416324_H_Mark4E_2_EA_GB_V13_Easycal (2)

8/12/2019 416324_H_Mark4E_2_EA_GB_V13_Easycal (2)

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Adjustment Instructions

Load Moment Indicator

iVISORMark 4E/2

Adjustment InstructionsItem No. 416324Issue 07-2009


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All rights reserved

Warranty

We reserve the right to make design changes or technical modifications tothe product under description without prior notification.

We reserve the right to amend this operating manual without priornotification.

Hirschmann Automation and Control GmbH can accept no liability for anytechnical or printing errors or deficiencies in this operating manual. Inaddition, Hirschmann Automation and Control GmbH cannot be made liablefor any damage directly or indirectly resulting from the use of the operatingmanual.

Copying restriction

This operating manual and the examples provided for the product underdescription constitute protected information that is subject to the law ofcopyright. All rights are protected under the law. This operating manual maynot be copied in whole or in part or otherwise reproduced without the priorconsent of Hirschmann Automation and Control GmbH.

Trademarks

The use of generic names, trade names and trademarks etc. in thisdocumentation cannot be taken to mean that such names are not protectedby trademark and brand protection legislation and therefore open to use byanyone, even if this is not expressly stated

Attention

We hereby make express reference to the fact that any parts or accessoriesnot supplied by us have not been tested or released by us. The installationand/or use of such products may therefore have a negative effect on thedesign properties of your device and thus impair active and/or passive

safety. No liability can be accepted for damage caused by the use of spareparts and accessories manufactured by third parties.

Adjustment Instructions - Load Moment Indicator MARK 4E/2 Version 1.3Item No. 416324 Status 07-2009

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Table of Contents

About this Manual 4Safety Information 5

Warning Information and Symbols 5This sign points out a possible loss of warranty cover. 5Intended Use 6Requirements for Operating Personnel 6General Information 7Material List 7Warnings 8Startup 9Operating Console 10Calibration Procedure 11

General information 13Set Angle 13Set Length 15Set Ratio (for systems with 2 pressure transducers (rod/piston) 17Set Radius Offset (optional) 19Set Deflection 19Calibration of pressure profiles 21Calibration of pressure profiles using the Standard method 21Calibration of pressure profiles using EasyCal method 25Refine the Load Indication Using Correction (optional) 27COPY Function 28

Final check 29Menu Flow Chart 30Calibration Summary Table 31Error Code Listing 34Preventive Maintenance 39Annual Inspection 39Specifications 40


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About this ManualThis document is a constituent part of the system supplied by:

Hirschmann Automation and Control GmbH,Branch Office Ettlingen

76275 Ettlingen / Germany

In this documentation you will find information on starting-up,operating and maintaining the system.

The Safety Information chapter tells you how warning information andsymbols are used in this manual. You will also find information on theintended use of the system and the qualifications needed by theoperatives.


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Safety InformationWarning Information and Symbols

The following designations and symbols are used in the operatingmanual to indicate information that is especially important:

This symbol refers to dangers involved in the activity underdescription that could possibly result in injury to personnel.

Here your attention is drawn to dangers which could pose athreat to property, e.g. damage to the equipment or the

environment.

The hand with the pointing finger refers you to sectionsproviding additional information and tips.

This sign points out a possible loss of warranty cover.

Make sure you read all the safety information in thisdocumentation and comply with this information when using thesystem.

Always keep these instructions in a safe place. Issue a copy toevery operator.

The control system may be operated only by hand. Never usepointed objects to depress keys.

The system may no longer be operated if the device is damaged.It should be disconnected from the mains. The indicator must beprotected against damp, liquids and dust, in particular, for aslong as the display window is damaged.

Always use mild detergents when cleaning the device. Solvent-

containing, aggressive and abrasive detergents may not beused.

On disposal of the indicator, the electronic assemblies must bedisposed of as special waste in accordance with localregulations.


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Intended UseThis system is built to recognised safety standards. However, theimproper use of the device can endanger the life and limb of the useror of other persons and may result in damage to the equipment orother items.

It may be used only for the intended purpose and must be in perfecttechnical condition. There should be no doubt that this systemcontains many electronic and mechanical components and thereforethe possibility of a fault occurring cannot be completely ruled out.

Faults that represent a potential safety risk must be remediedimmediately.

This system is designed solely for the tasks described in thisdocumentation. It may not be used for any other purpose.

Caution: this system cannot make up for any lack of on-the-jobexperience or judgment regarding the use of the equipment on thepart of the operator. Responsibility for the entire operating processand any consequences arising therefrom rests solely with theoperator.

The manufacturer can accept no liability for damage or injury causedby improper or impermissible use of the system. The user alonebears the risk.

Requirements for Operating Personnel

Only appropriately trained personnel should operate this system, i.e.persons who:

are familiar with the procedures for starting up and operating

the system;

have read and understood the documentation or havereceived the necessary training or instruction;

know the accident-prevention regulations.


