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50 and 80 Series: timber bi-fold door hardware
Superior engineering
CONTENTS50 SeriesComponents 4
Configuration 5
Installation 6
80 SeriesComponents 8
Configuration using jamb hinges 9
Installation using jamb hinges 10
Configuration using jamb pivots 12
Installation using jamb pivots 13
2 › www.schlegel.com
www.schlegel.com › 3
Schlegel: providing superior bi-fold door hardware
Schlegel manufactures a complete range of bi-fold door hardware, engineered to the highest standards with an excellent tracking system designed to ensure years of trouble-free service.
The Schlegel 50 and 80 series bi-fold systems reduce assembly time for both the fabricator and the installer by using fewer components that are designed to fit as a complete system.
Utilising aluminium tracks prevents excessive flex meaning the doors run smoothly and longer spans can be achieved with multiple door configurations.
Completed by the superior weathersealing technology of the Aquamac 21 and Aquamac 109, offering the best acoustic and thermal performance on the market today.
Designed and manufactured in New Zealand, the Schlegel 50 and 80 series bi-fold systems are fully compliant with the requirements of NZS 4211/AS2047 as tested and when used in the JMF Door systems.
4 › www.schlegel.com
50 Series: bi-fold timber door hardware
nSuitable for panel weight of up to 50 kg
nSuitable for panel heights up to 2.7 metres
nMinimum panel thickness 40 mm
nSuitable for panel widths up to 0.85 metres
nHeight adjustable by +/- 5 mm
A
A
B
D
C
C
E
F
Mid Pivot SetMid HingeLeading Pivot SetMid Hinge with HandleTop trackBottom track
A
B
C
D
E
F
www.schlegel.com › 5
Schlegel can provide you with the tracks and hardware necessary to assemble the bi-fold doors. Simply choose your door configuration, see below.
Overall rebate size
P1 P2 P3
50 Series configuration
4 8
4 4 4
4 4
4 4 4 8
4 4 4
4 8 4
4 4 4 4 4
4 4 4 4
4 4 4 4
4 4 4 4 4 4
4 4 4 4 4
4 4 4 8 4
4 4 4 4 4
4 4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4 4 8
4 4 4 4 4 4 4
4 4 4 4 4 8 4
4 4 4 4 4 4 4
4 4 4 48 4 4
4
4
4
4 4
4
4
4 4
4
4 4
4 4
4
4 4
4 4
4 4
4
4 4
4 4
4 4
4
4 4
4 4
4 4
4 4
P1 = rebate/2 - 14 1x Leading Pivot Set (#11110) 5x Mid Hinge (#11160)P2 = rebate/2 - 2 1x D Handle Mid Hinge (#11162)
P1, 2, 3, 4 = rebate/4 - 5 1x Mid Pivot Set (#11100) 9x Mid Hinge (#11160) 1x D Handle Mid Hinge (#11162)
P1,2,3,4,5 = rebate/5 - 5 2x Mid Pivot Set (#11100) 9x Mid Hinge (#11160) 2x D Handle Mid Hinge (#11162)
P1,2,3,5 = rebate/5 - 9 1x Mid Pivot Set (#11100) 11x Mid Hinge (#11160)P4 = rebate/5 + 5 1x Leading Pivot Set (#11110) 2x D handle mid hinge (#11162)
P1,2,3,5 = rebate/5 - 9 1x Mid Pivot Set (#11100) 11x Mid Hinge (#11160)P4 = rebate/5 + 5 1x Leading Pivot Set (#11110) 2x D Handle Mid Hinge (#11162)
