400 kN–2700 kN HM MULTICOMPONENT - battenfeld.rubattenfeld.ru/fileadmin/templates/docs/imm/hmkomponenten_40-270_en.pdf · HM Multicomponent Series 400 kN ... of the component materi-als

PLASTICS TECHNOLOGY

INJECTION MOLDING TECHNOLOGY

HM Multicomponent

HM MULTICOMPONENT400 kN–2700 kNHM MULTICOMPONENT

400 kN–2700 kN clamping force

Battenfeld Injection Molding Machines HM Multicomponent Series 400 kN – 2700 kN

Battenfeld multicomponent technology offers a com-

plete range of solutions to meet the ever more exac-

ting market demands on the design and functionality

of plastic products. Manufacturing components from

a combination of materials with different properties

and colors in just one production step opens up new

dimensions for product properties as well as highly ef-

fi cient production processes. Based on our successful

and versatile HM series, the Multicomponent HM with

clamping forces ranging from 400 to 2700 kN now

offers high-precision machine technology. Battenfeld’s

expertise encompasses all process variants such as

multicolor injection molding, multicomponent injec-

tion molding and multicomponent assembly injection

molding. The Multicomponent HM series features fi nely

tuned interaction between the machine, the mold and

automation equipment to suit each individual product.

Battenfeld – international supplier of injection molding

machines and automation lines. Your competent part-

ner for plastics processing.

4

Special Features and Advantages of the Multicomponent HM

Generous platen dimensionsEven standard mod-els offer generously- dimensioned platens which may be exten-ded as required.

Compact designFloor space requirements are reduced to a minimum due to the machine’s compact design and three-directional parts removal facility. V and S confi gura-tions are available with the same footprint as standard models.

Linear guide system Linear guides to provide reliable support even forheavyweight molds. Op-tionally, the machines can be fi tted with center platen support. Guide pillars and gaskets are thus dispensed with.

L-configuration, injection into the mold parting surface from behindSliding carrier for addi-tional cantilever injection unit above the back of the mold space. Gener-ous horizontal adjust-ment range with easy setting via a trapezoidal spindle.

Manual traverse pull-back deviceManual tie-bar pull-back device for easy installation of large molds.

5

Energy-saving dynamic DFEE drive Electrically adjustable twin or triple pump in an en-capsulated, soundproofed motor compartment. Parallel ejection/core pulling and fully controlled injection with servo valve on all injection units.

Parallel operation of up to three injection units Each unit can be operated separately. Multicomponent machines can be operated as standard machines simply by deactivation of the relevant function in the control unit.

V-confi guration, injec-tion into the mold part-ing surface from aboveSliding carrier for addition-al cantilever injection unit above the mold space. The carrier at the top of the fi xed platen is open at the front and guided in the ma-chine direction. Very easy access to the nozzle. S-confi guration, second

unit mounted at an angle above horizontal injection unit It travels horizontally, inde-pendent of the lower unit, providing momentum-free nozzle contact pressure. Thermally separate, both units swivel out simulta-neously.

6

Multicomponent TechnologyVersatility to Suit Every Application

Multicolor and multi-component injection molding processes (assembly technique, hard-soft combination) can be carried out with injection units in optional V, L or S confi guration which are combined with the most suitable compo-nent transfer technique (rotary plate, indexing plate, transfer molding or slide-cam technique).

Battenfeld has a solution for all pro-cessing techniques

Hard-soft combina-tions

The use of thermoplastic elastomers allows direct overmolding of gaskets onto components. The choice of soft materials improves the tactile properties of fi nished parts. For such applica-tions, a combination of materials with adhesive properties is a prere-quisite. The bonding strength can be impro-ved by mechanical an-choring. Multicomponent technology is also a popular technique for LIM applications.

Multicomponent assembly injection molding

Components with hinged attachments can be produced in one step. This requires a selection of raw materials without adhesive properties for easy production of ball joints and hinges.

the best material combi-nation, as shown in the charts below, and the attainable bond strength, are also crucial factors. The bond strength is signifi cantly infl uenced by the injection sequence of the component materi-als. Processors can draw on Battenfeld’s extensive experience in multicom-

The choice of the ap-propriate machine and related processes is de-termined by factors such as effi ciency, automation and cycle times. Normal-ly, all components are injected simultaneously to minimize cycle times. Staggered injection to avoid unnecessary strain on the mold is also a consideration. Apart from the right choice of machinery and mold technology,

Multicolor injection molding

Modern design requires a wider selection of colors. Using just one material in different colors for multicolor injection molding improves the optical appearance of the fi nished product. This is particularly important in toy production, where a range of bright colors appeals to the eyes of children.

ponent technology to fi nd the most effi cient solu-tion for any application.

Please do not hesitate to contact our team of consultants should you encounter any process-ing problems.

Cover for blood fi lter – LIM application

Toy hedgehog: two-color application

Two-component ceramics – CIM application

7

TPE-polyamide-

bases

TPE-polyester-elastomers

TPE-polyolefi n-

bases

TPE-styrene-

bases

TPE-thermo-plastic

polyurethanes

TPE-adhesion-modifi edgrades

ABS ! " ! ! ! "

ASA ! !

CA !

PA 6 " ! ! ! "

PA 6.6 " ! ! "

PA-Blend " " " "

PBTP ! " ! ! "

PC ! " ! " ! "

PC/ABS ! " ! " ! "

PC/PBT ! " ! " ! "

PC/PET ! " ! " ! "

PE ! " " !

PETP ! !

PMMA " " !

POM ! ! !

PP ! ! ! "

PPO ! !

PS ! ! ! "

SAN ! ! "

AB

S

ASA CA

PA 6

PA 6

.6

PA-B

lend

PB

TP

PC

PC

/AB

S

PC

/PB

T

PC

/PET

PE

PET

P

PM

MA

PO

M

PP

PP

O

PS

SAN

TPE/

TPU

ABS " ! ! ! ! ! ! ! ! ! " ! ! ! ! " "

ASA ! " ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! "

CA ! ! " ! ! ! ! !

PA 6 ! " " ! ! " ! ! ! " ! " ! ! "

PA 6.6 ! ! " " ! " ! ! ! " ! " ! ! "

PA-Blend ! ! " " " ! "

PBTP ! ! ! ! " " ! ! ! ! " ! " " " " ! "

PC ! ! ! ! " ! ! ! ! ! " ! ! ! "

PC/ABS ! ! ! ! ! ! " ! ! " ! ! "

PC/PBT ! ! ! ! ! ! ! " ! ! ! ! " ! ! "

PC/PET ! ! ! ! ! ! ! ! " ! ! ! " ! ! "

PE " ! ! " " " " ! " !

PETP ! ! ! ! ! ! ! " "

PMMA ! ! " ! ! ! " ! ! ! ! "

POM " ! ! ! ! " " " " " " ! " "

PP ! ! " " " " ! ! ! ! ! ! " "

PPO ! ! ! ! ! ! ! " " "

PS ! ! ! ! " ! ! ! ! ! ! " "

SAN " ! ! ! ! " " " " ! ! " " !

TPE/TPU " " " " " " " " " " ! " " " " " " ! "

" limited bonding! no bonding! good bonding" excellent bonding

Material Combinations

Adhesive properties of multicomponent injection molded thermoplastic materials

Adhesive properties of hard-soft combinations

The extensive choice of TPE grades available re-quires assessment of the bond strength in each individual case. The bond strength also depends on part geometry, pro-cessing conditions and processing technique.

In some cases, partic-ularly those involving modifi ed materials, the adhesive properties must be determined by tests.

TPE = Thermoplastic elastomer Source: Various raw material suppliers and suppliers of compounds

8

Confi guration of the Injection Units

V-confi guration

The Multicomponent HM with a vertical second injection unit is the most popular confi guration option for injection into the mold parting surface from above, because it requires the least fl oor space. The V unit is infi nitely adjustable via a spindle during the me-chanical approach to the individual gating points. It can be pushed back be-hind the fi xed platen for easy mold change. The open design of the car-riage plate allows easy access to the nozzle.

