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Table 1. Specifications
End Connections
Mates with ANSI Class 150 or 300 1", 1-1/2", 2", 3", 4" and 6"raised-face flanges or DIN DN25, DN40, DN50, DN80, DN100,and DN150 PN10-16 or PN25-40 flanges
Process Pressures and Temperatures (1)
Consistent with ANSI Class 150 or 300 unless limited byvalve material temperature limits
Valve Material Temperature Limits (1)
WCC Steel ValveMetal Seat
440C SST Bushings (standard):-20 to 750°F (-29 to 400°C)
PEEK/PTFE Bushings (optional):-20 to 500°F (-29 to 260°C)
Alloy 6 Bushings (optional):-20 to 750°F (-29 to 400°C)
PTFE SeatAll Bushing options:
-20 to 450°F (-29 to 232°C)CF8M (316 Stainless Steel) Valve
Metal SeatPEEK/PTFE Bushings (standard):
-100 to 500°F (-73 to 260°C)Alloy 6 Bushings (optional)
-320 to 750°F (-196 to 400°C)PTFE Seat
PEEK/PTFE Bushings (standard):-100 to 450°F (-73 to 232°C)
Alloy 6 Bushings (optional)-320 to 450°F (-196 to 232°C)
Ambient Temperature Limits (1)
Actuator: -40 to 150°F (-40 to 66°C)Type 863 and 865 Positioner: -10 to 150°F (-23 to 66°C)Type 3710 and 3720 Positioner: -40 to 180°F (-40 to 80°C)Type 3660 and 3661 Positioner: -40 to 180°F (-40 to 80°C)FIELDVUE® Controller: -40 to 180°F (-40 to 82°C)
Shutoff Classification (ANSI/FCI 70-2-1991 and IEC 534-4)
Metal Seats: Class IVPTFE Seats: Class VI
Positioner Input Signals
Type 865-3, 865-1 (2) (Direct-Acting Only): 3 - 15 psig(0.2 - 1.0 bar)Type 863-3, 863-1 (2) (Direct-Acting Only): 4 - 20 mA dcType 3710 (Direct or Reverse Acting): 3 - 15, 3 - 9, or9 - 15 psig (0.2 - 1.0, 0.2 - 0.6 or 0.6 - 2.0 bar) equal % orlinear camsType 3720 (Direct or Reverse Acting): 4 - 20, 4 - 12, or12 - 20 mA equal % or linear camsType 3660 (2) (Direct or Reverse Acting): 3 - 15, 3 - 9, or9 - 15 psig (0.2 - 1.0, 0.2 - 0.6 or 0.6 - 2.0 bar) equal %Type 3661 (2) (Direct or Reverse Acting): 4 - 20, 4 - 12, or12 - 20 mA equal %FIELDVUE Controller: See separate instruction manual
Maximum Supply Pressures
Refer to Table 7
Flow Direction
Flow into seat ring end of valve (flow tends to open)
42000 Series
ContentsIntroduction ........................................................................ 1Specifications .................................................................... 1Installation .......................................................................... 2Maintenance ....................................................................... 4
IntroductionThis instruction manual applies only to the 42000 Seriescontrol valves with Size 10, 25, or 54R actuators. The 42000is an eccentric rotary plug control valve designed to handlea broad range of industrial and general service applications.Refer to separate instruction manuals for the digital valve
42000 Series Rotary Eccentric-Plug Valve Instructions
Instruction ManualApril 2000
Figure 1. 42000 Series Control Valve
(1) Also, do not exceed any other limit in codes, standards or this publication.(2) Available on 54R actuator only.
controller and other accessories. Use this instruction manualonly if you are trained or experienced in the use andmaintenance of automatic control valves. If you have anyquestions, contact your nearest sales office beforeproceeding.
H.D. BAUMANN, INC. 2000; All Rights Reserved
2
42000 Series
been removed from the valve body, mount the actuatoraccording to the actuator mounting procedure before installingthe valve body.
4. Before starting the actual installation of the valve body,determine the proper installation orientation of the valve plugand actuator. See tables 3 and 4.
Note
Standard flow direction is into the seat ringend of the valve (flow tends to open).
5. Insert gaskets.
Avoid injury from contact with moving partsor from pinching between parts—stay clearof valve parts when moving the plug.
Use hoists and rigging that are capable ofhandling the weight of the package. Stayclear in case chains or slings slip.
Note
For best shutoff performance, installation withthe shaft horizontal is recommended.
6. Install the flange gaskets and insert the valve bodybetween the mating pipeline flanges. Use flat sheetgaskets compatible with the process media, or spiral woundgaskets with compression-controlling center rings.
7. For all bodies, install the line bolts and nuts; then, tightenthem using accepted bolting procedures. These proceduresinclude, but are not limited to, lubricating the line bolts andhex nuts and tightening the nuts in a crisscross sequenceto ensure proper gasket load.
A 42000 series valve shaft is not necessarilygrounded when installed in a pipeline unlessthe valve shaft is electrically bonded to thevalve body.
WARNING
InstallationOnly personnel qualified through training or experienceshould install, operate, and maintain this valve body andrelated equipment. If there are any questions concerningthese instructions, contact your Baumann sales office orsales representative before proceeding.
Avoid personal injury or property damageresulting from the sudden release of pressure,do not install the valve assembly whereservice conditions could exceed the limitsgiven on the appropriate nameplates or themating pipe flange rating. Use pressure-relieving devices as required by governmentor accepted industry codes and goodengineering practices.
CAUTION!
When ordered, the valve configuration andconstruction materials were selected to meetparticular pressure, pressure drop,temperature and controlled fluid conditions.Since some body/trim material combinationsare limited in their pressure drop andtemperature range capabilities, do not applyany other conditions to the valve without firstcontacting the Baumann sales office or salesrepresentative
1. If the valve body is to be stored before installation, protectthe flange mating surfaces and keep the body cavity dryand clear of foreign material.
2. Install a three-valve bypass around the control valveassembly if continuous operation will be necessary duringinspection and maintenance of the valve body.
3. The 42000 series valve body is normally shipped aspart of a control valve assembly, with a power actuatormounted on the valve body. If the valve body and actuatorhave been purchased separately or if the actuator has
WARNING
WARNING
3
42000 Series
Air-to-Open - (ATO) - Fails Closed Air-to-Close - (ATC) - Fails Open
Table 3. Actuator Orientations for Size 10 and 25 Actuators (shown with actuator in front of valve)
Table 2. Approximate Valve and Actuator Weights
MountingOption
Air-to-Open(ATO)
Fails Closed
Flow DirectionActuator In Front Of Pipeline
Air-to-Close(ATC)
Fails Open
1
Standard
2
3
4
Table 4. Actuator Orientations for Size 54R Actuator (shown with actuator in front of valve)
VALVE SIZEAPPROXIMATE VALVE WEIGHT
ACTUATORSIZE
APPROXIMATEACTUATOR WEIGHTClass 150 Class 300 PN 10-40
in DN Pounds Kilograms Pounds Kilograms Pounds Kilograms Pounds Kilograms
11-1/2
2346
25405080100150
1317193470105
689153248
1720234484135
8910203861
1920214282133
9910193760
54R1025
252565
1111
30
Standard Standard
4
42000 Series
Maintenance
WARNING
Avoid personal injury or property damagefrom sudden release of process pressure orbursting of parts. Before performing anymaintenance operations:
• Disconnect any operating lines providing airpressure, electric power, or a control signalto the actuator. Be sure the actuator cannotsuddenly open or close the valve.
