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Selection Guides
for
Low Voltage Joint and Termination
Kits
and
Low Voltage Connectors and
Lugs
Issue 4, May 2005
INDEX
BY DESCRIPTION BY PAGE NUMBER
Kit Ref Page Page Kit Ref
82 Series 21 3 Flow Chart Selector90-A Series 15, 16 4, 5 LA Series91-A Series 17, 18 6 LB Series91-AH Series 32 7 91-AB Series91-AV Series 22 8 99 Series91-AB Series 7 9, 10 LA-T Series92 Series 19, 20 11, 12 LA-P Series92-U Series 25, 26 13, 14 BK Series99 Series 8 15, 16 90-A SeriesBK Series 13, 14 17, 18 91-A SeriesConnectors, Aluminium 37 19, 20 92 SeriesConnectors, Bi-metallic 38 21 82 SeriesConnectors, Copper 36 22 91-AV / M SeriesCR Series 27 23, 24 L / T SeriesCSCAK Series 35 25, 26 92-U SeriesIR Series 28 27 CR SeriesL Series 23, 24 28 IR SeriesLA Series 4, 5 29, 30 LR SeriesLA-P Series 11, 12 31 LC SeriesLA-T Series 9,10 32 91-AH SeriesLB Series 6 33 LCT SeriesLC Series 31 34 LHT SeriesLCT Series 33 35 CSCAK LHT Series 34 36 Copper ConnectorsLR Series 29, 30 37 Aluminium ConnectorsLugs, Copper 39 38 Bi-metallic ConnectorsM Series 22 39 Copper LugsT Series 23, 24
RS Issue 405/05/2005 Page 2
LOW VOLTAGE (UP TO 3.3Kv) JOINTS & TERMINATION SELECTION CHART
START
JOINT TERMINATION NO CABLE ABANDON
CSCAKYES
YES YESYES 91-AV or M
INLINE BRANCH REPAIR
LCT or LHT
NO
NO
YES
LB or 91-ABYES
PAPER PILC / PICAS
TRANSITION (PLASTIC TO PAPER)
YES
LR
LA-T
HAZ AREA NOYES
NO HAZ AREA
NO LA-P
NO
YES
ARMOURED
YES
NO
HAZ AREA92-U
NO
HIGH HUMIDITY / AIRFIELD
YES
82-A or 92-A
91-A or 90-A
NO
HAZ AREA
NO
RESIN YES
LA or BK
NO
COLDSHRINKYES LC
NO
HEATSHRINK
YES
RESIN
YES
POWER CABLE
YES
POWER CABLE
99-D NO
YES
YES
YES TEL / PILOT CABLE
NO TEL / PILOT CABLE
91-AHA
IR or CR
LR
YES
YES
YESPOLYMERIC
PLASTIC XLPE/PVC
NO
RS Issue 405/05/2005 Page 3
Scotchcast LA Series Inline Joint
In-Line Joint for PVC/PVC/SWA/PVC & XLPE Insulated Cables 0.6/1kv
Kit includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix & Pour system), Armour continuity, tape, and full instructions. This kit can be upgraded for use with 3.3kv Cables, by using additional 23 Insulating tape
Use combination of conductor size / number of cores to select Kit type from the chart below.
NOMINAL NBR KIT REF CABLE RESIN CONDUCTOR OF DIAMETER VOLUME AREA (MM2) CORES Min (mm) Max (mm) Grammes cc Litres
1.5 2 LA21 8 26 190 173 0.1743 LA214 LA21
2.5 2 LA21 8 26 190 173 0.1743 LA214 LA21
4 2 LA21 8 26 190 173 0.1743 LA214 LA22 14 32 440 400 0.403
6 2 LA22 14 32 440 400 0.4033 LA224 LA22
10 2 LA22 14 32 440 400 0.4033 LA224 LA22
16 1 LA22 14 32 440 400 0.4032 LA223 LA23 23 37 740 673 0.6774 LA23
25 1 LA22 14 32 440 400 0.4032 LA223 LA23 23 37 740 673 0.6774 LA24 28 51 1280 1164 1.171
35 1 LA22 14 32 440 400 0.4032 LA23 23 37 740 673 0.6773 LA24 28 51 1280 1164 1.1714 LA24
50 1 LA22 14 32 440 400 0.4032 LA23 23 37 740 673 0.6773 LA24 28 51 1280 1164 1.1714 LA24
RS Issue 405/05/2005 Page 4
Scotchcast LA Series Inline Joint
NOMINAL CORES KIT REF CABLE RESIN CONDUCTOR DIAMETER VOLUME AREA (MM2) Min (mm) Max (mm) Grammes cc Litres
70 1 LA22 14 32 440 400 0.4032 LA24 28 51 1280 1164 1.1713 LA25 33 60 3504 2909 3.2064 LA25
95 1 LA22 14 32 440 400 0.4032 LA24 28 51 1280 400 0.4033 LA25 33 60 3504 2909 3.2064 LA25
120 1 LA23 23 37 740 673 0.6772 LA25 33 60 3504 2909 3.2063 LA254 LA25
150 1 LA23 23 37 740 673 0.6772 LA25 33 60 3504 2909 3.2063 LA26 48 80 7008 6364 6.4124 LA26
185 1 LA23 23 37 740 673 0.6772 LA25 33 60 3504 2909 3.2063 LA26 48 80 7008 6364 6.4124 LA26
240 1 LA24 28 51 1280 1164 1.1712 LA26 48 80 7008 6364 6.4123 LA264 LA27 45 90 10512 9545 9.618
300 1 LA24 28 51 1280 1164 1.1712 LA26 48 80 7008 6364 6.4123 LA27 45 90 10512 9454 9.6184 LA27
400 1 LA24 28 51 1280 1164 1.1712 LA27 45 90 10512 9545 9.6183 LA27
500 1 LA25 33 60 3504 2909 3.206630 1 LA25 33 60 3504 2909 3.206800 1 LA26 48 80 7008 6364 6.4121000 1 LA26 48 80 7008 6364 6.412
To select connectors for these kits;Joining copper conductors - please refer to page 36Joining aluminium conductors - please refer to page 37Joining copper to aluminium conductors - please refer to page 38
RS Issue 405/05/2005 Page 5
Scotchcast LB Series Branch Joint
Branch Joint for PVC/PVC/SWA/PVC & XLPE Insulated Cables 0.6/1kv
Kit Includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix and pour system), armour continuity, tape, and full instructions.This kit can be upgraded for use with 3.3kv Cables, by using additional 23 Insulating tape
Use combination of conductor size / number of cores to select Kit type from the chart below.
MAIN CABLE SERVICE BRANCH CABLE DIAMETER (MM)NOMINAL NBR NOMINAL KIT REF RESIN MAIN CABLE BRANCH
CONDUCTOR OF CONDUCTOR VOLUME MIN MAX MIN MAXAREA (MM2) CORES AREA (MM2)
2 Core 3 Core 4 Core cc Grammes Litres1.5 - 2.5 2 - 4 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 LB21 234 260 0.238 10 24 10 244 - 10 2 - 4 1.5 - 10 1.5 - 6 1.5 - 4 LB22 450 500 0.457 16 26 10 2416 - 35 2 - 4 1.5 - 25 1.5 - 25 1.5 - 16 LB23 1441 1600 1.464 23 42 13 3250 - 70 2 - 4 1.5 - 70 1.5 - 70 1.5 - 50 LB24 3784 4200 3.843 30 50 17 4295 - 185 2 - 4 50 - 185 50 - 120 50 - 95 LB25 6314 7008 6.412 36 58 34 50
Mechanical connectors are recommended for these joints, these are currently not available from 3M
RS Issue 405/05/2005 Page 6
Scotchcast 91-AB Series Multi Purpose / Branch Joint
Multi Purpose / Branch Joint for XLPE/PVC Insulated Unarmoured Cables 0.6/1kv
Kit Includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix and pour system), and full instructions.This kit can be be used with Armoured Cables, by ordering separate Armour Continuity Kits. See catalogue for details.
Use conbination of conductor size / number of cores to select Kit type from the chart below. MAIN CABLE SERVICE BRANCH MOULD
NBR NOMINAL MAX NBR NOMINAL MAX KIT REF LENGTH INNER OF CONDUCTOR CABLE OF CONDUCTOR CABLE (MM) DEPTH
CORES AREA (MM2) OD (MM) CORES AREA (MM2) OD (MM) INNER OUTER (MM)2 - 4 2.5 - 4 22 2 - 4 2.5 - 4 21 91-AB 112 170 220 582 - 4 6 - 16 29 2 - 4 6 - 10 22 91-AB 113 225 300 752 - 4 16 - 35 35 2 - 4 16 25 91-AB 114 350 400 952 - 4 50 - 70 50 2 - 4 25 - 35 30 91-AB115 445 500 1122 - 4 95 58 2 - 4 50 35 91-AB116 540 610 125
Also available, Standard Branch Joint Kits (T or Y shaped moulds)MAIN CABLE SERVICE BRANCH KIT
OD (MM) OD (MM) REFTo select connectors for these joints, refer to pages; 35 - Copper Inline Connectors 36 - Aluminium In-line Connectors 37 - Bi-metallic In-line Connectors 3M do not supply branch type connectors
8 - 22 8 - 22 91-B1114 - 30 8 - 24 91-C1125 - 42 15 - 35 91-B1230 - 52 17 - 34 91-B1530 - 58 17 - 42 91-B16
RS Issue 405/05/2005 Page 7
Scotchcast 99 Series Inline Telecom / Pilot Cable Joint
In Line Joint for Pilot, Control, and Telecommunications Cables rated 0.6/1kv
Kit includes two part mould, polyetherurethane Resin No. 1471N, Tapes, and full instructions.The SB Earth Continuity Kit for an armoured cable joint is supplied seperately.Use Cable type, diameter, and number of pairs/cores to select kit Type, Armour continuity, and Connectors from the chart below.
PVC/PVC/SWA/PVC PE/SWA/PVC Multipair Cables - PVC/PVC/SWA/PVC Multicore Cables -Multipair Cables - 0.9mm Diameter 0.9mm diameter 1.5 - 2.5mm2 Conductor
CABLE ARMOUR CABLEKIT
TYPE
ARMOUR CABLE ARMOURSIZE KIT CONTINUITY S/LOK SIZE CONTINUITY S/LOK SIZE KIT CONTINUITY S/LOK
(PAIRS) TYPE KIT CONN (PAIRS) KIT CONN (CORES) TYPE KIT CONN
2 99-D1 SB1 UR2 4 99-D2 SB2 UR2 2 - 4 99-D2 SB2 C42-11015 - 15 99-D2 SB2 UR2 7 99-D2 SB2 UR2 7 - 19 99-D3 SB3 C42-110120 - 30 99-D3 SB2 UR2 19 99-D3 SB3 UR2 27 - 37 99-D4 SB4 C42-110140 - 50 99-D4 SB4 UR2 37 99-D4 SB4 UR2 75 - 100 99-D5 SB4 UR2 61 99-D5 SB5 UR2
PVC Unarmoured Multipair Cables Additional Information
0.4mm 0.5mm 0.63mm 0.9mm KIT KIT RESIN VOLUME CABLE DIAMETERUY Conn UY Conn UY Conn UR2 Conn TYPE TYPE GRAMMES CC LITRES MIN MAX
20 pair 20 pair 20 pair 10 pair 99-D1 99-D1 170 153 0.156 8 2650 pair 50 pair 50 pair 30 pair 99-D2 99-D2 420 378 0.384 14 32100 pair 100 pair 100 pair 50 pair 99-D3 99-D3 720 649 0.659 23 37300 pair 200 pair 200 pair 150 pair 99-D4 99-D4 1230 1108 1.125 28 51400 pair 400 pair 400 pair 400 pair 99-D5 99-D5 3180 2865 2.909 33 60
RS Issue 405/05/2005 Page 8
Scotchcast LA-T Series In-line Transition Joint
In Line Transition Joint for PVC/PVC/SWA/PVC & XLPE/PVC/SWA/ PVC to PILC/SWA/PVC Cables, rated to 0.6/1kv
Kit contains two-part mould, polyetherurethane Resin No 1471 (Closed Mix & Pour system), armour continuity, tape, and full instructions. This kit can be upgraded to use with 3.3kv Cablesby using additional Insulating 23 Tape. The TX Kit is a supplementary kit for the paper cable.Use combination of conductor size / number of cores to select kit type from the chart below.