Rotary table technique

Indexing plate technique

Transfer molding

Slide-cam technique

Example: V-confi guration with slide-cam technique

Possible process technology combinations

Slide-cam in front position

Slide-cam in back position

9



Transfer molding

Slide-cam technique



L-confi guration

The Multicomponent HM with a horizontal second injection unit in L-confi gu-ration is an alternative for production halls with low ceilings. The L unit is infi nitely adjustable via a spindle and can be moved mechanically

in a horizontal direction. This confi guration allows the use of standard robots and easy mold in-stalla-tion from above.

Example: L-confi guration for transfer molding

10



Transfer molding

Slide-cam technique



S-confi guration

The Multicomponent HM with a second injection unit mounted at an angle above the machine is the preferred choice for production halls with low ceilings and limited fl oor space. Both injections operate from the fi xed platen, and both injec-tion units are thermally separate. Both units are equipped with indepen-dent traveling cylinders to take care of their sep-arate linear movements. The entire unit can be easily swiveled out.

Example: S-confi guration with rotary plate technique

11



Transfer molding

Slide-cam technique



Three-color confi gu-ration

Basically, the Multicom-ponent HM accommo-dates a variety of confi -guration options, such asH–V–LH–V–SH–L–S.

cam technique can be implemented. The three-platen machine with a hydraulic clamping unit, precise platen parallelism and additional support

Virtually all H, V and L combinations are pos-sible, and all processing techniques, such as rotary table technique, indexing plate technique, transfer molding or slide-

options for multi-platen molds is characterized by its extremely short footprint, large mold height and extended daylight.

Example: Three-color confi guration with indexing plate technique

12

Processing Techniques

Indexing plate techniqueThis technique is charac-terized by an extensive scope for product de-sign.

The molded components are transferred with the help of a so-called index-ing plate built into the moving mold half. This middle plate is moved outward while the mold opens, then rotated by

a special drive in the mold and fi nally retracted back into the mold. The preforms are thus posi-tioned for injection of the second component into the cavity.

This method is applied where the molding pattern of the preform differs from that of the second component both on the fi xed mold half and on the moving mold half.

Rotary table techniqueThe rotary table tech-nique is the most popular processing method for the production of multi-component or multcolor components.

After injection of the fi rst component, a rotary table moves the preform on the moving mold half into the second injection position (free space in the cavity on the fi xed mold half). Parallel to the injection of the second component, the next pre-form is being produced.

All injection molds used for this process have identical molding pat-terns on the moving mold half and different molding patterns on the fi xed mold half. As an integral part of the machine, one rotary table can be used for several different molds.

Slide-cam technique

Here, a hydraulic slide- cam shuts off the cavity for the second compo-nent while the fi rst com-ponent is injected. Injec-tion of both components takes place in sequence without in between mold opening.

Because of the low capi-tal investment involved, the slide-cam technique is the most economical solution in many cases. However, whether or not this method is suitable depends on part geometry.

Transfer molding

This technique involves the removal of preforms from the fi rst cavity and their transfer to the se-cond cavity by means of a handling system. It is applied where preforms must be transferred from the moving to the fi xed mold half, for example for encapsulation of the preform with an injection-molded second compo-nent.

To ensure effi cient mass production, Battenfeld supplies tailor-made automation equipment for this processing tech-nique.

Apart from parts transfer inside the machine, this equipment is also suit-able for parts deposit and/or parts transfer to other production units.

13

1 2

34

4 3

1 2

Technical details

Optionally, the HM Multi-component is equipped with an adaptive rotary table in a sturdy, low maintenance design. Two circuits for cooling or hydraulic core pulls are provided as stan-dard. Precise and fast positioning of the rotary table is ensured by an integrated rotary drive.

Highly dynamic

due to electric servodrive. This promotes short rotation times, parallel movements and therefore shorter cycle times.

Highly fl exible

due to easy installation and removal of the rotary table. The rotary table can be deactivated by the control system if required. This reduces changeover times.

Safety and mold protection

due to end-of-travel con-trol and indexing device.

Rotary table

Attachment bores and drillings for ejectors to comply with EUROMAP.

Diameter range of 460 mm to 1000 mm with low nominal height of the rotary table.

Adaptive rotary table

The end-of-travel position triggers a dampening mechanism. Subsequent indexing ensures com-plete process safety.

14

Alarm and input log

Storage of settings on fl oppy disk

Large, clear color screen, page layout similar to Microsoft Win-dows™

Option: Teleservice with remote diagnostics

Quality chart and SPC

Option: Host computer interface according to EUROMAP 63 standard

Special multicompo-nent screen pages for easy operation

UNILOG B4

Multicomponent means more control

The demands placed on a control system become more exacting with the rising number of injection units operated under one system. UNILOG B4 is a high-performance industrial control system

which provides extensive functions for multicom-ponent applications with user-friendly operation.A powerful system con-cept perfectly coordi-nated with the machine’s hydraulics ensures quick and precise movements of all machine axes. Precise analysis of all rel-

evant process variables provides the compre-hensive operator control required for demanding applications. Control, operation and handling is easy and straightfor-ward because the screen page layout is similar to Microsoft Windows™. A multilevel password

system and an entry logbook ensure reliable process control. Machine settings entered in physi-cal units and storage of settings on fl oppy disk permit machine data transfer between ma-chines of different sizes.

15

Several units – easy selection

Based on the standard HM machine, the proven control platform offers a separate setting screen for each injection unit. The individual screen pages can be selected quickly and easily at the touch of a button.

Injection – precise, independent and fl exible

The combination of tabu-lar input with a graphical user interface facilitates machine setting. As with Microsoft Windows™, the number of profi le points is set by simply ticking the appropriate box. A status bar on the right edge of the screen

UNILOG B4

Switching over from one menu to the next is linked to the unit. Each injection unit is marked by headers in a different color.

informs users at a glance of the current machine status. Data is entered in physical units or, al-ternatively, by means of graphic setting.

High performance– simple operation

The UNILOG B4 modu-lar concept provides maximum performance for all applications. This powerful technology is user-friendly with an easy-to-learn user inter-face based on Microsoft Windows™. An extensive optional package is available to meet special customer requirements. With our teleservice faci-

lity, processors are well equipped for the future. The control unit allows separate activation or deactivation of each in-jection unit as required. Individual units and groups of units can thus be operated either manu-ally or automatically. The injection sequence is freely selectable. Special programs for fully auto-

matic production start-up and shut-down, as well as parallel, independent control of all injection

units are part of the stan-dard package.

16

UNILOG B4

Quality

The UNILOG B4 is pro-vided with extensive documentation and moni-toring functions. A four-level password system ensures safe operation in line with the qualifi cation of the user. All entries are document-ed in a user logbook. An integrated alarm system detects faults and initiates appropriate reactions. All relevant

Graphical display of actual values – anal-ysis at a glance

The graphical display of pressure and speed pro-fi les during the injection and holding pressure phases is the most important element of in-jection molding process analysis. Processes can be analyzed at a glance

Rotary table – the turning point for your production

The precise and highly dynamic control provid-ed by servo motors ensures safe and fast end-of-travel positioning. High acceleration rates and parallel movements

process variables can be printed out for quality documentation via a simple printout function, or, alternatively, stored in a format compatible with Microsoft Excel™ for analysis.The quality chart pro-vides detailed process documentation and moni-toring. Reliable process control is ensured by calculation of statistical

variables and the alarm system, which includes automatic segregation of

rejects when tolerances are exceeded.

where a clear display allows the selection of the number of curves shown at any one time, highlights processes with different colors and offers a numeric display of peak values and actual values at the changeover point.

reduce cycle times. The choice between different, fl exibly adjustable move-ments, either oscillating or rotating, could be the turning point for your production.

17

UNILOG B4

Core pulls

Multicomponent technol-ogy involves complex core pull sequences. The core puller screen page offers a facility for quick and easy core pull sequence programming.

The user program-ming interface

The APS user program-ming interface enables experienced users to create their own pro-grams. Two digital inputs and outputs are avail-

User page

Users can display all relevant production infor-mation on one user page. This way, screen pages for special users such as the night shift team can be compiled very easily,

As standard, up to six core pull sequences can be programmed, with a high number of logical combinations.

able as standard. Two hundred codes open up a multitude of functions to be programmed.

simply by marking the text, which is designated to appear on the new page, in the relevant menus.

18

Technical Data HM Multicomponent400 kN–2700 kN

19

20

HM 1600/.../...