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General InformationThe Load Moment Indicator System iVISOR Mark 4E/2 must becalibrated after completing system installation, crane modification, oranytime there is an indication of inaccuracy. The calibration willmatch the sensors installed on the crane.

Prior to starting the calibration, it is advised to first read over thisprocedure in its entirety. The purpose of this manual is to providecalibration information required before operating the system. Refer tothe Operators Manual for system description and console controls.

Material List

software EPROMs and calibration information package

EPROM puller

inclinometer

200'tape measure ft/meters

digital multimeter complete with 2sets of leads

test weight; (Test loads are included with the EPROMs andcalibration information).

NOTE:To comply with the SAE J376standards the test load

must be to a known accuracy of 1%.


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WarningsAlways refer to operational instructions and load charts that areprovided by the crane manufacturer for specific crane operation andload limits.

The Load Moment Indicator System MARK 4E/2 is not and shall notbe a substitute for good operator judgement, experience, or use ofacceptable safe operating procedures.

The operator is responsible for operating the crane within themanufacturer's specified parameters.

The crane operator shall ensure that all warnings and instructionsprovided by the manufacturer are fully understood, observed, andremain with the crane.

Prior to operating the crane, the operator must carefully read andunderstand the information in the Operator's Manual so that he knowsthe operation and limitations of the Load Moment Indicator SystemMARK 4E/2.

BEFORE OPERATION OF THE CRANE, THE SYSTEM MUST BECALIBRATED. ALL STEPS MUST BE FOLLOWED ANDCOMPLETED. TO PREVENT MATERIAL DAMAGE AND SERIOUS,OR EVEN FATAL, ACCIDENTS, THE CORRECT ADJUSTMENTOF THE SYSTEM HAS TO BE ENSURED BEFORE STARTINGTHE CRANE OPERATION.


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StartupBefore taking the device into operation make sure you have readall the instructions issued by the manufacturer of the equipmentin question with regard to the upgrade and use of the equipment.

This manual and the manuals of the equipment manufacturermust have been read and thoroughly understood before startingwork.

All entries must be made in accordance with the actual conditionof the equipment. If incorrect entries are made, the device will

not function properly and will not afford the operator or theequipment protection in dangerous situations.

Before making any adjustments to the system, always check thesensor and the power cable.

The system may be adjusted and customised only by thecustomer service department or an authorised representative ofHirschmann Automation and Control GmbH. Incorrectadjustments can lead to inaccurate data indications or devicemalfunctions. All guarantee claims lapse in such cases.


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Operating Console

1) Display Area

2) LED bargraph

3) By-Pass Warning Light

4) Load Moment Prewarning Light

5) Load Moment Limit Light

6) Alarm Light / Bypass Button "Anti-Two-Block"

7) Down/Boom Length Button

8) Program/"Buzzer"Button

9) UP / "TARE"Button


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Calibration ProcedureCheck and verify that the Load Chart in the enclosed booklet matchesthe Load Chart in the crane. If the Load Charts do not match, pleasecontact your Hirschmann Automation and Control GmbHrepresentative.

If the EPROMs are put into the sockets improperly they will bedestroyed and new ones will have to be purchased.

Install the EPROMs, which are received with the booklet by pluggingthem into the proper socket and in the proper direction, as shownabove.

Turn on power to the system. The panel will display E: 1141, then

press the button and the display will change to:

CCESSCODE

The "ACCESS CODE"is included with the EPROMs and calibration

information. Push the or buttons to change number for

the proper menu digit and the button to enter the respective

digit and cursor to the next one.


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There after the panel will display:

CKSUMEP CKSUMEEPCKSUMPRG RESET

To checksum new EPROMs: PUSH button at EACH of these

menu titles. To select a menu title, use the or buttons until

menu title blinks. After check summing EPROMs, RESETsystem and

panel will return to the Operating Screen (see also the operation

manual).

With boom fully retracted and at "0"degrees, set minimum angle and

length voltages to approximately 1.000VDC. Check with a digital

level.

Take care that the reel is mounted in a way that the pendulum of theangle sensor is close to its end- position when the boom is at "0"

degrees angle.

Angle voltages are checked with ground lead of voltmeter put on

terminals X1.41-49and the positive lead on terminal X1.56. Adjust

voltage by loosening the three screws by the angle potentiometer and

turning potentiometer until approximately 1.000VDCis reached.

Length voltages are checked with ground lead of voltmeter put on

terminals X1.41-49and the positive lead on terminal X1.53. Adjust

voltage by turning wiper arm (located behind white nylon gear and on

the shaft of the length potentiometer) to approximately 1.000VDC.


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AttentionGeneral information

Adjustment Instructions - Load Moment Indicator MARK 4E/2 Version 1.3

Menu points are selected with the or button select (e.g.

"NORM"). Then push the button.

Prior to all adjustments the crane must be on its outriggerswithout any inclination to the ground. Take care that during

calibration the crane is never used outside its allowed operatingconditions.