NOMINAL NBR KIT CABLE RESINCONDUCTOR OF REF DIAMETER VOLUMEAREA (MM2) CORES Min (mm) Max (mm) Grammes cc Litres
16 3 LA23 + TX3 23 37 740 673 0.6774 LA23 + TX3
25 3 LA23 + TX3 23 37 740 673 0.6774 LA24 + TX4 28 51 1280 1164 1.171
35 1 LA23 + TX3 23 37 740 673 0.6772 LA23 + TX33 LA24 + TX4 28 51 1280 1164 1.1714 LA24 + TX4
50 2 LA23 + TX3 23 37 740 673 0.6773 LA24 + TX4 28 51 1280 1164 1.1714 LA24 + TX4
70 2 LA24 + TX4 28 51 1280 1164 1.1713 LA25 + TX5 33 60 3504 2909 3.2064 LA25 + TX5
95 2 LA24 + TX4 28 51 1280 1164 1.1713 LA25 + TX5 33 60 3504 2909 3.2064 LA25 + TX5
120 1 LA23 + TX3 23 37 740 673 0.6772 LA25 + TX5 33 60 3504 2909 3.2063 LA25 + TX54 LA25 + TX5
150 1 LA23 + TX3 23 37 740 673 0.6772 LA25 + TX5 33 60 3504 2909 3.2063 LA26 + TX6 48 80 7008 6364 6.4124 LA26 + TX6
185 1 LA23 + TX3 23 37 740 673 0.6772 LA25 + TX5 33 60 3504 2909 3.2063 LA26 + TX6 48 80 7008 6364 6.4124 LA26 + TX6
240 1 LA24 + TX4 28 51 1280 1164 1.1712 LA26 + TX6 48 80 7008 6364 6.4123 LA26 + TX64 LA27 + TX7 45 90 10512 9545 9.618
RS Issue 405/05/2005 Page 9
Scotchcast LA-T Series In-line Transition Joint
NOMINAL NBR KIT CABLE RESINCONDUCTOR OF REF DIAMETER VOLUMEAREA (MM2) CORES Min (mm) Max (mm) Grammes cc Litres
300 1 LA24 + TX4 28 51 1280 1164 1.1712 LA26 + TX6 48 80 7008 6364 6.4123 LA27 + TX7 45 90 10512 9545 9.6184 LA27 + TX7
400 1 LA24 + TX4 28 51 1280 1164 1.1712 LA27 + TX7 45 90 10512 9545 9.6183 LA27 + TX74 Use RPM
To select connectors for these kits;Joining copper conductors - please refer to page 36Joining aluminium conductors - please refer to page 37Joining copper to aluminium conductors - please refer to page 38
Connectors for these kits must be waterblocked
RS Issue 405/05/2005 Page 10
Scotchcast LA-P Series In-line Joint for Paper Cables
In Line Joint for PILC/SWA/PVC Cables, rated to 0.6/1kV
Kit contains two-part mould, polyetherurethane Resin No 1471 (Closed Mix & Pour system), armour continuity, tape, and full instructions. This kit can be upgraded for use with 3.3kv Cablesby using additional Insulating 23 TapeThe TX Kit is a Supplementary Kit for the Paper Cable. Use combination of conductor size / number of cores to select kit type from the chart below.
NOMINAL NBR KIT CABLE RESINCONDUCTOR OF REF DIAMETER VOLUMEAREA (MM2) CORES Min (mm) Max (mm) Grammes cc Litres
16 3 LA23 + TX3x2 23 37 740 673 0.6774 LA23 + TX3x2
25 3 LA23 + TX3x2 23 37 740 673 0.6774 LA24 + TX4x2 28 51 1280 1164 1.171
35 1 LA23 + TX3x2 23 37 740 673 0.6772 LA23 + TX3x23 LA24 + TX4x2 28 51 1280 1164 1.1714 LA24 + TX4x2
50 2 LA23 + TX3x2 23 37 740 673 0.6773 LA24 + TX4x2 28 51 1280 1164 1.1714 LA24 + TX4x2
70 2 LA24 + TX4x2 28 51 1280 1164 1.1713 LA25 + TX5x2 33 60 3504 2909 3.2064 LA25 + TX5x2
95 2 LA24 + TX4x2 28 51 1280 1164 1.1713 LA25 + TX5x2 33 60 3504 2909 3.2064 LA25 + TX5x2
120 1 LA23 + TX3x2 23 37 740 673 0.6772 LA25 + TX5x2 33 60 3504 2909 3.2063 LA25 + TX5x24 LA25 + TX5x2
150 1 LA23 + TX3x2 23 37 740 673 0.6772 LA25 + TX5x2 33 60 3504 2909 3.2063 LA26 + TX6x2 48 80 7008 6364 6.4124 LA26 + TX6x2
185 1 LA23 + TX3x2 23 37 740 673 0.6772 LA25 + TX5x2 33 60 3504 2909 3.2063 LA26 + TX6x2 48 80 7008 6364 6.4124 LA26 + TX6x2
240 1 LA24 + TX4x2 28 51 1280 1164 1.1712 LA26 + TX6x2 48 80 7008 6364 6.4123 LA26 + TX6x24 LA27 + TX7x2 45 90 10512 9545 9.618
RS Issue 405/05/2005 Page 11
Scotchcast LA-P Series In-line Joint for Paper Cables
NOMINAL NBR KIT CABLE RESINCONDUCTOR OF REF DIAMETER VOLUMEAREA (MM2) CORES Min (mm) Max (mm) Grammes cc Litres
300 1 LA24 + TX4x2 28 51 1280 1164 1.1712 LA26 + TX6x2 48 80 7008 6364 6.4123 LA27 + TX7x2 45 90 10512 9545 9.6184 LA27 + TX7x2
400 1 LA24 + TX4x2 28 51 1280 1164 1.1712 LA27 + TX7x2 45 90 10512 9545 9.6183 LA27 + TX7x24 Use RPM
To select connectors for these kits;Joining copper conductors - please refer to page 36Joining aluminium conductors - please refer to page 37Joining copper to aluminium conductors - please refer to page 38
Connectors for these kits must be waterblocked
RS Issue 405/05/2005 Page 12
Scotchcast BK Series In-line Joint
)
In Line Joint for PVC/PVC/SWA/PVC & XLPE Insulated Cables 0.6/1kvDesigned for Street Lighting Applications
Kit includes two-part mould, polyetherurethane Resin No. 47, armour continuity, tape, andfull instructions
Use combination of conductor size / number of cores to select Kit type.
NOMINAL NBR KIT REF CABLE RESIN CONDUCTOR OF DIAMETER VOLUME AREA (MM2) CORES Min (mm)Max (mm Grammes cc Litres
1.5 2 BK1 8 26 190 173 0.1743 BK14 BK1
2.5 2 BK1 8 26 190 173 0.1743 BK14 BK1
4 2 BK1 8 26 190 173 0.1743 BK14 BK2 14 32 440 400 0.403
6 2 BK2 14 32 440 400 0.4033 BK24 BK2
10 2 BK2 14 32 440 400 0.4033 BK24 BK2
16 1 BK2 14 32 440 400 0.4032 BK23 BK3 23 37 740 673 0.6774 BK3
25 1 BK2 14 32 440 400 0.4032 BK23 BK3 23 37 740 673 0.6774 BK4 28 51 1280 1164 1.171
35 1 BK2 14 32 440 400 0.4032 BK3 23 37 740 673 0.6773 BK4 28 51 1280 1164 1.1714 BK4
50 1 BK2 14 32 440 400 0.4032 BK3 23 37 740 673 0.6773 BK4 28 51 1280 1164 1.1714 BK4
RS Issue 405/05/2005 Page 13
Scotchcast BK Series In-line Joint
)
NOMINAL CORES KIT REF CABLE RESIN CONDUCTOR DIAMETER VOLUME AREA (MM2) Min (mm)Max (mm Grammes cc Litres
70 1 BK2 14 32 440 400 0.4032 BK4 28 51 1280 1164 1.1713 ** 4 **
95 1 BK2 14 32 440 400 0.4032 BK4 28 51 1280 1164 1.1713 ** 4 **
120 1 BK3 23 37 740 673 0.6772 ** 3 **4 **
150 1 BK3 23 37 740 673 0.6772 **3 **4 **
185 1 BK3 23 37 740 673 0.6772 **3 **4 **
240 1 BK4 28 51 1280 1164 1.1712 **3 **4 **
300 1 BK4 28 51 1280 1164 1.1712 **3 **4 **
400 1 BK4 28 51 1280 1164 1.1712 **3 **
500 1 **630 1 **800 1 **1000 1 **
** For these combinations, please refer to the LA Series Kit Selection Chart. The BK Kits in sizes 5/6/7 are only
available upon demand for specific applications only. Please contact customer service for further details.
To select connectors for these kits;Joining Copper connectors - please refer to page 36Joining Aluminium connectors - please refer to page 37Joining Copper to Aluminium conductors - please refer to page 38
RS Issue 405/05/2005 Page 14
Scotchcast 90-A Series In-line Joint
)
In Line Joint for PVC & XLPE Unarmoured Cables 0.6/1kv. Designed for Street Lighting Applications
Kit includes two-part mould, polyetherurethane Resin No. 47, armour continuity, tape, andfull instructions
Use combination of conductor size / number of cores to select Kit type.
NOMINAL NBR KIT REF CABLE RESIN CONDUCTOR OF DIAMETER VOLUME AREA (MM2) CORES Min (mm)Max (mm Grammes cc Litres
1.5 2 90-A1 8 26 190 173 0.1743 90-A14 90-A1
2.5 2 90-A1 8 26 190 173 0.1743 90-A14 90-A1
4 2 90-A1 8 26 190 173 0.1743 90-A14 90-A2 14 32 440 400 0.403
6 2 90-A2 14 32 440 400 0.4033 90-A24 90-A2
10 2 90-A2 14 32 440 400 0.4033 90-A24 90-A2
16 1 90-A2 14 32 440 400 0.4032 90-A23 90-A3 23 37 740 673 0.6774 90-A3
25 1 90-A2 14 32 440 400 0.4032 90-A23 90-A3 23 37 740 673 0.6774 90-A4 28 51 1280 1164 1.171
35 1 90-A2 14 32 440 400 0.4032 90-A3 23 37 740 673 0.6773 90-A4 28 51 1280 1164 1.1714 90-A4
50 1 90-A2 14 32 440 400 0.4032 90-A3 23 37 740 673 0.6773 90-A4 28 51 1280 1164 1.1714 90-A4
RS Issue 405/05/2005 Page 15
Scotchcast 90-A Series In-line Joint
)
NOMINAL CORES KIT REF CABLE RESIN CONDUCTOR DIAMETER VOLUME AREA (MM2) Min (mm)Max (mm Grammes cc Litres
70 1 90-A2 14 32 440 400 0.4032 90-A4 28 51 1280 1164 1.1713 90-A5 33 60 3504 2909 3.2064 90-A5
95 1 90-A2 14 32 440 400 0.4032 90-A4 28 51 1280 1164 1.1713 90-A5 33 60 3504 2909 3.2064 90-A5
120 1 90-A3 23 37 740 673 0.6772 90-A5 33 60 3504 2909 3.2063 90-A54 90-A5
150 1 90-A3 23 37 740 673 0.6772 90-A5 33 60 3504 2909 3.2063 90-A6 48 80 7008 6364 6.4124 90-A6
185 1 90-A3 23 37 740 673 0.6772 90-A5 33 60 3504 2909 3.2063 90-A6 48 80 7008 6364 6.4124 90-A6
240 1 90-A4 28 51 1280 1164 1.1712 90-A6 48 80 7008 6364 6.4123 90-A64 90-A6
300 1 90-A4 28 51 1280 1164 1.1712 90-A6 48 80 7008 6364 6.4123 90-A7 45 90 10512 9545 9.6184 90-A7
400 1 90-A4 28 51 1280 1164 1.1712 90-A7 45 90 10512 9545 9.6183 90-A7
500 1 90-A5 33 60 3504 2909 3.206630 1 90-A5 33 60 3504 2909 3.206800 1 90-A6 48 80 7008 6364 6.4121000 1 90-A6 48 80 7008 6364 6.412
To select connectors for these kits;Joining Copper connectors - please refer to page 36Joining Aluminium connectors - please refer to page 37Joining Copper to Aluminium conductors - please refer to page 38
RS Issue 405/05/2005 Page 16
Scotchcast 91-A Series In-line Joints
In-Line Joint for Un-armoured PVC & XLPE Insulated Cables 0.6/1kv
Kit includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix & Pour system), and full instructions. This kit can be upgraded for use with 3.3kv Cables by using additional Insulating 23 Tape
Use combination of conductor size / number of cores to select Kit type from the chart below.
NOMINAL NBR KIT REF CABLE RESIN CONDUCTOR OF DIAMETER VOLUME AREA (MM2) CORES Min (mm) Max (mm) Grammes cc Litres
1.5 2 91-A11 8 26 190 173 0.1743 91-A114 91-A11
2.5 2 91-A11 8 26 190 173 0.1743 91-A114 91-A11
4 2 91-A11 8 26 190 173 0.1743 91-A114 91-A12 14 32 440 400 0.403
6 2 91-A12 14 32 440 400 0.4033 91-A124 91-A12
10 2 91-A12 14 32 440 400 0.4033 91-A124 91-A12
16 1 91-A12 14 32 440 400 0.4032 91-A123 91-A13 23 37 740 673 0.6774 91-A13
25 1 91-A12 14 32 440 400 0.4032 91-A123 91-A13 23 37 740 673 0.6774 91-A14 28 51 1280 1164 1.171
35 1 91-A12 23 37 740 673 0.6772 91-A133 91-A14 28 51 1280 1164 1.1714 91-A14
50 1 91-A12 14 32 440 400 0.4032 91-A13 23 37 740 673 0.6773 91-A14 28 51 1280 1164 1.1714 91-A14
70 1 91-A12 14 32 440 400 0.4032 91-A14 28 51 1280 1164 1.1713 91-A15 33 60 3504 2909 3.2064 91-A15
RS Issue 405/05/2005 Page 17
Scotchcast 91-A Series In-line Joints
NOMINAL CORES KIT REF CABLE RESIN CONDUCTOR DIAMETER VOLUME AREA (MM2) Min (mm) Max (mm) Grammes cc Litres
95 1 91-A12 14 32 440 400 0.4032 91-A14 28 51 1280 1164 1.1713 91-A15 33 60 3504 2909 3.2064 91-A15
120 1 91-A13 23 37 740 673 0.6772 91-A15 33 60 3504 2909 3.2063 91-A154 91-A15
150 1 91-A13 23 37 740 673 0.6772 91-A15 33 60 3504 2909 3.2063 91-A16 48 80 7008 6364 6.4124 91-A16
185 1 91-A13 23 37 740 673 0.6772 91-A15 33 60 3504 2909 3.2063 91-A16 48 80 7008 6364 6.4124 91-A16
240 1 91-A14 28 51 1280 1164 1.1712 91-A16 48 80 7008 6364 6.4123 91-A164 91-A17 45 90 10512 9545 9.618
300 1 91-A14 28 51 1280 1164 1.1712 91-A16 48 80 7008 6364 6.4123 91-A17 45 90 10512 9454 9.6184 91-A17
400 1 91-A14 28 51 1280 1164 1.1712 91-A17 45 90 10512 9545 9.6183 91-A17
500 1 91-A15 33 60 3504 2909 3.206630 1 91-A15 33 60 3504 2909 3.206800 1 91-A16 48 80 7008 6364 6.4121000 1 91-A16 48 80 7008 6364 6.412
To select connectors for these kits;Joining Copper connectors - please refer to page 36Joining Aluminium connectors - please refer to page 37Joining Copper to Aluminium conductors - please refer to page 38
RS Issue 405/05/2005 Page 18
Scotchcast 92 Series In-line Joint
In-Line Joint for Armoured and Un-armoured PVC & XLPE Insulated Cables 0.6/1kV Moisture Resistant Epoxy Resin for high humidity areas.
