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3A1322B ENG Parts 45:1 RAM Supply Unit For dispensing high viscosity material at 45:1 ratio. For professional use only. Not approved to European explosive atmospheres requirements. Part No. 24E191 4500 psi (31 MPa, 310 bar) Maximum Fluid Working Pressure 100 psi (0.7 MPa, 7 bar) Maximum Air Working Pressure 140°F (60°C) Maximum Fluid Working Temperature Important Safety Instructions Read all warnings and instructions in all supplied manuals. Save all instructions. 24e191_3A1322_5b

45:1 RAM Supply Unit - Graco€¦ · 45:1 RAM Supply Unit For dispensing high viscosity material at 45:1 ratio. ... Connect wire to terminal 1001 inside the junction box. Schematic

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Page 1: 45:1 RAM Supply Unit - Graco€¦ · 45:1 RAM Supply Unit For dispensing high viscosity material at 45:1 ratio. ... Connect wire to terminal 1001 inside the junction box. Schematic

3A1322BENG

Parts

45:1 RAM Supply UnitFor dispensing high viscosity material at 45:1 ratio. For professional use only.

Not approved to European explosive atmospheres requirements.

Part No. 24E191

4500 psi (31 MPa, 310 bar) Maximum Fluid Working Pressure100 psi (0.7 MPa, 7 bar) Maximum Air Working Pressure140°F (60°C) Maximum Fluid Working Temperature

Important Safety InstructionsRead all warnings and instructions in all supplied manuals. Save all instructions.

24e191_3A1322_5b

Page 2: 45:1 RAM Supply Unit - Graco€¦ · 45:1 RAM Supply Unit For dispensing high viscosity material at 45:1 ratio. ... Connect wire to terminal 1001 inside the junction box. Schematic

Related Manuals

2 3A1322B

ContentsRelated Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 10Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 10

Related ManualsComponent manuals in English. Manuals are available at www.graco.com.

Part Description

313527 RAM Instructions - Parts

311828 Dura-Flo Pumps Instructions - Parts

Page 3: 45:1 RAM Supply Unit - Graco€¦ · 45:1 RAM Supply Unit For dispensing high viscosity material at 45:1 ratio. ... Connect wire to terminal 1001 inside the junction box. Schematic

Parts

3A1322B 3

Parts24E191

24e191_3A1322_1b

138

139

146,

152

14

102See Detail B

See Detail D

See Detail A

6

116

181, 180

115, 114, 113

101

146, to SOL 148 B

146, to SOL 148 A

Air InPressure

Switch

SOL 148 B

SOL 148 ASOL 147 A

Connect plate blow-off air line. Route along air motor hose.

With the air motor in the “full” down position, locate proximity switch (124) so that the probe is centered on the side of the coupling nut cover. Probe should be 0.157 in. (4 mm) max from cover.

Connect wire to terminal 1001 inside the junction box.

Schematic to be used for wiring receptacle (126) to limit switch (117).

Use electrical tape (180) to secure both ends of protective sleeve.

6

10

11

12

14

SOL 147 A

103

Page 4: 45:1 RAM Supply Unit - Graco€¦ · 45:1 RAM Supply Unit For dispensing high viscosity material at 45:1 ratio. ... Connect wire to terminal 1001 inside the junction box. Schematic

Parts

4 3A1322B

24e191_3A1322_1b

See Detail C

See Detail E

149

153

Ref 146

158

159

155156

6

157

151

150

Detail A

152

Connect plate blow-off air line. Route along air motor hose.

With the air motor in the “full” down position, locate proximity switch (124) so that the probe is centered on the side of the coupling nut cover. Probe should be 0.157 in. (4 mm) max from cover.

Connect wire to terminal 1001 inside the junction box.

Schematic to be used for wiring receptacle (126) to limit switch (117).

Use electrical tape (180) to secure both ends of protective sleeve.