• Use bypass valves or completely shut off theprocess to isolate the valve from processpressure. Relieve process pressure from bothsides of the valve. Drain the process mediafrom both sides of the valve.
• Vent the pneumatic actuator loadingpressure.
• Avoid injury from contact with moving partsor from pinching between parts—stay clearof valve parts when moving the plug.
• Use lock-out procedures to be sure that theabove measures stay in effect while you workon the equipment.
Maintenance NotesReview these notes and refer to the illustrations beforeattempting any maintenance.
Packing Maintenance
Key numbers are referenced in figure 19 unless otherwiseindicated.
Note
Both the standard braided PTFE/Graphitepacking and the optional ENVIRO-SEAL Ò
packing systems can be used in vacuumservice. It is not necessary to reverse theENVIRO-SEAL PTFE v-rings.
Stopping Leakage
All maintenance procedures in this section may be performedwith the valve body in the line.
Leakage around the packing can be stopped by tighteningthe packing box nuts (figure 2). If packing leakage cannotbe stopped in this manner, replace the packing accordingto the "Replacing Packing" procedure below.
If the packing is relatively new and tight on the valve shaft,and if tightening the packing nuts does not stop leakage, itis possible that the valve shaft is worn or nicked so that aseal cannot be made. If the leakage comes from the outsidediameter of the packing, it is possible that the leakage iscaused by nicks or scratches on the packing box wall.Inspect the shaft and packing box wall for nicks or scratcheswhen performing the following procedures.
Replacing Packing
Note
If the valve has ENVIRO-SEAL live-loadedpacking installed, see the Fisher Controlsinstruction manual entitled ENVIRO-SEALPacking System for V-Line and edisc RotaryValves.
The actuator must be removed if replacing the packing or ifthe metal packing parts need to be replaced.
1. Isolate the control valve from the line pressure, releasepressure from both sides of the valve body and drain theprocess media from both sides of the valve. If using apower actuator, also shut off all pressure lines to the poweractuator, and release all pressure from the actuator. Uselock-out procedures to be sure that the above measuresstay in effect while you work on the equipment.
2. If necessary, remove the actuator as outlined in theactuator sections of this manual.
3. Remove the packing box nuts(18), packing flange(14)and packing follower(13).
4. Remove the old packing rings(12). Do not scratch thevalve shaft or packing box wall; scratching these surfacescould cause leakage. Clean all accessible metal partsand surfaces to remove particles that would prevent thepacking(12) from sealing.
5. Install the new packing rings(12) being sure to offset thesplits in the adjacent packing rings to avoid forming a leakpath. Slide the stack into the packing box as far as it willgo while being careful to avoid trapping air among the rings.
6. Install the packing follower(13), packing flange(14) and
Figure 2 . Packing Adjustment
Packing BoxNuts
ValveMountingBolts
5
42000 Series
packing box nuts(18), and tighten them on far enough tostop leakage under normal conditions.
7. Mount the actuator while referring to the actuator mountingprocedures this manual. Complete the adjusting actuatortravel procedure in this manual before installing the valve inthe pipeline. This is necessary due to the measurementsthat must be made during the actuator adjustment process.
8. When the control valve is being put back into operation,check the packing follower(13) for leakage, and retightenthe packing box nuts(18) as necessary.
Seat Ring MaintenanceKey numbers referenced in figure 19 unless otherwiseindicated.
This procedure is to be performed if the control valve is notshutting off properly, if the port diameter is to be changedby installing a different seat ring, or if seat ring inspection isnecessary. The actuator and valve body must be removedfrom the pipeline; however, the actuator may remain mountedto the valve during this procedure.
A special tool is required to remove the seat ring retainer. Atool can be machined using the dimensions shown in figure5 and table 5.
During disassembly, handle the retainer and seat ringcarefully. Critical areas that must be protected are thethreads and inner surface of the retainer, the sealing surfacesof the gaskets, and the shutoff surface of the seat ring.
A new seat ring gasket is required whenever the seat ringis removed. Other parts in good condition can be reused.
Disassembly
Before removing the seat ring retainer(2), mark the locationof the alignment notch in the seat ring(3) in relation to thealignment notch in the body bore(figure 6).
Note
Exact alignment of the notches is not required.The notches show approximate alignment only.
To remove the seat ring retainer(2), seat ring(3), andgasket(4), use the retainer tool on the retainer to unscrew it.After the seat ring retainer is removed, the seat ring andgasket can be lifted out of the valve body.
Lapping Seating SurfacesThe seat ring(3) and plug(5) can be lapped to restore shutoffif there is minor wear. Lap outside the body using fine grindingcompound. Toggle and turn the plug(5) against the seatring(3) until complete line contact is restored.
Reassembly1. Clean all parts that are to be replaced.
2. Install the plug(5) before installing the seat ring(3). Insertthe seat ring gasket(4) (with mylar surface up) and thenthe seat ring(3).
3. Apply anti-seize compound to the gasket(4) surface ofthe seat ring(3). Line up the notch in the seat ring(3) withthe mark you made in the body bore(figure 6). The seatring(3) is now within a few degrees of the correct position.
4. Apply anti-seize compound to retainer threads and tothe underside of retainer. Initially tighten the seat ring retainer(2)to compress the gasket(4).
5. Loosen the seat ring retainer(2).
Graphite
ENVIRO-SEAL
PTFE
ENVIRO-SEAL
* Order ENVIRO-SEAL packing kits through Fisher Controls. Note that the packing flange in the retrofit kits is not used on the 42000 series.
Figure 3
Standard Packing System
Braided PTFE/Graphite
Split Rings
Figure 4
Optional Packing Systems
Valve Size 1" - 3" 4" & 6"Kit P/N 42000T001 42000T002
Valve Size 1" - 3" 4" & 6"
Repair Kit P/N RRTYX000022 RRTYX000052
Retrofit Kit P/N RRTYXRT0022 RRTYXRT0052
Valve Size 1" - 3" 4" & 6"
Repair Kit P/N 13B8816X032 13B8816X092
Retrofit Kit P/N RRTYXRT0322 RRTYXRT0352
6
42000 Series
Table 5. Seat Ring and Seat Ring Adaptor Tools (Critical Dimensions are Shown as an Upper and Lower Limit)
6. With the plug(5) gently closed, shine a light into the outletof the valve. Slowly rotate the seat ring(3) on the plug(5)and watch for light shining between the plug(5) and seatring(3). When there is no light shining between, the seatring(3) is aligned.
7. Making sure the seat ring(3) does not move, tighten theseat ring retainer(2) as recommended in table 5. If the seatring(3) moves, loosen the seat ring retainer(2), repositionthe seat ring(3), and re-tighten.