Kit includes two-part mould, Epoxy Resin No. 4, and full instructions. Armour continuity is achieved by joining the armour wires together
Use combination of conductor size / cores, or Cable OD to select Kit type from the chart below.
NOMINAL NBR KIT REF CABLE RESIN CONDUCTOR OF DIAMETER VOLUME AREA (MM2) CORES Min (mm) Max (mm) Grammes cc Litres
1.5 2 92-A1 8 22 187 168 0.1743 92-A1 4 92-A1
2.5 2 92-A1 8 22 187 168 0.1743 92-A1 4 92-A1
4 2 92-A1 8 22 187 168 0.1743 92-A1 4 92-A1
6 2 92-A1 8 22 187 168 0.1743 92-A1 4 92-A1
10 2 92-A2 14 30 436 391 0.4053 92-A2 4 92-A2
16 1 92-A2 14 30 436 391 0.4052 92-A2 3 92-A2 4 92-A2
25 1 92-A2 14 30 436 391 0.4052 92-A2 3 92-A2 4 92-A2
35 1 92-A3 23 35 725 650 0.6742 92-A3 3 92-A3 4 92-A3
50 1 92-A3 23 35 725 650 0.6742 92-A3 3 92-A3 4 92-A3
RS Issue 405/05/2005 Page 19
Scotchcast 92 Series In-line Joint
NOMINAL CORES KIT REF CABLE RESIN CONDUCTOR DIAMETER VOLUME AREA (MM2) Min (mm) Max (mm) Grammes cc Litres
70 1 92-A4 28 47 1257 1127 1.1682 92-A4 3 92-A4 4 92-A4
95 1 92-A4 28 47 1257 1127 1.1682 92-A4 3 92-A4 4 92-A4
120 1 92-A4 28 47 1257 1127 1.168150 1 92-A4 28 47 1257 1127 1.168185 1 92-A4 28 47 1257 1127 1.168240 1 92-A4 28 47 1257 1127 1.168300 1 92-A4 28 47 1257 1127 1.168400 1 92-A4 28 47 1257 1127 1.168
These kits are only available in sizes 1 to 4. The number 4 resin reaches high temperatures when mixed, and the bigger the mould, the higher the temperature. A size 5 , 6, or 7 mould will melt.
To select connectors for these kits;Joining Copper connectors - please refer to page 36Joining Aluminium connectors - please refer to page 37Joining Copper to Aluminium conductors - please refer to page 38
RS Issue 405/05/2005 Page 20
Scotchcast 82 Series In-line Joint
Designed for single core screened airfield lighting cables rated up to 5kv, and Multi Core unarmoured cables rated up to 1.1kv
Kits include Two-part Mould, Epoxy Resin No. 4, Funnels, Tape, and full instructions
Single Core Selection - use either conductor size or cable diameter to select kit type.Multi Core Selection - use cable diameter to select kit type.
NOMINAL KIT REF CABLE DIAMETER MOULD SIZE RESIN VOLUME CONDUCTOR MIN MAX CENTRE LENGTHAREA (MM2) (mm) (mm) DIA. Grammes cc Litres
6 82-A1 6 16 23 155 90 81 0.08410 82-A116 82-A125 82-A2 16 25 34 230 292 262 0.27135 82-A250 82-A270 82-A3 25 36 45 345 626 561 0.58295 82-A3120 82-A3
To select connectors for these kits;Joining Copper connectors - please refer to page 36Joining Aluminium connectors - please refer to page 37Joining Copper to Aluminium conductors - please refer to page 38
RS Issue 405/05/2005 Page 21
Scotchcast 91-AV and M Series In-line / Repair Joints
Joint & Repair Kit for Flexible & Trailing Cables 0.6/1kv
M Series Kits include re-useable mould, and full instructions. 2130 Resin is required, and must be purchased seperately.91-AV Series Kits include two part mould, 2140U Flexible Resin, and full instructions.
If Kit is to be used for a repair, all required components are included. If Kit is to be used for a Cable Joint, then additional components may be required. Please refer to the installation instructions for full details.
Use overall cable diameter to select Kit type from the chart below.
KIT REF CABLE DIAMETER RESIN RESIN VOLUME INCLUDEDMin (mm) Max (mm) Grammes cc Litres
91-AV 120 16 26 2140U 420 389 0.34991-AV 130 25 30 2140U 650 602 0.53991-AV 140 29 34 2140U 840 778 0.697
KIT REF CABLE DIAMETER RESIN RESIN VOLUME REQUIRED *Min (mm) Max (mm) Grammes cc Litres
M20 40 63 2130 1232 1140 1.022M30 47 100 2130 2464 2280 2.045M40 27 150 2130 3696 3420 3.067
* To recommend separate purchase of 2130 Resin, use C Packs from price list.C Pack = 616 Grammes
M20 Qty 2M30 Qty 4M40 Qty 6
RS Issue 405/05/2005 Page 22
Scotchcast L / T Series Mines and Quarries In-line Joints
In Line Joints for Power unscreened cables rated up to & including 3.3kv, and Signal & Telephone Cables
Kits include two-part mould, polyetherurethane Resin No. 1400U (Hydro-carbon resistant), Armour Continuity, tape, and full instructions.
Use combination of cable type, conductor size, and number of cores/pairs to select the kit type from the chart below.
Nominal Conductor Area mm2 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 1852 CORE SWA L1 L1 L1 L2 L2 L2
0.6/1KV UNSCREENED 3 SWA L1 L1 L2 L2 L2 L3 L3 L4 L4 L5 L5 L6 L6NCB SPEC. 295 CORE DWA L2 L2 L3 L3 L4
4 SWA L1 L1 L2 L2 L2 L3 L4 L4 L5 L5 L5 L6 L6CORE DWA L2 L3 L3 L4 L4
3.3KV UNSCREENED 3 SWA L5 L5 L5 L6 L6 L6NCB SPEC. 295 CORE DWA L5 L5 L5 L6 L6 L6
Number of pairs 1 2 4 7 10 12 19 27 30 37 46 61 91 TELEPHONE CABLES SWA T1 T1 T2 T2 T3 T3 T4 T5 T5 T5 T5 T5 T6 NCB SPEC. 492 DWA T2 T2 T2 T3 T3 T3 T4 T5 T5 T5 T5 T5 T6
Number of cores 2 4 7 10 12 14 19 37 61 91 SIGNALLING CABLES SWA T1 T1 T2 T2 T2 T2 T3 T4 T5 T5 NCB SPEC. 493 DWA T2 T2 T2 T2 T2 T3 T3 T4 T5 T5
RS Issue 405/05/2005 Page 23
Scotchcast L / T Series Mines and Quarries In-line Joints
Additional Information
Kit Reference Cable Diameter (mm) Resin VolumeMinimum Maximum Grammes cc Litres
L1 8 26 210g 158cc 0.17L2 14 30 500g 375cc 0.40L3 26 39 860g 645cc 0.69L4 28 50 1480g 1110cc 1.19L5 35 58 4020g 3014cc 3.24L6 48 77 8760g 6567cc 7.06
T1 8 26 210g 158cc 0.17T2 14 30 500g 375cc 0.40T3 26 39 860g 645cc 0.69T4 28 50 1480g 1110cc 1.19T5 35 58 4020g 3014cc 3.24T6 48 77 8760g 6567cc 7.06
To select connectors for these kits;Joining Copper connectors - refer to page 36Joining Aluminium connectors - refer to page 37Joining Copper to Aluminium conductors - refer to page 38
RS Issue 405/05/2005 Page 24
Scotchcast 92-U Series In-line Joints
In-Line Joint for Un-armoured PVC & XLPE Insulated Cables 0.6/1kvHydro-carbon resistant / Flame retardant Resin Encapsulated, for use in Petrochem Zones 1 & 2
Kit includes two-part flame retardant mould, polyetherurethane Resin No.1400U, & full instructions.Use combination of conductor size / number of cores to select Kit type from the chart below.
NOMINAL NBR KIT REF CABLE RESIN CONDUCTOR OF DIAMETER VOLUME AREA (MM2) CORES Min (mm) Max (mm) Grammes cc Litres
1.5 2 92-A1U 8 26 189 142 0.1523 92-A1U4 92-A1U
2.5 2 92-A1U 8 26 189 142 0.1523 92-A1U4 92-A1U
4 2 92-A1U 8 26 189 142 0.1523 92-A1U4 92-A2U 14 32 471 353 0.38
6 2 92-A2U 14 32 471 353 0.383 92-A2U4 92-A2U
10 2 92-A2U 14 32 471 353 0.383 92-A2U4 92-A2U
16 1 92-A2U 14 32 471 353 0.382 92-A2U3 92-A3U 23 37 832 624 0.674 92-A3U
25 1 92-A2U 14 32 471 353 0.382 92-A2U3 92-A3U 23 37 832 624 0.674 92-A4U 28 51 1434 1075 1.156
35 1 92-A2U 23 37 832 624 0.672 92-A3U3 92-A4U 28 51 1434 1075 1.1564 92-A4U
50 1 92-A2U 14 32 471 353 0.382 92-A3U 23 37 832 624 0.673 92-A4U 28 51 1434 1075 1.1564 92-A4U
RS Issue 405/05/2005 Page 25
Scotchcast 92-U Series In-line Joints
NOMINAL CORES KIT REF CABLE RESIN CONDUCTOR DIAMETER VOLUME AREA (MM2) Min (mm) Max (mm) Grammes cc Litres
70 1 92-A2U 14 32 471 353 0.382 92-A4U 28 51 1434 1075 1.1563 92-A5U 33 60 3591 2692 2.8944 92-A5U
95 1 92-A2U 14 32 471 353 0.382 92-A4U 28 51 1434 1075 1.1563 92-A5U 33 60 3591 2692 2.8944 92-A5U
120 1 92-A3U 23 37 832 624 0.672 92-A5U 33 60 3591 2692 2.8943 92-A5U4 92-A5U
150 1 92-A3U 23 37 832 624 0.672 92-A5U 33 60 3591 2692 2.8943 92-A6U 48 80 7853 5887 6.3284 92-A6U
185 1 92-A3U 23 37 832 624 0.672 92-A5U 33 60 3591 2692 2.8943 92-A6U 48 80 7853 5887 6.3284 92-A6U
240 1 92-A4U 28 51 1434 1075 1.1562 92-A6U 48 80 7853 5887 6.3283 92-A6U4 92-A7U 45 90 12352 9259 9.953
300 1 92-A4U 28 51 1434 1075 1.1562 92-A6U 48 80 7853 5887 6.3283 92-A7U 45 90 12352 9259 9.9534 92-A7U
400 1 92-A4U 28 51 1434 1075 1.1562 92-A7U 45 90 12352 9259 9.9533 92-A7U
500 1 92-A5U 33 60 3591 2692 2.894630 1 92-A5U 33 60 3591 2692 2.894800 1 92-A6U 48 80 7853 5887 6.328
1000 1 92-A6U 48 80 7853 5887 6.328
To select connectors for these kits;Joining Copper connectors - please refer to page 36Joining Aluminium connectors - please refer to page 37Joining Copper to Aluminium conductors - please refer to page 38
RS Issue 405/05/2005 Page 26
Scotchcast CR Series In-line Joint
In-Line Joints for Control Cables (Hydro-Carbon Resistant / Flame Retardant Resin Encapsulated) For use in Petrochem Zones 1 & 2
For Cable Types: XLPE/PVC Insulated, Lead Sheath, Steel Wire Armour, PVC Oversheath.Up to & Including 0.6/1kv
For Conductor Sizes: 1.5mm2 and 2.5mm2
Kits include two-part flame retardant mould, Polyetherurethane 1400U Resin, Armour continuity, tape, & full instructions.
Use Number of Cores to select the kit type from the chart below.
NBR OF CORES KIT REF CABLE SIZE RESIN VOLUMEMIN MAX GRAMMES CC LITRES
2 to 6 CR2 14 32 471 353 0.387 to 12 CR3 23 37 832 624 0.6714 to 21 CR4 28 51 1434 1075 1.1624 to 37 CR5 33 60 3591 2692 2.9
For these kits, use connectors - C42-1101
RS Issue 405/05/2005 Page 27
Scotchcast IR Series In-line Joints
In-Line Joints for Instrumentation Cables (Hydro-Carbon Resistant / Flame Retardant Resin Encapsulated) For use in Petrochem Zones 1 & 2
For Cable Types: Polyethylene Insulated Instrumentation Cables with SWA & Lead sheath, & either unscreened pairs, individually screened pairs, collectively screened pairs, or individually and collectively screened pairs. Up to & including 0.6/1kv.
For Conductor Sizes: 0.5mm2 solid, 0.5mm2 Flexible, 1.0mm2 solid, or 1.5mm2 stranded Conductors.
Kits include two-part flame retardant mould, Polyetherurethane 1400U Resin, Armour continuity, Tape, & full instructions.
Use number of cores to select the kit type from the chart below.