P1,2,3,4,5 = rebate/6 - 7 2x Mid Pivot Set (#11100) 11x Mid Hinge (#11160)P6 = rebate/6 + 6 1x Leading Pivot Set (#11110) 3x D Handle Mid Hinge (#11162)
P1,2,3,4,5,6 = rebate/6 - 5 2x Mid Pivot Set (#11100) 12x Mid Hinge (#11160) 2x D Handle Mid Hinge (#11162)
P4 & P5 = rebate/6 + 2 1x Mid Pivot Set (#11100) 13x Mid Hinge (#11160)P1,2,3,6 = rebate/6 - 9 2x Leading Pivot Set (#11110) 3x D Handle Mid Hinge (#11162)
P1,2,3,4,5,6 = rebate/6 - 5 2x Mid Pivot Set (#11100-1) 12x Mid Hinge (#11160) 2x D Handle Mid Hinge (#11162)
P1,2,3,4,5,6,7 = rebate/6 - 5 3x Mid Pivot Set (#11100) 12x Mid Hinge (#11160) 3x D Handle Mid Hinge (#11162)
P6 = rebate/7 + 6 2x Mid Pivot Set (#11100) 14x Mid Hinge (#11160)P1,2,3,4,5,7 = rebate/7 - 6 1x Leading Pivot Set (#11110) 3x D Handle Mid Hinge (#11162)
P6 = rebate/7 + 6 2x Mid Pivot Set (#11100) 14x Mid Hinge (#11160)P1,2,3,4,5,7 = rebate/7 - 6 1x Leading Pivot Set (#11101) 3x D Handle Mid Hinge (#11162)
P4 = rebate/7 + 6 2x Mid Pivot Set (#11100-1) 14x Mid Hinge (#11160)P1,2,3,5,6,7 = rebate/7 - 6 1x Leading Pivot Set (#11110) 3x D Handle Mid Hinge (#11162)
P8 = rebate/8 + 6 3x Mid Pivot Set (#11100) 14x Mid Hinge (#11160)P1,2,3,4,5,6,7 = rebate/6 - 6 1x Leading Pivot Set (#11110) 4x D Handle Mid Hinge (#11162)
P1,2,3,4,5,6,7,8 = rebate/8 - 4 3x Mid Pivot Set (#11100) 15x Mid Hinge (#11160) 3x D Handle Mid Hinge (#11162)
P6 & 7 = rebate/8 + 4 2x Mid Pivot Set (#11100) 16x Mid Hinge (#11160)P1,2,3,4,5,8 = rebate/8 - 8 2x Leading Pivot Set (#11110) 4x D Handle Mid Hinge (#11162)
P1,2,3,4,5,6,7,8 = rebate/8 - 4 2x Mid Pivot Set (#11100) 15x Mid Hinge (#11160) 1x Mid Pivot Set (#11101) 3x D Handle Mid Hinge (#11162)
P4 &5 = rebate/8 + 4 2x Mid Pivot Set (#11100-1) 16x Mid Hinge (#11160)P1,2,3,6,7,8 = rebate/8 - 8 2x Leading Pivot Set (#11110) 4x D Handle Mid Hinge (#11162)
P1 = rebate/3 - 5 1x Mid Pivot Set (#11100) 6x Mid Hinge (#11160)P2 = rebate/3 - 5 1x D Handle Mid Hinge (#11162)P3 = rebate/3 - 5
P1 = rebate/3 - 9 1x Leading Pivot Set (#11110) 8x Mid Hinge (#11160)P2 = rebate/3 + 3 1x D Handle Mid Hinge (#11162)P3 = rebate/3 - 9
P1 = rebate/4 - 9 1x Mid Pivot Set (#11100) 8x Mid Hinge (#11160)P2 = rebate/4 - 9 1x Leading Pivot Set (#11110) 2x D Handle Mid Hinge (#11162)P3 = rebate/4 - 9P4 = rebate/4 + 3
P1 = rebate/4 - 12 2x Leading Pivot Set (#11110) 10x Mid Hinge (#11160)P2 = rebate/4 + 0 2x D Handle Mid Hinge (#11162)P3 = rebate/4 + 0P4 = rebate/4 - 12
Panels
2
3
2+1
4
3+1
2+2
5
4+1
3+2
6
5+1
4+2
3+3
7
6+1
5+2
4+3
8
7+1
6+2
5+3
4+4
Seal gaps Panel size calculations(including seal gaps)
Hardware configurations(for panels up to 2.1m high)
Level
Square
Plumb
1
3
5 6
Install the frame ensuring it is square, level, plumb and free of twist.
Screw top track to frame with 10g CSK screws at 100 mm centres for each panel, then at 300 mm centres.
