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4Tech Study Main

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  • Marketing aspectOBJECTIVES:To determine the extent to which the goods/services to be generated by the project are needed or demanded; and

    To design the appropriate marketing strategies and plans that will help ensure that the projects outputs will reach and be accepted by the target users.

  • Technical aspectOBJECTIVES:To determine the extent to which the goods/services to be generated by the project are needed or demanded; andTo design the appropriate marketing strategies and plans that will help ensure that the projects outputs will reach and be accepted by the target users.

  • Aims to answer the following questions:What product to produce? At what volume?Can it be produced?

    Do we have the technology?Do we have the resources?

    Materials/LandMachinery/StructuresSkills

    Do we have a good location?

  • Provide detailed description of the product, in terms of:

    Physical Properties

    Weight, Volume, Density, Shape, Color, etc.Mechanical Properties

    Expansion, Shrinkage, among othersChemical Properties

    Chemical ContentThe Product

  • For Agricultural ProductsVariety/SpeciesDesired CharacteristicsState of the Product (Fresh or Processed)

    Describe the various uses for the product

    Finished GoodsIndustrial Input

  • The ProductCharacteristicsHigh Oil & Protein ContentPEANUTBigHigh YieldUsesOven-RoastedPeanut ButterPeanut Brittle

  • The Production ProcessDescribe the Selected Production Process

    Give clear and simple descriptionUse Flow Charts and DiagramsIndicate Input and Output Requirements (kind and volume) per Stage

  • Bins filled-up with water.

    1Water-filled bins lowered into refrigerating tanks.2Water in bins turns to ice at 0oC.3Ice-laden bins lifted out of refrigerating tanks and dipped into thawing tanks. 4Thawed bins tipped over to release ice blocks.5

    Ice blocks sold as is or placed in ice crusher to produce crushed ice.6

    Process Flow: Block Ice

  • Chilled fish placed in walk-in freezers.1Fish frozen at 30oC2Frozen fish undergoes glazing.3Glazed fish to cold store unit.

    4

    Cold Store Process Flow

  • Compare Selected Process with Alternative Processes and Processes Used by Existing Plants with the Same or Similar Activity

    VS

  • Project Size/ComponentIndicate the Volume of Products to be Produced

    MaximumMinimum

    Actual Capacity UtilizationRates of Production and Shift Per DayDescription of the Different Components of the Project

  • Production ScheduleDescription of the Project Scale of Operation for the Next Several Years

    Increase/Decrease in Time and By How Much? Or Constant VolumeReasons for Increase or DecreaseReturns and Allowances

    Table Showing the Production Per Day, Month, Year and Project Production for the Duration of the Project.

  • Cold Store

    Table III.4

    Summer Process Schedule: Cold Store (for Fish)

    ActivitiesTime

    5:006:007:008:009:0010:0011:0012:001:002:003:004:005:00

    0.06734693880.13469387760.20204081630.26938775510.3265306122

    Arrival of Product per Trip

    - Chilled Fish (amount in MT)0.130.270.400.540.654.90

    - Fresh Fish (amount in MT)0.130.270.400.540.654

    Weighing and

    Sorting of Product

    Chilled Fish to Freezer

    (assuming 50% or .65 MT of

    fish landed per trip are

    already chilled)

    Fresh Fish are first chilled

    (.65 MT to be chilled for an

    hour to bring temperaturechilling procedure

    down to 0oC and chilled fish

    are brought to the freezer)freezing

    Frozen Fish are Brought to the

    Glazing Area

    (One MT of frozen fish

    needs 60 minutes for

    glazing)

    Glazed Fish brought to cold

    stores

    amount of fish stored0.26 MT0.54 MT0.80 MT1.08 MT1.30 MT

    Cleaning of Freezer, Glazing

    Area and Cold Store

    Table III.5

    Rainy Season Process Schedule: Cold Store (for Fish)

    ActivitiesTime

    5:006:007:008:009:0010:0011:0012:001:002:003:004:005:00

    Arrival of Product per Trip

    - Chilled Fish (amount in MT)0.070.130.200.270.331.000.06734693880.13469387760.20204081630.26938775510.3265306122

    - Fresh Fish (amount in MT)0.070.130.200.270.332

    16

    Weighing and

    Sorting of Product

    Chilled Fish to Freezer

    (assuming 50% or 0.3 MT of

    fish landed per trip are

    already chilled)

    Fresh Fish are first chilled

    (0.3MT to be chilled for an

    hour to bring temperaturechilling procedure

    down to 0oC and chilled fish

    are brought to the freezer)freezing

    Frozen Fish are Brought to the

    Glazing Area

    (One MT of frozen fish

    needs 60 minutes for

    glazing)

    Glazed Fish brought to cold

    stores

    amount of fish stored0.14 MT0.26 MT0.4 MT0.54 MT0.66 MT

    Cleaning of Freezer, Glazing

    Area and Cold Store

    Ice Prodn1

    Table III.2

    Summer Production Schedule: Block Ice

    ACTIVITIESTIME/DURATION

    1:002:003:004:005:006:007:008:009:0010:0011:0012:0013:0014:0015:0016:0017:0018:0019:0020:0021:0022:0023:000:00

    DAY 00 - Start of Operations

    1. Filling-up of 100 kg capacity

    bins with water and

    transferred to refrigerating

    tanks for freezing.