Injection unit 60 130 210 350 525

210 H V–L–S V–L–S V–L–S V–L V–L

350 H V–L–S V–L–S V–L–S V–L–S V–L

525 H V–L–S V–L–S V–L–S V–L–S V–L–S

750 H V–L–S V–L–S V–L–S V–L–S

1000 H V–L–S V–L–S V–L–S

HM 1000/.../...

Injection unit 60 130 210 350

130 H V–L–S V–L–S V–L V–L

210 H V–L–S V–L–S V–L–S V–L



750 H V–L–S V–L–S

HM 600/.../...

Injection unit 60 130 21060 H V–L–S V–L V–L

130 H V–L–S V–L–S V–L


350 H V–L–S V–L–S

HM 400/.../...

Injection unit 60 130

60 H V–L V–L

130 H V–L V–L

Combination options for clamping units/injection units

HM 2100/.../...

Injection unit 60 130 210 350 525 750

350 H V–L–S V–L–S V–L–S V–L–S V–L V–L

525 H V–L–S V–L–S V–L–S V–L–S V–L–S V–L

750 H V–L–S V–L–S V–L–S V–L–S V–L–S V–L–S



HM 2700/.../...

Injection unit 60 130 210 350 525 750 1000

525 H V–L–S V–L–S V–L–S V–L–S V–L–S V–L L

750 H V–L–S V–L–S V–L–S V–L–S V–L–S V–L–S L

1000 H V–L–S V–L–S V–L–S V–L–S V–L–S V–L–S L–S



21

The maximum shot weights (g) are calculated by multiplying the theoretical swept volume (cm³) by the above factors.

Material Factor

ABS 0,88

CA 1,02

CAB 0,97

PA 0,91

PC 0,97

PE 0,71

PMMA 0,94

POM 1,15

PP 0,73

Material Factor

PP + 20 % Talcum 0,85

PP + 40 % Talcum 0,98

PP + 20 % FR 0,85

PS 0,91

PVC-U 1,12

PVC-P 1,02

SAN 0,88

SB 0,88

PF 1,3

UP 1,6

Dark grey boxes = thermosets

Shot weight conversion table

22

HM 400

60 H-V-L-S 130 H-V-L-S

60 130

mm 14 18 22 18 22 25 30

bar 3000 2593 1736 3000 2864 2218 1540

cm³ 13,9 22,9 34,2 28 41,8 61,4 88,4

g 12,6 20,8 31,1 25,5 38,0 55,9 80,4

20 20 22

1/min 498 318

Nm 90 231 238 357

g/s 1,7 5 7,2 3,2 4,6 8,5 12,3

mm 250 250

kN 47 47

mm 90 110 125

cm³/s 32,7 54,1 80,7 32,7 48,9 63,1 90,9

cm³/s 65,4 108 161 77,7 116 150 216

kW 2,3 3,2 3,8 3,2 3,8 6,4 7,7

1 + 3 1 + 3

HM 400/…

kN 400

mm x mm 320 x 320

mm x mm 480 x 510 (458)

mm 471

mm 460

mm 175

mm 375

kN 26

mm 45

mm 550

kN 26,4

mm 100

l 150

s/mm 1,8 – 224

kW 15

460

mm 460

mm 100

s 1,0

kg 200

2 x G 1/4“

¹ EUROMAP 6 standard² Battenfeld standard

Injection unit

International size designa-tion (Euromap 1)

Screw diameter

Specifi c injection pressure

Theoretical swept volume

Max. shot weight (PS)

Screw L/D ratio

Max. screw speed

Screw torque

Max. plasticizing rate (PS)²

Nozzle stroke

Nozzle contact force

Screw stroke

Injection rate into air

Injection rate into air with hy-draulic accumulator (option)

Cylinder heating

Number of temperature zones

Clamping unit

Clamping force

Distance between tie-bars

Platen dimensions

Max. mold diameter

Rotary table diameter

Min. mold space

Opening stroke

Opening force

Tie-bar diameter

Maximum daylight

Ejector force

Ejector stroke

Oil tank volume

Dry cycle time¹

Standard drive power

Rotary table

Diameter

Mold height

Rotation time 180°

Max. weight moving mold half

Number of cooling circuits

23

l

V

S

H

HM

L

fe

Li

c

a

S

bd

h

g

o

k

r

tq

lm

n

jV

s

Ø12

5H7

Ø12

5H7

175375

90

90550

M16

320480

1113248385

27032

0

510

472

625 428

M12 (8x)

45

100

164 a

b 380

232

23

17,5

340

6085 150

375100 75

Ø460

120

215

215

120

B A

B A

R35

70105

140175

210

107302 45

70 105

175

458

M12 (48x)

218

149

240

140 210

162267

519729

207

979

Ø470

1

4

2

3

2

4 3

2424 20

5

205

Z 05/26/02/E (4x)

Ø258

+0.0

5-0

.05

1

28(4

x)

88.9

88.9

G1/

4"(8

x)

45°

HM kg L V a¹ b c d e f g h i j k l m n o q r s t400/60H/60-V-L 3500 2600 3200

3020

2990

825

605

550

1422 0 30 900

1760

500

55 1198

1388

1670

750

1168

146

380

400/60H/130-V-L 3500 2600 3200

400/130H/60-V-L 3500 2600 3200

3245

2990

825

605

550

1422 0 255

900

1760

500

55 1198

1388

1670

750

1168

146

380

400/130H/60-V-L 3500 2600 3200

Platen dimensions

Dimensions and weight

¹ maximum machine length with medium screw diameter and retracted carriage

24

HM 600

60 H-V-L-S 130 H-V-L-S 210 H-V-L-S 350 H-V-L-S

60 130 210 350

mm 14 18 22 18 22 25 30 25 30 35 30 35 40

bar 3000 2593 1736 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595

cm³ 13,9 22,9 34,2 28 41,8 61,4 88,4 73,6 106 144 123 169 220

g 12,6 20,8 31,1 25,5 38,0 55,9 80,4 67,0 96,5 131,0 111,9 153,8 200,2

20 20 22 22 22

1/min 498 318 310 298

Nm 90 231 238 357 490 621

g/s 1,7 5 7,2 3,2 4,6 8,5 12,3 8,2 12 18,6 11,6 17,9 28,5

mm 250 250 250 250

kN 47 47 86 86

mm 90 110 125 150 175

cm³/s 32,7 54,1 80,7 32,7 48,9 63,1 90,9 59,5 85,7 117 74,1 101 132

cm³/s 65,4 108 161 77,7 116 150 216 143 206 280 216 294 384

kW 2,3 3,2 3,8 3,2 3,8 6,4 7,7 6,4 7,7 10,4 7,7 10,4 12,1

1 + 3 1 + 3 1 + 3 1 + 3

HM 600/…

kN 600

mm x mm 420 x 420

mm x mm 630 x 663 (594)

mm 620

mm 600

mm 300

mm 450

kN 35

mm 65

mm 750

kN 26,4

mm 150

l 225

s/mm 2,1 – 294

kW 22

600

mm 600

mm 100

s 1,0

kg 400

2 x G 1/4“


Injection unit


Screw diameter




Screw L/D ratio

Max. screw speed

Screw torque


Nozzle stroke


Screw stroke



Cylinder heating


Clamping unit

Clamping force


Platen dimensions

Max. mold diameter


Min. mold space

Opening stroke

Opening force

Tie-bar diameter

Maximum daylight

Ejector force

Ejector stroke

Oil tank volume

Dry cycle time¹


Rotary table

Diameter

Mold height

Rotation time 180°



25

l

V

S

H

HM

L

fe

Li

c

a

S

bd

h

g

o

k

r

tq

lm

n

jV

s

70140175210

107 347 45

7014

0420

1307247430

420

678

729

34859

4

M16 (56x)

279

399

245

175

430

120300

450

120 750

M16

Ø12

5H7

245150 30

a

202342

644924

399

745 562

23

1174

210 12

5

R35

170

170365

60

17585

Ø12

5H7

520

260

260

630

245G1/

4"(8

x)

100 200

Ø600

490

7035M16 (8x)

280

450

41

1 2

23

4 3

65

24

24

275

275

Ø25

8+

0.05

- 0.0

5

Z 05/26/02/E (4x)