4
6 › www.schlegel.com
50 Series installation
Fix bottom track with 8g CSK screws 100 mm from ends and at 400 mm centres – fully bed screws in sealant. Seal under track. Provide sill track drainage.
Insert Aquamac 21 weatherseal.
Top leading pivot
Bottom leading pivot
Bottom middle
pivot
Top middle
pivot
Clean track thoroughly.
Next install hardware in correct orientation using the notch cut earlier.
Mortise leading panel hinge blades to centre of panels. Mortise is 135(L) x 22(W) x 14(D) mm.
100
100
100
100
100
300
300
2
Cut 80 mm off the end of the top track, for installing and maintaining hardware.
80
7 8
Mortise mid panels 100(L) x 28(W) x 3.0(D) mm, 10 mm in from the top and bottom of the panel.
Load up and fix end panel to jamb via hinges.
www.schlegel.com › 7
9
11
10
Ensure the panel is square, pack hinges ifnecessary.
Adjust top hanger by lifting door from bottom (to take the weight), then remove the screws of the bottom hinge block, use M8 spanner to set height.
Fit subsequent panels and align door by adjusting alltop hangers.
Top jamb hinge
Bottom jamb hinge
Top mid roller
Bottom mid guide
Mid hinge
Mid hinge with D handle Top leading
roller
Bottom leading guide
12
Complete four panel installation by inserting Aquamac 21 to frame and Aquamac 109 to edges of the door leaves.
8 › www.schlegel.com
80 Series: bi-fold timber door hardware
nSuitable for panel weight of up to 80 kg
nMaximum of 8 panels
nSuitable for panel heights up to 3.3 metres
nMinimum panel thickness 40 mm
nSuitable for panel widths up to 0.95 metres
nHeight adjustable by +/- 5 mm
nPivot or hinge to frame option
A
A
B
B
C
E
D
D
F
G
Jamb Pivot SetMid Pivot SetMid HingeLeading Pivot SetMid Hinge with HandleTop trackBottom track
A
B
C
D
E
F
G
www.schlegel.com › 9
Schlegel can provide you with the tracks and hardware necessary to assemble the bi-fold doors. Simply choose your door configuration, see below.
Overall rebate size
P1 P2 P3
80 Series configuration using jamb hinges
4 8
4 4 4
4 4
4 4 4 8
4 4 4
4 8 4
4 4 4 4 4
4 4 4 4
4 4 4 4
4 4 4 4 4 4
4 4 4 4 4
4 4 4 8 4
4 4 4 4 4
4 4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4 4 8
4 4 4 4 4 4 4
4 4 4 4 4 8 4
4 4 4 4 4 4 4
4 4 4 48 4 4
4
4
4
4 4
4
4
4 4
4
4 4
4 4
4
4 4
4 4
4 4
4
4 4
4 4
4 4
4
4 4
4 4
4 4
4 4
P1 = rebate/2 - 14 1x Leading Pivot Set (#11110) 5x Mid Hinge (#11160)P2 = rebate/2 - 2 1x D Handle Mid Hinge (#11162)
P1, 2, 3, 4 = rebate/4 - 5 1x Mid Pivot Set (#11100) 9x Mid Hinge (#11160) 1x D Handle Mid Hinge (#11162)
P1,2,3,4,5 = rebate/5 - 5 2x Mid Pivot Set (#11100) 9x Mid Hinge (#11160) 2x D Handle Mid Hinge (#11162)
P1,2,3,5 = rebate/5 - 9 1x Mid Pivot Set (#11100) 11x Mid Hinge (#11160)P4 = rebate/5 + 5 1x Leading Pivot Set (#11110) 2x D handle mid hinge (#11162)