    2. Freezing time assumed at

    8 hours to turn water into ice

    3. Thawing, dumping and

    storage operations2 MTamount of ice stored

    4. Filling of bins and tranfer to

    refrigerating tanks

    5. Freezing operations

    6. Thawing, dumping and

    Storage operationsamount of ice stored4 MT

    Table III.2

    Summer Production Schedule: Block Ice (Continuation)

    ACTIVITIESTIME/DURATION

    1:002:003:004:005:006:007:008:009:0010:0011:0012:0013:0014:0015:0016:0017:0018:0019:0020:0021:0022:0023:000:00

    DAYS 01 - 06

    1. Filling of bins and transfer

    to refrigerating tanks.

    2. Freezing time assumed at

    8 hours to turn water into ice

    3. Selling of block ice.4 MT sold

    4. Thawing, dumping and

    storage operations2 MTamount of ice stored

    4. Filling of bins and tranfer to

    refrigerating tanks

    5. Freezing operations

    6. Thawing, dumping and

    Storage operationsamount of ice stored4 MT

    Table III.3

    Rainy Season Production Schedule: Block Ice

    ACTIVITIESTIME/DURATION

    1:002:003:004:005:006:007:008:009:0010:0011:0012:0013:0014:0015:0016:0017:0018:0019:0020:0021:0022:0023:000:00

    DAY 00 - Start of Operations

    1. Filling-up of 100 kg capacity

    bins with water and

    transferred to refrigerating

    tanks for freezing.

    2. Freezing time assumed at

    8 hours to turn water into ice

    3. Thawing, dumping and

    storage operations2 MTamount of ice stored

    4. Cleaning of bins and ice

    plant premises.

    amount of ice stored4 MT

    Table III.3

    Rainy Season Production Schedule: Block Ice (Continuation)

    ACTIVITIESTIME/DURATION

    1:002:003:004:005:006:007:008:009:0010:0011:0012:0013:0014:0015:0016:0017:0018:0019:0020:0021:0022:0023:000:00

    DAY 01

    1. Filling of bins and transfer

    to refrigerating tanks.

    2. Freezing time assumed at

    8 hours to turn water into ice

    3. Selling of block ice.4 MT sold

    4. Thawing, dumping and

    storage operations2 MTamount of ice stored

    4. Cleaning of bins and ice

    plant premises.

    NOTE: Only 1 fishing trip per week during the rainy season.

    Production schedule could be shifted to any day where ice is required.

    Only two production runs are needed to meet demand during the rainy season.amount of ice stored4 MT

  • Raw Materials and SuppliesIndicate the Type and Kind of Raw Materials to be used and Basis of SelectionDescription and Specification of Raw Materials

    Physical, Chemical and Mechanical Properties

    Volume of Raw Materials Needed (per day, month, year) and at Various Phases of Operation (or per component)Table showing the raw material requirement of the Project (Projected for the Duration of the Project)

  • Availability of Raw Materials

    Sources and Volume per SourceOther Users of Raw Materials (Indicate Volume Used per Day, Month, Year)Table indicating the consumption of Other Users (Projected for the duration of the Project)

    Analysis of the Availability of Raw Materials

    Table showing the availability of raw materials (With and Without the Project)

  • Machinery and EquipmentIdentify Machinery and Equipment NeededTypes and UsesSpecification, Capacity and EfficiencyOrigin of Machinery (Supplier Local or Imported)Manner of TransportInstallation PlanBalancing of Capacities

    Machinery Capacity vs Desired Maximum Output

  • THISNOT THESE

  • Structural RequirementsBuilding Types and UsesDetailed Engineering DesignStructural Lay-Out

    Facilities/UtilitiesCommunicationWater (Volume Required, Sources)Power/Fuel (Capacity Requirement) SourcesTransportationAlternative Sources

  • Land and Other Physical RequirementsDETERMINE:AreaSite, Type and Cost of Building and LandBodies of Water RequiredLand Improvement such as, roads, drainages, irrigation

  • LocationFactors to consider:

    Accessibility to, and Availability of, Raw Material SourcesAvailability of Cheap or Moderately-Priced Utilities (e.g., power, water and fuel)Combined cost of Transporting Raw Materials and Fuel to the Plant SizeProximity of Distributing OutletsAvailability of Skilled and Unskilled LaborsSuitability (for Agricultural Projects)

  • Describe the Location

    Physical ConditionDistance from Major Growth CentersCombined Cost of Transporting Raw Materials and Fuel to the Plant SizeOthers Factors Considered

    Location Map

    Indicate Major Landmarks or Establishments

  • 30 kms awayPLANTBURGER HAUS

    25 kms away10 kms away60 kms awayFactory worker

  • Technical Manpower Requirement and OrganizationTechnical Skills required by the Project and Number of Skilled PersonnelUnskilled Labor RequirementsAnalysis of Manpower Skills in the Location of the ProjectSources of Skilled and Unskilled LaborTechnical Organizational Chart

  • Review of Laws Affecting the ProjectIndustryAgricultureNatural ResourcesAgrarian ReformPatent/Licensing