5)4 Holes 2.76

0.02

(700.5)

0.

004

0.

098

0( 2.

5

0 )

0.

1

0.00160.1575 0

(4 0 )0.04

0.9840.008(250.2)

00.

1575

0.

0012

( 40.

03)

0

(40.03)00.15750.0012

0

GFH2G520: L = 1.34 (34)GFH2G30100: L = 1.50 (38)GFH2G200: L = 1.69 (43)

Key and Key Slot (The key is provided with the gearhead)

Motor/GearheadBX460A-, BX460C-Motor: BXM460-GFH2Gearhead: GFH4G

Weight: 4.4 lb. (2 kg) including gearheadd C148A (GFH4G520)

C148B (GFH4G30100)C148C (GFH4G200)

A´

A

0.51

( 13)

1.38(35)

0.98(25)

0.28(7)

1.02(26)

2.81(71.5)

L

0.31(8)

0

0.59

06

0.00

07

(15

0.

018)

0

1.

34(

34)

1.59

( 40.

5)

0.63(16)

2.

13(

54)

1.12(28.5) 0.

43( 1

1) Cable 0.31 (8)16 inch (400 mm) Length


555706R (MOLEX)Protective Earth Lead 8 inch (200 mm) Length

555710R (MOLEX)Fits M4 Screw

1.22(31)

3.15(80)

0.256 (6.5)4 Holes

3.700.02

(940.5)

Shaft Cross Section AA

0.

004

0.

118

0( 3

0

)

0.10.0016

0.1969 0

(5 0 )0.04

0.9840.008(250.2)

00.

1969

0.

0012

( 50.

03)

0

(50.03)00.19690.0012

0




Sp

eedC

on

trolS

ystems

Motor/GearheadBX5120A-, BX5120C-Motor: BXM5120-GFH2Gearhead: GFH5G


C149B (GFH5G30100)C149C (GFH5G200)

A

A'

0.2(5)

3.27(83)

1.02(26)

0.39(10)

0.98(25)

1.65(42)

L

2.

13(

54)

1.59

( 40.

5)

0.63(16)

1.12(28.5) 0.43

( 11)

555706R (MOLEX)



Protective Earth Lead 8 inch (200 mm) Length


0

0.70

87

0.00

07

(18

0.

018)

00.

71( 1

8) 1.

57(

40)

1.22(31)

3.54 (90)0.335 (8.5)

4 Holes4.09

0.02

(1040.5)


0.

004

0.

138

0( 3.

5

0 )

0.

1

0.00160.2362 0

(6 0 )0.04

0.9840.008(250.2)

00.

2362

0.

0012

( 60.

03)

0

(60.03)00.23620.0012

0



Motor/GearheadBX6200A-, BX6200C-BX6400S-Motor: BXM6200-GH

BXM6400-GHGearhead: 6GHKWeight: 11 lb. (4.9 kg) including gearheadd C181

A

A'

555710R(MOLEX)

555706R(MOLEX)

M4/

1.65

(42

)

1.59

( 40.

5)

2.13

(54

)

(28.5)1.12

1.02(26)

4.25(108)

0.39(10)

1.22(31)

2.83(72)

1.65(42)

0.98(25)

0.20(5)

0.79

( 20)

Cable 0.31 (8)16 inch(400 mm) Length

Cable 0.31 (8)16 inch(400 mm) Length

0.63(16)

0.43

( 11)

4.720.02

(1200.5)0.335 (8.5)

4 Holes

0.

7087

0.

0007

(18

0.

018)

0


0.

004

0.

138

0( 3.

5

0 )

0.

10.00160.2362 0

(6 0 )0.04

0.9840.008(250.2)

00.

2362

0.

0012

( 60.

03)

0

(60.03)00.23620.0012

0

4.09 (104)



Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

Round Shaft Type/StandardBX230A-A, BX230C-A BX460A-A, BX460C-AMotor: BXM230-A2 Motor: BXM460-A2Weight: 1.5 lb. (0.7 kg) Weight: 2.2 lb. (1.0 kg)d C150 d C151

BX5120A-A, BX5120C-AMotor: BXM5120-A2Weight: 3.5 lb. (1.6 kg)d C152

BX6200A-A, BX6200C-A, BX6400S-AMotor: BXM6200-A

BXM6400-AWeight: 5.5 lb. (2.5 kg)d C182

0.51

( 13)

0.43

( 11)

1.12(28.5)

4.720.02

(1200.5)

M4/

555710R(MOLEX)

555706R(MOLEX)

4.25(108)

1.02(26)

1.46(37)

4.09

2.

13(

54)

1.59

( 40.

5)

0.63(16)

1.22(31)

1.18(30)

0.39(10)

0.08(2)



( )

0.335 (8.5)4 Holes

3.

7008

0.

0014

0

0.55

12

0.00

07

(14

0.

018)

0

( 94

0.

035)

0

3.27(83)

1.02(26)

1.18(30)

1.46(37)

0.08(2)

0.39(10)

0.43

( 11)

2.

13(

54)

1.59

( 40.

5)

0.63(16)

1.12(28.5) 0.

43( 1

1)


555706R (MOLEX)




1.22(31)

3.54(90)

0.335 (8.5)4 Holes

4.090.02

(1040.5)

0

0.47

24

0.00

07

(12

0.

018)

0 0

3.

2677

0.

0014

(83

0.

035)

0

1.26(32)

0.37

( 9.5

)0.98(25)

0.08(2)

1.02(26)

2.81(71.5)

0.31(8)

1.59

( 40.

5)

0.63(16)

2.

13(

54)

1.12(28.5) 0.

43( 1

1)

Protective Earth Lead 8 inch (200 mm) Length555706R (MOLEX)



Cable 0.31(8)16 inch (400 mm) Length

0

0.39

37

0.00

06

(10

0.

015)

0

0

2.87

40

0.00

12

(73

0.

030)

0

3.15(80)

0.256(6.5)4 Holes

3.700.02

(940.5)

1.22(31)

0

0.31

50

0.00

06

(8

0.01

5)0

0

2.12

60

0.00

12

(54

0.

030)

0

1.59

( 40.

5)

0.63(16)

2.

13(

54)

1.12(28.5) 0.

43( 1

1)

555706R (MOLEX)




1.22(31)

2.36(60)

0.177 (4.5)4 Holes 2.76

0.02

(700.5)


1.02(26)

2.78(70.5)

0.31(8)

0.08(2)

0.3

( 7.5

)0.63(16)

0.94(24)


Sp

eedC

on

trolS

ystems

Combination Type with Electromagnetic BrakeBX230AM-, BX230CM-Motor: BXM230M-GFH2Gearhead: GFH2G


C153B (GFH2G30100)C153C (GFH2G200)

BX460AM-, BX460CM-Motor: BXM460M-GFH2Gearhead: GFH4G


C154B (GFH4G30100)C154C (GFH4G200)

4.23(107.5)


1.38(35)0.98(25)

0.28(7)

1.02(26)

0.31(8)

1.59

( 40.

5)

0.63(16)

2.

13(

54)

1.12(28.5) 0.

43( 1

1)

A´

A

0

0.59

06

0.00

07

(15

0.

018)

00.

51( 1

3)

1.34

(34

)

3.15(80)

0.256 (6.5)4 Holes

3.700.02

(940.5)

1.22(31)

0.9840.008(250.2)

00.

1969

0.

0012

( 50.

03)

0

(50.03)00.19690.0012

0


0.

004

0.

118

0( 3

0

)

0.10.0016

0.1969 0

(5 0 )0.04Cable 0.31 (8)16 inch (400 mm) Length


555706R (MOLEX)Protective Earth Lead 8 inch (200 mm) Length



4.33(110)

L

2.

13(

54)

1.59

( 40.

5)

0.63(16)

1.12(28.5) 0.

43( 1

1)

1.26(32)0.98(25)

0.16(4)

1.02(26)

0.31(8)

A

A´

0

0.39

37

0.00

06

(10

0.

015)

0

0.

94(

24)

0.39

( 10)





2.36(60)

0.177 (4.5)4 Holes

2.760.02

(700.5)

1.22(31)


0.

004

0.

098

0( 2.

5

0 )

0.

1

0.00160.1575 0

(4 0 )0.04

0.9840.008(250.2)

00.

1575

0.

0012

( 40.

03)

0

(40.03)00.15750.0012

0




Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

BX5120AM-, BX5120CM-Motor: BXM5120M-GFH2Gearhead: GFH5G


C155B (GFH5G30100)C155C (GFH5G200)

BX6200AM-, BX6200CM-BX6400SM-Motor: BXM6200M-GH

BXM6400M-GHGearhead: 6GHKWeight: 13 lb. (5.9 kg) including gearheadd C183

A

A'

555710R(MOLEX)

555706R(MOLEX)

M4/

1.59

( 40.

5)

2.13

(54

)

1.02(26)

0.39(10)

5.91(150)

0.63(16)

0.20(5)

2.83(72)

4.091.65(42)

0.98(25)

1.12(28.5)

( )



1.65

(42

)

1.22(31)

0.79

( 20)

0.43

( 11)

4.720.02

(1200.5)0.335 (8.5)

4 Holes

0.

7087

0.

0007

(18

0.

018)

0


0.

004

0.

138

0( 3.

5

0 )

0.

10.00160.2362 0

(6 0 )0.04

0.9840.008(250.2)

00.

2362

0.

0012

( 60.

03)

0(60.03)0

0.23620.0012 0


A

A'

4.69(119)

1.02(26)

0.39(10)

L

0.20(5)

0.98(25)

1.65(42)

0

0.70

87

0.00

07

(18

0.

018)

00.

71( 1

8) 1.

57(

40)

0.63(16)

1.12(28.5) 0.

43( 1

1)

2.

13(

54)

1.59

( 40.

5)





1.22(31)

3.54(90)

0.335 (8.5)4 Holes

4.090.02

(1040.5)


0.

004

0.

138

0( 3.

5

0 )

0.

10.00160.2362 0

(6 0 )0.04

0.9840.008(250.2)

00.

2362

0.

0012

( 60.

03)

0

(60.03)00.23620.0012

0




Sp

eedC

on

trolS

ystems

Round Shaft Type with Electromagnetic BrakeBX230AM-A, BX230CM-AMotor: BXM230M-A2Weight: 2.2 lb. (1 kg)d C156

BX460AM-A, BX460CM-AMotor: BXM460M-A2Weight: 3.3 lb. (1.5 kg)d C157

BX5120AM-A, BX5120CM-AMotor: BXM5120M-A2Weight: 4.8 lb. (2.2 kg)d C158

4.67(119)

1.46(37)

1.02(26)

1.18(30)

0.08(2)

0.39(10)

0.43

( 11)

2.

13(

54)

1.59

( 40.

5)

0.63(16)

1.12(28.5) 0.4

3( 11

)





1.22(31)

3.54(90)

0.335 (8.5)4 Holes

4.090.02

(1040.5)

0

0.47

24

0.00

07

(12

0.

018)

0 0

3.

2677

0.

0014

(83

0.

035)

0

4.23(107.5)

0.37

(9.5

)0.98(25)

1.26(32)

0.08(2)

1.02(26)

0.31(8)

1.59

( 40.

5)

2.13

(54

)

0.63(16)

1.12(28.5) 0.

43( 1

1) Cable 0.31 (8)16 inch (400 mm) Length




1.22(31)

3.15(80)

0.256(6.5)4 Holes

3.700.02

(940.5)

0

0.39

37

0.00

06

(10

0.

015)

0 0

2.

8740

0.

0012

(73

0.

030)

0

0.08(2)

0.3

( 7.5

)0.63(16)

0.43

( 11)

4.33(110)

1.02(26)

0.31(8)

0.94(24)

0

0.31

50

0.00

06

(8

0.01

5)0

0

2.12

60

0.00

12

(54

0.

030)

0

0.63(16)

1.12(28.5)

2.

13(

54)

1.59

( 40.

5)




2.36(60)

0.177 (4.5)4 Holes 2.76

0.02

(700.5)

1.22(31)



Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

BX6200AM-A, BX6200CM-ABX6400SM-AMotor: BXM6200M-A

BXM6400M-AWeight: 7.7 lb. (3.5 kg)d C184

5.91(150)

4.09

M4/

555710R(MOLEX)

555706R(MOLEX)



1.59

( 40.

5)

2.13

(54

)

1.02(26)

1.46(37)

0.39(10)

0.08(2)

1.18(30)

0.51

( 13)

0.63(16)

1.12(28.5)

1.22(31)

( )

0.43

( 11)

4.720.02

(1200.5)

0

0.55

12

0.00

07

(14

0.

018)

0

0.335 (8.5)4 Holes

3.

7008

0.

0014

( 94

0.

035)

0

DriverBXD30A-A, BXD60A-A, BXD120A-A, BXD200A-A, BXD30A-C, BXD60A-C, BXD120A-C, BXD200A-C, BXD400A-S, BXD400B-SWeight: 1.8 lb. (0.8 kg)d C141

0.39

( 10)

0.39(10)

0.20 ( 5)0.39

(10)

0.67

( 17)

0.20 ( 5)

5.51

( 140

)

1.77(45)

5.91

( 150

)

1.38(35)

0.71(18)

0.55(14)

5.12

( 130

)0.

39( 1

0)3.

50(8

9)1.

38( 3

5)

0.63(16) Max.

0.20(5) Max.

0.91(23)

0.24

( 6.2

)0.

30( 7

.62)

Pitc

h

0.98(25)

4.72(120)

M3 P0.57 Places

M4M3 P0.52 Places

M37 Places

6.93

( 176

)

0.12(3)

External Speed Potentiometer (included)

Driver Mounting Tab (2 pieces included)

1.77(45)

0.14 (3.5) Countersink 2 Places

0.98(25)

0.98(25)

0.39

(10)

0.39

(10) 0.18

(4.5)0.12(3)

1.69

(43)

0.37 (9.5)

1.

57 (

40)

0.008 (0.2)0.02 (0.5)

0.59 (15)

0.12 ( 3

)

(Screw)

KnobDial plate1.57 (40)

Insulated sheet1.57 (40)

Potentiometer

1.57 (40)

0.30 (7.5)

0.49

( 12.5

)

1.57

( 40)

Insulated sheet

0.12 0.008

(3 0.2)0.370.008(9.50.2)

1.18 (30) Min.

0.

79(

20)

0.

79(

20)

Brass insertion

M4 P0.70.24 (6)

0.

11 (

2.8)

Control Module (Sold Separately)OPX-1AWeight: 0.15 lb. (0.07 kg)

5.59(142)

1.89

( 48) (139 )0.5

0

5.470.02 0

1.77

0.

02 0

( 45

)

0.5

0

5.45(138.5)

0.12(3)

0.55(14)

1.75

( 44.

5)

0.67(17)

(for secure attachment)


Sp

eedC

on

trolS

ystems

Connection and Operation

LED DisplayThe BX Series offers a wide range of protection functions.As shown in the table below, the protection function that iscurrently active can be identified from the number of LEDblinks. By counting the number of blinks, the host controllercan determine the type of alarm.

LED Display

Display ColorGreen

Red

FunctionPower Input Indication

Alarm Output Indication

ConditionWhen current is applied

When the protection functionhas activated

Operation

Alarm

Input and Output Signals

The BUSY output can be changed to the torque-limiting output only when atorque limit is set. Details of Input and Output SignalsPage B-27

TerminalNumber

1234567

8

9101112131415

16

Input

InputSignal

Common

AnalogInput

Output

OutputSignal

Common

IN-COM

OUT-COM

IN-COM

OUT-COM OUT-COM

IN-COM

CW CW STARTCCW CCW HOME-LSM0 M0 M0NC M1 M1NC M2 M2

FREE FREE FREEBRAKE/ACL BRAKE/ACL BRAKE/ACL

H H HM M ML L L

ALM ALM ALMBUSY/ALP BUSY (TLM)/ALP BUSY (TLM)/ALP

ASG ASG ASGBSG BSG BSG

SignalStandard ModelSpeed Control

Mode

With Control ModuleSpeed Control

ModePosition Control

Mode

Number ofALARM LED

blinks

2

3

4

5

6

7

8

9

The position control mode is enabled when the control module(OPX-1A) is connected.

Overloadprotection

OvervoltageprotectionExcessive

displacementOvercurrentprotectionExcessive

speedEEPROMdata errorEncoderfailure

Low voltageprotection

ProtectionFunction

Cause

Load in excess of the rated torque is applied to themotor for about five seconds or more.Primary voltage of the driver inverter has exceededthe upper limit of the specified voltage range.The motor in the position control mode cannotfollow the command during operation.Excessive current has flowed to driver inverterpower element.The speed has exceeded 4000 r/min on the motorshaft.

The data has been corrupted.

A problem has occurred with the feedback signal ofthe encoder.Power supply voltage has dropped below thespecified voltage range.

Input/Output Signal Connector

Encoder Connector

LED DisplayInternal Potentiometer

Acceleration Time Potentiometer

Deceleration Time Potentiometer

Motor Connector

Regeneration Unit Terminals

Control Module Connector

Power Connection Terminals

Protective Earth Terminal

Alarm Functions


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

Connection Diagrams Standard Model

CW Input

1

2

3

CCW Input

M0 Input

M1 Input

M2 Input

FREE Input

BRAKE Input

IN-COM

CN4

M Input

H Input

L Input

ALM Output

BUSY Output

ASG Output

BSG Output

OUT-COM

AnalogInput

ON : CW StartOFF : StopON : CCW StartOFF : Stop

ON : Motor Excitation CanceledOFF : Motor Operation EnabledON : Operation1

OFF : Instantaneous Stop

Alarm Output : [OFF] when Output

Busy Output : [ON] when motor is operating

Speed Output ASG

Speed Output BSG

GND

ON : External PotentiometerOFF : Internal Potentiometer

Connect the external potentiometer (included) or external DC Voltage.See page B-29 for details.

1 When operating motor, BRAKE input should be turned “ON”.

OFFON

OFFON

OFF

OFF

ONON

OFF

ON

Shield Wire Power-supply inputSingle-Phase 100-115 VAC 15%/10%, 50/60 Hz(Single-Phase 100-115 VAC input driver)Single-Phase 200-230 VAC 15%/10%, 50/60 HzOr,Three-Phase 200-230 VAC 15%/10%, 50/60 Hz(Single-Phase/Three-Phase 200-230 VAC input driver)

L(L2)

N(L3)

L

N

L1

L2

L3

Single-Phase100-115 VAC input

Single-Phase 200-230 VACThree-Phase 200-230 VAC input

ConnectorCN2

ConnectorCN3

Motor Cable

Encoder Cable

Ground [wire size: AWG18 (0.75 mm2) or larger]

Motor cable

Encoder cable

Ground (wire size: 0.75 mm2 or larger)

NC(L1)

NC

RG

RG

NC

Terminal Block for Regeneration Unit

Terminal Block for Power-SupplyInput

Using the OPX-1A Control Module — Speed Control Modes

Connection Diagram using the OPX-1A Control Module—Position Control ModesPage B-26

CW Input

1

2

3

CCW Input

M0 Input

M1 Input

M2 Input

FREE Input

BRAKE Input

IN-COM

CN4

M Input

H Input

L Input

ALM Output

BUSY Output

ASG Output

BSG Output

OUT-COM

AnalogInput

ON : CW StartOFF : StopON : CCW StartOFF : Stop

Speed Data Selection Input

ON : Motor Excitation CanceledOFF : Motor Operation EnabledON : Operation1OFF : Instantaneous Stop

Connect the external potentiometer (supplied) or External DC Voltage.See page B-29 for details.

Alarm Output : [OFF] when Output


Speed Output ASG

Speed Output BSG

GND

OFFON

OFFON

OFF

OFF

ONON

OFF

ONOFF

ONOFF

ON

Shield wire

ConnectorCN2 2

ConnectorCN3 2

Motor Cable

Encoder Cable

Terminal Block for Power-Supply Input 2

2 See the connection diagram of the standard model for the motor connection and terminal block.

N(L3)


L(L2)

NC(L1)

RG

RG

NC



Notes: If it is necessary to extend the distance

between the motor and driver, be sure to usean extension cable or flexible cable (soldseparately).

Use one of the following cables for the power-supply line: Single-Phase 100-115 VAC, 3-core cable[conductor cross-sectional area: AWG18 (0.75mm2) or more]Single-Phase 200-230 VAC, 3-core cable[conductor cross-sectional area: AWG18 (0.75mm2) or more]Three-Phase 200-230 VAC, 4-core cable[conductor cross-sectional area: AWG18 (0.75mm2) or more]

When wiring the control I/O signal lines, keepa minimum distance of 30 cm from powerlines (AC line, motor line and other large-current circuits). Also, do not route the controlI/O signal lines in the same duct or piping asthat is used for power lines.

Cables for the power-supply lines and controlI/O signal lines are not supplied with theproduct. Provide appropriate cablesseparately.

When grounding the driver, connect theground wire to the Protective Earth terminal(M4) and connect the other end to a singlepoint using a cable with a size of AWG 16(1.25 mm2) or greater.


Sp

eedC

on

trolS

ystems

Using the OPX-1A Control Module — Position Control Mode

START Input

1

2

3

HOME Input

M0 Input

M1 Input

M2 Input

FREE Input

BRAKE Input

IN-COM

CN4

M Input

H Input

L Input

ALM Output

BUSY Output

ASG Output

BSG Output

OUT-COM

AnalogInput

ON : Positioning Operation Start

OFF : Mechanical Home Detection

Positioning Data Selection Input

ON : Motor Excitation CanceledOFF : Motor Operation EnabledON : Operation1OFF : Instantaneous Stop

Alarm Output : [OFF] when output


Speed Output ASG

Speed Output BSG

GND

Connect the External Potentiometer (included) or External DC Voltage.See page B-29 for details.

OFFONON

OFFOFF

OFF

ONON

OFF

ONOFF

ONOFF

ON

Shield wire

ConnectorCN2 2

ConnectorCN3 2

Motor Cable

Encoder Cable

N(L3)


L(L2)

NC(L1)

RG

RG

NC

Terminal Block for Power-Supply Input 2


2 See the connection diagram of the standard mdel for the motor connection and terminal block.


Terminals Power Supply Terminals

Insulated ring terminal Insulated fork terminal

I/O Terminals (CN4)When using a crimp terminal for connection, use one ofthe terminals listed below. The applicable crimp terminalvaries, depending on the wire size.When the following terminals are used, the applicable wiresize will be between AWG 26 and 18.

Manufacturer: Phoenix ContactAI 0.25-6Applicable wire size: AWG2624 (0.140.2 mm2)AI 0.34-6Applicable wire size: AWG22 (0.35 mm2)AI 0.5-6Applicable wire size: AWG20 (0.5 mm2)AI 0.75-6Applicable wire size: AWG18 (0.75 mm2)

0.24

inch

(6.2

mm

) max

.

0.13 inch (3.2 mm) min.

0.35 inch (9 mm) min.0.24

inch

(6.2

mm

) max

.

0.13 inch (3.2 mm) min.

0.35 inch (9 mm) min.

Driver Internal Circuits Input CircuitThe circled number located in front of each signal representsthe number of the corresponding I/O signal terminal.

1 The CW and CCW inputs function in the speed control mode on the standardmodel and when the OPX-1A control module is used.The START and HOME-LS inputs function in the position control mode whenthe OPX-1A control module is used.

2 The M0 input is the only operation data selection input available on thestandard model. The M0, M1 and M2 inputs function on the when the OPX-1A control module is used.

3 This input functions as the BRAKE input during normal operation, and as theACL input when a driver protection is active.

Inside of Driver15 V

2.3 kΩ CW (START) Input 1

CCW(HOME-LS) Input 1

M0, M1, M2 Input 2

FREE Input BRAKE/ACL Input 3

IN-COM

Photocoupler StateThe signal state represents the “ON: Carrying current” or“OFF: Not carrying current” state of the internalphotocoupler rather than the voltage level of the signal.

Photocoupler state

Terminal level

Photocoupler state

H

OFF

L

ON

Output CircuitThe circled number located in front of each signal representsthe number of the corresponding I/O signal terminal.

1 This output functions as the BUSY output during normal operation, and as theALP output when a driver protection is active. When the OPX-1A controlmodule is used, the BUSY output can be changed to the TLM output.

Inside of Driver

4.5 to 26.4 VDC/40 mA or less

OUT-COM

ASG Output BSG Output

Inside of Driver

4.5 to 26.4 VDC/40 mA or less

OUT-COM

ALM output BUSY (TLM) /ALP Output1


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

Speed Control Data Selection (M0) InputWith the M0 input, the speed can be controlled by either theexternal potentiometer or an external analog setting.

MOOFFON

Speed DataInternal PotentiometerExternal Analog Setting

Deceleration Stop

CW Operation

CW Input

BRAKE Input

Motor behavior

ON

ONON : OperationOFF : Instantaneous Stop

M0 InputON

ON : Internal PotentiometerOFF : External Analog Setting

Internal Potentiometer

External Analog Setting

ON

CW Operation

Instantaneous Stop

The deceleration time potentiometer is effective upon speed change.

Standard Model Input Signals Clockwise Rotation (CW) InputThis input functions in the speed control mode on thestandard model and when the OPX-1A control module isused. When the BRAKE input is ON, motor operation isenabled. If the CW input is turned ON, acceleration andoperation are performed in the clockwise direction at the rateset by the acceleration time potentiometer. If it is turned OFF,the motor decelerates and the operation stops at the rate setby the deceleration time potentiometer.

Counterclockwise Rotation (CCW) InputThis input functions in the speed control mode on thestandard model and when the OPX-1A control module isused. When the BRAKE input is ON, motor operation isenabled. If the CCW input is turned ON, acceleration andoperation are performed in the counterclockwise direction atthe rate set by the acceleration time potentiometer. If it isturned OFF, the motor decelerates and the operation stops atthe rate set by the deceleration time potentiometer.

If the direction of rotation has been changed, acceleration and deceleration willbe performed at the rate set by time potentiometers.

Note: The direction of rotation indicates the direction as viewed from the motor's outputshaft. With the pre-assembled gearmotor, the direction of rotation varies inaccording to the gearhead ratio. See the table of permissible torques on page B-14for details.

CWoperation

Acceleration Time

CWInput

BRAKEInput

CCWInput

MotorBehavior

ON

CCWoperation

ON ON

ON

Deceleration time Deceleration time

CCWoperation

CWoperation

ON


Sp

eedC

on

trolS

ystems

Motor Control Release (FREE) InputWhen the photocoupler is turned ON, the motor excitation iscancelled and the electromagnetic brake is released. TheFREE input is given the highest priority regardless of thecondition of other inputs. The FREE input functions evenwhen a protection function is activated.

Brake (BRAKE)/Alarm Clear (ACL) InputThis input functions as the BRAKE input during normaloperation, and as the ACL input when a driver protection isactive.

During Normal Operation (BRAKE Input)When the BRAKE input is turned ON, motor operation isenabled. If it is turned OFF, the motor is stoppedinstantaneously. To start motor operation, be sure to set theBRAKE input to ON.

Upon Activation of a Protection Function (ACL Input)The activated protection function is reset and the driver isrestarted. This input is used to reset protection functionswhile power is supplied. Note, however, that if the protectionfunction is for overcurrent, EEPROM data failure, systemfailure or encoder failure have been activated, they cannot bereset. If any of these protection functions have beenactivated, call our Technical Support Line or contact yournearest Oriental Motor representative.

0.5 s or more

ACL Input

BRAKE Input

ALM Output

ON or OFF

ON

ON

ON

ON

0.5 s or more

Within 0.5 s

Driver is restarted

BRAKE InputACL Input

Turned OFF when ALM signal is output

Deceleration Stop

CW Operation

CW Input

BRAKE Input

CCW Input

Motor Behavior

ON

CCW Operation

Instantaneous Stop

ON

ON ON

Standard Model Output Signals Alarm (ALM) OutputThe photocoupler turns OFF when a driver protectionfunction is active. When overload, overcurrent or otherabnormality is detected, the alarm signal is output and theALARM LED on the driver is blinked and the motor stopsnaturally. The electromagnetic brake will be activated. Toreset the alarm signal output, remove the cause of theproblem and ensure the safety of the equipment and load.Then turn on the ACL input or reconnect the power. Whenreconnecting the power, turn off the power and then wait forat least three seconds before turning it back on.

Note: The alarm output logic is opposite that of other signal outputs (positive logicoutput).

Phase difference (ASG/BSG) OutputFeedback pulses are output from the encoder (500 p/r). Thisoutput is used when monitoring the motor speed and positionby connecting a counter, etc.

ASG

Rotation in CW Direction

BSG

Rotation in CCW Direction

ProtectionFunction Normal Abnormal Normal

ON ONOFFALARM

ALARM LED Unlit blink Unlit

Pulse Signal(Speed Pattern)

Rotation Natural Stop

ALARM OFF ONON

Alarm Actuation Normal Operation


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

Upon Activation of a Protection Function (ALP Output)If a one shot input (0.1s or more) is given to the rotationaldirection or START input, the ALARM LED will blink anumber of times corresponding to the protective function thathas been activated. This blinking pattern will be repeatedevery five seconds. This makes it possible for a PLC or othercontroller to determine the type of protective function thathas been activated by counting the number of blinks.

ALM Output

CW Input

ON

ON

ALP Output ON

0.1 s or more

Max. 0.1 s

0.1 s

ON ON

Once Twice ThreeTimes

Turned OFF when ALM signal is output

ALP output endsExample: Three outputs (overvoltage protection)

0.1 s 0.1 s 0.1 s 0.1 s

Using the External Potentiometer (included)When the motor speed is to be set remotely, connect thesupplied external potentiometer as shown below. When theexternal potentiometer is used, set the M0 terminal to"Photocoupler ON."

Speed Setting via External DC VoltageWhen the motor speed needs to be set using external DCvoltage, connect as follows. In this case, set the M0 terminalto "Photocoupler ON."

Note:When setting speeds using the external potentiometer or via external DC voltage,be sure to use the supplied signal line (3.3 mm O.D.1 m). Connect the shieldwire for the signal line to terminal L. Ensure proper connection on the externalpotentiometer or external DC voltage side so that the shield wire will not contactwith another terminal. The input impedance between terminals M and L is approx.15 kΩ.

Busy (BUSY) [Torque-Limiting (TLM)]/AlarmPulse (ALP) Output

This output functions as the BUSY output during normaloperation, and as the ALP output when a driver protectionfunction is active. When the torque-limiting function is setwhen the OPX-1A control module is used. This output canbe changed to the TLM output, which indicates that thetorque limit has been reached.

During Normal Operation (Busy Output)Speed control mode: The photocoupler turns ON duringmotor operation.Position control mode: The photocoupler turns ON duringrotation, and turns OFF upon stopping at the set stopposition.

CW Operation

CW Input

BRAKE Input

CCW Input

Motor Behavior

ON

CCW Operation

ON

BUSY OutputON ON

ON

1 31 2 3

External Potentiometer(included)(20 kΩ) Driver

I/O

HMLSupplied signal line(1 m)

Shield Wire

3000

2000

1000

0 20 40 60 80 100

Spee

d (r

/min

)

Dial plate readingExternal potentiometer dial plate reading vs. speed characteristics

External DC VoltageDriver

I/O

HMLSupplied Signal Line(1 m)

Shield Wire

0 to 5 VDC

3000

2000

1000

0 1 2 3 4 5

Spee

d (r

/min

)DC voltage [V]

DC voltage vs. speed characteristics


Sp

eedC

on

trolS

ystems

OPX-1A Control Module Speed Control ModesInput/Output signals and operation for speed control when using the OPX-1A control module are as follows: Input Signals• Clockwise Rotation (CW) Input (same as Standard ModelPage B-27)• Counterclockwise Rotation (CCW) Input (same as Standard Model Page B-27) Output Signals (same as Standard Model Page B-28)

OPX-1A Control Module Position Control ModeInput/Output signals and operation for position control when using the OPX-1A control module are as follows: Input Signals

Operation Data SelectionThe M0, M1 and M2 inputs will function. A maximum of eightdifferent data sets can be selected.

M0OFFONOFFONOFFONOFFON

M1OFFOFFONONOFFOFFONON

M2 Speed data number in speed control or position control modeNo. 0 (internal potentiometer or digital setting)OFF

OFFOFFOFFONONONON

No. 1 (external analog setting or digital setting)No. 2 (digital setting)No. 3 (digital setting)No. 4 (digital setting)No. 5 (digital setting)No. 6 (digital setting)No. 7 (digital setting)

• Start (START) InputThis input functions in the position control mode when theOPX-1A control module is used. It starts the positioning,continuous, return to mechanical home or return to electricalhome operations. Operation will start when the START inputis turned ON after selecting the operation data via thecombination of M0, M1 and M2 inputs.Data No. 0, 1: Positioning operation data / Continuousoperation dataData No. 2 to 5: Positioning operation dataData No. 6: Return to electrical home operationData No. 7: Return to mechanical home operation

Positioning Operation

1 The motor stops when the BRAKE input is turned OFF. Before starting motoroperation, be sure to turn the BRAKE input to ON.

2 Input the operation data confirmation signal at least 10 ms before the input ofSTART signal.

3 When confirming the data number for the next travel amount following input ofthe START signal, input the confirmation signal at least 10 ms after the input ofthat signal.

START Input

BRAKE Input 1

M0M2 Input

ON

BUSY Output ON

ON

Data No. Confirmation

10 ms or more

10 ms or more 2

5 ms or more

10 ms or more 3

Data No. Confirmation

Continuous Operation

When the digital independent torque-limit function is set, the data numbers willbe reflected as necessary even during an index operation.

ON

No. confirmation

OFF

10 ms or more 10 ms or more

0.5 ms or more

START Input

M0M2 Input

BUSY Input

Speed

ONOFF

Acceleration Time Deceleration Time


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

• Mechanical Home Sensor (HOME-LS) InputThe HOME-LS input functions in the position control modewhen the OPX-1A control module is used. It is used duringthe return to mechanical home operation.

Return to Mechanical Home OperationThe mechanical home sensor (HOME-LS input) installed onthe equipment is detected with the motor operated in the setdetection start direction. Upon detection of the home sensor,the motor reverses its direction and stops at a position justoutside the range of the home sensor.

Mechanical home detection method: 1-sensor mode (contact B input)Starting direction of home detection: May be set as CW or CCWSpeed Input in data No. 7: No slow-start/slowdown time is set.

Note: Install the home sensor (HOME-LS) before the stroke-end sensor on the detectionstarting side.

Output Signals (same as Standard ModelPage B-28)

HOME-LSHOME-LS(1) Sensor detection operation

(2) Move outside the sensor range and set the position as home.

ON

MechanicalStroke End

Detection

MechanicalStroke End

SensorDetection Sensor non-detection

• Operation Data Selection (M0, M1, M2) InputsThe M0, M1 and M2 inputs will function. The particularcombination of these inputs selects travel amount dataduring positioning or continuous operation, as well as thereturn to mechanical or electrical home operation. The speedfollows the settings in the table below.

M0

OFF

M1

OFF

M2 Travel amount data number in position control modeNo. 0 (digital setting) Positioning operation 0 /Continuous operation 0No. 1 (digital setting) Positioning operation 1 /Continuous operation 1No. 2 (digital setting) Positioning operation 2No. 3 (digital setting) Positioning operation 3No. 4 (digital setting) Positioning operation 4No. 5 (digital setting) Positioning operation 5Return to electrical home operationReturn to mechanical home operation

OFF

ON OFF OFF

OFF ON OFFON ON OFFOFF OFF ONON OFF ONOFF ON ONON

No. 0 and No. 1 allow the switching of positioning operation and continuousoperation.

ON ON


Sp

eedC

on

trolS

ystems


1000100 2000 3000 Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [N

m]

0 0

10

20

30

40

50

60

70

80

0.1

0.2

0.3

0.4

0.5

0.6

100%

70%

60%60%

50%50%40%

30%20%20%10%

100%100%

90%

70%70%

60%60%

50%

30%

20%20%10%10%

20%

100%

90%90%

80%70%

60%60%50%

30%30%20%10%10%

100%100%90%

70%70%60%50%

40%30%

90%

70%

50%

30%20%10%

90%

80% 80%

40%40%

80%

Rated Torque

Peak Torque

BX6400S-ARound ShaftBX6400SM-A

1000 2000 3000 Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [N

m]

0 0

100

200

300

400

500

1

2

3

4

100%

60%

50%

40%

30%20%10%

100%90%

60%50%

30%

20%

10%

100%100%

80%

60%50%

30%20%

10%

100%90%

60%50%40%30%20%

10%

80%70%

80%

90%

70%

90%

70%

100%

70%

40%

10%

90%

20%

90%

60%50%

70%

80%

40% 40%

Peak Torque

Rated Torque

100

BX5120-A/BX5120-BX5120M-A/BX5120M-

1000100 2000 3000 Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [N

m]

0.2

0 0

50

100

150

0.4

0.6

0.8

1

1.2

100%

60%

50%

40%

30%30%20%10%

100%100%

90%

70%

60%60%

50%

30%20%20%

10%

20%

100%

90%

80%70%

60%50%

30%20%

10%

100%90%90%

60%50%40%30%

20%20%10%

90%

80%

100%

70% 70%

40%

80%80%

40%

80%

40%

70%

40% Rated Torque

Peak Torque

BX6400S-Combination typeBX6400SM-

1000 2000 3000 Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [N

m]

0 0

50

100

150

200

250

300

350

1

2

1.5

0.5

2.5

100%

70%70%

60%

50%40%30%20%10%10%

100%90%

60%

50%

30%20%10%

80%

60%

50%50%

30%

20%

10%

100%90%

60%50%40%30%20%10%

80%

40%

80%80%

40%

70%

60%

40%

60%

100%

80%

60%

20%

100%

40% 40%

70%80%

90%70%70%

90%

70%70%

Peak Torque

Rated Torque

100

Note:An error of up to approximately 20 percent may occur between the set value and generated torque due to the speed setting, power-supply voltage and distance of motor cableextension. Repeatability under the same condition is approximately 10 percent. We recommend that the torque limit be set to approximately 20 percent or more. Enter the letter representing the voltage (A or C) in the first box () within the model name. Enter the gear ratio in the second box () within the model name.

Torque-Limiting Function When Using the OPX-1A Control ModuleThe BX Series permits the setting of a motor output torque limit when the OPX-1A control module is used in both the speedcontrol mode and position control mode. The torque limit is set relative to the peak torque being 100 percent. When torque needsto be limited continuously during push-motion operation or gravitational operation, set the limit to 50 percent or less. Calculatethe output torque for the pre-assembled gearmotor based on the applicable speed and torque, using the speed vs. torque limitcharacteristics graphs and formulas shown below.