88.9

88.9

28(4

x) B A

B A

Ø620

45°

HM kg L S V a¹ b c d e f g h i j k l m n o q r s t600/60H/60-130 V-L-S 5000 2700 2600 3300

3650

3650

1010

760

700

1762 75 - 505

900

1875

500

55 1276

1540

1790

945

1363

146

480

600/60H/210 V-L 5000 3000 – 3600

600/130H/60-130 V-L-S 5000 2700 2600 3300

3650

3650

1010

760

700

1762 75 - 280

900

1875

500

55 1276

1540

1790

945

1363

146

480

600/130H/210 V-L 5000 3000 – 3600

600/210H/60-130 V-L-S 5100 2700 2600 3300

3675

3650

1010

760

700

1762 75 25 900

1875

500

55 1276

1540

1790

945

1363

146

480

600/210H/210-L-S-V 5200 3000 2700 3600

600/350H/60 V-L-S 5100 2700 2600 3300

3855

3650

1010

760

700

1762 75 205

900

1875

500

55 1276

1540

1790

945

1363

146

480

600/350H/130- V-L-S 5100 2700 2600 3300

Platen dimensions



26

HM 1000

60 H-V-L-S 130 H-V-L-S 210 H-V-L-S 350 H-V-L-S 525 H-V-L-S 750 H-V-L-S

60 130 210 350 525 750

mm 14 18 22 18 22 25 30 25 30 35 30 35 40 35 40 45 40 45 50

bar 3000 2593 1736 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714

cm³ 13,9 22,9 34,2 28 41,8 61,4 88,4 73,6 106 144 123 169 220 193 251 318 283 358 442

g 12,6 20,8 31,1 25,5 38,0 55,9 80,4 67,0 96,5 131,0 111,9 153,8 200,2 175,6 228,4 289,4 257,5 325,8 402,2

20 20 22 22 22 22 22

1/min 498 318 310 298 318 291

Nm 90 231 238 357 490 621 770 998

g/s 1,7 5 7,2 3,2 4,6 8,5 12,3 8,2 12 18,6 11,6 17,9 28,5 19,1 30,4 39,7 27,9 36,3 43,9

mm 250 250 250 250 350 350

kN 47 47 86 86 86 86

mm 90 110 125 150 175 200 225

cm³/s 32,7 54,1 80,7 32,7 48,9 63,1 90,9 59,5 85,7 117 74,1 101 132 102 133 169 124 157 194

cm³/s 65,4 108 161 77,7 116 150 216 143 206 280 216 294 384 287 375 475 376 476 588

kW 2,3 3,2 3,8 3,2 3,8 6,4 7,7 6,4 7,7 10,4 7,7 10,4 12,1 10,4 12,1 13,8 12,1 13,8 17,5

1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 4

HM 1000/…

kN 1000

mm x mm 470 x 420

mm x mm 680 x 663 (594)

mm 657

mm 600

mm 250

mm 500

kN 55

mm 65

mm 750

kN 41,2

mm 150

l 250

s/mm 2,4 – 329

kW 30

600

mm 600

mm 100

s 1,0

kg 400

2 x G 1/4“


Injection unit


Screw diameter




Screw L/D ratio

Max. screw speed

Screw torque


Nozzle stroke


Screw stroke


Injection rate into air with hy-draulic accumulator (Option)

Cylinder heating


Clamping unit

Clamping force


Platen dimensions

Max. mold diameter


Min. mold space

Opening stroke

Opening force

Tie-bar diameter

Maximum daylight

Ejector force

Ejector stroke

Oil tank volume

Dry cycle time¹


Rotary table

Diameter

Mold height

Rotation time 180°



27

l

V

S

H

HM

L

fe

Li

c

a

S

bd

h

g

o

kr

tq

lm

n

jV

s

470

680430 2471357

348

729

6542

0

663

140500

140250

750

Ø125

H7

265 Ø125

H7

30150M

16530

770 550

23

414

M16 (8x) 35 70

350560

60

175

125

195

170

85

520

260

260

R35

365

100 500 150

B A

B A

Ø657

70140175210245280

347

331

594

M16 (64x)107

227

367694974

45

7014

017

5

210

245

1224

279

4

G1/

4"(8

x)

1

4 3

32

21

Ø600

88.9

88.9

28(4

x)

275

275

24

24

Z 05/26/02/E (4x)

Ø258

+0.0

5-0

.05 45°


4000

4000

1060

810

750

1862 75 - 530

900

1875

500

55 1276

1590

1790

995

1413

146

530

1000/130H/210 V-L 5500 3100 – 36001000/130H/350 V-L 5500 3300 – 3800

1000/210H/60-130 V-L-S 5500 2800 2600 3300

4000

4000

1060

810

750

1862 75 - 225

900

1875

500

55 1276

1590

1790

995

1413

146

530

1000/210H/210 V-L-S 5600 3100 2700 36001000/210H/350 V-L 5600 3300 – 3800

1000/350H/60-130 V-L-S 5500 2800 2600 3300

4000

4000

1060

810

750

1862 75 - 45

900

1875

500

55 1276

1590

1790

995

1413

146

530

1000/350H/210 V-L-S 5600 3100 2700 36001000/350H/350 V-L-S 5600 3300 2700 3800

1000/525H/60-130 V-L-S 5600 2800 2600 3300

4235

4000

1060

810

750

1862 75 235

900

1875

500

55 1276

1590

1790

995

1413

146

530

1000/525H/210 V-L-S 5700 3100 2700 3600

1000/750H/60 V-L-S 5600 2800 2600 3300

4415

4000

1060

810

750

1862 75 415

900

1875

500

55 1276

1590

1790

995

1413

146

530

1000/750H/130 V-L-S 5600 2800 2600 3300

Platen dimensions



28

60 H-V-L-S 130 H-V-L-S 210 H-V-L-S 350 H-V-L-S 525 H-V-L-S 750 H-V-L-S

60 130 210 350 525 750

mm 14 18 22 18 22 25 30 25 30 35 30 35 40 35 40 45 40 45 50

bar 3000 2593 1736 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714

cm³ 13,9 22,9 34,2 28 41,8 61,4 88,4 73,6 106 144 123 169 220 193 251 318 283 358 442

g 12,6 20,8 31,1 25,5 38,0 55,9 80,4 67,0 96,5 131,0 111,9 153,8 200,2 175,6 228,4 289,4 257,5 325,8 402,2

20 20 22 22 22 22 22

1/min 498 318 310 298 318 291

Nm 90 231 238 357 490 621 770 998

g/s 1,7 5 7,2 3,2 4,6 8,5 12,3 8,2 12 18,6 11,6 17,9 28,5 19,1 30,4 39,7 27,9 36,3 43,9

mm 250 250 250 250 350 350

kN 47 47 86 86 86 86

mm 90 110 125 150 175 200 225

cm³/s 32,7 54,1 80,7 32,7 48,9 63,1 90,9 59,5 85,7 117 74,1 101 132 102 133 169 124 157 194

cm³/s 65,4 108 161 77,7 116 150 216 143 206 280 216 294 384 287 375 475 376 476 588

kW 2,3 3,2 3,8 3,2 3,8 6,4 7,7 6,4 7,7 10,4 7,7 10,4 12,1 10,4 12,1 13,8 12,1 13,8 17,5

1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 4

HM 1000/…

kN 1000

mm x mm 520 x 520

mm x mm 760 x 805 (724)

mm 768

mm 735

mm 370

mm 500

kN 55

mm 80

mm 870

kN 41,2

mm 150

l 350

s/mm 2,5 – 364

kW 30

735

mm 735

mm 120

s 1,2

kg 700

2 x G 1/4“


Injection unit


Screw diameter




Screw L/D ratio

Max. screw speed

Screw torque


Nozzle stroke


Screw stroke



Cylinder heating


Clamping unit

Clamping force


Platen dimensions

Max. mold diameter


Min. mold space

Opening stroke

Opening force

Tie bar diameter

Maximum daylight

Ejector force

Ejector stroke

Oil tank volume

Dry cycle time¹


HM 1000 (Distance between tie-bars enlarged)

Rotary table

Diameter

Mold height

Rotation time 180°



29

l

V

S

H

HM

L

fe

Li

c

a

S

bd

h

g

o

kr

tq

lm

n

jV

s

870 160

Ø16

0H7

30

520

8052

0M16

160500 370 247760430

805

Ø160

H7

580

1437

810 627

272

2342

565

2

285

M16 (8x)

