5
ڦ ڦ ி⚽ᶞ R e c e n t T r e n d a n d A p p l i c a t i o n s o n M e t a l A d d i t i v e M a n u f a c t u r i n g T e c h n o l o g y : A R e v i e w Hideki KYOGOKU *1 In this paper, the recent trend and applications on metal additive manufacturing technologies are reviewed. Recently, additive manufacturing technologies are paid great attention especially in the aerospace, automotive, and medical industries because of the possibility to manufacture lighter structures to reduce weight, complex high-performance parts, and so on. Therefore, a national project was launched by the Japanese government in April 2014 to develop the innovative 3D printers with electron beam and laser beam systems as well as the technology of powder bed fusion and directed energy deposition processes. The approaches to the research of the national project and other researches with manufacturing companies in the Advanced Additive Manufacturing Center are described. Keywords: Additive Manufacturing, 3D Printer, Laser Sintering/Melting, Electron Beam Melting, Laser Metal Deposition ࡌࡣ (1)-(5) Additive Manufactuirng 㸦௨ୗ㸪 AM 㸬㸧 ᢏ⾡㐍ᒎ┠ࡣࡃࡋ㸪ศ㔝ࡅ࠾㐀ᙧ⨨㸪 3D ࡢࢱᑟධᛴ㏿㐍㸬ᡃ࠸࠾2012 ࣓⤫㡿₇ㄝ ௨᮶㸪ᛴ㏿ 3D 㛵ᚰ㧗㸪ప౯᱁ಶே3D ࡀࢱᬑཬ㸬ᴗ ࠸࠾⣸እ⥺◳ᶞ⬡⏝ࡓࡋග㐀ᙧ⨨ ࢪࢡ᪉ᘧ㐀ᙧ⨨ᑟධ┒ࡀ㸪㠀ᖖ㧗౯⢊ᮎ✚ᒙ㐀ᙧἲᶞ⬡⢊ᮎ㔠ᒓ ⢊ᮎ✚ࡢᒙ㐀ᙧ⨨ᑟධ㐍㸬㔠ᒓ⢊ᮎ ✚ᒙ㐀ᙧ⨨࠸ࡘග※ࡓࡋ ࡢࢶEOS ♫㸪 Concept Laser ♫㸪 SLM Solutions ࡀ♫㈍ከୡ⏺ࡋࢻࡢࡑ3D Systems ࡢ♫Renishaw ࡢ♫ ࡞⨨㸪㟁Ꮚග※ARCAM ࡢ♫࠶ࡀWohlers Report2014 (6) 2013 350 ࡓࡗ࠶ࡀࡢ2014 640 ᑟධࡉ࡞ࡀ㸬ᙜᏛ㸪ᖺ ࡢࢶSLM Solutions ♫〇 SLM280HL ᑟධࡀࡓࡋ㸪ᑟධᖺ௨㸬㔠ᒓ 3D 〇㐀࣓♫ᛴ㏿㈍ ண 㸪ቑ⏘యไධ 㸪౪⤥㟂せ㏣࠸࡞≧ἣࡗ࡞࠸࠾㸪Ḣ⡿ẚ⨨ᑟධ ࠶ࡣࡢࡇᛴ㏿ఙ㸪ᚋ ᑟධᴗண 㔠ᒓ✚ᒙ㐀ᙧᢏ⾡㸪ᅗ 1 ࡢࡇᅗ♧2000 ᖺ௨㝆࡞ࡁ࠶ࡀࡇࡇᖺᛴ㏿ 㸬ヲ⣽ሗ࿌ (1)-(5) 㸬㏆ 㸪ᡃ㸪ᰴᯇᾆᶵᲔ〇సᡤᯇୗ㟁ᕤᰴ㸪 ⌧ᅾࢽࢯࢼᰴ㛤Ⓨ✚ࡓࡋᒙ㐀ᙧษ๐ ࡓࡋ㔠ᒓග㐀ᙧ⨨ඛ㥑2014 ࢹࢯ㛤Ⓨ⢊ᮎ⁐⼥ሁ✚㐀ᙧ⁐⼥ሁ✚ ἲษ๐」ࡓࡋ⨨㛤Ⓨ 2013 DMG ᳃⢭ ᶵᰴ㸪2014 ┦ࡀ㸪ᡃ࠸࠾㸪ᕤసᶵᲔᢏ⾡ά⨨㛤Ⓨ⾜ࡀᾏእ MTC Manufacturing Technology Center3 Ꮫ୰ᚰ ཎ✏ 2015 5 11 *1 ㏆␥ᏛᕤᏛ㒊 ࢫࢡᏛ⛉ ᩍᤵ㸪ḟୡ௦ᇶ┙ᢏ⾡◊✲ᡤ ᩍᤵ㸦739-2116 ᮾᗈᓥᕷ㧗ᒇ1 ␒㸧 E-mail [email protected] 179 近畿大学次世代基盤技術研究所報告 Vol. 62015179183