6

10

11

12

14

Page 5: 45:1 RAM Supply Unit - Graco€¦ · 45:1 RAM Supply Unit For dispensing high viscosity material at 45:1 ratio. ... Connect wire to terminal 1001 inside the junction box. Schematic

Parts

3A1322B 5

PIN-1

PIN-3

PIN-5

PIN-2

PIN-4 4 3

2 1

PB122PB119 PB124

LT110

G A

LT148

G

LT141LT134 LT106

PB151

SS154GRACO

PS108AIR PRESSURE

ON

LS117EMPTY

LIMIT SWITCH

LS112RAM READY

LIMIT SWITCH

LS114LOW LEVEL LIMIT SWITCH

SOL139DEPRESSURIZE

PUMP

PX127PROX. SWITCH

PUMP1

PX129PROX. SWITCH

PUMP2

SOL147PUMP

ACTIVE

LEFT SIDE FRONT RIGHT SIDE

LOW

EMPTY

24e191_3A1322_2b

Detail CDetail B

127 126

147

117 12

119

118

118

129

Proximity Switch Mounting

130

120

123

124125

122,121

121, 122

136, 137

133

143

Connect plate blow-off air line. Route along air motor hose.

With the air motor in the “full” down position, locate proximity switch (124) so that the probe is centered on the side of the coupling nut cover. Probe should be 0.157 in. (4 mm) max from cover.

Connect wire to terminal 1001 inside the junction box.

Schematic to be used for wiring receptacle (126) to limit switch (117).

Use electrical tape (180) to secure both ends of protective sleeve.

6

10

11

12

14

RAM Up/Down and PLC Enclosure Mounting

11

12

10

12

(to pump junction box)

Page 6: 45:1 RAM Supply Unit - Graco€¦ · 45:1 RAM Supply Unit For dispensing high viscosity material at 45:1 ratio. ... Connect wire to terminal 1001 inside the junction box. Schematic

Parts

6 3A1322B

24e191_3A1322_3b

176174

175

174

173

172 171 170

172

177

Ref 159

Detail EDetail D Rear View of Air Controls

6

Connect plate blow-off air line. Route along air motor hose.

With the air motor in the “full” down position, locate proximity switch (124) so that the probe is centered on the side of the coupling nut cover. Probe should be 0.157 in. (4 mm) max from cover.

Connect wire to terminal 1001 inside the junction box.

Schematic to be used for wiring receptacle (126) to limit switch (117).

Use electrical tape (180) to secure both ends of protective sleeve.

6

10

11

12

14

Page 7: 45:1 RAM Supply Unit - Graco€¦ · 45:1 RAM Supply Unit For dispensing high viscosity material at 45:1 ratio. ... Connect wire to terminal 1001 inside the junction box. Schematic

Parts

3A1322B 7

Ref. No. Part No. Description

Qty.

101 249343 KIT, accessory, plc interface 1102 24E381 PUMP, 55gal, Dura-Flo, 6500/430 1103 C32463 CLAMP, saddle assembly 2113 100133 WASHER, lock, 3/8 8114 C32424 BOLT, u, 7" 4115 100307 NUT, hex 8116 16D898 BRACKET, limit sw, Dura-Flo, 6.5"

ram1

117 C07560 SWITCH, limit w/ arm 2118 C19197 WASHER, plain 8119 551787 SCREW, cap, 10, ss, but hd 4120 617337 COLLAR, clamp 2121 C19209 WASHER, lock 4122 C19800 SCREW, cap, socket hd 4123 617338 BRACKET, mounting 1124 517455 SWITCH, 18 mm proximity 1125 C56572 CABLE 1126 C07431 CONNECTOR, sealed 2127 C07435 CONNECTOR, sealed 2129 15H687 HOUSING, coupling nut 1130 119417 SCREW, set, allen, 1/4-20 x 5/8 1133 195356 KIT, accessory 1136 100020 WASHER, lock 2137 104472 SCREW, cap 2138 104632 VALVE, piloted 1139 597151 FITTING, elbow 1143 15H686 BRACKET, limit switch 1146 C12509 TUBE, nylon, rnd 50147 C20715 FITTING, locknut, conduit 2149 918537 APPLICATOR, ball seat, 1/2 port,