Seat Ring Tool
Figure 5. Seat Ring and Seat Ring Retainer Wrench
VALVE SIZELugStyle
INCHES MILLIMETERS
in DN A B C D E FG
MinH
SqA B C D E F
GMin
HSq
Seat Ring Tool
1 25 1.790.780
.50 1.50.188.178
1.12 .12 .500.383.378
20.0719.81
12.70 38.104.784.52
28.45 3.05 12.709.739.60
1-1/2 40 11.1401.130
.75 1.50.188.178
1.00 .12 .670.508.503
28.9628.70
19.05 38.104.784.52
25.40 3.05 17.0212.9012.78
2 50 21.8901.870
1.25 1.75 .28 1.12 .22 .670.508.503
48.0147.50
31.75 44.45 7.14 28.45 5.59 17.0212.9012.78
3 80 22.8502.830
2.25 2.12 .47 1.38 .25 .670.508.503
72.3971.88
57.15 53.85 11.91 35.05 6.35 17.0212.9012.78
4 100 23.5663.546
2.75 2.12 .47 1.25 .35 .670.508.503
90.5890.07
69.85 53.85 11.94 31.75 8.89 17.0212.9012.78
6 150 25.0205.000
4.25 2.25 .56 1.38 .38 .670.508.503
127.51127.00
107.95 57.15 14.30 35.05 9.65 17.0212.9012.78
Retainer Tool
1 25 41.1541.134
.80 .88 .19 .19 .19 .670.508.503
29.3128.80
20.32 22.23 4.83 4.70 4.83 17.0212.9012.78
1-1/2 40 41.5061.486
1.15 .88 .19 .19 .19 .670.508.503
38.2537.74
29.21 22.35 4.83 4.83 4.83 17.0212.9012.78
2 50 22.3902.370
1.93 1.50 .50 .69 .31 .670.508.503
60.7160.20
49.02 38.10 12.70 17.53 7.87 17.0212.9012.78
3 80 23.5003.480
2.89 1.75 .50 .75 .22 1.3501.0091.004
88.9088.39
73.41 44.45 12.70 19.05 5.59 34.2925.6325.50
4 100 44.1384.118
3.61 1.75 .50 .62 .38 1.3501.0091.004
105.11104.60
91.59 44.45 12.70 15.75 9.65 34.2925.6325.50
6 150 45.8885.868
5.06 1.88 .63 .69 .44 1.3501.0091.004
149.56149.05
128.52 47.75 16.00 17.53 11.18 34.2925.6325.50
Lug Style 1 Lug Style 2 Lug Style 4
Retainer Tool
7
42000 Series
Valve Plug, Shaft, and BushingsMaintenanceKey numbers are referenced in figure 19 unless otherwiseindicated.
Perform this procedure to replace the valve plug, shaft, orbushings. These parts are independently replaceable.
Disassembly
To avoid personal injury resulting fromcontact with edges of the valve plug and seatring during plug rotation, stay clear of the plugedges when rotating the plug. To avoiddamage to tools, valve parts, or other itemsresulting from the valve plug rotation, keeptools and other property away from the edgesof the plug.
1. Isolate the control valve from the line pressure, releasepressure from both sides of the valve body, and drain theprocess media from both sides of the valve. If using apower actuator, also shut-off all pressure lines to the poweractuator, release all pressure from the actuator. Use lock-out procedures to be sure that the above measures stay ineffect while you work on the equipment.
2. With the valve body out of the pipeline, remove theactuator in accordance to the Actuator Removal instructions.
3. Loosen the packing box nuts(18). If the packing(12) isto be reused, do not remove it. However, it is recommendedthat the packing(12) be replaced whenever the shaft(7) isremoved.
4. Rotate the plug(5) to the fully open position.
WARNING
5. Remove the packing box nuts(18), lockwashers(19), andpacking flange(14) from the packing box studs(17).
6. Remove packing follower(13), packing(12), packing boxring(23), spacer(11) and retainer(10).
7. Remove retention bolt(20); then, slide shaft(7) out ofbody(1) and remove plug(5) and bushings(8 & 9).
8. Remove seat ring(3) and seat ring retainer(2) as outlinedin the Seat Ring Maintenance section of this manual.
Assembly
1. Insert bushings(8 & 9)
2. Slide plug(5) into body(1) and insert shaft(7), packingbox ring(23), and the two piece stepped retainer(10) intobody(1) and plug(5), making sure that the thicker end of theretainer(10) goes in first. Fasten the retention bolt(20) andgasket(21) in place. When placing plug(5) on shaft(7),make sure to orientate the plug(5) with the slot at the end ofthe shaft(7) so that the slot and the plug(5) are both vertical.
3. Insert packing(12), making sure to alternate splits in rings.
4. Insert packing follower (13) with the o-ring side going intothe body(1) first.
5. If the mounting bracket(15) was removed, slide it overthe shaft(7). Put LOCTITE
® onto the valve mounting
screws(16) and attach the mounting bracket(15) using thevalve mounting screws(16). Slide the packing flange(14)onto the packing box studs(17). Place the lockwashers(19)and the packing box nuts(18) onto the packing boxstuds(17) and tighten.
6. To ensure proper plug and seat ring alignment, refer tothe Seat Ring Maintenance section of this manual.
Table 6. Recommended Torque
Notches in Bodyand Seat RingShow ApproximateAlignment
Figure 6. Shown with Plug Opened
Approximately 10 Degrees
VALVE SIZERECOMMENDED SEAT RING
RETAINER TORQUE
Inches mm Lbf·Ft N·m
11-1/2
23
25405080
115161115374
100140100325
46
100150
460978
400850
8
42000 Series
Actuator Removal, Mounting,Spring Adjustments, and ChangingFail Mode (For Size 10 & 25 Actuators Only)
Key numbers are referenced in figure 12 unless otherwise
indicated.
To make removal and reinstallation of actuator parts easier,attach flexible tubing to the power module(100). Apply airpressure to remove spring force and position the actuatorat approximately mid travel.
When required, it is recommended that the power module(100) be replaced as a complete unit. If you wish to replaceindividual power module parts, ask your sales office forseparate instructions.
Removal (Air Supply Required)1. Using flexible tubing from an external air supply to theactuator power module, apply slight pressure to the actuatorto move the actuator to approximately mid travel.
2. Remove locknut(23), and travel indicator pointer.
3. Remove the socket head cap screws(19) holding theactuator to the mounting bracket(15)(figure 19) on the valvebody(1)(figure 19).
4. Slide the actuator off the valve shaft.
Mounting1. Manually rotate the valve shaft(7)(figure 19) and valveplug(5)(figure 19)to approximately mid travel.
2. Using flexible tubing from an external air supply to theactuator power module(100), apply slight pressure to theactuator to move the actuator to approximately mid travel.
3. Slide actuator onto the valve shaft(7)(figure 19).
4. Attach the actuator to the mounting bracket(15)(figure19)by installing the socket head cap screws(19)(figure 19),while holding the actuator to the valve mounting bracket(15)(figure 19).
5. Install the travel indicator pointer, and locknut(23).
6. Torque the locknut(23) to 25 lbf·ft (34 N·m) for size 10actuators and 40 lbf·ft (54.23 N·m) for size 25 actuators.
Installing a RotaryAttenuator Disc (2" - 6" Only)
Apply anti-seize thread compound on the disc threads.Proper flow is into the sharper edge of the attenuator disc(figure 7). Screw the disc into the outlet of the valve until thedisc is flush or slightly recessed into the valve body.