Gearhead output shaft speed NGMotor speed1 / Gearhead ratioGearhead output shaft torque TGMotor torqueGearhead ratio0.9 (coefficient)

Speed — Torque Limit Characteristics (Reference Values)BX230-A/BX230-BX230M-A/BX230M-

1000100 2000 3000 Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [N

m]

0 0

10

20

30

40

0.05

0.1

0.15

0.2

0.25

0.3

100%

90%80%70%70%60%50%40%30%20%20%10%

100%90%90%

80%70%60%60%50%

40%30%30% 30%20%20%10%

100%

40%

20%

100%

90%80%

70%

60%50%40%

30%20%10%

100%90%90%80%70%

60%

50%

40%30%

90%

60%

30%

100%

60%

30%20%20%10%

Rated Torque

Peak Torque

BX6200-A/BX6200-BX6200M-A/BX6200M-

1000 2000 3000 Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [N

m]

0 0

50

100

150

200

250

300

350

1

1.5

2

2.5

0.5

100%

70%

50%40%30%20%10%10%

100%90%90%

70%

60%

30%20%10%

20%

100%

80%70%60%50%50%

30%20%10%

100%90%

60%50%40%40%30%

70%

60%

40%

50%

30%

90%

70%

30%20%10%

90%

80%80%

80%

40%

80%

40%

70%

90%80% Peak Torque

Rated Torque

100


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

Combinations of Gearhead, Motor and Driver

ModelBX230A-BX230C-BX460A-BX460C-BX5120A-BX5120C-BX6200A-BX6200C-BX6400S-

Motor Model

BXM230-GFH2

BXM460-GFH2

BXM5120-GFH2

BXM6200-GH

BXM6400-GH

Gearhead Model

GFH2G

GFH4G

GFH5G

6GHK

6GHK

Driver ModelBXD30A-ABXD30A-CBXD60A-ABXD60A-CBXD120A-ABXD120A-CBXD200A-ABXD200A-CBXD400B-S

Enter gear ratio in the box () within the model name.

ModelBX230AM-BX230CM-BX460AM-BX460CM-BX5120AM-BX5120CM-BX6200AM-BX6200CM-BX6400SM-

Motor Model

BXM230M-GFH2

BXM460M-GFH2

BXM5120M-GFH2

BXM6200M-GH

BXM6400M-GH

Gearhead Model

GFH2G

GFH4G

GFH5G

6GHK

6GHK

Driver ModelBXD30A-ABXD30A-CBXD60A-ABXD60A-CBXD120A-ABXD120A-CBXD200A-ABXD200A-CBXD400B-S

Enter gear ratio in the box () within the model name.

Both extension cable and flexible cable are combined with cables for motor and encoder.

Combination Type with Electromagnetic Brake

Standard Combination Type

ModelBX230A-ABX230C-ABX460A-ABX460C-ABX5120A-ABX5120C-ABX6200A-ABX6200C-ABX6400S-A

Motor Model

BXM230-A2

BXM460-A2

BXM5120-A2

BXM6200-A

BXM6400-A

Driver ModelBXD30A-ABXD30A-CBXD60A-ABXD60A-CBXD120A-ABXD120A-CBXD200A-ABXD200A-CBXD400A-S

Standard Round Shaft Type

ModelBX230AM-ABX230CM-ABX460AM-ABX460CM-ABX5120AM-ABX5120CM-ABX6200AM-ABX6200CM-ABX6400SM-A

Motor Model

BXM230M-A2

BXM460M-A2

BXM5120M-A2

BXM6200M-A

BXM6400M-A

Driver ModelBXD30A-ABXD30A-CBXD60A-ABXD60A-CBXD120A-ABXD120A-CBXD200A-ABXD200A-CBXD400A-S

Round Shaft with Electromagnetic Brake

Accessories (Sold Separately)

Extension Cable / Flexible Extension Cable For Motor

For Encoder

L0.46

(11.6)

0.47(12)

0.57(14.5)

0.87

( 22.

2)

0.96

( 24.

3)

1.18

( 30)

Encoder Side Driver SideCC-SBF: 0.31 (8)CC-SBR: 0.39 (10)

0.46(11.6)

0.63

( 16)

0.87

( 22)

0.47(12)

L

0.54

( 13.

8)

0.57(14.5)

CC-SBF: 0.31 (8)CC-SBR: 0.35 (9)

Motor Side Driver Side

Regeneration UnitEPRC-400P, RGB100Weight: 0.55 lb. (0.25 kg)d C194

R:150 Ω

302°F (150°C) (NC)

0.79

( 20)

0.04 ( 1)

1.65

( 42)

0.16

50.

012

0

(4.2

0.

3 )0

0.1650.0120

(4.20.3 )0

1.10

( 28)

7.17 (182)

AWG 18 White

AWG 22 White

6.50 (165)5.91 (150) 11.8 (300)

0.24 (6)

➀ ➁➂ ➃

➀–

➁– ➂

➃: AWG 18x2 Connect to RG Terminal

: AWG 22x2 Thermal Protector

EPRC-400P 400 Ω

Model Lengthft. (m)

3.3 (1)6.6 (2)9.8 (3)16.4 (5)23.0 (7)32.8 (10)49.2 (15)65.6 (20)

CC01SBFCC02SBFCC03SBFCC05SBFCC07SBFCC10SBFCC15SBFCC20SBF

Extension Cable

Model Lengthft. (m)

3.3 (1)6.6 (2)9.8 (3)16.4 (5)23.0 (7)32.8 (10)49.2 (15)65.6 (20)

CC01SBRCC02SBRCC03SBRCC05SBRCC07SBRCC10SBRCC15SBRCC20SBR

Flexible Extension Cable

Model Applicable Product

BX460 (60 W)BX5120 (120 W)BX6200 (200 W)BX6400 (400 W)

BX230 (30 W)EPRC-400P

Regeneration Unit

RGB100


Sp

eedC

on

trolS

ystems


FBL2 SeriesThe FBL2 Series consists of a high performance, compact,brushless DC motor and driver. This product is available with75 W (1/10 HP) and 120 W (1/6 HP) output power.For easy installation, the combination type (pre-assembledgearmotors) comes with the motor and gearhead alreadyassembled.

Combination Type (Pre-assembled Gearmotors)The combination type (pre-assembled gearmotors) come with themotor and its dedicated gearhead already assembled. This simplifiesinstallation in equipment. Motors and gearheads are also availableseparately so they can be on hand to make changes or repair.

Features Compact and High PowerThe use of brushless DC motor greatly reduces the totalmotor length while achieving high power. The FBL2 outputsa high power of 120 W (1/6 HP) with a frame size of 3.54 in.sq. (90 mm sq.) and a total length of 3.15 in. (80 mm),allowing to easily downsize applications.

Excellent Speed StabilityThe FBL@ Series offers excellent speed fluctuationcharacteristics. Speed fluctuation is only minimally affectedby the load.Speed regulation: with load 1% maximum,

with voltage 1% maximum, with temperature 1% maximum

3

.54

in.

( 9

0 m

m)

3.15 in. (80 mm)

FBL5120

Output Power

120 W (1/6 HP)

Safety Standards and CE Marking

The three-phase 200-230 VAC type conforms to EN standards. Details of Safety StandardsPage G-2 When the system is approved under various safety standards, the model names in the motor and driver nameplates are the approved

model names.List of Motor and Driver Combinations Page B-43

CE Marking Standards File No.Certification BodyStandards

Low Voltage Directives

E62327ULUL1004

MotorCSA C22.2 No.100

124888DEMKOEN60950EN60034-1EN60034-5

E171462ULUL508C

Driver CSA C22.2 No.14131974DEMKOEN60950


Wide Range of Speed ControlIn addition to offering a wide speed control range from 300r/min to 3000 r/min, the motor generates constant torqueacross the entire speed range.

Acceleration and Deceleration FunctionThe driver is provided with an acceleration/decelerationfunction which makes it possible to smoothly start and stopthe motor.

High Strength GearheadsPre-assembled gearmotors use specifically designed highstrength GFB gearheads, providing torque of up to 260 lb-in(30 N·m).


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut



Driver

FBL2 Series


Extension Cables1 (Accessories)(Page B-44)

2

(Not Supplied)

(Not Supplied)

(Not Supplied)

ExternalSpeed Potentiometer(Included)

DIN Rail Mounting Plate(Accessories)(Page A-217)

Motor Speed Indicator (Accessories) Not a standard certified product(Page A-214)

Combination Type(Pre-assembled Gearmotor)

ACPower Supply


24 VDCPower Supply2

The system configuration shown is an example. Other configurations are available.

Required when the driver’s built-in power supply is not used.

1 A flexible extension cable is available for FBL@ Series. It is most suitable for uses where the cable is bent, twisted or rotated. (Page B-44)

Product Number Code

FBL 5 75 A W - 5Number: Gear Ratio

A: Round Shaft Type

W: Meets Safety Standards

Voltage A: Single-Phase 100-115 VACC: Single-Phase 200-230 VACS: Three-Phase 200-230 VACOutput Power 75: 75 W (1/10 HP)

120: 120 W (1/6 HP)

Motor Frame Size 5: 3.54 in. sq. (90 mm sq.)SeriesFBL : FBL2Series

Product Line Combination Type Round Shaft Type


Gear RatioModelPower Supply VoltageOutput Power

HP W

1/10 75

5, 10, 15, 20, 30, 50, 100, 200

FBL575AW-

FBL575SW-

FBL5120AW-

FBL5120CW-

FBL5120SW-

5, 10, 15, 20, 30, 50, 100, 200

5, 10, 15, 20, 30, 50, 100, 200

5, 10, 15, 20, 30, 50, 100, 200

FBL575CW- 5, 10, 15, 20, 30, 50, 100, 200

5, 10, 15, 20, 30, 50, 100, 200

Single-Phase

Three-Phase

Single-Phase

Single-Phase

Three-Phase

100-115 VAC

Single-Phase 200-230 VAC

200-230 VAC

100-115 VAC

200-230 VAC

200-230 VAC

1/6 120

FBL575AW-AFBL575CW-AFBL575SW-AFBL5120AW-AFBL5120CW-AFBL5120SW-A

100-115 VAC200-230 VAC200-230 VAC100-115 VAC200-230 VAC200-230 VAC

ModelPower Supply Voltage

Single-PhaseSingle-PhaseThree-PhaseSingle-PhaseSingle-PhaseThree-Phase

Output PowerHP W

1/10 75

1/6 120


Sp

eedC

on

trolS

ystems

FBL5120CW-FBL5120CW-A

1.82.7

56 (0.4)71 (0.5)30 (5.6)

The permissible load inertia specified above is only applicable for round shaft type. Permissible Load Inertia for Combination Type Page B-37 Enter the gear ratio in the box () with the model name. The values for each item is for the motor only.

1/10 (75) 1/6 (120)

FBL575CW-FBL575CW-A

1.42.0

35 (0.25)45 (0.32)20 (3.75)

FBL575SW-FBL575SW-A

0.751.2

Model

Rated Output Power

Power Source

Rated TorqueStarting TorquePermissible Load Inertial J

Rated SpeedVariable Speed Range

Speed Regulation

50/60 Hz

30003003000

1% Max. (0rated torque, at 3000 r/min)1% Max. (Power supply voltage 10%, at 3000 r/min with no load)

1% Max. [32°F122°F (0°C50°C) at 3000 r/min with no load]

Combination TypeRound Shaft Type

HP (W)

Voltage

FrequencyRated Input Current AMaximum Input Current A

oz-in (N·m)oz-in (N·m)

oz-in2 (10-4 kg·m2)r/minr/min


FBL575AW-FBL575AW-A

2.32.6

Single-Phase100-115 VAC10%


Three-Phase200-230 VAC10%


Three-Phase200-230 VAC10%

FBL5120SW-FBL5120SW-A

1.01.6

FBL5120AW-FBL5120AW-A

3.03.8


Common Specifications

1 With the FBL2 Series, motor speed cannot be controlled in applications where the motor's shaft is turned by the load, as in lowering operations. Also, to preventdamage to the driver during lowering operations, if the primary voltage of the driver's inverter exceeds the permissible value, the protection circuit engages and the motorcomes to a natural stop.

2 Motor insulation is recognized as Class A [221°F (105°C)] by UL and CSA standards.

Item

Any one of the following methods1. By built-in potentiometer (1 piece) 2. By external potentiometer (20 kΩ 1/4 W) 3. By DC voltage control (05 VDC)Speed Control Method

Input Signal

Photocoupler Input Input Impedance 4.8 kΩ 24 VDC10%Common to EXT. VR., CW, CCW, SLOW DOWNOpen Collector Output External Use Condition 26.4VDC, 10 mA Max.Common to SPEED OUT, ALARM OUT

Output Signal

Protection Functions1

When the following are activated, the alarm signal will be output and the motor will come to a natural stop: Overload Protection: Activated within approximately 5 seconds of the motor load exceeding rated torque. Overheat Protection: Activated when the temperature of the heat sink inside driver exceeds approximately 194°F (90°C). Overvoltage Protection: Activated when driving a load exceeding the permissible load inertia, or when motor speed is increased due to gravitational forces. Undervoltage Protection: Activated when an input voltage to the driver is less than the specified voltage (10%). Out-of-phase Protection: Activated when the sensor wire inside the motor cable is disconnected.

Class E [248°F (120°C)]Motor Insulation Class2

0.515 sec. (at 3000 r/min)Acceleration/Deceleration Time

ContinuousRating

Specifications

General SpecificationsDriverMotorItem

100 MΩ or more when 500 VDC megger is applied between the power supply input terminal and the Protective Earth terminal, between the power supply input terminal and I/O terminal after continuous operation under normal ambient temperature and humidity.

100 MΩ or more when 500 VDC megger is applied between the windings and the frame under normal ambient temperature and humidity.

Sufficient to withstand 1.8 kV (3 kV) at 50 Hz applied between the power supply input terminal and the Protective Earth terminal (I/O terminal) for 1 minute after continuous operation under normal ambient temperature and humidity.

Sufficient to withstand 1.5 kV at 50 Hz applied between the windings and the frame for 1 minute after continuous operation under normal ambient temperature and humidity.

32°F122°F (0°C50°C) (nonfreezing)85% maximum (noncondensing)

No corrosive gases or dustIP10IP40Degree of Protection


Dielectric Strength

Operating Environmental Conditions Atmosphere

Ambient HumidityAmbient Temperature

Specifications RrDC


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

Gearmotor — Torque Table1.515200

26030

26030

330100

19021.5

26030

66050

9510.8

15217.2

1010030

576.5

9110.3

1515020

394.5

637.2

2020015

303.4

475.4

3030010

202.3

313.6

Speed Range r/minModel

Gear RatioFBL575AW-FBL575CW-FBL575SW-FBL5120AW-FBL5120CW-FBL5120SW-

606005

9.71.1

15.91.8

Enter the gear ratio in the box () within the model name. A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.

Unit Upper values: lb-in/Lower values: N.m

Permissible Overhung Load and Permissible Thrust Load Combination Type


Permissible Thrust LoadPermissible Overhung LoadGear RatioModel 0.79 in. (20mm) from shaft end0.39 in. (10 mm) from shaft end

Nlb.lb.Nlb.

15033

N

90

112

146

400

500

650

67

90

112

300

400

500

5

1020

30200

FBL575AW-FBL575CW-FBL575SW-FBL5120AW-FBL5120CW-FBL5120SW-

Permissible Load Inertia J for Combination Type

Round Shaft Type

Permissible Thrust Load: Avoid thrust loads as much as possible.If thrust load is unavoidable, keep it to no more than half the motor weight.

Permissible Overhung LoadModel 0.79 in. (20 mm) from shaft end0.39 in. (10mm) from shaft end

N

33

38

lb.Nlb.

150

170

29

36

130

160

FBL575AW-AFBL575CW-AFBL575SW-AFBL5120AW-A FBL5120CW-AFBL5120SW-A


Gear RatioModel 5 10 15 20 30 50 100 200

13725

550100

1230225

2200400

4900900

137002500

137002500

137002500


Unit Upper values: oz-in2 /Lower values: 10-4 kg·m2

Speed — Torque Characteristics (The characteristics shown below are only applicable for the motors only.)

0

0.5

0.4

0.3

0.2

0.1

01000 2000 3000300

0

10

20

30

40

50

60

70

Torq

ue

Speed [r/min]


Limited Duty Region

Starting Torque

Rated Torque

[oz-

in]

[N•m

]

0 300020001000300

0.4

0.3

0.2

0.1

0

Torq

ue

Speed [r/min]


Limited Duty Region

Starting Torque

Rated Torque

0

10

20

30

40

50

[oz-

in]

[N•m

]

FBL5120AW-/FBL5120CW-/FBL5120SW-FBL5120AW-A/FBL5120CW-A/FBL5120SW-A

FBL575AW-/FBL575CW-/FBL575SW-FBL575AW-A/FBL575CW-A/FBL575SW-A

Limited Duty RegionThis region is used primarily when accelerating. When a loadthat exceeds the rated torque is applied continuously forapproximately 5 seconds, overload protection is activated andthe motor comes to stop.

Continuous Duty RegionContinuous operation is possible in this region.


Sp

eedC

on

trolS

ystems


Mounting screws are included with the combination type. Dimensions for screws Page B-133Enter the gear ratio in the box () within the model name.

Motor/GearheadFBL575AW-, FBL575CW-, FBL575SW- (Combination Type)Motor: FBLM575W-GFBGearhead: GFB5G

Weight: 6.6 lb. (3.0 kg) included gearheadd A204A (GFB5G520)

A204B (GFB5G30100)A204C (GFB5G200)

Motor/GearheadFBL5120AW-, FBL5120CW-, FBL5120SW- (Combination Type)Motor: FBLM5120W-GFBGearhead: GFB5G

Weight: 8.8 lb. (4.0 kg) included gearheadd A205A (GFB5G520)

A205B (GFB5G30100)A205C (GFB5G200)

FBL575AW-A, FBL575CW-A, FBL575SW-A (Round Shaft Type)Motor: FBLM575W-AWeight: 3.3 lb. (1.5 kg)d A206

FBL5120AW-A, FBL5120CW-A, FBL5120SW-A (Round Shaft Type)Motor: FBLM5120W-AWeight: 5.5 lb. (2.5 kg)d A207

2.24 (57)0.39 (10) 0.20 (5) 0.98

(25)

L 1.65 (42)

1.

57(

40)

0.335 (8.5) 4 Holes

3.54 (90)

Housing: 555712R (MOLEX)Cable 0.31 (8),20 inch (500 mm) Length

1.30(33)0.

55(1

4) 1.06(27)

0.71

(18)

(18

0.

018)

0

0.00

07 0

0.

7087

4.090.02

(1040.5)

GFB5G520: L = 1.77 (45)GFB5G30100: L = 2.28 (58) GFB5G200: L = 2.52 (64)

Key and Key Slot (Scale 1/2)

(The key is provided with the gearhead.)

0.9840.008(250.2) 0.

2362

0.

0012

(6

0.03

)

0

0

0.23620.0016

(60.040)0

00.23620.0012

(60.03)

0

0

0.13

80.

004

(3.5

0.

1 )0

0

0.35

(9)

3.54 (90)2.24 (57) 1.46 (37)

1.18(30)

0.39 (10) 0.08(2)

0.335 (8.5) 4 Holes


1.06(27)

1.30(33)0.

55(1

4)

(10

0.

015)

0

0.00

06 0

0.

3937

(83

0.

035)

00.

0014

0

3.26

77

4.090.02

(1040.5)

3.15 (80)0.39(10)

L 1.65 (42)

1.

57(

40)

0.71

(18)

0.20(5) 0.98(25)


1.30(33)0.

55(1

4)

(18

0.

018)

0

0.00

07 0

0.

7087

GFB5G520: L = 1.77 (45)GFB5G30100: L = 2.28 (58) GFB5G200: L = 2.52 (64)

0.335 (8.5) 4 Holes3.54 (90)

1.06(27)

4.090.02

(1040.5)

Key and Key Slot (Scale 1/2) (The key is provided with the gearhead.)

0.9840.008(250.2) 0.

2362

0.

0012

(6

0.03

)

0

0

0.23620.0016

(60.040)0

00.23620.0012

(60.03)

0

0

0.13

80.

004

(3.5

0.

1 )0

0

3.15 (80) 1.46 (37)

0.43

( 11)

1.18(30)

0.39 (10) 0.08(2)

1.30(33)0.

55( 1

4) 1.06(27)

(12

0.

018)

0

0.00

07 0

0.

4724

(83

0.

035)

00.

0014

0

3.26

77

3.54 (90)0.335 (8.5) 4 Holes

4.090.02

(1040.5)



Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

DriverFBLD75AW, FBLD75CW, FBLD75SW, FBLD120AW, FBLD120CW, FBLD120SWWeight: 1.8 lb. (0.8 kg)d A283

M34 PlacesM312 PlacesM40.39 (10)0.98

(25)

5.28

( 134

)0.

24 ( 6) 1.77 (45)

5.91

( 150

)

2.32 (59) 0.98(25)

0.39

( 10)

0.39

( 10)

4.72 (120) 0.67 max. (17)

0.30

( 7.62

) Pitc

h

0.25

( 6.32

)

0.30

( 7.62

) Pitc

h0.

25 ( 6

.32)

0.35 (9)3.

50 ( 8

9)0.

98 ( 2

5)

0.91 (23)0.35 (9)

Metric Tap M3 P0.57 Places

Metric Tap M3 P0.52 Places

External Speed Potentiometer (included) (Scale 1/2)PAVR-20KZ

0.37 (9.5) 0.59 (15)

0.12 ( 3

)

(Screw)

KnobDial plate1.57 (40)t=0.02 (0.5)

Insulated sheet1.57 (40)t=0.02 (0.5)

Potentiometer

1.57 (40)

0.30 (7.5)

0.49

( 12.5

)

1.57

( 40)

Insulated sheet

0.12 0.008

(3 0.2)0.370.008

(9.50.2)

1.18 min. (30)

0.

79(

20)

0.

79(

20)

M4 P0.7

0.

11 (

2.8)

0.24 (6)

Driver Base Mounting Bracket Tab (1 set of 2 pieces included)

0.14 (3.5) 2 Places Countersink

1.77 (45)0.98 (25)

0.79

( 20)

0.39

( 10)

1.77 (45)0.98 (25)

0.79

( 20)

0.39

( 10)

0.18 (4.5)

0.79(20)

0.79 ( 20)

0.12 (3)

Driver Back Mounting Tab (included)

0.14 (3.5) 4 Places Countersink

1.77

( 45)

0.39

( 10)

0.

98 ( 25)

0.39

( 10)

0.18

( 4.5)

7.87 (200)

0.39(10)

0.39(10)

1.22 (31) 5.28 (134) 1.38 (35)


Sp

eedC

on

trolS

ystems


Built-in PotentiometerDisplay Function

For Motor Connector

Power Supply Terminal Block

POWER

ALARM

Power Indicator

Alarm Indicator

LED DisplayDisplay Function

Lights when the power is ON.

Lighting Condition

EXT.

INT.

I/O Power Supply SwitchDisplay

When controlling from a programmable controller or other external power supply. (Factory setting)When controlling with a relay or switch.(Driver built-in power supply)

Function and Operation

When the switch is set to EXT., the input circuit is insulated by the photocoupler. However when the switch is set to INT., the input circuit is not insulated, so the system will not work, even if an input signal is input, unless GND is connected to a controller.

When a load exceeding the rated torque is applied to the motor for 5 seconds or more.

When the temperature of the heat sink inside driver exceeds approximately 194°F (90°C).

When the motor is driving a load inertiaexceeding the permissible load inertia, or when the motor shaft is turned by the load (during lowering operations).

When an input voltage to the driver is less than the specified voltage (10%).

When the sensor wire inside the motor cable is disconnected.

Alarm Signal Output (Open-Collector Output)

Input/Output Signal Terminal BlockDisplay Signal Function and Operation

External power supply 24 VDCA connection is not necessary when using the driver's built-in power supply.Input signal for selecting built-in or external speed potentiometer.Input signal for selecting CW rotation/stop.Input signal for selecting CCW rotation/stop.Input terminal for decelerating the motor to a stop.Not used.Used when controlling the speed by an external potentiometer or DC voltage.Common ground terminal for input/output signals.Used when monitoring the rate of rotation; 12 pulses are output for each motor rotation.This signal is output when a protection function is activated. The ALARM LED lights and the motor comes to a stop. To reset, turn off the power for 5 seconds, then turn the power on again.

Power Supply for Input Signals

Speed Potentiometer Selection Input

CW Rotation Input

CCW Rotation Input

Deceleration Input

—

Speed Control Input

Ground

Speed Signal Output(Open-Collector Output)

INPUT COM

EXT. VR.

CW

CCW

SLOW DOWN

N.C.HML

GND

SPEED OUT

ALARM OUT

Built-in Speed PotentiometerPotentiometer for Acceleration Time0.515 sec. (at 3000 r/min)Potentiometer for Deceleration Time0.515 sec. (at 3000 r/min)

SPEEDSS

SD


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

Connection Diagrams FBL575AW, FBL575CW, FBL575SW, FBL5120SW

FBL5120AW, FBL5120CW

Motor cable should be no more than 34.4 feet (10.5 m) in length. The motor comes with 20 inch (500 mm) long connector-equipped cable which can be extended by using anaccessory extension cable (sold separately).

There are six different length extension cables. Also there are flexible extension cables.[Length: 3.3 ft. (1 m), 6.6 ft. (2 m), 9.8 ft. (3 m), 16.8 ft. (5 m), 23 ft. (7 m), 32.8 ft. (10 m)]

Extension Cables Page B-44 Signal wires and motor wires should be kept away from equipment, power cables and other sources of magnetic noise.

20 inch 500 mm

POWER

ALARMS.S.

MOT

OR

S.D.

SPEED

INPUTCOM 1

2

3

4

EXT.VR.

CW

CCW

5

6

7

8

SLOWDOWN

N.C.

L

10

11

H

M

9

32

120 kΩ 1/4 W

12FG

L3

L2

L1

GNDSPEEDOUTALARMOUT

Motor

Driver

Motor cable w/connector

Speed Potentiometer

Ground

Speed Signal Output

Alarm Signal Output

(included)Three-phase200-230 VAC10%50/60 Hz

EXT.-INT.

CW Signal Input

CCW Signal Input

Protective Earth (P.E.) Cross sectional area: AWG18 (0.75 mm2 min.)

24V Connection is not necessary when using the driver's built-in power supply.

Slow Down Signal Input


ON: External PotentiometerOFF: Internal Potentiometer ON: CW RotationOFF: Stop ON: CCW RotationOFF: Stop ON: Slow DownOFF: Normal

20 inch 500 mm

POWER

ALARMS.S.

MOT

OR

S.D.

SPEED

INPUTCOM 1

2

3

4

EXT.VR.

CW

CCW

5

6

7

8

SLOWDOWN

N.C.

L

10

11

H

M

9

32

120 kΩ 1/4 W

12FG

N.C

N

L

GNDSPEEDOUTALARMOUT

Motor

Driver

Motor cable w/connector

Slow Down Signal Input

Speed Potentiometer

Ground

Speed Signal Output

Alarm Signal Output

included

Single-phase100-115 VAC10%50/60 Hz Single-phase200-230 VAC10%50/60 Hz

EXT.-INT.

24V Connection is not necessary when using the driver's built-in power supply.


ON: External PotentiometerOFF: Internal Potentiometer ON: CW RotationOFF: Stop ON: CCW RotationOFF: Stop ON: Slow DownOFF: Normal

CW Signal Input

CCW Signal Input

Protective Earth (P.E.) Cross sectional area: AWG18 (0.75 mm2 min.)

Terminals Round Terminal with Insulation U-Shape Terminal with Insulation

0.24

inch

(6.2

mm

) max

.

0.13 inch (3.2 mm) min.


0.24

inch

(6.2

mm

) max

.

0.13 inch min. (3.2 mm)


Signal Input Timing Chart

CW

CCW

SLOW DOWN

EXT.VR.

CW CWCW

CW CWCW

CCWMotor

Input SignalRun/Speed-Select/Stop

Run/Brake

Change Direction/Quick Reverse

Acceleration/Deceleration

BrakeSignalInput

ONOFF

ONOFF

ONOFF

ONOFF

All operations of run, stop, direction change, deceleration and instantaneousstop can be controlled by the input signals of CW, CCW and SLOW DOWN.

If the CW input is set to ON, the motor rotates in a clockwise direction as viewedfrom the shaft end of the motor; if the CW input is set to OFF, the motor stops. Ifthe CCW input is set to ON, the motor rotates in the counterclockwise directionas viewed from the shaft end of the motor; if the CCW input is set to OFF, themotor stops. If both of the CW and CCW input are set to ON, the motor rotatesin the clockwise direction. The acceleration time is set by the built-inacceleration potentiometer (S.S.).

If the SLOW DOWN input is set to ON, the deceleration time is the value set bythe built-in deceleration potentiometer (S.D.); if this input is set to OFF, themotor stops instantaneously.

If the EXT. VR. input is set to ON, the external speed potentiometer or externalDC voltage can be selected; if this input is set to OFF, the built-in speedpotentiometer is selected.

Notes: Pay attention to the temperature rise of the motor when used in applications requiring short cycles or bi-directional operation. Operate the motor so that the temperature of the motor case remains below 194°F (90°C) and the temperature of the driver remains below 176°F (80°C). If the temperature of the

heat sink in the driver exceeds 194°F (90°C), the overheat performing protection activates and stops the motor. Precautions should be taken to ensure that while lowering the load or other operations in which the load exerts a rotational force on the motor shaft, the inverter's primary voltage

does not exceed permissible levels, which could damage the driver.


Sp

eedC

on

trolS

ystems

Input Signal Circuit Input CircuitCommon to EXT.VR., CW, CCW, SLOW DOWN

INPUT COM

GND

4.8 kΩ

EXT.

INT. I/O power supply switch (Front panel)

INPUTReinforced insulation

photocoupler

Output Signal Circuit Output CircuitCommon to SPEED OUT and ALARM OUT

GND

External use condition26.4 VDC max.10 mA max.

DriverInternal circuit

Reinforced insulation photocoupler

OUTPUT

Connection Example for Input Signals• Control by Small Capacity RelaysFlip the I/O power supply switch to "INT.".

Use a small capacity contact point type relay capable of switching 24 VDC, 0.5mA.

Driver

EXT.VR.

CW

CCW

SLOW DOWN

ONOFF

OFF

OFFON

ON

OFF: InternalON: ExternalOFF: StopON: CW RotationOFF: StopON: CCW Rotation

OFFON OFF: BrakeON: Slow down

GND

Connection Example for Output Signals

ALARM OUTSPEED OUT

GNDR

Driver User's controllerVcc

• Control by Transistor Output Type PLCFlip the I/O power supply switch to EXT. position (factorysetting).

24 V

GND

EXT.VR.CWCCWSLOW DOWN

DriverControllerUser's

TransistorINPUT

GND

INPUTCOM

Note: Since the signal output is an "Open Collector" output, an external power supply

(Vcc) is necessary. For the external power supply, use 26.4 VDC or less andconnect a limit resistance (R) not exceeding 10 mA. This connection is notnecessary when the speed output or the alarm output functions are not used.

To check the motor speed visually, connect a speed indicator SDM496(sold separately). See page A-214 for more information.

Speed signal output:

Motor speed

Alarm signal output:

Output at a rate of 12 pulses per motor rotation.

Output when the protection function for overload, overheat, overvoltage, under voltage or out-of-phase has been activated. When output, the current flows between ALARM OUT and GND terminal.

60 [r/min]Speed output cycle rate [Hz]

12

Precautions to observe when using a controller with aninternal clamp diode: When using a controller with an internalclamp diode, be sure to set the I/O power supply switch onthe front panel to the EXT. (external DC power supply)position. If the I/O power supply switch is in the INT. (built-inpower supply) position, the current will flow as indicated bythe arrows in the diagram, thereby causing the motor to runabnormally.

Driver

INPUTCOM

INT.EXT.

GND

INPUT2.4 kΩ

Controller

Clamp Diode

Transistor24V


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

Method of Speed Setting Speed Control by Built-in PotentiometerMotor speed is adjusted by using the built-in potentiometer located on the front panel. The built-in potentiometer is selected whenthe EXT. VR. input has been set to OFF.

Speed Control by External PotentiometerTo control the speed of the motor with an externalpotentiometer, connect the external potentiometer providedwith the motor as follows. The EXT. VR. input should be setto ON.

Speed Control by External DC VoltageTo control the speed of the motor by DC voltage, connect theDC power supply as follows. The EXT. VR input should beset to ON.

Driver

I/O

6

7

8

9

H

M

L

10

11

12

GND

SPEED OUT

ALARM OUT

N.C.

External DC Power Supply

05 VDC1 mA min.

Signal Wire 3.3 feet (1 m)provided

Shielded Wire

Driver

I/O

6

7

8

9

H

M

L

10

11

12

GND

SPEED OUT

ALARM OUT

N.C.

Signal Wire 3.3 feet (1 m)- provided

Shielded Wire

High Speed

External Potentiometer

12 3

1 3

1000

2000

3000

0 1 2 3 4 5DC Voltage VDC

Spe

ed

r/m

in

DC voltagespeed characteristics (Representative Values)

3000

2000

1000

0 20 40 60 80 100

Spe

ed

r/m

in

External speed potentiometer dial scalespeed characteristics (Representative Values)

Dial Plate Value

Notes: Signal wires provided should be used. (0.13 in. dia. 3.3 ft. length)

The shielded wire of the signal line should be connected to the GND terminal. Also ensure that the shielded wire does not come into contact with other terminals on theexternal potentiometer or DC voltage source.

Do not allow the voltage to exceed 5V, and be sure that there are no errors in polarity when making the connections.

List of Motor and Driver CombinationsModel name for motor, driver and gearhead combinations are shown below.

Combination Type

Enter the gear ratio in the box () with the model name.

Round Shaft Type

1/10

1/6

75

120

FBLM575W-A

FBLM5120W-A

FBL575AW-AFBL575CW-AFBL575SW-AFBL5120AW-AFBL5120CW-AFBL5120SW-A

FBLD75AWFBLD75CWFBLD75SWFBLD120AWFBLD120CWFBLD120SW

Driver ModelMotor ModelModelOutput Power

WHP

Driver ModelGearhead ModelMotor ModelModelOutput Power

HP W

1/10

GFB5G

FBLM575W-GFB

FBLM5120W-GFB1/6

75

120

FBLD75AWFBLD75CWFBLD75SWFBLD120AWFBLD120CWFBLD120SW



Sp

eedC

on

trolS

ystems

Accessories (Sold separately)

Extension Cable

Max. extended length: 34.5 feet (10.5 m)

Max. extended length: 34.5 feet (10.5 m)

Flexible Extension Cable

ModelCC01FBLCC02FBLCC03FBLCC05FBLCC07FBLCC10FBL

Length: L [ft. (m)]3.3 (1)6.6 (2)9.8 (3)16.4 (5)23.0 (7)32.8 (10)

Motor Side Driver Side

Housing555712R (MOLEX)

L

Housing555912P (MOLEX)

ModelCC01FBLRCC02FBLRCC03FBLRCC05FBLRCC07FBLRCC10FBLR

Length: L [ft. (m)]3.3 (1)6.6 (2)9.8 (3)16.4 (5)23.0 (7)32.8 (10)

Motor Side

L

Driver Side

555912P (MOLEX)Housing

555712R (MOLEX)Housing

0.41 inch (10.5 mm)

Precautions for use of the Flexible Extension Cables(1) Do not bend the cable at the cable connector location.

OK

Avoide

(3) The motor cable itself is not designed to be bent. Whenbending is necessary, be sure to bend at the flexibleextension cable.

Motor cable(It must be fixed.)

Motor

Flexible extension cable(Bendable)

Driver

(2) Use the product with a minimum bend radius of 2.36 inch (60 mm).

Avoide

OK


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

B-46 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Characteristics B-50Characteristics B-50Specifications B-48System Configuration B-47Features B-46 Specifications B-48System Configuration B-47Features B-46

Sp

eedC

on

trolS

ystems


AXU SeriesThe AXU Series combines a compact, brushless DC motorwith a speed control unit. These systems provide spacesavings, easy wiring and simple operation.

Features Easy Connection and Simple OperationJust connect the motor connector to the control unit, and theAXU is ready for immediate use. The rate of rotation is easyto adjust using the speed control dial on the front of thespeed control unit.

Thin and CompactCompared to an AC speed control motor, the use of abrushless DC motor significantly reduces the size of themotor.Motor Length: 1.65 inch (42 mm) for 10 W, 25 W

2.24 inch (57 mm) for 40 W, 90 W

Wide Speed Range and Constant TorqueEven with an available speed range of 1002000 r/min, theAXU Series motor maintains a constant torque.


External Control PossibleRun/Stop, rotation direction and instantaneous stops can becontrolled with external signals.

Superior Speed StabilitySpeed regulation characteristics are 2% maximum withload, 1% maximum with voltage and 1% maximum withtemperature.

Acceleration/Deceleration FunctionsAXU Series motors can be set to accelerate anddecelerate when the start and stop input is used.

Protective FunctionsThe AXU Series is equipped with protective functions tohandle overload, overvoltage, out-of-phase, undervoltageand overspeed. When an abnormality is detected, an alarmis output and the motor comes to a stop.

Motor Construction IP65A grade IP65 indicates protection against jets of water. It issafety if get splashed accidentally. However it is notsuitable for washing the motor nor being operated underthe circumstance of being splashed constantly.

External Control Signal Control Unit Motor

Run/Stop

Change Direction

Instantaneous Stop

POWER

ALARM

HIGH

LOW

STAND-BY

RUN

ORIENTAL MOTOR

SPEED CONTROL UNITAXUD25A

The gearhead shown in the photograph is sold separately.

Standards Certification Body

UL

Standards File No.

E208200

CE Marking

Low Voltage DirectivesEMC Directives


UL E171462


Motor

Control Unit

When the system is approved under various safety standards, the model names on the motor and control unit nameplates are the approved model names.List of Motor and Control Unit CombinationsPage B-57

Details of Safety StandardsPage G-2 The EMC value changes according to the wiring and layout. Therefore, the final EMC level must be checked with the motor/control unit incorporated in the equipment.

UL1950CSA C22.2 No.950EN60950EN60034-1EN60034-5UL508CCSA C22.2 No.14EN60950EN50178

Gearheads (Sold Separately)

ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-47Dimensions B-51 Connection and Operation B-55 Motor and Control Unit Combinations B-57Dimensions B-51 Connection and Operation B-55 Motor and Control Unit Combinations B-57

Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut



Control Unit

AXU Series


Gearhead(Sold separately)

Extension Cables (Accessories)(Page B-57)


Motor


ACPower Supply


(Not Supplied)

(Not Supplied)

Product Number Code Motor and Control Unit

Gearhead

AXU 4 25 A - GNShaft Type GN: Pinion Shaft (for use with GN gearhead)

GU : Pinion Shaft (for use with GU gearhead)A : Round Shaft

Voltage A: Single-Phase 100-115 VACC: Single-Phase 200-230 VACS: Three-Phase 200-230 VAC

Output Power 10: 10 W (1/75 HP)25: 25 W (1/30 HP)40: 40 W (1/19 HP)90: 90 W (1/8 HP)

Motor Frame Size 2: 2.36 in. sq. (60 mm sq.)4: 3.15 in. sq. (80 mm sq.)5: 3.54 in. sq. (90 mm sq.)

SeriesAXU: AXU Series

4 GN 50 KAType of Bearings and Shaft Size

KA: Ball bearing type and inch-sized output shaftKHA: Ball bearing type and inch-sized output shaft for higher torque

Gear Ratio(Example) 50: Gear ratio of 50:1

10X: Denotes decimal gearhead with 10:1 gear ratio

Gearhead Type GN: GN type (for use with GN-type pinion shaft motor)GU: GU type (for use with GU-type pinion shaft motor)Gearhead Frame Size

2: 2.36 in. sq. (60 mm sq.)4: 3.15 in. sq. (80 mm sq.)5: 3.54 in. sq. (90 mm sq.)

Gearheads must match the motor installation dimensions and shaft type.