60:11

150 C20487 FITTING, nipple, hex 1151 15M834 FITTING, pipe, cross 1152 157191 FITTING, adapter (1/2npt x 3/4npt) 2153 C19391 FITTING, elbow 2155 C19681 BUSHING, pipe 1156 15M867 VALVE, check 1157 C20350 FITTING, elbow 90 deg 1158 156684 FITTING, union, adapter 1159 255682 HOSE, coupled, hp, 2.33 1170 94/0758/9

9FITTING, npl, hex, 1" x 3/4npt, mm, ms, 2k

1

171 C19661 BUSHING, reducing 1172 C38324 FITTING, elbow, street 2173 521850 VALVE, check 1174 C20490 FITTING, nipple, hex 3175 521975 FITTING, union, pipe 1176 C19491 FITTING, tee, 1-1/4 npt(f) 1177 C19660 FITTING, 1-1/4x1/2 1180 070182 TAPE, electrical 1181 C19802 SCREW, cap, socket hd 4182 100016 WASHER, lock 4

Ref. No. Part No. Description

Qty.

Page 8: 45:1 RAM Supply Unit - Graco€¦ · 45:1 RAM Supply Unit For dispensing high viscosity material at 45:1 ratio. ... Connect wire to terminal 1001 inside the junction box. Schematic

Parts

8 3A1322B

24E381

6500/430 55 Gallon Dura-Flo Pump

24e381_3A1322_1b

203

5

Apply sealant.

Tighten nut below tie bar until the lockwasher is flat, not to exceed 25 ft-lb, then tighten nut above tie bar.

5

7

205

202

206

204210

208

75

5

Detail

Ref. No. Part No. Description Qty.202 255688 RAM, 6.5 in., with air controls 1203 P45LSS PUMP, Dura-Flo, 6500/290 1204 255319 PLATE, wiper, 55 gallon, epdm 1205 255315 KIT, mounting, 6 in.,

55 gallon1

206 255392 KIT, mounting, lower 1208 103347 VALVE, safety, 100 psi 1210 190166 CYLINDER, intake 1

Page 9: 45:1 RAM Supply Unit - Graco€¦ · 45:1 RAM Supply Unit For dispensing high viscosity material at 45:1 ratio. ... Connect wire to terminal 1001 inside the junction box. Schematic

Technical Data

3A1322B 9

Technical DataMaximum Fluid Working Pressure. . . . . . . . . . . . . . . . . 4500 psi (31 MPa, 310 bar)

Maximum Air Working Pressure . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)

Maximum Fluid Temperature. . . . . . . . . . . . . . . . . . . . . 140°F (60°C)

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 650 lb (295 kg)

Page 10: 45:1 RAM Supply Unit - Graco€¦ · 45:1 RAM Supply Unit For dispensing high viscosity material at 45:1 ratio. ... Connect wire to terminal 1001 inside the junction box. Schematic

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 3A1322

Graco Headquarters: MinneapolisInternational Offices: Belgium, China, Japan, Korea

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441

Copyright 2010, Graco Inc. is registered to ISO 9001www.graco.com

Revision B, February 2017

Graco Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERSThe Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco InformationSealant and Adhesive Dispensing Equipment

For the latest information about Graco products, visit www.graco.com.For patent information, see www.graco.com/patents.

TO PLACE AN ORDER, contact your Graco distributor, go to www.graco.com and select “Where to Buy” in the top blue bar, or call to find the nearest distributor.

If calling from the US: 800-746-1334If calling from outside the US: 0-1-330-966-3000