48-Usmc Sae Mechanical Coupler Splice System

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    LEGACY REPORT

    Business/Regional Office#5360 Workman Mill Road, Whittier, California 90601 #(562) 699-0543

    Regional Office#900 Montclair Road, Suite A, Birmingham, Alabama 35213 #(205) 599-9800

    Regional Office#4051 West Flossmoor Road, Country Club Hills, Illinois 60478#(708) 799-2305

    ICC Evaluation Service, Inc.

    www.icc-es.org

    Legacy report on the 1994 Uniform Building Code

    ER-5216Issued November 1, 1995

    Copyright 2005 Page 1 of 5

    ICC-ES legacy reports are not to be construed as representing aesthetics or any other attributes not specifically addressed, nor are they to be construed as

    an endorsement of the subject of the report or a recommendation for its use. There is no warranty by ICC Evaluation Service, Inc., express or implied, as to

    any finding or other matter in this report, or as to any product covered by the report.

    DIVISION: 03CONCRETESection: 03210Reinforcing Steel

    US/MC-SAE MECHANICAL COUPLER SPLICE SYSTEM

    RICHMOND SCREW ANCHOR COMPANY1202 AVENUE T

    GRAND PRAIRIE, TEXAS 75050

    1.0 SUBJECT

    US/MC-SAE Mechanical Coupler Splice System.

    2.0 DESCRIPTION

    2.1 General:

    The US/MC-SAE Mechanical Coupler Splice Systemmechanically splices steel reinforcing bars (rebar) used inreinforced concrete construction. The system butt splicesrebars of equal or different diameters. The couplers complyas tension and compression mechanical connections inaccordance with Section 1912.14.3 of the code. Location oftension splices must comply with Section 1912.14 and1912.15 of the code. Four types of couplers are recognized:Standard Splice, Transition Splice, Position Coupler Spliceand Welding Coupler Splice.

    2.2 Materials:

    2.2.1 Couplers:Couplers are manufactured from materialmeeting ASTM A 108 material specifications and exceedingASTM A 615 Grade 60 strength requirements.

    2.2.2 Rebar:Deformed reinforcing steel conforms to ASTMA 615, Grade 60 specifications. Rebar sizes permitted to bespliced with the coupler system are Nos. 7, 8, 9, 10 and 14.

    2.3 Installation:

    2.3.1 Standard Coupler Splice:The system consists of twodowel-in rebars with standard threads and a US/MC coupler.The coupler is fully threaded onto one rebar. The second baris butted to the end of the first bar and the coupler is thenreverse threaded onto the second bar. The bars are torquedclockwise to a snug tight condition. See Figure 1 for details.

    2.3.2 Position Coupler Splice:The system consists of twodowel-in rebars with extended length threads, a US/MCcoupler, and two US/MC lock nuts. A lock nut and coupler isfully threaded onto one bar. The second lock nut is threadedonto the second bar to the position where the coupler will buttthe lock nut in its final position. The second bar is butted tothe end of the first bar and the coupler and first lock nut isreverse threaded onto the second bar to the couplers final

    position. The bars are rotated to the final position and the locknuts are torqued clockwise against the coupler to a snug tightcondition. See Figure 2 for details.

    2.3.3 Transition Coupler Splice:The system consists oftwo different diameter dowel-in rebars with standard lengththreads and a US/MC welding coupler. The coupler is fullythreaded onto the smaller rebar. The larger bar is butted tothe end of the small bar and the coupler is reverse threadedonto the larger bar. The bars are torqued clockwise togetherto a snug tight fit. See Figure 3 for details.

    2.3.4 Welding Coupler Splice:The system consists of a

    dowel-in rebar with standard length threads and a US/MCwelding coupler. The coupler is positioned against the surfaceto be attached and welded with approved welds specified bythe engineer of record. The dowel-in rebar is fully threadedinto the coupler and torqued snug tight. See Figure 4 fordetails.

    2.4 Special Inspection:

    Coupler installation requires special inspection in accordancewith Section 1701 of the code. The special inspector verifiesthat the coupler is identified and installed as described in thisreport. Verification must include rebar embedment and thebolt tightening pattern.