The disc should be snug in the body, however, high torqueis not required as the disc is further retained between thevalve body and downstream piping. To tighten the disc,insert a screwdriver into one of the installation slots and tapon the screwdriver to tighten. Be sure the disc does notextend beyond the mating surface of the flange.
Side withSharperEdges
Disc
InstallationSlot
Flow
MatingFlange
Gasket
InstallationSlot
Figure 7. Optional Rotary Attenuator Disc
9
42000 Series
Table 7. Setting Actuator Spring Compression
Spring Adjustments and Changing Fail Mode (Applies to Size 10 & 25 Actuators ONLY)
Table 8. Setting Actuator Fail Safe Mode (Key numbers are referenced in figure 12 unless otherwise indicated)
CHANGE ACTION ( AIR-TO-OPEN OR AIR-TO-CLOSE) CHANGE MOUNTING POSITION(ROTATING THE ACTUATORON THE VALVE SHAFT TO
ACCOMMODATE PIPING OROPERATOR ACCESS)
With 863-3 or 865-3 Positioner With 3710 or 3720Positioner
With FIELDVUEController
1 Observe Warning and maintenance notes at beginning of Maintenance Section.Take the valve and actuator out of service.
2 Pressure the power module to remove the spring force and to move the actuator to approximately mid stroke.
3
Remove locknut (23),nameplate, travel
indicator,pointer, and anyaccessories that are mounted
to the shaft.
Remove positioner andmounting parts from end of
valve shaft. Removelocknut(23), nameplate, and
travel indicator pointer.
Remove locknut (23),nameplate, travel indicator
pointer and any accessoriesthat are mounted to theshaft.Remove the alignment screw
(18) from the housing.
Remove locknut (23),nameplate, travel indicator,
pointer, and any accessoriesthat are mounted to the shaft.
4Remove socket head cap screws (19) and remove the entire
actuator from the valve mounting bracket. Re-position theactuator end-for-end (do not rotate it around the shaft).
Disconnect the Fieldvuefeedback lever from the
actuator lever(17) by slidingthe spring loaded sleeve on
the end of the feedbacklever back against the spring.While doing this, slightly pull
feedback arm away fromactuator lever to disengage
connection.Unscrew cap screws (20) and
remove the outer housing.The Fieldvue can remainattached to the housing.
CAUTION!Before removing the packingflange, ensure the valve body
has been removed from serviceand all line pressure has been
released.Remove the packing flange(14).Remove the entire actuator andbracket from the valve. Rotatethe actuator and bracket to thedesired position (remove androtate packing flange studs as
necessary).
5 - - - - - -
Turn power module end-for-end and reassemble. Newtubing is required between
the Fieldvue and powermodule.
- - -
6 Position the valve plug at approximately mid travel before putting the actuator back on the valve.
7 Recommended torque for the locknut(23) is 25 lbf·ft (34 N·m) for size 10 actuators and 40 lbf·f (54.23 N·m) for size 25 actuators.
8 Re-adjust spring compression; as outlined in table 7.
9 Recalibrate positioner according to calibration procedures in this manual.
AIR-TO-OPEN AIR-TO-CLOSE
1 Loosen locknut(21) and turn adjusting bolt(22) all the way in.Loosen locknut(21) and turn adjusting bolt(22) out until spring
preload is relieved.
2Apply beginning bench range pressure directly to power module
per chart below.Apply ending bench range pressure directly to power module per
chart below.
3 Back out adjusting bolt(22) until plug just begins to open. Turn in adjusting bolt(22) until plug just touches into seat.
ACTUATORSIZE
SPRING*SUPPLY
PRESSUREBENCH RANGE ACTUATOR
SIZESPRING*
SUPPLYPRESSURE
BENCH RANGE
Psig Bar Psig Bar Psig Bar Psig Bar
10
L40 2.8
20-35 1.4-2.4
10
L40 2.8 5-20 0.3-1.4
50 3.4 50 3.4 8-23 0.6-1.6
S
60 4.1
25-75 1.7-3.9 S
60 4.1 10-42 0.7-2.9
70 4.8 70 4.8 11-43 0.8-3.0
80 5.5 80 5.5 21-53 1.4-3.7
25L
40 2.8
19-34 1.3-2.325
L
40 2.810-25 0.7-1.7
50 3.4 50 3.4
60 4.1 60 4.1 20-35 1.4-2.4
S70 4.8
25-65 1.7-4.5 S70 4.8 6-47 0.4-3.2
80 5.5 80 5.5 15-55 1.0-3.8 * "L" refers to the spring that accomodates lower air supplies. "S" refers to the standard spring that accomodates higher air supplies.
10
42000 Series
Accessories Mounting, Calibration,and Removal (For Size 10 & 25 Actuators Only)
863-3 I/P or 865-3 P/P PositionerKey numbers are referenced in figure 9 unless otherwiseindicated.
Mounting
1. Screw the output/mounting(1) fitting into the mountingplate(2); then, screw the fitting(1) and plate(2) into the powermodule.
2. Slide the feedback rod(3) into the actuator. Screw thezero adjusting nut(4) into the actuator just enough to engagethe threads.
3. Be sure the lock ring(5) is on the feedback rod(3). Screwthe positioner onto the zero adjusting nut(4) and attach themounting plate(2) to the positioner.
Calibration1. Change the zero by first attaching an air supply to thepositioner.
2. Loosen the two cap screws(6) that attach the positionerto the mounting plate(2).
3. Rotate the zero adjustment nut(4) on the feedback rod(3)to change the zero. Tighten the cap screws(6) after eachadjustment. Repeat as necessary. Span is controlled bythe positioner spring and is not adjustable.
Removal
1. Remove mounting plate(2); then, unscrew the positionerfrom the zero adjusting nut(4).
2. Remove locknut from feedback rod(3); then, unscrew thezero adjustment nut(4) from the actuator.
3. Slide the feedback rod out of the actuator.
3710 P/P or 3720 I/P PositionerKey numbers are referenced in figure 10 unless otherwiseindicated.
Mounting1. Attach mounting plate(1) to actuator housing with theflathead screws(3).
2. Mount the coupler(7) onto the slotted end of the valveshaft.
3. Attach positioner to the mounting plate(1) with the sockethead cap screws(4) and lockwashers making sure to alignthe positioner on coupler.
CalibrationRefer to Fisher instruction manual, form number 5300 for
calibration instructions.
Removal1. Remove the socket head cap screws(4); then, removethe positioner from the mounting plate(1).
FIELDVUE® ControllerKey numbers are referenced in figure 11 unless otherwiseindicated.
Note
DO NOT remove linkage from the back of theFIELDVUE unit as it has been pre-calibratedat the factory.
Mounting
1. Loosely screw in the mounting screw on the back of theFieldvue unit that will mate with the slotted hole in the housing.
2. Guide the connecting rod(7) into the actuator housing.Hold the Fieldvue up to the housing and hook the Fieldvueonto the housing using the installed screw and tighten inplace with the remaining mounting screws(2).
3. With the actuator locknut and nameplate removed, attachthe connecting rod(7) to the standoff(1) on the actuatorlever(17)(figure 10) using the spring-loaded latching sleeve.