Product Line AXU SeriesOutput Power

Power Supply VoltageModel

Pinion Shaft Round Shaft

1/75Single-Phase 100-115 VAC AXU210A-GN

AXU210C-GNAXU210S-GN

AXU210A-A

AXU425A-GN AXU425A-A

AXU540A-GNAXU540C-GNAXU540S-GN

AXU540A-AAXU540C-AAXU540S-A

AXU590A-GUAXU590C-GUAXU590S-GU

AXU590A-AAXU590C-AAXU590S-A

AXU425C-GN AXU425C-AAXU425S-GN AXU425S-A

AXU210C-AAXU210S-A

Single-Phase 200-230 VACThree-Phase 200-230 VACSingle-Phase 100-115 VACSingle-Phase 200-230 VACThree-Phase 200-230 VACSingle-Phase 100-115 VACSingle-Phase 200-230 VACThree-Phase 200-230 VACSingle-Phase 100-115 VACSingle-Phase 200-230 VACThree-Phase 200-230 VAC

1/30

1/19

1/8

Gearhead Model Gear Ratio2GNKA2GN10XK (Decimal Gearhead)

3180

4GNKA4GN10XK (Decimal Gearhead)

3180

5GNKA5GN10XK (Decimal Gearhead)

3180

5GUKA 31805GU10XKB (Decimal Gearhead)[for 5GUKA]5GUKHA (High Power Type)5GU10XK (Decimal Gearhead)[for 5GUKHA]

Enter the appropriate gear ratio in the box () within the gearhead model name.

50180

HP W

10

25

40

90


Sp

eedC

on

trolS

ystems

SpecificationsAXU210A-GNAXU210A-A

1/75 (10)

50/60 Hz0.7

7.1 (0.05) 17.7 (0.125)

0.4 0.25 1.1 0.65 0.4







200-230 VAC10%

AXU210C-GNAXU210C-A

AXU210S-GN AXU425A-GNAXU425A-A

AXU425C-GNAXU425C-A

AXU425S-GNAXU425S-AAXU210S-A

Package ModelPinion Shaft TypeRound Shaft Type



8.5 (0.06) 21 (0.15)Starting Torque oz-in (N•m)

2.7 (0.5) 9.8 (1.8)Permissible Load Inertia J oz-in2 (10-4kg•m2)

2000Rated Speed r/min1002000 (speed ratio 20:1)

2% Max. (0 rated torque, at rated speed)1% Max. (power supply voltage 10 %, at rated speed with no load)1% Max. (32°F104°F [0°C40°C] at rated speed with no load)


Power Source

Voltage

FrequencyRated Input Current A

0.9 0.6 0.4 1.5 0.9 0.7Maximum Input Current A

SpeedRegulation



Speed Control Method Speed potentiometer on front panelAcceleration/Deceleration Time

Item Specifications0.510 sec. (at 2,000 r/min with no load) set by a potentiometer

Input SignalPhotocoupler Input, Input Impedance 2 kΩ, Operated by internal power supplyCommon Clockwise (CW) and Counterclockwise (CCW) Inputs

Output SignalOpen Collector Output, External Use Condition 26.4 VDC, 10 mA Max. Speed Signal Output (SPEED OUT) 30 P/R, Alarm Signal Output (ALARM OUT)

Protection Functions 1

When the following are activated, the alarm signal will be output and the motor will come to a stop: Overload Protection: Activated when the motor load exceeds rated torque for a minimum of 5 seconds. Overvoltage Protection: Activated when the voltage applied to the control unit exceeds 115 VAC or 230 VAC by a minimum of 20%. Out-of-Phase Protection: Activated when motor signals are abnormal, due to disconnection of cable. Undervoltage Protection: Activated when the voltage applied to the control unit falls below 100 VAC or 200 VAC by a minimum of 30%. Overspeed Protection: Activated when the speed exceeds 2800 r/min.

Motor Insulation Class Class E (248°F [120°C]) 2

Rating Continuous

AXU540A-GNAXU540A-A

1/19 (40)

50/60 Hz1.65

28 (0.20) 63 (0.45)

1.0 0.5 2.5 1.45 0.8







200-230 VAC10%

AXU540C-GNAXU540C-A

AXU540S-GN AXU590A-GUAXU590A-A

AXU590C-GUAXU590C-A

AXU590S-GUAXU590S-AAXU540S-A

Package ModelPinion Shaft TypeRound Shaft Type



34 (0.24) 76 (0.54)Starting Torque oz-in (N•m)

18.1 (3.3) 32 (5.8)Permissible Load Inertia J oz-in2 (10-4kg•m2)

2000Rated Speed r/min1002000 (speed ratio 20:1)

2% Max. (0 rated torque, at rated speed)1% Max. (power supply voltage 10 %, at rated speed with no load)1% Max. (32°F104°F [0°C40°C] at rated speed with no load)


Power Source

Voltage

FrequencyRated Input Current A

2.1 1.3 0.8 3.3 2.0 1.2Maximum Input Current A

SpeedRegulation


1 Motor speed cannot be controlled in applications where the motor’s shaft is turned by the load, as in lowering operations. To prevent damage to the driver during loweringoperations, the motor comes to a natural stop if the primary voltage of the driver’s inverter exceeds the permissible value.

2 Motor insulation is recognized as Class A [221°F (105°C)] by UL and CSA standards.

The Permissible Load Inertia specified above is only applicable to round shaft types. Permissible Load Inertia for Gearmotor TypePage B-50

UC

UC


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

General SpecificationsItem Motor

100 MΩ or more when 500 VDC megger is applied between thewindings and the frame.

Control Unit100 MΩ or more when 500 VDC megger is applied between thepower supply input terminal and the ground terminal, and betweenthe power supply input terminal and the I/O terminal.


Sufficient to withstand 1.5 kVAC at 50 Hz applied between thewindings and the frame for 1 minute.

32˚F122˚F (0˚C50˚C) (nonfreezing)

85% maximum (noncondensing)No corrosive gases or dust

32˚F104˚F (0˚C40˚C)(nonfreezing)

Sufficient to withstand 1.8 kVAC at 50 Hz applied between the groundterminal and the power supply input terminal for 1 minute, and 3 kVAC at 50Hz applied between the ground terminal and the I/O terminal for 1 minute.

Dielectric Strength

Operating EnvironmentConditions

Degree of Protection IP65 (except for the mounting surface) IP10

Ambient TemperatureHumidityAtmosphere

For round shaft types: Please attach to the following sizes of heat sinks to maintain a maximum motor housing temperature of 194 ˚F (90 ˚C) AXU210-A: 5:31 in. 5.31 in. (135 mm135 mm), 0.20 in. (5 mm) thick AXU540-A: 7.87 in. 7.87 in. (200 mm200 mm), 0.20 in. (5 mm) thick AXU425-A: 6:50 in. 6.50 in. (165 mm165 mm), 0.20 in. (5 mm) thick AXU590-A: 7.87 in. 7.87 in. (200 mm200 mm), 0.20 in. (5 mm) thick Ambient temperature of the motor is recognized as 32 ˚F104 ˚F (0 ˚C40 ˚C) by UL and CSA Standards.

Model

Motor/Gearhead

AXU210A-GNAXU210C-GN 2GNKAAXU210S-GN



5GUKAAXU590A-GUAXU590C-GUAXU590S-GU

5GUKHA

Speed Range

r/min

33

667

3

1.060.12

2.60.3

4.30.49

9.71.1

/

1.320.15

3.10.36

5.10.58

11.51.3

/

1.770.2

4.50.51

7.10.81

15.91.8

/

2.10.24

5.30.61

8.50.97

19.42.2

/

2.60.3

6.70.76

10.61.2

232.7

/

3.10.36

8.00.91

13.21.5

293.3

/

4.50.51

11.51.3

17.72.0

364.1

/

5.30.61

13.21.5

212.4

434.9

/

6.40.73

15.91.8

252.9

525.9

/

8.00.91

202.3

323.7

657.4

/

9.71.1

232.7

384.4

788.9

/

11.51.3

293.3

465.3

9410.7

/

151.7

364.1

586.6

13114.9

13114.9

17.72

445

697.9

15717.8

15717.8

222.5

546.2

879.9

17619.9

17619.9

263

657.4

8810

17720

21023.9

263

708

8810

17720

23026.6

263

708

8810

17720

26030

263

708

8810

17720

26030

263

708

8810

17720

26030

28

556

3.6

20

400

5

17

333

6

13

267

7.5 11

222

9

8

160

12.5

6.7

133

15

5.6

111

18

4

80

25

3.3

67

30

2.8

56

36

2

40

50

1.7

33

60

1.3

27

75

1.1

22

90

1

20

100

0.83

17

120

0.67

13

150

0.56

11

180

Gear Ratio

Gearmotor–Torque TableMaximum Torque When Using a Decimal Gearhead 2GNKA with 2GN10XK: 26 lb-in (3 N•m) 5GNKA with 5GN10XK: 88 lb-in (10 N•m) 4GNKA with 4GN10XK: 70 lb-in (8 N•m) 5GUKA with 5GU10XKB: 177 lb-in (20 N•m) All gear ratios except 25:1, 30:1, 36:1: 53 lb-in (6 N•m) 5GUKHA with 5GU10XK: 260 lb-in (30 N•m)

Enter the appropriate gear ratio in the box () within the gearhead model name. A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction. KA type is standard gearhead. KHA type is high-powered gearhead.

Permissible Overhung Load and Permissible Thrust Load Gearheads

Model Gear RatioPermissible Overhung Load

Permissible Trust Load0.39 in. (10 mm) from shaft end

lb. N0.79 in. (20 mm) from shaft end

lb. N lb. N

6.7 30

11.2 50

22 100

33 150

33 150

11.2 50 18 8027 120 40 18022 100 33 15045 200 67 30056 250 78 35067 300 101 45090 400 112 500

101 450 135 600112 500 157 70090 400 135 600

31825180

31825180

31825180

3912.5182518050180

2GNKA

4GNKA

5GNKA

5GUKA

5GUKHA

Enter the gear ratio in the box () within the model name. KA type is standard gearhead. KHA type is high-powered gearhead.

UnitUpper Values: lb-in/Lower Values: N•m


Sp

eedC

on

trolS

ystems

Speed–Torque Characteristics

AXU540A-GN/AXU540C-GN/AXU540S-GNAXU540A-A/AXU540C-A/AXU540S-A

AXU590A-GU/AXU590C-GU/AXU590S-GUAXU590A-A/AXU590C-A/AXU590S-A

[N • m]

Torq

ue

Speed [r/min]

[oz-in]

0.2

0.4

10001000 20000 0

100.1

20 ContinuousDuty Region

Starting Torque Limited DutyRegion

Rated Torque

[N • m]

Torq

ue

Speed [r/min]

[oz-in]

0.4

0.2

0.8

10001000 20000 0

60

40

20

0.6 80

100



Rated Torque



[N • m]

Torq

ue

Speed [r/min]

[oz-in]

0.05

0.1

10001000 20000 0

2

14



Rated Torque

[N • m]

Torq

ue

Speed [r/min]

[oz-in]

0.1

10001000 20000 0

0.15



Rated Torque

12

10

8

6

4 0.055

10

15

20

25

30

40

50

0.3

Round Shaft Type

ModelPermissible Overhung Load

0.39 in. (10 mm) from shaft endlb. N


15.7 70 22 10027 120 31 14036 160 38 17036 160 38 170

AXU210-AAXU425-AAXU540-AAXU590-A

Enter the appropriate letter in the box () within the motor model name. (A: Single-phase 100-115 VAC, C: Single-phase 200-230 VAC, S: Three-phase 200-230 VAC). Permissible Thrust Load: Avoid thrust loads as much as possible. If a thrust load is unavoidable, keep it to no more than half the motor weight.

Permissible Load Inertia J UnitUpper Values: oz-in2/Lower Values: 104 kg•m2

Enter the appropriate letter in the box () within the motor model name. (A: Single-phase 100-115 VAC, C: Single-phase 200-230 VAC, S: Three-phase 200-230 VAC). Enter the appropriate gear ratio in the box () within the gearhead model name.

ModelMotor/Gearhead

AXU210-GN/2GNKA

AXU425-GN/4GNKA

AXU540-GN/5GNKA

AXU590-GU/5GUKA

AXU590-GU/5GUKHA

3

3.10.558

10.81.98

19.73.6

499

/ / / / / / / / / / / /137002500

4.40.804

15.62.85

285.18

7113

8.51.55

305.5

5510

13725

12.22.23

437.92

7914.4

19736

19.13.49

6812.4

12322.5

31056.3

275.02

9717.8

17732.4

44081

539.69

18834.4

34062.5

850156

7714

27049.5

49090

1230225

11020.1

39071.3

710130

1770324

21038.8

750138

1370250

3400625

31055.8

1080198

1970360

4900900

44080.4

1560285

2800518

71001296

850155

3000550

55001000

137002500

137002500

850155

3000550

55001000

137002500

137002500

850155

3000550

55001000

137002500

137002500

850155

3000550

55001000

137002500

137002500

850155

3000550

55001000

137002500

137002500

850155

3000550

55001000

137002500

137002500

850155

3000550

55001000

137002500

137002500

850155

3000550

55001000

137002500

3.6 5 6 7.5 9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 180Gear Ratio


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut


Mounting screws are included with gearheads. Dimensions for screws Page B-133 Motor/GearheadAXU210A-GN, AXU210C-GN, AXU210S-GN Pinion Shaft TypeMotor GearheadAXUM210-GN 2GNKAWeight: 1.1 lb. (0.5 kg) Weight: 0.88 lb. (0.4 kg)

d A289AU (2GN3KA18KA)A289BU (2GN25KA180KA)

Round Shaft Type AXU210A-A, AXU210C-A, AXU210S-A Round Shaft TypeMotor: AXUM210-AWeight: 1.1 lb. (0.5 kg)

d A316

2.36( 60)

(70 ± 0.5)

0.177 (4.5)4 Holes

1.22(31)

2.76 ± 0.02

0.94(24)

1.65(42)

0.08(2)

0.31(8)

2.36

( 60)

0.43

( 11)

Connector Housing 5557-10R (MOLEX)

Ring Terminal SRA-21T-4 (JST)Cable 0.31 (8)

20 inch (500 mm) Length

(6

0.01

2 )0

0.

0005

0

0.23

62

(54

0.

030 )

0

0.00

12 0

2.

1260

Motor/GearheadAXU425A-GN, AXU425C-GN, AXU425S-GN Pinion Shaft TypeMotor GearheadAXUM425-GN 4GNKAWeight: 1.76 lb. (0.8 kg) Weight: 1.43 lb. (0.65 kg)


Decimal Gearhead(Can be connected to AXU210GN pinion shaft type.)

2GN10XKWeight: 0.44 lb. (0.2 kg)

d A003

1.52 (38.5)1.02(26)

0.49(12.5)

0.08(2)

0.177 (4.5) 4 Holes

2.76 0.02

(70 0.5)

2.36 (60)( 5

4

0.03

0)

0.00

12 0

0

2.

1260

0(

7.93

70.

015)

0.

3125

5/16

"

0.00

06 0

Ring Terminal SRA-21T-4 (JST)



0.50(12.7)

0.12(3)

1.26(32)

L1.65(42)

0.31(8)

0.39

( 10)

0.29

3( 7

.437

)2.36

( 60)

0.43

( 11)

1.22(31)

2GN3KA~18KA: L = 1.18 (30)2GN25KA~180KA: L = 1.57 (40)

0.

94(

24)

2.36( 60)

0.177 (4.5)4 Holes

2.76 ± 0.02

(70 ± 0.5)

3/8"

(9.

525

0.01

5)

0.00

06 0 0

0.

3750

3.700.02

(940.5)

1.65(42)

L 1.26(32)

0.31(8)

0.12(3) 0.50

(12.7)

0.59

( 15)

0.34

7( 8

.825

)

0.43

( 11)

3.15

( 80)


Ring Terminal SRA-21T-4 (JST)

1.22(31)


3.15( 80)

0.217 (5.5)4 Holes

(34

)

1.34

4GN3KA~18KA: L = 1.26 (32)4GN25KA~180KA: L = 1.67 (42.5)


Sp

eedC

on

trolS

ystems


d A317

0.43

( 11)

3.15

( 80)

0.31(8)

0.08(2)

0.28 ( 7)

0.98(25)

1.65(42)

1.26(32)

Connector Housing 5557-10R (MOLEX)Ring Terminal SRA-21T-4 (JST)


1.22(31)

3.15( 80)

(8

0.01

5 )0

0.

0006

0

0.31

50

(73

0.

030 )

0

0.00

12 0

2.

8740

0.256 (6.5)4 Holes

(94 ± 0.5)3.70 ± 0.02



d A013

1.79 (45.5)

1.26 (32) 0.53 (13.5)

0.08(2)

0.217 (5.5) 4 Holes

( 73

0.

030)

0.

0012

0 0

2.

8740

3.15 (80)

3.70 0.02

(94 0.5)

Motor/GearheadAXU540A-GN, AXU540C-GN, AXU540S-GN Pinion Shaft TypeMotor GearheadAXUM540-GN 5GNKAWeight: 3.1 lb. (1.4 kg) Weight: 3.3 lb. (1.5 kg)



d A318

Connector Housing5557-10R (MOLEX)Ring TerminalSRA-21T-4 (JST)


0.39(10)

2.24(57)

1.46(37)

0.08(2)

1.18(30)

3.54

( 90)

0.43

( 11)

0.35 ( 9)

1.22(31)

3.54( 90)

0.335 (8.5)4 Holes

4.09 ± 0.02

(104 ± 0.5)

(10

0.

015 )

0

0.00

06 0

0.

3937

(83

0.

035 )

0

0.00

14 0

3.

2677



d A022

1.46 (37) 0.71 (18)2.17 (55)

0.08(2)

3.54 (90)

0.256 (6.5) 4 Holes

(83

0.

035)

00.

0014

0

3.26

77

4.09 0.02

(104 0.5)

(12.

70.

018)

00.

0007

0

0.50

00

2.24(57)

L 1.26(32)

0.75(19)

0.71

( 18)

0.45

( 11.

4)3.54

( 90)

0.43

( 11)

0.12(3)

0.39(10)

1.22(31)

Connector Housing5557-10R (MOLEX)

Ring TerminalSRA-21T-4 (JST)


3.54( 90)

0.256 (6.5)4 Holes

1/2"

1.

42(

36)

4.090.02

(1040.5)

5GN3KA18KA : L = 1.65 (42)5GN25KA180KA : L = 2.36 (60)


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

Motor/GearheadAXU590A-GU, AXU590C-GU, AXU590S-GU Pinion Shaft TypeMotor GearheadAXUM590-GU 5GUKAWeight: 3.1 lb. (1.4 kg) Weight: 3.3 lb. (1.5 kg)

d A315

0.

0005

0

0.62

505/

8"

(15.

875

0.

011)

0


1.22(31)

2.24(57)

2.56(65)

1.50(38)

1.125(28.58)

0.71

( 18)3.

54( 9

0)0.

43( 1

1)

0.28(7)

0.39(10)

Ring TerminalSRA-21T-4 (JST)


0.256 (6.5)4 Holes

3.54( 90)

(34

)

1.34 4.090.02

(1040.5) 1.125 0.008(28.58 0.2) 0(4.763 0.03)

00.1875 0.0012

0( 4.7

63

0.03

)0

0.18

75

0.00

12

0.040(4.763 0 )

0.00160.1875 0

0.

1

0.

004

0.10

8

0

Key and Key Slot (Scale 1/2) (The key is provided with the gearhead)

(2.74

3

0 )


d A314

Connector Housing5557-10R (MOLEX)Ring TerminalSRA-21T-4 (JST)


0.39(10)

2.24(57)

1.46(37)

0.08(2)

1.18(30)

3.54

( 90)

0.43

( 11)

0.45

( 11.

5)

1.22(31)

3.54( 90)

0.335 (8.5)4 Holes

4.09 ± 0.02

(104 ± 0.5)

(12

0.

018 )

0

0.00

07 0

0.

4724

(83

0.

035 )

0

0.00

14 0

3.

2677

High-Power Type Gearhead5GUKHA (For AXU590GU type)Weight: 4.2 lb. (1.9 kg)d A038U

M6 P14Places

0.39 (10)3.35 (85)

1.93 (49)

1.65 (42)

1.125(28.58)

0.47 (12)

0.335 (8.5)4 Holes

0.28 (7)

3.

54 (

90)

1.93

(49)

0.71

(18)

1.

57

(40

)

(104 ±0.5)

(19.050.021)00.0008

00.7500

4.09 0.02


0.0020 00.188 0.0020

00.188

0.

0020

00.

188

1.125(28.58)

0.10

6(2

.69)

(4.763 0.051)0 (4.763 0 ) 0.051

(4.7

63

0.05

1)0

Decimal Gearhead5GU10XKB (for 5GUKA)5GU10XK (for 5GUKHA)Weight: 1.32 lb. (0.6 kg)

d A029

2.40 (61)1.57 (40)

0.08(2)

3.54 (90)

5GU10XKB: 0.425 (10.8) 4 Holes5GU10XK: 0.256 (6.5) 4 Holes

0.83 (21)

( 83

0.

035)

00.

0014

0

3.26

77

4.09 0.02

(104 0.5)


Sp

eedC

on

trolS

ystems

Control UnitAXUD10A, AXUD10C, AXUD10SAXUD25A, AXUD25C, AXUD25SAXUD40A, AXUD40C, AXUD40SAXUD90A, AXUD90C, AXUD90SWeight: 0.88 lb. (0.4 kg)d A293

1.97 (50)2.04 (52)

M3-3 Places

M42 Places

3.54

(90)

3.15

(80)

0.25

(6.3

2)0.

3 (7

.62)

Pitc

h

M35 Places

0.25

(6.3

2)0.

3 (7

.62)

Pitc

h 4.47 max. (113.5)4.04 (102.5)

0.45 (11.5)

0.06 (1.5)0.08 (2)

3.94

(100

)

2.36 (60)

3.54

(90)

0.14 (3.5)4 Holes

0.18 (4.5)2 Holes

Control Unit Panel Cut-Out

Panel Cut-Out

0.18 (4.5) Holes2 Places

(53 0)1

(81 0

)

1

0 0.042.09

0

0.04

3.19

(90

0.2)

0.

008

3.54

Connection Cable (included)78.5

(2000)1.18(30)

0.39(10)

Connect to Power Source

Connect to Control Unit

For single-phase: 3 wires (2UL Style 3266, AWG20/1-UL Style 3266, AWG 18)For three-phase: 4 wires (3UL Style 3266, AWG20/1-UL Style 3266, AWG 18)


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

Connection and Operation Names and Functions of Control Unit

Notes: The RUN/STAND-BY switch is not a power ON/OFF switch. When you want to stop the motor for an extended period, turn off the control unit

power.

Back of Control Unit

Input/output connection signal terminals

CW inputCOM

CCW inputSPEED output

ALARM output

Motor connection connector

Power connection terminals

Protective earth terminal

MOTORCW

COM

CCW

SPEEDOUT

ALARMOUT

NC

L

N

SPEED CONTROL UNITAXUD25A

POWER

ALARM

LOW HIGH

RUN STAND-BY

Front of Control Unit

Speed potentiometerTurning the potentiometer clockwise causes the speed to increase.Speed setting range is 1002000 r/min.The setting is 0 r/min at the time of shipment.

RUN/STAND-BYSwitch

Connection Diagrams Motor and Control Unit Connection

Motor ConnectionInsert the motor cable connector into the motor connector(MOTOR) on the control unit. Insert it until a click sound isaudible. To expand the distance between the motor andcontrol unit, use an optional extension cable. The connectioncan be extended to a maximum of 34.4 feet (10.5 m). Extension cablePage B-57

Power ConnectionConnect the included power supply cable to the powersupply terminal of the control unit. When the included powersupply cable is not used, use a cable with a diameterequivalent to AWG22 or more. In that case, round crimpterminals with insulation should be used.

0.24

inch

max

. (6.

2 m

m)

0.13 inch min.(3.2 mm)

0.35 inch min.(9 mm)

RecommendedCrimp Terminals

W

OM

CCW

PEED

ARM

MOTOR

Motor connection connector

Motor cable

Grounding

Terminal cover

To power supply


Terminal cover

Control Unit Motor

Input /output connection signal terminals For connection, use a twisted pair or shielded wire

AC

Cable included

GroundFor the Protective Earth cable, use a cable with a diameterequivalent to AWG18 or more.

OperationThe direction of motor rotation is as viewed from the outputshaft end of the motor. "CW" indicates clockwise direction,while "CCW" indicates counterclockwise direction.

Operation Using the RUN/STAND-BY SwitchWhen the RUN/STAND-BY switch is set to the "RUN"position, the motor will run. When it is set to the "STAND-BY"position, the motor will stop.

The direction of rotation depends on how the short circuit barat the back of control unit is connected. Connect the shortcircuit bar between the CW and COM or CCW and COM. Donot use the short circuit bar for any other purpose.

Operating Using External SignalsSet the RUN/STAND-BY switch to the "RUN" position.

See "Input Circuit Connection Example" shown on the next page for connection.

CW Rotation CCW Rotation

Short Circuit Bar

Short Circuit Bar

CW

COM

CCW

CW

COM

CCW

Timing Chart Operating Using External Signals

Run/direction ofrotation selection

Run/instantaneous stop/reversing after instantaneous stop

RUN/STAND-BYSwitch

CW input

CCW input

Motor operation

STAND-BY

RUN

ON

OFF

OFF

ON

CW

CCW

0.5s

When both the CW and CCW inputs are turnedon, the motor stops instantaneously.Motor does not run for 0.5 s after

instantaneous stop, if a reversing run signalis input.

Note:The CW and CCW input signals must be ON forat least 20 ms.

20 ms min.

20 ms min.

Signal Input Circuit Input Circuit

Input Circuit Connection ExampleSet the RUN/STAND-BY switch to the "RUN" position. Small-capacity switch and relay

Use a small-capacity contact type relay capable of opening and closing 12 VDC, 5 mA.

Transistor output type controller

Rotation Direction of Motor CW (clockwise) directional operation

When CW input is turned on, the motor runs in a clockwise direction. When CWinput is turned off, the motor stops.

CCW (counterclockwise) directional operationWhen CCW input is turned on, the motor runs in a counterclockwise direction.When CCW input is turned off, the motor stops.

When both the CW and CCW inputs are turned on simultaneously, the motor stopsinstantly. Instantaneous reversing operation is not possible.

Notes: Wait for more than 20 ms when changing input signals of CW and CCW. Do not use a solid state relay (SSR) to turn on or off power. The motor and

control unit may be damaged if it is used. When you want to use the controller with a built-in clamp diode, pay attention to

the sequence of turning on or off the power.Power ON : Controller ONControl Unit ONPower OFF : Control Unit OFFController OFF

If the control unit power is turned on first when connected as shown above, or thecontroller power is turned off with the control unit power turned on, current willbe applied, as indicated by the arrows in the diagram. This may cause the motorto run.When the power is turned on or off simultaneously, the motor may runtemporarily due to differences in power capacity. The controller power must beturned on first, and control unit power must be turned off first.

CW

COM

Vcc+14V

CCW

Control UnitExternal Controller

CW

COM

CCW

CWONOFF

ONOFFCOM

CCW

CWCCW

COM

14V

2kΩReinforced Photocoupler


Sp

eedC

on

trolS

ystems

Signal Output Circuit Output Circuit

Output Circuit Connection Example

Notes: The signal output is Open Collector Output. Use the power supply of 26.4 VDC or less to connect the limit resistance (R) so

that output current does not exceed 10 mA.

SPEED OutputThe speed output signal is synchronized with the motorspeed. The system outputs pulses (with a width ofapproximately 0.5 ms) at a rate of 30 pulses per rotation ofthe motor output shaft. You can measure the speed outputfrequency and calculate motor speed.

To check the reduced motor speed visually (the speed at the motor output shaft orat the gearhead output shaft), connect a speed indicator SDM496 (soldseparately). Speed IndicatorPage A-214

Notes for Connection: When you want to extend the input/output signal cable, the length must not

exceed 6.6ft. (2m). The cable should be as short as possible in order tominimize noise.

Signal wires and motor wires should be kept away from equipment, power cablesand other sources of magnetic noise.

Setting the Acceleration/Deceleration TimeThe motor accelerates slowly when it starts up anddecelerates slowly when it stops. This acceleration/deceleration time can be set within the range from 0.5 to 10sec (2000 r/min without load). The time can be set using theacceleration/deceleration potentiometer. Remove the frontpanel of control unit to access the potentiometer. The figure shows the control unit with the front panel removed.

Short Long

Acceleration/Deceleration time settingpotentiometer Time is increased by turning the switchclockwise. Use an insulated Phillips Screwdriver for this operation. The shortest time is selected at the time of shipment.

Motor Speed (r/min) 60SPEED Output Frequency [Hz]

301

TSPEED Output Frequency (Hz)

T0.5ms

SPEED OUTALARM OUT

COM

Control UnitExternal ControllerVcc

R

SPEEDALARM

COM

Reinforced Photocoupler


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

List of Motor and Control Unit Combinations Pinion Shaft Type

Round Shaft Type

Output PowerModel

AXU210A-GNAXU210C-GNAXU210S-GNAXU425A-GNAXU425C-GNAXU425S-GNAXU540A-GNAXU540C-GNAXU540S-GNAXU590A-GUAXU590C-GUAXU590S-GU

Motor Model

AXUM210-GN

AXUM425-GN

AXUM540-GN

AXUM590-GU

Control Unit Model

AXUD10AAXUD10CAXUD10SAXUD25AAXUD25CAXUD25SAXUD40AAXUD40CAXUD40SAXUD90AAXUD90CAXUD90S

HP W

1/75 10

1/30 25

1/19 40

1/8 90

Output PowerModel

AXU210A-AAXU210C-AAXU210S-AAXU425A-AAXU425C-AAXU425S-AAXU540A-AAXU540C-AAXU540S-AAXU590A-AAXU590C-AAXU590S-A

Motor Model

AXUM210-A

AXUM425-A

AXUM540-A

AXUM590-A

Control Unit Model

AXUD10AAXUD10CAXUD10SAXUD25AAXUD25CAXUD25SAXUD40AAXUD40CAXUD40SAXUD90AAXUD90CAXUD90S

HP W

1/75 10

1/30 25

1/19 40

1/8 90


Extension CablesModel

CC01AXULength: L [ft. (m)]

3.3 (1)CC02AXU 6.6 (2)CC03AXU 9.8 (3)CC05AXU 16.4 (5)CC10AXU 32.8 (10)

Housing5559-10P (MOLEX)

L

Housing5557-10R(MOLEX)

Control UnitSide

MotorSide

Maximum extension length is 34.4 ft. (10.5m).

B-58 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Features B-58Features B-58 Specifications B-60 Characteristics B-62System Configuration B-59 Specifications B-60 Characteristics B-62System Configuration B-59

Sp

eedC

on

trolS

ystems


AXH SeriesThe AXH Series combines a compact, brushless DC speedcontrol motor and 24 VDC board-level driver. These systemsprovide space savings and high power output, and are easyto use.

Features Compact Board-Level DriverThe size of the AXH driver has been reduced byapproximately 60% when compared to conventional DCbrushless drivers. (Driver for 15W-50W)

Compact, High Power MotorsThe size of the AXH Motor has been reduced byapproximately 55% when compared to conventional ACspeed control motors [3.15 in. (80mm) size]. The motorhas extremely high output power for its small size.

Superior Speed StabilityThe fluctuation is only 1% for load, voltage andtemperature. These motors provide superior speed stabilitywith minimal speed fluctuation.

2.80 in. (71 mm)

AXH Series

HBL

Series

2.13 i

n. (54

mm)

2.76 i

n. (70

mm)

3.94 in. (100 mm)

1.02 in. (26 mm)

1.42 in. (36 mm)Driver volume reduced by approximately 60%

Constant Torque over a Wide Speed RangeThe speed can be set within the wide range of 100 r/min to3000 r/min (30:1). The AXH Series maintains a constanttorque from low speed to high speed.

Gearheads Provide High TorqueAXH geared type motors come pre-assembled with agearhead. These gearheads provide torque up to 17.7 lb-in(2N·m) for the 15 W motors and up to 141 lb-in (16N·m) withthe 50 W motors.

Protective FunctionsThe AXH Series is equipped with protective functions tohandle overload, overvoltage, undervoltage, overspeed andout-of-phase power. When one of these protective functionsdetects an abnormality, a LED blinks and motor comes to astop.

Rated Torque

Starting Torque

Torq

ue

Limited Duty Region


Speed [r/min]1000 2000 3000

When the system is approved under various safety standards, the model names on the motor and driver nameplates arethe approved model names.List of Motor and Driver CombinationsPage B-68

Details of Safety StandardsPage G-2 The EMC value changes according to the wiring and layout. Therefore, the final EMC level must be checked with the

motor/driver incorporated in the equipment.

Safety Standards and CE MarkingStandards Certification Body

UL

Standards File No.

E208200

CE Marking

EMC Directives

UL E208200

AXH015 typeAXH230 typeAXH450 type

AXH5100 type

UL1950

CSA C22.2 No.950

UL60950CSA C22.2 No.60950

Combination Type (Pre-assembled Gearmotors)The combination type (pre-assembled gearmotors) come with themotor and its dedicated gearhead already assembled. This simplifiesinstallation in equipment.Motors and gearheads are also available separately so they can beon hand to make changes or repairs. Except for 15W type

-CK504AXH


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut





Extension Cables (Accessories)(Page B-69)

Driver

AXH Series

Geared Type/Combination Type(Pre-assembled Gearmotor)

Motor Speed Indicator (Accessories)Not a standard certified product.(Page A-214)

I/O Signal Cable(Included)

Power Supply Cable(Included) 24 VDC

Power Supply


(Not Supplied)

(Not Supplied)

External Speed Potentiometer(Accessories)(Page A-216)

Product Number Code

Gear Ratio or Shaft TypeNumber: Gear RatioA: Round Shaft Type

Power Supply VoltageK: 24 VDC

Output Power15: 15W (1/50 HP)30: 30W (1/25 HP)50: 50W (1/15 HP)100: 100W (1/8 HP)

Motor Frame Size0: 1.65 in. sq (42 mm sq.)2: 2.36 in. sq (60 mm sq.)4: 3.15 in. sq (80 mm sq.)5: 3.54 in. sq (90 mm sq.)Series

AXH: AXH Series

Product Line Geared Type/Combination Type Round Shaft Type

AXH015K- are Geared Type and the others are combination type. Enter the gear ratio in the box () within the model name.

C: Cable TypeNone: Lead Wire Type

HPOutput Power

1/50

1/25

1/15

1/8

W

15

Model

AXH015K-

AXH230KC-

AXH450KC-

AXH5100KC-

Gear Ratio

5,10, 15, 20, 30, 50, 100

5, 10, 15, 20, 30, 50, 100, 2005, 10, 15, 20, 30, 50, 100, 2005, 10, 15, 20, 30, 50, 100, 200

30

50

100

HP

1/50

1/25

1/15

1/8

W

15

Model

AXH015K-A

AXH230KC-A

AXH450KC-A

AXH5100KC-A

30

50

100

Output Power


Sp

eedC

on

trolS

ystems

The permissible load inertia specified above is only applicable for round shaft type. Permissible Load Inertia for Geared Type and Combination Type Page B-61 Enter the gear ratio in the box () with the model name. The values for each item is for the motor only.

Model

Rated Output Power

Power Source

Rated TorqueStarting TorquePermissible Load Inertia J

Maximum SpeedRated SpeedVariable Speed Range

1/50 (15)

Geared Type/Combination TypeRound Shaft Type

HP (W)

Voltage

Rated Input Current AMaximum Input Current A


oz-in2(10-4 kg·m2)r/minr/minr/min


1 With the AXH series the motor speed cannot be controlled in applications where the motor shaft is turned by the load, as in lowering operations.Also, the motor will stop naturally if the load exceeds the permissible load inertia or the overvoltage protection function is activated during load lowering operations.

2 Motor insulation is recognized as class A [221°F(105˚C)] by UL and CSA standards.

Size of heat radiation plate (Material: Aluminum)AXH230KC-A: 4.53 in. 4.53 in. (115 mm 115 mm), 0.20 in. (5 mm) thickAXH450KC-A: 5.31 in. 5.31 in. (135 mm 135 mm), 0.20 in. (5 mm) thickAXH5100KC-A: 7.87 in. 7.87 in.(200 mm 200 mm), 0.20 in. (5 mm) thick

Specifications RrC

1/25 (30) 1/15 (50) 1/8 (100)

AXH230KC-AXH230KC-A

AXH015K-AXH015K-A

AXH450KC-AXH450KC-A

AXH5100KC-AXH5100KC-A

24 VDC 10%

2.0 3.5 5.0 9.01.0 2.1 3.1 6.0

7.1 (0.05) 17 (0.12) 28 (0.20) 56 (0.40)10.6 (0.075) 21 (0.15) 34 (0.24) 71 (0.50)

2.7 (0.5) 9.8 (1.8) 18.1 (3.3) 31 (5.6)3000

3000 25001003000 (30:1)

Speed RegulationLoadVoltageTemperature

1% Max. (0rated torque, at rated speed)1% Max. (Power supply voltage 10%, at rated speed with no load)

1% Max. (32˚F122˚F [0˚C50˚C] at rated speed with no load)

Item Specifications

Any one of the following methods.1. By built-in potentiometer 2. By external potentiometer 3. By DC voltage (05 VDC)

C-MOS negative logic L: (ON) : 00.5 VDC H: (OFF) : 45 VDCSTART/STOP input L: START H: STOPBrake input L: RUN H: Instantaneous stopDirection of Rotation input L: CW H: CCWSpeed setting method L: Internal H: ExternalAlarm reset L: Reset H: NormalOpen collector output External use conditions 26.4 VDC, 10 mA Max.Speed Signal Output (SPEED OUT) 30 P/R, Alarm Signal Output (ALARM OUT)When the following are activated, the alarm signal will be output and the motor will come to a natural stop. Overload Protection: Activated when a load exceeding the rated torque is applied to the motor for approximately 5 seconds or more. Out-of-Phase Protection: Activated when the sensor wire inside the motor cable is disconnected. Overvoltage Protection: Activated when the voltage applied to the driver exceeds 24 VDC by approximately 15% or more. Undervoltage Protection: Activated when the voltage applied to the driver falls at least 25% below 24 VDC. Over Speed Protection: Activated when the motor rotates at an abnormal speed above 3500 r/min.

Class E [248°F (120°C)]Continuous


Input Signals

Output Signals

Protection Functions 1

Motor Insulation Class 2

Rating

General SpecificationsItem Motor

100 MΩ or more when 500 VDC megger is applied between thewindings and the frame after continuous operation under normalambient temperature and humidity.

Sufficient to withstand 0.5 kVAC at 50 Hz applied between thewindings and the frame for 1 minute after continuous operation undernormal ambient temperature and humidity.


Dielectric Strength

108°F (60°C) or less measured by the thermocoupler method after thetemperature of the coil has stabilized under normal operation at therated voltage and frequency under normal ambient temperature andhumidity, with a connected gearhead or equivalent heat radiationplate.

32°F122°F (0°C50°C) (nonfreezing)

Temperature Rise

Ambient Temperature85% maximum (noncondensing)Ambient Humidity

No corrosive gases or dust

Driver

100 MΩ or more when 500 VDC megger is applied between the powersupply input and the frame after continuous operation under normalambient temperature and humidity.