350560

35 7022

0

220

150

250500

365

60175

R35

12085

260

337

B A

B A

Ø768

280

140

280

210

140

70

M16 (44x)

344

107 347 45

210340

192

724

267

407774

1054

1304

Ø735

G1/

4"(8

x)

41

1 2

23

34 88.9 20

3.2

50.8

28(8

x)

24

24

45°

Ø258

+0.0

5-0

.05

Z05/26/02/E (4x)

340


4400

4400

1210

908

850

2110 75 - 680

900

2090

500

55 1353

1683

2005

1075

1488

146

580

1000/130H/210 V-L 7000 3200 – 37001000/130H/350 V-L 7000 3400 – 3900

1000/210H/60-130 V-L-S 7000 2900 2700 3400

4400

4400

1210

908

850

2110 75 - 375

900

2090

500

55 1353

1683

2005

1075

1488

146

580

1000/210H/210 V-L-S 7100 3200 2800 37001000/210H/350 V--L 7100 3400 – 3900

1000/350H/60-130 V-L-S 7000 2900 2700 3400

4400

4400

1210

908

850

2110 75 - 195

900

2090

500

55 1353

1683

2005

1075

1488

146

580

1000/350H/210 V-L-S 7100 3200 2800 37001000/350H/350 V-L-S 7100 3400 2800 3900

1000/525H/60-130 V-L-S 7100 2900 2700 3400

4485

4400

1210

908

850

2110 75 85 900

2090

500

55 1353

1683

2005

1075

1488

146

580

1000/525H/210 V-L-S 7200 3200 2800 3700

1000/750H/60 V-L-S 7100 2900 2700 3400

4665

4400

1210

908

850

2110 75 265

900

2090

500

55 1353

1683

2005

1075

1488

146

580

1000/750H/130 V-L-S 7100 2900 2700 3400

Platen dimensions



30

HM 1600

60 H-V-L-S 130 H-V-L-S 210 H-V-L-S 350 H-V-L-S 525 H-V-L-S 750 H-V-L-S 1000 H-V-L-S

60 130 210 350 525 750 1000

mm 14 18 22 18 22 25 30 25 30 35 30 35 40 35 40 45 40 45 50 45 50 55

bar 3000 2593 1736 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714 2490 2016 1666

cm³ 13,9 22,9 34,2 28 41,8 61,4 88,4 73,6 106 144 123 169 220 193 251 318 283 358 442 398 491 594

g 12,6 20,8 31,1 25,5 38,0 55,9 80,4 67,0 96,5 131,0 111,9 153,8 200,2 175,6 228,4 289,4 257,5 325,8 402,2 362,2 446,8 540,5

20 20 22 22 22 22 22 22

1/min 498 318 310 298 318 291 260

Nm 90 231 238 357 490 621 770 998 1540

g/s 1,7 5 7,2 3,2 4,6 8,5 12,3 8,2 12 18,6 11,6 17,9 28,5 19,1 30,4 39,7 27,9 36,3 43,9 32,4 39,2 48,5

mm 250 250 250 250 350 350 400

kN 47 47 86 86 86 86 100

mm 90 110 125 150 175 200 225 250

cm³/s 32,7 54,1 80,7 32,7 48,9 63,1 90,9 59,5 85,7 117 74,1 101 132 102 133 169 124 157 194 183 226 273

cm³/s 65,4 108 161 77,7 116 150 216 143 206 280 216 294 384 287 375 475 376 476 588 477 588 712

kW 2,3 3,2 3,8 3,2 3,8 6,4 7,7 6,4 7,7 10,4 7,7 10,4 12,1 10,4 12,1 13,8 12,1 13,8 17,5 13,8 17,5 18,3

1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 4 1 + 3 1 + 4

HM 1600/...

kN 1600

mm x mm 570 x 520

mm x mm 810 x 805 (724)

mm 804

mm 735

mm 300

mm 650

kN 84

mm 80

mm 950

kN 41,2

mm 200

l 400

s/mm 2,8 – 399

kW 37

735

mm 735

mm 120

s 1,2

kg 700

2 x G 1/4“

Injection unit

International size designation (Euromap 1)

Screw diameter




Screw L/D ratio

Max. screw speed

Screw torque


Nozzle stroke


Screw stroke



Cylinder heating



Clamping unit

Clamping force


Platen dimensions

Max. mold diameter


Min. mold space

Opening stroke

Opening force

Tie-bar diameter

Maximum daylight

Ejector force

Ejector stroke

Oil tank volume

Dry cycle time¹


Rotary table

Diameter

Mold height

Rotation time 180°



31

l

V

S

H

HM

L

fe

Li

c

a

S

bd

h

g

o

k

r

tq

lm

n

jV

s

950570

520

80

Ø16

0H7

30M

20

180180650 300

805

810 247430

Ø16

0H7

a630

1487

272

2342

565

2

835 652

363

35 70M16 (8x)

350560

150

365

R35

245

220

6017585

520

260

337

120 650 180

B A

B A

Ø804

280

210

140

70

350280210140

70

344

107 347

M16 (56x)

45

189

292

4328241104

724

1354

Ø735

1 2

23

34

G1/

4"(8

x)

1

4

342.5

24 342.

5

2488

.9 203.

2

28(8

x)

50.8

88.9

45°

Ø258

+0.0

5-0

.05

Z 05/26/02/E (4x)


4800

4800

1310

1008

950

2310 75 - 575

900

2090

500

55 1353

1733

2005

1125

1538

146

6301600/210H/210 V-L-S 8100 3200 2800 3700

1600/210H/350 V-L 8100 3400 – 39001600/210H/525 V-L 8200 3600 – 4100

1600/350H/60-130 V-L-S 8000 2900 2700 3400

4800

4800

1310

1008

950

2310 75 - 395

900

2090

500

55 1353

1733

2005

1125

1538

146

6301600/350H/210 V-L-S 8100 3200 2800 3700

1600/350H/350 V-L-S 8100 3400 2800 39001600/350H/525 V-L 8200 3600 – 4100

1600/525H/60-130 V-L-S 8100 2900 2700 3400

4800

4800

1310

1008

950

2310 75 - 120

900

2090

500

55 1353

1733

2005

1125

1538

146

6301600/525H/210 V-L-S 8200 3200 2800 3700

1600/525H/350 V-L-S 8200 3400 2800 39001600/525H/525 V-L-S 8300 3600 2900 4100

1600/750H/60-130 V-L-S 8100 2900 2700 3400

4865

4800

1310

1008

950

2310 75 65 900

2090

500

55 1353

1733

2005

1125

1538

146

630

1600/750H/210 V-L-S 8200 3200 2800 37001600/750H/350 V-L-S 8200 3400 2800 3900

1600/1000H/60-130 V-L-S 8800 2900 2700 3400

5150

4800

1310

1008

950

2310 75 350

900

2090

500

55 1353

1733

2005

1125

1538

146

630

1600/1000H/210 V-L-S 8900 3200 2800 3700

Platen dimensions



32


60 130 210 350 525 750 1000

mm 14 18 22 18 22 25 30 25 30 35 30 35 40 35 40 45 40 45 50 45 50 55

bar 3000 2593 1736 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714 2490 2016 1666

cm³ 13,9 22,9 34,2 28 41,8 61,4 88,4 73,6 106 144 123 169 220 193 251 318 283 358 442 398 491 594

g 12,6 20,8 31,1 25,5 38,0 55,9 80,4 67,0 96,5 131,0 111,9 153,8 200,2 175,6 228,4 289,4 257,5 325,8 402,2 362,2 446,8 540,5

20 20 22 22 22 22 22 22

1/min 498 318 310 298 318 291 260

Nm 90 231 238 357 490 621 770 998 1540

g/s 1,7 5 7,2 3,2 4,6 8,5 12,3 8,2 12 18,6 11,6 17,9 28,5 19,1 30,4 39,7 27,9 36,3 43,9 32,4 39,2 48,5

mm 250 250 250 250 350 350 400

kN 47 47 86 86 86 86 100

mm 90 110 125 150 175 200 225 250

cm³/s 32,7 54,1 80,7 32,7 48,9 63,1 90,9 59,5 85,7 117 74,1 101 132 102 133 169 124 157 194 183 226 273

cm³/s 65,4 108 161 77,7 116 150 216 143 206 280 216 294 384 287 375 475 376 476 588 477 588 712

kW 2,3 3,2 3,8 3,2 3,8 6,4 7,7 6,4 7,7 10,4 7,7 10,4 12,1 10,4 12,1 13,8 12,1 13,8 17,5 13,8 17,5 18,3