4. Replace nameplate, travel indicator pointer, andlocknut(23).
5. Recommended torque for the actuator locknut is 25 lbf·ft(34 N·m) for size 10 actuators and 40 lbf·ft (54.23 N·m) forsize 25 actuators.
CalibrationRefer to Fisher instruction manual, form number 5335 forcalibration instructions.
Removal
The FIELDVUE controller bolts directly to the actuator housing.
1. Remove the tubing from the back of the FIELDVUE andactuator power module.
2. Remove locknut(23), travel indicator pointer, andnameplate.
3. Disconnect the FIELDVUE connecting rod(7) from theactuator locking bar standoff(1) by holding the connectingrod(7) with needle-nose pliers and pulling the connector lockback against the spring force towards the FIELDVUE. Slidethe connecting rod(7) off of the locking bar standoff(1). Leavelinkage attached to the FIELDVUE.
4. Remove the bottom two and the upper right socket headcap screws(2) and pull off the FIELDVUE unit.
11
42000 Series
Pneumatic Connections
Avoid injury or damage from uncontrolledprocess. Use only clean, dry, oil-free, non-corrosive gas for supply pressure. Refer toindustry standards. Baumann has notechnical basis to recommend filtrationrequired for all applications, but a 40-micronfilter should suffice for most applications.
Avoid injury or damage from fire or explosionof flammable gas or contact with toxic orreactive gas. Provide ventilation to removeharmful gas.
Connect supply and input signal to the controller or positioner.For FIELDVUE digital valve controllers and 3710/3720positioners, also refer to the separate instruction manual.For the positioners, connect input signal to the signal portand supply pressure to the supply port.
Electrical Connections
Avoid injury from discharge of static electricity.Ground the controller in accordance withinstructions in the controller instruction manual.Avoid injury from fire or explosion. Confirmthat all hazardous area requirements have beenmet. Consult the controller instruction manualor your sales office. Do not apply power whenwiring covers are open.
For intrinsically safe installations, refer todrawings and instructions provided by thebarrier manufacturer.
For FIELDVUE digital valve controllers and 3710/3720positioners, refer to the separate instruction manuals.
For the Type 863-3 positioner, connect the black wire to thenegative (-) terminal and the red wire to the positive (+)terminal. If the valve does not respond as expected, theproblem might be incorrect connections to the positioner,switches, or actuator.
If the valve does not operate smoothly, the problem mightbe packing adjustment that is too tight or obstructions toplug movement.
W6886/ILWARNING W6886/ILWARNING
Figure 8. Size 10 Actuator shown with Travel Stop
ITEM QTY DESCRIPTION MATERIAL PART NUMBER
1 1 Hex Head Cap Screw 18-8 SST 42761
2 1 Locking lever CF3 42765
3 1 Locking Lever Nut 18-8 SST 42767
Table 9. Size 10 Actuator with Travel Stop
M42001-6
12
42000 Series
Figure 9. Size 25 Actuator shown with 865-3 positioner
Figure 10. Size 10 Actuator shown with 3720 positioner
Table 10. Size 10 and 25 Actuator with 863-3/865-3 Positioner
Table 11. Size 10 and 25 Actuator with 3710/3720 Positioner
42001-7
M42802
ITEM QTY DESCRIPTION MATERIALPART NUMBER
Size 10 Size 251 1 Output / Mounting Fitting 316 SST 71486-129
2 1 Mounting Plate 18-8 SST 71486-118 71486-119
3 1 Feedback Rod 316 SST 71486-116 71486-117
4 1 Zero Adjusting Nut 303 SST 71486-127 71486-136
5 1 Lock Ring PH15-7MO 71486-135
6 2 Cap Screws 18-8 SST 71486-145
31 1 Housing A356-T6 Aluminum 71486-115
ITEM QTY DESCRIPTION MATERIAL PART NUMBER
1 1 Mounting Plate 18-8 SST 42912
2 2 Spacer 18-8 SST 42911
3 4 Socket Flat Head Screw 18-8 SST 42913
4 3 Socket Head Cap Screw 18-8 SST 42914
5 3 Washer, Split 304 SST 21811
6 3 Nut 18-8 SST 42915
7 1 Coupler 18-8 SST 42910
13
42000 Series
Figure 11. Size 10 Actuator shown with FIELDVUE Digital Valve Controller
Table 12. Size 10 and 25 Actuator with FIELDVUE Digital Valve Controller
M42001-1
ITEM QTY DESCRIPTION MATERIAL PART NUMBER
1 1 Standoff 18-8 SST 42794A
2 3 Socket Head Cap Screw 18-8 SST 42786
3 1 Fieldvue Cover 302/304 SST 42784
4 1 Pointer 18-8 SST 25853
5 2 Pan Head Screw 18-8 SST 42762
7 1 Connecting Rod Subassembly SAE12 L14 / 18-8 SST 42782-1
8 1 Hex Head Cap Screw 18-8 SST 42788
9 1 Jam Nut 18-8 SST 42789
10 1 Socket Set Screw 18-8 SST 37184
11 1 Take-Off Arm 304 SST 42783
12 2 Gauge --- 71486-142
14
42000 Series
Figure 12. Size 10 and 25 Actuator
Figure 13. Size 25 Actuator shown with Handwheel (Handwheel s/a for size 25 actuator - P/N 42890)
Figure 14. Size 10 Actuator shown with Handwheel (Handwheel s/a for size 10 actuator - P/N 42001-2T001)
M42001
M42802-1
M42001-2
15
42000 Series
Table 13. Part Numbers for size 10 & 25 Actuators
FIGURE ITEM QTY DESCRIPTION MATERIALPART NUMBER
Size 10 Size 25
10
1 1Inner Housing for use with FIELDVUE
Controller304 SST 42710 - - -
Ductile Iron - - - 42810
2 1Outer Housing for use with FIELDVUE
Controller304 SST 42710-3 - - -
Ductile Iron - - - 42815
1 2Housing for use with 863-3 or 865-3
Positioner304 SST 42710 - - -
Ductile Iron - - - 42810
8 1 Key Pin PEEK 42731 42831
9 1 SpringStandard Pressure Steel 42732 42832
Low Pressure Steel 42732-1 42832-1
10 7 Spring Button 304 SST 42733 42833
11 1 Diaphragm Polyester 42735 42835
12 1 Shroud Nylon 42726 42826
13 2 Actuator Linkage Duplex ASTM A890 Gr4A 42740 42840
14 1 Roller 440C SST 42750 42850
15 1 Dowel Pin Stainless Steel 42751 42851
16 2 Bushing Steel/Bronze 42716 42854
17 1 Locking Bar Stainless Steel 42743 42842
18 1 Cylinder/Housing Alignment Screw Stainless Steel 42755 42855
19 4 Socket Head Cap Screw Stainless Steel 42757 42857
20 4 Socket Head Cap Screw Stainless Steel 42756 25836M-1S
21 1 Hex Nut 304 SST 42657 42680
22 1 Adjusting BoltStandard Pressure 304 SST 42758 42859
Low Pressure 304 SST 42758-1 42861
23 1 Locking Nut Stainless Steel 44-86
24 1 End Cap Vinyl 42793 42885
25 2 Washer Polymer 42745
26 1 Handwheel Nut Polymer Blend 15 42768 ---
100 1
Size 10 Power ModuleStandard Spring --- 42001-4T001
Low PressureSpring
--- 42001-4T002
Size 25 Power ModuleStandard Spring --- 42001-4T003
Low PressureSpring
--- 42001-4T004
Size 25 Power Modulewith Handwheel
Standard Spring --- Consult FactoryLow Pressure
Spring--- Consult Factory
12
1 1 Handwheel Plastic / Steel 42791 ---
2 1 Roll Pin Zinc Plated 25897 ---
3 1 Handwheel Stem 316 SST 42792 ---
4 1 Locking Lever CF3 42765 ---
5 1 Nut 18-8 SST 42767 ---
16
42000 Series
Actuator Removal, Mounting andChanging Fail Mode (For Size 54 Actuator Only)
Key numbers are referenced in figure 18 unless otherwiseindicated.