Sufficient to withstand 0.5 kVAC at 50 Hz applied between the powersupply input and the frame for 1 minute after continuous operationunder normal ambient temperature and humidity.

/

Atmosphere

15W Type: IP 4030W100W Type: IP65 (except for the mounting surface) IP 00Degree of Protection


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

Permissible Overhung Load and Permissible Thrust Load Geared Type/Combination Type

Permissible Load Inertia J for Geared Type/Combination Type

Round Shaft Type

Permissible Thrust Load: Avoid thrust loads as much as possible. If thrust load is unavoidable, keep it to no more than half the motor weight.


Gear RatioModel 5 10 15 20 30 50 100 2002.20.4

9.31.7

213.9

387.0

8615.7

24043.7

24043.7 —AXH015K-

Unit Upper values: oz-in2 /Lower values: 10-4 kg·m2

Gearmotor — Torque Table (Geared Type/Combination Type)

Model20500

(20600)

Enter the gear ratio in the box () within the model name. A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction. Values inside parentheses ( ) are for the AXH015K- model.

Unit Upper values: lb-in/Lower values: N.m

5

10250(10300)

6.7167(6.7200)

5125(5150)

3.383(3.3100)

250(260)

125(130) 0.512.5

10 15 20 30 50 100 200

AXH015K-

AXH230KC-

2.00.23

4.70.54

3.90.45

6.00.68

7.60.86

11.51.3

17.72.0

17.72.0 —

9.71.1

14.11.6

19.42.2

273.1

465.2

536.0

536.0

AXH450KC- 7.90.9

15.91.8

232.7

313.6

465.2

768.6

14116

26030

14116

26030AXH5100KC- 15.9

1.8313.6

475.4

637.2

9110.3

15217.2

AXH230KC-

AXH450KC-

AXH5100KC-

8.51.55

346.2

7714.0

13624.8

31055.8

850155

850155

850155

305.5

12022

27049.5

48088

1080198

3000550

3000550

3000550

13725

547100

1230225

2188400

4923900

136752500

136752500

136752500

Speed Range r/min

Gear Ratio

Model Gear RatioPermissible Overhung Load Permissible Thrust Load


0.79 in. (20 mm) from shaft endlb. N lb. N

11.2 50 / / 6.7 30

9 40

22 100

33 150

223345

100150200

334567

150200300

4567

101

200300450

5678123

250350550

6790

112

300400500

90112146

400500650

5100

5102030200

5102030200

5102030200

AXH015K-

AXH230KC-

AXH450KC-

AXH5100KC-


Model

AXH015K-A

Permissible Overhung Load0.39 in. (10mm) from shaft end

lb. N0.79 in. (20 mm) from shaft end

lb. N11.2 50 / /

AXH230KC-A 15.7 70 22 100AXH450KC-A 27 120 31 140AXH5100KC-A 36 160 38 170


Sp

eedC

on

trolS

ystems


Mounting screws are included with the combination type. Dimensions for screws Page B-133Enter the gear ratio in the box () within the model name.

Motor/GearheadAXH015K- (Geared Type)Geared motor: AXHM015K-Weight: 1.1 lb. (0.5 kg)d A388

Connector Housing: 1718228(AMP)

4M4 P0.7 0.31(8) Deep

0.12 (3)

0.

63 (

16)

0.31

(8)

0.47 (12)

3.11 (79)

0.20 (5)

1.69

(43)

0.16

(4)

20 (5

00)

0.79 (20)

0.22

(5.5

)

1.65(42)

1.720.02

(43.80.5)

0

0.23

62-0

.000

5 (

6-0.

012)

0

Round Shaft TypeAXH015K-AMotor: AXHM015K-AWeight: 0.55 lb. (0.25 kg)d A389

0.138 (3.5)4 Holes

0.22

(5.5

)

0.59 (15)

0.20 (5) 0.06 (1.5)

1.69

(43)

0.16

(4)

Connector Housing : 1718228(AMP)

1.65(42)

0.79 (20)1.65 (42)

20 (5

00)

0

1.890.02

(480.5)

0.

2362

0.

0005

(6

0.01

2)

1.

4803

0.

0010

(37

.6

0.02

5)

0 00

Speed — Torque Characteristics

1000 2000 3000

[oz-

in]

0

5

10

15

20

25

0

0.1

0.2

0.05

0.15


Limited Duty Region

Speed [r/min]

Rated Torque

Starting Torque[N•m

]

Torq

ue

50% of Rated Torque

1000 2000 3000


Limited Duty Region

Speed [r /min]

2

10

0 0

0.05

4

0.075

0.1

Torq

ue

Rated Torque

Starting Torque

6

8

12

14

[oz-

in]

[N•m

]AXH230KC-/AXH230KC-AAXH015K-/AXH015K-A

For the geared type and combination type, the values are for the motor alone. Enter the gear ratio in the box () within the model name.

1000 2000 3000


Limited Duty Region

Speed [r /min]

0 0

10

20

30

40

50

60

70

80

0.2

0.4

0.5

0.6 Rated TorqueStarting Torque[N

m]

[oz-

in]

Torq

ue 50% of Rated Torque

1000 2000 3000


Limited Duty Region

Speed [r /min]

0.1

0.2

0.3 Rated Torque

Starting Torque

[oz-

in]

0

10

20

30

40

0

[N•m

]

Torq

ue 50% of Rated Torque

AXH5100KC-/AXH5100KC-AAXH450KC-/AXH450KC-A

Values for 24 VDC with no extension cable

Values for 24 VDC with no extension cable Values for 24 VDC with no extension cable


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

Motor/GearheadAXH230KC- (Combination Type)Motor: AXHM230KC-GFHGearhead: GFH2G

Weight (including gearhead): 2.2 lb. (1.0 kg)d A294AU (GFH2G520)

A294BU (GFH2G30100)A294CU (GFH2G200)

1.65 (42) L 1.26 (32)

0.98(25)

0.16(4)

0.31(8)

2.36

( 60)

0.43

( 11)

Connector Housing: 1718228 (AMP)Cable 0.31 (8),20 inch (500 mm) Length

0.39

( 10)

0.

94 (

24)

(10

0.

015)

0

0.00

06 0

0.

3937

AXH230KC-520: L = 1.34 (34)AXH230KC-30100: L = 1.50 (38) AXH230KC-200: L = 1.69 (43)

1.22(31)

2.36 (60)

2.760.02

(700.5)

0.177 (4.5)4 Holes

0.984 0.008(25 ± 0.2)

0.1575 (4 )

0.0016 0

0.040 0 0.

098

0.

004

0

0.15

75 0

0.00

12

0

0.03

( 4

)

0.

1

0( 2

.5

)



0.1575 00.0012

00.03(4 )

Round Shaft TypeAXH230KC-AMotor: AXHM230KC-AWeight: 1.1 lb. (0.5 kg)d A295U

Cable 0.31 (8),20 inch (500 mm) Length

Connector Housing: 1718228 (AMP)

1.65(42)

0.94(24)

1.22(31)

2.36

( 60)

0.43

( 11)

0.31(8)

0.08(2)

0.63(16) 0.

3 ( 7

.5)

2.36 (60)

0.177 (4.5) 4 Holes

(8

0.01

5)0

-0.0

006

0

0.31

50

(54

0.

030)

0-0

.001

2 0

2.

1260

2.760.02

(700.5)



A296BU (GFH4G30100)A296CU (GFH4G200)

L

3.15

( 80)

0.43

( 11)

1.38 (35)

0.31(8)

0.98(25)

0.28(7)

Connector Housing: 1718228 (AMP)

1.65 (42)

(15

0.

018)

0

0.00

07 0

0.

5906

0.51

( 13)

1.

34 (

34)

Cable 0.31 (8),20 inch (500 mm) Length

AXH450KC-520: L = 1.61 (41)AXH450KC-30100: L = 1.81 (46) AXH450KC-200: L = 2.01 (51)

1.22(31)

3.15 (80)

3.700.02

(940.5)

0.256 (6.5) 4 Holes

0.984 0.008(25 ± 0.2)

0.1969 (5 )

0.0016 0

0.040 0 0.

118

0.

004

0

0.19

69 0

0.00

12

0

0.03

( 5

)

0.

1

0( 3

)



0.1969 00.0012

00.03(5 )


0.98(25)

1.65(42)

1.26(32)

1.22(31)

0.31(8)

0.08(2)

0.37

( 9.5)

3.15

( 80)

0.43

(11)

Connector Housing: 1718228 (AMP)Cable 0.31 (8),20 inch (500 mm) Length

3.15 (80)

0.256 (6.5) 4 Holes

(10

0.

015)

0-0

.000

6 0

0.

3937

(73

0.

030)

0-0

.001

2 0

2.

8740

3.700.02

(940.5)

Lead Wire Types are alsoavailable. Contact yourOriental MotorRepresentative for moreinformation.





Sp

eedC

on

trolS

ystems



A401BU (GFH5G30100)A401CU (GFH5G200)

AXH5100KC-5~20: L = 1.77 (45)AXH5100KC-30~100: L = 2.28 (58)AXH5100KC-200: L = 2.52 (64)

Connection Housing: 1178288-3 (AMP)Connection Housing: 511030500 (MOLEX)

0.71

( 18)

2.24(57) L 1.65(42)

0.39(10) 0.20(5) 0.98(25)

3.54

( 90)

0.43

( 11)

1.

57(

40)


1.22(31)

3.54 (90)

0.335 (8.5)4 Holes

4.090.02

(1040.5)

0

0.00

070

0.

018 )

0.

7087

(18

0

0.00

120

0.

03 )

0.23

62

(6

00.0012

00.03 )

0.2362

(6 0.13

80.

004

0

(3.5

0.

10

)

0.23620.00160

(60.0400 )0.9840.008

(250.2)




Cable 0.35 (9)20 inch (500 mm) Length Connector Housing: 511030500 (MOLEX)

Connector Housing: 1178288-3 (AMP)

2.24(57) 1.46(37)

0.39(10)

0.08(2)

3.54

( 90)

0.43

( 11)

1.18(30)

0.45

( 11.

5)

1.22(31)

3.54 (90)

0.335 (8.5)4 Holes

0

0.00

140

0.

035 )

3.

2677

(83

4.090.02

(1040.5)

0

0.00

070

0.

018 )

0.

4724

(12


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

DriverAXHD15K, AXHD30K, AXHD50KWeight: 0.22 lb. (0.1 kg)d A298

0.16(4)

2.13

( 54)

0.24

( 6) 2.80 (71)

CN2: 1-171825-2 (AMP)CN1: 171825-2 (AMP)

CN3: Connection to Motor

0.14(3.5)

2.520.008(640.2)

0.14

( 3.5

)

1.02

( 26)

2.480.008(630.2)

1.36

0.

008

( 34.

50.

2)

0.14 ( 3.5)2 Holes

0.87

0.

008

( 22

0.2)

Driver Input Signal Cable (Included) For 15 W, 30 W, 50 W

12 (300)

Leads UL Style 1007, AWG 26Connector Housing:1-171822-2 (AMP)

Driver Power Supply Cable (Included) For 15 W, 30 W, 50 W

12 (300)

Connector Housing:171822-2 (AMP)Leads UL Style 1007, AWG 22

AXHD100KWeight: 0.66 lb. (0.3 kg)d A403

0.14 (3.5)2 Holes

CN4: 1-178293-3 (AMP)

CN2: S12B-PHDSS-B (JST)

CN1: 1-179276-3 (AMP)CN3:53426-0510(MOLEX)

0.39

max

. (10

) 0.

67 m

ax.(1

7)

2.76

(70)

0.18

(4.5

)

5.12 (130)0.18 (4.5)

1.42

(36)

0.14 (3.5)

0.14

(3.5

)

4.760.02 (1210.5)

4.840.02 (1230.5)

1.85

0.

02

(47

0.5)

0.71

0.

02

(18

0.5)

For 100 W

Connector Housing: PHDR-12VS (JST)

12 (300)

Leads UL Style 1007, AWG 26

For 100 W

List of Motor and Driver Combinations Geared Type/Combination Type

Round Shaft Type

Output Power ModelAXH015K-AXH230KC-AXH450KC-AXH5100KC-

Motor ModelAXHM015K-

AXHM230KC-GFHAXHM450KC-GFHAXHM5100KC-GFH

Gearhead Model/

GFH2G

GFH4G

GFH5G

Driver ModelAXHD15KAXHD30KAXHD50KAXHD100K

1/50 HP 15 W1/25 HP 30 W1/15 HP 50 W1/8 HP 100 W

Output Power ModelAXH015K-AAXH230KC-AAXH450KC-AAXH5100KC-A

Motor ModelAXHM015K-AAXHM230KC-AAXHM450KC-AAXHM5100KC-A

Driver ModelAXHD15KAXHD30KAXHD50KAXHD100K

1/50 HP 15 W1/25 HP 30 W1/15 HP 50 W1/8 HP 100 W

Enter the gear ratio in the box () with in the model name. Geared Motor Model

Connector Housing: 1-178128-2 (AMP)

12 (300)

Leads UL Style 3266, AWG 18


Sp

eedC

on

trolS

ystems

Connection and Operation Connection Diagrams 15 W, 30 W, 50 W

MotorINT.VR. CN3

CN2(I/O)

CN1

INT.VR./EXT. Input

12

VRM

11

VRL

10

VRH

9

N.C.

8

GND

7 ALARM-RESET Input

ALARM Output

6

SPEED Output

5

CW/CCW

4

RUN/BRAKE

3

START/STOP

21

GND224 V1

GND

ON (L level): CWOFF (H level): CCW

ON (L level): RunOFF (H level): Brake

ON (L level): StartOFF (H level): Stop

Power supply connection24 VDC (10%)Power Supply

Motor

Start/Stop Input

ON (L level): ResetOFF (H level): Normal

Alarm Reset Input

ON (L level): InternalOFF (H level): External


Brake Input

Speed Output

Alarm Output

Rotation Direction Switching Input

Driver

Brown

Red

Orange

Purple

Brown

Gray

White

Black

05 VDC1 mA min. _

+External DCPower Supply Yellow

Green

100 W

CN1GND124 V2

Power supply connection24 VDC (10%)Power Supply

Driver

CN2(I/O)

CN2Pin No.

12345678910

1112

Board

INT.VR.

CN4

Motor Motor CN3

Motor

Internal Potentiometer

VRM

1

INT.VR./EXT. Input

2

CW/CCW

3

ALARM-RESET Input

4

ALARM Output

5

RUN/BRAKE

6 VRH

N.C.

7

START/STOP

8

VRL

9

GND

10

SPEED Output

1112

Speed OutputRed

Alarm OutputBrown

ON (L level): StartOFF (H level): Stop

Start/Stop InputBlack

ON (L level): RunOFF (H level): BrakeBrake Input

White

GNDOrange

ON (L level): CWOFF (H level): CCW

Rotation Direction Switching Input

Gray

ON (L level): InternalOFF (H level): External


Brown

05 VDC1 mA min. _

+External DCPower Supply

ON (L level): ResetOFF (H level): Normal

Alarm Reset Input

GreenYellow

Purple

When the motor cable needs to be extended, use an optional extension cable [sold separately, 4.9 ft. (1.5 m)].Extension CablePage B-69

Timing Chart Run/stop, instantaneous stopping and rotation direction

switching operations can all be controlled with theSTART/STOP, RUN/BRAKE and CW/CCW signals.

If both the START/STOP signal and the RUN/BRAKEsignal are set to ON (L level), the motor rotates. At thistime, if the CW/CCW signal is set to ON (L level), thenthe motor rotates clockwise as seen from the motorshaft side; if the CW/CCW signal is set to OFF (Hlevel), the motor rotates in the counterclockwisedirection.

If the RUN/BRAKE signal is set to OFF (H level) whilethe START/STOP signal is ON (L level), the motor stopsinstantaneously. If the START/STOP signal is set toOFF (H level) while the RUN/BRAKE signal is set to ON(L level), the motor stops naturally.

Wait for 10 ms before switching the other input signals. Do not switch different input signals simultaneously.

Wait for 10 ms before switching the other input signals.

2500r/min

1000r/minCW(Clockwise)

CCW (Counterclockwise)

OFF (H level) ON (L level)





START/STOP Input

CW/CCW Input

RUN/BRAKE Input

INT.VR./EXT.Input

START START

CW CCW

RUN RUN RUN

EXT. EXT.EXT. INT.VR.

CW

Run/Brake

Motor operation pattern

SPEED Output

Rotation direction switching2-speed switching/stop Max. 10 ms

INT.VR.


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

AC

Inp

ut

Input Signal Circuit Input Circuit

Example of Input Circuit Connection Control by Small Capacity Relay, Switch, or Similar Device

Control by Controller

GNDGND

START/STOPRUN/BRAKECW/CCWINT.VR./EXT.ALARM-RESET

Input

DriverController C-MOS type

5V

C-MOS

GNDGND


Input

DriverController

Transistor

Transistor output type

1

2

3

4

5

CN2(I/O)

6

7

8

9

10

11

12

CCWCW

StopStart

ExternalInternalOFFON

Run Brake

Switch capacity: 24 VDC 10 mA

INT.VR./EXT. Input

VRM

VRL

VRH

N.C.

GND

ALARM-RESET Input

ALARM Output

SPEED Output

CW/CCW

RUN/BRAKE

START/STOP

GND

0.1 F

2.2 kΩ

5 V

10 kΩC-MOS

Driver internal circuit

Input


Output Signal Circuit Output Circuit

Example of Output Circuit Connection Output Signal Connections

SPEED OutputThe system outputs pulse signals (with a width of 0.3 ms) ata rate of 30 pulses per rotation of the motor output shaft,synchronized with the motor drive. You can measure theSPEED output frequency and calculate the motor speed.

ALARM OutputThe ALARM output is normally at the ON (L level) andswitches to the OFF (H level) when there is an alarm.

ALARM-RESETWhen the motor is stopped, setting this signal to the ON (Llevel), then returning it to the OFF (H level) resets the alarm.Please return either the START/STOP input or theRUN/BRAKE input to the OFF (H level) before inputting theALARM-RESET. The ALARM-RESET is not accepted if boththese signals are at the ON (L level).

Notes: Output signal is open collector output, so an external power supply (Vcc) is

required. Use a power supply of no more than 26.4 VDC and connect a limit resistance

(R) so that the output current does not exceed 10 mA. When using neither thespeed output function nor the alarm output function, this connection is notrequired.

T0.3 ms

Motor speed (r/min) Speed output frequency [Hz]

30 60 [r/min ]

SPEED output frequency (Hz) 1T

Controller Driver

GND

2SC2458 equivalent

SPEEDALARM

R

Vcc

(Internal circuit)

GND

Output2SC2458 equivalent

External use condition26.4 VDC Max.10 mA Max.


Sp

eedC

on

trolS

ystems

Speed Setting Method Speed Control by Internal PotentiometerWhen INT.VR/EXT. input is set to the ON (L level), the speed can be set with the internal speed potentiometer. There is no needfor this connection when the internal potentiometer is not used.

Driver

High speed

8

3ONOFF

Speed Control by External PotentiometerWhen separating the motor speed setting from the driver,connect the optional external potentiometer as follows.External speed potentiometer PAVR-20KZ (Sold separately)

6

5

4

1 3

High speed

Driver

21 3

0 20 40 60 80 100

500

1000

1500

2000

2500

3000

3500

Spee

d [r

/min

]

Dial plate value

External Potentiometer ScaleSpeed Characteristics(Representative Values)

Speed Control by External DC VoltageWhen setting the motor speed with an external DC voltage,do so in the following manner.

5

4

05 VDC1 mA Min.

Driver

External DC power supply

0 1 2 3 4 5

500

1000

1500

2000

2500

3000

3500

DC voltage [VDC]

DC VoltageSpeed Characteristics (Representative Values)

Spee

d [r/

min

]


Extension CableThe maximum extended length is 6.6 ft. (2 m). For 15 W, 30 W, 50 WTwo types of cables are available. Covered lead wire type and ribbon cable type. CC02AXH [4.9 ft. (1.5 m)] FC02HBL [4.9 ft. (1.5 m)]

For 100 W CC02AXH2 [4.9 ft. (1.5 m)]

51198-0500 (MOLEX)

1-177648-3 (AMP)

4.9 ft. (1.5 m)

1-178288-3 (AMP)

51103-0500 (MOLEX)

Driver Side

Motor Side

Housing1718228 (AMP)


4.9 ft. (1.5 m)

DriverSide

MotorSide

4.9 ft. (1.5 m)

Housing1718228(AMP)


Motor Side

Driver Side

AC Motor Systems

BHF Series ································································B-70ES01/ES02 ······························································B-86US Series ································································B-116

Technical Reference················································F-1General Information················································G-1

Additional Information


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

http://www.orientalmotor.com/products/pdfs/B_SpdCnt/Section F.pdf

http://www.orientalmotor.com/products/pdfs/B_SpdCnt/Section G.pdf


Sp

eedC

on

trolS

ystems

Specifications B-72 Characteristics B-75System Configuration B-71Features B-70 Specifications B-72 Characteristics B-75System Configuration B-71Features B-70

AC Motor Systems

BHF Series200 W (1/4 HP) Frame Size: 4.09 in. sq. (104 mm sq.)

The BHF Series consists of a high-power 200 W (1/4 HP) ACspeed-control motor combined with a dedicated inverter.Each motor comes pre-assembled with a gearhead.

Combination Type (Pre-assembled Gearmotors)The combination type (Pre-assembled Gearmotors) comes with themotor and its dedicated gearhead already assembled. This simplifiesinstallation in equipment. Motors and gearheads are also availableseparately so they can be on hand to make changes or repairs.

Features Excellent speed stabilityThe combination of a dedicated inverter with a motorachieves excellent speed stability with a fluctuation of only3%. The inverter is already optimized for use with thegearmotor, so detail adjustments are not required to achieveaccurate speed control.

Automatic control of an electromagnetic brakeThe AC speed-control system with an electromagnetic brakeallows automatic on/off control of the electromagnetic brake(power off activated type) on the inverter side. No longer willit be necessary to prepare a separate power supply orprogram a control sequence.

Smallest frame size among 200 W (1/4 HP) motorsThe BHF Series achieves an output of 200 W (1/4 HP), thehighest among Oriental Motor’s standard AC motors, with thesmallest frame size [4.09 inch (104 mm) square] in thatclass. This allows for a reduction in the size of yourequipment.


When the system is approved under various safety standards, the model nameson the motor and inverter nameplates are the approved model names.List of Motor CombinationsPage B-85

Details of Safety StandardsPage G-2 The EMC value changes according to the wiring and layout. Therefore, the final

EMC level must be checked with the motor/inverter incorporated in the user’sequipment.

Wiring length of up to 164 feet (50 m)The wiring distance between the motor and inverter can beextended to a maximum of 164 feet (50 m).

Full-range functionalityThe BHF Series offers a variety of functions such as alarmoutput, speed monitor output and individualacceleration/deceleration setting. The driver also has a built-in I/O power supply.

Wide product variationsPre-assembled gearmotors are available in a right-angleshaft type equipped with a hypoid gear (hollow shaft, solidshaft) and a parallel shaft type. A wide range of gear ratiosare available. An electromagnetic brake type is alsoavailable.

Global specificationsThe BHF Series conforms to international power-supplyvoltage specifications, including single-phase 100-115 VAC,single-phase 200-230 VAC and three-phase 200-230 VAC.All units comply with the UL/CSA standards and bear the CEmark as proof of compliance with the Low Voltage Directiveand EMC Directive.

Standards Certification Body Standards File No. CE Marking

Motor

Inverter

UL1004UL2111CSA C22.2 No.100CSA C22.2 No.77EN60950EN60034-1EN60034-5IEC60034-11IEC60664-1UL508CCSA C22.2 No.14EN50178EN60950

UL

Conforms to EN/IEC Standards

Conforms to EN/IEC Standards

UL

E64197

E171462

Low VoltageDirectives /

EMC Directives

BHF Series

ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-71Dimensions B-76 Connection and Operation B-81 Motor and Inverter Combinations B-85Dimensions B-76 Connection and Operation B-81 Motor and Inverter Combinations B-85

Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System System Configuration

Product Number Code


Mounting Bracket(Accessories)( Page A-204)

Combination Type( Pre-assembled Gearmotor )

BHF Series

Inverter


AC Power Supply

DIN Rail Mounting Plate (Accessories)( Page A-217)

(Not Supplied)

(Not Supplied)

Flexible Coupling(Accessories)( Page A-208)

BHF 6 2 A M T- 100 RH

Output Power2: 200W

VoltageA: Single-Phase

100-115 VACC: Single-Phase

200-230 VACS: Three-Phase

200-230 VAC

SeriesBHF Series

Motor Frame Size6: 4.09 in. sq.

(104 mm sq.)

None: without Electro-magnetic Brake

M: with Electromagnetic Brake

T: Terminal Box Type

Gear Ratio or Shaft TypeNumber:

Gear RatioA: Round Shaft

Type

Gearhead Type(Combination type only)None: Parallel ShaftRH: Right-Angle Hollow

Shaft TypeRA: Right-Angle Solid

Shaft Type

External SpeedPotentiometer (Accessories)( Page A-216)

Regeneration Unit(Accessories)( Page A-218)


Sp

eedC

on

trolS

ystems


Product Line Speed Control SystemCombination Type

Round Shaft Type Round Shaft Type

Type

Combination Typewith Right-Angle

Hollow Shaft

Combination Type with Right-Angle

Solid Shaft

Combination Type with Parallel Shaft

Power Supply VoltageSingle-Phase100-115 VACSingle-Phase200-230 VACThree-Phase200-230 VACSingle-Phase100-115 VACSingle-Phase200-230 VACThree-Phase200-230 VACSingle-Phase100-115 VACSingle-Phase200-230 VACThree-Phase200-230 VAC

Model

BHF62AT-RH

BHF62CT-RH

BHF62ST-RH

BHF62AT-RA

BHF62CT-RA

BHF62ST-RA

BHF62AT-

BHF62CT-

BHF62ST-

Gear Ratio

5180

5180

5180

5180

5180

5180

3180

3180

3180


Type

Round Shaft Type

Power SupplySingle-Phase 100-115 VACSingle-Phase 200-230 VACThree-Phase 200-230 VAC

ModelBHF62AT-ABHF62CT-ABHF62ST-A

ModelCombination Type

Round Shaft TypeOutput PowerRated SpeedRated TorqueStarting Torque

Permissible Torque


Speed Control Range

Power Source

Speed Regulation

HP (W)r/min


oz-in (N·m)

oz-in2 (104 kg·m2)

r/minVoltageFrequencyRated Input CurrentMax. Input CurrentLoadVoltageTemperature

BHF62AT-RHBHF62AT-RA

BHF62AT-BHF62AT-A

1/4 (200)1500

180 (1.27)180 (1.27)

1001500 r/min: 180 (1.27)1800 r/min: 151 (1.07), 2400 r/min: 85 (0.6)

44 (8)

1002400

50 Hz/60 Hz

3% Max. (0Rated Torque, at 1500 r/min)3% Max. (Power supply voltage 10% at 1500 r/min with no load)3% Max. [32°F122°F (0°C50°C) at 1500 r/min with no load]

BHF62CT-RHBHF62CT-RA

BHF62CT-BHF62CT-A

BHF62ST-RHBHF62ST-RA

BHF62ST-BHF62ST-A

The permissible load inertia specified above is only applicable for the round shaft types. Permissible Load Inertia for the Combination Types Page B-75 The values for each specification applies to the motor only. Enter the gear ratio in the box () within the model name.

Specifications Speed Control System

Speed Control System with Electromagnetic BrakeCombination Type

Type


Hollow Shaft


Solid Shaft

Combination Typewith Parallel Shaft

Power Supply VoltageSingle-Phase100-115 VACSingle-Phase200-230 VACThree-Phase200-230 VACSingle-Phase100-115 VACSingle-Phase200-230 VACThree-Phase200-230 VACSingle-Phase100-115 VACSingle-Phase200-230 VACThree-Phase200-230 VAC

Model

BHF62AMT-RH

BHF62CMT-RH

BHF62SMT-RH

BHF62AMT-RA

BHF62CMT-RA

BHF62SMT-RA

BHF62AMT-

BHF62CMT-

BHF62SMT-

Gear Ratio

5180

5180

5180

5180

5180

5180

3180

3180

3180


Type

Round Shaft Type

Power SupplySingle-Phase 100-115 VACSingle-Phase 200-230 VACThree-Phase 200-230 VAC

ModelBHF62AMT-ABHF62CMT-ABHF62SMT-A

Single-Phase 100-115 VAC10%

5.4 A8.3 A


3.1 A4.9 A

Three-Phase 200-230 VAC10%

1.75 A2.7 A

RrC


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System


Round Shaft TypeOutput PowerRated SpeedRated TorqueStarting Torque

Permissible Torque


Speed Control Range

Power Source

Speed Regulation

Electromagnetic Brake Holding Brake TorqueLowering Operation

HP (W)r/min


oz-in (N·m)

oz-in2 (104 kg·m2)

r/minVoltageFrequencyRated Input CurrentMax. Input CurrentLoadVoltageTemperature

oz-in (N·m)

BHF62AMT-RHBHF62AMT-RA

BHF62AMT-BHF62AMT-A

1/4 (200)1500

180 (1.27)180 (1.27)

1001500 r/min: 180 (1.27)1800 r/min: 151 (1.07), 2400 r/min: 85 (0.6)

44 (8)

1002400

50 Hz/60 Hz

3% Max. (0Rated Torque, at 1500 r/min)3% Max. (Power supply voltage 10% at 1500 r/min with no load)3% Max. [32°F122°F (0°C50°C) at 1500 r/min with no load]

210 (1.5)

Connecting the regeneration unit [Accessories (Sold Separately)], Max. output 100 W (5 minutes rating)

BHF62CMT-RHBHF62CMT-RA

BHF62CMT-BHF62CMT-A

BHF62SMT-RHBHF62SMT-RA

BHF62SMT-BHF62SMT-A

The permissible load inertia specified above is only applicable for the round shaft types. Permissible Load Inertia for the Combination Types Page B-75 The values for each specification applies to the motor only. Enter the gear ratio in the box () within the model name.

Speed Control System with Electromagnetic Brake


5.4 A8.3 A


3.1 A4.9 A

Three-Phase 200-230 VAC10%

1.75 A2.7 A

Common Specifications Speed Control System / Speed Control System with Electromagnetic Brake

Acceleration/Deceleration Time


Input Signal

Output Signal

Protection Functions

RatingMotor Insulation Class

0.125 seconds (at 1000 r/min)Any one of the following methods:1. By built-in potentiometer (1 piece) 2. By external potentiometer (20 kΩ 1/4 W) 3. By DC voltage control (05 VDC) Photocoupler input Input impedance 2.4 k ΩOperates at 12 VDCCommon to CW/CCW, Speed setting mode selection, Slow down, Alarm resetOpen collector output External use conditions 26.4 VDC, 10 mA max.Common to SPEED OUT (12P/R), ALARM OUT If any of the protective functions of the inverter are triggered, the ALM output will be turned off and the ALM LED on the front panel of theinverter will blink or turn on while the motor current is interrupted to stop the motor.• Overload protection: A load exceeding the rated torque has been applied to the motor for 5 seconds or more.• Overvoltage protection: The voltage applied to the inverter has exceeded the rated voltage by approximately 30% or more.

The motor is being operated beyond the lowering operation's ability.• Overcurrent protection: An excessive current is flowing within the inverter.• Undervoltage protection: The power-supply voltage has dropped below the rated voltage by approximately 15% or more.• Circuit overheat protection: The ambient operating temperature for the inverter has exceeded its upper limit.• Motor open circuit protection: The motor cable has an open circuit or improper connection.• EEPROM Error: An error was detected in the EEPROM.

ContinuousClass B (266°F [130°C])

RrC

Item Specifications


Sp

eedC

on

trolS

ystems


General Specifications

Size of heat radiation plate: 9.06 inch 9.06 inch (230 mm 230 mm), 0.20 inch (5 mm) in thickness (material: aluminum)

Item


Dielectric Strength

Temperature Rise

Ambient Temperature

Ambient Humidity Degree of Protection

Motor

100 MΩ or more when measured by a 500 VDC megger between thewindings and the frame after rated motor operation under normalambient temperature and humidity.

Sufficient to withstand 1.5 kV at 50 Hz and 60 Hz applied between thewindings and the frame for 1minute after rated motor operation undernormal ambient temperature and humidity.

126°F (70°C) or less in the coil, as measured by the resistance changemethod after rated operation with gearhead or similar heat radiationplate installed.14°F104°F (10°C to 40°C)14°F122°F (10°C to 50°C) for 100/200 VAC85% maximum (noncondensing) IP54 (excluding the motor-installation surface of the round shaft type)

Inverter100 MΩ or more when measured by a 500 VDC megger between thepower supply input terminal and the Protective Earth terminal andbetween the power supply input terminal and the I/O terminal aftercontinuous operation under normal ambient temperature andhumidity. Sufficient to withstand 1.5 kV (3 kV) at 50 Hz and 60 Hz appliedbetween the power supply input terminal and the Protective Earthterminal (between the power supply input terminal and the I/Oterminal) for 1 minute after continuous operation under normalambient temperature and humidity.

––––––––––––––


85% maximum (noncondensing) IP10

Permissible Torque for Combination Type Right-Angle Shaft

Permissible Overhung Load and Permissible Thrust LoadThe overhung load and thrust load of the gearhead's output shaft affect the bearing life. Make sure the overhung load and thrustload do not exceed the values shown in the table below.

Enter the gear ratio in the box () within the model name. Direction of rotation of the motor and that of the gear output shaft are the opposite.

Model

BHF62AT-RH/RA, BHF62AMT-RH/RABHF62CT-RH/RA, BHF62CMT-RH/RABHF62ST-RH/RA, BHF62SMT-RH/RA

Gear RatioMotor Output Speed

1001500 r/min

1800 r/min

2400 r/min

5

404.6343.919.42.2

9

738.3617343.9

15

12313.910311.7586.6

30

24027.820023.411513.1

50

350403203719321.9

100

48054.548054.538043

180

530605306053060

Unit = Upper values: lb-in/Lower values: N·m

Parallel Shaft


Model

BHF62AT-, BHF62AMT-BHF62CT-, BHF62CMT-BHF62ST-, BHF62SMT-

Gear RatioMotor Output Speed

1001500 r/min

1800 r/min

2400 r/min

3

303.4252.914.11.6

5

505.7424.8232.7

9

9110.3768.7434.9

15

14516.412213.8687.7

30

29032.824027.613715.5

50

350403504021024.3

100

350403504035040

180

350403504035040

Unit = Upper values: lb-in/Lower values: N·m

With the hollow shaft type, the permissible overhung load is measured from the flange-mounting surface. Enter the voltage (A, C, S) in the box ( ). Enter the gear ratio in the box () within the model name. Permissible Overhung Load and Thrust Load for Round Shaft Type Page A-11

Model

BHF62 T-RHBHF62 MT-RHBHF62 T-RABHF62 MT-RABHF62 T-BHF62 MT-

Gear Ratio

53050180530

50180330

50180


Permissible Overhung Load [lb. (N)]

270 (1200)490 (2200)200 (900)380 (1700)123 (550)146 (650)


240 (1100)450 (2000)220 (1000)410 (1850)180 (800)220 (1000)

Permissible Thrust Load lb. (N)

67 (300)

67 (300)

45 (200)


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

Speed — Torque CharacteristicsThe characteristics shown below are only applicable for the motors only.Continuous Duty Region: Continuous operation is possible in this region.Common to BHF Series

Enter the voltage (A, C, S) in the box ( ). Enter the gear ratio in the box () within the model name.

ModelBHF62 T-RH, BHF62 T-RABHF62 MT-RH, BHF62 MT-RABHF62 T-BHF62 MT-

3

9818

5

27050

9

880162

15

2400450

30

98001800

50

270005000

100

270005000

180

270005000

Unit = Upper values: oz-in2/Lower values: 104 kg·m2 Permissible Load Inertia J for the Combination Type

01500500 2000

Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [N

•m]

0

0.5

1.0

1.5


1000

2400 r/min

1/4 HP (200 W)180 oz-in(1.27 N•m)

85 oz-in(0.6 N•m)

1800 r/min

151 oz-in(1.07 N•m)

2500

50

100

150

200

Vertical Drive (Gravitational Operation)The BHF Series achieves stable speed control duringgravitational operation.

During vertical movement (gravitational operation), such asthe application illustrated below, normally an external forcecauses the motor to rotate and function as a powergenerator. If this energy is applied to the inverter, an errorwill occur. A regeneration unit (sold separately ) can convertregenerative energy into thermal energy for dissipation. Usethe optional regeneration unit EPRC-400P when using themotor for vertical drive applications or when braking a largeinertial load quickly.

Regenerative power: 100 W (5-minute rating)Instantaneous regenerative power: 300 W

Regenerative powerThe regenerative power may be calculated roughly using theequation shown below for reference.

Regenerative power (W) = 0.1047 TL [N·m] N [r/min]TL: Load torque N: Speed

Use the electromagnetic-brake type for gravitational operation.

WorkW

Gravitational operation ability

Use the time shown below as a guideline when performing continuous gravitational operation:

: Operating range in which regenerative power is 100 W or lessAllowable time for continuous gravitational operation: 1 minute, 30% ED

: Operating range in which regenerative power exceeds 100 W Allowable time for continuous gravitational operation: 1 minute, 20% ED

Example: 1 minute, 30%Under gravitational operation: 60 seconds

Non-gravitational operation: 140 seconds

60 seconds (1 minute) is the maximum continuous gravitational operation time allowed.

0

-0.4

-0.8

-1.2

-1.6

00 1000 2000

1800 2400500 1500 2500

Speed [r/min]

Torq

ue [N

•m]

Torq

ue [o

z-in

]

151 oz-in(1.07 N•m)

85 oz-in(0.6 N•m)

180 oz-in(1.27 N•m)

-50

-100

-150

-200

Gear Ratio/


Sp

eedC

on

trolS

ystems



Mounting screws are included with combination type motor. Page B-133


Motor/Gearhead (Combination Type with Right-Angle Hollow Shaft)BHF62AT-RH, BHF62CT-RH, BHF62ST-RHMotor Model: BHM62T-G2Gearhead Model: BH6G2-RHWeight: 22 lb. (10.0 kg)d A301

6.06 (154)6.30 (160)

4.

06 (

103)

1.10 Max.(28 Max.)

2.95 (75) 0.35 (9)

4.09

(10

4)

1.69

(43)

2.44 (62)

A'

A

1.57 (40)

4.02 (102)0( 580.046)

02.28350.0018

0.00130.9843 0 0.

16

(4)

0.63

(16)

3.90

(99)

4.65

(118

)

0.033( 25 0 )

(1200.5)4.720.02

1.11

(2

8.3)

0.04(8 0 )0.0016

0.31 0

0.335 (8.5)4 Holes

2.60 (66)

0.19 (4.8)

0.59(15)

1.18 (30)

4.30 (109.3)

1.18 (30)

0.59(15)

FlangeMounting Surface

Section AA'(Detail drawing of output shaft)

0.06 (1.5) 0.06 (1.5)

Groove for Retaining Ring0.21( 26.2 0 )0

+0.0081.03

0 0(8

0.03

6)

(250.2)

00.9840.008

00.

3150

0.