1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 4 1 + 3 1 + 4

HM 1600/...

kN 1600

mm x mm 630 x 630

mm x mm 910 x 990 (904)

mm 928

mm 870

mm 440

mm 650

kN 84

mm 90

mm 1090

kN 41,2

mm 200

l 500

s/mm 3,0 – 441

kW 37

870

mm 870

mm 140

s 1,4

kg 1000

2 x G 1/4“


Clamping unit

Clamping force


Platen dimensions

Max. mold diameter


Min. mold space

Opening stroke

Opening force

Tie-bar diameter

Maximum daylight

Ejector force

Ejector stroke

Oil tank volume

Dry cycle time¹


Injection unit


Screw diameter




Screw L/D ratio

Max. screw speed

Screw torque


Nozzle stroke


Screw stroke



Cylinder heating


HM 1600 (Distance between tie-bars enlarged)

Rotary table

Diameter

Mold height

Rotation time 180°



33

l

V

S

H

HM

L

fe

Li

c

a

S

bd

h

g

o

kr

tq

lm

n

jV

s

150

M20 (8x)

560840

35 140

440

Ø16

0H7

30

200

a

200

200383

M20

1090650

Ø16

0H7

300650

60175

365

45140 520

435

260

245

712

1607257

990 63

0

895650

910630

237

440

90

M20

(80x

)

245

B A

B A

Ø928

R35

415

34

4

1

1 2

2

3

Ø870

420

420

M20 (80x)

1474

1224944

140210280350

894

117

492

154 352

439

45357

350

210

280

140

50.888.9

88.9 20

3.2

7024

G1/

4"(8

x)28

(8x)

45°

Ø258

+0.0

5-0

.05

Z 05/26/02/E (4x)

415


5050

5050

1460

1108

1050

2560 75 - 575

900

2240

500

55 1463

1858

2155

1245

1621

146

6701600/210H/210 V-L-S 10300 3300 2800 3800

1600/210H/350 V-L 10300 3500 – 40001600/210H/525 V-L 10300 3700 – 4200

1600/350H/60-130 V-L-S 10200 3000 2700 3500

5050

5050

1460

1108

1050

2560 75 - 395

900

2240

500

55 1463

1858

2155

1245

1621

146

6701600/350H/210 V-L-S 10300 3300 2800 3800

1600/350H/350 V-L-S 10300 3500 2800 40001600/350H/525 V-L 10300 3700 – 4200

1600/525H/60-130 V-L-S 10300 3000 2700 3500

5050

5050

1460

1108

1050

2560 75 - 120

900

2240

500

55 1463

1858

2155

1245

1621

146

6701600/525H/210 V-L-S 10400 3300 2800 3800

1600/525H/350 V-L-S 10400 3500 2800 40001600/525H/525 V-L-S 10500 3700 2900 4200

1600/750H/60-130 V-L-S 10300 3000 2700 3500

5115

5050

1460

1108

1050

2560 75 65 900

2240

500

55 1463

1858

2155

1245

1621

146

670

1600/750H/210 V-L-S 10400 3300 2800 38001600/750H/350 V-L-S 10400 3500 2800 4000

1600/1000H/60-130 V-L-S 11000 3000 2700 3500

5400

5050

1460

1108

1050

2560 75 350

900

2240

500

55 1463

1858

2155

1245

1621

146

670

1600/1000H/210 V-L-S 11100 3300 2800 3800

Platen dimensions



34

HM 2100


130 210 350 525 750 1000 1330

mm 18 22 25 30 25 30 35 30 35 40 35 40 45 40 45 50 45 50 55 50 55 65

bar 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714 2490 2016 1666 2470 2041 1461

cm³ 28 41,8 61,4 88,4 73,6 106 144 123 169 220 193 251 318 283 358 442 398 491 594 540 653 913

g 25,5 38,0 55,9 80,4 67,0 96,5 131,0 111,9 153,8200,2 175,6 228,4289,4 257,5 325,8402,2 362,2 446,8 540,5 491,4 594,2 830,8

20 22 22 22 22 22 22 22

1/min 318 310 298 318 291 260 278

Nm 238 357 490 621 770 998 1540 1940

g/s 3,2 4,6 8,5 12,3 8,2 12 18,6 11,6 17,9 28,5 19,1 30,4 39,7 27,9 36,3 43,9 32,4 39,2 48,5 41,9 51,9 62

mm 250 250 250 350 350 400 400

kN 47 86 86 86 86 100 100

mm 110 125 150 175 200 225 250 275

cm³/s 32,7 48,9 63,1 90,9 59,5 85,7 117 74,1 101 132 102 133 169 124 157 194 183 226 273 248 300 419

cm³/s 77,7 116 150 216 143 206 280 216 294 384 287 375 475 376 476 588 477 588 712 567 686 958

kW 3,2 3,8 6,4 7,7 6,4 7,7 10,4 7,7 10,4 12,1 10,4 12,1 13,8 12,1 13,8 17 13,8 17,5 18,3 17,5 18,3 20,9

1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 4 1 + 3 1 + 4 1 + 4

HM 2100/...

kN 2100

mm x mm 630 x 630

mm x mm 910 x 990 (904)

mm 928

mm 870

mm 325

mm 725

kN 104

mm 90

mm 1050

kN 59

mm 200

l 500

s/mm 3,0 – 441

kW 45

870

mm 870

mm 140

s 1,4

kg 1000

2 x G 1/4“

Injection unit


Screw diameter




Screw L/D ratio

Max. screw speed

Screw torque


Nozzle stroke


Screw stroke



Cylinder heating



Clamping unit

Clamping force


Platen dimensions

Max. mold diameter


Min. mold space

Opening stroke

Opening force

Tie-bar diameter

Maximum daylight

Ejector force

Ejector stroke

Oil tank volume

Dry cycle time¹


Rotary table

Diameter

Mold height

Rotation time 180°



*Also available with a size 60 injection unit

35

l

V

S

H

HM

L

fe

Li

c

a

S

bd

h

g

o

k

r

tq

lm

n

jV

s

150

M20 (8x)

560840

35 140

325

Ø160

H7

30

200

a

200

200383

M20

1050725

Ø160

H7

185725

75225

415

85140 520

435

260

245

712

692

535

23

1607257

990

630

895650

910630

237

440

90

M20

(68*

)

245

B A

B A

R35

410

34

4

1

1 2

2

3

Ø870

420

420

M20 (68x)

1474

1224944

140210280350

894

117

492

154 352

439

45357

350

210

280

140

50.888.9

88.9 20

3.2

G1/

4"(8

x)28

(8x)

45°

Ø258

+0.0

5-0

.05

Z 05/26/02/E (4x)

410


5050

5050

1460

1108

1050

2560 75 - 395

900

2240

500

55 1463

1858

2155

1245

1621

146

670

2100/350H/210 V-L-S 10600 3300 2800 38002100/350H/350 V-L-S 10600 3500 2800 40002100/350H/525 V-L 10700 3700 – 42002100/350H/750 V-L 10700 3900 – 4400

2100/525H/60-130 V-L-S 10600 3000 2700 3500

5050

5050

1460

1108

1050

2560 75 - 120

900

2240

500

55 1463

1858

2155

1245

1621

146

670

2100/525H/210 V-L-S 10700 3300 2800 38002100/525H/350 V-L-S 10700 3500 2800 40002100/525H/525 V-L-S 10800 3700 2900 42002100/525H/750 V-L 10800 3900 – 4400

2100/750H/60-130 V-L-S 10600 3000 2700 3500

5115

5050

1460

1108

1050

2560 75 65 900

2240

500

55 1463

1858

2155

1245

1621

146

670

2100/750H/210 V-L-S 10700 3300 2800 38002100/750H/350 V-L-S 10700 3500 2800 40002100/750H/525 V-L-S 10800 3700 2900 42002100/750H/750 V-L-S 10800 3900 3000 4400