Removal (Air Supply Required)1. Using flexible tubing from an external air supply to theactuator, apply slight pressure to the actuator to move theactuator to approximately mid travel.
2. Loosen linkage bolt(37); then, remove locknut(22), andtravel indicator pointer(5). Slide the actuator off the valveshaft.
Mounting1. Manually rotate the valve shaft and valve plug toapproximately mid travel.
2. Using flexible tubing from an external air supply to theactuator, apply slight pressure to the actuator to move toapproximately mid travel. Slide actuator onto the valveshaft.
3. While holding the actuator to the valve mounting bracket,install the socket head cap screws(33)
4. Install the travel indicator pointer(5) and locknut(22).5. Tighten locknut(22) to pull valve shaft securely into place,tighten linkage bolt(38).
Changing Fail Mode1. After removing the actuator from the valve, move ballbearing assembly to opposite side of bracket.
2. Once the ball bearing assembly is moved, mount theactuator on the opposite side of the ball bearing assembly.
Disassembly1. Disconnect air lines
2. Remove hex head cap screws(8), nuts(10) and upperactuator case(1), making sure to remove the two longerhex head cap screws last.
3. Remove diaphragm assembly; then, loosen and removehead bolt(26) from diaphragm plate(14).
4. Replace diaphragm(13) if needed. Note location of boltholes and make sure the rolled portion of the diaphragm fitsinto the lower actuator case(2), but do not disturb springs(30).While holding the actuator stem(28) with a wrench, replacehead bolt(26) and tighten.
5. Reassemble upper actuator case(1), making sure toreplace the two longer hex head cap screws(8) first.
Reassembly1. Attach actuator stem(28) to diaphragm plate(14) usinghead bolt(26) and belleville washers(27).
2. Place springs(30) into lower diaphragm case.
3. Place diaphragm plate(14) over springs(30), and rotatediaphragm plate(14) back and forth until all springs arecentered on guides (place 4 springs symmetrically).
4. Attach diaphragm(13) to diaphragm plate(14) with headbolt(26). Note: Holes to line up with lower actuator case(2).
5. Place upper actuator case(1) on top of lower actuatorcase(2) and tighten hex head cap screws(8) evenly, makingsure to replace the the two longer hex head cap screwsfirst. Push springs(30) down to allow screws(8) to engagewith nuts(10).
6. Screw ball joint(35) into stem(28) until center of ball jointextends 3-7/32” from lower surface of actuator case(2), andlock with nut(18). Note: Ball joint should be perpendicularto valve stem axis.
7.Place pair of linkages(38) and washers(36) onto valveshaft (linkage pin to face towards valve). Insert screws(37)and partially engage nut(20) (linkage to hang loose). NoteOrientation: extended side of linkage hubs to face outwards.
8. Apply air pressure to actuator to move to approximatelymid travel and slide actuator and linkages(38) onto actuatorstem(18). Note valve plug location for reassembly. Actuatorstem(18) should be pushed down.
9. Align pointer(5) with name plate(6) in the “closed” valveplug position, and set lower hex head cap screw(12)(if required) to limit down travel.
Adjusting Actuator Stem LengthWhen replacing the actuator on an existing valve, it may benecessary to change the actuator stem length in order toseat the valve plug properly. Proceed as follows with ac-tuator removed from valve.
1. Stroke actuator down, loosen jam nut(18) and turn-buckle(15) with linkages(38) in or out of actuator stem(28)to reach desired angular position of linkage. Note: correctlinkage orientation is, pin to face valve.2. Retighten nut(17), making sure ball joint is perpendicularto valve stem axis. Reassemble and tighten all parts inreverse order.
17
42000 Series
ACTUATORSIZE
VALVESIZE
TRIMCAPACITY
AIR-TO-OPEN AIR-TO-CLOSE
BENCHRANGE(1)
Maximum Shutoff Pressure
BENCHRANGE
Maximum Shutoff Pressure
3-15 psi(0.21-1.0 bar)
SIGNALTO
ACTUATOR
WITHPOSITIONER
20 psig(1.4 bar)
AIR SUPPLYPRESSURE
3-15 psi(0.21-1.0 bar)
SIGNALTO
ACTUATOR
WITHPOSITIONER
20 psig(1.4 bar)
AIR SUPPLYPRESSURE
Cv Kv PSI BAR PSI BAR PSI BAR PSI BAR PSI BAR PSI BAR
54R
1" DN25
148.45.62.8
127.34.82.4
7-15 0.5-1.0 750 51.7750 51.7 5-10 0.3-0.7 750 51.7 750 51.7
8-16 0.6-1.1 --- ---
1-1/2" DN40
18126.0
16105.2
7-15 0.5-1.0 750 51.7
750 51.7 5-10 0.3-0.7
750 51.7
750 51.78-16 0.6-1.1 --- ---
30 267-15 0.5-1.0 600 41.4
687 47.48-16 0.6-1.1 --- ---
2" DN50
30 267-15 0.5-1.0 361 24.9 606 41.8
5-10 0.3-0.7
418 28.8 750 51.78-16 0.6-1.1 --- --- 678 46.8
45 397-15 0.5-1.0 245 16.9 421 29.0
286 19.7 599 41.38-16 0.6-1.1 --- --- 473 32.6
3" DN80
77 677-15 0.5-1.0 73 5.0 138 9.5
5-10 0.3-0.7
92 6.3 217 15.08-16 0.6-1.1 --- --- 159 11.0
107 937-15 0.5-1.0 40 2.8 84 5.8
53 3.7 140 9.78-16 0.6-1.1 --- --- 100 6.9
(1) Nominal bench spring range of 8-16 psi (7.6-16 psi actual). 0.6-1.1 bar (0.52-1.1 bar actual). Note: Do not exceed valve pressure rating.
Table 14. Size 54R Actuator for General Utility Applications - Air Supply and Maximum Pressure Drops
18
42000 Series
Accessories Mounting, Calibration,and Removal (For Size 54 Actuator Only)
863-1 I/P or 865-1 P/P Positioner3660 P/P or 3661 I/P PositionerKey numbers are referenced in figure 15 unless otherwiseindicated.
Mounting1. Place back housing slot onto mounting block(2) and attachwith washers(4) and cap screws(7). DO NOT TIGHTEN.
Note:Be sure take-off pin assembly (36)(20)(21) (22) is resting on angle of take-offplate(7).