    2.5 Identification:

    Each coupler is stamped wit the rebar size. Each bundle,pallet or skid of couplers has a shipping tag bearing thecompany name of Richmond Screw Anchor Company,product designation and size, production lot number andinstallation instructions.

    3.0 EVIDENCE SUBMITTED

    Reports of static tensile and compressive load tests andinstallation instructions.

    4.0 FINDINGS

    That the US/MC-SAE Mechanical Coupler Splice System

    described in this report complies with the 1994 Uniform

    Building Code, subject to the following conditions:

    4.1 The splice locations shall comply with the code andshall be detailed on plans approved by the building

    official.

    4.2 When a fire-resistive time period is required, the

    concrete cover specified in Table 7-A of the code is

    measured to the outside of the coupler where thebars are acting in tension. In no case, however,

    shall concrete cover be less than 3/4inch.

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    4.3 Special inspection in accordance with Section 1701of the code and Section 2.4 of this report is required

    during splicing.

    This report is subject to re-examination in one year.

    COUPLER DOWEL-IN

    BAR SIZE THREAD SIZE O.D. (inches) Length (inches) A (inches) B (inches)

    7 18 11/2 21/2 1 1

    1/4

    8 11/88 15/8 2

    3/4 11/8 1

    3/8

    9 11/48 17/8 3 1

    1/4 11/2

    10 17/168 21/8 3

    3/8 17/16 1

    11/16

    11 19/168 21/4 3

    5/8 19/16 1

    13/16

    14 17/88 25/8 4

    1/4 17/8 2

    1/8

    FIGURE 1STANDARD COUPLER SPLICE

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    Page 3 of 5 ER-5216

    COUPLER DOWEL-IN LOCK NUT

    BAR SIZE THREAD SIZE O.D. (inches) Length (inches) A (inches) B (inches) O.D. (inches) C (inches)

    7 18 11/2

    21/2

    1 11/4

    11/2

    5/8

    8 11/88 15/8 2

    3/4 11/8 1

    3/8 15/8

    3/4

    9 11/48 17/8 3 1

    1/4 11/2 1

    7/813/16

    10 17/168 21/8 3

    3/8 17/16 1

    11/16 21/8

    15/16

    11 19/168 21/4 3

    5/8 19/16 1

    13/16 21/4 1

    14 17/88 25/8 4

    1/4 17/8 2

    1/8 25/8 1

    1/4

    FIGURE 2POSITION COUPLER SPLICE

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    SMALL DOWEL-IN TRANSITION COUPLER LARGE DOWEL-IN

    Bar Size Thread Size A (inches) B (inches) O.D.(inches)

    Length(inches)

    Bar Size Thread Size A (inches) B (inches)

    7 18 1 11/4 15/8 2

    3/4 7 11/88 1

    1/8 13/8

    8 11/88 11/8 1

    3/8 17/8 3 8 1

    1/48 11/4 1

    1/2

    9 11/48 11/4 1

    1/2 21/8 3

    3/8 9 17/168 1

    7/16 111/16

    10 17/168 17/16 1

    11/16 21/4 3

    5/8 10 19/168 1

    9/16 113/16

    11 19/168 19/16 1

    13/16 25/8 4

    1/4 11 17/8 1

    7/8 21/8

    14 17/88 17/8 2

    1/8 35/8 5

    1/2 14 21/2 2

    1/2 23/4

    FIGURE 3TRANSITION COUPLER SPLICE

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    WELDING COUPLER DOWEL-IN

    BAR SIZE THREAD SIZE O.D. (inches) Length (inches) A (inches) B (inches)

    7 18 11/2 13/8 1 1

    1/4

    8 11/88 15/8 1

    1/2 11/8 1

    3/8

    9 11/48 17/8 1

    5/8 11/4 1

    1/2

    10 17/168 21/8 1

    13/16 17/16 1

    11/16

    11 19/168 21/4 1

    15/16 19/16 1

    13/16

    14 17/88 25/8 2

    1/4 17/8 2

    1/8

    FIGURE 4WELDING COUPLER SPLICE