Set Angle

From the Operating Screen enter the Calibration menu by

pushing the button then the button simultaneously.

If you come to the calibration menu the first time after powering-

on the system, you will be asked to enter the access code, see

page 11.

Select "NORM"

Select "ANGLE"

Select "MINIMUM"

Verify boom is at zerodegrees or close to zero with a digital

level. Note:If your length-and-angle sensor is LWG 154 or the

anglesensor is type WGC, then go to a high angle, e.g. 78

degrees.

Confirm the actual boom angle digit by digit with the

button or change with the or button to the actual

angle.

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Hoist the boom all the way up and measure angle, using a

digital level. Note:If your length-and-angle sensor is LWG 154

or the anglesensor is type WGC, then boom down e.g. to zero

degrees.

Select "MAXIMUM"

Change the displayed value digit by digit to match the actual

measured boom angle. Use the and to change the

value of the digit and confirm with the button. For

Example, if the angle given by digital level was "0.5"degrees,

then the display should read "00.5"before the button is

pushed for the last time.

Select "ADJUST"

Note: If an error message Dyn. Range too low appears on the

display, then check the voltage of the anglesensor at its

analogue input at the MIN and the MAX position. The system

requires, that the difference between MIN and MAX is at least 1

Volts.

Select "EXIT" several times to come into the operating screenvia the crane configuration menu; see also operating manual.

Boom down to "60"degrees, using crane angle indicator ordigital level.


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Set LengthFrom the Operating Screen enter the Calibration menu by




page 11.

Select "NORM"

Select "LENGTH"

Verify boom is at fully retracted and the potmeter of the LWG

154 cablereel is at its left end position.

Select "MINIMUM"


Use the , and button to set all digits to the

proper value, which will be minimum boom length of the load

chart; (same procedure as under "Set Angle").

Telescope the boom all the way out.

Select "MAXIMUM"


proper value, which will be maximum boom length of the load

chart; (same procedure as under "Set Angle").

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Select "ADJUST"

Note: If an error message Dyn. Range too low appears on the

display, then check the voltage of the length sensor at its

analogue input at the MIN and the MAX position. The system

requires, that the difference between MIN and MAX is at least 1

Volts.

Select "EXIT" several times to come into the operating screen

via the crane configuration menu; see also operating manual.

Verify angle and length values with digital level and load chart

lengths.

Fully retract the boom. Check the cable reel when retracting to

verify that the reel is spooling properly. If the reel is not spooling

properly, adjust the first roller guide until spooling is correct.

Set Pressure piston side

Align this in the same way as for angle and length; also entering

via the NORM menu.

Minimum = 0 Bar is given by the sensors, when there is no

pressure in the cylinder.

For Maximum, disconnect the pressure sensor from the

analogue inputs (e.g. 51, 52) and connect +5 Volts from

terminals 2126 to the respective analogue input. Confirm

Maximum with the nominal pressure of the sensor, e.g. 400

bar.


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Set Pressure rod side

Analogue in the same way as for piston side.

Set Ratio (for systems with 2 pressure transducers (rod/piston)

In most cases, the ratio is between 1,5 .. 2,5

It is very important that the ratio is correct. Try to read out the

values of Dp and Dr from the cylinder drawing or spares

catalogue of the crane.

If not available, measure the perimeter of the rod and divide by3,14 in order to get Dr

Measure the outer perimeter of the cylinder and divide by 3,14to get Dp + 2 x T

Measure T, the thickness of the wall to calculate Dp to be usedin upper formula.


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page 11.

Select "SETUP"

Select "RATIO"


Use the or buttons to adjust the ratio on the display

to the calculated value.

To control and finetune the Ratio, pick up a test weight and

boom up to 60 degrees. While boom is stopped and load is

steady, record ACT. LOADindication.

Note: It is not so important, if the loadvalue on the screen is not the right

value of the testweight. For setting the ratio, it is only important to see

differences of the load readout between the moving and the steady boom.

Boom down slowlyand use the or buttons to adjust

the "ACT. LOAD" indication to the ACT. LOADvalue referred

to above.

The Ratio is well adjusted, when there is nearly no difference of

the load readout between steady boom and boom moving

slowly up and down.

After the ratio is set, push the button to confirm.



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Set Radius Offset (optional)

Fully retract and put the boom at 60 degrees without load.





page 11.

Select "SETUP"

Select "RADIUS OFFSET"

Measure actual radius. Then change RADIUSindicated to

actual radius using the or buttons.

After RADIUSis set, push the button to confirm.



Set Deflection

Note: This step requires, that the load readout is within +/-

10% of the actual load on the hook. If the deviation is higher,

then do the pressurecurve calibration (see next chapter) first. If

you want to apply the EasyCAL Method, it is advised to repeat

EasyCAL again after the first EasyCAL run and deflection

setting.


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page 11.

Select "SETUP"

Select "DEFLECTION"

Select "OWN-WEIGHT"

Telescope the boom all way out and boom up to 60

Measure actual radius with hook block only. Then change the

readout under "own weight" until the RADIUSindication

matches the actual measured radius. Use the or

buttons.