2. Use separate air source to stroke valve to mid-position.3. Slide positioner onto cast mounting block(2) until feedbacklever is horizontal.6. Tighten mounting cap screws (3); then, remove air fromactuator.
CalibrationFor 865-1 or 863-1, refer to Baumann instruction manuals,No. 863-1.IP:IM and No. 865-1.PP:IM for calibrationinstructions.For 3660 or 3661, refer to Fisher instruction manual, formnumber 5265 for calibration instructions.
Removal1. Remove mounting bolt(3); then, remove positioner frommounting block(2).
3710 P/P or 3720 I/P PositionerKey numbers are referenced in figure 16 unless otherwiseindicated.
Mounting1. Attach mounting plate(1) to actuator tube bracket usingthe socket flat head screws(3), spacers(4), nuts(9), andwashers(7).
2. Place the coupler(2) onto the slotted end of the valveshaft; then, Attach positioner to the mounting plate with thesocket head cap screws(8), nuts(9)and washers(7) makingsure to align the positioner on the coupler.
CalibrationRefer to Fisher instruction manual, form number 5300 forcalibration instructions.
Removal1. Remove the socket head cap screws(8); then, remove
the positioner from the mounting plate.
FIELDVUE® ControllerKey numbers are referenced in figure 17 unless otherwiseindicated.
Note
DO NOT remove linkage from the back of theFIELDVUE unit as it has been pre-calibratedat the factory.
Mounting1. Attach mounting plate(5) to the FIELDVUE using bolt(8).2. Attach coupler(1) to positioner; then, mount the FIELDVUEto actuator tube bracket using the cap screws(3) andnuts(12). Before mounting, slide the two mountingspacers(6) over the four cap screws(3).CRITICAL FOR PROPER OPERATION!
3. Refer to FIELDVUE instruction manual form number5335(section 6-8) on how to adjust the travel sensor in theFIELDVUE unit
CalibrationRefer to Fisher instruction manual, form number 5335 forcalibration instructions.
Removal1. Remove the four bolts(3) and nuts(12); then, removeFIELDVUE from the actuator tube bracket.
Pneumatic Connections
Avoid injury or damage from uncontrolledprocess. Use only clean, dry, oil-free, non-corrosive gas for supply pressure. Refer toindustry standards. Baumann has no technicalbasis to recommend filtration required for allapplications, but a 40-micron filter should sufficefor most applications.
Avoid injury or damage from fire or explosionof flammable gas or contact with toxic orreactive gas. Provide ventilation to removeharmful gas.
Connect supply and input signal to the controller or positioner.For FIELDVUE digital valve controllers, also refer to theseparate instruction manual. For the positioners, connectinput signal to the signal port and supply pressure to thesupply port.
WARNING
19
42000 Series
Electrical Connections
Avoid injury from discharge of static electricity.Ground the controller in accordance withinstructions in the controller instruction manual.Avoid injury from fire or explosion. Confirmthat all hazardous area requirements have beenmet. Consult the controller instruction manualor your sales office. Do not apply power whenwiring covers are open.
For intrinsically safe installations, refer todrawings and instructions provided by thebarrier manufacturer.
For FIELDVUE digital valve controllers and 3710/3720positioners, refer to the separate instruction manuals.
For the Type 863-3 positioner, connect the black wire to thenegative (-) terminal and the red wire to the positive (+)terminal. If the valve does not respond as expected, theproblem might be incorrect connections to the positioner,switches, or actuator.
If the valve does not operate smoothly, the problem mightbe packing adjustment that is too tight or obstructions toplug movement.
WARNING
Figure 15. Size 54 Actuator shown with 865-1 and 3661 positioner
Table 15. Size 54 Actuator with 863-1/865-1 and 3660/3661 Positioners
M42002-3
ITEM QTY DESCRIPTION MATERIAL PART NUMBER
1 1 Cover Plate 304 SST 42988-1
2 1 Mounting Block ASTM A108 42987
3 2 Hex Head Cap Screw 304 SST 20086
4 2 Lockwasher 18-8 SST 20057
5 1 Cover Plate 304 SST 42988-5
7 1 Positioner Take Off-Plate 304 SST 42983
8 1 Cover Plate 304 SST 42988
9 12 Pan Head Screw 18-8 SST 42988-3
10 12 Insert Nylon 42988-2
20 1 Lock Nut 300 Series SST 71486-72
21 1 Hex Nut Stainless Steel 71486-73
22 1 Washer 300 Series SST 71486-87
36 1 Take-Off Pin 300 Series SST 71486-71
20
42000 Series
Figure 17. Size 54 Actuator shown with FIELDVUE Digital Valve Controller
Figure 16. Size 54 Actuator shown with 3720 positioner
Table 16. Size 54 Actuator with 3710/3720 Positioner
Table 17. Size 54 Actuator with FIELDVUE Digital Valve Controller
42002-4
42002-5
ITEM QTY DESCRIPTION MATERIAL PART NUMBER1 1 Mounting Plate 18-8 SST 429122 1 Coupler 18-8 SST 429103 4 Socket Flat Head Screw 18-8 SST 429134 2 Spacer 18-8 SST 429115 8 Pan Head Screw 18-8 SST 42988-36 8 Insert Nylon 42988-27 7 Washer 304 SST 218118 3 Socket Head Cap Screw 18-8 SST 429149 7 Nut 18-8 SST 4291511 1 Cover Plate 304 SST 42988
ITEM QTY DESCRIPTION MATERIAL PART NUMBER1 1 Coupler SST 17B2810X0122 1 Bolt ASTM A582 S30300 21939-13 4 Hex Head Cap Screw 18-8 SST 42856-14 4 Spacer Steel 25610-115 1 Mounting Plate 18-8 SST 42798-16 2 Spacer 18-8 SST 429117 8 Pan Head Screw 18-8 SST 42988-38 4 Hex Head Cap Screw 18-8 SST 87807-19 4 Washer 304 SST 2181111 2 Cover Plate 304 SST 4298812 4 Nut 18-8 SST 4291513 8 Insert Nylon 42988-2
21
42000 Series
Figure 18. Size 54 Actuator
Table 18. Size 54 Actuator
42002
ITEM QTY DESCRIPTION MATERIAL PART NUMBER1 1 Upper Actuator Case Carbon Steel 259892 1 Lower Actuator Case Carbon Steel 219353 1 Tube Bracket A500 Grade A 429804 1 Travel Scale ASTM A240 S30400 429865 1 Pointer 18-8 SST 258537 1 Jam Nut 18-8 SST 427898 8 Hex Head Cap Screw 304 SST 25913-19 8 Lock Washer 304 SST 2573410 8 Nut 304 SST 971511-011-25012 1 Hex Head Cap Screw 18-8 SST 4278813 1 Diaphragm Nitril Rubber / Dacron 2469814 1 Diaphragm Plate 1010 Carbon - Zinc 0.330-042015 1 Turnbuckle ASTM A582 S30300 4298216 1 Shaft Collar 304 SST 24732-217 1 Lock Washer 304 SST 2573418 1 Jam Nut 304 SST 971514-002-25019 2 Flangette Stamping Zinc Plated Carbon Steel 25850-220 1 Nut (Nyloc) Zinc Plated Carbon Steel 971543-009-88821 1 Ball Bearing --- 25850-122 1 Lock Nut (Nyloc) 18-8 SST 44-8623 4 Hex Head Cap Screw 304 SST 2008624 4 Lockwasher 18-8 SST 2005725 4 Nut 304 SST 971511-010-25026 1 Head Bolt 304 SST 2598727 2 Bellevue Washer 17-4 PH 2591828 1 Actuator Stem 1075 Spring Steel 4298129 1 Adapter Coupler ASTM A582 S30300 21802-130 6 Spring ASTM A108 G10180 4182531 2 Hex Jam Nut 18-8 SST 4298932 4 Washer 18-8 SST 2181133 4 Socket Head Cap Screw 304 SST 4298534 4 Nut M8 304 SST 4291535 1 Ball Joint 4130 Steel Cadmium Plated 2589436 2 Washer 18-8 SST 4298437 1 Hex Head Cap Screw 18-8 SST 25863-138 2 Linkage 304 SST 20052
22
42000 Series
Parts ListsOrder parts using part numbers in the following lists. ALWAYS mention the serial number of the valve.