P1,2,3,5 = rebate/5 - 9 1x Mid Pivot Set (#11100) 11x Mid Hinge (#11160)P4 = rebate/5 + 5 1x Leading Pivot Set (#11110) 2x D Handle Mid Hinge (#11162)
P1,2,3,4,5 = rebate/6 - 7 2x Mid Pivot Set (#11100) 11x Mid Hinge (#11160)P6 = rebate/6 + 6 1x Leading Pivot Set (#11110) 3x D Handle Mid Hinge (#11162)
P1,2,3,4,5,6 = rebate/6 - 5 2x Mid Pivot Set (#11100) 12x Mid Hinge (#11160) 2x D Handle Mid Hinge (#11162)
P4 & P5 = rebate/6 + 2 1x Mid Pivot Set (#11100) 13x Mid Hinge (#11160)P1,2,3,6 = rebate/6 - 9 2x Leading Pivot Set (#11110) 3x D Handle Mid Hinge (#11162)
P1,2,3,4,5,6 = rebate/6 - 5 2x Mid Pivot Set (#11100-1) 12x Mid Hinge (#11160) 2x D Handle Mid Hinge (#11162)
P1,2,3,4,5,6,7 = rebate/6 - 5 3x Mid Pivot Set (#11100) 12x Mid Hinge (#11160) 3x D Handle Mid Hinge (#11162)
P6 = rebate/7 + 6 2x Mid Pivot Set (#11100) 14x Mid Hinge (#11160)P1,2,3,4,5,7 = rebate/7 - 6 1x Leading Pivot Set (#11110) 3x D Handle Mid Hinge (#11162)
P6 = rebate/7 + 6 2x Mid Pivot Set (#11100) 14x Mid Hinge (#11160)P1,2,3,4,5,7 = rebate/7 - 6 1x Leading Pivot Set (#11101) 3x D Handle Mid Hinge (#11162)
P4 = rebate/7 + 6 2x Mid Pivot Set (#11100-1) 14x Mid Hinge (#11160)P1,2,3,5,6,7 = rebate/7 - 6 1x Leading Pivot Set (#11110) 3x D Handle Mid Hinge (#11162)
P8 = rebate/8 + 6 3x Mid Pivot Set (#11100) 14x Mid Hinge (#11160)P1,2,3,4,5,6,7 = rebate/6 - 6 1x Leading Pivot Set (#11110) 4x D Handle Mid Hinge (#11162)
P1,2,3,4,5,6,7,8 = rebate/8 - 4 3x Mid Pivot Set (#11100) 15x Mid Hinge (#11160) 3x D Handle Mid Hinge (#11162)
P6 & 7 = rebate/8 + 4 2x Mid Pivot Set (#11100) 16x Mid Hinge (#11160)P1,2,3,4,5,8 = rebate/8 - 8 2x Leading Pivot Set (#11110) 4x D Handle Mid Hinge (#11162)
P1,2,3,4,5,6,7,8 = rebate/8 - 4 2x Mid Pivot Set (#11100) 15x Mid Hinge (#11160) 1x Mid Pivot Set (#11101) 3x D Handle Mid Hinge (#11162)
P4 &5 = rebate/8 + 4 2x Mid Pivot Set (#11100-1) 16x Mid Hinge (#11160)P1,2,3,6,7,8 = rebate/8 - 8 2x Leading Pivot Set (#11110) 4x D Handle Mid Hinge (#11162)
P1 = rebate/3 - 5 1x Mid Pivot Set (#11100) 6x Mid Hinge (#11160)P2 = rebate/3 - 5 1x D Handle Mid Hinge (#11162)P3 = rebate/3 - 5
P1 = rebate/3 - 9 1x Leading Pivot Set (#11110) 8x Mid Hinge (#11160)P2 = rebate/3 + 3 1x D Handle Mid Hinge (#11162)P3 = rebate/3 - 9
P1 = rebate/4 - 9 1x Mid Pivot Set (#11100) 8x Mid Hinge (#11160)P2 = rebate/4 - 9 1x Leading Pivot Set (#11110) 2x D Handle Mid Hinge (#11162)P3 = rebate/4 - 9P4 = rebate/4 + 3
P1 = rebate/4 - 12 2x Leading Pivot Set (#11110) 10x Mid Hinge (#11160)P2 = rebate/4 + 0 2x D Handle Mid Hinge (#11162)P3 = rebate/4 + 0P4 = rebate/4 - 12
Panels
2
3
2+1
4
3+1
2+2
5
4+1
3+2
6
5+1
4+2
3+3
7
6+1
5+2
4+3
8
7+1
6+2
5+3
4+4
Seal gaps Panel size calculations(including seal gaps)
Hardware configurations(for panels up to 2.1m high)
10 › www.schlegel.com
Level
Square
Plumb
1
3
5 6
Install the frame ensuring it is square, level, plumb and free of twist.
