Upload
others
View
1
Download
0
Embed Size (px)
Citation preview
3
3M™ Ceramic MicrospheresPaints and Coatings Applications Profile
Energy and Advanced Materials Division 3M Center, Building 223-6S-04St. Paul, MN 55144-1000www.3M.com/microspheres
3M is a trademark of 3M. Used under license by 3M subsidiaries and affiliates.
3
Please recycle. Printed in USA.Issued: 7/07 © 3M 2007. All rights reserved. 5910HB 98-0212-3808-8
Important Notice to Purchaser: The information in this publication is based on tests that we believe are reliable. Your results may vary due to differences in test types and conditions. You must evaluate and determine whether the product is suitable for your intended application. Since conditions of product use are outside of our control and vary widely, the following is made in lieu of all express and implied warranties (including the implied warranties of merchantability and fitness for a particular purpose): Except where prohibited by law, 3M’s only obligation and your only remedy, is replacement or, at 3M’s option, refund of the original purchase price of product that is shown to have been defective when you received it. In no case will 3M be liable for any direct, indirect, special, incidental, or consequential damages (including, without limitation, lost profits, goodwill, and business opportunity) based on breach of warranty, condition or contract, negligence, strict tort, or any other legal or equitable theory.
United States 3M Performance Materials Division 800 541 6752
Brazil 3M do Brasil Ltda. 5519 3838 7000
Canada 3M Canada Company 800 364 3577
Europe 3M Belgium N.V. 32 3 250 7521
India 3M India Limited Bangalore 9080 2231414
China 3M China Ltd. 86 21 6275 3535
China 3M Hong Kong Limited 852 2806 6111
Taiwan 3M Taiwan Limited 886 2 2704 9011
Korea 3M Korea Limited 82 2 3771 4114
Japan Sumitomo 3M Limited 813 3709 8250
Philippines 3M Philippines, Inc. 63 2 813 3781
Singapore 3M Singapore Pte. Ltd. 65 454 8611
Malaysia 3M Malaysia Sdn. Berhad 60 3 706 2888
New Zealand 3M New Zealand Ltd. 64-9-444-4760
Australia 3M Australia Pty., Ltd. 61 2 9498 9333
Other Areas 651 736 7123 (U.S.)
3M™ Ceramic Microspheres
3M™ Ceramic Microspheres are one in a family of 3M microspheres. They have the broadest application for paints and powder coatings. 3M Glass Microspheres, however, offer enhancements for specialties such as high-build/low-slump coatings, reflective roof coatings, lower thermally conductive finishes, and low density roof coatings.
For dispersal, use low shear mixing equipment and add during the let-down stage. The following is an overview of product characteristics.
3M™ Microspheres Product Descriptions
Product
Target Crush
Strength1True
Density2
Particle Size4
Color5 Comments Application IdeasDistribution Effective Top Size
10th% 50th% 90th% 95th%
K1 250 0.125 30 65 110 120 white Most economical 3M ceramic microsphere Low thermal conductive coatings
S15 300 0.15 25 55 90 95 white Small particle sizeCaulks, sealants
S22 400 0.22 20 35 60 75 white
Smaller, tighter particle size range and higher strength than comparable
“K” seriesS32 2000 0.32 20 40 75 80 white
Spray applicationsS38 4000 0.38 15 40 75 85 white
S60 10,000 0.60 15 30 55 65 white High strength
S60HS 18,000 0.60 11 30 50 60 white Strongest glass microsphere
Resources3M Microspheres are supported by global sales, technical and customer service resources, with fully-staffed technical service laboratories in the U.S., Europe, Japan, Latin America and Southeast Asia. Users benefit from 3M’s broad technology base and continuing attention to product development, performance, safety and environmental issues.
For additional technical information on 3M microspheres in the United States, call 3M Energy and Advanced Materials Division, 800-367-8905.
For other 3M global offices, and information on additional 3M products, visit our web site at: www.3M.com
1 90% survival,psi2 g/cc3 ASTM D12-10
4 Microns by volume5 Unaided eye
Other 3M™ Microspheres for specialty coatings
productionImproved
performanceenhanced
StartTheBetter Finish
of a
3
3M™ Ceramic MicrospheresPaints and Coatings Applications Profile
Energy and Advanced Materials Division 3M Center, Building 223-6S-04St. Paul, MN 55144-1000www.3M.com/microspheres
3M is a trademark of 3M. Used under license by 3M subsidiaries and affiliates.
3
Please recycle. Printed in USA.Issued: 7/07 © 3M 2007. All rights reserved. 5910HB 98-0212-3808-8
Important Notice to Purchaser: The information in this publication is based on tests that we believe are reliable. Your results may vary due to differences in test types and conditions. You must evaluate and determine whether the product is suitable for your intended application. Since conditions of product use are outside of our control and vary widely, the following is made in lieu of all express and implied warranties (including the implied warranties of merchantability and fitness for a particular purpose): Except where prohibited by law, 3M’s only obligation and your only remedy, is replacement or, at 3M’s option, refund of the original purchase price of product that is shown to have been defective when you received it. In no case will 3M be liable for any direct, indirect, special, incidental, or consequential damages (including, without limitation, lost profits, goodwill, and business opportunity) based on breach of warranty, condition or contract, negligence, strict tort, or any other legal or equitable theory.
United States 3M Performance Materials Division 800 541 6752
Brazil 3M do Brasil Ltda. 5519 3838 7000
Canada 3M Canada Company 800 364 3577
Europe 3M Belgium N.V. 32 3 250 7521
India 3M India Limited Bangalore 9080 2231414
China 3M China Ltd. 86 21 6275 3535
China 3M Hong Kong Limited 852 2806 6111
Taiwan 3M Taiwan Limited 886 2 2704 9011
Korea 3M Korea Limited 82 2 3771 4114
Japan Sumitomo 3M Limited 813 3709 8250
Philippines 3M Philippines, Inc. 63 2 813 3781
Singapore 3M Singapore Pte. Ltd. 65 454 8611
Malaysia 3M Malaysia Sdn. Berhad 60 3 706 2888
New Zealand 3M New Zealand Ltd. 64-9-444-4760
Australia 3M Australia Pty., Ltd. 61 2 9498 9333
Other Areas 651 736 7123 (U.S.)