Select "LOAD"

Measure actual radius with hook block +test weightat full

boom length and 60angle. Then change RADIUSindicated to

actual radius using the or "UP/TARE"(9) buttons.




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Calibration of pressure profilesImportant note; please read before calibrating

The pressure curve makes the conversion between length, angle andhydraulic pressure to calculate the load on the hook. Therefore, theaccuracy of the pressure profile calibration determines the accuracyof the load measurement.

There are two different methods to make the calibration, the

Standard Methodand the EasyCal Method.

In the Standard method, you boom down with empty hook andwithsuitable testweights at all boomlengths which are foreseen (between3 to 5 lengths).

In the EasyCal method, booming down with testweight is required atonly one length. The advantage here is the saving of time and thefact that only one testweight is necessary. As the system has tocalculate the curves at the other lengths, the accuracy is better withthe standard method where curves are directly measured. In theEasyCal Method, it is very important, that the radius is accurately

known; see also page 16 under Set Deflection.

It is strictly advised for both methods that the hydraulic oil is atoperation temperature in order to have best results.

Calibration of pressure profiles using the Standardmethod

Pressure profiles at min. boom length.

Fully retract boom to minimum lengthof the load chart, pick upa test weight and enter the operating screen.

Verify whether the pressure profiles are correct by checking the

load indication at angle "0, 15, 30, 45, 60and 75"withminimum boom length. If load indications are within 100 kg or200lb, skip to Step (Pressure profiles at max. boom length). If

indications are NOTcorrect, continue with the followingprocedure:

Fully retract and put the boom at "75"degrees or max angle of

the loadchart. Put down the test weight.


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page 11.

Select "MEASURE"

Select "AUTOMATIC"

Select "CLEAR"

Select the shortest boom length.

Select "EXIT"

Select "MEASURE"

Select "OWN-WEIGHT"

Verify that boom is without load.




proper value of hook block + deducts weight (same procedure

as under " Set Ang le"). After input of the last digits, the system

is ready to record the pressure profile:

Boom DOWNsteady and slow to"0" degrees or minimum

angle on the load chart.Beforeyou stop booming down, push

the button. This stops the recording.

Select a known test weight (load) for the known boom length(radius) that is within the load chart for the lowest boom angle.

The larger the test weight, the better the pressure profile.

Put the boom at"85"degrees or max. angle of the loadchart.

Select "LOAD"


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Set load readout to the proper value, which will be the hook

block +deducts +known weight.

Boom down steady and slow to "0"degrees. Before completion

of booming down, push the button.

Select "EXIT"

Select "CALCULATION"



Pressure profiles at max. boom length.

Fully extend the boom and pick up a know test weight which iswithin the loadchart of max. boom length.

Verify pressure profiles are correct by checking the load

indication at angle "0, 15, 30, 45, 60 and 75"with maximumboom length. If load indications are within 100 kg or 200 lb,

skip to the next pre-programmed length. If indications are NOTcorrect, continue with the following procedure:

Put the boom at "75"degrees or max. angle of the loadchart.

Enter the Calibration menu.

Select "MEASURE"

Select "AUTOMATIC"

Select "CLEAR"

Select the longest boom length.

Select "EXIT"

Select "MEASURE"

Select "OWN-WEIGHT"

Verify that boom is without load.



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Set load readout to the proper value, which will be the hook

block +deducts weight.

Boom down steady and slow, to "0"degrees or minimum angleon the load chart. Before completion of booming up, push the

button.

Select a known test weight (load) for the known boom length(radius) that is within the load chart for the lowest boom angle.The larger the test weight, the better the pressure profile.

Pick up hook block +deducts +known weight less than the

maximum capacity of the load chart, and put boom at "75"degrees or maximum angle.

Select "LOAD"


Set load readout to the proper value, which will be the hookblock +deducts +known weight.

Boom down steady and slow, to "0"degrees or minimum angleon the load chart. Before completion of booming down, push

the push the button.

Select "EXIT"




Pressure profiles at other boom lengths

Repeat the pressure profile procedure with all pre- programmedboom lengths of the menu. Select "EXIT" several times tocome into the operating screen via the crane configurationmenu; see also operating manual.


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Calibration of pressure profilesusing EasyCal method

Depending on the testweight, which you have available, decide whichlength will be used to make the calibration run with load. It is stronglyadvised to calibrate with load at a combination of length andtestweight, which creates a high loadmoment, i.e. high hydraulicpressure. If the testweight is small, select the largest length, if it ismedium, then go to a medium length. Beside the general informa-tions (see on page 17), it is important that the boom angle rangesduring the calibration runs are large (optimum 900 degrees)

Pressure profiles at the selected boom length.

Extend the boom to the selected length at which you will makethe calibration run with load. Pick up the known test weightwhich is within the loadchart of that boom length. Boom up to85 degrees or maximum boom angle.



