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    Welcome Aboard!Proper care and maintenance is an important part in keeping your Mercury Product operating at peakefficiency for maximum performance and economy. The enclosed Owner's Registration Card is your keyto trouble-free family fun. Refer to your Operation and Maintenance Manual for full details of your warrantycoverage.Details of your nearest dealer can be found on www.marinepower.com where country maps and fullcontact information are displayed.Is your engine properly registered for warranty purpose? Please check on www.marinepower.com. Ifnecessary, please contact your local dealer.If the outboard motors serial number plate contains the CE mark in the lower left-hand corner, thefollowing statement applies:This outboard motor manufactured by Mercury Marine, Fond du Lac, WI, USA or Marine Power EuropeInc. Park Industrel, de Petit-Rechain, Belgium complies with the requirements of the following directivesand standards, as amended:

    Recreational Craft Directive: 94/25/EC; std. ISO 8665, ISO 11547

    Machinery Directive: 98/37/EC,

    EMC Directive: 89/336/EC; std. EN50081-1, SAE J551 (CISPR Pub. 12),EN 50082-1, IEC 61000 PT4-2, IEC 61000 PT4-3

    Patrick C. Mackey

    President, Mercury Marine, Fond du Lac, WI USA

    European Regulations Contact:

    Product Environmental Engineering Department, Mercury Marine, Fond du Lac, WI USA

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  • TABLE OF CONTENTS

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    Warranty Information

    Transfer Of Warranty..............................................................................................................................................1Warranty Registration United States And Canada................................................................................................. 1Warranty Registration Outside The United States And Canada............................................................................. 1Mercury Marine Two Years Limited Warranty (Europe)......................................................................................... 2Mercury Marine One Year Limited Warranty (Confederation of Independent States, Middle-East, Africa)............ 33 Year Limited Warranty Against Corrosion...........................................................................................................5Warranty Coverage And Exclusions.......................................................................................................................6

    GENERAL INFORMATION

    Boater's Responsibilities......................................................................................................................................... 8Before Operating Your Outboard............................................................................................................................ 8Boat Horsepower Capacity..................................................................................................................................... 8High-Speed And High-Performance Boat Operation.............................................................................................. 9Outboard Remote Control Models .........................................................................................................................9Remote Steering Notice.........................................................................................................................................9Lanyard Stop Switch.............................................................................................................................................10Protecting People In The Water........................................................................................................................... 11Passenger Safety Message - Pontoon Boats And Deck Boats............................................................................11Wave And Wake Jumping.................................................................................................................................... 12Impact With Underwater Hazards.........................................................................................................................13Safety Instructions For Hand Tilled Outboards.....................................................................................................14Exhaust Emissions...............................................................................................................................................14Selecting Accessories For Your Outboard...........................................................................................................15Safe Boating Suggestions....................................................................................................................................16Recording Serial Number..................................................................................................................................... 1640 Sea Pro/Marathon - 30/40 HP Specifications..................................................................................................17Component Identification......................................................................................................................................1840 SeaPro/Marathon Component Identification....................................................................................................19

    INSTALLATION

    Installing Outboard...............................................................................................................................................20Propeller Selection...............................................................................................................................................21

    TRANSPORTING

    Trailering Boat/Outboard .....................................................................................................................................22Transporting Portable Fuel Tanks........................................................................................................................ 22

    FUEL & OIL

    Gasoline Recommendations................................................................................................................................24Oil Recommendation............................................................................................................................................24Fuel and Oil Ratio.................................................................................................................................................24Mixing Fuel and Oil...............................................................................................................................................25Filling Oil Injection System...................................................................................................................................25

  • TABLE OF CONTENTS

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    Filling Fuel Tank...................................................................................................................................................26

    FEATURES & CONTROLS

    Remote Control Features..................................................................................................................................... 27Warning System - Electric Start Models............................................................................................................... 27Warning Horn System - Manual Start Models...................................................................................................... 28Engine Over-Speed Limiter.................................................................................................................................. 29Manual Tilt System............................................................................................................................................... 30Power Trim And Tilt (if equipped)......................................................................................................................... 36Throttle Grip Friction Adjustment - Tiller Handle Models...................................................................................... 39Steering Friction Adjustment ............................................................................................................................... 39Trim Tab Adjustment............................................................................................................................................ 40

    OPERATION

    Pre-Starting Check List......................................................................................................................................... 42Operating In Freezing Temperatures................................................................................................................... 42Operating In Salt Water Or Polluted Water.......................................................................................................... 42Operating at High Elevations................................................................................................................................ 42Engine Break-in Procedure.................................................................................................................................. 42Starting The Engine - Electric Start Remote Control Models............................................................................... 43Starting The Engine - Tiller Handle Models And Manual Start Remote Control Models...................................... 45Gear Shifting............................................................................................