3M™ Ceramic Microspheres
3M™ Ceramic Microspheres are one in a family of 3M microspheres. They have the broadest application for paints and powder coatings. 3M Glass Microspheres, however, offer enhancements for specialties such as high-build/low-slump coatings, reflective roof coatings, lower thermally conductive finishes, and low density roof coatings.
For dispersal, use low shear mixing equipment and add during the let-down stage. The following is an overview of product characteristics.
3M™ Microspheres Product Descriptions
Product
Target Crush
Strength1True
Density2
Particle Size4
Color5 Comments Application IdeasDistribution Effective Top Size
10th% 50th% 90th% 95th%
K1 250 0.125 30 65 110 120 white Most economical 3M ceramic microsphere Low thermal conductive coatings
S15 300 0.15 25 55 90 95 white Small particle sizeCaulks, sealants
S22 400 0.22 20 35 60 75 white
Smaller, tighter particle size range and higher strength than comparable
“K” seriesS32 2000 0.32 20 40 75 80 white
Spray applicationsS38 4000 0.38 15 40 75 85 white
S60 10,000 0.60 15 30 55 65 white High strength
S60HS 18,000 0.60 11 30 50 60 white Strongest glass microsphere
Resources3M Microspheres are supported by global sales, technical and customer service resources, with fully-staffed technical service laboratories in the U.S., Europe, Japan, Latin America and Southeast Asia. Users benefit from 3M’s broad technology base and continuing attention to product development, performance, safety and environmental issues.
For additional technical information on 3M microspheres in the United States, call 3M Energy and Advanced Materials Division, 800-367-8905.
For other 3M global offices, and information on additional 3M products, visit our web site at: www.3M.com
1 90% survival,psi2 g/cc3 ASTM D12-10
4 Microns by volume5 Unaided eye
Other 3M™ Microspheres for specialty coatings
productionImproved
performanceenhanced
StartThe
Better Finish of a
1 Lower viscosity and improved flowUnlike many irregularly shaped fillers, 3M ceramic microspheres roll easily over one another, similar to ball bearings. This contributes to lower viscosity, better flow, and improved sprayability.
2 Higher filler loading to reduce costsWith the lowest surface area to volume ratio of any shape, 3M ceramic microspheres reduce resin demand and increase volume loading capacity. Smaller spheres may fill voids between larger ones to enhance packing for higher solids/lower VOCs, and reduced costs.
3 Burnish resistance and hardnessMohs 7 hardness and spherical shape contribute to increased burnish resistance and hardness of the finished surface. Surfaces stay new looking longer to save the time and cost of touch-ups or repainting. With ordinary fillers, soft or jagged particles on the surface often break or wear away.
Powder coating with a spherical dispersion improves material handling for consistently smooth surfaces.
High-scrub, crystalline silica-free interior paints maintain optical qualities after repeated cleaning
Eight ways to help you reduce costs while enhancing paint and powder coating performance
3M™ Ceramic Microspheres
3M Microspheres W-410
Mica
Calcium Carbonate
Wollastonite
3M™ Ceramic Microspheres are high-strength, inert fine particles with intrinsic hardness. 3M microspheres are engineered to help you reduce costs, increase solids, enhance properties, and improve processability.
5 Barrier effect Tight particle packing, combined with hardness and inertness, creates a durable, low-permeation film barrier against weather, corrosion and chemicals.
Truck under-carriage coating combines lower VOCs, high solids, and corrosion resistance. Bridges and other exposed metal structures require a physical barrier against harsh environments.
6 Inert and free of crystalline silicaBecause of their inert composition, 3M™ Ceramic Microspheres are resistant to a variety of chemicals. Solid ceramic microspheres are also free of crystalline silica (hollow microspheres are not).
Chemical storage tanks and piping need to present a clean, professional image while resisting harsh chemicals.
7 Radiation curable coatingsTo help improve productivity and depth of cure for UV-curable coatings, white 3M ceramic microspheres are UV transparent to 250nm. The microspheres allow transmission of the UV energy through the coating. Gray and white 3M ceramic microspheres also improve the viscosity and flow/leveling in E-beam coating applications.
Radiation curable applications include:
• Potting compounds• Patching compounds• Wood coatings
• Overprints• Powder coatings• Adhesives
Potential application – UV-curable coatings for increased durability
8 Standard equipment for dispersingWith high compression strength, 3M ceramic microspheres are best added during the grind. For optimum dispersion, sand, ball and roll mills are preferred.
Equipment wear has been reported to be less than many irregularly-shaped mineral fillers of equal or lower hardness.
Military equipment requires a low-gloss camouflage finish that’s resistant to abrasion and corrosion.