If you come to the calibration menu the first time after powering-on the system, you will be asked to enter the access code, seepage 11.

Select "MEASURE"

Select "EASYCAL"

Select "FULL-MEASURE"

Select "LOAD"

Select the wanted boom length.


Input of the Load: Use the , and button to set

all digits to the proper value of hook block + deducts +testweight (same procedure as under " Set Angle"). After inputof the last digit, the system is ready to record the pressureprofile:

Boom DOWNsteady and slow to"0" degrees or minimumangle on the load chart.Beforeyou stop booming down, push

the "PROGRAM/BUZZER"(8) button. This stops the recording.

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Set down the testweight and boom up to 85 degrees or

maximum boom angle.

Select "OWN-WEIGHT"

Select the same length as in the step before, which shall be theactual length of the boom.

Input the own-weight load which is the hookblock and deductsweight. It is important that the own weight is not within9501050 Kg because this could disturb the calculations.If the weight of the empty hook + deducts is within that range,use a small additional weight to increase beyond 1050 Kg.

After input of the last digit, the system is ready to record thepressure profile:

Boom DOWNsteady and slow to"0" degrees or minimum

angle on the load chart.Beforeyou stop booming down, push

the button. This stops the recording.

Select "EXIT"

Select "OW-MEASURE"

Repeat the ownweight measurements for the other lengths inthe same way as under FULL-Measure. Note that all runs aredone with empty boom.

When all measurements at all boomlengths are done:




It is strongly advised to control the accuracy of the loadreadoutat all boomlenghts and angles.

Corrections can be done with the refinement, see next chapter.

Should at a certain boomlength the deviation between displayed andreal load be so large that the correction is not satisfying, it is possibleto run the standard method calibration with ownweight and test-weight only at that length.


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Refine the Load Indication Using Correction(opt ional)

After pressure profile calibration it is necessary to control theaccuracy of the load readout at various lengths and angles. Ifthe accuracy is within 3% of the maximum crane capacity at fullload and with 200 Kg at empty hook, then this step can beskipped. If it is outside, then a load correction is advised. It isspecially recommended when using the EasyCal Method.

There are four parameters to be used to adjust the loadreadout:

P1: influences the loadreadout in the boomangle range of9060 degrees



P4: influences the loadreadout independently from theboomangle

The following describes the correction procedure using P4, butholds for the other parameters as well.




Select "SETUP"

Select "CORRECTION"


Select boom length at by pushing the or button and

push the button.

Select "OWN-WEIGHT"

Select "P4"

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Use the or buttons to change the percentageindication until the "ACT. LOAD" equals the actual load =hookblock +deducts weight.

After correction is set, push the button to confirm.

Repeat the procedure with test weights for other boom lengthsrespectively.

Select "EXIT"several times to come into the operating screenvia the crane configuration menu; see also operating manual.

COPY Function

The pressure profile calibration has to be made for each craneconfiguration, e.g. for the mainboom configuration and for jibconfigurations separately.

The pressure curves of similar configurations (e.g. mainboomon outriggers and on wheels or mainboom (or jibs with samelengths and angles) with different counterweights) can becopied length by length:




Select "MEASURE"

Select "COPY"

Select the number of the source program, then select the lengthwhich you want to have the pressurecurve copied. Do the samefor the destination. Before the curves are really copied, aconfirmation screen will display your choice. If the entries are

wrong, confirm the NO with the button. If it is ok, then

turn the NO to YES with the arrow keys and confirm.

After all copies are made, select "EXIT"several times to comeinto the operating screen via the crane configuration menu; seealso operating manual.

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Final check

From the operating screen, check for all boom lengths andangles the load readout, the load moment indication and thefunction of prewarning and shut-off functions including A-2-B.

When approaching the load moment switch point (check loadchart careful ly), operate the crane with extreme caution to avoidany damage.

After all indications and functions are proven to be correct, theEEPROM checksum must be set before switching off the system,see page 12.


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Calibration Summary TableThis table is a summary of the calibration procedure and is notrecommended for the first time user. Use this procedure as referenceafter reading, completing the calibration procedure and becomingfamiliar with console operation.

STEP DESCRIPTION REFERENCE

Check that load chart booklet matches load chart incrane

1. Page 11

WARNING: If the EPROMs are put into the sockets improperly theywill be destroyed and new ones will have to be purchased.

Install System, Data I, and Data IIEPROMS Page 112.

Enter Access Code: The ACCESS CODE Is includedwith calibration information.

Page 113.