2100/1000H/60-130 V-L-S 11300 3000 2700 3500

5400

5050

1460

1108

1050

2560 75 350

900

2240

500

55 1463

1858

2155

1245

1621

146

6702100/1000H/210 V-L-S 11400 3300 2800 3800

2100/1000H/350 V-L-S 11400 3500 2800 40002100/1000H/525 V-L-S 11500 3700 2900 4200

2100/1330H/60-130 V-L-S 11300 3000 2700 3500

5510

5050

1460

1108

1050

2560 75 460

900

2240

500

55 1463

1858

2155

1245

1621

146

670

2100/1330H/210 V-L-S 11400 3300 2800 38002100/1330H/350 V-L-S 11400 3500 2800 4000

Platen dimensions



36

HM 2700


210 350 525 750 1000 1330 2200

mm 25 30 35 30 35 40 35 40 45 40 45 50 45 50 55 50 55 65 55 65 75

bar 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714 2490 2016 1666 2470 2041 1461 2500 2070 1555

cm³ 73,6 106 144 123 169 220 193 251 318 283 358 442 398 491 594 540 653 913 772 1078 1436

g 67,0 96,5 131,0 111,9 153,8 200,2 175,6 228,4 289,4 257,5 325,8 402,2 362,2 446,8 540,5 491,4 594,2 830,8 702,5 981,0 1306,8

22 22 22 22 22 22 22

1/min 310 298 318 291 260 278 283

Nm 490 621 770 998 1540 1940 2373

g/s 8,2 12 18,6 11,6 17,9 28,5 19,1 30,4 39,7 27,9 36,3 43,9 32,4 39,2 48,5 41,9 51,9 62 52,8 63,1 78

mm 250 250 350 350 400 400 500

kN 86 86 86 86 100 100 129

mm 150 175 200 225 250 275 325

cm³/s 59,5 85,7 117 74,1 101 132 102 133 169 124 157 194 183 226 273 248 300 419 242 338 450

cm³/s 143 206 280 216 294 384 287 375 475 376 476 588 477 588 712 567 686 958 484 676 900

kW 6,4 7,7 10,4 7,7 10,4 12,1 10,4 12,1 13,8 12,1 13,8 17,5 13,8 17,5 18,3 17,5 18,3 20,9 22,7 26,6 31,3

1 + 3 1 + 3 1 + 3 1 + 3 1 + 4 1 + 3 1 + 4 1 + 4 1 + 4

HM 2700/...

kN 2700

mm x mm 710 x 710

mm x mm 1030 x 1100 (1000)

mm 1047

mm 1000

mm 350

mm 800

kN 141

mm 105

mm 1150

kN 59

mm 200

l 550

s/mm 3,4 – 497

kW 55

1000

mm 1000

mm 160

s 1,6

kg 1500

2 x G 3/8“

Injection unit


Screw diameter




Screw L/D ratio

Max. screw speed

Screw torque


Nozzle stroke


Screw stroke


Injection rate into air with hy-draulic accumulator (Option)

Cylinder heating



Clamping unit

Clamping force


Platen dimensions

Max. mold diameter


Min. mold space

Opening stroke

Opening force

Tie-bar diameter

Maximum daylight

Ejector force

Ejector stroke

Oil tank volume

Dry cycle time¹


Rotary table

Diameter

Mold height

Rotation time 180°



*Also available with a size 60 and 130 injection unit

37

l

V

S

H

HM

L

fe

Li

c

a

S

bd

h

g

o

k

r

tq

lm

n

jV

s

200

350

Ø16

0H7

30

220220

200404

M20

1150800

Ø16

0H7

190800

75225

415

85160

520

485

260

295

772

642

585

23

1727257

1100 710

955770

1030710

127

440

105

M20

(68x

)

295

140

35

980700

M20 (8x)

B A

B A475

34

41

1 2

23

420

350

M20 (68x)

1594

13441064

140210280350

1004

117

552

44

412

489

45357

280

140 21

0

(70)

50.888.9

88.9Ø1000

Ø1047

420

(70)24 20

3.2

G3/

8"(8

x)28

(8x)

45°

Ø258

-0.05

Z 05/26/02/E (4x)

475

+0.0

5


5250

5250

1560

1208

1150

2760 75 - 120

900

2240

500

55 1513

1948

2155

1365

1741

145

750

2700/525H/210 V-L-S 12900 3400 2900 39002700/525H/350 V-L-S 12900 3600 2900 41002700/525H/525 V-L-S 13000 3800 3000 43002700/525H/750 V-L 13000 4000 – 45002700/525H/1000 L 13700 4200 – –

2700/750H/60-130 V-L-S 12800 3100 2800 3600

5315

5250

1560

1208

1150

2760 75 65 900

2240

500

55 1513

1948

2155

1365

1741

146

750

2700/750H/210 V-L-S 12900 3400 2900 39002700/750H/350 V-L-S 12900 3600 2900 41002700/750H/525 V-L-S 13000 3800 3000 43002700/750H/750 V-L-S 13000 4000 3100 45002700/750H/1000 L 13700 4200 – –

2700/1000H/60-130 V-L-S 13500 3100 2800 3600

5600

5250

1560

1208

1150

2760 75 350

900

2240

500

55 1513

1948

2155

1365

1741

146

750

2700/1000H/210 V-L-S 13600 3400 2900 39002700/1000H/350 V-L-S 13600 3600 2900 41002700/1000H/525 V-L-S 13700 3800 3000 43002700/1000H/750 V-L-S 13700 4000 3100 45002700/1000H/1000 L-S 14400 4200 3200 –

2700/1330H/60-130 V-L-S 13500 3100 2800 3600

5710

5250

1560

1208

1150

2760 75 460

900

2240

500

55 1513

1948

2155

1365

1741

146

7502700/1330H/210 V-L-S 13600 3400 2900 3900

2700/1330H/350 V-L-S 13600 3600 2900 41002700/1330H/525 V-L-S 13700 3800 3000 4300

2700/2200H/60-130 V-L-S 14500 3100 2800 3600

6570

5250

1560

1208

1150

2760 75 770

900

2240

500

55 1513

1948

2155

1365

1741

146

750

2700/2200H/210 V-L-S 14600 3400 2900 39002700/2200H/350 V-L-S 14600 3600 2900 4100

Platen dimensions



38

Standard and optional equipmentHM Multicomponent 400 kN–2700 kN

● Standard; Option

Clamping unit UNILOGB4

Free adjustable closed loop controlled pressures for opening/closing movements and mold safety •Mold safety program •Precise platen parallelism with low-maintenancemoving platen support •Platen drillings and register rings according to EUROMAP (metric threads) •Ejector cross and ejector drillings in moving platen according to EUROMAP/SPI

Platen drillings and register rings and fixing holes to SPI standard

T-slots in mold platens

Special mold heights according to customer require-ments

Special mold-opening paths according to customer requirements

Hydraulic mold close inhibitor, electronically monito-red on operator side •Mechanical safety drop bar

Unscrewing device with servo-motor in lieu of stan-dard ejector

Unscrewing device with servo-motor in addition to the standard ejector

Central hydraulic multi-stroke ejector, adjustable •Ejector platen safety

Pneumatic ejector coupling

Ejector and core pull movement parallel to opening •

Clamping unit UNILOGB4

Ejector force increased

Monitored safety gate on operator side •Pneumatically operated safety gate on operator`s side

Special program: Cyclestart with closing of the safety gate in semi-automatic mode

Operator safety gate on non-operator side of the machine

Pneumatically operated safety gate on non-operator side

Safety guard extended

Mold mounting area guarded

Fixing holes for robot on top of the fi xed platen accor-ding to EUROMAP/VDMA •Clamping force monitoring including display via screen

Magnetic quick mold clamping system

MOULDFIX quick mold clamping system

Manual tie-bar removal device

Roller support for stack molds

Rotary table UNILOGB4

Servo drive •Indexing cylinder •2 stations, 180° oscillating or rotating •3 stations, 120° rotating

2 cooling circuits controlled by rotary manifolds on rotary table •4 cooling circuits controlled by rotary manifolds on rotary table

Ejector drillings according to EUROMAP/SPI •Hasco centering bushes •

All technical options of the HM standard series are also available for multicompo-nent machines. Moreover, the machines of this series are equipped with all ma-chine fi ttings required for multicompo-nent processing.