1 90% survival, psi 2 g/cc 3 ASTM D12-10 4 Microns by volume 5 Unaided eye
Product
Target Crush
Strength1True
Density2HagmanGrind3
Particle Size4
Color5 Comments Application IdeasDistribution Effective Top Size
10th% 50th% 90th% 95th%
G-200 >60,000 2.5 7 1 4 10 12 gray Finest standard product, least gloss reduction Industrial paints
and powder coatingsG-400 >60,000 2.4 6 1 5 14 24 gray Medium gloss
reduction
G-200 PC >60,000 2.5 7 1 4 10 12 gray Refined version of G-200, least gloss reduction
Powder coatings. Refined top particle size offers fewer
“seeds,” resulting in a smoother surfaceG-400 PC >60,000 2.4 6 1 5 14 24 gray Refined version of G-400,
medium gloss reduction
G-600 >60,000 2.3 3+ 1 6 24 40 gray 325 mesh Maintenance paints and adhesives
G-800 >60,000 2.2 – 2 18 75 200 gray lowest cost/pound, broad distribution Polymer concrete, textured
coatings, epoxy grouts, and flooringG-850 >60,000 2.1 – 12 40 100 200 gray Fewer fines than G-800
W-210 >60,000 2.4 7 1 3 11 12 whiteFinest white product, least gloss reduction of any white grade
Light-colored, thin film coatings
and powder coating
W-410 >60,000 2.5 6 1 4 15 24 white Medium gloss reduction
Burnish-resistant wall and house paints, most
light-colored industrial and maintenence products
W-610 >60,000 2.5 3+ 1 10 28 40 white325 mesh, most
gloss reduction of any white grade
Maintenance paints thicker then 2 mils, low
gloss paints, adhesives and decorative flooring
3M™ Ceramic Microspheres Product Descriptions
Architectural coatings
DurabilityScrubabilityHigher PVC Improved burnish resistance Uniformity of sheen
Powder coatingsImproved flowHardnessGloss controlCost reduction
••••
•
••••
Maintenance coatings
Corrosion resistanceDurability Lower film permeabilityHigh loadingCost reduction
Coil coatingsFlexibilityGloss controlHigher solidsCost reductionHardness
•••
••
•••••
High solids industrial coatings
High loading with low viscosityReduced VOC Improved hardnessGloss controlSprayabilityCost reduction
Primers Improved salt spray, humidity resistance Higher volume solidsCost reduction
•
•••••
•
••
Water-reducible industrial finishes
Increased volume solids Reduced film permeability/improved corrosion resistanceHardnessInertnessGloss controlDurability
•
•
••••
UV-cured coatings High loading with low viscosityCost reductionSprayabilityScrubability Burnish resistance
Mastics, grouts Improved rheologyHigher loadingDurability Reduced shrinkage
•
••••
••••
benefitsApplication
glanceat a
1 90% survival,psi2 g/cc3 ASTM D12-10
4 Microns by volume5 Unaided eye
4 Gloss controlMany gloss control materials can increase viscosity. But increasingly higher levels of 3M ceramic microspheres can help incrementally lower gloss without significantly increasing viscosity in many applications.
Series “G” (gray)
Series “W” (white)
1 Lower viscosity and improved flowUnlike many irregularly shaped fillers, 3M ceramic microspheres roll easily over one another, similar to ball bearings. This contributes to lower viscosity, better flow, and improved sprayability.
2 Higher filler loading to reduce costsWith the lowest surface area to volume ratio of any shape, 3M ceramic microspheres reduce resin demand and increase volume loading capacity. Smaller spheres may fill voids between larger ones to enhance packing for higher solids/lower VOCs, and reduced costs.
3 Burnish resistance and hardnessMohs 7 hardness and spherical shape contribute to increased burnish resistance and hardness of the finished surface. Surfaces stay new looking longer to save the time and cost of touch-ups or repainting. With ordinary fillers, soft or jagged particles on the surface often break or wear away.
Powder coating with a spherical dispersion improves material handling for consistently smooth surfaces.
High-scrub, crystalline silica-free interior paints maintain optical qualities after repeated cleaning
Eight ways to help you reduce costs while enhancing paint and powder coating performance
3M™ Ceramic Microspheres
3M Microspheres W-410
Mica
Calcium Carbonate
Wollastonite
3M™ Ceramic Microspheres are high-strength, inert fine particles with intrinsic hardness. 3M microspheres are engineered to help you reduce costs, increase solids, enhance properties, and improve processability.
5 Barrier effect Tight particle packing, combined with hardness and inertness, creates a durable, low-permeation film barrier against weather, corrosion and chemicals.
Truck under-carriage coating combines lower VOCs, high solids, and corrosion resistance. Bridges and other exposed metal structures require a physical barrier against harsh environments.
6 Inert and free of crystalline silicaBecause of their inert composition, 3M™ Ceramic Microspheres are resistant to a variety of chemicals. Solid ceramic microspheres are also free of crystalline silica (hollow microspheres are not).
Chemical storage tanks and piping need to present a clean, professional image while resisting harsh chemicals.
7 Radiation curable coatingsTo help improve productivity and depth of cure for UV-curable coatings, white 3M ceramic microspheres are UV transparent to 250nm. The microspheres allow transmission of the UV energy through the coating. Gray and white 3M ceramic microspheres also improve the viscosity and flow/leveling in E-beam coating applications.
Radiation curable applications include:
• Potting compounds• Patching compounds• Wood coatings
• Overprints• Powder coatings• Adhesives
Potential application – UV-curable coatings for increased durability
8 Standard equipment for dispersingWith high compression strength, 3M ceramic microspheres are best added during the grind. For optimum dispersion, sand, ball and roll mills are preferred.
Equipment wear has been reported to be less than many irregularly-shaped mineral fillers of equal or lower hardness.
Military equipment requires a low-gloss camouflage finish that’s resistant to abrasion and corrosion.
1 90% survival, psi 2 g/cc 3 ASTM D12-10 4 Microns by volume 5 Unaided eye
Product
Target Crush
Strength1True
Density2HagmanGrind3
Particle Size4
Color5 Comments Application IdeasDistribution Effective Top Size
10th% 50th% 90th% 95th%
G-200 >60,000 2.5 7 1 4 10 12 gray Finest standard product, least gloss reduction Industrial paints
and powder coatingsG-400 >60,000 2.4 6 1 5 14 24 gray Medium gloss
reduction
G-200 PC >60,000 2.5 7 1 4 10 12 gray Refined version of G-200, least gloss reduction
Powder coatings. Refined top particle size offers fewer
“seeds,” resulting in a smoother surfaceG-400 PC >60,000 2.4 6 1 5 14 24 gray Refined version of G-400,
medium gloss reduction
G-600 >60,000 2.3 3+ 1 6 24 40 gray 325 mesh Maintenance paints and adhesives
G-800 >60,000 2.2 – 2 18 75 200 gray lowest cost/pound, broad distribution Polymer concrete, textured
coatings, epoxy grouts, and flooringG-850 >60,000 2.1 – 12 40 100 200 gray Fewer fines than G-800
W-210 >60,000 2.4 7 1 3 11 12 whiteFinest white product, least gloss reduction of any white grade
Light-colored, thin film coatings
and powder coating
W-410 >60,000 2.5 6 1 4 15 24 white Medium gloss reduction
Burnish-resistant wall and house paints, most
light-colored industrial and maintenence products
W-610 >60,000 2.5 3+ 1 10 28 40 white325 mesh, most
gloss reduction of any white grade
Maintenance paints thicker then 2 mils, low
gloss paints, adhesives and decorative flooring
3M™ Ceramic Microspheres Product Descriptions
Architectural coatings
DurabilityScrubabilityHigher PVC Improved burnish resistance Uniformity of sheen
Powder coatingsImproved flowHardnessGloss controlCost reduction
••••
•
••••
Maintenance coatings
Corrosion resistanceDurability Lower film permeabilityHigh loadingCost reduction
Coil coatingsFlexibilityGloss controlHigher solidsCost reductionHardness
•••
••
•••••
High solids industrial coatings
High loading with low viscosityReduced VOC Improved hardnessGloss controlSprayabilityCost reduction
Primers Improved salt spray, humidity resistance Higher volume solidsCost reduction
•
•••••
•
••
Water-reducible industrial finishes
Increased volume solids Reduced film permeability/improved corrosion resistanceHardnessInertnessGloss controlDurability
•
•
••••
UV-cured coatings High loading with low viscosityCost reductionSprayabilityScrubability Burnish resistance
Mastics, grouts Improved rheologyHigher loadingDurability Reduced shrinkage
•
••••
••••
benefitsApplication
glanceat a
1 90% survival,psi2 g/cc3 ASTM D12-10
4 Microns by volume5 Unaided eye
4 Gloss controlMany gloss control materials can increase viscosity. But increasingly higher levels of 3M ceramic microspheres can help incrementally lower gloss without significantly increasing viscosity in many applications.