Page 124. CHECKSUM NEW EPROMs: CKSUM EP CKSUMEEP CKSUM PRG RESET

Page 125. Position Boom At 0 mechanically adjust anglesensor to 1.0 VDCat X1:41(GND) and X1:56(anglesignal) on the main board

Page 126. Fully Retract Boom mechanically adjust length sensorto 1.0 VDCat X1:41(GND) and X1:53(length signal) on

the main board.Page 137. Set Angle (refer to f low chart) select:

NORM, ANGLE, MINIMUM (match display withactual angle)

Boom to max angle

MAXIMUM (match display with actual angle)

ADJUST

EXIT

Page 148. Set Length (refer to f low chart) select:NORM,LENGTH, MINIMUM (match display with actual length),boom to max length, MAXIMUM (match display with

actual length), ADJUST, EXIT and fully retract boom.Pages 159. Set Ratio From the operating screen (refer to f low

chart)

Select: SETUP,

RATIO, while boom is stopped and load is steady,

Record the ACT. LOAD from the display,

Boom down slow

Adjust the displayed ACT. LOAD to match the ACT.LOAD recorded, and exit.

Warning: Operator is responsible for operating the crane withinmanufacturers specified parameters.


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Pages 1510. Set radius offset refer to flow chart and select:

RADIUS OFFSET, measure actual radius and record,change radius to actual radius, and EXIT.

Page 16Set deflection Refer to flow chart and select:DEFLECTION, OWN WEIGHT, measure actual radiuswith hook block only and record, change radius to actualradius, LOAD, , measure actual radius with load andrecord, change radius to actual radius, and EXIT

11.

Select a known load that is within the load chart for thespecified boom length or radius. For pressure profiles,the load should be greater than 1ton and allow theboom to have the greatest range of angle movement.For testing, the load should be at least 75%of the rated

load as read from the load chart.

Page 1612.

Check hook block and/or test load at: 0, 15, 30, 45,60, 75 are within 200lb.

Pages 1713.

Note: Check the test load in crane configurationspermitted by the load chart.

If necessary, create pressure profiles using the boomlengths specified with calibration information. Use thesame boom length throughout the following procedureand then repeating the procedure for each specifiedboom length.

Pages 17,18,19, 20

14.

Refer to flow chart and select:

MEASURE, AUTOMATIC, CLEAR Select boom length

EXIT

MEASURE, OWN-WEIGHT

Select boom length

Adjust the displayed load to match boom weight(hook block + deducts weight)

Boom up steady and slow

From the Operating Screen enter the Calibration

menu by pushing the button then the button

simultaneously.

Pick the known load

LOAD

Select boom length

Adjust the displayed load to match load (hook block+ deducts + known weight)

Boom up steady and slow

From the Operating Screen enter the Calibration

menu by pushing the button then the button

simultaneously.

EXIT CALCULATION

Select boom length


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EXIT

Return to the operating screen.Pages 17Correction of minimum boom length load. Refer to

flow chart and select:15.

SETUP, CORRECTION

Select boom length

OWN WEIGHT, P4, ACT. LOAD indicates actualload = hook block + deducts

EXIT

LOAD, P4, ACT. LOAD indicates actual load = hookblock + deducts + test weight.

EXIT.

Check load and radius indications and check loadmoment shut off.

Page 1716.

Page 18Correction of maximum boom length load. Refer toflow chart and select:

17.

SETUP, CORRECTION

Select boom length

OWN WEIGHT, P4, ACT. LOAD indicates actualload = hook block + deducts

EXIT

LOAD, P4, ACT. LOAD indicates actual load = hookblock + deducts + test weight

EXIT

Check load and radius indications and check loadmoment shut off. If load, angle, or length measurementsare incorrect, repeat calibration procedure.

Page 1918.


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Error Code ListingERRORCODE(HEX)

DESCRIPTION

LMB ERROR CODE

0001 HOIST LIMIT SWITCH BYPASS ERROR

0002 SHUT OFF BYPASS ERROR

0003 ILLEGAL MAX. LOAD TABLE IDENTIFIER

0004 MAIN LENGTH < TABLE ENTRY

0005 MAIN LENGTH > TABLE ENTRY

0006 RADIUS < TABLE ENTRY

0007 RADIUS > TABLE ENTRY

0008 ANGLE < TABLE ENTRY

0009 ANGLE > TABLE ENTRY

000A RADIUS < MIN. SHUT OFF VALUE

000B RADIUS > MAX. SHUT OFF VALUE

000C ANGLE < MIN. SHUT OFF VALUE

000D ANGLE > MAX. SHUT OFF VALUE

000E HEIGHT < MIN. TABLE ENTRY

000F HEIGHT > MAX. TABLE ENTRY

0010 ILLEGAL PROGRAM TABLE IDENTIFIER

0011 ILLEGAL PRESSURE TABLE IDENTIFIER

0012 WRONG PARTS OF LINE IN LOAD HOISTING LINE

0013 ILLEGAL FRICTION TABLE IDENTIFIER

0014 OUTRIGGER CONTROL

0015 COUNTERWEIGHT CONTROL

0016 OVERLOAD

0017 SWING AREA

0018 AXLE BLOCKING FRONT0019 AXLE BLOCKING BACK

001A MANUAL EXT. PIN

001C PRESET ANGLE MAX.

001D PRESET ANGLE MIN.

001E PRESET RADIUS MAX.

001F PRESET RADIUS MIN.