NBR OF PAIRS KIT REF CABLE SIZE RESIN VOLUMEMIN MAX GRAMMES CC LITRES
1 IR20 14 32 471 353 0.382 IR21 14 32 471 353 0.385 IR30 23 37 832 624 0.6710 IR40 28 51 1434 1075 1.1615 IR50 33 60 3591 2692 2.9020 IR51 33 60 3591 2692 2.9030 IR60 48 80 7853 5887 6.3350 IR61 48 80 7853 5887 6.33
For these kits, use connectors - B42-1101
RS Issue 405/05/2005 Page 28
Scotchcast LR Series In-line Joints
In-Line Joints for Power Cables (Hydro-Carbon Resistant / Flame Retardent Resin Encapsulated) For use in Petrochem Zones 1& 2.
For Cable Types 0.6/1kv up to 3.3kvXLPE/PVC Insulation, SWA, SheathedXLPE/PVC Insulation, Lead Sheath, SWA, SheathedPILC, SWA, Sheathed
Transition Joints XLPE/PVC Insulation, Lead Sheath, SWA, Sheathed, to..PILC, SWA, Sheathed
Kits contain: Two part flame retardant mould, Polyetherurethane 1400U Resin, Armour continuity, Tape, and full instructions.
Use combination of Voltage, Conductor size, and nbr of cores to select from the chart below.
NOMINAL SINGLE 2 3 4 SINGLE 3CONDUCTOR CORE CORE CORE CORE CORE COREAREA (MM2) 0.6/1KV 0.6/1KV 0.6/1KV 0.6/1KV 1.9/3.3KV 1.9/3.3KV
1.5 N/A LR20 LR20 LR20 N/A N/A2.5 N/A LR20 LR20 LR20 N/A N/A4 N/A LR20 LR20 LR21 N/A N/A6 N/A LR21 LR21 LR21 N/A N/A
10 N/A LR31 LR31 LR31 N/A N/A16 N/A LR31 LR31 LR32 N/A LR4225 N/A LR32 LR40 LR40 N/A LR4235 N/A LR40 LR41 LR42 N/A LR4350 LR21 LR41 LR41 LR50 LR32 LR5170 LR30 LR50 LR50 LR51 LR32 LR5295 LR30 LR50 LR51 LR60 LR32 LR61120 LR40 LR51 LR61 LR61 LR42 LR61150 LR41 LR60 LR70 LR70 LR42 LR61185 LR41 LR61 LR70 LR71 LR42 LR71240 LR50 LR70 LR71 LR80 LR50 LR72300 LR50 LR71 LR71 LR80 LR52 LR80400 LR51 LR72 LR80 LR81 LR52 LR80500 LR51 N/A N/A N/A LR53 N/A630 LR61 N/A N/A N/A LR61 N/A800 LR62 N/A N/A N/A LR62 N/A
1000 LR72 N/A N/A N/A LR72 N/A
RS Issue 405/05/2005 Page 29
Scotchcast LR Series In-line Joints
Additional Information
HKit Ref CABLE DIAMETER CFS. DIAMETER CFS. DIAMETER RESIN VOLUME
OVER LEAD SHEAT OVER ARMOURMIN (mm) MAX (mm) MIN(mm) MAX (mm) MIN (mm) MAX (mm) GRAMMES CC LITRES
LR20 14 32 9 15 9 15 471 353 0.38LR21 14 32 9 15 14 22 471 353 0.38LR30 23 37 9 15 14 22 832 624 0.67LR31 23 37 14 22 14 22 832 624 0.67LR32 23 37 14 22 18.5 29 832 624 0.67LR40 28 51 14 22 18.5 29 1434 1075 1.156LR41 28 51 18.5 29 18.5 29 1434 1075 1.156LR42 28 51 18.5 29 23.5 37 1434 1075 1.156LR43 28 51 23.5 37 23.5 37 1434 1075 1.156LR50 33 60 18.5 29 23.5 37 3591 2692 2.894LR51 33 60 23.5 37 23.5 37 3591 2692 2.894LR52 33 60 23.5 37 31 50 3591 2692 2.894LR53 33 60 31 50 31 50 3591 2692 2.894LR60 48 80 23.5 37 31 50 7853 5887 6.328LR61 48 80 31 50 31 50 7853 5887 6.328LR62 48 80 31 50 44 70 7853 5887 6.328LR70 45 90 31 50 31 50 12352 9259 9.953LR71 45 90 31 50 44 70 12352 9259 9.953LR72 45 90 44 70 44 70 12352 9259 9.953LR80 45 100 44 70 44 70 18120 13583 14.601LR81 45 100 44 70 58 94 18120 13583 14.601
To select connectors for these kits;Joining Copper connectors - please refer to page 36Joining Aluminium connectors - please refer to page 37Joining Copper to Aluminium conductors - please refer to page 38
If this kit is to be used as a transition joint, Connectors must be waterblocked
RS Issue 405/05/2005 Page 30
LC Series In-line Joints
Low Voltage In Line Coldshrink Joints for Power Cables
For Cable Types: XLPE/PVC Insulation, Lead Sheath, Steel Wire Armour, PVC SheathedFor Cables rated 0.6/1kv up to 1.9/3.3kvKits include Cold Shrink Tube, Armour continuity, Tape, and full instructions
Use combination of Voltage, Conductor size, and Nbr of cores to select from the chart below
NOMINAL 2 3 4 3CONDUCTOR CORE CORE CORE COREAREA (mm2) 1kv 1kv 1kv 3.3kv
1.5 LC1 LC1 LC1 N/A2.5 LC1 LC1 LC1 N/A4 LC1 LC1 LC2 N/A6 LC2 LC2 LC2 N/A
10 LC2 LC2 LC3 N/A16 LC3 LC3 LC3 LC425 LC3 LC3 LC3 LC435 LC3 LC3 LC4 LC450 LC3 LC4 LC4 LC470 LC4 LC4 LC5 LC595 LC4 LC5 LC5 LC5120 LC4 LC5 LC5 LC5150 LC5 LC5 LC6 LC5185 LC5 LC6 LC6 LC6240 LC6 LC6 N/A LC6300 LC6 N/A N/A N/A
Additional Information ACCEPTED CABLE DIAMETER DIAMETER OVER LEAD/ARMOUR
KIT REF (COLDSHRINK TUBE) (CONSTANT FORCE SPRING)MIN (mm) MAX (mm) MIN (mm) MAX (mm)
LC1 16.2 33.1 9 15LC2 16.2 33.1 14 22LC3 16.2 33.1 18.5 29LC4 24.9 56.4 23.5 37LC5 37.8 84.3 31 50LC6 37.8 84.3 44 70
To select connectors for these kits;Joining Copper connectors - please refer to page 36Joining Aluminium connectors - please refer to page 37Joining Copper to Aluminium conductors - please refer to page 38
RS Issue 405/05/2005 Page 31
91-AHSCA / AHA Series In-line Joints
Low Voltage Heatshrink Cable Joints
For Cable Types: XLPE/PVC Insulation, Steel Wire Armour Cables rated to 0.6/1kv
Kits include Heatshrink Tubes, Armour Continuity, and full instructions
NOMINAL NBR KIT ACCEPTED CABLE DIAMETER DIAMETER OVER ARMOUR
CONDUCTOR OF REF (HEATSHRINK TUBE) (CONSTANT FORCE SPRING)
AREA (mm2) CORES MIN (mm) MAX (mm) MIN (mm) MAX (mm)1.0 3 - 4 91-AHSCA-6 8 30 14 221.5 3 - 4 91-AHSCA-62.5 3 - 4 91-AHSCA-64.0 3 - 4 91-AHSCA-66.0 3 - 4 91-AHSCA-6
Screw Connectors are included in these kits
NOMINAL NBR KIT ACCEPTED CABLE DIAMETER DIAMETER OVER ARMOUR
CONDUCTOR OF REF (HEATSHRINK TUBE) (CONSTANT FORCE SPRING)
AREA (mm2) CORES MIN (mm) MAX (mm) MIN (mm) MAX (mm)6 4 91-AHA-21-S 12 38 18.5 2910 4 91-AHA-21-S16 4 91-AHA-21-S25 4 91-AHA-22-S 15 55 18.5 2935 4 91-AHA-22-S50 4 91-AHA-23-S 15 65 23.5 3770 4 91-AHA-23-S95 4 91-AHA-24-S 26 85 31 50120 4 91-AHA-24-S150 4 91-AHA-24-S185 4 91-AHA-25-S 38 128 44 70240 4 91-AHA-25-S
To select connectors for these kits;Joining Copper connectors - please refer to page 36Joining Aluminium connectors - please refer to page 37Joining Copper to Aluminium conductors - please refer to page 38
RS Issue 405/05/2005 Page 32
LCT Series Termination
:
Low Voltage Indoor Coldshrink Terminations
For Cable Types 3 Core PILC, Steel Wire Armour, Sheathed, and 3 Core XLPE/PVC, LeadSheath, Steel Wire Armour, PVC Sheathed, up to & including 1.9/3.3kv.
Kits include Cold Shrink Tubes, Earth Continuity for the lead, Tape, and full instructions.It is assumed that the Armour will be glanded seperately.
NOMINAL KIT ACCEPTED CABLE DIAMETER ACCEPTED CABLE DIAMETERCONDUCTOR REF OVER LEAD SHEATH (CFS) OVER INSULATION (PST)AREA (mm2) MIN (mm) MAX (mm) MIN (mm) MAX (mm)
35 LCT/1 23.5 37 16 3350 LCT/170 LCT/2 31 50 16 3395 LCT/2120 LCT/2150 LCT/3 44 70 19 40185 LCT/3240 LCT/4 TBA TBA TBA TBA300 LCT/4400 LCT/4
To select lugs for these kits;For Copper conductors - please refer to page 39
RS Issue 405/05/2005 Page 33
LHT Series Termination
R
Low Voltage Indoor Heatshrink Termination Kits
For Cable Types: XLPE/PVC Insulation, Lead Sheath, Steel Wire Armour, Sheathed cables rated from 0.6/1kv up to and including 1.9/3.3kv
Kits include Heatshrink Tubes, Heatshrink breakouts, Armour continuity, and full instructions
NOMINAL 2 3 4 3CONDUCTOR CORE CORE CORE COREAREA (mm2) 0.6/1kv 0.6/1kv 0.6/1kv 1.9/3.3kv
2.5 LHT2/1 LHT3/1 LHT4/1 N/A4 LHT2/1 LHT3/1 LHT4/1 N/A6 LHT2/1 LHT3/1 LHT4/1 N/A10 LHT2/1 LHT3/1 LHT4/1 N/A16 LHT2/1 LHT3/1 LHT4/1 LHT3.3/125 LHT2/1 LHT3/2 LHT4/1 LHT3.3/135 LHT2/2 LHT3/2 LHT4/1 LHT3.3/150 LHT2/2 LHT3/2 LHT4/2 LHT3.3/170 LHT2/2 LHT3/2 LHT4/2 LHT3.3/195 LHT2/2 LHT3/2 LHT4/2 LHT3.3/1120 LHT2/2 LHT3/2 LHT4/2 LHT3.3/2150 N/A LHT3/3 LHT4/2 LHT3.3/2185 N/A LHT3/3 N/A LHT3.3/2240 N/A LHT3/3 N/A LHT3.3/2300 N/A LHT3/3 N/A LHT3.3/3
Additional Information:ACCEPTED CABLE DIAMETE ACCEPTED CABLE DIAMETER
KIT REF OVER LEAD (CFS) OVER INSULATIONMIN (mm) MAX (mm) MIN (mm) MAX (mm)
LHT2/1 9 22 3 12LHT2/2 18.5 37 8 27LHT3/1 9 22 3 12LHT3/2 18.5 37 8 27LHT3/3 23.5 50 12 38LHT4/1 9 22 3 12LHT4/2 31 50 8 27
LHT3.3/1 23.5 37 7.5 27LHT3.3/2 31 50 7.5 27LHT3.3/3 44 70 12 38
To select Lugs for these kits;For Copper conductors - please refer to page 39
RS Issue 405/05/2005 Page 34
Cable Abandonment Kits
Low Voltage Coldshrink Cable Abandonment Kit
For Cable Types: XLPE/PVC Insulation, Lead Sheath, Steel Wire Armour, PVC Sheathed. Also suitable for Shipwiring Cables, Rubber/GSWBUp to and including 1.9/3.3kv. 1, 2, 3, and 4 Core Cables
Kits include Cold Shrink End Cap, PST, Armour continuity, tapes, and full instructions
ACCEPTED CABLE KIT REFERENCEDIAMETER (mm)
12 -18 CSCAK/118 - 25 CSCAK/225 - 42 CSCAK/342 -55 CSCAK/456 -81 CSCAK/5
RS Issue 405/05/2005 Page 35
Low Voltage Copper Compression Connectors
For use on copper conductors, sizes 6-240mm2. Rated from 0.6 - 3.3kv.Select from the chart below using the conductor size from each cable to be joined.
CSA (mm2) 6 10 16 25 35 50 70 95 120 150 185 2406 C6C5
10 C106C6 C10C616 C166C8 C1610C8 C16C825 C2510C10 C2516C10 C25C1035 C3516C12 C3525C12 C35C1250 C5025C14 C5035C14 C50C1470 C7035C16 C7050C16 C70C1695 C9550C18 C9570C18 C95C18
120 C12070C20 C12095C20 C120C20150 C15095C22 C150120C22 C150C22185 C185120C25 C185150C25 C185C25240 C240150C28 C240185C28 C240C28
For a transition joint, waterblocked connectors must be used. Use the chart above to select the connector size and add a W into the part number.Example: Connector for joining a 120mm2 conductor to a 95mm2 conductor: C12095C20.For a waterblocked version: C12095CW20.
Connectors for smaller sized conductors are available as butt connectors with vinyl insulation:
CSA (mm2) Part Colour Number
0.5 - 1.5 B42-1101 Red1.0 - 2.5 C42-1101 Blue2.5 - 6.0 D42-1101 Yellow
Note: Connectors for larger sized conductors are available, please contact Customer Service for details
RS Issue 405/05/2005 Page 36
Low Voltage Aluminium Compression Connectors
For use on aluminium conductors, sizes 16-300mm2. Rated from 0.6 - 3.3kv.Select from the chart below using the conductor size from each cable to be joined.