0014

0(70.036)

00.27560.0014

Key (Included) (Scale 1/2)

Use cable (VCTF) with a diameter of 0.24 inch (6 mm)0.47 inch (12 mm).Details of Terminal Box Page A-224


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

Motor/Gearhead (Combination Type with Parallel Shaft)BHF62AT-, BHF62CT-, BHF62ST-Motor Model: BHM62T-G2Gearhead Model: BH6G2-Weight: 17.6 lb. (8.0 kg)d A304

1.65 (42)0.20 (5)

2.83 (72)6.30 (160)

0.41 (10.5)

0.98(25)

1.65

(42

)

1.10 Max.(28 Max.)

2.95 (75) 0.35 (9)

4.

06 (

103)

4.09 (104)

2.44 (62)

1.69

(43)

4.720.02

(120±0.5)

0.335 (8.5)4 Holes

0.79

(20)

0.81

(20.

5)

(18–0.018)00.7087–0.0007

0

0.23

62

0.00

12

(6

0.03

)

0

0 0.23620.0012

(60.03)

0

0 0.57

10.

004

(14.

50.

1)

0 0

0.9840.008(250.2)

Key and Key Slot (Included) (Scale 1/2) At the time of shipment, the parallel key is pressed into the key slot.


Motor/Gearhead (Combination Type with Right-Angle Solid Shaft)BHF62AT-RA, BHF62CT-RA, BHF62ST-RAMotor Model: BHM62T-G2Gearhead Model: BH6G2-RAWeight: 22 lb. (10.0 kg)d A302

1.26

(32)

1.89

(48)

2.60 (66)

2.44 (62)

1.69

(43)

4.

06 (

103)

6.30 (160) 6.06 (154)

4.65

(118

)

3.90

(99)

0.63

(16)

0.16

(4)

( 220.021)0.86610.0008 0 0

( 580.046)2.28350.0018 0 0

0.96 (24.5)

4.02 (102)

1.10 Max.(28 Max.)

2.95 (75) 0.35 (9)

(1200.5)4.720.02

4.

09 (

104)

0.335 (8.5)4 Holes

0.23

62

0.00

12

(6

0.03

)

0

0 0.23620.0012

(60.03)

0

0

0.72

80.

004

( 18.5

0.

1)0 0

1.2600.008(320.2)




Sp

eedC

on

trolS

ystems


Motor/Gearhead (Combination Type with Right-Angle Hollow Shaft)BHF62AMT-RH, BHF62CMT-RH, BHF62SMT-RHMotor Model: BHM62MT-G2Gearhead Model: BH6G2-RHWeight: 25.3 lb. (11.5 kg)d A384

A'

A

( 10

3)

6.06 (154)

4.

06

8.66 (220)

0.16

( 4)

0.63

( 16)

3.90

( 99)

4.65

( 118

)

2.2835 0.046

(58 0.046)0

1.57 (40)0.41 (10.5)

4.02 (102)

( 24)

(32 Max.)1.26Max.3.94 (100)

0.94

6.89 (175)

0.310.0016

0

(8 0.04)0

(10

4)

( 28.

3)

0.9843 0.0013

4.720.02

0.335 (8.5)4 Holes

1.11

4.

09

(1200.5)

(25 0.033)0 2.

28 ( 5

8)

2.91 (74)

2.60 (66)

Section AA'(Detail drawing of output shaft)

0

0

0.19 (4.8)

0.59(15)

1.18 (30)

4.30 (109.3)

1.18 (30)

0.59(15)

FlangeMounting Surface

0.06 (1.5) 0.06 (1.5)

Groove for Retaining Ring0.21( 26.2 0 )0

+0.0081.03

Use cable (VCTF) with a diameter of 0.32 inch (8 mm)0.47 inch (12 mm).

0 0(8

0.03

6)

(250.2)

00.9840.008

00.

3150

0.

0014

0(70.036)

00.27560.0014

Key (Included) (Scale 1/2)

Round Shaft TypeBHF62AT-A, BHF62CT-A, BHF62ST-AMotor Model: BHM62T-AWeight: 11 lb. (5.0 kg)d A308

1.10 Max. (28 Max.)

2.95 (75) 0.35 (9)

1.18(30) 0.

51 (1

3)

1.46(37)

0.41 (10.5) 0.08 (2)6.30 (160)

4.

06 (

103)

(94

0.

035)

00.

0014

0

3.70

08

(140.018)0

00.55120.0007

2.44(62)

1.69

(43)

4.09 (104)

4.720.02

(1200.5)

0.335 (8.5)4 Holes



Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System Motor/Gearhead (Combination Type with Right-Angle Solid Shaft)BHF62AMT-RA, BHF62CMT-RA, BHF62SMT-RAMotor Model: BHM62MT-G2Gearhead Model: BH6G2-RAWeight: 25.3 lb. (11.5 kg)d A385

( 24)

( 10

4)

(32 Max.)

0.8661 0.0008

2.2835 0.0018

( 32)

(22 0.021)0

(58 0.046)0

0.335 (8.5)4 Holes

4.

09

1.26 Max.3.94 (100)

0.94 2.

28 ( 5

8)

2.91 (74)

1.26

0.41 (10.5)

4.02 (102)

0.96 (24.5)

6.06 (154)

0.63

( 16)

3.90

(99)

4.65

( 118

)1.

89 ( 4

8)

0.16

( 4)

8.66 (220)

6.89 (175)

2.60 (66)

4.72 0.02

(120 0.5)

( 10

3)

4.

06

0

0


0.23

62

0.00

12

(6

0.03

)

0

0 0.23620.0012

(60.03)

0

0

0.72

80.

004

( 18.5

0.

1)0 0

1.2600.008(320.2)


0.23

62

0.00

12

(6

0.03

)

0

0 0.23620.0012

(60.03)

0

0 0.57

10.

004

(14.

50.

1)

0 0

0.9840.008(250.2)


Motor/Gearhead (Combination Type with Parallel Shaft)BHF62AMT-, BHF62CMT-, BHF62SMT-Motor Model: BHM62MT-G2Gearhead Model: BH6G2-Weight: 20.9 lb. (9.5 kg)d A386

0.70870.0007

(25)

2.83 (72)8.66 (220)

( 10

3)

( 24)

3.94 (100)6.89 (175)

1.65

1.26 Max.

4.

09

1.

65 (

42)

0.335 (8.5)4 Holes

0.98

2.28

( 58)

2.91 (74)

( 10

4)

(42)

0.41 (10.5) 0.20 (5)

4.

06

(32 Max.)

0.94

4.720.02

(120 0.5)

(18 0.018)0

0.81

( 20.

5)0.

79 ( 2

0)

0



Sp

eedC

on

trolS

ystems


Round Shaft TypeBHF62AMT-A, BHF62CMT-A, BHF62SMT-AMotor Model: BHM62MT-AWeight: 14.3 lb. (6.5 kg)d A387

InverterFSP200-1, FSP200-2, FSP200-3Weight: 1.32 lb. (0.6 kg)d A390

Mounting Tab

(1 set of 2 pieces included)

3.

7008

4.720.02

( 10

3)

4.

06

3.94 (100)6.89 (175)

(32 Max.)1.26 Max.

( 24)

0.94

(30)1.18

(37)1.468.66 (220)

0.41 (10.5) 0.08 (2)

0.51

( 13)

(94

0.

035)

0

0.00

1400.

5512

(14

0.

018)

0

0.00

070

2.91 (74)

2.28

( 58)

( 10

4)

4.

09

0.335 (8.5)4 Holes

(120 0.5)


5.31

(135

)

4.72 (120) 1.85 (47)

0.25

(6

.32)

Pitc

h 0.

3 (7

.62)

0.2 Max.(5 Max.)

0.71(18)

0.55 Max.(14 Max.)

0.73

(18.

5)0.

35 (9)

3.5

(89)

0.73

(18.

5) M3 P0.5, 5 Places

M4 P0.7, 2 Places

M3 P0.5, 11 Places

Pitc

h 0.

15 (3

.81)

1.85 (47)0.93 (23.5)

0.3 (7.5)

0.18

(4.5

)

0.71

(18)

1.26

(32)

0.08 (2)

R0.09(R2.25)

0.126 (3.2) Countersink2 Places

4C2

Mounting Method for Hollow ShaftGearheads

These diagrams show how to mount loads depending on theshape of the shaft.

The tolerance of the inner diameter for the hollow shaft isfinished as H8, and "key slot" processing is given to mountthe load shaft. The recommended tolerance of the load shaftis h7. Use the key provided with the product by fastening it tothe shaft. Apply a coating of molybdenum disulfide or similargrease to the inner diameter of the load shaft to preventbinding. Recommended load shaft dimensions are shown tothe right.

Stepped-Down Shaft

Load Shaft

Hollow Shaft

Spacer

Flat Washer

Bolt (M6)

Spring Washer

Retaining Ring for Hole

Recommended size of inner diameter for thehollow shaft and load shaft

Replace the safety cover after installing the load shaft.

Note: Be careful not to apply a shock to the hollow shaft when mounting a load. It may

damage the bearing inside the gearhead.

Straight Load Shaft

Spacer

Load Shaft

Hollow Shaft

Spacer

Flat Washer

Bolt (M6)

Spring Washer

Retaining Ring for Hole

0.00130

Model

Unitinch (mm)

Inner diameter of hollow shaft H8

Recommended load shaft diameter h7

BH6G2-RH

0.9843 0.0330(25 )

00.00080.9843

00.021(25 )


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System Connection and Operation

RG

SPEED

POWER

ALARM

100/115V~

SD

SS

H L

MB+

MB-

U

I-COM

V

W

L

N

NC

FG

CW

CCW

MO

NC

NC

SD

FREE

RST

TP

H

M

L

S-MON

ALM

O-COM

ORIENTAL MOTOR

DisplaySPEED

SSSD

FunctionBuilt-in speed potentiometer

Acceleration time potentiometerDeceleration time potentiometer

LED Display

Input/Output Signal Terminals Block

Display

POWER

ALARM

Power indicator

Alarm indicator

Function

Turns on (green) while power is being supplied.

Turns on (red) or blinks when an alarm is triggered.

Lighting Condition

DisplayIN-COMCWCCW

MO

NC

NC

SD

FREE

RST

TP

H, M, L

S-MON

ALM

O-COM

Ground terminal for input signals Ground terminal for input signals.Clockwise rotation inputCounterclockwise rotation input

Speed-setting mode selection input

Slow down input

Electromagnetic brake release input

Alarm reset input

Thermal signal input

Speed-setting mode selection input

Speed monitor output

Alarm output

Ground terminal for output signals

Clockwise rotation/stop selection inputCounterclockwise rotation/stop selection input

Built-in/external speed-setting selection input

Instantaneous stop/slow down stop selection input

Electromagnetic brake releases/locks selection input

Ground terminal for output signals.

Signal Function and Operation

Built-in Potentiometer

Regeneration unit terminals

Electromagnetic brake terminals

Motor connection terminals


Protective Earth terminals(2 locations)

The unit shown above uses a single-phase 100/115 V power-supply input.

SwitchSet the switch to “H” if the cable between the motor and inverter is less than 32.8 ft. (10 m) in length. Set it to “L” if the cable length exceeds 32.8 ft. (10 m).

This input is used to reset the alarm while in an energized state in the event any protective function of the inverter is activated.

This input is used to connect the lead wire of the regeneration unit’s internal thermal protector when the braking regeneration unit (sold separately) is used.

These are connected for speed control via the external speed potentiometer or external DC voltage.

When the protective function is activated, this output is set to OFF (“H”) and the motor stops.

This output is used to monitor the motor speed. Pulse signals at a rate of 12 pulses per revolution of the motor output shaft.


Sp

eedC

on

trolS

ystems


Connection Diagrams Single-phase 100-115 VAC,

Single-phase 200-230 VAC

RG

SPEED

POWER

ALARM

100-115V~

SD

SS

H L

MB+

MB-

U

I-COM

V

W

L

N

NC

FG

CW

CCW

MO

NC

NC

SD

FREE

RST

TP

H

M

L

S-MON

ALM

O-COM

ORIENTAL MOTOR

OFF

ON

OFF

ON

OFF

ON

SW1 Clockwise rotation /stop selection inputSW2 Counterclockwise rotation /stop selection inputSW3 Speed-setting mode selection input

OFF

ON

OFF

ON

ON

OFF

SW4 Slow down input

SW5 Electromagnetic brake release input 3

SW6 Alarm reset input

Regeneration unitthermal signal input

Speed potentiometer20 kΩ 1/4 W [Accessories (sold separately)]

321

External DC voltage

24 VDC0.1 A min.

U

B2

B2

V

W

Power supply

Circuit breaker

Power connectionConnect to a single-phase 100-115 VAC 10%, 50/60 Hz power supply.(FSP200-2: Connect to a single-phase 200-230 VAC 10%, 50/60 Hz power supply.)

Protective Earth(screw size: M4)

To TP

To I-COMThermal protector lead wires

400 Ω

Regeneration unit 1 [Accessories (sold separately)]

Three-phase 200-230 VAC

OFF

ON

OFF

ON

OFF

ON

SW1 Clockwise rotation /stop selection inputSW2 Counterclockwise rotation /stop selection inputSW3 Speed-setting mode selection input

OFF

ON

OFF

ON

ON

OFF

SW4 Slow down input

SW5 Electromagnetic brake release input 3

SW6 Alarm reset input

Regeneration unitthermal signal input

Speed potentiometer20 kΩ 1/4 W [Accessories (sold separately)]

321

External DC voltage

24 VDC0.1 A min.

U

B2

B2

V

W

Power supply

Circuit breakerPower connectionConnect to a three-phase 200-230 VAC10%, 50/60 Hz power supply.

Protective Earth(screw size: M4)

RG

SPEED

POWER

ALARM

200-230V~

SD

SS

H L

MB+

MB-

U

I-COM

V

W

L1

L3

FG

CW

CCW

MO

NC

NC

SD

FREE

RST

TP

H

M

L

S-MON

ALM

O-COM

ORIENTAL MOTOR

L2

To TP

To I-COM400 Ω

Regeneration unit 1 [Accessories (sold separately)]

Thermal protector lead wires

See page A-215 for connection of the SDM496 speed indicator.

1 This should be connected only when using a regeneration unit.2 This should be connected only for a speed control system with an electromagnetic brake.3 The electromagnetic brake release input can be used only with a speed control system with electromagnetic brake.

Notes:• If the wiring between the motor and inverter needs to be extended by 32.8 ft. (10 m) or more, use a polyethylene-insulated electric wire of AWG16 or

larger. Do not connect more than one cable or allow the overall wiring length to exceed 164 ft. (50 m). Doing so may result in a malfunction.• With the electromagnetic brake type, setting the wiring length too long delays the operation of the electromagnetic brake [by approx. 100 ms at a wiring

length of 164 ft. (50 m)]. To minimize the delay time, use separate cables for the electromagnetic brake cable and motor cable.• Separate the signal and motor cables from noise-generating equipment or power lines.• After connecting each cable to the terminal block, be sure to install the connector cover.


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


SystemConnecting the motor and inverterA motor cable is not supplied with the product. Please provide the appropriate cable.

Connecting the MotorAppropriate lead wiresAWG 18 min.

Terminals (Use a crimp terminal for the electromagnetic brake type.)Round Terminal with Insulation U-Shape Terminal with Insulation

Protective EarthRound Terminal with Insulation

0.19 inch Min.(4.8 mm Min.)

0.37

inch

Max

.( 9

.5 m

m M

ax.)


0.24

inch

Max

.(6

.2 m

m M

ax.)


after crimp0.24 inch Max.(6.2 mm Max.)

0.15 inch Max.(3.8 mm Max.)

0.28

inch

Max

.(7

.2 m

m M

ax.)

0.14 inch Min.(3.6 mm) Min.

after crimp0.24 inch Max.(6.2 mm Max.)

Connecting the InverterPower input terminals, motor connection terminalsAppropriate lead wiresAWG 18 min.

Terminals Protective EarthRound Terminal with Insulation Round Terminal with Insulation

I/O signal terminalWhen a crimp terminal should be used, use one of the followingterminals:

Phoenix ContactAI 0.25-6Applicable wiring gauge: AWG 24AI 0.34-6Applicable wiring gauge: AWG 22AI 0.5-6Applicable wiring gauge: AWG 20

0.67 inch Min.(17 mm Min.)

0.33

inch

Max

.( 8

.5 m

m M

ax.)


0.35 inch Min.(9 mm Min.)

0.24

inch

Max

.(6

.2 m

m M

ax.)


Timing Chart

CW input

CCW input

SLOWDOWN input

MO input

Motor operation

Electromagnetic Brake

ON (L)OFF(H)

ON (L)OFF(H)

ON (L)OFF(H)

ON (L)OFF(H)

Release Release Release ReleaseRelease

CW CW CW CWCCW CCW

1500 r/min (External potentiometer)

500 r/min(Built-in potentiometer)

Acceleration Acceleration

Deceleration1 2

DecelerationDeceleration

All run, stop, direction change and speed change operations can becontrolled by the CW, CCW, M0, and SD input signals.

If the CW input is set to ON ("L" level), the motor rotates in a clockwisedirection as viewed from the shaft end of the motor; if the CW input isset to OFF ("H" level), the motor stops. If the CCW input is set to ON("L" level), the motor rotates in a counterclockwise direction as viewedfrom the shaft end of the motor; if the CCW input is set to OFF ("H"level), the motor stops. The acceleration time is set by the built-inacceleration potentiometer (SS).

If the SD input is set to ON ("L" level), the deceleration time is the valueset by the built-in deceleration potentiometer (SD.)

Turning the M0 input to ON ("L" level) selects the speed set by theexternal speed potentiometer. Turning the input to OFF ("H" level)causes the motor to operate at the speed set by the built-in speedpotentiometer. The timing chart shown at left is based on a built-inspeed-potentiometer setting of 500 r/min and an external speed-potentiometer setting of 1500 r/min.

To release the electromagnetic brake when the motor is stopped, turnthe FREE (electromagnetic brake release) input to ON ("L" level). Thisreleases the electromagnetic brake and allows the motor's output shaftto turn freely. (This function is available only with a speed controlsystem with an electromagnetic brake.)

Note:While the motor is running, the temperature of the motor case should notexceed 194°F (90°C).

1 The motor will stop if the CW and CCW inputs are simultaneously turned toON ("L" level).

2 When the motor runs and/or stops in a short cycle, the electromagnetic brakemay be left released if a shorter time is set for the acceleration/decelerationtime.


Sp

eedC

on

trolS

ystems


Input Signal Circuit Input CircuitCommon to CW, CCW and SLOW DOWN, FREE, RST inputs.

Connection Example for Input Signals• Controlled by Small Capacity Relays

• Electronic Input Control

Output Signal Circuit Output CircuitCommon to S-MON, ALM outputs.

Connection Example for Output Signals

2.4k Ω

I-COM

680 Ω

Input

Inverter

CW

CCW

MO

ON

ON

ON

ON

ON

OFF: StopON: CW RotationOFF: Stop ON: CCW RotationOFF: Built-in speed potentiometerON: External speed potentiometerOFF: BrakeON: Slow downOFF: LockON: ReleaseON: Reset

OFF

ON

I-COM

FREE

SD

RST

OFF

OFF

OFF

OFF

OFF

photocoupler

InverterController

I-COM

Input

The FREE input is used only with a speed control system with electromagneticbrake.

Use a small capacity contact point type relay capable of switching 24 VDC, 5 mA.

The FREE input is used only with a speed control system with electromagneticbrake.

Output

O-COM

S-MONALM

Inverter ControllerVcc

O-COMR

An external power source is required since the circuit has an open-collectoroutput configuration as shown in the figure above. There is no need to connectan external power source if no signal outputs are used. Use an external powersource of 26.4 VDC or below. Connect a limit resistance according to thepower-supply voltage so that the current level doesn't exceed 10 mA.

Speed monitor output: Pulse signals are output at a rate at 12pulses per revolution of the motor outputshaft are output. (Note that this is monitoring of the speedcommand issued from the inverter to themotor, not that of the speed measured atthe motor's output shaft.)

Motor speed: 60 [r/min]

Alarm output: This signal is output when a protection function foroverload, circuit overheat, overvoltage,undervoltage, overcurrent or EEPROM error hasbeen activated. When an alarm signal is output, thisoutput is turned to OFF ("H" level) between theALARM OUT and GND terminals.

S-MON output frequency [Hz]12


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System Method of Speed Setting Speed Control by Built-in PotentiometerThe Built-in speed potentiometer is selected when the MO(speed-setting mode selection input) is set to OFF ("H" level).Turning the Built-in speed potentiometer clockwise sets afaster speed, while turning it counterclockwise brings themotor to a stop. Speed Control by External PotentiometerThe external speed potentiometer can be used when the MO(speed-setting mode selection input) is set to ON ("L" level).When the optional external speed potentiometer is used,connect it as illustrated below. Turning the external speedpotentiometer clockwise sets a faster speed.

Speed Control by External DC VoltageExternal DC voltage can be used when the MO (speed-setting mode selection input) is set to ON ("L" level). To setthe motor speed via external DC voltage, connect a DCpower supply as illustrated below. Raising the DC voltagesets a faster speed.

List of Motor and InverterCombinations

Model name for motor/control unit combinations are shownbelow

Combination Type Speed Control System

Round Shaft Speed Control SystemH

M

L

InverterI/O terminal

External potentiometer

3

2

1

High speed

1 2 3

1 3

0 20 40 60 80 100

500

1000

1500

2000

2500

Spee

d [r

/ min

]

Dial Plate Value

External speed potentiometer scalespeed characteristics(Representative Values)

External DC power supply

05 VDC5 mA Max.

InverterI/O terminal

1 k 1/4 WMin.

H

M

L

0 1 2 3 4 5

Spee

d [r

/ min

]

500

1000

1500

2000

2500

DC Voltage [V]

DC voltagespeed characteristics (Representative Values)

Model

BHF62AT-RHBHF62AT-RABHF62AT-BHF62CT-RHBHF62CT-RABHF62CT-BHF62ST-RHBHF62ST-RABHF62ST-

Motor

BHM62T-G2

Gearhead

BH6G2-RHBH6G2-RABH6G2-BH6G2-RHBH6G2-RABH6G2-BH6G2-RHBH6G2-RABH6G2-

Inverter

FSP200-1

FSP200-2

FSP200-3

Model

BHF62AT-ABHF62CT-ABHF62ST-A

Motor

BHM62T-A

Inverter

FSP200-1FSP200-2FSP200-3


Combination Type Speed Control System with Electromagnetic Brake

Round Shaft Speed Control System with Electromagnetic Brake

Model

BHF62AMT-RHBHF62AMT-RABHF62AMT-BHF62CMT-RHBHF62CMT-RABHF62CMT-BHF62SMT-RHBHF62SMT-RABHF62SMT-

Motor

BHM62MT-G2

Gearhead

BH6G2-RHBH6G2-RABH6G2-BH6G2-RHBH6G2-RABH6G2-BH6G2-RHBH6G2-RABH6G2-

Inverter

FSP200-1

FSP200-2

FSP200-3

Model

BHF62AMT-ABHF62CMT-ABHF62SMT-A

Motor

BHM62MT-A

Inverter

FSP200-1FSP200-2FSP200-3



Sp

eedC

on

trolS

ystems

AC Motor Speed Controller

ES01/ES02ES01 and ES02 are Oriental Motor's newest speedcontrollers designed for ease of its functions and operations.A wide range of speed control motors is available for use withthese new controllers.

Features Multi-Functions Speed Control Range901400 r/min (50 Hz) 901600 r/min (60 Hz)

Speed Control FunctionAcceleration/deceleration function that enables smooth startand stop

Speed Control FunctionThe ES01/ES02 enables users to regulate the output speedof motors ranging from 6W to 90W.

IP20-CompliantThe IP20-compliant construction prevents the operator fromtouching the terminal block, thereby ensuring a high degreeof safety.

Compatible with Voltages in All Major CountriesThe design conforms to typical global safety standards.The CE Marking is used in accordance with the EMCdirectives and low voltage directives.

Easy Wiring

For easy wiring the new design provides separate connectorterminals for power-supply cables and control-signal lines.

Details of Safety StandardsPage G-2 The EMC value changes according to the wiring and layout. Therefore, the final

EMC level must be checked incorporated in the equipment.

Safety Standards and CE Marking Speed Controllers

CertificationBody Standards File No. CE MarkingStandards

UL508UL

Conform to EN Standards

E91291

Low VoltageDirective

EMC Directive

CSA C.22.2 No.14EN50178EN60950EN50081-2EN61000-6-2

Speed Controller Product Line Speed Controller

Specifications of Speed Controller

DimensionsPage B-103 Connection and OperationPage B-111

Notes: These models cannot be used for applications requiring the control of more than one motor/controller set by the same external potentiometer. When the motor is commanded to stop immediately, the large braking current will flow to the motor. See page B-115 for the braking current.

UC

Terminals for control-singnal lines

Terminals for power-supply cables

Model

ES01ES02

Voltage

Single-Phase 100-115 VACSingle-Phase 200-230 VAC

ES01Single-Phase 100-115 VAC 10%

50/60 Hz

World K Series: 6 W, 15 W, 25 W, 40 W, 60 WV Series: 6 W, 15 W, 25 W, 40 W, 60 W, 90 W

50 Hz: 901400 r/min, 60 Hz: 901600 r/min

Speed Control, Instantaneous Stop, Acceleration/Deceleration100 MΩ or more when 500 VDC is applied between the PE terminal and the power supply terminals, all the pins and the frame.

Sufficient to withstand 3.0 kV at 50 Hz, 60 Hz applied between all the pins and the frame for 1 minute. Sufficient to withstand 1.5 kV at 50Hz, 60 Hz applied between the PE terminals and the power supply terminals for 1 min.


85% maximum (noncondensing)IP 20 (with cover)

ES02Single-Phase 200-230 VAC 10%

Model NameVoltageFrequency

Operable Motor Output Power

Speed RangeFunctionInsulation Resistance

Dielectric Strength

Ambient Temperature RangeAmbient HumidityDegree of Protection

ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-87Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115

Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

Applicable Speed Control Motor (Sold Separately)



Speed ControllerSpeed Controller

Speed Control Motor


ExternalSpeed Potentiometer(Included with the Speed Controller)

Capacitor Cap(Included)

Capacitor(Included with Single-phase motors)

Motor Speed Indicator (Accessories)Not a standard certified product.(Page A-214)

Gearhead(Sold Separately)

Right-Angle Gearhead(Sold Separately)(Page A-189)

Speed Control Motor (Sold Separately)

ACPower Supply


V Series Speed Control Motors 6 W90 WThe V series speed control motors provide quiet operation,long life and high strength performance, making them theperfect solution for many applications. The motor andgearhead come pre-assembled to make installation easy.

World K Series Speed Control Motors 6 W60 WA tachometer generator built into our standard AC inductionand reversible motors allows a wide range of speed control.This simple structure delivers high reliability at a low cost,making this system a popular solution for a wide range ofapplications.

Speed Control Motors

15 W40 W Type Details of Safety StandardsPage G-2 When the motor is approved under various standards, the model name on the

nameplate is the approved model name.List of Safety Standard Approved ProductsPage G-17, G-18

CertificationBody Standards File No. CE MarkingStandards

UL1004

UL

Conform to EN Standards

E64199 (6 W)E64197 (15 W90 W)

Low VoltageDirective

UL2111CSA C.22.2 No.100CSA C.22.2 No.77EN60950EN60034-1EN60034-5IEC60034-11



Sp

eedC

on

trolS

ystems

World K Series Speed Control Motors Single-Phase 110/115 VAC

Single-Phase 220/230 VAC

Gearheads for World K Series (Sold Separately) Parallel Right-Angle



Output Power

HP W

Induction Motors Reversible MotorsSpeed Controller

Pinion Shaft Type Round Shaft Type Pinion Shaft Type Round Shaft Type

1/125 6 2IK6RGN-AWU 2IK6RA-AWU 2RK6RGN-AWU 2RK6RA-AWU

ES011/50 15 3IK15RGN-AWU 3IK15RA-AWU 3RK15RGN-AWU 3RK15RA-AWU1/30 25 4IK25RGN-AWU 4IK25RA-AWU 4RK25RGN-AWU 4RK25RA-AWU1/19 40 5IK40RGN-AWU 5IK40RA-AWU 5RK40RGN-AWU 5RK40RA-AWU1/12 60 5IK60RGU-AWU 5IK60RA-AWU 5RK60RGU-AWU 5RK60RA-AWU

1/12 60 5IK60RGU-CWE 5IK60RA-CWE 5RK60RGU-CWE 5RK60RA-CWE

Output Power

HP W

Induction Motors Reversible MotorsSpeed Controller

Pinion Shaft Type Round Shaft Type Pinion Shaft Type Round Shaft Type

1/125 6 2IK6RGN-CWE 2IK6RA-CWE 2RK6RGN-CWE 2RK6RA-CWE

ES021/50 15 3IK15RGN-CWE 3IK15RA-CWE 3RK15RGN-CWE 3RK15RA-CWE1/30 25 4IK25RGN-CWE 4IK25RA-CWE 4RK25RGN-CWE 4RK25RA-CWE1/19 40 5IK40RGN-CWE 5IK40RA-CWE 5RK40RGN-CWE 5RK40RA-CWE

Gearhead Model Gear Ratio2GNKA 31802GN10XK (Decimal Gearhead)

3GNKA 31803GN10XK (Decimal Gearhead)



5GUKA 31805GU10XKB (Decimal Gearhead)

Type Gearhead Model Gear Ratio

Hollow Shaft4GNRH

3.61805GNRH5GURH

Solid Shaft4GNRAA5GNRAA5GURAA

3.6180

3180

World K Series Speed Control Motors For World K Series Gearheads

Ui

AWu

—GNy

Rt

25r

Ke

Iw

4q

KAr

50e

GNw

4q

Product Number Code

Product Line

Motor Frame Sizeq

I: Induction MotorR: Reversible Motorw

K Seriese

Output Power (W)Example 25: 25 Wr

Speed Control Motort

Motor Shaft TypeGN: Pinion Shaft for use with GN-type gearheadGU: Pinion Shaft for use with GU-type gearheadA: Round Shaft

y

VoltageAW: Single-Phase 110-115 VACCW: Single-Phase 220-230 VAC

u

With Capacitor forU: Single-Phase 110-115 VACE: Single-Phase 220-230 VAC

i

Gearhead Frame Sizeq

Gearhead TypeGN: For use with GN-type pinion shaft motorGU: For use with GU-type pinion shaft motor

w

Gear RatioExample 50: Gear Ratio of 50:1e

Type of Bearings and Shaft TypeKA: Ball Bearing Type (inch-size)RAA: Right Angle Solid Shaft Type (inch size)RH: Right Angle Hollow Shaft Type

r


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

V Series Speed Control Motors (Combination Type) Single-Phase 110/115 VAC Single-Phase 220/230 VAC

Enter the gear ratio in the box () within the model name. Enter the gear ratio in the box () within the model name.

Output PowerInduction Motors Reversible Motors Speed Controller

1/125 VSI206A-U VSR206A-U

ES01

1/50 VSI315A-U VSR315A-U1/30 VSI425A-U VSR425A-U1/19 VSI540A-U VSR540A-U1/12 VSI560A-U VSR560A-U1/8 VSI590A-U VSR590A-U

HP W6

15 25 40 60 90

Output PowerInduction Motors Reversible Motors Speed Controller

VSI206C-E VSR206C-E

ES02

VSI315C-E VSR315C-EVSI425C-E VSR425C-EVSI540C-E VSR540C-EVSI560C-E VSR560C-EVSI590C-E VSR590C-E

1/125 6 1/50 15 1/30 25 1/19 40 1/12 601/8 90

HP W

Ui

30u

—Ay

25t

4r

Ie

Sw

Vq

V Series Speed Control Motors Product Number Code

Product Line

V Seriesq

Speed Control Motorw

I: Induction MotorR: Reversible Motore

Motor Frame Sizer

Output Power (W)Example 25: 25 Wt

Gear RatioExample 30: Gear ratio of 30:1u

With Capacitor forU: Single-Phase 110-115 VACE: Single-Phase 220-230 VAC

i

VoltageA: Single-Phase 100/110/115 VACC: Single-Phase 200/220/230 VAC

y


Sp

eedC

on

trolS

ystems

Single-Phase 220/230 VAC Applicable Speed Controller: ES02

Z: These motors are impedance protected.T: These motors contain a built-in thermal protector. If a motor overheats for any reason, the thermal protector is opened and the motor stops. When the motor

temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting. The speed range is under no load conditions.

Model MaximumOutput Power Voltage Frequency Speed Range

Permissible Torque StartingTorque Current Power

Consumption Capacitor

Pinion Shaft Type1200 r/min 90 r/min

HP W VAC Hz r/min oz-in mNm oz-in mNm oz-in mNm A W µF

Z 2IK6RGN-CWE 2IK6RA-CWE 1/125 6Single-Phase 220

50 901400 5.9 42

4.5 324.9 35

0.1428

0.660 901600 7.1 50

Single-Phase 23050 901400 6.5 46

5.6 40 2960 901600 7.1 50

T 3IK15RGN-CWE 3IK15RA-CWE 1/50 15Single-Phase 220

50 901400 15.6 110

5.3 389.2 65

0.23

43

160 901600 17.7 125 46

Single-Phase 23050 901400 16.3 115 10.6 75 4460 901600 17.7 125 9.2 65 47


50 90140026 190

7.1 5015.6 110

0.34

63

1.560 901600 67

Single-Phase 23050 901400 28 200

17.0 12063

60 901600 25 180 69


50 901400 42 30010.6 75 26 190

0.55

96

2.360 901600 39 280 104

Single-Phase 23050 901400 45 320

9.9 70 28 20099

60 901600 36 260 105

T 5IK60RGU-CWE 5IK60RA-CWE 1/12 60Single-Phase 220

50 901400 65 460 28 200

45 320

0.84 155

460 901600 69 490 30 215 0.89 175

Single-Phase 23050 901400

69 49024 170 0.85 158

60 901600 25 180 0.89 172

Round Shaft Type

UC

Specifications of Applicable Motors World K Series Induction Motors – Continuous Rating Single-Phase 110/115 VAC Applicable Speed Controller: ES01 UC


temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting. The speed range is under no load conditions.




Pinion Shaft Type Round Shaft Type1200 r/min 90 r/min


Z 2IK6RGN-AWU 2IK6RA-AWU 1/125 6Single-Phase 110

60 901600 7.1 50 4.9 35 5.6 40 0.28 29 2.5Single-Phase 115

T 3IK15RGN-AWU 3IK15RA-AWU 1/50 15Single-Phase 110

60 901600 17.7 125 5.9 42 9.2 65 0.48 46 4.5Single-Phase 115


60 901600 26 185 7.1 50 17.0 120 0.7558

6.5Single-Phase 115 69


60 901600 31 225 9.5 6725 180

1.1 107 9Single-Phase 115 28 200

T 5IK60RGU-AWU 5IK60RA-AWU 1/12 60Single-Phase 110

60 901600 69 490 29 210 45 320 2 180 18Single-Phase 115


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System World K Series Reversible Motors – 30-Minute Rating Single-Phase 110/115 VAC Applicable Speed Controller: ES01






Z 2RK6RGN-AWU 2RK6RA-AWU 1/125 6Single-Phase 110

60 901600 7.1 50 7.1 50 6.3 45 0.32 32 3.5Single-Phase 115

T 3RK15RGN-AWU 3RK15RA-AWU 1/50 15Single-Phase 110

60 901600 17.7 125 12 85 14.2 100 0.6 59 6Single-Phase 115


60 901600 29 205 15.6 110 19.8 140 0.95 90 8Single-Phase 115


60 901600 45 320 22 15534 240

1.4 138 12Single-Phase 115 36 260

T 5RK60RGU-AWU 5RK60RA-AWU 1/12 60Single-Phase 110

60 901600 69 490 38 270 53 380 2.2 201 20Single-Phase 115



temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting. The permissible torque and the starting torque of reversible motors are shown in terms without the brake applied. Please keep in mind that you should select a suitable

motor with enough torque, when designing the equipment. The speed range is under no load conditions.


temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting. The permissible torque and the starting torque of reversible motors are shown in terms without the brake applied. Please keep in mind that you should select a suitable







Z 2RK6RGN-CWE 2RK6RA-CWE 1/125 6Single-Phase 220

50 901400 6.3 45

7.1 50

7.1 50 0.15

33 0.860 901600 7.1 50 6.3 45 0.16


7.1 507.1 50

0.1660 901600 6.3 45

T 3RK15RGN-CWE 3RK15RA-CWE 1/50 15Single-Phase 220

50 901400

17.7 125 12.3 87 14.2 100 0.29 59 1.560 901600


60 901600


50 901400

29 205 16.3 11519.8 140

0.44 88 260 901600

Single-Phase 23050 901400 22 155

60 901600 19.8 140


50 901400

45 320

25 180 38 270

0.72 133 3.560 901600 24 170 36 260


24 17038 270

60 901600 36 260

T 5RK60RGU-CWE 5RK60RA-CWE 1/12 60Single-Phase 220

50 901400

69 490 39 280

59 4201.0

185

560 901600 53 380 198

Single-Phase 23050 901400 65 460 1.0 18860 901600 53 380 1.1 202

UC

UC


Sp

eedC

on

trolS

ystems




Combination Type1200 r/min 90 r/min


Z VSI206C-E 1/125 6Single-Phase 220

50 901400 5.9 42

4.5 324.9 35

0.1428

0.660 901600 7.1 50

Single-Phase 23050 901400 6.5 46

5.6 40 2960 901600 7.1 50

T VSI315C-E 1/50 15Single-Phase 220

50 901400 15.6 110

5.3 389.2 65

0.23

43

160 901600 17.7 125 46

Single-Phase 23050 901400 16.3 115 10.6 75 4460 901600 17.7 125 9.2 65 47


50 90140026 190

7.1 5015.6 110

0.34

63

1.560 901600 67

Single-Phase 23050 901400 28 200

17 12063

60 901600 25 180 69


50 901400 42 30010.6 75 26 190

0.55

96

2.360 901600 39 280 104

Single-Phase 23050 901400 45 320

9.9 70 28 20099

60 901600 36 260 105


50 901400 65 460 28.4 200

45 320

0.84 155

460 901600 69 490 30 215 0.89 175


69 49024 170 0.85 158

60 901600 25 180 0.89 172


50 901400 102 720 36 260

63 450 1.2

209

660 901600 103 730 39 280 232


103 73034 245 211

60 901600 39 280 236



temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting. Enter the gear ratio in the box () within the model name. The values for each item is for the motor only. The speed range is under no load conditions.

UC






Z VSI206A-U 1/125 6Single-Phase 110

60 901600 7.1 50 4.9 35 5.6 40 0.28 29 2.5Single-Phase 115

T VSI315A-U 1/50 15Single-Phase 110

60 901600 17.7 125 5.9 42 9.2 65 0.48 46 4.5Single-Phase 115


60 901600 26 185 7.1 50 17 120 0.7558

6.5Single-Phase 115 69


60 901600 31 225 9.5 6725 180

1.1 107 9Single-Phase 115 2.4 200


60 901600 69 490 29 210 45 320 2 180 18Single-Phase 115


60 901600 103 730 29 21058 410

2.6 240 20Single-Phase 115 63 450

V Series Induction Motors – Continuous Rating Single-Phase 110/115 VAC Applicable Speed Controller: ES01 UC


temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting. Enter the gear ratio in the box () within the model name. The values for each item is for the motor only. The speed range is under no load conditions.