Screw top track to frame with 10g CSK screws at 100 mm centres for each panel, then at 300 mm centres.
4
Fix bottom track with 8g CSK screws 100 mm from ends and at 400 mm centres – fully bed screws in sealant. Seal under track. Provide sill track drainage.
Top leading
pivot
Bottom leading
pivot
Bottom middle pivot
Top middle pivot
Clean track thoroughly.
Next install hardware in correct orientation using the notch cut earlier.
Mortise panel hinges to edge of panels. Mortise is 100(L) x 28(W) x 3.0(D) mm.
100
100
100
100
100
300
300
80 Series installation using jamb hinges
Insert Aquamac 21 weatherseal.
2
Cut 80 mm off the end of the top track, for installing and maintaining hardware.
80
www.schlegel.com › 11
7 8
Mortise panel hinges continued.
Load up and fix end panel to jamb via hinges.
Top jamb hinge
Bottom jamb hinge
Top mid roller
Bottom mid guide
Mid hinge
Mid hinge with D handle Top leading
roller
Bottom leading guide
9
11
10
12
Ensure the panel is square, pack hinges ifnecessary.
Adjusting top hanger by lifting door from bottom then turn screw with allen key.
Fit subsequent panels and align door by adjusting alltop hangers.
Complete four panel installation by inserting Aquamac 21 to frame and Aquamac 109 to edges of the door leaves.
12 › www.schlegel.com
Overall rebate size
P1 P2 P3
80 Series configuration using jamb pivots
4 8
4 4 4
4 4
4 4 4 8
4 4 4
4 8 4
4 4 4 4 4
4 4 4 4
4 4 4 4
4 4 4 4 4 4
4 4 4 4 4
4 4 4 8 4
4 4 4 4 4
4 4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4 4 8
4 4 4 4 4 4 4
4 4 4 4 4 8 4
4 4 4 4 4 4 4
4 4 4 48 4 4
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
P1 = rebate/2 - 10 1x Jamb Pivot Set (#11170) 2x Mid Hinge (#11160)P2 = rebate/2 - 10 1x Leading Pivot Set (#11150) 1x D Handle Mid Hinge (#11162)
P1 = rebate/3 + 1 1x Jamb Pivot Set (#11170) 3x Mid Hinge (#11160)P2 = rebate/3 - 11 1x Mid Pivot Set (#11140) 1x D Handle Mid Hinge (#11162)P3 = rebate/3 - 11
P1 = rebate/3 - 8 2x Jamb pivot set (#11170) 2x Mid Hinge (#11160)P2 = rebate/3 - 8 1x Leading Pivot Set (#11150) 1x D Handle Mid Hinge (#11162)P3 = rebate/3 - 8
P1 & P4 = rebate/4 - 1 1x Jamb Pivot Set (#11170) 5x Mid Hinge (#11160)P2 & P3 = rebate/4 - 13 1x Mid Pivot Set (#11140) 2x D Handle Mid Hinge (#11162) 1x Leading Pivot Set (#11150)
P1 = rebate/4 + 2 2x Jamb Pivot Set (#11170-1) 3x Mid Hinge (#11160)P2,3,4 = rebate/4 - 10 1x Mid Pivot Set (#11140) 1x D Handle Mid Hinge (#11162)
P1, 2, 3, 4 = rebate/4 - 8 2x Jamb Pivot Set (#11170-1) 4x Mid Hinge (#11160) 2x Leading Pivot Set (#11150-1) 2x D Handle Mid Hinge (#11162)
P1 = rebate/5 + 4 1x Jamb Pivot Set (#11170) 6x Mid Hinge (#11160)P2,3,4,5 = rebate/5 - 8 2x Mid Pivot Set (#11140) 2x D Handle Mid Hinge (#11162)
P1 & P4 = rebate/5 + 1 2x Jamb Pivot Set (#11170-1) 5x Mid Hinge (#11160)P2,3,5 = rebate/5 - 11 1x Mid Pivot Set (#11140) 2x D Handle Mid Hinge (#11162) 1x Leading Pivot Set (#11150)