Series “G” (gray)
Series “W” (white)
1 Lower viscosity and improved flowUnlike many irregularly shaped fillers, 3M ceramic microspheres roll easily over one another, similar to ball bearings. This contributes to lower viscosity, better flow, and improved sprayability.
2 Higher filler loading to reduce costsWith the lowest surface area to volume ratio of any shape, 3M ceramic microspheres reduce resin demand and increase volume loading capacity. Smaller spheres may fill voids between larger ones to enhance packing for higher solids/lower VOCs, and reduced costs.
3 Burnish resistance and hardnessMohs 7 hardness and spherical shape contribute to increased burnish resistance and hardness of the finished surface. Surfaces stay new looking longer to save the time and cost of touch-ups or repainting. With ordinary fillers, soft or jagged particles on the surface often break or wear away.
Powder coating with a spherical dispersion improves material handling for consistently smooth surfaces.
High-scrub, crystalline silica-free interior paints maintain optical qualities after repeated cleaning
Eight ways to help you reduce costs while enhancing paint and powder coating performance
3M™ Ceramic Microspheres
3M Microspheres W-410
Mica
Calcium Carbonate
Wollastonite
3M™ Ceramic Microspheres are high-strength, inert fine particles with intrinsic hardness. 3M microspheres are engineered to help you reduce costs, increase solids, enhance properties, and improve processability.
5 Barrier effect Tight particle packing, combined with hardness and inertness, creates a durable, low-permeation film barrier against weather, corrosion and chemicals.
Truck under-carriage coating combines lower VOCs, high solids, and corrosion resistance. Bridges and other exposed metal structures require a physical barrier against harsh environments.
6 Inert and free of crystalline silicaBecause of their inert composition, 3M™ Ceramic Microspheres are resistant to a variety of chemicals. Solid ceramic microspheres are also free of crystalline silica (hollow microspheres are not).
Chemical storage tanks and piping need to present a clean, professional image while resisting harsh chemicals.
7 Radiation curable coatingsTo help improve productivity and depth of cure for UV-curable coatings, white 3M ceramic microspheres are UV transparent to 250nm. The microspheres allow transmission of the UV energy through the coating. Gray and white 3M ceramic microspheres also improve the viscosity and flow/leveling in E-beam coating applications.
Radiation curable applications include:
• Potting compounds• Patching compounds• Wood coatings
• Overprints• Powder coatings• Adhesives
Potential application – UV-curable coatings for increased durability
8 Standard equipment for dispersingWith high compression strength, 3M ceramic microspheres are best added during the grind. For optimum dispersion, sand, ball and roll mills are preferred.
Equipment wear has been reported to be less than many irregularly-shaped mineral fillers of equal or lower hardness.
Military equipment requires a low-gloss camouflage finish that’s resistant to abrasion and corrosion.
1 90% survival, psi 2 g/cc 3 ASTM D12-10 4 Microns by volume 5 Unaided eye
Product
Target Crush
Strength1True
Density2HagmanGrind3
Particle Size4
Color5 Comments Application IdeasDistribution Effective Top Size
10th% 50th% 90th% 95th%
G-200 >60,000 2.5 7 1 4 10 12 gray Finest standard product, least gloss reduction Industrial paints
and powder coatingsG-400 >60,000 2.4 6 1 5 14 24 gray Medium gloss
reduction
G-200 PC >60,000 2.5 7 1 4 10 12 gray Refined version of G-200, least gloss reduction
Powder coatings. Refined top particle size offers fewer
“seeds,” resulting in a smoother surfaceG-400 PC >60,000 2.4 6 1 5 14 24 gray Refined version of G-400,
medium gloss reduction
G-600 >60,000 2.3 3+ 1 6 24 40 gray 325 mesh Maintenance paints and adhesives
G-800 >60,000 2.2 – 2 18 75 200 gray lowest cost/pound, broad distribution Polymer concrete, textured
coatings, epoxy grouts, and flooringG-850 >60,000 2.1 – 12 40 100 200 gray Fewer fines than G-800
W-210 >60,000 2.4 7 1 3 11 12 whiteFinest white product, least gloss reduction of any white grade
Light-colored, thin film coatings
and powder coating
W-410 >60,000 2.5 6 1 4 15 24 white Medium gloss reduction
Burnish-resistant wall and house paints, most
light-colored industrial and maintenence products
W-610 >60,000 2.5 3+ 1 10 28 40 white325 mesh, most
gloss reduction of any white grade
Maintenance paints thicker then 2 mils, low
gloss paints, adhesives and decorative flooring
3M™ Ceramic Microspheres Product Descriptions
Architectural coatings
DurabilityScrubabilityHigher PVC Improved burnish resistance Uniformity of sheen
Powder coatingsImproved flowHardnessGloss controlCost reduction
••••
•
••••
Maintenance coatings
Corrosion resistanceDurability Lower film permeabilityHigh loadingCost reduction
Coil coatingsFlexibilityGloss controlHigher solidsCost reductionHardness
•••
••
•••••
High solids industrial coatings
High loading with low viscosityReduced VOC Improved hardnessGloss controlSprayabilityCost reduction
Primers Improved salt spray, humidity resistance Higher volume solidsCost reduction
•
•••••
•
••
Water-reducible industrial finishes
Increased volume solids Reduced film permeability/improved corrosion resistanceHardnessInertnessGloss controlDurability
•
•
••••
UV-cured coatings High loading with low viscosityCost reductionSprayabilityScrubability Burnish resistance
Mastics, grouts Improved rheologyHigher loadingDurability Reduced shrinkage
•
••••
••••
benefitsApplication
glanceat a
1 90% survival,psi2 g/cc3 ASTM D12-10
4 Microns by volume5 Unaided eye
4 Gloss controlMany gloss control materials can increase viscosity. But increasingly higher levels of 3M ceramic microspheres can help incrementally lower gloss without significantly increasing viscosity in many applications.