Figure 19. Typical Valve Assembly
Table 19. Materials of Construction
Section A-A
ITEM QTY DESCRIPTION MATERIAL
1 1 Valve Body WCC steel DIN 1.0619 steel CF8M / 316 stainless steel DIN 1.4408 stainless steel
2 1 Seat Ring Retainer CF8M / 316 stainless steel
3 1
Seat Ring, MetalSeat
S31600 stainless steel (standard for all sizes) Solid Alloy 6 (optional for sizes1" & 1-1/2") S31600 stainless steel with CoCr-A (Alloy 6) seating surface (optional for sizes 2"- 6")
Seat Ring, PTFESeat
S31600 stainless steel / PTFE insert
4 1 Gasket S31600 stainless steel (standard for sizes 1" & 1-1/2") Graphite (standard for sizes 2"- 6")
5 1 Valve Plug Solid Alloy 6 (standard for sizes 1" & 1-1/2") Chrome-plated CF8M (316 stainless steel) (standard for sizes 2"-6") CF8M / 316 stainless steel with CoCr-A (Alloy 6) overlay (optional for sizes 2"- 6")
6 1Noise Attenuator
Disc CF8M / 316 stainless steel (optional 2"- 6")
7 1 Shaft S31600 stainless steel (condition A)
8 1 Guide Bushing 440C stainless steel (standard for WCC valve body) PEEK/PTFE (standard for 316 stainless steel valve body, optional for WCC valve body) NACE compliant Alloy 6 (optional) NACE compliant9 1 Guide Bushing
10 2 Shaft Retainer CF8M / 316 stainless steel11 1 Spacer S31600 stainless steel12 6 Packing Ring PTFE / graphite split ring
13 1Packing Follower
Assembly S30400 stainless steel, fiberglass/PTFE, fluoroelastomer o-rings
14 1 Packing Flange 18-8 stainless steel15 1 Bracket CF8 (304 stainless steel)16 2 Bolt
A193 B8M (stainless steel)17 2 Packing Box Stud18 2 Hex Nut A194 Grade 8M (stainless steel)19 2 Lock Washer S30400 stainless steel20 1 Retention Bolt F738M Class A4-70 316 stainless steel21 1 Gasket S31600 stainless steel22 2 Spacer 18-8 stainless steel23 1 Packing Box Ring S31600 stainless steel
23
42000 Series
Table 20. Part Numbers for Valve Parts
ITEM QTY DESCRIPTIONVALVE SIZE
1" 1-1/2" 2" 3" 4" 6"
1 1 Valve Body Specify Serial Number
2 1 Seat Ring Retainer 42205 42225 42323 42333 42343 42363Cv Kv P/N Cv Kv P/N Cv Kv P/N Cv Kv P/N Cv Kv P/N Cv Kv P/N
3* 1 Seat
316 SST
148.45.62.8
127.34.82.4
42206422104221142212
3018126.0
2616105.2
42226422304223142232
4530------
3926------
4232042324
------
10777------
9367------
4233042334
------
195118------
169102------
4234042344
------
410310224---
355268194---
423604237142364
---
316 SST / PTFE
148.45.62.8
127.34.82.4
422134221442215
---
3018126.0
2616105.2
42233422344223542237
4530------
3926------
4232642328
------
10777------
9367------
4233642338
------
195118------
169102------
4234642348
------
410310224---
355268194---
4236642368-242368
---
Solid Alloy 6
148.45.62.8
127.34.82.4
42206-142210-142211-142212-1
3018126.0
2616105.2
42226-142230-142231-142232-1
--- ---
195118
169102
---
410310224
355268194
---
316 SST / CoCr-A
(Alloy 6)--- ---
4530---
3926---
4232142325
---
10777---
9367---
4233142335
---
195118---
169102---
4234142345
---
410310224
355268194
423614237242365
4* 1 Gasket 42209 42229 42322 42332 42342 42362
5* 1 Plug
Solid CoCr-A(1"-1-1/2")
42207 42227 --- --- --- ---
316 SST/Chrome Plate
--- --- 42420 42430 42440 42460
316 SST/CoCr-A(2"-6" Optional)
--- --- 42421 42431 42441 42461
6 1 Noise Attenuator Disc --- --- 42920 42930 42940 429607 1 Shaft 42208 42228 42520-4 42530 42540 42560
8* 1Guide
Bushing
440C 42626 42626 42626 42626 42646 42646
Alloy 6 42626-1 42626-1 42626-1 42626-1 42646-1 42646-1PTFE / PEEK 42620 42620 42620 42620 42628 42628
9* 1Guide
Bushing
440C 42627 42627 42627 42627 42647 42647
Alloy 6 42627-1 42627-1 42627-1 42627-1 42647-1 42647-1
PTFE / PEEK 42623 42623 42623 42623 42645 42645
10* 2 Shaft Retainer 42662 42662 42662 42662 42664 4266411 1 Spacer 42218 42638-2 42638 42639 42659 4266012* 6 Packing Ring 25708-1 25708-1 25708-1 25708-1 25709-1 25709-1
13* 1Packing Follower
Assembly42632 42632 42631 42631 42651 42651
14 1 Packing Flange 25606 25606 25606 25606 42661 42661
15 1 Bracket 42770 42770 42770 42770 42870 42870
16 2 Bolt 25836M-2S 25836M-2S 25836M-2S 25836M-2S 42656-1 42656-117 2 Packing Box Stud 42635 42635 42635 42635 42655 42655
18 2 Hex Nut 25705M 25705M 25705M 25705M 42657 42657
19 2 Lockwasher 25736 25736 25736 25736 42658 4265820 1 Retention Bolt 42666 42666 42666 42666 42667 42667
21 1 Gasket 42665 42665 42665 42665 42665 42665
22 2 Spacer 42668 42668 42668 42668 42669 42669
23 1 Packing Box Ring 25602 25602 25602 25602 16A6085X012 16A6085X012 * Indicates Recommended Spare Parts
24
42000 Series
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, expressor implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
For Information, contact:H.D. Baumann Inc.35 Mirona RoadPortsmouth, NH 03801Tel: (603) 436-2044/Fax: (603) 436-4901
H.D. BAUMANN INC.Subsidiary of Fisher Controls International, Inc.