39

Injection unit UNILOGB4

Screw drive by low speed hydaulic motor, screw speed continuously adjustable via screen •High torque screw drive

Servo-electric screw drive, speed infi nitely adjustable via screen

Screw with check valve, screw and barrel nitrided •L/D ratio of 22:1 for three different diameters •Screw with mixing section

Rapidmelt screw

Thermoplastic screws for special applications

Wear-protected screw and barrel design AK+

Grooves in the feeding zone of barrel for improved feeding

Thermocouple failure monitor •Melt temperature sensor in barrel end cap with tem-perature display on screen

Plug-in ceramic heater bands •Temperature control of feed throat, integrated

Open nozzle •Needle type shut-off nozzle spring loaded with heater band and thermo element

Pneumatically operated needle type, shut-off nozzle with heater band and thermocouple

Hydraulically operated needle type, shut-off nozzle with heater band and thermocouple

Non-standard design of open nozzle

Barrel guarding •Barrel insulation

Swiveling injection unit •Purge guard electronically monitored •Hopper can be shut and emptied •Hopper of V2A stainless steel •Insulated hopper

Monitoring of min. fi lling level

Injection unit UNILOGB4

Hopper magnet

Hopper lid prepared for material feeder

Connection for material conveyor

Hopper loader UNIFEED A1 in lieu of material hopper

Application package processing thermoset

Application package processing liquid silicone rubber (LSR)

Linear bearings for injection unit •Hydraulic accumulator for fast injection

Scale on injection unit to indicate screw position •Injection, holding pressure and back pressure closed-loop controlled via servo valve •Temperature decrease to selected value •Injection unit forward/backward speed adjustable •Decompression before and/or after metering •Entry of physical units (psi, cu in, inch/s etc.) for data transmission between Battenfeld injection molding machines of different sizes

•Screw protection: Every temperature zone must have reached its set value before screw movement •Peripheral screw speed indication •Linear interpolation of holding pressure set values •Bar chart for barrel temperature with set value and actual value display •Selectable injection pressure limitation •Defi ned nozzle contact pressure incl. relief valve •Changeover from injection to holding pressure depen-dent on stroke, time and hydraulic pressure •Cavity pressure dependent changeover from injection to holding pressure



40



Machine in general UNILOGB4

Insulated platens

Twin pump for parallel movements •Parts chute for separation of good and bad parts

Built-in control cabinet •Parts transport on operator side, rear side or axial •Leveling elements

Hydraulic unit with variable pressure and speed axial piston pump. Energy-saving load-sensing control •Oil fi ltration by fi ne-fl ow fi lter with electrical clogging indicator (with diagnostic message) •Separate bypass oil fi ltration unit

Oil level indication with alarm •Oil tank venting via air fi lter •Closed loop oil temperature control with oil preheat-ing •Oil temperature monitoring •Oil tank with connections for external oil fi ltration •Maintenance hatch for checking and cleaning oil tank •Hydraulic core pulls, limit switch function to comply with EUROMAP 13, pressure and speed adjustable

Hydraulic core pull incl. proportional valve and rota-tional mold program

Adapter cable for core pulls with Battenfeld standard interface

Pneumatic core pulls

Pneumatic block for activating one or more shut-off nozzles in the mold parallel

Pneumatic block for activating shut-off nozzles in the mold sequential

Hydraulic block for activating one or more shut-off nozzles in the mold parallel

Hydraulic block for activating shut-off nozzles in the mold sequential

Larger oil cooler

Filter in water inlet of oil cooler

Air valve, stroke and time activated

Temperature control zones for hot runners

Machine in general UNILOGB4

Blow-through valve for cooling water flow controller

Non-contact stroke transducer

Cavity pressure transducer

Amperemeter for heating zones

Operating voltage 230/400 V-3PH, 50 Hz •Special voltages

Control cabinet cooler

Additional sockets

Additional sockets incl. switch-off function

Photoelectric part delivery safety mechanism

Cooling water flow controller with temperature gauges in return lines, 8-way •Shut-off valve for cooling water

Paint:Machine: RAL 9002 grey whiteSafety doors: RAL 9002 grey whiteGuarding: RAL 9002 grey whiteControl panel and trim: RAL 5002 ultramarine

•

Special paint

Color repair kit

Operating hours counter •Tool kit

Hosing for 4 cooling circuits mounted on the fixed or the moving platen

Hosing for 8 cooling circuits mounted on the fixed or the moving platen

Flexible link support on movable platen for electric cables and water hoses •Motor guarding •

41



Control system UNILOGB4

Machine functions

Closing – number of profi le steps 5

Closed loop injection control with servo valve •Opening – number of profi le steps 5

Ejector forward – number of profi le steps 3

Ejector back – number of profi le steps 3

Injection unit forward – number of profi le steps 3

Injection unit back – number of profi le steps 3

Injection – number of profi le steps 10

Holding pressure – number of profi le steps 10

Melt pressure monitoring

Melt temperature monitoring

Purging program

Selectable stand-by (lowering) temperature •Stroke zero settings •Open loop injection-compression and breathing program

Screw speed – number of profi le steps 6

Back pressure – number of profi le steps 6

Start-up program •Adjustable injection pressure limitation •Switchover to holding pressure dependent on

– injection time •– screw stroke/injection volume •– hydraulic pressure •– cavity pressure

– melt pressure


Self-teaching temperature controller •Display of temperature inside electrical cabinet •Seven-day timer •Air valve, action indicated by stroke marker (ON) and timer (OFF)

Core pulls

Start-up and shut-down program •Display

Access codes password system

Entrance authorization with chipcard

User programming system “APS“ •Free confi gurable screen pages “User page“ •Purging program through open mold

Process setup •Physical, process-related units •Data entry/display table / graph

10.4 “ TFT color screen •Alarm display fault codes

and text

Alarm protocol •Log book •Hardcopy function •Data storage

3.5 fl oppy disk, PC compatible

Set value graphics

closing,opening,injection,holding

pressure,metering,

back pressure

Online language selection 4 languages

Online selection of imperial or metric units •

42




Monitoring

- Nozzle forward/back times •- Ejector forward/back times •- Overall cycle time •- Injection time •- Metering time •- Closing time •- Opening time •- Bad parts •- Temperature (min./max.) •- Parts counter •- Injection pressure •- Melt cushion •- Melt cushion control

- Envelope curve •Quality table 12 criteria out

of 75

Parts counter with good/bad part evaluation •Trend diagrams •SPC charts •Actual value graph •Process actual value/max. value storage •Interfaces

Audible alarm

Control circuits for mold heating

Control circuits for hot runner


Analogue temperature control interface

Serial temperature control interface, compatible with Arburg protocol

CAN-bus interface for mold conditioners according to EUROMAP 66-2

CAN-bus interface for hot runners according to EUROMAP 66-2

Airmould interface

EUROMAP 67 for handling equipment

Integrated Airmould control

Parallel printer port •Conveyor belt interface

Scale interface

Host computer interface/PDA (EUROMAP 63)

Color dosing unit

Machine fault (potential-free contact)

BNC connectors for injection process analysis

Interface for teleservice

Interface for common data storage with Battenfeld robot

We have taken great care to collect the data and technical information in this publication. However, this publication could contain technical inaccura-cies or typographical errors. We reserve the right to make improvements or changes to this publication and to the products at any time.

THE POWER to SUCCEED

Battenfeld GmbHScherl 10 · 58540 Meinerzhagen · GermanyTel. +49 2354 72-0 · Fax +49 2354 [email protected]

Battenfeld Kunststoffmaschinen Ges. m. b. H.Wiener Neustädter Straße 81 · 2542 Kottingbrunn · AustriaTel. +43 2252 404-0 · Fax +43 2252 [email protected]

www.battenfeld.com IMT

09/0

4 (T

S09

/04)

AR

, 400

0, E

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Documents

400 kN–2700 kN HM MULTICOMPONENT - battenfeld.rubattenfeld.ru/fileadmin/templates/docs/imm/hmkomponenten_40-270_en.pdf · HM Multicomponent Series 400 kN ... of the component materi-als