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System V Series Reversible Motors – 30-Minute Rating Single-Phase 110/115 VAC Applicable Speed Controller: ES01


UC

UC






Z VSR206A-U 1/125 6Single-Phase 110

60 901600 7.1 50 7.1 50 6.3 45 0.32 32 3.5Single-Phase 115

T VSR315A-U 1/50 15Single-Phase 110

60 901600 17.7 125 12 85 14.2 100 59 6Single-Phase 115


60 901600 29 205 15 110 19.8 140 0.95 90 8Single-Phase 115


60 901600 45 320 22 15534 240

1.4 138 12Single-Phase 115 36 260


60 901600 69 490 38 270 53 380 2.2 201 20Single-Phase 115


60 901600 103 730 45 320 83 590 3 272 30Single-Phase 115

0.6






Z VSR206C-E 1/125 6Single-Phase 220

50 901400 6.3 45

7.1 50

7.1 50 0.15

33 0.860 901600 7.1 50 6.3 45 0.16


7.1 507.1 50

0.1660 901600 6.3 45

T VSR315C-E 1/50 15Single-Phase 220

50 901400

17.7 125 12.3 87 14.2 100 0.29 59 1.560 901600


60 901600


50 901400

29 205 16.3 11519.8 140

0.44 88 260 901600

Single-Phase 23050 901400 22 15560 901600 19.8 140


50 901400

45 320

25 180 38 270

0.72 133 3.560 901600 24 170 36 260


24 17038 270

60 901600 36 260


50 901400

69 490 39 280

59 4201.0

185

560 901600 53 380 198

Single-Phase 23050 901400 65 460 1.0 18860 901600 53 380 1.1 202


50 901400 95 67051 360

85 600 1.3 240

760 901600 103 730 83 590 1.4 260


103 730 49 35085 600 1.3 240

60 901600 83 590 1.4 262


temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting. Enter the gear ratio in the box () within the model name. The values for each item is for the motor only. The permissible torque and the starting torque of reversible motors are shown in terms without the brake applied. Please keep in mind that you should select a suitable



temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting. Enter the gear ratio in the box () within the model name. The values for each item is for the motor only. The permissible torque and the starting torque of reversible motors are shown in terms without the brake applied. Please keep in mind that you should select a suitable



Sp

eedC

on

trolS

ystems

World K Series Induction Motors – Continuous Rating Single-Phase 115 VAC Applicable Speed Controller: ES01

Permissible Torque when a Gearhead is Attached Decimal gearhead is not available for V Series. Enter the gear ratio in the box () within the model name. A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates

rotation in the opposite direction.The permissible torque with decimal gearheads are as follows.2GNKA/2GN10XK 26 lb-in/3 Nm 3GNKA/3GN10XK 44 lb-in/5 Nm4GNKA/4GN10XK 70 lb-in/8 Nm (Gear Ratio 2536 53 lb-in/6 Nm)5GNKA/5GN10XK 88 lb-in/10 Nm 5GUKA/5GU10XKB 177 lb-in/20 Nm

ModelMotor/Gearhead

Gear RatioSpeed 3 3.6 5 6 7.5 9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 180

2IK6RGN-AWU/2GNKA

1200 r/min 1.060.12

1.320.15

1.770.2

2.10.24

2.60.3

3.10.36

4.50.51

5.30.61

6.40.73

8.00.91

9.71.1

11.51.3

15.01.7

17.72

222.5

263

263

263

263

263

90 r/min 0.750.085

0.880.1

1.230.14

1.500.17

1.850.21

2.30.26

3.00.35

3.80.43

4.50.51

5.60.64

6.80.77

8.10.92

10.61.2

12.31.4

15.01.7

18.52.1

202.3

242.8

263

263

3IK15RGN-AWU/3GNKA

1200 r/min 2.60.3

3.10.36

4.50.51

5.30.61

6.70.76

8.00.91

11.51.3

13.21.5

15.91.8

202.3

232.7

293.3

364.1

445

445

445

445

445

445

445

90 r/min 0.880.1

1.060.12

1.500.17

1.770.2

2.30.26

2.70.31

3.80.43

4.50.51

5.30.61

6.80.77

8.10.92

9.71.1

12.31.4

15.01.7

18.52.1

222.5

242.8

293.3

374.2

445

4IK25RGN-AWU/4GNKA

1200 r/min 3.90.45

4.70.54

6.60.75

7.90.9

9.71.1

11.51.3

16.81.9

19.42.2

232.7

303.4

364.1

434.9

536.1

647.3

708

708

708

708

708

708

90 r/min 1.060.12

1.320.15

1.770.2

2.10.24

2.60.3

3.10.36

4.50.51

5.30.61

6.40.73

8.00.91

9.71.1

11.51.3

15.01.7

17.72

222.5

263

293.3

354

445

525.9

5IK40RGN-AWU/5GNKA

1200 r/min 4.80.55

5.80.66

8.00.91

9.71.1

12.31.4

14.11.6

202.3

232.7

293.3

364.1

434.9

525.9

657.4

788.9

8810

8810

8810

8810

8810

8810

90 r/min 1.410.16

1.770.2

2.30.27

2.90.33

3.60.41

4.30.49

6.00.68

7.10.81

8.60.98

10.61.2

13.21.5

15.91.8

19.42.2

232.7

293.3

354

384.4

465.3

586.6

708

5IK60RGU-AWU/5GUKA

1200 r/min 10.61.2

12.31.4

17.72

212.4

263

313.6

394.5

475.4

566.4

718.1

859.7

10211.6

14316.2

17119.4

17720

17720

17720

17720

17720

17720

90 r/min 4.50.51

5.30.61

7.50.85

8.81

11.51.3

13.21.5

16.81.9

202.3

242.8

303.5

374.2

445

616.9

738.3

829.3

9911.2

10912.4

13114.9

16418.6

17720

Unit=Upper Values: lb-in/Lower Values: Nm

The speed range is under no load conditions.

Gear Ratio 3 3.6 5 6 7.5 9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 180

High Speed60Hz

466 388 280 233 186 155 112 93 77 56 46 38 28 23 18 15 14 11 9 750Hz533 444 320 266 213 177 128 106 88 64 53 44 32 26 21 17 16 13 10 8.8

Low Speed 30 25 18 15 12 10 7.2 6 5 3.6 3 2.5 1.8 1.5 1.2 1 0.9 0.75 0.6 0.5

Speed Range when Gearhead is Attached World K Series

V SeriesGear Ratio 5 6 9 15 18 30 36 60 90 120 180 300 360

High Speed60Hz

280 233 155 93 77 46 38 23 15 11 7 4 350Hz320 266 177 106 88 53 44 26 17 13 8.8 5.3 4.4

Low Speed 18 15 10 6 5 3 2.5 1.5 1 0.75 0.5 0.3 0.25

Unit=r/min

Unit=r/min

General Specifications of Speed Control Motors

Type (output) Size inch (mm) Thickness inch (mm)6 W Type 4.534.53 (115115)15 W Type 4.924.92 (125125)25 W Type 5.315.31 (135135)40 W Type 6.506.50 (165165)60 W Type 7.877.87 (200200)

0.20 (5)

Heat radiation plate (Material: Aluminum)

Specifications100 MΩ or more when 500 VDC is applied between the windings and the frame.

ItemInsulation Resistance

Sufficient to withstand 1.5 kV at 50 Hz and 60 Hz applied between the windingsand the frame for 1 minute.Dielectric Strength

144˚F (80°C) or less measured by the resistance change method after ratedmotor operation with a gearhead or equivalent heat radiation plate connected.Temperature Rise

Class B [266˚F (130°C)]Insulation Class

6 W type is impedance protected.The other types contain a built-in thermal protector (automatic return type).Open: 266˚F9˚F (130°C5°C) Close: 179.6˚F27˚F (82°C15°C)

OverheatingProtection Device

14˚F104˚F (10°C40°C) (nonfreezing)Ambient Temperature Range85% maximum (noncondensing)Ambient Humidity

IP20 (World K Series 60W: IP40)Degree of Protection


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System Single-Phase 220/230 VAC Applicable Speed Controller: ES02

ModelMotor/Gearhead

Gear RatioSpeed 3 3.6 5 6 7.5 9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 180

2IK6RGN-CWE/2GNKA

1200 r/min230 VAC 50 Hz 0.97

0.111.150.13

1.680.19

1.940.22

2.40.28

3.00.34

4.10.47

4.90.56

5.90.67

7.40.84

8.81

10.61.2

13.21.5

15.91.8

202.3

232.7

263

263

263

263

220 VAC 60 Hz230 VAC 60 Hz

1.060.12

1.320.15

1.770.2

2.10.24

2.60.3

3.10.36

4.50.51

5.30.61

6.40.73

8.00.91

9.71.1

11.51.3

15.01.7

17.72

222.5

263

263

263

263

263

90 r/min 0.690.078

0.820.093

1.150.13

1.410.16

1.680.19

2.00.23

2.80.32

3.40.39

4.10.47

5.10.58

6.10.7

7.40.84

9.71.1

11.51.3

14.11.6

16.81.9

18.52.1

222.5

263

263

3IK15RGN-CWE/3GNKA

1200 r/min230 VAC 50 Hz 2.4

0.283.00.34

4.10.47

4.90.56

6.10.7

7.40.84

10.61.2

12.31.4

15.01.7

18.52.1

222.5

263

333.8

404.6

445

445

445

445

445

445

230 VAC 60 Hz 2.60.3

3.10.36

4.50.51

5.30.61

6.70.76

8.00.91

11.51.3

13.21.5

15.91.8

202.3

232.7

293.3

364.1

445

445

445

445

445

445

445

90 r/min 0.810.092

0.970.11

1.320.15

1.590.18

2.00.23

2.40.28

3.30.38

4.00.46

4.80.55

6.10.69

7.30.83

8.81

11.51.3

13.21.5

16.81.9

202.3

222.5

263

333.8

394.5

4IK25RGN-CWE/4GNKA

1200 r/min

220 VAC 60 Hz 4.00.46

4.80.55

6.80.77

8.10.92

10.61.2

12.31.4

16.81.9

202.3

242.8

303.5

374.2

445

556.3

667.5

708

708

708

708

708

708

230 VAC 50 Hz

230 VAC 60 Hz

4.30.49

5.10.58

7.10.81

8.50.97

10.61.2

13.21.5

17.72

212.4

252.9

323.7

384.4

465.3

586.6

697.9

708

708

708

708

708

708

3.80.44

4.60.52

6.40.73

7.60.87

9.71.1

11.51.3

15.91.8

19.42.2

232.6

293.3

343.9

414.7

525.9

627.1

708

708

708

708

708

708

90 r/min 1.060.12

1.320.15

1.770.2

2.10.24

2.60.3

3.10.36

4.50.51

5.30.61

6.40.73

8.00.91

9.71.1

11.51.3

15.01.7

17.72

222.5

263

293.3

354

445

525.9

5IK40RGN-CWE/5GNKA

1200 r/min

220 VAC 60 Hz 6.00.68

7.20.82

9.71.1

12.31.4

15.01.7

17.72

242.8

303.4

364.1

455.1

536.1

657.4

819.2

8810

8810

8810

8810

8810

8810

8810

230 VAC 50 Hz

230 VAC 60 Hz

6.90.78

8.20.93

11.51.3

14.11.6

16.81.9

202.3

283.2

343.9

414.7

515.8

617

748.4

8810

8810

8810

8810

8810

8810

8810

8810

5.50.63

6.70.76

9.71.1

11.51.3

14.11.6

16.81.9

232.6

283.2

333.8

414.7

505.7

606.8

768.6

8810

8810

8810

8810

8810

8810

8810

90 r/min220 VAC 60 Hz 1.59

0.181.940.22

2.60.3

3.10.36

4.00.46

4.80.55

6.70.76

8.00.91

9.71.1

12.31.4

14.11.6

17.72

222.5

263

323.7

394.5

445

525.9

657.4

788.9

230 VAC 50 Hz230 VAC 60 Hz

1.500.17

1.770.2

2.40.28

3.00.34

3.80.43

4.50.51

6.20.71

7.50.85

8.81

11.51.3

13.21.5

15.91.8

202.3

242.8

303.5

374.2

404.6

485.5

616.9

738.3

5IK60RGU-CWE/5GUKA

90 r/min

230 VAC 50 Hz220 VAC 60 Hz230 VAC 60 Hz

10.61.2

12.31.4

17.72

212.4

263

313.6

394.5

475.4

566.4

718.1

859.7

10211.6

14316.2

17119.4

17720

17720

17720

17720

17720

17720

220 VAC 60 Hz 4.60.52

5.50.63

7.60.87

8.81

11.51.3

14.11.6

17.72

212.4

242.8

303.5

384.3

455.1

627.1

758.5

849.5

10011.4

11212.7

13415.2

16819

17720

230 VAC 50 Hz

230 VAC 60 Hz

3.60.41

4.40.5

6.10.69

7.30.83

8.81

10.61.2

14.11.6

16.81.9

19.42.2

242.8

303.4

354

495.6

596.7

667.5

799

8810

10612

13215

16018.1

3.80.44

4.60.52

6.40.73

7.60.87

9.71.1

11.51.3

14.11.6

17.72

212.4

263

313.6

384.3

525.9

627.1

708

849.6

9310.6

11212.7

14015.9

16919.1



1200 r/min


Sp

eedC

on

trolS

ystems

World K Series Reversible Motors – 30-Minute Rating Single-Phase 115 VAC Applicable Speed Controller: ES01


ModelMotor/Gearhead

Gear RatioSpeed 3 3.6 5 6 7.5 9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 180

2RK6RGN-AWU/2GNKA

1200 r/min 1.060.12

1.320.15

1.770.2

2.10.24

2.60.3

3.10.36

4.50.51

5.30.61

6.40.73

8.00.91

9.71.1

11.51.3

15.01.7

17.72

222.5

263

263

263

263

263

90 r/min 1.060.12

1.320.15

1.770.2

2.10.24

2.60.3

3.10.36

4.50.51

5.30.61

6.40.73

8.00.91

9.71.1

11.51.3

15.01.7

17.72

222.5

263

263

263

263

263

3RK15RGN-AWU/3GNKA

1200 r/min 2.60.3

3.10.36

4.50.51

5.30.61

6.70.76

8.00.91

11.51.3

13.21.5

15.91.8

202.3

232.7

293.3

364.1

445

445

445

445

445

445

445

90 r/min 1.850.21

2.20.25

3.00.34

3.60.41

4.60.52

5.40.62

7.60.86

8.81

10.61.2

14.11.6

16.81.9

19.42.2

242.8

303.4

374.2

445

445

445

445

445

4RK25RGN-AWU/4GNKA

1200 r/min 4.40.5

5.30.6

7.30.83

8.81

10.61.2

13.21.5

18.52.1

222.5

263

323.7

394.5

475.4

606.8

708

708

708

708

708

708

708

90 r/min 2.30.27

2.80.32

3.90.45

4.60.53

5.90.67

7.00.8

9.71.1

11.51.3

14.11.6

17.72

212.4

252.9

313.6

384.4

475.4

576.5

647.3

708

708

708

5RK40RGN-AWU/5GNKA

1200 r/min 6.90.78

8.20.93

11.51.3

14.11.6

16.81.9

202.3

283.2

343.9

414.7

515.8

617

748.4

8810

8810

8810

8810

8810

8810

8810

8810

90 r/min 3.30.38

3.90.45

5.50.63

6.60.75

8.30.94

9.71.1

14.11.6

16.81.9

202.3

242.8

303.4

364.1

455.1

536.1

687.7

819.2

8810

8810

8810

8810

5RK60RGU-AWU/5GUKA

1200 r/min 10.61.2

12.31.4

17.72

212.4

263

313.6

394.5

475.4

566.4

718.1

859.7

10211.6

14316.2

17119.4

17720

17720

17720

17720

17720

17720

90 r/min 5.80.66

6.90.79

9.71.1

11.51.3

14.11.6

17.72.0

222.5

263.0

303.5

394.5

465.3

566.4

788.9

9410.7

10511.9

12614.3

14015.9

16919.1

17720

17720

ModelMotor/Gearhead

Gear RatioSpeed 3 3.6 5 6 7.5 9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 180

2RK6RGN-CWE/2GNKA

1200 r/min230 VAC 50 Hz220 VAC 60 Hz230 VAC 60 Hz

1.060.12

1.320.15

1.770.2

2.10.24

2.60.3

3.10.36

4.50.51

5.30.61

6.40.73

8.00.91

9.71.1

11.51.3

15.01.7

17.72

222.5

263

263

263

263

263

90 r/min 1.060.12

1.320.15

1.770.2

2.10.24

2.60.3

3.10.36

4.50.51

5.30.61

6.40.73

8.00.91

9.71.1

11.51.3

15.01.7

17.72

222.5

263

263

263

263

263

3RK15RGN-CWE/3GNKA

1200 r/min 2.60.3

3.10.36

4.50.51

5.30.61

6.70.76

8.00.91

11.51.3

13.21.5

15.91.8

202.3

232.7

293.3

364.1

445

445

445

445

445

445

445

90 r/min 1.850.21

2.20.25

3.00.35

3.70.42

4.60.53

5.50.63

7.70.88

9.71.1

11.51.3

14.11.6

16.81.9

202.3

252.9

303.4

384.3

445

445

445

445

445

4RK25RGN-CWE/4GNKA

1200 r/min 4.40.5

5.30.6

7.30.83

8.81

10.61.2

13.21.5

18.52.1

222.5

263

323.7

394.5

475.4

606.8

708

708

708

708

708

708

708

90 r/min 2.40.28

3.00.34

4.10.47

4.90.56

6.10.7

7.40.84

10.61.2

12.31.4

15.01.7

18.52.1

222.5

263

333.8

404.6

505.7

606.8

677.6

708

708

708

5RK40RGN-CWE/5GNKA

1200 r/min 6.90.78

8.20.93

11.51.3

14.11.6

16.81.9

202.3

283.2

343.9

414.7

515.8

617

748.4

8810

8810

8810

8810

8810

8810

8810

8810


3.60.41

4.40.5

6.10.69

7.30.83

8.81

10.61.2

15.01.7

18.52.1

222.5

273.1

323.7

394.5

495.6

596.7

748.4

8810

8810

8810

8810

8810

5RK60RGU-CWE/5GUKA

1200 r/min 10.61.2

12.31.4

17.72

212.4

263

313.6

394.5

475.4

566.4

718.1

859.7

10211.6

14316.2

17119.4

17720

17720

17720

17720

17720

17720

90 r/min 6.00.68

7.20.82

9.71.1

12.31.4

15.01.7

17.72

232.6

273.1

323.7

404.6

485.5

596.7

819.2

9811.1

10912.4

13114.9

14616.5

17519.8

17720

17720





Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System V Series Induction Motors – Continuous Rating Single-Phase 115 VAC Applicable Speed Controller: ES01


Gear RatioSpeed 5 6 9 15 18 30 36 60 90 120 180 300 360

VSI206A-U1200 r/min 2.0

0.232.30.27

3.60.41

6.00.68

7.10.81

11.51.3

13.21.5

232.6

343.9

465.2

536

536

536

90 r/min 1.410.16

1.680.19

2.40.28

4.10.47

5.00.57

7.90.9

9.71.1

15.91.8

232.7

313.6

455.1

536

536

VSI315A-U1200 r/min 4.9

0.566.00.68

8.81.0

15.01.7

17.72.0

283.2

343.9

576.5

859.7

8810

8810

8810

8810

90 r/min 1.680.19

2.00.23

3.00.34

5.00.57

6.00.68

9.71.1

11.51.3

19.42.2

293.3

384.3

536.1

8810

8810

VSI425A-U1200 r/min 7.3

0.838.81.0

13.21.5

222.5

263.0

424.8

505.7

849.5

12614.3

14116

14116

14116

14116

90 r/min 2.00.23

2.30.27

3.60.41

6.00.68

7.10.81

11.51.3

13.21.5

232.6

343.9

465.2

647.3

10712.2

12914.6

VSI540A-U1200 r/min 8.8

1.010.61.2

15.91.8

263.0

313.6

515.8

617.0

10211.6

15317.4

19321.9

26030

26030 —

90 r/min 2.60.3

3.10.36

4.70.54

7.90.9

9.71.1

15.01.7

18.52.1

303.5

465.2

576.5

869.8

14416.3 —

VSI560A-U1200 r/min 19.4

2.2232.6

354.0

586.6

697.9

11112.6

13415.2

22025.3

26030

26030

26030

26030 —

90 r/min 8.40.95

9.71.1

15.01.7

242.8

303.4

475.4

576.5

9510.8

14416.3

18020.4

26030

26030 —

VSI590A-U1200 r/min 29

3.3343.9

525.9

879.9

10011.3

16618.8

20022.6

33037.7

35040

35040

35040 — —

90 r/min 8.40.95

9.71.1

15.01.7

242.8

293.3

475.4

576.5

9510.8

13515.3

18020.4

27030.6 — —



Sp

eedC

on

trolS

ystems

Single-Phase 220/230 VAC Applicable Speed Controller: ES02Model

Combination TypeGear Ratio

Speed 5 6 9 15 18 30 36 60 90 120 180 300 360

VSI206C-E1200 r/min

230 VAC 50 Hz 1.850.21

2.20.25

3.20.37

5.40.62

6.60.75

10.61.2

12.31.4

212.4

313.6

414.7

536

536

536

220 VAC 60 Hz230 VAC 60 Hz

2.00.23

2.30.27

3.60.41

6.00.68

7.10.81

11.51.3

13.21.5

232.6

343.9

465.2

536

536

536

90 r/min 1.230.14

1.500.17

2.30.26

3.80.43

4.60.52

7.30.83

8.70.99

15.01.7

222.5

293.3

414.7

536

536

VSI315C-E1200 r/min

230 VAC 50 Hz 4.60.52

5.40.62

8.20.93

14.11.6

16.81.9

263.0

313.6

525.9

788.9

8810

8810

8810

8810

60 Hz 4.90.56

6.00.68

8.81.0

15.01.7

17.72.0

283.2

343.9

576.5

859.7

8810

8810

8810

8810

90 r/min 1.500.17

1.850.21

2.70.31

4.50.51

5.40.62

8.60.98

10.61.2

17.72.0

252.9

343.9

485.5

819.2

8810

VSI425C-E1200 r/min

220 VAC 60 Hz 7.60.86

8.81.0

13.21.5

232.6

273.1

434.9

525.9

869.8

13014.7

14116

14116

14116

14116

230 VAC 50 Hz

230 VAC 60 Hz

7.90.9

9.71.1

14.11.6

232.7

283.2

465.2

546.2

9110.3

13715.5

14116

14116

14116

14116

7.10.81

8.50.97

13.21.5

212.4

252.9

404.6

495.6

829.3

12313.9

14116

14116

14116

14116

90 r/min 2.00.23

2.30.27

3.60.41

6.00.68

7.10.81

11.51.3

13.21.5

232.6

343.9

465.2

647.3

10712.2

12914.6

VSI540C-E

1200 r/min

220 VAC 60 Hz 11.51.3

13.21.5

202.3

333.8

394.5

637.2

768.7

12714.4

19221.7

24027.2

26030

26030 —

230 VAC 50 Hz

230 VAC 60 Hz

12.31.4

15.01.7

232.6

384.3

465.2

738.3

879.9

14616.5

21024.8

26030

26030

26030 —

10.61.2

12.31.4

18.52.1

303.5

374.2

596.7

708.0

11813.4

17720.1

22325.3

26030

26030 —

90 r/min220 VAC 60 Hz 3.0

0.343.60.41

5.30.61

8.81.0

10.61.2

16.81.9

202.3

343.9

515.8

647.3

9610.9

16118.2 —

230 VAC 2.80.32

3.30.38

5.00.57

8.40.95

9.71.1

15.91.8

19.42.2

313.6

475.4

606.8

9010.2

15017 —

VSI560C-E


19.42.2

232.6

354.0

586.6

697.9

11112.6

13415.2

22025.3

26030

26030

26030

26030 —

90 r/min

220 VAC 60 Hz 8.50.97

10.61.2

15.01.7

252.9

303.5

485.5

596.7

9811.1

14616.6

18420.9

26030

26030 —

230 VAC 50 Hz

230 VAC 60 Hz

6.80.77

8.10.92

12.31.4

202.3

242.8

384.4

465.3

778.8

11613.2

14616.5

21024.8

26030 —

7.10.81

8.50.97

13.21.5

212.4

252.9

404.6

495.6

829.3

12313.9

15417.5

23026.2

26030 —

VSI590C-E


293.3

343.9

525.9

879.9

10011.3

16618.8

20022.6

33037.7

35040

35040

35040 — —

90 r/min230 VAC 50 Hz

230 VAC 60 Hz

9.71.1

11.51.3

17.72.0

293.3

333.8

556.3

677.6

11112.6

15817.9

21023.8

31035.7 — —

11.51.3

13.21.5

202.3

333.8

384.3

637.2

768.7

12714.4

18020.4

24027.2

35040 — —


Enter the gear ratio in the box () within the model name. A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation

in the opposite direction.


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System V Series Reversible Motors – 30-Minute Rating Single-Phase 115 VAC Applicable Speed Controller: ES01



Gear RatioSpeed 5 6 9 15 18 30 36 60 90 120 180 300 360

VSR206A-U1200 r/min 2.0

0.232.30.27

3.60.41

6.00.68

7.10.81

11.51.3

13.21.5

232.6

343.9

465.2

536

536

536

90 r/min 2.00.23

2.30.27

3.60.41

6.00.68

7.10.81

11.51.3

13.21.5

232.6

343.9

465.2

536

536

536

VSR315A-U1200 r/min 4.9

0.566.00.68

8.81.0

15.01.7

17.72.0

283.2

343.9

576.5

859.7

8810

8810

8810

8810

90 r/min 3.30.38

4.00.46

6.10.69

9.71.1

12.31.4

19.42.2

232.6

384.4

586.6

778.8

8810

8810

8810

VSR425A-U1200 r/min 8.1

0.929.71.1

15.01.7

242.8

293.3

465.3

556.3

9310.6

14015.9

14116

14116

14116

14116

90 r/min 4.40.5

5.20.59

7.80.89

13.21.5

15.91.8

242.8

303.4

505.7

758.5

10011.4

14116

14116

14116

VSR540A-U1200 r/min 12.3

1.415.01.7

232.6

384.3

465.2

738.3

879.9

14616.5

21024.8

26030

26030

26030 —

90 r/min 6.10.7

7.40.84

11.51.3

18.52.1

222.5

354.0

424.8

708.0

10612.0

13315.1

20022.6

26030 —

VSR560A-U1200 r/min 19.4

2.2232.6

354.0

586.6

697.9

11112.6

13415.2

22025.3

26030

26030

26030

26030 —

90 r/min 10.61.2

13.21.5

19.42.2

313.6

384.4

617.0

748.4

12313.9

18420.9

23026.2

26030

26030 —

VSR590A-U1200 r/min 29

3.3343.9

525.9

879.9

10011.3

16618.8

20022.6

33037.7

35040

35040

35040 — —

90 r/min 12.31.4

15.01.7

232.6

384.3

445.0

738.3

879.9

14616.5

20023.3

27031.1

35040 — —


Gear RatioSpeed 5 6 9 15 18 30 36 60 90 120 180 300 360

VSR206C-E1200 r/min

230 VAC 50 Hz220 VAC 60 Hz230 VAC 60 Hz

2.00.23

2.30.27

3.60.41

6.00.68

7.10.81

11.51.3

13.21.5

232.6

343.9

465.2

536

536

536

90 r/min 2.00.23

2.30.27

3.60.41

6.00.68

7.10.81

11.51.3

13.21.5

232.6

343.9

465.2

536

536

536

VSR315C-E1200 r/min 4.9

0.566.00.68

8.81.0

15.01.7

17.72.0

283.2

343.9

576.5

859.7

8810

8810

8810

8810

90 r/min 3.40.39

4.10.47

6.10.7

10.61.2

12.31.4

19.42.2

232.7

394.5

596.7

799.0

8810

8810

8810

VSR425C-E1200 r/min 8.1

0.929.71.1

15.01.7

242.8

293.3

465.3

556.3

9310.6

14015.9

14116

14116

14116

14116

90 r/min 4.60.52

5.40.62

8.20.93

14.11.6

16.81.9

263.0

313.6

525.9

788.9

10511.9

14116

14116

14116

VSR540C-E

1200 r/min 12.31.4

15.01.7

232.6

384.3

465.2

738.3

879.9

14616.5

21024.8

26030

26030

26030 —


6.80.77

8.10.92

12.31.4

202.3

242.8

384.4

465.3

778.8

11613.2

14616.5

21024.8

26030 —

VSR560C-E1200 r/min 19.4

2.2232.6

354.0

586.6

697.9

11112.6

13415.2

22025.3

26030

26030

26030

26030 —

90 r/min 11.51.3

13.21.5

202.3

333.8

394.5

637.2

768.7

12714.4

19221.7

24027.2

26030

26030 —

VSR590C-E


293.3

343.9

525.9

879.9

10011.3

16618.8

20022.6

33037.7

35040

35040

35040 — —


14.11.6

16.81.9

242.8

414.7

475.4

799.0

9510.8

16018.1

22025.5

30034.0

35040 — —





Sp

eedC

on

trolS

ystems

Gearmotor — Torque Table when a Right-Angle Gearhead is AttachedRight-Angle Gearhead is available for World K Series.Page A-196

Permissible Overhung Load and Permissible Thrust LoadMotor (Round shaft type)Page A-11GearheadPage A-11

Permissible Load Inertia J for GearheadPage A-12

Speed — Torque Characteristics Induction MotorsEnter the gear ratio in the box () with in the V Series combination type model name. The characteristics of V Series are formotor’s only.

15001000500 1800

Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [m

Nm

]

0

20

40

60

80

100

0

2

4

6

8

10

12

14110/115 VACSafe-Operation Line

2IK6RGN-AWU2IK6RA-AWU ES01VSI206A-U


110 VAC115 VAC

15001000500 1800


Speed [r/min]

110/115 VAC Safe-Operation Line


110 VAC115 VAC

Torq

ue [o

z-in

]

Torq

ue [m

Nm

]

0

40

80

120

160

200

240

0

5

10

15

20

25

30

35

15001000500 1800

Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [N

m]

0

0.1

0.2

0.3

0.4

0.5

0

10

20

30

40

50

60

70


110 VAC115 VAC



15001000500 1800


110 VAC 115 VAC

Speed [r/min]



Torq

ue [o

z-in

]

Torq

ue [N

m]

0

0.1

0.2

0.3

0.4

0.5

0

10

20

30

40

50

60

70

15001000500 1800

Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [N

m]

0

0.2

0.4

0.6

0.8

1.0

0

25

50

75

100

125

110 VAC 115 VAC



5IK60RGU-AWU ES015IK60RA-AWUVSI560A-U

15001000500 1800

Permissible Torque whenGearhead is Attached


110 VAC115 VAC

Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [N

m]

0

0.2

0.4

0.6

0.8

1.0

0

25

50

75

100

125

VSI590A-U ES01


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

15001000500 1800Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [m

Nm

]

0

20

40

60

80

100

0

2

4

6

8

10

12

14

50 Hz Safe-Operation Line

2IK6RGN-CWE2IK6RA-CWE ES02VSI206C-E

60 HzSafe-Operation Line


230 VAC 50 Hz230 VAC 60 Hz

220 VAC 60 Hz220 VAC 50 Hz

15001000500 1800Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [m

Nm

]

0

40

80

120

160

200

0

5

10

15

20

25





230 VAC 50 Hz230 VAC 60 Hz

220 VAC 60 Hz220 VAC 50 Hz

15001000500 1800Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [N

m]

0

0.1

0.2

0.3

0.4

0.5

0

10

20

30

40

50

60

70





230 VAC 50 Hz230 VAC 60 Hz

220 VAC 60 Hz220 VAC 50 Hz

15001000500 1800Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [N

m]

0

0.1

0.2

0.3

0.4

0.5

0

10

20

30

40

50

60

70



50 Hz Safe-Operation Line60 Hz Safe-Operation Line

230 VAC 50 Hz230 VAC 60 Hz

220 VAC 60 Hz220 VAC 50 Hz

15001000500 1800Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [N

m]

0

0.2

0.4

0.6

0.8

1.0

0

25

50

75

100

125

5IK60RGU-CWE5IK60RA-CWE ES02VSI560C-E

230 VAC, 60 Hz Safe-Operation Line


220 VAC, 60 HzSafe-Operation Line

220/230 VAC, 50 HzSafe-Operation Line

230 VAC 50 Hz230 VAC 60 Hz

220 VAC 60 Hz220 VAC 50 Hz

15001000500 1800


Permissible Torque when Gearhead is Attached 60 Hz Safe-Operation Line

Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [N

m]

0

0.2

0.4

0.6

0.8

1.0

1.2

0

25

50

100

75

125

150

230 VAC 50 Hz230 VAC 60 Hz

220 VAC 60 Hz220 VAC 50 Hz

VSI590C-E ES02

15001000500 1800Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [m

Nm

]

0

20

40

60

80

100

120

0

2

4

6

8

10

12

14

16

2RK6RGN-AWU2RK6RA-AWU ES01VSR206A-U

110 VAC115 VAC



15001000500 1800


110 VAC115 VAC

Speed [r/min]



Torq

ue [o

z-in

]

Torq

ue [N

m]

0

40

80

120

160

200

240

0

5

10

15

20

25

30

35

Reversible Motors


Sp

eedC

on

trolS

ystems

15001000500 1800


110 VAC115 VAC

Speed [r/min]



Torq

ue [o

z-in

]

Torq

ue [N

m]

0

0.1

0.2

0.3

0.4

0.5

0

10

20

30

40

50

60

70

15001000500 1800


110 VAC 115 VAC

Speed [r/min]



Torq

ue [o

z-in

]

Torq

ue [N

m]

0

0.1

0.2

0.3

0.4

0.5

0.6

0

10

20

30

40

50

60

70

80

15001000500 1800

5RK60RGU-AWU5RK60RA-AWU ES01VSR560A-U

110 VAC 115 VAC

Speed [r/min]

115 VAC Safe-Operation Line

110 VAC Safe-Operation LinePermissible Torque when Gearhead is Attached

Torq

ue [o

z-in

]

Torq

ue [N

m]

0

0.2

0.4

0.6

0.8

1.0

1.2

0

25

50

75

100

125

150

15001000500 1800



Speed [r/min]

110 VAC115 VAC

Torq

ue [o

z-in

]

Torq

ue [N

m]

0

0.2

0.4

0.6

0.8

1.0

1.2

0

25

50

75

100

125

150

VSR590A-U ES01

15001000500 1800Speed [r/min]

230 VAC 50 Hz230 VAC 60 Hz

220 VAC 60 Hz220 VAC 50 Hz

Torq

ue [o

z-in

]

Torq

ue [m

Nm

]

0

20

40

60

80

100

0

2

4

6

8

10

12

14

2RK6RGN-CWE2RK6RA-CWE ES02VSR206C-E


230 VAC 60 HzSafe-Operation Line

230 VAC 50 HzSafe-Operation Line

15001000500 1800Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [m

Nm

]

0

40

80

120

160

200

240

0

5

10

15

20

25

30

35





230 VAC 50 Hz230 VAC 60 Hz

220 VAC 60 Hz220 VAC 50 Hz

15001000500 1800Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [N

m]

0

0.1

0.2

0.3

0.4

0

10

20

30

40

50



60 Hz Safe-Operation Line Permissible Torque when Gearhead is Attached

230 VAC 50 Hz230 VAC 60 Hz

220 VAC 60 Hz220 VAC 50 Hz

15001000500 1800Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [N

m]

0

0.1

0.2

0.3

0.4

0.5

0.6

0

10

20

30

40

50

60

70

80


Permissible Torque when Gearhead isAttached



230 VAC 50 Hz230 VAC 60 Hz

220 VAC 60 Hz220 VAC 50 Hz


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System


0.37 (9.5) 0.59 (15)

0.12 ( 3

)

(Screw)

KnobDial plate1.57 (40)t=0.02 (0.5)

Insulated sheet1.57 (40)t=0.02 (0.5)

Potentiometer

1.57 (40)

0.30 (7.5)

0.49

( 12.5

)

1.57

( 40)

Insulated sheet

0.12 0.008

(3 0.2)0.370.008

(9.50.2)

1.18 min. (30)

0.

79(

20)

0.

79(

20)

M4 P0.7

0.

11 (

2.8)

0.24 (6)

2.56 (65)

1.77

(45)

0.20 (5)2 Places

3.94

(100

)

2.17 (55)

4.33

max

. (11

0)

0.66 (16.8)0.14(3.5)

M4

External Speed Potentiometer (Included) (Scale 1/2)

PAVR-20KZ

Speed Controller: ES01, ES02 (Scale 1/2)Weight: 0.4 lb. (0.18 kg)

d A394

15001000500 1800Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [N

m]

0

0.2

0.4

0.6

0.8

1.0

0

25

50

75

100

125

5RK60RGU-CWE5RK60RA-CWE ES02VSR560C-E

230 VAC, 60 Hz Safe-Operation LinePermissible Torque when Gearhead is Attached


220 VAC, 50 HzSafe-Operation Line


230 VAC 50 Hz230 VAC 60 Hz

220 VAC 60 Hz220 VAC 50 Hz

15001000500 1800


Permissible Torque when Gearhead is Attached 60 Hz Safe-Operation Line

Speed [r/min]

Torq

ue [o

z-in

]

Torq

ue [N

m]

0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

0

25

50

75

100

125

150

175

200

VSR590C-E ES02

230 VAC 50 Hz230 VAC 60 Hz

220 VAC 50 Hz220 VAC 60 Hz


Sp

eedC

on

trolS

ystems

World K Series Motor/Gearhead (Pinion Shaft Type) Round Shaft Type

2.760.02

(700.5)

0.94(24)0.08(2)

2.36 (60)

22 30

(60.012)00.0005

00.2362

(54

0.03

0)0

0.00

12 0

2.

1260

0.177 (4.5)4 Holes

1.26 (32)

0.12 (3)

0.39

(10)0.50

(12.7)

0.

94(

24)

0.29

3 (7

.437

)

(7.9370.015)05/16"0.0006

00.3125

2GN3KA~18KA: L = 1.18 (30)2GN25KA~180KA: L = 1.57 (40)

2.

36 (

60)

1.

85 (

47)

L0.39 (10) 2.95 (75)

0.28(7)

2 Generator Leads 12 inch (300 mm) LengthUL Style 3266, AWG 24

3 Motor Leads 12 inch (300 mm) LengthUL Style 3266, AWG 20

2.36 (60)

0.177 (4.5) 4 Holes

2230'

2.760.02

(700.5)

d A364d A065AU (2GN3KA18KA)A065BU (2GN25KA180KA)

2IK6RA-AWU2IK6RA-CWE2RK6RA-AWU2RK6RA-CWEWeight: 1.76 lb. (0.8 kg)

2GNKA

Weight: 0.88 lb. (0.4 kg)

2IK6RGN-AWU2IK6RGN-CWE2RK6RGN-AWU2RK6RGN-CWEWeight: 1.76 lb. (0.8 kg)

Motor/Gearhead (Pinion Shaft Type) Round Shaft Type

3.230.02

(820.5)

0.08(2)

1.26 (32)2.76 (70)

2230

(60.012)00.0005

00.2362

(64

0.

030)

00.