0020 PRESET HEIGHT MAX.

0021 PRESET HEIGHT MIN.

0022 PRESET LENGTH MAX.0023 PRESET LENGTH MIN.

0024 PRESET LOAD MAX.


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ERROR

CODE(HEX)

DESCRIPTION

0025 PRESET LOAD MIN.

0026 INVALID TELECONTROL TYP

0027 OVER FRONT WARNING TIRES

0028 OVER FRONT WARNING OUTRIGGERS

0029 HOIST MONITOR FRONT DRUM

002A HOIST MONITOR REAR DRUM

002D LIST ANGLE OUT OF RANGE

002E TRIM ANGLE OUT OF RANGE

0031 WRONG PARTS OF LINE

003A PRESET WINDSPEED 100%

003B PRESET WINDSPEED 90%

1000 HOIST LIMIT SWITCH ERROR

SYSTEM ERRORS

1040 DIVISION ERROR

1041 ILLEGAL INTERRUPT VECTOR

1042 WRONG PROGRAM EPROM CRC

1043 RTC NOT AVAILABLE

1044 DATA RECORDER RAM FAULT

1045 DATA RECORDER HEADER BLOCKS DESTROYED

1046 INVALID DATA RECORDER TYP (GLOBAL)

1047 INVALID DATA RECORDER TYP (HEADER)

RANGE CHECK ERORS

1080 INVALID MAIN LOOP SEQUENCE # (NOSEQ)

1081 ERROR IMAGE NOT AVAILABLE

1082 INVALID ADC CHANNEL TYP (NOCRTE)

1083 INVALID ADC CHANNEL TYP (NOACCTE)1084 INVALID SERVICE CONDITION CODE

1085 INVALID OPTION

1086 INVALID INPUT COMMAND

1087 INVALID DEFLECTION IDENTIFIER

1088 DATA RECORDER TYP NOT AVAILABLE

1089 INVALID PRESET IDENTIFIER

108A INVALID LMB DATA IDENTIFIER

108B OPTION TABLE OVERFLOW

108C EXTERNAL ERROR TABLE NOT AVAILABLE

108D EXTERNAL ERROR IMAGE NOT AVAILABLE

DATA PROGRAMMING ERRORS (EPROM)


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ERROR

CODE(HEX)

DESCRIPTION

10C0 INVALID EPROM ID

10C1 WRONG EPROM CRC

10C2 INVALID COUNTRY CODE PROGRAMMED

10C3 INVALID LANGUAGE TEXT IDENTIFIER LENGTH

10C4 NOPRGTE > # OF PROGRAM TEXT ENTRIES

10C5 MAX. LOAD TABLE NOT AVAILABLE

10C6 INVALID ERROR COUNT IN ML IDENTIFIER 0

10C7 UNAVAILABLE DIGITAL INPUT REFERENCE

10C8 UNAVAILABLE DIGITAL OUTPUT REFERENCE

10C9 PRE OPTION LIST OVERFLOW

10CA POST OPTION LIST OVERFLOW

10CB # OF OPTION OVERFLOW

10CD LENGTH CALCULATION IN LATTICE PROG. NOT POSSIBLE

10CE NOT ENOUGH TABLE ENTRIES IN LIST/TRIM OPTION TABLE

10CF INVALID DAC TYPE

DATA PROGRAMMING ERRORS (EEPROM)

1100 INVALID EEPROM ID

1101 WRONG EEPROM CRC

1102 WRONG EEPROM SIZE

1103 NOPRGTE NOPTE

1104 WRONG DEFLECTION TABLE LENGTH

1105 NO PROGRAM # PERMITTED (RANGE CHECK)

1106 OPTION SUBROUTINE POINTER NOT AVAILABLE (EPROM)

1107 OPTION TABLE POINTER NOT AVAILABLE (EPROM)

1108 OPTION TABLE POINTER NOT AVAILABLE (EEPROM)

1109 INVALID LENGTH CORRECTION TYP

110A INVALID LENGTH CORRECTION TABLE LENGTH

110B INVALID DATA RECORDER RAM SIZE

110C INVALID MAX. # OF USER IDENTIFIERS

110D WRONG PARTS OF LINE IN BOOM HOISTING LINE

110E NOT ENOUGH TABLE ENTRIES IN LOAD OFFSET OPTION TABLE

USER ERRORS

1140 PROGRAM EPROM CHANGED

1141 DATA EPROM CHANGED

1142 EEPROM CHANGED

1143 ACTUAL AND PRE PROGRAM # NOT PERMITTED (TEXT XFER)

1144 DATA RECORD NOT AVAILABLE


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ERROR

CODE(HEX)

DESCRIPTION

1145 LENGTH ABOVE WHILE AUTO MESUARING

1146 LENGTH BELOW WHILE AUTO MESUARING

HARDWARE ERRORS

F000 SHUT OFF CIRCUIT ERROR

F001 12V ERROR

F002 ADC TIMEOUT ERROR

F040 PARALLEL EEPROM ERROR (DATA FAULT)