P1 = rebate/5 + 3 2x Jamb Pivot Set (#11170-1) 5x Mid Hinge (#11160)P2,3,4,5 = rebate/5 - 9 1x Mid Pivot Set (#11140) 2x D Handle Mid Hinge (#11162) 1x Leading Pivot Set (#11150)
P1 & P6 = rebate/6 + 2 1x Jamb Pivot Set (#11170) 8x Mid Hinge (#11160)P2,3,4,5 = rebate/6 - 10 2x Mid Pivot Set (#11140) 3x D Handle Mid Hinge (#11162) 1x Leading Pivot Set (#11150)
P1 = rebate/6 + 4 2x Jamb Pivot Set (#11170-1) 6x Mid Hinge (#11160)P2,3,4,5,6 = rebate/6 - 8 2x Mid Pivot Set (#11140) 2x D Handle Mid Hinge (#11162)
P1 & P4 = rebate/6 + 1 2x Jamb Pivot Set (#11170-1) 7x Mid Hinge (#11160)P2,3,5,6 = rebate/6 - 11 1x Mid Pivot Set (#11140) 3x D Handle Mid Hinge (#11162) 2x Leading Pivot Set (#11150-1)
P1 & P6 = rebate/6 + 2 2x Jamb Pivot Set (#11170-1) 6x Mid Hinge (#11160)P2,3,4,5 = rebate/6 - 10 2x Mid Pivot Set (#11140-1) 2x D Handle Mid Hinge (#11162)
P1 = rebate/7 + 5 1x Jamb Pivot Set (#11170) 9x Mid Hinge (#11160)P2,3,4,5,6,7 = rebate/7 - 7 3x Mid Pivot Set (#11140) 3x D Handle Mid Hinge (#11162)
P1 & P6 = rebate/7 + 3 2x Jamb Pivot Set (#11170-1) 8x Mid Hinge (#11160)P2,3,4,5,7 = rebate/7 - 9 2x Mid Pivot Set (#11140) 3x D Handle Mid Hinge (#11162) 1x Leading Pivot Set (#11150)
P1 = rebate/7 + 4 2x Jamb Pivot Set (#11170-1) 8x Mid Hinge (#11160)P2,3,4,5,6,7 = rebate/7 - 8 2x Mid Pivot Set (#11140) 3x D Handle Mid Hinge (#11162) 1x Leading Pivot Set (#11151)
P1,4,7 = rebate/7 + 1 2x Jamb Pivot Set (#11170-1) 8x Mid Hinge (#11160)P2,3,5, 6 = rebate/7- 11 2x Mid Pivot Set (#11140-1) 3x D Handle Mid Hinge (#11162) 1x Leading Pivot Set (#11150)
P1 & P8 = rebate/8 + 3 1x Jamb Pivot Set (#11170) 11x Mid Hinge (#11160)P2,3,4,5,6,7 = rebate/6 - 9 3x Mid Pivot Set (#11140) 4x D Handle Mid Hinge (#11162) 1x Leading Pivot Set (#11150)
P1 = rebate/8 + 5 2x Jamb Pivot Set (#11170-1) 9x Mid Hinge (#11160)P2,3,4,5,6,7,8 = rebate/8 - 7 3x Mid Pivot Set (#11140) 3x D Handle Mid Hinge (#11162)
P1,6 = rebate/8 + 3 2x Jamb Pivot Set (#11170-1) 10x Mid Hinge (#11160)P2,3,4,5,7,8 = rebate/8 - 9 2x Mid Pivot Set (#11140) 4x D Handle Mid Hinge (#11162) 2x Leading Pivot Set (#11150-1)
P1 & 8 = rebate/8 + 3 2x Jamb Pivot Set (#11170-1) 9x Mid Hinge (#11160)P2,3,4,5,6,7 = rebate/8 - 9 3x Mid Pivot Set (#11140) 3x D Handle Mid Hinge (#11162)
P1,4,5,8 = rebate/8 + 0 2x Jamb Pivot Set (#11170-1) 10x Mid Hinge (#11160)P2,3,6,7 = rebate/8 - 12 2x Mid Pivot Set (#11140-1) 4x D Handle Mid Hinge (#11162) 2x Leading Pivot Set (#11150-1)
Panels
2
3
2+1
4
3+1
2+2
5
4+1
3+2
6
5+1
4+2
3+3
7
6+1
5+2
4+3
8
7+1
6+2
5+3
4+4
Seal gaps Panel size calculations(including seal gaps)
Hardware configurations(for panels up to 2.1m high)
www.schlegel.com › 13
80 Series installation using jamb pivots
Level
Square
Plumb
1
3
5
4
Install the frame ensuring it is square, level, plumb and free of twist.