0012

0

2.51

97

0.217 (5.5)4 Holes


L

2.

72 (

69)

3.15 (80)0.28 (7)

1.

85 (

47)

0.39 (10) 1.26 (32)0.12 (3)

1.

18 (

30)

0.59

(15)0.50

(12.7) 0.34

7 (8

.825

)

2230'

0.217 (5.5) 4 Holes

2.76 (70)

3.230.02

(820.5)


3GN3KA~18KA: L = 1.26 (32)3GN25KA~180KA: L = 1.65 (42)

3/8"0(9.5250.015)

0.0006 00.3750



3GNKA

Weight: 1.21 lb. (0.55 kg)


Decimal GearheadCan be connected to 2IK6RGN, 2RK6RGN type2GN10XK Weight: 0.44 lb. (0.2 kg)

d A0031.52 (38.5)

1.02(26)

0.49(12.5)

0.08(2)

0.177 (4.5) 4 Holes

2.76 0.02

(70 0.5)

2.36 (60)

( 54

0.

030)

0.

0012

0

0

2.

1260


d A0091.69 (43)

1.18(30) 0.51 (13)0.08(2)

0.217 (5.5) 4 Holes

3.23 0.02

(82 0.5)

2.76 (70)

( 64

0.03

0)0

0.00

12 0

2.

5197


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System Motor/Gearhead (Pinion Shaft Type) Round Shaft Type

0.217 (5.5)4 Holes

3.15 (80)

0.28

(7)

1.26 (32)0.08(2)

0.98(25)

(80.015)00.0006

00.3150

(73

0.03

0)0

0.

0012

0

2.87

40

3.700.02

(940.5)

2230

L

3.

11 (

79)

3.35 (85)0.28 (7)

1.

85 (

47)

0.39 (10) 1.26 (32)

(34

)

1.340.

59 ( 1

5)

0.12 (3)0.50(12.7) 0.

347

( 8.8

25)

0(9.5250.015)

0.217 (5.5) 4 Holes

3.15 (80)

2230'

3.700.02

(940.5)



4GN3KA~18KA: L = 1.26 (32)4GN25KA~180KA: L = 1.67 (42.5)

3/8"0.0006 00.3750



4GNKA

Weight: 1.43 lb. (0.65 kg)



4.090.02

(1040.5)

0.35

(9)

1.46 (37)0.08 (2) 3.54 (90)

1.18(30)

0.256 (6.5) 4 Holes

22 30

(100.015)00.0006

00.3937

(83

0.

035)

00.

0014

0

3.26

77

L

3.

50 (

89)

4.13 (105)0.30(7.5)

1.

85 (

47)

0.39 (10)0.12 (3)

1.26 (32)

0.71

(18)

1.

42(

36)

1/2"

0.45

( 11.

4)

0.75(19)

(12.70.018)0

2230'

3.54 (90)

0.256 (6.5) 4 Holes

4.090.02

(1040.5)

0.0007 00.5000



5GN3KA~18KA: L = 1.65 (42)5GN25KA~180KA: L = 2.36 (60)



5GNKA




d A0131.79 (45.5)

1.26 (32) 0.53 (13.5)

0.08(2)

0.217 (5.5) 4 Holes

( 73

0.

030)

0.

0012

0 0

2.

8740

3.15 (80)

3.70 0.02

(94 0.5)


d A022

1.46 (37) 0.71 (18)2.17 (55)

0.08(2)

3.54 (90)

0.256 (6.5) 4 Holes

(83

0.

035)

00.

0014

0

3.26

77

4.09 0.02

(104 0.5)


Sp

eedC

on

trolS

ystems


0.256 (6.5)4 Holes

3.54 (90)0.08 (2)

1.46 (37)

1.18(30) 0.

43 ( 1

1)

(83

0.

035)

0

(120.018)0

1.30(33)

0.

0014

0

3.26

77

0.0007 00.4724

4.090.02

(1040.5)

0.73

(18.

5)

1.65

1.

34

(42)

3.

54 (

90)

5.91 (150)0.30 (7.5)

2.56 (65)0.28 (7)

1.50 (38)

1.125(28.58)

0.71

(18)

(34

)

1.30(33)

4.090.02

(1040.5)

3.54 (90)

5/8"0.0005 00.6250

(15.8750.011)0

0.256 (6.5)4 Holes

Cable 0.44 (11.2), 20 inch (500 mm) Length3 Motor Leads: UL Style 3266, AWG 202 Generator Leads: UL Style 3266, AWG 242 Cooling Fan Leads: UL Style 3266, AWG 24

1.1250.008(28.580.2) 0(4.7630.03)

00.18750.0012

0( 4.7

63

0.03

)0

0.18

75

0.00

12

0.040(4.763 0 )

0.00160.1875 0

0.

1

0.

004

0.10

8 0


(2.74

3

0

)

d A358d A069U (5GU3KA180KA)


5GUKA


5IK60RGU-AWU5IK60RGU-CWE5RK60RGU-AWU5RK60RGU-CWEWeight: 7.1 lb. (3.2 kg)

Decimal GearheadCan be connected to 5IK60RGU, 5RK60RGU type5GU10XKB Weight: 1.3 lb. (0.6 kg)

d A029

2.40 (61)1.57 (40)

0.08(2)

3.54 (90)

0.425 (10.8) 4 Holes

0.83 (21)

( 83

0.

035)

00.

0014

0

3.26

77

4.09 0.02

(104 0.5)


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

Combination Type

1.85

(47

)

L

2.

36 (

60)

0.28 (7)2.95 (75)0.39 (10)

0.98 (25)

1.26 (32)0.16 (4)

0(

10

0.01

5)

0.39

37

0.00

06 0

0.

94(

24)

0.39

( 10)

2.760.02

(700.5)

2.36(60)

0.177 (4.5) 4 Holes

22˚ 30'



Gear Ratio: 518: L = 1.34 (34)Gear Ratio: 30120: L = 1.5 (38)Gear Ratio: 180360: L = 1.69 (43)

0.9840.008(250.2) ( 4

0.03

)0.

1575

0.

0012

0

0

0(40.03)0

0.15750.0012


(4 0 )0.040

0.00160.1575 0

0.

1

0.

004

0.09

8

0

( 2.5

0 )

d A216A (Gear Ratio: 518)A216B (Gear Ratio: 30120)A216C (Gear Ratio: 180360)

VSI206A[C]-U[E]VSR206A[C]-U[E]Weight: 2.9 lb. (1.3 kg) (Including Gearhead)

V Series

Combination Type

L

22˚ 30'

2.76 (70)

3.230.02

(820.5)


0.256 (6.5) 4 Holes

1.

26(

32)

0.47

( 12)

(12

0.

018)

0

0.00

07 0

0.

4724

0.98 (25)

0.2 (5)1.26 (32)

0.28 (7)3.15 (80)

2.

72 (

69)

1.

85 (

47)

0.39 (10)



0.9840.008(250.2) ( 4

0.03

)0.

1575

0.

0012

0

0

0.15750.0012

(40.03)0

0


0.040(4 0 )0.0016

0.1575 0

0.

1

0.

004

0.09

8

0

( 2.5

0 )




Sp

eedC

on

trolS

ystems

Combination Type

22˚ 30'

3.700.02

(940.5)


0.256 (6.5) 4 Holes

3.15 (80)

(34

)

1.34

0.51

( 13)

(15

0.

018)

00.

0007

0

0.59

06

0.98 (25)

1.38 (35)L

0.28 (7)0.28 (7)3.35 (85)

3.

11 (

79)

1.

85 (

47)

0.39 (10)



0.9840.008(250.2) ( 5

0.03

)0.

1969

0.

0012

0

0


0(50.03)0

0.19690.00120.040(5 0 )

0.00160.1969 0

0.

10.

004

0.11

8

0

( 3

0 )



Combination Type

0.39 (10)


3 Motor Leads 12 inch (300 mm) LengthUL Style 3271, AWG 20 22˚ 30'

4.090.02

(1040.5)

0.335 (8.5) 4 Holes

3.54 (90)

1.

57(

40)

0.71

(18)

(18

0.

018)

0

0.00

07 0

0.

7087

0.98(25)

0.2 (5)1.65 (42)L

0.30 (7.5)4.13 (105)

3.

50 (

89)

1.

85 (

47)



0.9840.008(250.2) ( 6

0.03

)0.

2362

0.

0012

0

0

0(60.03)0

0.23620.00120.040(6 0 )

0.00160.2362 0

0.

1

0.

004

0.13

8

0

( 3.5

0

)




Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System Combination Type


4.090.02

(1040.5)

0.335 (8.5) 4 Holes

3.54 (90)

1.

57(

40)

0.71

( 18)

(18

0.

018)

0

0.00

07 0

0.

7087

0.98(25)

0.2 (5)1.65 (42)L

0.30 (7.5)5.91 (150)

3.

54 (

90)



0.9840.008(250.2) ( 6

0.03

)0.

2362

0.

0012

0

00(60.03)

00.23620.0012 0.040(6 0 )

0.00160.2362 0

0.

1

0.

004

0.13

8

0

( 3.5

0

)


2 Cooling Fan LeadsUL Style 3266, AWG 22



Combination Type

1.

57(

40)

3.54 (90)

3.

54(

90)

6.50(165)0.30(7.5)

0.71

( 18)

0.2(5)1.65(42)

0.98(25)

L

3 Motor Leads 12 inch (300mm) LengthUL Style 3271, AWG 20

0

0.70

87

0.00

07

(18

0.

018)

0 0.335 (8.5)4 Holes

4.090.02

(1040.5)



0.9840.008(250.2)

00.

2362

0.

0012

( 60.

03)

0 00.23620.0012

(60.03)0

0.00160.2362 0

(6 0 )0.040

0.

004

0.13

8 0

( 3.5

0

)

0.

1


2 Cooling Fan LeadsUL Style 3266, AWG 22




Sp

eedC

on

trolS

ystems

Capacitor (Included) Capacitor Dimensions Unit = inch (mm)

World K Series

V Series

If you need to order a capacitor without a motor, add "-C" to the capacitor model name shown. A capacitor cap is included with a capacitor.

If you need to order a capacitor without a motor, add "-C" to the capacitor model name shown. A capacitor cap is included with a capacitor.

Model CapacitorModel A B C Weight

oz. (g) Dimension No.Pinion Shaft Type Round Shaft Type

2IK6RGN-AWU 2IK6RA-AWU CH25FAUL 1.22 (31) 0.67 (17) 1.06 (27) 0.71 (20)

q

2IK6RGN-CWE 2IK6RA-CWE CH06BFAUL 1.22 (31) 0.57 (14.5) 0.93 (23.5) 0.53 (15)

3IK15RGN-AWU 3IK15RA-AWU CH45FAUL 1.46 (37) 0.71 (18) 1.06 (27) 1.06 (30)

3IK15RGN-CWE 3IK15RA-CWE CH10BFAUL 1.46 (37) 0.71 (18) 1.06 (27) 1.06 (30)

4IK25RGN-AWU 4IK25RA-AWU CH65CFAUL 1.5 (38) 0.83 (21) 1.22 (31) 1.24 (35)


5IK40RGN-AWU 5IK40RA-AWU CH90CFAUL 1.89 (48) 0.83 (21) 1.22 (31)


5IK60RGU-AWU 5IK60RA-AWU CH180CFAUL 2.28 (58) 0.93 (23.5) 1.46 (37) 2.5 (70)w

5IK60RGU-CWE 5IK60RA-CWE CH40BFAUL 2.28 (58) 0.93 (23.5) 1.46 (37) 2.5 (70)

2RK6RGN-AWU 2RK6RA-AWU CH35FAUL 1.22 (31) 0.67 (17) 1.06 (27) 0.71 (20)

q

2RK6RGN-CWE 2RK6RA-CWE CH08BFAUL 1.22 (31) 0.67 (17) 1.06 (27) 0.71 (20)

3RK15RGN-AWU 3RK15RA-AWU CH60CFAUL 1.5 (38) 0.83 (21) 1.22 (31) 1.41 (40)






5RK60RGU-AWU 5RK60RA-AWU CH200CFAUL 2.28 (58) 1.14 (29) 1.61 (41) 3.4 (95)w

5RK60RGU-CWE 5RK60RA-CWE CH50BFAUL 2.28 (58) 1.14 (29) 1.61 (41) 3.0 (85)

1.41 (40)


CapacitorModel A B C Weight

oz. (g) Dimension No.

VSI206A-U CH25FAUL 1.22 (31) 0.67 (17) 1.06 (27) 0.71 (20)

q

VSI206C-E CH06BFAUL 1.22 (31) 0.57 (14.5) 0.93 (23.5) 0.53(15)VSI315A-U CH45FAUL 1.46 (37) 0.71 (18) 1.06 (27) 1.06 (30)VSI315C-E CH10BFAUL 1.46 (37) 0.71 (18) 1.06 (27) 1.06 (30)VSI425A-U CH65CFAUL 1.5 (38) 0.83 (21) 1.22 (31) 1.24 (35)VSI425C-E CH15BFAUL 1.5 (38) 0.83 (21) 1.22 (31) 1.24 (35)VSI540A-U CH90CFAUL 1.89 (48) 0.83 (21) 1.22 (31) 1.41 (40)VSI540C-E CH23BFAUL 1.89 (48) 0.83 (21) 1.22 (31) 1.41 (40)VSI560A-U CH180CFAUL 2.28 (58) 0.93 (23.5) 1.46 (37) 2.5 (70)

wVSI560C-E CH40BFAUL 2.28 (58) 0.93 (23.5) 1.46 (37) 2.5 (70)VSI590A-U CH200CFAUL 2.28 (58) 1.14 (29) 1.61 (41) 3.4 (95)VSI590C-E CH60BFAUL 2.28 (58) 1.14 (29) 1.61 (41) 3.0 (85)VSR206A-U CH35FAUL 1.22 (31) 0.67 (17) 1.06 (27) 0.71 (20)

q

VSR206C-E CH08BFAUL 1.22 (31) 0.67 (17) 1.06 (27) 0.71 (20)VSR315A-U CH60CFAUL 1.5 (38) 0.83 (21) 1.22 (31) 1.41 (40)VSR315C-E CH15BFAUL 1.5 (38) 0.83 (21) 1.22 (31) 1.24 (35)VSR425A-U CH80CFAUL 1.89 (48) 0.75 (19) 1.14 (29) 1.41 (40)VSR425C-E CH20BFAUL 1.89 (48) 0.75 (19) 1.14 (29) 1.24 (35)VSR540A-U CH120CFAUL 2.28 (58) 0.83 (21) 1.22 (31) 1.77 (50)VSR540C-E CH35BFAUL 2.28 (58) 0.87 (22) 1.38 (35) 1.94 (55)VSR560A-U CH200CFAUL 2.28 (58) 1.14 (29) 1.61 (41) 3.4 (95)

wVSR560C-E CH50BFAUL 2.28 (58) 1.14 (29) 1.61 (41) 3.0 (85)VSR590A-U CH300CFAUL 2.28 (58) 1.38 (35) 1.97 (50) 4.9 (140)VSR590C-E CH70BFAUL 2.28 (58) 1.38 (35) 1.97 (50) 4.6 (130)

0.169(4.3) (20)

A

CB

B0.

39 (1

0)

0.18

(4.5

)0.

16(4

)0.

39(1

0) 0.24(6)

0.79

AMP#1870.24(6)

A

CB

0.28 (7)

(20)

0.39

(10)

0.16

(4)

B0.

59 (1

5)

R 0.39(10)

0.790.169(4.3)

AMP#187

Dimension No:q Dimension No:w


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System Connection and Operation Names and Function of PartsThe illustration has the cover removed. Install the cover after connection.

LED1VR1

POWER SPEED ACCEL DECEL

VR3 VR2 TB3

S1 S2 S3 S4 S5 S6

INT-VRSTOP

BRAKE EXT-VR

7 8 10 11

1 2 3 4 5 6NC BLUBLU

FG N L BLK RED WHTMOTOR

G

DIN lever

Installation hole

Installation hole

9 6

7

1 2 3 4 5

8

6

7

1

2

3

4

5

8

9

Acceleration time potentiometerSet the acceleration time for motor startup.

Deceleration time potentiometer Set the deceleration time for motor stop.

POWER LEDTurns on (green) while power is being supplied.

Internal speed potentiometer Set the motor’s operating speed.

Control input terminalS1 Common terminal for running and brakingS2 Run/Stop input

Runs (OFF) or stops (ON) the motor. S3 Run/Brake input

Runs (OFF) or brakes (ON) the motor. S4, S5, S6 Speed potentiometer inputs

When S4 and S5 are shorted, the speed can be set using the internal speed potentiometer (INT-VR). When S4 and S5 are open, the speed can be set using an external speed potentiometer (EXT-VR). When using an external speed potentiometer, connect it to S4 and S6.

Power connection terminal (terminals 2 and 3)

Motor connection terminal (terminals 4, 5 and 6)

Generator connection terminal (terminals 10 and 11)Connect the blue generator lead wires.

FG terminal (terminal 1)


Sp

eedC

on

trolS

ystems

Connection Diagrams Uni-directional Operation

(When using internal speed potentiometer)

For uni-directional operation, connect the lead wires of the motor to the controller in this order: For CW operation, connect the Red wire to terminal #5 and the White wire toterminal #6. For CCW operation, connect the White wire to terminal #5 and the Red wire to terminal #6.

When using external speed potentiometer,see page B-114.

When using external speed potentiometer,see page B-114.

Bi-directional Operation (When using internal speed potentiometer)

LED1VR1


VR3 VR2 TB3

S1 S2 S3 S4 S5 S6

INT-VRSTOP

BRAKE EXT-VR

7 8 10 11



G

CCW

CCW

CW

Co Ro

Co Ro

Co Ro

Co Ro

CW

SW3

SW2

SW4

SW1

110 VAC 60 Hz115 VAC 60 Hz

220 VAC 50/60 Hz230 VAC 50/60 Hz

ES01

ES02

Run

BrakeRun

Stop

Motor

BlueBlue

AWG18 (0.75 mm2) min.

AWG18 (0.75 mm2) min.

AWG18 (0.75mm2) min.

Power Supply Fuse

White

Red

BlackOrange

Orange

Frame Ground

Capacitor

Power SupplyVoltage

These are lead wires for the cooling fan.These should be connected only whenusing 60 W and 90 W type.

LED1VR1


VR3 VR2 TB3

S1 S2 S3 S4 S5 S6

INT-VRSTOP

BRAKE EXT-VR

Run

BrakeRun

Stop

SW3

SW2

MotorBlueBlue

CapacitorPower SupplyVoltage

AWG18 (0.75 mm2) min.

AWG18 (0.75 mm2) min.

AWG18 (0.75 mm2) min.

SW1Power Supply Fuse

White

Red

BlackOrange

Orange

110 VAC 60 Hz115 VAC 60 Hz

220 VAC 50/60 Hz230 VAC 50/60 Hz

Frame GroundES01

ES02

7 8 10 11



G

These are lead wires for the cooling fan.These should be connected only whenusing 60 and 90 W type.


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System Specifications of the Switches and Fuse

Precaution for wiring The control input terminals are not insulated from the AC power supply. Any equipment (sequencer, relay and/or switch) that will be connected to the

control input terminals must have contact ratings of 18 VDC and 1 mA min. The length of the cable connecting the motor and speed controller should be no more than 32.8 feet (10 m). The length of the control cable should be no more than 6.6 feet (2 m) and as short as possible.

Timing ChartThe timing chart below shows an example of switching between two speed levels when the high speed and low speed areselected via the internal and external speed potentiometers, respectively.

Acceleration/Deceleration Operation

Switching between Two Speed Levels/StopRun/Stop Immediately

CW (Clockwise Direction)

CCW (Counter-Clockwise Direction)

Motor Operation

Internal/External Speed Setting

∗Case where the acceleration and deceleration times are set longer by turning each potentiometer clockwise.

CW/CCW Input

Run/Stop InputSW2

SW4

SW3

Run

Run Run RunBrake Brake

RunStop Stop

High SpeedHigh Speed

Low Speed

CW

Internal InternalExternal External Internal

CWCCW

ON

OFF

ON

OFF

ON

OFF

ON

OFF

Power SupplySW1OFF

ON

Run/Brake Input

Low Speed

∗

0.5s min.

Run/Brake, StopSetting SW2/SW3 to “Run” (OFF) causes the motor to rotate at the speed setvia the speed potentiometers.Setting SW2 to “Stop” (ON) during operation causes the motor to coast to a stop.Setting SW3 to “Brake” (ON) during operation causes the motor to stop immediately.The braking function (current through the motor) is only active for approximately 0.4 seconds after the Run/Brake input is turnedON. It is important to wait 0.5 seconds, or greater, prior to switching back to Run. Otherwise, damage to the speed controller mayresult. Switching the Direction of RotationSW4 is used to switch the motor’s direction of rotation.When SW4 is set to CW, the motor rotates in the clockwise direction, as seen from the motor’s output-shaft side.When SW4 is set to CCW, the motor rotates in the counterclockwise direction, as seen from the motor’s output-shaft side.The rotating direction of the gear output shaft is opposite that of the motor shaft, depends on the gear ratio.

Instant switching between forward and reverse operations is possible with a reversible motor. Connect a surge suppressor between the relay contacts. Oriental Motor alsoprovides an optional EPCR1201-2 CR circuit for surge suppression.Page A-218

For bi-directional operation of an induction motor, switch the rotating direction after the motor has come to a complete stop.

The slow down time set with a potentiometer is longer thanthe time which motor coasts to a stop, motor will stop withslow down time.

Power Supply VoltageSW1SW2, SW3SW4

R0, C0(Surge suppressor)

Fuse

110/115 VAC (ES01)125 VAC 10 A

18 VDC 1 mA125 VAC 10 A

R0=5200 ΩC0=0.10.2 µF, 200 WV

Product certified under the UL/CSA248-14 standard orequivalent 250 VAC 10 A

220/230 VAC (ES02)250 VAC 5 A

250 VAC 5 A

R0=5200 ΩC0=0.10.2 µF, 400 WV

Product certified under the UL/CSA248-14 standard orequivalent 250 VAC 5 A

Run/Stop InputOFFOFFON

Run/Brake InputOFFONOFF

Motor OperationRuns

Stops ImmediatelyCoasts to a Stop


Sp

eedC

on

trolS

ystems

Speed Setting MethodsThe following two methods of setting speed can be used. Internal Speed PotentiometerThe setting range is from 90 to 1400 r/min at 50 Hz or 90 to1600 r/min at 60 Hz. Short the speed potentiometer inputterminals S4 and S5.Turning the potentiometer clockwise will set a faster speed.The factory setting is 0 r/min.

0

500

1000

1500

2000

2 4Internal speed potentiometer position

Internal speed potentiometer position-speed characteristics (typical value)

Spe

ed [r

/min

]

6 8 10

60 Hz

50 Hz

0 10

Internal Speed Potentiometer

External Speed Potentiometer (included)Open the speed potentiometer input terminals S4 and S5.Before connecting, turn the dial on the external speedpotentiometer counterclockwise to set the speed to 0 r/min.Turning the dial clockwise will set a faster speed.

321

1 3

TB3

S1 S2 S3 S4 S5 S6

External Speed Potentiometer

20 kΩ 1/4 Wwith a linear resistance vs. angle curve

Note:Do not operate multiple speed controllers with a single external speedpotentiometer. Doing so may damage the speed controllers.

Acceleration and Deceleration OperationEquipment and loads are subject to large acceleration/deceleration force when starting, stopping, and changing speeds. Whenyou want to accelerate/decelerate without any accompanying shock, the acceleration/deceleration time can be extended usingthe slow start/slow down function. The slow start/slow down time can be set using acceleration/deceleration time potentiometersbuilt into the control pack. However, when the load inertia is large, the deceleration time cannot be set at a shorter time thanwhen the motor is stopped naturally.

AccelerationThe acceleration function is actuated at start or when thespeed is switched to the higher setting in a two-level speedcontrol system.Turning the acceleration time potentiometer clockwise willincrease the set time.The factory setting is 0 (no acceleration).

0

5

10

15

2 4

Acceleration time potentiometer position-speed characteristics (typical value)

Acc

eler

atio

n tim

e [s

ec/1

000

r/m

in]

6 8 10

0 10

Acceleration Time Potentiometer

DecelerationThe deceleration function is actuated during natural stop orwhen the speed is switched to the lower setting in a two-levelspeed control system.Turning the deceleration time potentiometer clockwise willincrease the set time.The factory setting is 0 (no deceleration).

0 2 4

Deceleration time potentiometer position-speed characteristics (typical value)

Dec

eler

atio

n tim

e [s

ec/1

000

r/m

in]

6 8 10

5

10

15

20

0 10

Deceleration Time Potentiometer

0

500

1000

1500

2000

5 10Speed potentiometer resistance [kΩ]

External speed potentiometer resistance- speed characteristics (typical value)

Spe

ed [r

/min

]

15 20

60 Hz

50 Hz


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

Output PowerModel Motor Model Gearhead Model

1/125VSI206A-U VSI206A-GV

GV2GVSI206C-E VSI206C-GV





1/19VSI540A-U VSI540A-GVH

GVH5GVSI540C-E VSI540C-GVH

1/12VSI560A-U VSI560A-GVH

GVH5GVSI560C-E VSI560C-GVH

1/8VSI590A-U VSI590A-GVR

GVR5GVSI590C-E VSI590C-GVR

Output PowerModel Motor Model Gearhead Model

1/125VSR206A-U VSR206A-GV

GV2GVSR206C-E VSR206C-GV





1/19VSR540A-U VSR540A-GVH

GVH5GVSR540C-E VSR540C-GVH

1/12VSR560A-U VSR560A-GVH

GVH5GVSR560C-E VSR560C-GVH

1/8VSR590A-U VSR590A-GVR

GVR5GVSR590C-E VSR590C-GVR

Repeated Operation/Braking CycleWhen running/braking of the motor is repeated in short cycles, the rise in motor temperature will increase and the continuous-operation time will be limited.Use the following values as a guideline:

Braking CurrentWhen the motor is commanded to stop immediately, the following braking current will flow. Provide an appropriate power supplyby referring to these values.

Motor Output

1/1251/19

1/12, 1/8

Repetition Cycle

2 seconds min. (Running 1 second, stopping 1 second)4 seconds min. (Running 2 seconds, stopping 2 seconds)

Motor Output

1/1251/501/301/191/12

Braking Current (Peak Value) [A]

1.53.55.58.515.5

Single-Phase 110/115 VAC Single-Phase 220/230 VAC1.02.03.06.08.0

List of Motor and Gearhead CombinationsModel names for motor/gearhead combinations are shown below.

Induction Motors

Reversible Motors

Enter the gear ratio in the box () with in the model name.

Enter the gear ratio in the box () with in the model name.

640HP W

60, 90

1/8 20.5 12.0

HP W61525406090

HP W

6

15

25

40

60

90

HP W

6

15

25

40

60

90

Note: The motor may generate heat, depending on the conditions in which it is driven. Ensure that the temperature of the motor case does not exceed 194°F (90°C).


Sp

eedC

on

trolS

ystems


AC Motor Systems

US SeriesThe US Series combines a control unit and an AC speedcontrol motor. Connection between the motor and control unitis simplified by an easy-to-use connector. The US Series isdesigned for applications where remote control of the motorspeed and easy installation are required.

Features Easy ConnectionControl units combine the control pack, potentiometer and capacitor into one device (except 60 W and 90 W models). Operationis possible just by connecting the control unit into the power supply after connecting the motor and control unit together using theconnector.

Easy OperationThe speed can be set easily with the potentiometer on the front panel of the control unit.

Approved by Safety StandardsThe US Series is recognized by UL/CSA standards and conforms to EN standards. CE marking is used in accordance with theLow Voltage Directives.


When the system is approved under various safety standards, the model names on the motor and control unit are the approved model names.List of Motor and Control Unit CombinationsPage B-130

Details of Safety StandardsPage G-2 Single-Phase 220/230 VAC models conform to EMC directives.

The EMC value changes according to the wiring and layout. Therefore, the final EMC level must be checked with the motor/control unit incorporated in the user'sequipment.

Standards Certification Body Standards File No. CE Marking

Motor

UL1004UL2111

UL E64199 (6 W type)E64197 (15 W90 W type)

Low Voltage Directives

CSA C22.2 No.100CSA C22.2 No.77

EN60950 VDE 114919ÜG (6 W type)6751ÜG (15 W90 W type)

EN60034-1EN60034-5 Conform to EN/IEC StandardsIEC60034-11 (15 W90 W type)

Control Unit

UL508UL E91291

CSA C22.2 No.14

EN60950EN50178


Gearhead show in the photograph is sold separately.

Product Line Single-Phase 110/115 VAC

Output Power ModelHP W Pinion Shaft Round Shaft

1/125 6 US206-401U US206-001U1/50 15 US315-401U US315-001U1/30 25 US425-401U US425-001U1/19 40 US540-401U US540-001U1/12 60 US560-501U US560-001U1/8 90 US590-501U US590-001U

Single-Phase 220/230 VACOutput Power ModelHP W Pinion Shaft Round Shaft

1/125 6 US206-402E US206-002E1/50 15 US315-402E US315-002E1/30 25 US425-402E US425-002E1/19 40 US540-402E US540-002E1/12 60 US560-502E US560-002E1/8 90 US590-502E US590-002E

ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-117Dimensions B-123 Connection and Operation B-128Dimensions B-123 Connection and Operation B-128 List of Motor and Control Unit Combinations B-130List of Motor and Control Unit Combinations B-130

Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System


Right-Angle Gearhead(Sold separately)(Page A-189)

US Series

Motor Mounting Brackets(Accessories)(Page A-204)


Gearhead(Sold separately)

Motor


Extension Cables(Accessories)(Page B-130)

Control Unit

Capacitor Cap (Included)Insulates capacitor terminals sectionIncluded with 60 W, 90 W models

(Not Supplied)

Capacitor (Included) Included with 60 W, 90 W

models

ACPower Supply


Product Number Code

U105-605USIncluded CapacitorU: 110/115 VACE: 220/230 VAC

Motor Type0: Induction Motor (Continuous rating)

Shaft Type0: Round Shaft4: GN Pinion Shaft (for use with GN-type gearhead)5: GU Pinion Shaft (for use with GU-type gearhead)

Output Power06: 6 W15: 15 W25: 25 W

40: 40 W60: 60 W90: 90 W

Motor Frame Size2: 2.36 in. sq. (60 mm sq.)3: 2.76 in. sq. (70 mm sq.)4: 3.15 in. sq. (80 mm sq.)5: 3.54 in. sq. (90 mm sq.)

Voltage1: Single-Phase 110/115 VAC2: Single-Phase 220/230 VAC

Product Number Code of the GearheadsPage A-16

SeriesUS: US Series

Gearheads (Sold Separately)Motor Model Gearhead Model

US206 Type 2GN3KA2GN180KA2GN10XK (Decimal Gearhead)




US560,US590 Type

5GU3KA5GU180KA5GU10XKB (Decimal Gearhead)

Right-Angle Gearheads (Sold Separately)Type of Shaft Gearhead Model

Hollow Shaft4GN3.6RH4GN180RH5GN3.6RH5GN180RH5GU3.6RH5GU180RH4GN3.6RAA4GN180RAA5GN3RAA5GN180RAA5GU3RAA5GU180RAA

Solid Shaft

US590 Type 5GU50KHA5GU180KHA5GU10XK (Decimal Gearhead)


Sp

eedC

on

trolS

ystems


General Specifications of the MotorItem Specifications

Overheating Protection Device

Temperature Rise

Dielectric Strength


Insulation ClassAmbient Temperature RangeAmbient Humidity

Degree of Protection

US206 models are impedance protected.All others have built-in thermal protector (Automatic return type)Operating temperature, open: 266°F9°F (130°C5°C) Close: 179.6°F27°F (82°C15°C)

144°F (80°C) or less measured by the resistance change method after rated operation of motor with connected gearhead orequivalent heat radiation plate.

Sufficient to withstand 1.5 kV at 50 Hz and 60 Hz applied between the windings and the frame after rated motor operation undernormal ambient temperature and humidity for 1 minute.

100 MΩ or more when 500 VDC is applied between the windings and the frame after rated motor operation under normal ambienttemperature and humidity.

Class B (266°F [130°C])14°F104°F (10°C40°C) (nonfreezing)85% maximum (non condensing)US206, US315, US425, US540: IP20US560, US590: IP40

SpecificationsModel Maximum

OutputPower

HP

Z US206-401U US206-001U

Z

T

T

T

T

T

T

T

T

T

T

US206-402E

US315-401U

US315-402E

US425-401U

US425-402E

US540-401U

US540-402E

US560-501U

US560-502E

US590-501U

US590-502E

US206-002E

US315-001U

US315-002E

US425-001U

US425-002E

US540-001U

US540-002E

US560-001U

US560-002E

US590-001U

US590-002E

Pinion Shaft Round ShaftW

1/125

1/125

1/50

1/50

1/30

1/30

1/19

1/19

1/12

1/12

1/8

1/8

6

6

15

15

25

25

40

40

60

60

90

90

Voltage

VACSingle-Phase 110

Single-Phase 220

Single-Phase 110

Single-Phase 115

Single-Phase 230Single-Phase 230

Single-Phase 115

Single-Phase 220Single-Phase 230Single-Phase 230Single-Phase 110Single-Phase 115




Single-Phase 220Single-Phase 230Single-Phase 230

Frequency

Hz6060

6050606060

6050606060

6050606060

6050606060

6050606060

605060

Speed Range

r/min901600901600

901600901400901600901600901600

901600901400901600901600901600

901600901400901600901600901600

901600901400901600901600901600

901600901400901600901600901600

901600901400901600

Permissible Torqueoz-in mN·m

7.1 50 4.2 301200r/min 90r/min

7.1 50 4.2 30

7.1 50 4.1 297.1 50 4.1 297.1 50 4.1 2917.7 125 6.3 4517.7 125 6.3 45

12 85 4.9 3517.7 125 4.9 3514.9 105 4.9 3528 200 7.1 5028 200 7.1 50

18.4 130 6.1 4326 190 6.6 47

18.4 130 6.1 4336 260 9.9 7036 260 9.9 70

32 230 8.9 6342 300 8.9 6332 230 8.9 6369 490 28 20069 490 28 200

63 450 22 16069 490 19.8 14063 450 22 160103 730 28 200103 730 28 200

103 730 36 260103 730 32 230103 730 36 260

StartingTorque

oz-in mN·m

4.9 354.9 35

3.8 274.1 294.1 297.8 557.8 55

7.3 527.6 547.8 5514.9 10514.9 105

11.3 8012.3 8712.3 8725.0 18025.0 180

17.7 12519.8 14019.8 14040 28540 285

29 21034 24034 24057 40557 405

51 36056 40056 400

Current

A

PowerConsumption

W0.24 240.25 28

0.13 270.13 280.13 280.47 440.50 44

0.18 390.21 410.22 440.74 700.74 73

0.31 590.35 620.31 601.1 1021.1 105

0.55 980.53 900.55 1002.0 1782.1 186

0.86 1590.89 1540.88 1652.6 2302.6 246

1.2 2211.2 2011.2 227

Z: Impedance Protected.T: Contains a built-in thermal protector. If a motor overheats for any reason, the thermal protector is opened and the motor stops. When the motor

temperature drops, the thermal protector closes and the motor automatically restarts. Be sure to turn off the power before inspecting. The speed ranges shown are under no load conditions. The "U" and "E" at the end of the model number indicate that the unit includes a capacitor. These letters are not listed on the motor nameplate.

Single-Phase 220 50 901400 17.7 125 4.9 35 7.6 54 0.21 40

Single-Phase 220 50 901400 26 190 6.1 43 12.3 87 0.33 60

Single-Phase 220 50 901400 42 300 8.9 63 19.8 140 0.53 90

Single-Phase 220 50 901400 69 490 19.8 140 34 240 0.85 154

Single-Phase 220 50 901400 103 730 32 230 51 360 1.1 200

Single-Phase 220 50 901400 7.1 50 4.1 29 4.1 29 0.13 25

RrC


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

Model (output) Size inch (mm) Thickness inch (mm)US206 Type (6 W) 4.534.53 (115115)US315 Type (15 W) 4.924.92 (125125)US425 Type (25 W) 5.315.31 (135135)US540 Type (40 W) 6.506.50 (165165)US560 Type (60 W) 7.877.87 (200200)US590 Type (90 W) 7.877.87 (200200)

0.20 (5)

Heat radiation plate (material: Aluminum)

General Specifications of the Control UnitItem Specifications

Ambient HumidityAmbient Temperature Range

Dielectric Strength


Degree of Protection85% maximum (noncondensing)32°F104°F (0°C40°C) (nonfreezing)

Sufficient to withstand 2.3 kV (Single phase 220, 230 VAC: 3.0 kV) at 50 Hz and 60 Hz applied between all the pins and the framefor 1 minute.

100 MΩ or more when 500 VDC is applied between all the pins and the frame.

IP10

Speed Range when Gearhead is AttachedGear Ratio

Low Speed

High Speed

3Unit = r/min

60 Hz50 Hz

3.6 5 6 7.5 9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 180

466533

388444

280320

233266

186213

155177

112128

93106

7788

5664

4653

3844

2832

2326

1821

1517

1416

1113

910

78.8

30 25 18 15 12 10 7.2 6 5 3.6 3 2.5 1.8 1.5 1.2 1 0.9 0.75 0.6 0.5

Permissible Torque when a Gearhead is Attached

Model

US206-401U/2GNKA

3Unit = Upper values: lb-in/Lower values: N·m

3.6 5 6 7.5 9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 1801.060.12

1.320.15

1.770.2

2.10.24

2.60.3

3.10.36

4.50.51

5.30.61

6.40.73

80.91

9.71.1

11.51.3

151.7

17.72.0

222.5

263

263

263

263

263

When connecting a decimal gearhead with a gear ratio of 10:1 between the motor and the gearhead, the rotation rate is reduced.The permissible torque with decimal gearheads are as follows.2GNKA/2GN10XK 26 lb-in/3 N·m3GNKA/3GN10XK 44 lb-in/5 N·m4GNKA/4GN10XK 70 lb-in/8 N·m (Gear Ratio 2536 53 lb-in/6 N·m)5GNKA/5GN10XK 88 lb-in/10 N·m5GUKA/5GU10XKB 177 lb-in/20 N·m5GUKHA/5GU10XK 260 lb-in/30 N·m

Single-Phase 110/115 VACGear Ratio

1200 r/min

0.640.073

0.770.088

1.060.12

1.320.15

1.590.18

1.940.22

2.60.3

3.10.36

3.80.44

4.80.55

5.80.66

6.90.79

8.70.99

10.61.2

13.21.5

15.91.8

17.72.0

212.4

263

26390 r/min

2.60.3

3.10.36

4.50.51

5.30.61

6.70.76

80.91

11.51.3

13.21.5

15.91.8

202.3

232.7

293.3

364.1

445

445

445

445

445

445

4451200 r/min

0.970.11

1.150.13

1.590.18

1.940.22

2.30.27

2.90.33

40.46

4.80.55

5.80.66

7.20.82

8.70.99

10.61.2

13.21.5

15.91.8

19.42.2

232.7

263.0

313.6

394.5

44590 r/min

4.30.49

5.10.58

7.10.81

8.50.97

10.61.2

13.21.5

17.72.0

212.4

252.9

323.7

384.4

465.3

586.6

697.9

708

708

708

708

708

7081200 r/min

1.060.12

1.320.15

1.770.2

2.10.24

2.60.3

3.10.36

4.50.51

5.30.61

6.40.73

80.91

9.71.1

11.51.3

151.7

17.72.0

222.5

263.0

293.3

354.0

445.0

525.990 r/min

5.50.63

6.70.76

9.71.1

11.51.3

14.11.6

16.81.9

232.6

283.2

333.8

414.7

505.7

606.8

768.6

8810

8810

8810

8810

8810

8810

88101200 r/min

1.50.17

1.770.2

2.40.28

30.34

3.80.43

4.50.51

6.20.71

7.50.85

8.81.0

11.51.3

13.21.5

15.91.8

202.3

242.8

303.5

374.2

404.6

485.5

616.9

738.390 r/min

10.61.2

12.31.4

17.72.0

212.4

263.0

313.6

394.5

475.4

566.4

718.1

859.7

10211.6

14316.2

17119.4

17720

17720

17720

17720

17720

177201200 r/min

4.30.49

5.10.58

7.10.81

8.50.97

10.61.2

13.21.5

15.91.8

19.42.2

232.6

293.3

354.0

424.8

586.6

697.9

788.9

9310.6

10411.8

12514.2

15617.7

1772090 r/min

15.91.8

18.52.1

263.0

303.5

384.4

465.3

596.7

708.0

849.6

10612.0

12814.5

15317.3

17720

17720

17720

17720

17720

17720

17720

177201200 r/min

4.30.49

5.10.58

7.10.81

8.50.97

10.61.2

13.21.5

15.91.8

19.42.2

232.6

293.3

354.0

424.8

586.6

697.9

788.9

9310.6

10411.8

12514.2

15617.7

1772090 r/min

— — — — — — — — — — — — 21024.1

25028.9

26030

26030

26030

26030

26030

26030 1200 r/min

— — — — — — — — — — — — 586.6

697.9

788.9

9310.6

10411.8

12514.2

15617.7

18721.290 r/min

US315-401U/3GNKA

US425-401U/4GNKA

US540-401U/5GNKA

US560-501U/5GUKA

US590-501U/5GUKA

US590-501U/5GUKHA

Gearheads and decimal gearheads are sold separately. Enter the gear ratio in the box () within the model name. A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.