Series “G” (gray)
Series “W” (white)
3
Energy and Advanced Materials Division 3M Center Building 223-6S-04St. Paul, MN 55144-1000www.3M.com/microspheres
3M is a trademark of 3M. Used under license by 3M subsidiaries and affiliates.
3
Please recycle. Printed in USA. Issued: 11/07 © 3M 2007. All rights reserved. 5910HB 98-0212-3887-2
3M™ Ceramic Microspheres are one in a family of 3M microspheres. They have the broadest application for paints and powder coatings. 3M Glass Microspheres, however, offer enhancements for specialties such as high-build/low-slump coatings, reflective roof coatings, lower thermally conductive finishes, and low density roof coatings.
For dispersal, use low shear mixing equipment and add during the let-down stage. The following is an overview of product characteristics.
3M™ Microspheres Product Descriptions
Product
Target Crush
Strength1True
Density2
Particle Size4
Color5 Comments Application IdeasDistribution Effective Top Size
10th% 50th% 90th% 95th%
K1 250 0.125 30 65 110 120 white Most economical 3M ceramic microsphere Low thermal conductive coatings
S15 300 0.15 25 55 90 95 white Small particle sizeCaulks, sealants
S22 400 0.22 20 35 60 75 white
Smaller, tighter particle size range and higher strength than comparable
“K” seriesS32 2000 0.32 20 40 75 80 white
Spray applicationsS38 4000 0.38 15 40 75 85 white
S60 10,000 0.60 15 30 55 65 white High strength
S60HS 18,000 0.60 11 30 50 60 white Strongest glass microsphere
Resources
3M Microspheres are supported by global sales, technical and customer service resources, with fully-staffed technical service laboratories in the U.S., Europe, Japan, Latin America and Southeast Asia. Users benefit from 3M’s broad technology base and continuing attention to product development, performance, safety and environmental issues.
For additional technical information on 3M microspheres in the United States, call 3M Energy and Advanced Materials Division, 800-367-8905.
For other 3M global offices, and information on additional 3M products, visit our web site at: www.3M.com
1 90% survival,psi2 g/cc3 ASTM D12-10
4 Microns by volume5 Unaided eye
Other 3M™ Microspheres for specialty coatings
productionImproved
performanceenhanced
3M™ Microspheres
Important Notice to Purchaser: The information in this publication is based on tests that we believe are reliable. Your results may vary due to differences in test types and conditions. You must evaluate and determine whether the product is suitable for your intended application. Since conditions of product use are outside of our control and vary widely, the following is made in lieu of all express and implied warranties (including the implied warranties of merchantability and fitness for a particular purpose): Except where prohibited by law, 3M’s only obligation and your only remedy, is replacement or, at 3M’s option, refund of the original purchase price of product that is shown to have been defective when you received it. In no case will 3M be liable for any direct, indirect, special, incidental, or consequential damages (including, without limitation, lost profits, goodwill, and business opportunity) based on breach of warranty, condition or contract, negligence, strict tort, or any other legal or equitable theory.
United States 3M Energy and Advanced Materials Division 1 800 365 8905
Brazil 3M do Brasil Ltda. 5519 3838 7000
Canada 3M Canada Company 800 364 3577
Europe 3M Belgium N.V. 32 3 250 7521
India 3M India Limited Bangalore 9080 2231414
China 3M China Ltd. 86 21 6275 3535
China 3M Hong Kong Limited 852 2806 6111
Taiwan 3M Taiwan Limited 886 2 2704 9011
Korea 3M Korea Limited 82 2 3771 4114
Japan Sumitomo 3M Limited 813 3709 8250
Philippines 3M Philippines, Inc. 63 2 813 3781
Singapore 3M Singapore Pte. Ltd. 65 454 8611
Malaysia 3M Malaysia Sdn. Berhad 60 3 706 2888
New Zealand 3M New Zealand Ltd. 64-9-444-4760
Australia 3M Australia Pty., Ltd. 61 2 9498 9333
Other Areas 651 736 7123 (U.S.)
3M™ Ceramic MicrospheresPaints and Coatings Applications Profile
StartTheBetter Finish
of a
3
Novec™
FluorosurfactantFC-4430
3M™ Novec™ Fluorosurfactant FC-4430 is a non-ionic polymeric fluorochemical surfactantbelonging to a class of coating additives which provide low surface tensions in organiccoating systems that are best obtainable with fluorochemicals. Novec FC-4430fluorosurfactant is an excellent wetting, leveling and flow control agent for a variety ofwaterborne, solvent-borne, high-solids and radiation curable organic polymer coatingsystems. Novec FC-4430 fluorosurfactant is soluble and compatible with most polymersand continues to be active throughout the drying or curing process. When used inwaterborne polymer systems, Novec FC-4430 fluorosurfactant tends to reduce theaqueous/organic interfacial tension and remain surface active in the organic portion of thepolymer system.
Novec FC-4430 fluorosurfactant is the first in a new line of fluorochemical surfactants from3M based on perfluorobutane sulfonate (PFBS). PFBS refers collectively toperfluorobutane sulfonyl compounds including perfluorobutane sulfonates. 3M believesPFBS-based surfactants, with only four perfluorinated carbon atoms, offer improvedenvironmental properties.