Screw top track to frame with 10g CSK screws at 100 mm centres for each panel, then at 300 mm centres.
2
Cut 80 mm off the end of the top track, for installing and maintaining hardware.
Fitting jamb pivot, drill and tap two M5 holes in thecentre of bottom track as shown. Install bottom jambpivot block. Seal fixing screw holes.
Fix bottom track with 8g CSK screws 100 mm from ends and at 400 mm centres – fully bed screws in sealant. Seal under track. Provide sill track drainage.
100
100
100
100
100
300
300
80
7759
6
Top leading
pivot
Top jamb pivot
Bottom leading
pivot
Bottom jamb pivot
Bottom middle pivot
Top middle pivot
Clean track thoroughly. Next install hardware through gap left by track, then use jamb pivot to hold small piece of track in place while screwing.
Insert Aquamac 21 weatherseal.
14 › www.schlegel.com
8
109
7
Mortise panel hinges cont.
Adjust the top and bottom pivots to square the panel.
Load up and fix end panel to jamb via hinges.
Mortise panel hinges to edge of panels. Mortise is100 x 28 x 3.0 mm.
20
20
20
20
80 Series installation using jamb pivots
www.schlegel.com › 15
1211
Adjust the height of the pivot panel by adjusting thetop pivot.
Adjust pivot panel continued.
Adjust Vertically1. Loosen lock nut2. Adjust shaft with
allen key3. Tighten lock nut
13
Fit subsequent panels and align door by repeatingsteps 10, 11 and 12 for all top hangers.
Top jamb pivot
Bottom jamb pivot
Top mid roller
Bottom mid guide
Mid hinge
Mid hinge with D handle Top leading
roller
Bottom leading guide
14
Complete four panel installation by inserting Aquamac 21 to frame and Aquamac 109 to edges of the door leaves.
www.schlegel.comJun 13 | V1 | BiF
Care has been taken to ensure that the contents of this publication are accurate, but Schlegel and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only. All dimensions are in mm and are nominal. Schlegel reserve the right to change specification without prior notice.
Schlegel’s names and logos and all related trademarks (including ‘SCHLEGEL’ and ‘SCHLEGEL Red Square Logo’), trade names, and other intellectual property are the property of Schlegel Acquisition Holdings Limited trading as Schlegel International and cannot be used without its express prior written permission. All rights reserved.
nBronze finish on stainless steel That’s right we can offer a bronze finish on our stainless steel hinges and components, please enquire for price and availability
n316 stainless steel option Does your customer require 316 Stainless steel? This is now available to order and a lead time applies
nWindlock option for bi-fold windows We now have a Windlock option when using the 50 Series leading panel gear. This option allows the bi-fold to be locked in a semi-open position along the length of its travel, when your customer requires the bi-fold to be open slightly for ventilation purposes but does not require it to be fully open
nRequire even bigger and heavier panels than we offer on the 50 and 80 series bi-fold Then you require our 175 series bi-fold for panels up to 175 kg in weight and 5 metres in height this will cover most other requirements that you may need. Please enquire for details
Watch this space, we have other exciting options becoming available to enhance our bi-fold systems in the near future.
Further enhancementS alSo available…