Sp

eedC

on

trolS

ystems


Gearheads and decimal gearheads are sold separately. Enter the gear ratio in the box () within the model name. A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.

Gearmotor — Torque Table when a Right-Angle Gearhead is AttachedPage A-196

Permissible Overhung Load and Permissible Thrust LoadMotor (Round shaft type)Page A-11GearheadPage A-11

Permissible Load Inertia J for GearheadPage A-12

Model

US206-402E/2GNKA

3Unit = Upper values: lb-in/Lower values: N·m

3.6 5 6 7.5 9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 1801.060.12

1.320.15

1.770.2

2.10.24

2.60.3

3.10.36

4.50.51

5.30.61

6.40.73

80.91

9.71.1

11.51.3

151.7

17.72.0

222.5

263

263

263

263

263

Single-Phase 220/230 VACGear Ratio

1200 r/min

0.610.07

0.750.085

1.060.12

1.230.14

1.590.18

1.850.21

2.50.29

30.35

3.70.42

4.60.53

5.60.64

6.70.76

8.40.96

9.71.1

12.31.4

151.7

16.81.9

202.3

252.9

26390 r/min

1.850.21

2.20.25

30.34

3.60.41

4.60.52

5.40.62

7.60.86

8.81.0

10.61.2

14.11.6

16.81.9

19.42.2

242.8

303.4

374.2

445

445

445

445

445

1200r/min

0.750.085

0.880.1

1.230.14

1.50.17

1.850.21

2.30.26

30.35

3.80.43

4.50.51

5.60.64

6.80.77

8.10.92

10.61.2

12.31.4

151.7

18.52.1

202.3

242.8

303.5

374.290 r/min

2.80.32

3.30.38

4.60.53

5.50.63

6.90.79

8.40.95

11.51.3

14.11.6

16.81.9

212.4

242.8

303.4

384.3

455.1

566.4

687.7

708

708

708

7081200

r/min

0.880.1

1.150.13

1.50.17

18.50.21

2.30.26

2.70.31

3.80.44

4.60.52

5.50.63

6.90.78

8.30.94

9.71.1

12.31.4

151.7

18.52.1

232.6

242.8

303.4

384.3

455.190

r/min

4.90.56

5.90.67

8.20.93

9.71.1

12.31.4

151.7

202.3

242.8

303.4

374.2

445.0

536.0

677.6

809.1

8810

8810

8810

8810

8810

88101200

r/min

1.320.15

1.590.18

2.30.26

2.70.31

3.30.38

40.46

5.60.64

6.80.77

8.10.92

9.71.1

12.31.4

151.7

18.52.1

222.5

273.1

323.7

374.2

445.0

546.2

667.590 r/min

9.71.1

11.51.3

15.91.8

19.42.2

232.7

293.3

364.1

434.9

525.9

657.4

788.9

9410.7

13114.9

15717.8

17619.9

17720

17720

17720

17720

177201200

r/min

3.40.39

4.10.47

5.70.65

6.90.78

8.50.97

10.61.2

13.21.5

15.91.8

18.52.1

232.6

283.2

333.8

465.3

556.3

627.1

758.5

839.4

10011.3

12514.2

1501790

r/min

15.91.8

18.52.1

263.0

303.5

384.4

465.3

596.7

708.0

849.6

10612.0

12814.5

15317.3

17720

17720

17720

17720

17720

17720

17720

177201200 r/min

5.50.63

6.70.76

9.71.1

11.51.3

14.11.6

16.81.9

212.4

242.8

303.4

384.3

455.1

546.2

768.6

9110.3

10111.5

12213.8

13515.3

16218.4

17720

1772090

r/min

— — — — — — — — — — — — 21024.1

25028.9

26030

26030

26030

26030

26030

26030 1200 r/min

— — — — — — — — — — — — 768.6

9110.3

10111.5

12213.8

13515.3

16218.4

20023

24027.690

r/min

US315-402E/3GNKA

US425-402E/4GNKA

US540-402E/5GNKA

US560-502E/5GUKA

US590-502E/5GUKA

US590-502E/5GUKHA

2.60.3

3.10.36

4.50.51

5.30.61

6.70.76

80.91

11.51.3

13.21.5

15.91.8

202.3

232.7

293.3

364.1

445

445

445

445

445

445

445

220 VAC60 Hz

230 VAC50 Hz

230 VAC60 Hz

2.30.26

2.70.31

3.80.43

4.50.51

5.60.64

6.80.77

9.71.1

11.51.3

13.21.5

16.81.9

202.3

242.8

303.5

374.2

445

445

445

445

445

445

220/230 VAC60 Hz

40.46

4.80.55

6.80.77

8.10.92

10.61.2

12.31.4

16.81.9

202.3

242.8

303.5

374.2

445.0

556.3

667.5

708

708

708

708

708

708

230 VAC50 Hz

220/230 VAC60 Hz

230 VAC50 Hz

0.970.11

1.230.14

1.680.19

20.23

2.50.29

30.34

4.20.48

50.57

6.10.69

7.60.86

8.81.0

10.61.2

14.11.6

16.81.9

202.3

242.8

273.1

323.7

414.7

495.6

220/230 VAC60 Hz

230 VAC50 Hz

6.40.73

7.60.87

10.61.2

13.21.5

15.91.8

19.42.2

263.0

313.6

384.4

485.5

586.6

697.9

879.9

8810

8810

8810

8810

8810

8810

8810

220/230 VAC60 Hz

230 VAC50 Hz

220/230 VAC60 Hz

230 VAC50 Hz

10.61.2

12.31.4

17.72.0

212.4

263.0

313.6

394.5

475.4

566.4

718.1

859.7

10211.6

14316.2

17119.4

17720

17720

17720

17720

17720

17720

30.34

3.60.41

50.57

60.68

7.50.85

8.81.0

11.51.3

13.21.5

15.91.8

202.3

242.8

293.3

404.6

485.5

546.2

657.4

738.3

879.9

10912.4

13114.9

4.90.56

5.90.67

8.20.93

9.71.1

12.31.4

151.7

18.52.1

222.5

263.0

333.8

404.6

485.5

677.6

809.1

9010.2

10712.2

12013.6

14416.3

17720

17720

220/230 VAC60 Hz

230 VAC50 Hz

— — — — — — — — — — — — 677.6

809.1

9010.2

10712.2

12013.6

14416.3

18020.4

21024.4

220/230 VAC60 Hz

230 VAC50 Hz


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System Speed — Torque CharacteristicsUS206-401U US206-402EUS206-001U US206-002E

US315-401U US315-402EUS315-001U US315-002E

US425-401U US425-402EUS425-001U US425-001E

90 18001000500

Speed [r/min]



15001400 1600

50 Hz 230 VAC60 Hz 230 VAC50 Hz 220 VAC60 Hz 220 VAC

50 Hz Safe-Operation Line[oz-

in]

[mN·

m]

0

50

100

150

200

250

300

0

5

10

15

20

25

30

35

40

Torq

ue

110 VAC115 VAC

900

20

10

25

30

[mN·

m]

1800150014001600

1000500

Speed [r/min]

150

200

250

300

[oz-

in]

100

505

15

35

40

0

Torq

ue

Safe-Operation Line


230 VAC/60 Hz Safe-Operation Line


90


180015001400 1600

1000500

Speed [r/min]



[oz-

in]

[mN·

m]

0

40

80

120

160

0

5

10

15

20

25

Torq

ue

10

5

15

20

25

[oz-

in]

180015001400 1600

100050090

Speed [r/min]

80

40

120

160

200

[mN·

m]

0 0

Torq

ue

Safe-Operation LinePermissible Torque when Gearhead is Attached

110 VAC115 VAC




1800100050090

Speed [r/min]

220 VAC/60 Hz Safe-Operation LinePermissible Torque whenGearhead is Attached

15001400 1600


[oz-

in]

[mN·

m]

0 0

2

4

6

8

10

12

20

40

60

80

Torq

ue

0

2

4

6

8

[oz-

in]

20

40

60

80

[mN·

m]

180015001400 1600

100050090

Speed [r/min]

110 VAC115 VAC

10

0

Torq

ue

Safe-Operation Line



Sp

eedC

on

trolS

ystems


US540-401U US540-402EUS540-001U US540-002E

US560-501U US560-502EUS560-001U US560-002E

US590-501U US590-502EUS590-001U US590-002E

1800100050090

Speed [r/min]





15001400 1600


[oz-

in]

[mN·

m]

0

0.2

0.4

0.6

0.8

1.0

1.2

0

20

40

60

80

100

120

140

160

Torq

ue

110 VAC115 VAC

120

80

60

40

20

[oz-

in]

1.0

0.8

0.6

0.4

0.2

[N·m

]

018001500

1400 1600100050090

Speed [r/min]

100

140

0

Torq

ue


180015001400 1600

100050090

Speed [r/min]





[oz-

in]

[mN·

m]

0

0.2

0.4

0.6

0.8

1.0

0

20

40

60

80

100

120

140To

rque

100

80

60

40

[oz-

in]

20

1.0

0.8

0.6

0.4

0.2

[N·m

]

018001500

1400 16001000500

Speed [r/min]

90

110 VAC115 VAC

140

120

0

Torq

ue


Safe-Operation Line

180015001400 1600

1000500

Speed [r/min]

90





[oz-

in]

[mN·

m]

0

0.1

0.2

0.3

0.4

0.5

0

10

20

30

40

50

60

70

Torq

ue

110 VAC115 VAC

50

40

30

[oz-

in]

20

0

0.4

0.3

0.2

0.1

[N·m

]

180015001400 1600

1000500

Speed [r/min]

90

10

60

0

Torq

ue



Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System Dimensions Scale 1/4, Unit = inch (mm)

Mounting screws are included with gearheads. Dimensions for screws Page A-223Enter the gear ratio in the box () within the model name.

Motor/Gearhead


L

2.

36 (

60)

1.

85 (

47)

0.39 (10) 1.26 (32)0.12 (3)

0.50(12.7)

2.95 (75)0.28(7)

0.39

(10)

0.

94(

24)0.

293

(7.4

37)

0(7.9370.015)

2GN3KA~18KA: L = 1.18 (30)2GN25KA~180KA: L = 1.57 (40)


Leads, 10 inch (250 mm) LengthW/connector

2230'

2.760.02

(700.5)

2.36 (60)

0.177 (4.5)4 Holes

0.0006 00.3125 5/16"

Gearhead: 2GNKAWeight: 0.88 lb. (0.4 kg)

US206-401U, US206-402E (Pinion Shaft Type)Motor: USM206-401W, USM206-402WWeight: 1.76 lb. (0.8 kg)

Round Shaft TypeUS206-001U, US206-002EMotor: USM206-001W, USM206-002WWeight: 1.76 lb. (0.8 kg)d A354

2.760.02

(700.5)

2.36 (60)

0.94(24)

22 30

0.08(2)

(60.012)00.0005

00.2362

(54

0.03

0)0

0.00

12 0

2.

1260

0.177 (4.5)4 Holes

Decimal GearheadCan be connected to US206GN pinion shaft type2GN10XKWeight: 0.44 lb. (0.2 kg)d A003

1.52 (38.5)1.02(26)

0.49(12.5)

0.08(2)

0.177 (4.5) 4 Holes

2.76 0.02

(70 0.5)

2.36 (60)

( 54

0.

030)

0.

0012

0

0

2.

1260

Motor/Gearhead


3GN3KA~18KA: L = 1.26 (32)3GN25KA~180KA: L = 1.65 (42)

Housing 14803400 (AMP)

Leads,10 inch (250 mm) Length W/connector

L

2.

72 (

69)

1.

85 (

47)

3.15 (80)

0.28(7)

0.39 (10) 1.26 (32)

0.12 (3)

1.

18(

30)

3/8"

0.59

(15)0.50

(12.7) 0.34

7 (8

.825

) 0(9.5250.015)0.0006

00.3750

2230'

2.76 (70)

3.230.02

(820.5)

0.217 (5.5) 4 Holes




Sp

eedC

on

trolS

ystems



3.230.02

(820.5)

2.76 (70)1.26 (32)

0.08(2)

0.217 (5.5) 4 Holes

22 30

(60.012)00.0005

00.2362

(64

0.

030)

00.

0012

0

2.51

97


1.69 (43)1.18(30) 0.51 (13)

0.08(2)

0.217 (5.5) 4 Holes

3.23 0.02

(82 0.5)

2.76 (70)

( 64

0.03

0)0

0.00

12 0

2.

5197

Motor/Gearhead


L

3.

11 (

79)

1.

85 (

47)

0.39 (10) 3.35 (85)

0.28(7)

1.26 (32)

(34

)

1.340.

59 ( 1

5)

0.12 (3)3/8"

0.50(12.7) 0.

347

( 8.8

25)

0.217 (5.5) 4 Holes

3.15 (80)

3.700.02

(940.5)

(9.5250.015)00.0006

00.3750

4GN3KA~18KA: L = 1.26 (32)4GN25KA~180KA: L = 1.67 (42.5)



22 30




3.700.02

(940.5)

22 30

3.15 (80)1.26 (32)

0.08(2)

0.98(25) 0.

28 (7

)

(80.015)00.0006

00.3150

(73

0.

030)

00.

0012

0

2.87

40

0.217 (5.5) 4 Holes


1.79 (45.5)

1.26 (32) 0.53 (13.5)

0.08(2)

0.217 (5.5) 4 Holes

( 73

0.

030)

0.

0012

0 0

2.

8740

3.15 (80)

3.70 0.02

(94 0.5)


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System Motor/Gearhead




L

3.

50 (

89)

1.

85 (

47)

0.39 (10) 4.13 (105)0.30(7.5)

0.12 (3)1.26 (32)

0.71

(18)

1.

42(

36)

1/2"

0.75(19)

(12.70.018)0

0.45

( 11.

4)

0.0007 00.5000

5GN3KA~18KA: L = 1.65 (42)5GN25KA~180KA: L = 2.36 (60)

2230'

3.54 (90)

4.090.02

(1040.5)

0.256 (6.5) 4 Holes




1.46 (37)

0.35

(9)

1.18 (30)

0.08(2)

(100.015)00.0006

00.3937

(83

0.

035)

0

0.00

14 0

3.

2677

4.090.02

(1040.5)

2230

3.54 (90)

0.256 (6.5) 4 Holes


1.46 (37) 0.71 (18)2.17 (55)

0.08(2)

3.54 (90)

0.256 (6.5) 4 Holes

(83

0.

035)

00.

0014

0

3.26

77

4.09 0.02

(104 0.5)

Motor/Gearhead

d A082U

d A083U

0.73

(18.

5) 1.65

1.

34

(42)

3.

54 (

90)

L0.30 (7.5)

2.56 (65)0.28 (7)

1.50 (38)

1.125(28.58)

0.71

(18)

(34

)

5/8"


Cable 0.44 (11.2),10 inch (250 mm) Length

(15.8750.011)00.0005

00.6250 1.30(33)

4.090.02

(1040.5)

3.54 (90)

0.256 (6.5) 4 Holes

Gearhead: 5GUKAWeight: 3.3 lb. (1.5 kg)


Gearhead: 5GUKAWeight: 3.3 lb. (1.5 kg)


1.1250.008(28.580.2) 0(4.7630.03)

00.18750.0012

0( 4.7

63

0.03

)0

0.18

75

0.00

12

0.040(4.763 0 )

0.00160.1875 0

0.

1

0.

004

0.10

8 0


(2.74

3

0

)

Model L inch (mm)

US560 Type 5.91 (150)

US590 Type 6.50 (165)

DXFA082UA083U


Sp

eedC

on

trolS

ystems



US590-001U, US590-002EMotor: USM590-001W, USM590-002WWeight: 7.9 lb. (3.6 kg)d A359

4.090.02

(1040.5)

1.30(33)

1.46 (37)0.08(2)

3.54 (90)

0.43

(11)

1.18(30)

(120.018)00.0007

00.4724(

83

0.03

5)0

0.00

14 0

3.

2677

0.256 (6.5) 4 Holes

Decimal GearheadCan be connected to US560GU and US590GU pinion shaft type5GU10XKB (For 5GUKA), 5GU10XK (For 5GUKHA)Weight: 1.32 lb. (0.6 kg)d A029

2.40 (61)1.57 (40)

0.08(2)

3.54 (90)

5GU10XKB: 0.425 (10.8) 4 Holes5GU10XK: 0.256 (6.5) 4 Holes

0.83 (21)

( 83

0.

035)

00.

0014

0

3.26

77

4.09 0.02

(104 0.5)

High-Power Gearheads5GUKHAWeight: 4.2 lb. (1.9 kg)d A038U

M6 P14Places

0.39 (10)3.35 (85)

1.93 (49)

1.65 (42)

1.125(28.58)

0.47 (12)

0.335 (8.5)4 Holes

0.28 (7)

3.

54 (

90)

1.93

(49)

0.71

(18)

1.

57

(40

)

(104 ±0.5)

(19.050.021)00.0008

00.7500

4.09 0.02

0.0020 00.188 0.0020

00.188

0.

0020

00.

188

1.125(28.58)

0.10

6(2

.69)

(4.763 0.051)0 (4.763 0 ) 0.051

(4.7

63

0.05

1)0



Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System Control UnitFor use with US206, US315, US425 and US540 typesUSP206-1U/USP206-2EUSP315-1U/USP315-2EUSP425-1U/USP425-2EUSP540-1U/USP540-2EWeight: 0.99 lb. (0.45 kg)d A817

Cable 0.29 (7.3 ),20 inch (500 mm) LengthW/ConnectorHousing: 1-480270-0 (AMP)

Power Cord 6.6 feet (2 m)

Protective Earth Lead 6.6 feet (2 m)UL Style 1007, AWG 22

2.050.04(521)

3.15

0.

04 (8

01)

3.54 max. (90) 0.45 (11.5)

0.08 (2)2.99 (76)

0.06 (1.5)

3.94

(100

)

2.36 (60)0.66 (16.8)

0.12 (3)

1.02

(26)

0.59 (15)

0.59 (15)

3.54

0.

02(9

0

0.5)

0.18 (4.5)2 Holes

For use with US560 and US590 typesUSP560-1U/USP560-2EUSP590-1U/USP590-2EWeight: 1.1 lb. (0.5 kg)d A818

Cable 0.44 (11.2 ),20 inch (500 mm) LengthW/ConnectorHousing: 1-480270-0 (AMP)

Capacitor Leads 14 (350)

Power Cord 6.6 feet (2 m)

Protective Earth Lead 6.6 feet (2 m)UL Style 1007, AWG 22

2.050.04(521)

3.15

0.

04(8

01)

3.54 max. (90) 0.45 (11.5)

0.08 (2)2.99 (76)

0.06 (1.5)

3.94

(100

)

2.36 (60)0.66 (16.8)

0.12 (3)

1.02

(26)

0.59 (15)

0.59 (15) 3.54

0.

02(9

0 0.5

)

0.18 (4.5)2 Holes

Panel Cut-Out for Control UnitInstallation Method by Cutting a Hole

3.54

0.

008

3.19

0.

04

0

2.09 0.04 0

0.18 ( 4.5 ) Holes2 Places

(53 )1 0

(81

)

1

0

(90

)

0.2


Sp

eedC

on

trolS

ystems


Capacitor (included with the motors)

0.24 (6)

A

CB

0.28

(7)

(20)

0.39

(10)

0.169

AMP#1870.

16 (4

)B+

0.59

(15)

R0.39 (10)

0.79(4.3)

Capacitor Dimensions Unit = inch (mm)

If you need to order a capacitor without a motor, add "-C" to the capacitor model nameshown. A capacitor cap is included with a capacitor.

US560-01U CH180CFAUL 2.28 (58) 0.93 (23.5) 1.46 (37) 2.5 (70)

Package Model CapacitorModel A B C Weight

oz (g)

US560-02E CH40BFAUL 2.28 (58) 0.93 (23.5) 1.46 (37) 2.5 (70)US590-01U CH200CFAUL 2.28 (58) 1.14 (29) 1.61 (41) 3.4 (95)US590-02E CH60BFAUL 2.28 (58) 1.14 (29) 1.61 (41) 3.0 (85)

Connection DiagramsUS206, US315, US425, US540 types

SPEEDOUT

L N (CW)

N (CCW) FG

1

10

11

2

9

Uni-directional Rotation:

L N (CW)

N (CCW)

CW

CCWSW2

SW1

Motor Speed Indicator (optional)SDM496Pin No.

Control Unit Rear Panel

FrameGround

FrameGround (Ground Lead: Green)

White

Black

Power Supply

Bi-directional Rotation:

Switch Specifications: 250 VAC, Inductive Load, 5 A min.

Single-Phase 110/115 VAC 60 HzSingle-Phase 220 VAC 50/60 HzSingle-Phase 230 VAC 50/60 Hz


US560, US590 types

Motor Speed Indicator (optional)SDM496Pin No.

1

10

11

2Control Unit Rear Panel

FrameGround

FrameGround (Ground Lead: Green)

Capacitor

SPEEDOUT

L N (CW)

N (COM) N (CCW)

FG

L

N (CW)

N (COM)

N (CCW) CW

CCWSW2

SW1

9White

Black

Power Supply

Uni-directional Rotation:

Bi-directional Rotation:

Switch Specifications: 250 VAC, Inductive Load, 5 A min.


Single-Phase 110/115 VAC 60 HzSingle-Phase 220 VAC 60 HzSingle-Phase 230 VAC 50/60 Hz

If an extension between the motor and control unit is required, an extension cable can be used (sold separately).Using the longest cord, the distance can be extended up to 15.7 feet (4.75 m).Page B-130


Speed Potentiometer

RUN/STAND-BY Switch

POWER LED

In the diagrams above, the motor shaft rotates in the clockwisedirection. When changed to the dotted line [N (CCW)] position,the motor shaft rotates in the counterclockwise direction.


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System Inner Connection Diagram for 4-Terminal CapacitorTerminals of the capacitor are connected as shown in thefigure. For lead wire connection, use one lead wire perterminal.

Operation MethodThere is a difference in operation method between theUS206, US315, US425, US540 types and the US560,US590 types.

US206, US315, US425 and US540 types Connect the motor lead wire connectors to the control unit.Then connect the power cord to the power supply. When theRUN/STAND-BY switch of the control unit is switched toRUN, the motor rotates in the clockwise (CW) direction asseen from the motor shaft. (Control units are set for clockwise rotation at shipment. Thedirection of rotation for the gearhead output shaft may be thereverse of the direction of the motor shaft depending on thegear ratio.)

US560 and US590 types Connect the control unit and the motor, and attach thecapacitor wire leading from the control unit to the capacitor.Next, plug in the power supply cord into an AC power supply.When the RUN/STAND-BY switch located on the control unitis switched to RUN, the motor will rotate in the direction setby the connection of the capacitor. (Control units are set for clockwise rotation at shipment. Thedirection of rotation for the gearhead output shaft may be thereverse of the direction of the motor shaft depending on thegear ratio.)

Changing Speed When the potentiometer located on the front of the controlunit is turned in a clockwise direction, motor speedincreases; when turned in the counter clockwise direction,motor speed decreases. Motor speed can be set andadjusted over a range of 90 r/min-1600 r/min.

Stopping When the RUN/STAND-BY switch on the control unit is set toSTAND-BY, the motor stops. This switch is not a powerON/OFF switch. If the motor is to be stopped for a long time,a separate power ON/OFF switch should be installed.

Changing the Direction of Rotation US206, US315, US425 and US540 types (Capacitor is included in the control unit.)

Uni-directional RotationWhen the direction of motor rotation needs to be reversed forreasons relating to transmission mechanisms such asgearheads, change the terminal used for attaching the powercord, located at the back of control unit, from terminal N(CW) to terminal N (CCW). The power cord connections arelocated at terminals L and N (CW) when shipped. See thediagram on the previous page.(This should always be done with the power OFF.)

Bi-directional RotationInstall an additional power switch (SW1) and CW/CCWswitch (SW2) as shown on previous page, and use theseswitches to change the direction of rotation. (Motor cannot bereversed instantaneously. Turn SW1 off and wait until themotor has come to a complete stop before switching SW2.)See the diagram on the previous page.

US560 and US590 types (Connection of the included capacitor is necessary.)

Uni-directional RotationWhen the direction of motor rotation needs to be reversed,change the terminal used for attaching the power cord,located at the back of control unit, from terminals N (CW)-N(COM) to terminals N (COM)-N (CCW). The power cordconnections are located at terminals N (CW)-N (COM) whenshipped. See the diagram on the previous page.(This should always be done with the power OFF.)

Bi-directional RotationInstall an additional power switch (SW1) and CW/CCWswitch (SW2) as shown on the previous page, and use theseswitches to change the direction of rotation. (Motor cannot bereversed instantaneously. Turn SW1 off and wait until themotor has come to a complete stop before switching SW2.) See the diagram on the previous page.


Sp

eedC

on

trolS

ystems

Output PowerHP W

1/125

1/50

1/30

1/19

1/12

1/8

6

15

25

40

60

90

Output PowerHP W

US206-401UUS206-001UUS315-401UUS315-001UUS425-401UUS425-001UUS540-401UUS540-001UUS560-501UUS560-001UUS590-501UUS590-001U

1/125

1/50

1/30

1/19

1/12

1/8

6

15

25

40

60

90

Package Model

USM206-401WUSM206-001WUSM315-401WUSM315-001WUSM425-401WUSM425-001WUSM540-401WUSM540-001WUSM560-501WUSM560-001WUSM590-501WUSM590-001W

Motor Model

USP206-1U

USP315-1U

USP425-1U

USP540-1U

USP560-1U

USP590-1U

Control Unit Model

US206-402EUS206-002EUS315-402EUS315-002EUS425-402EUS425-002EUS540-402EUS540-002EUS560-502EUS560-002EUS590-502EUS590-002E

Package Model

USM206-402WUSM206-002WUSM315-402WUSM315-002WUSM425-402WUSM425-002WUSM540-402WUSM540-002WUSM560-502WUSM560-002WUSM590-502WUSM590-002W

Motor Model

USP206-2E

USP315-2E

USP425-2E

USP540-2E

USP560-2E

USP590-2E

Control Unit Model

List of Motor and Control Unit CombinationsModel numbers for motor and control unit combinations are shown below.

Extension Cable (Sold separately)When installing the motor and control unit in different locations, an extension cable can be used (sold separately). This enablesremote operation at a distance of up to 15.7 feet. (4.75 m).

Applicable Products:US206, US315, US425, US540

Single-Phase 110/115 VAC Single-Phase 220/230 VAC

Length: L ft. (m)3.3 (1)6.6 (2)9.8 (3)

13.1 (4)

L

1-480270-0 (AMP)Housing

1-480340-0 (AMP)Housing

Motor Side Control Unit Side

L

Motor Side Control Unit Side

1-480283-0(AMP)Housing

1-480345-0(AMP)Housing

ModelCC01SS052CC02SS052CC03SS052CC04SS052

Applicable Products:US560, US590

Length: L ft. (m)3.3 (1)6.6 (2)9.8 (3)

13.1 (4)

ModelCC01SS2CC02SS2CC03SS2CC04SS2

Before Using a Speed Control System


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System


Sp

eedC

on

trolS

ystems

Installation ConditionsInstall the motor, gearhead and control circuit (driver, speedcontrol pack, control unit) in a location that meets thefollowing conditions. Use in a location that does not satisfythese conditions could damage the products.

Indoors (this product is designed and manufactured to beinstalled within another device.)

Ambient temperature14°F104°F (10°C40°C) (nonfreezing), [for somemotors, 14°F122°F (10°C50°C) or 32°F122°F(0°C50°C)]For the control circuit, the ambient temperature rangevaries with each product. Refer to the pages where eachproduct is listed.

Ambient humidity 85% max. (noncondensing) Not exposed to explosive, flammable or corrosive gas Not exposed to direct sunlight Not exposed to dust Not exposed to water or oil Place where heat can escape easily Not exposed to continuous vibration or excessive impact Installation Category2, Pollution Degree 2, Class1

Equipment

Only for the products that are certified by EN/IEC standards and conform toEN/IEC standards.Installation Category3, Pollution Degree 3 for some products

Connecting Gearheads to MotorsFor connecting gearheads to motors, see page A-220.

Mounting Motor/Gearhead to MachineryFollowing is an example of how to install a motor andgearhead in machinery. For AXU Series, ES01/ES02 (Speed Control Motor

World K Series) and US SeriesRefer to page A-220 (GN Type and 5GUKA Type)For mounting brackets (accessory), refer to page A-204.

Dimensions of Mounting HolesThe dimension of the four motor mounting holes is shown aspitch diameter in the dimensions of each product.The distance between the mounting holes is shown in thetable below.

B

B

A C

For BX Series, FBL2 Series, AXH Series,ES01/ES02 (Speed Control Motor V Series) and BHF Series

The BX Series, FBL2 Series, AXH Series and BHF Seriesare combination types in which the motor and gearhead arepre-assembled. Use the mounting screws provided to mountto the device.

Motor

Mounting Screw

Before Using a Speed Control System

Motor Frame Sizeinch (mm)

Ainch (mm)

Binch (mm)

1.65 (42) 1.89 (48) 1.336 (33.94)2.36 (60) 2.76 (70) 1.949 (49.50)2.76 (70) 3.23 (82) 2.283 (57.98)3.15 (80) 3.70 (94) 2.617 (66.47)3.54 (90) 4.09 (104) 2.895 (73.54)4.09 (104) 4.72 (120) 3.341 (84.85)

Cinch (mm)

1.4803 (37.6)2.1260 (54)2.5197 (64)2.8740 (73)3.2677 (83)3.7008 (94)


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System

Control Circuit Installation Attaching the Control Circuit to a MachineWhen installing the driver, speed control pack, control unit,and other control circuits in the device, use the mountingbrackets and screws provided.(DIN rail mounting plates are also available as an accessory.Refer to Page A-217 for details.)

Note:When attaching the driver in an enclosed space such as a control box orsomewhere close to a heat-radiating object, vent holes should be used to preventthe driver from overheating. If the ambient temperature listed in the installationconditions for the control circuit is exceeded, use forced air cooling with a fan.

Mounting Method for Attaching the Load Page A-221

Dimensions of Included Screws BX Series, FBL2 Series, AXH Series and BHF

SeriesThe screw shown below is included with the motor.

L1

Motor Gearhead

BX Series

Note: The mounting holes on the back of a driver must only be used for installation. Use the mounting screws included when installing the mounting bracket.To improve ventilation, mount the driver in an upright position as shown in thefigures above.

Mounting Bracket (2 Pieces)

Countersink Screws for Mounting BracketM34 (Included)

Mounting Holes for Mounting Bracket(M34 Places)

Mounting DIN Rail Mounting Plate

Note: The mounting holes (M33 places) on the back of a driver must only be used

for installing a DIN Rail Mounting Plate. Use the mounting screws included when installing the DIN Rail Mounting Plate.

DIN RailMounting Plate

Mounting ScrewsM33 (Included)

Mounting Holes forDIN Rail Mounting Plate(M33 Places)

FBL2 SeriesBase Mounting Back Mounting

To improve ventilation, mount the driver in an upright position as shown in thefigures above.

CountersinkM34 (Included)


Note: The mounting holes (M33) on the back of a driver must only be used for

installing a DIN Rail Mounting Plate. Use the mounting screws included when installing the DIN Rail Mounting Plate.


Mounting ScrewsM33 (Included)


Combination Type Model

BX230AXH230

GearRatio

520

GearheadL1

inch (mm)

1.65 (42)

Screws (included)(4 washers and hexagonal nuts are included)

r [inch (mm)] Size1.97 (50)

30100 1.81 (46) 2.17 (55)200 2.01 (51) 2.36 (60)

M4 P0.7

BX460AXH450

520 1.93 (49) 2.56 (65)30100 2.13 (54) 2.76 (70)

200 2.32 (59) 2.95 (75)M6 P1.0

BX5120AXH5100

520 2.17 (55) 2.95 (75)30100 2.68 (68) 3.54 (90)

200 2.91 (74) 3.74 (95)M8 P1.25

FBL575FBL5120

520 2.17 (55) 2.95 (75)30100 2.68 (68) 3.54 (90)

200 2.91 (74) 3.74 (95)M8 P1.25

BX6200BX6400

5200 3.23 (82) 3.94 (100) M8 P1.25

BHF62T-BHF62MT-

3.27 (83) 3.94 (100) M8 P1.25


Sp

eedC

on

trolS

ystems

AXH SeriesTo attach the driver to other devices, obtain M3 mountingscrews.

Mounting Screw 2M3

Using Mounting Holes on Circuit Board

Using Mounting Holes at the Back

Mounting Screw 2M3

AXU SeriesWhen you want to mount the control unit inside a housing,mount it so that one of two control unit heat radiation ventsfaces downward.

Mount the control unit 0.98 in. (25mm) or more away fromthe housing and other equipment inside the housing in thehorizontal direction, and 1.97 in. (50mm) or more away in thevertical direction.

Radiation Vent

A heat radiation Vent is also located on the bottom.

Method for Mounting Two or More DriversWhen mounting two or more drivers, separate them by aspace of at least 0.79 in. (20mm) due to the ambienttemperature rises due to the temperature rise of the controlcircuit itself.Also, leave at least 0.98 in. (25mm) of space between thedriver and other devices or structures.

0.79 in. min.(20 mm min.)

0.79 in. min.(20 mm min.)

AXU Series and US SeriesSecure the control unit, using the mounting holes, so thatthere are no gaps between the metal plate and the controlunit.

2M4 screws mustbe provided

Secure with screw and nuts

BHF SeriesFor attaching to devices, obtain M4 mounting screws.


Note:The mounting holes (M35 places) on the back of a speed control pack must beused only for installing a mounting bracket and DIN Rail Mounting Plate. Use the mounting screws included when installing the mounting bracket to aspeed control pack.To improve ventilation, mount the driver in an upright position as shown in thefigure above.


Mounting ScrewM33 (Included)


Countersunk ScrewsM34 (Included)

M4 (Not Included)

Mounting Holes for Mounting Bracket(M34 Places)


Sp

eedC

on

trolS

ystems

Bru

shless D

C M

oto

r System

sDC

Inp

ut

AC

Inp

ut

AC

Mo

tor S

ystems

BX

FBL2

AX

UA

XH

BH

FES

US

Introduction


System AXH SeriesMount the driver 0.79 in. (20mm) or more away from thehousing and other equipment inside the housing in thehorizontal direction, and 1.97 in. (50mm) or more away in thevertical direction.

When installed in a device, the ambient temperaturedepends on the situation. Do not exceed the ambienttemperature mentioned in the installation conditions.

Although the motor case may become very hot while themotor is in operation, in some cases as high as 194°F(90°C), this does not indicate a malfunction.Take precautions against heat before touching the motor,and avoid accidents by keeping flammable materials awayfrom the motor.

Ambient Temperature andTemperature Rise in Motor

The ambient temperature and the rise of the motortemperature are limiting parameters for the suitability of amotor in a given application.

Ambient TemperatureUse motors at ambient temperatures between 14°F (10°C)and 104°F (40°C) [14°F122°F (–10°C50°C) or32°F122°F (0°C50°C) for some motors]. When used attemperatures outside of this range, an additional rise intemperature caused by motor operation may lead todeterioration of the motor wiring insulation or may drasticallyshorten the operating life of the ball bearings. Also, lowambient temperatures result in problems, primarily withstarting characteristics. The friction torque of the motorincreases with the decrease in viscosity of gearhead and ballbearing lubricants resulting in a slower ramp up of the motoror failure of the motor to start.

Temperature Rise in MotorWhen a motor is operating, all energy losses of the motor(losses from copper or iron etc.) are transformed into heat,causing the motor temperature to rise.

The point of the highest motor temperature rise is thewindings. For this reason, the maximum permissibletemperature of the windings is stated in the EN/IEC, UL, CSAstandards for the given type of insulation materials. OrientalMotor motors employ Class A insulation, whose maximumpermissible temperature of the windings is 221°F (105°C). Inactually using a motor, keep the temperature of the motorcase below 194°F (90°C), considering the difference intemperature between the motor case and windings.

In addition to Class A insulation, some of the motors have Class B insulation266°F (130°C).

How to Use a Gearhead Page A-227

Handling the Motor HandlingIt is ideal to carry the product in its original package. Whenhandling a motor during test or installation, hold the body ofthe motor so that the output shaft points upward. Also, whenthe product is removed from the package for installation andplaced on a shelf, it is safer to place the motor upright withthe shaft pointing upwards so that it cannot strike othermotors.The lead wires are insulated and securely fixed to the statorand the case mechanically. They can, therefore, withstand acertain degree of tension applied to them. However, lifting theproduct by the lead wires may cause them to break, or maydamage the insulation or result in some other potentiallyhazardous situation. Be sure to hold the body.

StorageTemperature and humidity are important considerations if themotor is to be stored for an extended period of time betweenthe purchase and assembly. Storage in places where there are large temperature andhumidity variations will reduce the stator’s insulationperformance. Moreover, leaving the motor for extended periods in placeswith high temperature and humidity is likely to lead to greasedeterioration and corrosion inside the ball bearing. Whenstoring for long periods, it is therefore recommended to coatthe output shaft with an anti-corrosion agent, seal the motorin a polyethylene bag and store in a place with normaltemperature and humidity.

Documents

50VEXTA