CSA (mm2) 16 25 35 50 70 95 120 150 185 240 30016 C16A1225 C2516A12 C25A1235 C3516A14 C3525A14 C35A1450 C5025A16 C5035A16 C50A1670 C7035A18 C7050A18 C70A1895 C9550A22 C9570A22 C95A22
120 C12070A22 C12095A22 C120A22150 C15095A25 C150120A25 C150A25185 C185120A28 C185150A28 C185A28240 C240150A32 C240185A32 C240A32300 C300185A34 C300240A34 C300A34
For a transition joint, waterblocked connectors must be used. Use the above chart to select the connector size and add a W into the part number.Example: Connector for joining a 35mm2 conductor to a 25mm2 conductor : C3525A14. For a waterblocked version: C3525AW14.
Note: Connectors for larger sized conductors are available, please contact Customer Service for details
RS Issue 405/05/2005 Page 37
Low Voltage Bi-metallic Compression Connectors
For use when joining aluminium to copper conductors, sizes 10-300mm2. Rated from 0.6 - 3.3kv.Select from the chart below using the conductor size from each cable to be joined.
C O P P E R CSA (mm2) 10 16 25 35 50 70 95
10 C1010BW10/6A 16 C1610BW12/6 C1616BW12/8L 25 C2510BW12/6 C2516BW12/8 C2525BW12/10U 35 C3516BW14/8 C3525BW14/10 C3535BW14/12M 50 C5025BW16/10 C5035BW16/12 C5050BW16/14I 70 C7035BW18/12 C7050BW18/14 C7070BW18/16N 95 C9550BW22/14 C9570BW22/16 C9595BW22/18I 120 C12070BW22/16 C12095BW22/18U 150 C15095BW25/18M 185
240300
C O P P E R CSA (mm2) 120 150 185 240 300
10 All Bi-metallic connectors are water-A 16 blocked. The first size relates to theL 25 Aluminium conductor, and the secondU 35 size relates to the copper conductor.M 50 The larger conductor is usually I 70 aluminium, however it is possibleN 95 that the customer requires a Bi-I 120 C120120BW22/20 metallic connector with the larger U 150 C150120BW25/20 C150150BW25/22 end as copper. This can be done,M 185 C185120BW28/20 C185150BW28/22 C185185BW28/25 but must be specified at the time of
240 C240150BW32/22 C240185BW32/25 C240240BW32/28 ordering.300 C300185BW34/25 C300240BW34/28 C300300BW34/28
RS Issue 405/05/2005 Page 38
Low Voltage Copper Compression Lugs
For use with copper conductors, sizes 25-300mm2. Rated from 0.6 - 3.3kv.
Select from the chart below using the conductor size of the cable to be terminated.
CSA (mm2) Part number
25 L25C1035 L35C1250 L50C1470 L70C1695 L95C18120 L120C20150 L150C22185 L185C25240 L240C28300 L300C32400 L400C38500 L500C42625 L625C44800 L800C521000 L1000C58
For a waterblocked lug, Use the above chart to select the part number, and add a W.Example: 95mm Conductor: L95C18. Waterblocked version: L95CW18
RS Issue 405/05/2005 Page 39
Important NoticeTechnical information provided by 3M is based on experience and/or tests believed to be reliable, but their accuracy is not guaranteed and the results may not be relevant to every user’s application. For this reason, 3M does not accept responsibility or liability, direct or consequential, arising from reliance upon any information provided and the user should determine the suitability of the products for their intended use. Nothing in this statement will be deemed to exclude or restrict 3M’s liability for death or personal injury arising from its negligence. All questions of liability relating to 3M products are governed by the seller’s terms of sale subject where applicable to the prevailing law. If any goods supplied or processed by or on behalf of 3M prove on inspection to be defective in material or workmanship, 3M will (at its option) replace the same or refund to the Buyer the price paid for the goods or services. Except as set out above, all warranties and conditions, whether express or implied, statutory or otherwise are excluded to the fullest extent permissible at law. 3M is a trademark of the 3M Company. Printed in the UK. © 3M United Kingdom PLC, 2003.
Technical Assistance
01234 229551
3M United Kingdom PLC 3M Ireland 3M United Kingdom PLCElectrical Products Sales Office Sales Office3M Centre, Cain Road 3M House, Adelphi Centre PO Box 393Bracknell, Berkshire RG12 8HT Dun Laoghaire, Co Dublin, Ireland Bedford MK41 0YETelephone: 01344 858616 Telephone: 01 280 3555 Telephone 01234 229462Facsimile: 01344 858758 Facsimile: 01 280 3509 Facsimile: 01234 229433
Specialist
Electrical
Distributors
SPECIALISTS IN
Cable Glanding & Termination
Crimping & Crimping Tools
Cable Supports
Jointing & Terminating
Electric Trace Heating
Earthing & LightningProtection
Cable - All Descriptions
Street LightingProducts
Company History
Cable Services (North West) Ltd. was established in 1971 by
the late Joe Williams, whose vision it was to form a business
dedicated to giving customers unrivalled service on a finite
range of cable and accessory products.
Today Cable Services majors in the products of only ten suppliers.
All products are closely related and centre around cable and its
immediate accessories. For example, Glanding, Terminating, Jointing
and Cable Support, above and below ground, at voltages up to 72kV.
Quality History
Towards the end of the 1980’s the directors of Cable Services were becoming
increasingly aware of the rising number of customers inquiring as to Cable
Services’ quality management policy. In early 1989 a decision was taken to
implement measures for the company to become formally registered to the BS5750
Standard. Modest changes were required and by early 1992 the company was
sufficiently confident to apply for registration. Certification No. RS14517 was issued
by BSi to Cable Services (Central) Ltd. on 19th February 1992, following shortly by
the other companies in the group.
Quality Policy
‘The Cable Services Group of Companies Quality Policy is to maintain,
on a continuous basis, an effectively managed Quality Assurance Programme,
designed to assure customers that materials conform to the laid down
procedures of BS/EN/ISO 9000 and similar types of quality assurance specification.’
(Extracted from the Quality Manual of the Cable Services Group of Companies).
Cable Services On The Internet
The Cable Services catalogue has been available on the internet for a number of years. This latest
catalogue will be available as PDF files to enable you to download individual pages for your own use.
Visit us at www.cableservices.co.uk. E-mailed enquiries and orders are also welcome - see the e-mail
addresses on the back cover of this catalogue.
Loyalty & Service
We consider the relationship Cable Services has with its suppliers to be fundamental to
our success. The supplier agreements have existed for many years, with great emphasis
being placed on supplier loyalty, bringing tangible benefits in the high standard of
service and competitive prices we offer to our customers.
One of the keys to our efficient delivery service is our bulk buying policy,
serving the five companies in the Cable Services Group.
Technical Support
Full technical back up is available to our customers on
all the products supplied by the group. Our limited
integrated range, means that our sales
personnel are exceptionally well
informed and therefore able to
assist customers with any
enquiry. In the event of a
question being beyond our
experience, our long
standing relationship with
our suppliers means that
their technical expertise is
immediately available.
Distributors For:
• Pirelli• Cembre• Raxton• Raychem• Wibe• Unistrut• 3M• Furse• Lucy Lighting• Maréchal
CABLESERVICES
RS 21752RS 21753RS 22195RS 14517
CO
NTE
NTS
CA
BLE
LU
GS &
CO
NN
EC
TOR
S
4
5LV Compression ConnectorsUninsulated copper terminals LV rated (600/1000V)
StandardCond Sizemm2
1.0
1.5 - 2.5
4.0 - 6.0
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630
800
1000
StudSizemm
5
568
56810
56810
5681012
681012
681012
681012
68101216
8101216
810121620
101216
*CU
10121620
*CU
10121620
*CU
8121620
*CU
8121620
*CU
812162022
*CU
812162022
*CU
81220
*CU
22*CU
*Undrilled.Contact Cable Services for full Compression Connector Catalogue.
*Undrilled.
BT1C5
BT2C5BT2C6BT2C8
BT6C5BT6C6BT6C8BT6C10
BT10C5BT10C6BT10C8BT10C10
BT16C5BT16C6BT16C8BT16C10BT16C12
BT25C6BT25C8BT25C10BT25C12
BT35C6BT35C8BT35C10BT35C12
BT50C6BT50C8BT50C10BT50C12
BT70C6BT70C8BT70C10BT70C12BT70C16
BT95C8BT95C10BT95C12BT95C16
BT120C10BT120C12BT120C16BT120C20
BT150C10BT150C12BT150C16BT150CU
BT185C10BT185C12BT185C16BT185C20BT185CU
BT240C10BT240C12BT240C16BT240C20BT240CU
BT300C12BT300C16BT300C20BT300CU
BT400C16BT400C20BT400CU
BT500C16BT500C20BT500C22BT500CU
BT630C16BT630C20BT630C22BT630CU
BT800C20BT800CU
BT1000C22BT1000CU
BT95C8B2
BT120C8B2
BT150C12B2
BT185C12B2
BT185CUB2
BT240C12B2
BT240CUB2
BT300C12B2
BT300CUB2
BT400C12B2
BT400CUB2
BT500C12B2
BT500CUB2
BT630C12B2
BT800C12B2
BT150C12B2
BT300C8B4
BT400C8B4
BT500C8B4
BT630C8B4
BT800C8B4
BT1CS
BT2CS
BT6CS
BT10CS
BT16CS
BT25CS
BT35CS
BT50CS
BT70CS
BT95CS
BT120CS
BT150CS
BT185CS
BT240CS
BT300CS
BT400CS
BT500CS
BT630CS
BT800CS
BT1000CS
A03 - M5
A06 - M5A06 - M6A06 - M8
A1 - M5A1 - M6A1 - M8A1 - M10
A2 - M5A2 - M6A2 - M8A2 - M10
A3 - M5A3 - M6A3 - M8A3 - M10A3 - M16
A5 - M6A5 - M8A5 - M10A5 - M12
A7 - M6A7 - M8A7 - M10A7 - M12
A10 - M6A10 - M8A10 - M10A10 - M12
A14 - M6A14 - M8A14 - M10A14 - M12A14 - M16
A19 - M8A19 - M10A19 - M12A19 - M14
A24 - M8A24 - M10A24 - M12A24 - M16A24 - M20
A30 - M10A30 - M12A30 - M16A30 - M0(20)*
A37 - M10A37 - M12A37 - M16A37 - M20A37 - M0(20)*
A48 - M10A48 - M12A48 - M16A48 - M20A48 - M0(20)*
A60 - M12A60 - M16A60 - M20A60 - M0(20)*
A80 - M12A80 - M16A80 - M20A80 - M0(20)*
A100 - M16A100 - M20
A100 - M0(20)*
A120 - M16A120 - M20
A120 - M0(20)*
A160 - M20A160 - M0(20)*
A200 - M16A200 - M20A200 - M0(20)*
A60 - 4ES1
A80 - 4ES1
A100 - 4ES1
A120 - 4ES1
A160 - 4ES1
L03 - M
L06 - M
L1 - M
L2 - M
L3 - M
L5 - M
L7 - M
L10 - M
L14 - M
L19 - M
L24 - M
L30 - M
L37 - M
L48 - M
L60 - M
L80 - M
L100 - M
L120 - M
L160 - M
L200 - M
70 Plugs & Sockets Page 70
Maréchal industrial plugs and sockets.
61 Insulation Enhancement Materials/Tapes Page 61 - 63
3M electrical tapes and Raychem insulation enhancement products.
11
18
24
28
48
54
64
71
78
5 Cable Lugs & Connectors Page 5 - 10
Pirelli, Cembre and B&H crimp and mechanical connectors.
Cable Glands Page 11 - 17
Pirelli cable glands, Raxton gland adaptors and reducers,Raychem cable feedthroughs.
Cable Support Page 18 - 23
Wibe cable ladder, Unistrut metal framing systems, Pirelli cable cleats and Insuloid cable ties.
Cable Joints & Terminations (Low Voltage) Page 24 - 27
3M and Pirelli resin joints, Raychem heat shrink joints, 1kV to 3.3kV.
Cable Joints & Terminations (Medium Voltage) Page 28 - 47
Raychem, 3M and Pirelli joints and termination products up to 72kV.Also Raychem and Pirelli separable connectors.
Heat Shrink Page 48 - 49
Raychem heat shrink tubing and moulded parts.
Street Lighting Page 54 - 60
Lucy street lighting fused cut-outs and fuses, steel and cast iron feeder pillars and enclosures.
Trace Heating Page 64 - 69
Tyco trace heating products including Isopad, Chemelex, Wintergard and Frostop. Systems for commercial and industrial freeze protection and process control. Also ice protection, floor warming and leak detection products.
Tooling & Tool Hire Page 71 - 77
Pirelli and Cembre crimping and cutting tools for sale and hire, Pirelli and Raychem medium voltage cable preparation tools, 3M heat location tools.
Miscellaneous Page 78 - 81
Raychem duct sealing kits, 3M aerosols for insulation, protection and cleaning of electrical components and connectors, 3M cable pulling lubricant, 3M marking systems, underground cable protection and marker tapes, 3M cable and hand cleaning wipes.
82 Useful Information Page 82 - 83
Terms and conditions, environmental policy, branch location maps,cable conductor conversion chart.
50 Earthing Page 50 -53
Furse earthing and lightning conductor products.
Pre Insulated Crimp Terminals‘F’ range funnel entry.
CA
BLE
LU
GS &
CO
NN
EC
TOR
S
CA
BLE
LU
GS &
CO
NN
EC
TOR
S
6
7
The unique funnel shape of PVC sleeve, guarantees totalinsertion of the conductor strands into the terminal barrel,creating a secure and reliable electrical and mechanicalconnection. The internal surface of the barrel is rifled toimprove contact with conductor strands when crimped andto increase tensile strength. The ‘F’ range of terminals offera wide range of rings, forks, pins and blades, designed tomeet the ever changing requirements of the end user.