InformationProduct
Introduction
Not for specificationpurposes
All values determinedat 77°F (25°C) unlessotherwise specified
Typical Physical Properties
Appearance Slightly hazy/clear, yellow viscous liquidSpecific gravity 1.14 g/ccFlash point (Setaflash closed cup) 180 °F (82 °C)pH (of 1% aqueous solution) 4.5Boiling point 392 °F (200 °C)Vapor pressure 0.0014 psi (0.07mm Hg)Viscosity (Brookfield, #3, 6 rpm) 4000-6000 cpsSolubility in water Dispersible in all proportionsTg < 0°CType Non-ionicComposition 90% polymeric fluorochemical actives
8% non-fluorochemical actives2% co-solvent (NMP, toluene)
Freeze/thaw stability Protect from freezing**If material freezes, warm it to >30°C until fluid. Freezing will not change physical properties oradversely affect performance.
Properties FC-4430
PFBS EHS Summary
• Low toxicityLow mammalian toxicityLow ecotoxicity
• Bioconcentration factor <1
2
FC-4430 Static Surface Tension
Solvent / Resin 0.0 0.1 0.2 0.5%
Distilled Water 73 21 21 20
ARCOL LG-56 33 30 28 23
Dibutyl Phthalate 34 33 32 31
Cycloaliphatic epoxy resin 46 38 36 23(UVR-6110, UC)
Diglycidylether bisphenol A 45 33 29 17epoxy resin (828-RS)
Surface Tension (dynes/cm) @ % FC-4430 in solvent/resin
Control 43.7 51.2
FC-4430 3.5 2.2 2.5 1.5
FC-430 3.5 2.4 4.0 2.1
SDS1 15.4 6.1 5.8 12.9 5.0 4.9
SDS-102 15.9 4.1 3.7 13.5 2.9 2.6
Silicone Dispersant 14.4 10.9 10.5 11.7 8.8 8.81Sodium dodecyl sulfate2Sodium dodecyl benzene sulfonate
Surfactant Interfacial Tension (dynes/cm) Interfacial Tension (dynes/cm)Light Phase: Heptane Light Phase: Cyclohexane
Recommended use level is between 0.05% and 0.3% active surfactant; however, use levelcan vary depending on the use and concentration of other additives and solvents in theformulation. Novec FC-4430 fluorosurfactant is effective in water-borne systems. It issuggested, however, that a 10-25% active surfactant solution be prepared with water-miscible solvent prior to addition. Recommended solvents include dipropylene glycol monomethyl ether (DPM), isopropyl alcohol, butyl cellusolve or other water-miscible solventscommon to coating systems.
3M™ Novec™ Fluorosurfactant FC-4430 Use Recommendations
All values determinedat 77°F (25°C) unlessotherwise specified
Bubble Frequency [Hz]
Water
Silicone 2
Hydrocarbon 2Silicone 1
Su
rfac
e T
ensi
on
[mN
/m]
0 1 2 3 4 5 6 7 8 9 10 11 1220
30
40
50
60
70
80
FC-4430
Interfacial Surface Tensions
Surface Tension vs Bubble Frequency in Water
200ppm 0.5% 1.0% 200ppm 0.5% 1.0%
3
Surface Tension/CMC (in water)
FC-4430 195 255 305 330 355 405
3M™ Novec™ Fluorosurfactant FC-4430 Solubility
Methyl Alcohol >25Butyl Cellosolve >25Cellosolve Acetate >35Cellosolve >25Methyl Ethyl Ketone >25Toluene >35Dimethylformamide >25ARCOL LG-56 >40Phenyl Glycidyl Ether >30Dibutyl Phthalate >25Heptane <1Mineral Spirits <1
Solvent Grams of FC-4430 / 100 ml of solvent
This data shows the excellent thermal stability of Novec FC-4430 fluorosurfactant if usedin a thermal processing application.
(10 mg sample heated at 5 °C / min. in air)Temperatures (°C) at which specified % wt. loss occur
5% 10% 50% 80% 90% 95%
All values determinedat 77°F (25°C) unlessotherwise specified
19
21
23
25
27
29
31
33
35
0 1000 2000 3000 4000 5000 6000
Concentration (ppm)
Surf
ace
Tens
ion
(dyn
es/c
m)
FC-4430
FC-430
CMC for FC-4430 and FC-430
TGA data for FC-4430
Regulatory Summary
• Not considered persistent, bioaccumulative and toxic (PBT) under the U.S. EnvironmentalProtection Agency’s (EPA) PBT Chemical Policy
• The first series of PFBS-based surfactants produced by 3M have been reviewed by theU.S. EPA and placed on the TSCA inventory. There is a testing consent order in place.The products are exempt from reporting in Europe because they meet the polymerexemption criteria and, in addition, all monomers are on the European chemical inventory(EINECS). The products are available for purchase in Australia, China, Korea, NewZealand, The Philippines and on a limited basis in Canada and Japan.
• PFBS and PFBS-based surfactants are not included in the U.S. EPA’s PFAS FinalSignificant New Use Rule (SNUR 67FR 72584).
For additional country specific information, please contact 3M's Chemical Regulatorydepartment: [email protected]
Important Notice to Purchaser: The information in this publication is based on tests that we believe are reliable. Yourresults may vary due to differences in test types and conditions. You must evaluate and determine whether the productis suitable for your intended application. Since conditions of product use are outside of our control and vary widely, thefollowing is made in lieu of all express or implied warranties (including the implied warranties of merchantability orfitness for a particular purpose): Except where prohibited by law, 3M’s only obligation and your only remedy, isreplacement or, at 3M's option, refund of the original purchase price of product that is shown to have been defectivewhen you received it. In no case will 3M be liable for any direct, indirect, special, incidental, or consequential damages(including, without limitation, lost profits, goodwill, and business opportunity) based on breach of warranty, condition orcontract, negligence, strict tort, or any other legal or equitable theory.
3M™ Novec™ Fluorosurfactant FC-4430 is intended for use in non-dispersive applications.