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Page 1: 5 ' 4 g /¡ b q · attention especially in the aerospace, automotive, and medical industries because of the possibility to manufacture lighter structures to reduce weight, complex

Recent Trend and Applications on Metal Additive Manufacturing Technology : A Review

Hideki KYOGOKU*1

In this paper, the recent trend and applications on metal additive manufacturing technologies are reviewed. Recently, additive manufacturing technologies are paid great attention especially in the aerospace, automotive, and medical industries because of the possibility to manufacture lighter structures to reduce weight, complex high-performance parts, and so on. Therefore, a national project was launched by the Japanese government in April 2014 to develop the innovative 3D printers with electron beam and laser beam systems as well as the technology of powder bed fusion and directed energy deposition processes. The approaches to the research of the national project and other researches with manufacturing companies in the Advanced Additive Manufacturing Center are described.

Keywords: Additive Manufacturing, 3D Printer, Laser Sintering/Melting, Electron Beam Melting, Laser Metal Deposition

(1)-(5)

Additive Manufactuirng AM

3D20123D

3D

EOS Concept Laser SLM Solutions

3D Systems Renishaw

ARCAM Wohlers Report2014(6) 2013 350

2014 640SLM Solutions

SLM280HL

3D

12000

(1)-(5)

2014

2013 DMG2014

MTCManufacturing Technology Center 3

2015 5 11*1 739-2116 1

E-mail [email protected]

- 179 -

近畿大学次世代基盤技術研究所報告 Vol. 6(2015)179-183

Page 2: 5 ' 4 g /¡ b q · attention especially in the aerospace, automotive, and medical industries because of the possibility to manufacture lighter structures to reduce weight, complex

AM (Additive Manufacturing)

Fraunhofer Paderborn3D

NAMII America MakesAM

AM

1 3D

AM 2014

3D(7)

3DSIP (8)24

3D

AM 2009 ASTM F 42 1 7

1 ASTM AM (9)

(1) (Powder Bed Fusion)

1 kWSLM Solutions

400 W 2 400 W 1 kW280HL

4250 mm×250 mm

500 mm×500 mm

2

2012 Concept Laser FraunhoferDimler 600 mm×400

mm 500 mm×500 mm

EOS 2013 12 1kW Yb 400 mm×400 mm M400

SLM Solutions 3D Systems 500 W 2 500 mm×500 mm

Concept Laser

2(11)-(14)

- 180 -

Page 3: 5 ' 4 g /¡ b q · attention especially in the aerospace, automotive, and medical industries because of the possibility to manufacture lighter structures to reduce weight, complex

(2) (Directed Energy Deposition) Sandia

LENS® Fraunhofer (LMD Laser Metal Deposition)

EFEST 2m

Optomec

Sciaky2013 2 EuroMold2013DMG

52014 10 JIMTOF

2014

(5)

AM

(1) 3D

3D3D

3D

3D(2)

2

(a) 70 (b)2

(3) 3D

Industrie 4.0”(15) 4

3D

3D

3

3

26

3D

- 181 -

Page 4: 5 ' 4 g /¡ b q · attention especially in the aerospace, automotive, and medical industries because of the possibility to manufacture lighter structures to reduce weight, complex

“ ”3D

3D

2

(1) 26

3D

3DTRAFAM) 3D

(2)3D

(7),(10)

(1) AM

“”

3DTRAFAM 4

2014 53D

(2) 3D

2 3

10 5

4 3D(TRAFAM) (10)

3

(3)

3D2020

- 182 -

Page 5: 5 ' 4 g /¡ b q · attention especially in the aerospace, automotive, and medical industries because of the possibility to manufacture lighter structures to reduce weight, complex

26 3DSLM Solutions SLM280HL

26 115

400W 1kW 80 150 μm

15 m/s 20 cc/h 20 75 μm

280 280 350 mm

5

Vol.1 2010(1)

5

2012

(1) , 1,(2010), pp.69-76 .

(2) , 5,(2014), pp.139-143 .

(3) 83,(2014), pp.250-253. (4) 42(2014), pp831-835. (5) 3D

( 2015 ,pp.91-107.

(6) Wholers report 2014, (Wholers Associates, 2014).

(7) , , 55(2014), pp.54-59. (8) http://www.nedo.go.jp/koubo/CD3_100009.html

2015 2 28(9) Standard Terminology for Additive

Manufacturing Technologies, ASTM Standard F2792-12a, (2012).

(10) 3D(TRAFAM)

(11)http://www.eos.info/systems_solutions/metal/sy stems_equipment/eosint_m280 2015.5.9

(12)http://stage.slm-solutions.com/index.php?slm-2 80_en 2015.5.9

(13)http://www.concept-laser.de/en/industry/aerosp ace/machines.html 2015.5.9

(14)http://www.3dsystems.com/zh/node/7409 2015.5.9

(15)Securing the future of German manufacturing industry Recommendations for implementing the strategic initiative INDUSTRIE 4.0 Final report of the Industrie 4.0 Working Group (April, 2013)

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