MV Compression ConnectorsUninsulated copper terminals MV rated (up to 33kV)
StandardCond Sizemm2
16
25
35
50
70
95
120
150
185
240
300
400
500
StudSizemm
1012
81012
81012
1012
1012
101216
101216
1216
1216
1216
121620
121620
121620
BTHW16C10BTHW16C12
BTHW25C10BTHW25C12
BTHW35C10BTHW35C12
BTHW50C10BTHW50C12
BTHW70C10BTHW70C12
BTHW95C10BTHW95C12BTHW95C16
BTHW120C10BTHW120C12BTHW120C16
BTHW150C12BTHW150C16
BTHW185C12BTHW185C16
BTHW240C12BTHW240C16
BTHW300C12BTHW300C16BTHW300C20
BTHW400C12BTHW400C16BTHW400C20
BTHW500C12BTHW500C16BTHW500C20
BTHW70C12D
BTHW95C12D
BTHW150C12D
BTHW185C12D
BTHW240C12D
BTHW300C16D
BTHW400C16D
BTHW500C16D
BTH16CS
BTH25CS
BTH35CS
BTH50CS
BTH70CS
BTH95CS
BTH120CS
BTH150CS
BTH185CS
BTH240CS
BTH300CS
BTH400CS
BTH500CS
2A
*
2A3 - M10
2A5 - M82A5 - M102A5 - M12
2A7 - M82A7 - M102A7 - M12
2A10 - M102A10 - M12
2A14 - M102A14 - M12
2A19 - M102A19 - M122A19 - M16
2A24 - M102A24 - M122A24 - M16
2A30 - M122A30 - M16
2A37 - M122A37 - M16
2A48 - M122A48 - M16
2A60 - M122A60 - M162A60 - M20
2A80 - M122A80 - M16
2A100 - M122A100 - M162A100 - M20
CA
**
CA25 - M12
CA35 - M10CA35 - M12
CA50 - M10CA50 - M12
CA70 - M10CA70 - M12
CA95 - M10CA95 - M12CA95 - M16
CA120 - M10CA120 - M16
CA150 - M12CA150 - M16
CA185 - M12CA185 - M16
CA240 - M12CA240 - M16
CA300 - M12CA300 - M16
CA80 - M12CA80 - M16
CA100 - M12CA100 - M16CA100 - M20
MT50TD
MT70TD
MT95TD
MT120TD
MT150TD
MT185TD
MT240TD
MT300TD
MT400TD
MT500TD
NB. Use PIRELLI BTHW or CEMBRE CA range where short circuit considerations are a concern. *2A Heavy duty with extended barrel accepted by many for up to 33 kV applications.
**CA CEMBRE equivalent to PIRELLI BTHW type.
ConductorSize mm2
0.25 - 1.5
1.5 - 2.5
4 - 6
Ref
◊ RF-P 8◊ RF-P 10◊ RF-P 12
◊ BF-P 8◊ BF-P 10◊ BF-P 12
◊ GF-P 10◊ GF-P 12◊ GF-P 14
ø
3.93.93.9
4.94.94.9
6.76.76.7
B
1.71.81.8
1.71.81.8
2.22.22.2
P
8.010.012.0
8.010.012.0
10.012.014.0
L
17.819.822.0
17.819.821.8
24.426.628.6
QuantityBox / Bag
4,000 / 1004,000 / 1003,500 / 100
3,000 / 1003,000 / 1003,000 / 100
1,500 / 1001,500 / 1001,500 / 100
Dimensions (mm)
Pin Terminals
ConductorSize mm2
0.25 - 1.5
1.5 - 2.5
4 - 6
Ref
◊ RF-PP 12◊ RF-PP 12/1◊ RF-PP 12/19◊ RF-PP 12/23◊ RF-PP 14◊ RF-PP 16/23
◊ BF-PP 12BF-PP 12/25
◊ BF-PP 12/29◊ BF-PP 16/25
◊ GF-PP 12◊ GF-PP 17
ø
3.93.93.93.93.93.9
4.94.94.94.9
6.76.7
B
3.03.01.92.33.02.3
3.52.52.92.5
4.02.9
P
12.811.313.213.214.817.2
12.813.313.317.2
13.319.2
L
22.821.323.223.224.827.2
22.823.323.327.2
27.333.2
QuantityBox / Bag
3,500 / 1003,500 / 1003,500 / 1003,500 / 1003,500 / 1003,500 / 100
2,500 / 1002,500 / 1002,500 / 1002,500 / 100
1,000 / 1001,000 / 100
Dimensions (mm)
Blade Terminals
Conductor Sizemm2
0.25 - 1.5
1.5 - 2.5
4 - 6
0.25 - 1.5
1.5 - 2.5
4 - 6
TabSize
2.8 x 0.52.8 x 1.84.8 x 0.54.8 x 0.8
6.35 x 0.8
4.8 x 0.54.8 x 0.8
6.35 x 0.8
6.35 x 0.8
6.35 x 0.8
6.35 x 0.8
6.35 x 0.8
Ref
RF-F 305RF-F 308RF-F 405RF-F 408RF-F 608
BF-F 405BF-F 408BF-F 608
GF-F 608
RK-F 608
BK-F 608
GK-F 608
QuantityBox / Bag
3,500 / 1003,500 / 1003,000 / 1003,000 / 1002,500 / 100
3,000 / 1003,000 / 1002,000 / 100
1,500 / 100
2,500 / 100
2,000 / 100
1,500 / 100
Female Disconnect TerminalPolycarbonate partially insulated terminals.
PVC insulated and REINFORCED
ConductorSize mm2
0.25 - 1.5
1.5 - 2.5
4 - 6
Ref
◊ RF-PPL 30◊ RF-PPL 46
◊ BF-PPL 30◊ BF-PPL 46
◊ GF-PPL 46
ø
3.93.9
4.94.9
6.7
B
3.04.6
3.04.6
4.6
P
17.517.5
17.517.5
17.5
L
28.328.3
28.328.3
32.5
X
1.71.7
1.71.7
1.9
QuantityBox / Bag
3,000 / 1003,000 / 100
2,500 / 1002,500 / 100
1,000 / 100
Dimensions (mm)
Hooked Blade Terminals
Conductor Sizemm2
0.25 - 1.51.5 - 2.54 - 6
Ref
◊ PL 03-M◊ PL 06-M◊ PL 1-M
ø(mm)
4.05.06.5
L(mm)
252532
QuantityBox / Bag
3,000 / 1001,500 / 100800 / 100
Butt Connectors
◊ UL Approved.
B&H 11kV Shear Bolt ConnectorsFor copper and aluminium (solid and stranded) cable.
• Manufactured by B&H for use withRaychem ‘Shrinkset’ joints.
CA
BLE
LU
GS &
CO
NN
EC
TOR
S
CA
BLE
LU
GS &
CO
NN
EC
TOR
S
8
9
Shear Bolt ConnectorsFor medium voltage application.
Pre Insulated Crimp Terminals Continued‘F’ range funnel entry.
ConductorSize mm2
0.25 - 1.5
1.5 - 2.5
4 - 6
Ref
* RF-M 2◊ RF-M 3◊ RF-M 3.5◊ RF-M 3.5/1◊ RF-M 4
RF-M 4/3◊ RF-M 5◊ RF-M 6◊ RF-M 6/1◊ RF-M 7◊ RF-M 8◊ RF-M 10◊ RF-M 12
* BF-M 2◊ BF-M 3◊ BF-M 3.5◊ BF-M 3.5/1◊ BF-M 4◊ BF-M 5◊ BF-M 6◊ BF-M 6/1* BF-M 6/2◊ BF-M 7◊ BF-M 8◊ BF-M 10◊ BF-M 12
GF-M 3◊ GF-M 3.5◊ GF-M 4◊ GF-M 5◊ GF-M 6◊ GF-M 6/1◊ GF-M 7◊ GF-M 8
GF-M 8/1◊ GF-M 10◊ GF-M 10/1◊ GF-M 12◊ GF-M 14◊ GF-M 16
ø
3.93.93.93.93.93.93.93.93.93.93.93.93.9
4.94.94.94.94.94.94.94.94.94.94.94.94.9
6.76.76.76.76.76.76.76.76.76.76.76.76.76.7
B
5.65.65.66.27.07.87.89.412.09.412.015.518.0
5.65.65.66.28.08.09.412.08.410.012.015.518.0
8.08.09.09.011.011.011.013.611.013.615.519.021.024.0
M
4.54.54.57.16.57.17.18.110.38.110.313.015.5
5.05.05.06.56.57.58.610.35.47.810.313.015.5
8.18.18.18.111.18.111.112.18.112.113.815.116.117.1
N
2.82.82.83.13.53.93.94.76.04.76.07.79.0
2.82.82.83.14.04.04.76.04.25.06.07.79.0
4.04.04.54.55.55.55.56.85.56.87.79.510.512.0
L
17.317.317.320.220.021.021.022.826.322.826.330.834.5
17.817.817.819.620.521.523.326.319.622.826.320.834.5
26.126.126.626.630.627.630.632.927.632.935.638.640.643.1
D
2.23.23.73.74.34.35.36.46.47.28.410.513.0
2.23.23.73.74.35.36.46.46.47.28.410.513.0
3.23.74.35.36.46.47.28.48.410.510.513.015.017.0
QuantityBox / Bag
3,500 / 1003,500 / 1003,500 / 1003,500 / 1003,500 / 1003,500 / 1003,500 / 1003,000 / 1003,000 / 1002,500 / 1002,500 / 1002,000 / 1002,000 / 100
3,000 / 1003,000 / 1003,000 / 1003,000 / 1003,000 / 1003,000 / 1002,500 / 1002,500 / 1002,500 / 1002,500 / 1002,000 / 1001,500 / 1001,500 / 100
1,500 / 1001,500 / 1001,500 / 1001,000 / 1001,000 / 1001,000 / 1001,000 / 1001,000 / 1001,000 / 1001,000 / 1001,000 / 1001,000 / 1001,000 / 100500 / 100
øStudmm
23
3.53.544566781012
23
3.53.545666781012
33.545667881010121416
Dimensions (mm)
Ring Terminals
ConductorSize mm2
0.25 - 1.5
1.5 - 2.5
4 - 6
Ref
◊ RF-U 3◊ RF-U 3.5◊ RF-U 3.5/2◊ RF-U 4◊ RF-U 4/1◊ RF-U 4/2◊ RF-U 5* RF-U 5/1◊ RF-U 6◊ RF-U 6/1◊ RF-U 8◊ RF-U 10◊ RF-U 12
◊ BF-U 3◊ BF-U 3.5
BF-U 3.5/1◊ BF-U 4◊ BF-U 4/1◊ BF-U 4/2◊ BF-U 5◊ BF-U 6◊ BF-U 6/1◊ BF-U 8◊ BF-U 10◊ BF-U 12
◊ GF-U 3.5◊ GF-U 4◊ GF-U 5◊ GF-U 6◊ GF-U 8◊ GF-U 10◊ GF-U 10/1◊ GF-U 12◊ GF-U 14◊ GF-U 16
ø
3.93.93.93.93.93.93.93.93.93.93.93.93.9
4.94.94.94.94.94.94.94.94.94.94.94.9
6.76.76.76.76.76.76.76.76.76.7
B
5.56.06.46.58.57.58.59.49.412.014.017.520.0
5.56.47.26.58.57.58.59.412.014.017.520.0
7.57.59.510.015.015.517.521.023.026.0
M
5.56.56.57.57.57.57.57.58.19.210.013.015.5
5.56.56.57.57.57.57.58.19.210.013.015.5
8.58.08.011.012.013.013.815.116.117.1
N
4.03.83.83.73.73.73.73.74.77.16.37.79.0
4.03.83.83.73.73.73.74.77.16.37.79.0
3.94.44.45.58.08.07.79.510.511.5
L
19.520.320.321.221.221.221.221.222.826.326.330.834.5
19.520.320.321.221.221.221.222.826.326.330.834.5
26.426.426.430.534.035.035.638.640.642.6
D
3.23.73.74.34.34.35.35.36.46.48.410.513.0
3.23.73.74.34.34.35.36.46.48.410.513.0
3.74.35.36.48.410.510.513.015.017.0
QuantityBox / Bag
4,000 / 1004,000 / 1003,500 / 1003,500 / 1003,500 / 1003,500 / 1003,500 / 1003,500 / 1002,500 / 1002,500 / 1002,500 / 1002,000 / 1001,500 / 100
3,000 / 1003,000 / 1003,000 / 1003,000 / 1003,000 / 1003,000 / 1003,000 / 1002,500 / 1002,500 / 1002,000 / 1002,000 / 1001,500 / 100
1,500 / 1001,500 / 1001,500 / 1001,000 / 1001,000 / 1001,000 / 1001,000 / 1001,000 / 100500 / 100500 / 100
øStudmm
33.53.544455668
1012
33.53.54445668
1012
3.54568
1010121416
Dimensions (mm)
Fork / Spade Terminals
◊ UL Approved.* Available on request.
Conductor Size mm2
16 - 185185 - 300
NOTE: B&H holding tool CHT1 should be used - See page 76.
Ref
RMC - V0 - 35/185 SMRMC - V0 - 185/300 SM
B&H Split Branch Joint Connector 11kV
Conductor Size mm2
16 - 185185 - 300
Ref
HVBRM 18SP UTCHVBRM 22SP UTC
B&H Shear Bolt ConnectorFor up to 33kV applications.
Conductor Size mm2
50 - 240* (185 for shaped conductors)95 - 300185 - 400* (300 for shaped conductors)400 - 645185 - 300 (step down 95 - 185)
NOTE: * Reduced one size for shaped conductors.
Ref
VTPB21 UTBVTPB27 UTBVTPC28 UTBVTPC36 UTBVTPC28 - 22UTB
B&H Cable End Termination 11kV
Conductor Size mm2
16 - 18516 - 18516 - 300*16 - 300*
NOTE: *240mm2 maximum copper conductor size.