3M does not recommend this product for use in applications involving repeated exposurethorough skin contact, inhalation, or ingestion. It is not intended for cosmetic or medicalusage. Neither 3M nor the Food and Drug Administration has evaluated or reviewed thisproduct for food or pharmaceutical applications.
It is the buyer’s responsibility to determine whether this product is durable and properlycured for the end use. This will help minimize environmental impact by ensuring thecoating is not easily removed nor disposed to a waste water treatment facility. Incinerate inan industrial or commercial facility in the presence of a combustible material. Combustionproducts will include HF. Facility must be capable of handling halogenated materials. As adisposal alternative, dispose of waste product in a facility permitted to accept chemicalwaste. For further information, see the product Material Safety Data sheet.
3M™ Novec™ Fluorosurfactant FC-4430 Product Safety and Handling
Issued: 10/034695(HB)
© 2003 3M 98-0212-3716-3
3M Performance Materials Division
3M Center, Building 223-6S-04St. Paul, MN 55144-1000
www.3m.com/paintsandcoatings
3
To place an order or to request additional information, please contact your local 3Mrepresentative, an authorized 3M distributor or call 1 800 541 6752.
3M Resources
3M, Fluorad and Novec are trademarks of 3M Company.Used under license by 3M subsidiaries and affiliates.
Novec FC-4430 fluorosurfactant is currently available in:
• 8 lb. pail• 40 lb. pail• 250 lb. drum
For additional literature, MSDS or to request a 2 oz sample, visit our website:www.3m.com/paintsandcoatings.
3M™ Novec™ Fluorosurfactant FC-4430 Packaging and Availability
United States3M PerformanceMaterials Division800 541 6752
Brazil3M do Brasil Ltda.5519 3838 7000
Canada3M Canada Company800 364 3577
Europe3M Belgium N.V.32 3 250 7521
India3M India LimitedBangalore9080 2231414
China3M China Ltd.86 21 6275 3535
China3M Hong Kong Limited852 2806 6111
Taiwan3M Taiwan Limited886 2 2704 9011
Korea3M Korea Limited82 2 3771 4114
JapanSumitomo 3M Limited813 3709 8250
Philippines3M Philippines, Inc.63 2 813 3781
Singapore3M Singapore Pte. Ltd.65 454 8611
Malaysia3M Malaysia Sdn. Berhad60 3 706 2888
New Zealand3M New Zealand Ltd.64-9-444-4760
Australia3M Australia Pty., Ltd.61 2 9498 9333
Other Areas651 736 7123 (U.S.)
3
Novec™
FluorosurfactantFC-4432
3M™ Novec™ Fluorosurfactant FC-4432 is a non-ionic polymeric fluorochemical surfactantbelonging to a class of coating additives which provide low surface tensions in coatingsystems best served by fluorochemical surfactants. Novec fluorosurfactant FC-4430contributes excellent wetting, spreading and leveling properties to a variety of coatingsystems.
InformationProduct
Introduction
Typical Physical Properties
Suggested Applications
Novec fluorosurfactant FC-4432 may be used as a flow and leveling agent in variousapplications including architectural coatings, inks, floor polishes, waxes, caulks, high solidscoatings, water reducible coatings and radiation curable coatings.
Recommended use level is between 0.05% and 0.3% active surfactant. However, use levelcan vary depending on the application and concentration of other additives and solvents inthe formulation.
Not for specificationpurposes
All values determinedat 77°F (25°C) unlessotherwise specified
Appearance Slightly hazy/clear, yellow viscous liquidSpecific gravity 1.21Flash point (Setaflash closed cup) 180°F (82°C)pH (of 1% aqueous solution) 4.5Boiling point 392°F (200°C)Vapor pressure 0.0014 psi (0.07mm Hg)Viscosity (cP @ 25°C / 77°F) Monitor (Expect 3000 – 6000)Solubility in water Slight, dispersable in all proportionsTg 15-20°CType Non-ionicComposition 87% polymeric fluorochemical actives
7% non-fluorochemical actives5% 1-methyl-2-pyrudidinone<1% toluene
Freeze/thaw stability Protect from freezing**If Novec fluorosurfactant FC-4432 freezes, warm it to >86° F (>30° C) until fluid. Freezing will notchange physical properties or adversely affect performance.
Properties FC-4432
2
3M™ Novec™ Fluorosurfactant FC-4432 Surface Tension/CMC (in water)
Novec fluorosurfactantFC-4432 is veryefficient at reducing thesurface tension inaqueous coatingsystems.
Novec fluorosurfactant FC-4432 shows lower propensity to form foam in aqueous systems.This can translate into the ability to use less defoamer and / or a less aggressive defoameradditive in your formulation.
Foaming
Foam Quality (%) Foam Stability (minutes) (t 1/2 value)
Novec FC-4432 85.85 2
Fluorad™ FC-430 80.70 5
Solubility
Butyl Cellusolve >25Toluene >35Methyl Ethyl Ketone >25Dimethylformamide >25Isopropyl Alcohol >25Methanol >25Dowanol™ PM >25Texanol™ >25Proglyde™ DMM >25N-Methyl Pyrrolidone >25Mineral Spirits <1
Solvent Solvent grams of FC-4432 / 100 grams of solventAll values determinedat 77°F (25°C) unlessotherwise specified
3
3M™ Novec™ Fluorosurfactant FC-4432 Static Surface Tensions inWater-Borne Resins
Resin Control HC Surfactant FC-4432 Competitive FC Silicone1% 0.3% Surfactant 0.3% Surfactant 0.5%
NeoCryl™ A-550 36.7 27.2 22.3 26.8 24.6
NeoCryl™ A-6099 39.1 29.0 20.1 26.1 27.3
NeoRez™ R-941 43.1 29.8 19.9 24.4 23.8
NeoRez™ R-9621 47.4 33.1 20.4 24.2 22.8
Joncryl® 537 37.4 31.8 21.0 25.6 27.6
Joncryl® 1532 38.4 32.9 23.4 26.9 28.9
Joncryl® 1925 41.0 31.2 20.2 25.4 27.1
Joncryl® 1972 38.9 27.6 21.9 26.3 27.6
Interfacial Surface Tensions
Surfactant Interfacial Tension* Interfacial Tension*Light Phase: Heptane Light Phase: Cyclohexane
200 ppm 0.5% 1.0% 200 ppm 0.5% 1.0%
Control 43.7 51.2
FC-4432 4.2 2.6 4.2 2.1
FC-129 7.3 7.2 10.5 7.6
FC-430 3.5 2.4 4 2.1
SDS1 15.4 6.1 5.8 12.9 5 4.9
SDBS2 15.9 4.1 3.7 13.5 2.9 2.6
Silicone Dispersant 14.4 10.9 10.5 11.7 8.8 8.8
1 Sodium Dodecyl Sulfate2 Sodium Docecyl Benzene Sulfonate* Interfacial Surface Tensions Reported iin Dynes/cm
Static Surface Tensions in Organic Solvents/Systems
Weight % Novec FC-4432Solvent 0.0 0.1 0.2 0.5
Distilled Water 72 23 21 20
Methyl Alcohol 23 23 23 23
Cellosolve Acetate 29 27 26 25
Butyl Cellosolve 28 27 27 27
Butyl Carbitol 30 29 29 29
Methyl Ethyl Ketone 25 24 24 24
Toluene 28 28 28 28
Dimethylformamide 33 33 33 32
Polyethylene Triol LG-56 33 23 22 22
Cycloaliphatic Epoxy Resin 46 35 35 27
Epon™ Resin 828-RS 45 22 19 18
All values determinedat 77°F (25°C) unlessotherwise specified
FC-4432 195 255 305 330 355 405
This data shows the excellent thermal stability of Novec fluorosurfactant FC-4432 if usedin a thermal processing application.