F041 PARALLEL EEPROM ERROR (TIMEOUT)F042 PARALLEL EEPROM ERROR (SERVICE IN USE)

F043 SERIAL EEPROM ERROR (READ)

F044 SERIAL EEPROM ERROR (WRITE)

F045 SERIAL EEPROM ERROR (VERIFY)

F046 SERIAL EEPROM ERROR (TIMEOUT)

F047 SERIAL EEPROM ERROR (SERVICE IN USE)

F050 SYSTEM TIMER ERROR

F051 TIMER LIST OVERFLOW

F052 EXTENDED TIMER LIST OVERFLOW

F053 NOTLE_EXT_MAX TO SMALL

FE00 .. FE0F ADC CHANNEL MIN. ERROR

FE10 .. FE1F ADC CHANNEL MAX. ERROR

FE20 ADC PRESSURE MIN. ERROR

FE21 ADC PRESSURE MAX. ERROR

FE22 ADC PRESSURE PISTON MIN. ERROR

FE23 ADC PRESSURE PISTON MAX. ERROR

FE24 ADC PRESSURE ROD MIN. ERROR

FE25 ADC PRESSURE ROD MAX. ERROR

FE26 ADC MAIN LENGTH MIN. ERROR

FE27 ADC MAIN LENGTH MAX. ERROR

FE28 ADC MAIN LENGTH 1 MIN. ERROR

FE29 ADC MAIN LENGTH 1 MAX. ERROR

FE2A ADC MAIN LENGTH 2 MIN. ERROR

FE2B ADC MAIN LENGTH 2 MAX. ERROR

FE2C ADC MAIN LENGTH 3 MIN. ERROR

FE2D ADC MAIN LENGTH 3 MAX. ERROR

FE2E ADC MAIN ANGLE MIN. ERROR

FE2F ADC MAIN ANGLE MAX. ERROR

FE30 ADC LUFFING JIB ANGLE MIN. ERROR


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ERROR

CODE(HEX)

DESCRIPTION

FE31 ADC LUFFING JIB ANGLE MAX. ERROR

FE32 ADC MAIN DMS MIN. ERROR

FE33 ADC MAIN DMS MAX. ERROR

FE34 ADC MAIN DMS 1 MIN. ERROR

FE35 ADC MAIN DMS 1 MAX. ERROR

FE36 ADC MAIN DMS 2 MIN. ERROR

FE37 ADC MAIN DMS 2 MAX. ERROR

FE38 ADC JIB DMS MIN. ERROR

FE39 ADC JIB DMS MAX. ERROR

FE3A ADC JIB DMS 1 MIN. ERROR

FE3B ADC JIB DMS 1 MAX. ERROR

FE3C ADC JIB DMS 2 MIN. ERROR

FE3D ADC JIB DMS 2 MAX. ERROR

FE3E ADC LUFFING JIB DMS MIN. ERROR

FE3F ADC LUFFING JIB DMS MAX. ERROR

FE40 ADC LUFFING JIB DMS 1 MIN. ERROR

FE41 ADC LUFFING JIB DMS 1 MAX. ERROR

FE42 ADC LUFFING JIB DMS 2 MIN. ERROR

FE43 ADC LUFFING JIB DMS 2 MAX. ERROR


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Preventive MaintenanceThis system consists of electronic and electrical components.

Maintenance work may be carried out on the system only by servicepersonnel of the company

Hirschmann Automation and Control GmbH,

by personnel authorised by the manufacturer or by personnel trainedby Hirschmann Automation and Control GmbH.

As even minor damage can significantly impair the efficiency of thedevice or even put it out of operation, the operator must ensure thatthe device is fully operational before the start of work each day.

Annual Inspection

At yearly intervals the system must be inspected by authorisedservice personnel. All checks and settings must be made inaccordance with the statutory regulations.


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Specifications

12V DC (24V DC) +/-20%Supply voltage:

< 500mA DCCurrent consumption:

-25C.-.+70C (-13F to 160F)Working temperature range:

Max. 95% / 40C (104F), not cond.Relative humidity:

Alphanumeric LC display, 2 lines of20 characters, character height8mm, backlighting

Display:

Program-No., parts of line, radiusand length in m or ft, resolution10cm resp. 0.5ft, boom angle,resolution 0.5, actual andmaximum load in t or lb, resolution0.1t resp. 100lb

Display parameter:

Actual load, 0...100%Tare:

Max. 8, input signal 0...8V DC or4...20mADC

Analog inputs:

Max. 5, input signal, 10 - 30V DCDigital inputs:

Standard 4, one changeover contacteach, contact consumption 30V DC/5A

Relay outputs:

By microprocessor, power-on-reset,watchdog, system error code

Supervision:

IP 65Protection:

Directly, PG-connectorsInterconnection:

200 x 100 x 60 mmDimensions (L - B - H):


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Note:

Documents

416324_H_Mark4E_2_EA_GB_V13_Easycal (2)