Holding spanner for M18 - M22 connectors - Ref CHT1 - See page 76.
Ref
HVETM18 - 12UTCHVETM18 - 16UTCHVETM22 - 12UTCHVETM22 - 16UTC
Stud Size mm
12161216
electronics
CA
BLE
LU
GS &
CO
NN
EC
TOR
S
CA
BLE
GLA
ND
S
10
11
NOTE: B&H versions available.
Shear Bolt ConnectorsFor LV application.
Conductor Size mm2
16 - 9516 - 18595 - 300
Ref
BM 95MBM 185MBM 300M
Straight Connector
Conductor Size mm2
16 - 9516 - 18595 - 300
Ref
BM 95BBM 185BBM 300B
Branch Connector
Conductor Size mm2
4 - 3535 - 70
Ref
BMT 35BMT 70
Brass Tunnel Connector
Nylon Gland (Indoor/Outdoor)For unarmoured cable
• Suitable for indoor and outdoor use.• IP68 Rated Seal.
Size
16
20
25
32
RefNo.
403KB51
403KB53
403KB55
403KB56
Min (mm)
5
10
13
18
Max (mm)
10
14
18
25
Overall Cable Size
Internal Dia of Tube (mm)
RefNo.
CES1
CES2
CES3
CES4
CES5
NominalO/D Length(mm)
70
70
95
114
175
MaxExpanded
13
19
30
43
69
MaxRecovered
3.0
6.3
12.7
19.0
36.0
Internal Diaof NylonNut (mm)
19
19
28
40
73
DrillSize (mm)
25.5
25.5
35.5
51.0
88.0
electronics
Heat Shrink Cable Entry SealsRaychem cable entry seals provide an effective watertight,fume and pressure tight seal between cables and panels,closures and junction boxes. The seals have passed athermocycling test from -40OC to + 60OC at a pressure of 0.7bar and have a rating to IP67.
See Page 31 & 36 for cable box extension glands.
NOTE: Other colours available - Black, White, Red and Grey.
CA
BLE
GLA
ND
S
CA
BLE
GLA
ND
S
12
13
CW Gland (Indoor/Outdoor) TypeFor steel wire armoured cable
• IP66 (with sealing washer or thread sealant).• Other manufacturers available.
Size
16
20SS
20S
20
25
32
40
50
63
75
RefNo.
CW16
CW20SS
CW20S
CW20
CW25
CW32
CW40
CW50
CW63
CW75
PVCShroud
401PV21
401PV21
401PV22
401PV23
401PV25
401PV26
401PV27
401PV29
401PV31
401PV33
PCPShroud
401AA02
401AA02
401AA02
401AA03
401AA05
401AA06
401AA07
401AA09
401AA11
401AA13
GlandKit
-
CW20SSK
CW20SK
CW20K
CW25K
CW32K
CW40K
CW50K
CW63K
CW75K
LSF GlandKit
-
LSF20SSCW
LSF20SCW
LSF20CW
LSF25CW
LSF32CW
LSF40CW
LSF50CW
LSF63CW
LSF75CW
ItemsPer Kit
-
2
2
2
2
1
1
1
1
1
Min (mm)
8.0
8.0
8.0
11.7
17.0
23.5
29.0
39.5
51.3
62.5
Max (mm)
13.2
13.2
15.8
20.8
27.2
33.5
39.9
52.6
65.3
78.0
Overall Cable Size
(Gland kit includes: Gland, Steel Backnut, PVC (or LSF) Shroud and Brass Earth Tag).
• Aluminium, Integral Earth, Aluminium with Integral Earth versions available.
BW (Indoor) TypeFor steel wire armoured cable
• IP54 Rating.• 2 Piece Type.
(Gland kit includes: Gland, Steel Backnut, PVC (or LSF) Shroud and Brass Earth Tag).
• 3 piece (BWL) types available.• Also braided cable and integral earth versions.
Size
16
20S
20
25
32
40
50
63
75S
75
RefNo.
BW16
BW20S
BW20
BW25
BW32
BW40
BW50
BW63
BW75S
BW75
PVCShroud
401PV01
401PV02
401PV03
401PV05
401PV06
401PV07
401PV09
401PV11
401PV13
401PV13
PCPShroud
401AA02
401AA02
401AA03
401AA05
401AA06
401AA07
401AA09
401AA11
401AA13
401AA13
GlandKit
-
BW20SK
BW20K
BW25K
BW32K
BW40K
BW50K
BW63K
-
BW75K
LSF GlandKit
-
LSF20SW
LSF20BW
LSF25BW
LSF32BW
LSF40BW
LSF50BW
LSF63BW
-
LSF75BW
ItemsPer Kit
-
2
2
2
1
1
1
1
-
1
Min (mm)
-
-
-
-
-
-
-
-
-
-
Max (mm)
13.2
15.8
20.8
27.2
33.5
39.9
52.6
65.3
71.6
78.0
Overall Cable Size
CA
BLE
GLA
ND
S
CA
BLE
GLA
ND
S
14
15
E1W Gland (Indoor/Outdoor)For steel wire armoured cable
A1 / A2 (Indoor/Outdoor) GlandFor unarmoured cable
• Seal rated at IP66.• Other manufacturers available.
• IP66 (with sealing washer or thread sealant).• Other manufacturers available.
Size
16
20SS
20S
20
25
32
40
50S
50
63S
63
75S
75
RefNo.
E1W16
E1W20SS
E1W20S
E1W20
E1W25
E1W32
E1W40
E1W50S
E1W50
E1W63S
E1W63
E1W75S
E1W75
PVCShroud
401PV21
401PV21
401PV22
401PV23
401PV25
401PV26
401PV27
401PV28
401PV29
401PV31
401PV31
401PV33
401PV33
PCPShroud
401AA02
401AA02
401AA02
401AA03
401AA05
401AA06
401AA07
401AA09
401AA09
401AA11
401AA11
401AA13
401AA13
GlandKit
-
KA41371
KA41352
KA41353
KA41355
KA41356
KA41357
KA41358
KA41359
KA41360
KA41361
KA41362
KA41363
LSF GlandKit
-
LSF20SSE1W
LSF20SE1W
LSF20E1W
LSF25E1W
LSF32E1W
LSF40E1W
LSF50SE1W
LSF50E1W
LSF63SE1W
LSF63E1W
LSF75SE1W
LSF75E1W
ItemsPer Kit
-
2
2
2
2
1
1
1
1
1
1
1
1
Min (mm)
8.0
8.0
8.0
11.7
17.0
23.5
29.0
38.0
39.5
50.0
51.3
62.0
62.5
Max (mm)
13.2
13.2
15.8
20.8
27.2
33.5
39.9
46.2
52.6
58.9
65.3
71.6
78.0
Overall Cable Size
(Gland kit includes: Gland, Brass Backnut, PCP Shroud and Brass Earth Tag).
• Aluminium, Integral Earth, Aluminium with Integral Earth versions available.
Size
16
20SS
20S
20
25
32
40
50S
50
63S
63
75S
75
90
100
110
RefNo.
409AA51
409AA71
409AA52
409AA53
409AA55
409AA56
409AA57
409AA58
409AA59
409AA60
409AA61
409AA62
409AA63
409AA65
409AA66
409AA67
PVCShroud
401PV01
401PV01
401PV02
401PV03
401PV05
401PV06
401PV07
401PV07
401PV07
401PV09
401PV11
401PV11
401PV12
401PV34
-
-
PCPShroud
-
-
401AA02
401AA03
401AA03
401AA05
401AA06
401AA07
401AA07
401AA09
401AA11
401AA11
401AA11
401AA13
-
-
GlandKit
423AA51
423AA71
423AA52
423AA53
423AA55
423AA56
423AA57
423AA58
423AA59
423AA60
423AA61
423AA62
423AA63
-
-
-
LSF GlandKit*
-
423LSF71
423LSF52
423LSF53
423LSF55
423LSF56
423LSF57
423LSF58
423LSF59
423LSF60
423LSF61
423LSF62
423LSF63
-
-
-
ItemsPer Kit
2
2
2
2
2
1
1
1
1
1
1
1
1
-
-
-
Min (mm)
3.5
3.5
8.0
11.0
13.0
19.0
25.0
31.5
36.5
42.5
49.5
54.5
60.5
65.0
75.0
79.0
Max (mm)
8.5
8.5
11.5
13.5
19.5
25.5
32.0
37.0
43.0
50.0
55.0
61.0
67.0
78.0
88.0
99.0
Overall Cable Size
(Gland kit includes: Gland and Steel Backnut).(*LSF gland kit includes AFUMEX shroud).
CA
BLE
GLA
ND
S
CA
BLE
GLA
ND
S
16
17
E1WF Gland E.ExdFor steel wire armoured cable
• IP66 (with sealing washer or thread sealant).• For use with flameproof or increased
safety equipment.
Size
16
20SS
20S
20
25
32
40
50S
50
63S
63
75S
75
RefNo.
472AA51
472AA71
472AA52
472AA53
472AA55
472AA56
472AA57
472AA58
472AA59
472AA60
472AA61
472AA62
472AA63
PCPShroud
401AA02
401AA02
401AA02
401AA03
401AA05
401AA06
401AA07
401AA09
401AA09
401AA11
401AA11
401AA13
401AA13
GlandKit
-
KA47271
KA47252
KA47253
KA47255
KA47256
KA47257
KA47258
KA47259
KA47260
KA47261
KA47262
KA47263
ItemsPer Kit
-
2
2
2
2
1
1
1
1
1
1
1
1
Min (mm)
8.0
8.0
8.0
11.7
17.0
23.5
29.0
38.0
39.5
50.0
51.3
62.0
62.5
Max (mm)
13.2
13.2
15.8
20.8
27.2
33.5
39.9
46.2
52.6
58.9
65.3
71.6
78.0
Overall Cable Size
Nickel plating available to order.PCP shrouds are particularly recommended for outdoor and themost hostile conditions and are most resistant to ultraviolet.
Cable Gland Selector
Flameproof gland adaptors and reducersElectrical thread conversions
Adaptors: Provide a means of connection betweendissimilar thread forms and sizes.
Reducers: Effectively reduce the threaded entry diameter of an enclosure to accept a gland or fitting with a smaller thread.
Stopping Plugs: Designed to close any unused entries in electrical equipment withoutrevoking existing certification.
Cable TypeConductorArea (mm2)
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
No. OfCores
234712192737234712192737234234234234234234234234234234234234234234
Approx.O/D(mmø)
12.513.014.015.920.223.227.930.613.614.115.017.122.426.630.733.814.715.316.415.916.618.718.019.521.120.621.823.624.326.929.127.929.632.125.328.431.328.132.036.831.936.740.635.140.045.838.245.149.943.349.354.948.354.561.052.559.566.5
Indoor BW Gland
20S20S20S202525323220S20S20S202525324020S20S20202020202025252525253232323240253232323240324050405050405050505063506363636375
Indoor /Outdoor CW Gland
20SS20SS20S202525323220S20S20S202525324020S20S20202020202025252525253232323240253232323240324050405050405050505063506363636375
Outdoor EIW Gland
20SS20SS20S202525323220S20S20S202525324020S20S2020S2020202025252525253232323232253232323240324050S404050S4050S5050S5063S5063S63636375S
Steel L/Nut 439AA-Brass EarthTag 428ET-
53535353555556565353535355555657535353535353535355555555555656565657555656565657565759575959575959595961596161616163
PCPShroud401AA-
02020203050505/0606020202030505060702/0302/030302/030303030305050505050606060607050606060607060709070909070909090911091111111113
GLANDS ACCESSORIESCABLE SPEC.
The recommendations above are given in good faith but the dimensions of cablesmay vary with manufacturing tolerances and we advise that the cable diameter ismeasured where possible before purchasing components.
1kV
XLP
E A
RMO
URE
D C
ABL
ES T
O B
S 54
67
CA
BLE
SU
PPO
RT
CA
BLE
SU
PPO
RT
18
19
KHZSP
ApplicationsCable ways for office buildings, hospitals andlight industries where requirements are highregarding:
• Load.• Easy handling.• Surface treatment.
Benefits• Common accessories with KHZP, KHZ.• Perforated rung for ease of cable fixing
on straight lengths and accessories.• 4m length for easy handling.• Low dead weight for fast installation.
• A full range of ladder accessories are available ex-stock for immediate delivery.• KHZ is available in white epoxy coating from stock.• A fully comprehensive cable ladder catalogue is available.
Contact one of our sales office numbers.
KHZP
ApplicationsCable ways for industry or buildings withhigh requirements regarding:
• Load.• Torsion.• Point load.• Surface treatment.
Benefits• Common accessories with KHZSP, KHZ.• Perforated rung for ease of cable fixing
on straight lengths and accessories.• Rung designed for rhomboid nut.• Rung designed for bracing to single
conductor cable.• 6m length makes fast installation possible.• Hot-dip galvanised after manufacture.
KHZ
ApplicationsCable ways for industry or buildings withhigh requirements regarding:
• Load.• Torsion.• Surface treatment.• Hygiene.
Benefits• Common accessories with KHZP, KHZSP.• Oval rung with hexagonal profile allows
for total sealing for hygienic installations i.e. food industry.
• 6m length makes fast installation possible.• Double fastening of the rung provides the
ladder with a high torsion stability.• Hot-dip galvanised after manufacture.
KHZV
ApplicationsCable ways for industry or buildings withhigh requirements regarding:
• Load over long spans.• Torsion.• Point load.• Surface treatment.
Benefits• Common accessories with KHZ, KHZP, KHZSP.• Oval rung gives the cable a large bearing
surface.• 6m length makes fast installation possible.• Perforated rungs available in straight
lengths and accessories for ease of cabling.• Hot-dip galvanised after manufacture.• Self-supporting up to 9m.