(10 mg sample heated at 5 °C / min. in air)Temperatures (°C) at which specified % wt. loss occur
5% 10% 50% 80% 90% 95%
TGA data for Novec FC-4432
Regulatory Summary
• Not considered persistent, bioaccumulative and toxic (PBT) under the U.S. EnvironmentalProtection Agency’s (EPA) PBT Chemical Policy
• The first series of PFBS-based surfactants produced by 3M have been reviewed by theU.S. EPA and placed on the TSCA inventory. There is a testing consent order in place.The products are exempt from reporting in Europe because they meet the polymerexemption criteria and, in addition, all monomers are on the European chemical inventory(EINECS). The products are available for purchase in China, Korea, New Zealand, ThePhilippines and on a limited basis in Australia, Canada and Japan.
• PFBS and PFBS-based surfactants are not included in the U.S. EPA’s PFAS FinalSignificant New Use Rule (SNUR 67 Fed. Reg. 72854).
3M™ Novec™ Fluorosurfactant FC-4432 Thermal Stability
The active ingredient in Novec fluorosurfactant FC-4432 exhibits good thermal stabilitywhen used in thermal processing applications.
Novec fluorosurfactant FC-4432 is currently available in:
• 8 lb. pail• 40 lb. pail• 250 lb. drum
For additional product information, MSDS or to request a 2 oz sample, visit our website:www.3m.com/paintsandcoatings.
Packaging and Availability
4
Novec fluorosurfactant FC-4432 is intended for use in non-dispersive applications.
3M does not recommend this product for use in applications involving repeated exposurethorough skin contact, inhalation, or ingestion. It is not intended for cosmetic or medicalusage. Neither 3M nor the U.S. Food and Drug Administration has evaluated or reviewedthis product for food or pharmaceutical applications.
It is the user’s responsibility to determine whether a coating containing this product isdurable and properly cured for the end use. Incinerate in an industrial or commercialfacility in the presence of a combustible material. Combustion products will include HF.Facility must be capable of handling halogenated materials. As a disposal alternative,dispose of waste product in a facility permitted to accept chemical waste. For furtherinformation, see the product Material Safety Data sheet.
3M™ Novec™ Fluorosurfactant FC-4432 Product Safety and Handling
To place an order or to request additional information, please contact your local 3Mrepresentative, an authorized 3M distributor or call 1 800 541 6752.
3M Resources
5
Important Notice to Purchaser: The information in this publication is based on tests that we believe are reliable. Yourresults may vary due to differences in test types and conditions. You must evaluate and determine whether the productis suitable for your intended application. Since conditions of product use are outside of our control and vary widely, thefollowing is made in lieu of all express or implied warranties (including the implied warranties of merchantability orfitness for a particular purpose): Except where prohibited by law, 3M’s only obligation and your only remedy, isreplacement or, at 3M's option, refund of the original purchase price of product that is shown to have been defectivewhen you received it. In no case will 3M be liable for any direct, indirect, special, incidental, or consequential damages(including, without limitation, lost profits, goodwill, and business opportunity) based on breach of warranty, condition orcontract, negligence, strict tort, or any other legal or equitable theory.
Issued: 10/055093(HB)
© 2005 3M 98-0212-3781-7
3M Specialty Materials Division
3M Center, Building 223-6S-04St. Paul, MN 55144-1000
www.3m.com/paintsandcoatings
3 Dowanol is a trademark of The Dow Chemical Company.Texanol is a trademark of Eastman Chemical Company.NeoCryl and NeoRez are trademarks of DSM NeoResins.Joncryl is a registered trademark of Johnson Polymer.Epon is a trademark of Resolution Performance Products.
3M, Fluorad and Novec are trademarks of 3M Company.Used under license by 3M subsidiaries and affiliates.
United States3M PerformanceMaterials Division800 541 6752
Brazil3M do Brasil Ltda.5519 3838 7000
Canada3M Canada Company800 364 3577
Europe3M Belgium N.V.32 3 250 7521
India3M India LimitedBangalore9080 2231414
China3M China Ltd.86 21 6275 3535
China3M Hong Kong Limited852 2806 6111
Taiwan3M Taiwan Limited886 2 2704 9011
Korea3M Korea Limited82 2 3771 4114
JapanSumitomo 3M Limited813 3709 8250
Philippines3M Philippines, Inc.63 2 813 3781
Singapore3M Singapore Pte. Ltd.65 454 8611
Malaysia3M Malaysia Sdn. Berhad60 3 706 2888
New Zealand3M New Zealand Ltd.64-9-444-4760
Australia3M Australia Pty., Ltd.61 2 9498 9333
Other Areas651 736 7123 (U.S.)