UnistrutMetal framing systems.
Cold rolled framing systems formed from steel strip.
• Unistrut nuts are made from steel bar hardened after manufacture. The shape of the nut permits a quarter turn crosswise in the channel.
• The serrated grooves engage with the inturned edges of the channel.
• Unistrut channel and fixings conform to BS 6946 1988.
• Channel is supplied in 6m and 3m lengths.
• Standard finish is pre-galvanised - hot dip galvanised and stainless steel channel also available.
In excess of 100 different brackets / accessories are available, making Unistrut the most versatile metal framing system available.
The brackets available include Flat Plate fittings / NinetyDegree Angle Fittings / Angled Fittings / U & Z ShapeFittings / Base Plate & Wing Fittings / Beam Clamps /Cantilever Arms / Tray Arms / Lighting Supports etc.
Contact Cable Services for a comprehensive UNISTRUTcatalogue.
Building Services Products
Size
M6
M8
M10
M12
For P1000 ChannelRef No.Spring Nut
PNL06ZP
PNL08ZP
PNL10ZP
PNL12ZP
Plain Nut
PNP06ZP
PNP08ZP
PNP10ZP
PNP12ZP
For P3300 ChannelRef No.Spring Nut
PNS06ZP
PNS08ZP
PNS10ZP
PNS12ZP
CABLETR
AY
Cable Service
s
stock
a full
range
of lig
ht and h
eavy
duty g
alvanised
cable tr
aysCABLE
TRAY
Cable Service
s
stock
a full
range
of lig
ht and h
eavy
duty g
alvanised
cable tr
ays
P1000(P1000T - Slotted)
P3300(P3300T - Slotted)
P1001
Channel Spring Nut
Cable Ladder
CA
BLE
SU
PPO
RT
21
A comprehensive range of cable cleats that meet leadingcompanies’ individual standards and specifications.
• They facilitate a neat and orderly installation.
• They maintain cable position making reworkingeasier and potentially safer.
CA
BLE
SU
PPO
RT
20
Cable Cleats.
Telcleat ®• 10 to 51mm diameter in 8 sizes.• Overlapping self adjusting ranges.• Sunlight (UV) and weather resistant.• One piece, single fixing design.• Can be double stacked on one fixing.• Operating temperature -70OC to +70OC.
Low Density Black Polythene - 385AA Type• Unaffected by corrosive environments oils
and many chemicals.
Coloured LSF Compound - 385LSF Type• Low smoke and fume emission.• Zero halogen.• Coloured to distinguish from standard
black Telcleat.• Conforms to BS6853.
Hook Cleat ®Aluminium Body - 371AA Type• 25 to 76mm diameter in 8 sizes.• Self adjusting ranges.• Two piece single fixing design.• Can be double stacked on one fixing.• Not designed to secure cables in long
vertical routes.• Suitable for indoor dry normal industrial
use or outdoor in normal unpolluted areas.
NEW Available Late 2002Nylon Hook Cleat - 384AA Type
• 25 to 80mm diameter in 6 sizes.• Can be double stacked on one fixing.• Width of cleat remains unchanged with
cable size.• Not designed to secure cables in long
vertical routes.• LSF version.• Suitable for outdoor use.• Overlapping self adjusting sizes.• Operating temperature -20OC to +100OC.
Plastic Two Bolt CleatBlack High Density Polythene - 374AA Type• 50 to 94mm diameter in 7 sizes.• Sunlight (UV) and weather resistant.• Two piece, two fixing design.• Can be double stacked on common fixings.• Operating temperature -20OC to +90OC.
Ranger CleatHigh Impact Black Polystyrene - 382AA Type• 13 to 76mm diameter in 6 sizes.• Overlapping, self adjusting size.• ‘C’ section channel location, aids fixing
and stacking.• Double stacking facility.• Operating temperature -20OC to +90OC.• Sunlight (UV) and weather resistant.• Not designed for long vertical runs.• Unaffected by corrosive environments
and many chemicals.• LSF versions available.
LSF (Zero Halogen) Hanger & Hanger CleatUK Patent Application GB2244087A and other.• Up to 80mm diameter cable or bundle of
cables can be supported.• Not designed to secure cables on long
vertical routes.• LSF and Flame retardant - (zero halogen).• Single fixing design.• Versatile.• Operating temperature -40OC to +150OC.• Successfully completed fatigue load tests
of 1 million cycles at 309N.• Conforms to BS6853.• Available with resistant foam lining.• For use on major projects typically in lots
of 5000.
LSF (Zero Halogen) Hanger - 365AA09 Type• Cleat body employed as a ‘J’ hook, it can
be used on its own or can accommodate a cable tie as a restraint.
LSF (Zero Halogen) Hanger Cleat -365AA10 Type• Cleat body complete with cap and cap
retaining fixing.
Multicleat / Multistrap System ®Patent No 2082242• 24 to 110mm diameter cables in trefoil
groups in 10 sizes.• Exceptional overlapping ranges.• Non-magnetic materials used throughout,
except for cast iron bases.• Multicleat bases available as either single
or two fixing designs.• Multicleat bases available in cast iron,
aluminium alloy or stainless steel with various finishes.
• Operating temperature -60OC to +100OC.
Multistrap ®• A multistrap is a strap complete with a
tensioning clip, securing pin and winding key all made from highly corrosion resistant non-magnetic stainless steel.
• They are used as an intermediate restraint between Multicleats.
• They may be used to bind cables together.• Improved strap design - shorter, thicker
strap with safer rounded edges.• Multistraps are available in two strengths:
Standard Duty - designed to have 3 loops of 0.21mm thick strap around the cables.Heavy Duty - designed to have 4 loops of 0.31mm thick strap around the cables.
Claw & Two Bolt Cleat ®Aluminium Alloy• 10 to 114mm diameter in 19 sizes.• Can be used for all types of cable routes.• Plain finish - for indoor dry normal
industrial use or outdoor unpolluted areas.• Epoxy coated - for more hostile conditions.• Operating temperature -60OC to +100OC.
Claw Cleat• Two piece single fixing design.• Can be stacked to a maximum of 3 on
one fixing.
Two Bolt Cleat• Two piece two fixing design.• Can be double stacked on common fixings.• Also available in cast iron, hot dipped
galvanised or epoxy coated.
Plain - 370BA TypeEpoxy Coated - 370BB Type
Trefoil Cleat ®Aluminium Alloy• 24 to 76mm diameter cable in trefoil
groups in 33 sizes.• Can be used for all types of cable routes.• Supplied complete with top fastening.• Available as either single or two fixing
design.• Plain finish for indoor dry normal industrial
use or outdoor unpolluted areas.• Epoxy coated for more hostile conditions.• Operating temperature -60OC to +100OC.
Single Bolt Fixing• Plain Finish - 376AC Type• Epoxy Coated - 376AE Type
Two Bolt Fixing• Plain Finish - 376AB Type• Epoxy Coated - 376AD Type
CA
BLE
SU
PPO
RT
23
CA
BLE
SU
PPO
RT
22
Insuloid Cable Ties
Standard Ties
The Insulok range of cable ties is moulded in Nylon 66.Standard colours black and neutral.
• One piece, all plastic (no metal pins or fasteners).
• Quick, simple fixing by hand or with tensioning tools.
• Low cost components.
• Manufactured to the quality control requirements of BS 5750 Part 2 and the U.S. Mil. Spec. 23190.
The ‘T” range of ties is listed by the U.S. DefenceDepartment and meets the dimensional requirementsof Drawing MS 3367.
Approvals
American Mil. Spec. 23190 U.L. (UnderwritersLaboratory) Defence Standard AQAP-9 Lloyds Registerof Shipping Bureau Veritas Ford Q101.
Cable Tray Fixing Ties
These simple, neat ties provide a permanent answer tothe problem of fixing cable to cable trays. The onepiece moulding in tough, flexible Nylon 66, snaps apartto slot into cable trays.
Other ties available include releasable and stainless steeltypes. Self adhesive bases and banding strap also stocked.
RefNo.
T18RLK2T30RT50RLK2AT120IT50LT120RLK5
Nom. OverallLength(mm)
100120150200270300385390540
StrapWidth(mm)
2.52.53.54.64.88.64.67.613.0
Min TensileStrength(kg)
8.18.113.622.722.745.522.754.4113.4
Max CableBundle Dia(mm)
161635507370109108152
RefNo.
CTF 120CTF 250
Nom. OverallLength(mm)
315360
StrapWidth(mm)
7.613.0
Min TensileStrength(kg)
54.5113.4
Max CableBundle Dia(mm)
--
Cable TypeConductorArea (mm2)
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400
No. OfCores
234712192737234712192737234234234234234234234234234234234234234234234
TelcleatBlack Polythene385AA- 385 LSF
010101020304050601010202040506060202030303040404040404050405050505050506060606070607080707080708-0808-08--------
HookcleatAlum371AA-
-------05------0505-----------05--05-0505050505050606060607060708070809080809080910091011101112
Nylon384AA-
------0101-----010101-------------0101010101010101010102010102020203020303030304030304040405040506
Claw & 2 Bolt Cleats370BA- *
01010102030405060202020304050606020203030304040405030506040506050606060606060707070708070809080910090910091011101112111213
Ranger CleatHigh Impact Polystyrene 382AA-
--0101020303040101010103030404010101010102020203030303030304040404030404040404040405040505050505050506050606060606060606
HorizontalSpacing ofCleats (mm)
300300300350350400400400300300300350400400400400350350350350350350400400400400400400400400400400400400400400400400400400400400600400400600400600600600600750600750900750750900---
Cable Cleats Selection Chart
CLEATSCABLE SPEC.
* Two Bolt cleats from 370BA10.Details on cleats for cable in trefoil & voltages other than 1kV available on request.The recommendations above are given in good faith, but the dimensions of cable vary with manufacturingtolerances and we suggest that the cable diameter is measured where possible before purchasing cleats.
1kV
XLP
E A
RMO
URE
D C
ABL
ES T
O B
S 54
67T18R
LK2
T30R
T50R
LK2A
T120I
T50L
T120R
LK5
CTF 120
CTF 250
Kit Reference
Standard Straight Joint
MPJ1
MPJ2
MPJ3
MPJ4
MPJ5
MPJ6
MPJ7
MPJ8
Universal Straight Joints(Large volume shell suitable for mechanical connectors)
MST6
MST16
MST35
MST95
MST185
MST300
Universal Branch Joints
MBR6
MBR16
MBR35
MBR95
MBR185
MBR300
* Joint does not accommodate crossed cores.
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25
Low Voltage Resin JointsFor power cables
3M ‘Scotchcast’ LA and LB series for PVC/PVC/SWA/PVCand XLPE cables to 1kV.
• Complete with armour continuity.• Connectors should be ordered separately -
see page 5.
• Connectors supplied separately - see page 5.
Inline Joints
Kit Reference
LA21
LA22
LA23
LA24
LA25
LA26
LA27
2 CoreConductor Size mm2
1.5 - 4
6 - 25
35 - 50
70 - 95
120 - 185
240 - 300
400
3 CoreConductor Size mm2
1.5 - 2.5
4 - 10
16 - 25
35 - 50
70 - 120
150 - 185
240 - 300
4 CoreConductor Size mm2
1.5 - 2.5
4 - 10
16
25 - 50
70 - 95
120 - 185
240 - 300
2 Core mm2
1.5 - 6
10 - 16
25 - 35
50 - 95
120 - 185
240 - 300
-
400*
1.5 - 10
16 - 25
35
50 - 95
120 - 185
240 - 300
1.5 - 10
16 - 25
35
50 - 95
120 - 185
240 - 300
3 Core mm2
1.5 - 6
10
16 - 25
35 - 70
95
120 - 185
240 - 300
400*
1.5 - 6
10 - 25
35
50 - 95
120 - 185
240 - 300
1.5 - 6
10 - 25
35
50 - 95
120 - 185
240 - 300
4 Core mm2
1.5 - 6
10
16 - 25
35 - 70
95
120 - 185
240 - 300
400*
1.5 - 6
10 - 16
25 - 35
50 - 95
120 - 185
240 - 300
1.5 - 6
10 - 16
25 - 35
50 - 95
120 - 185
240 - 300
Branch Joints
Kit Reference
LB21
LB22
LB23
LB24
LB25
Main Cable4 Core mm2
1.5 - 2.5
4 - 10
16 - 35
50 - 70
95 - 185
Branch Cable2 Core mm2
1.5 - 2.5
1.5 - 10
1.5 - 25
1.5 - 70
50 - 185
Low Voltage Jointing Kits2 part polyurethane resin.
Standard Kit
Universal Kit
Universal Branch Kit
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FP400 - LV Straight Joint Selection Chart
Kit Reference
FRZHMPJ2
FRZHMPJ3
FRZHMPJ4
FRZHMPJ5
FRZHMPJ6
FRZHMPJ7
FRZHMPJ8
FP400 - LV Branch Joint Selection Chart
Kit Reference
FRZHMB1
FRZHMB2
Low Voltage FP400 Cable Jointing Kits
Designed to withstand fire conditions and in conjunctionwith Pirelli FP400 cable maintain circuit integrity.FP400 cable joints are low smoke and fume and zerohalogen (LS04).
Contact Cable Services for details of performancecharacteristics.
2 CoreConductor Size mm2
4 - 25
35 - 50
70 - 95
120 - 185
240 - 300
-
-
3 CoreConductor Size mm2
4 - 10
16 - 25
35
50 - 95
120 - 185
240 - 300
-
4 CoreConductor Size mm2
4 - 10
16
25 - 35
50 - 95
120 - 185
240 - 300
400
2 CoreConductor Size mm2
2.5 - 35
50 - 120
3 CoreConductor Size mm2
2.5 - 25
35 - 95
4 CoreConductor Size mm2
2.5 - 10
16 - 50
Kit Reference
AR101
AR102
AR3
AR4
AR5
2 Core mm2
1.5 - 16
10 - 35
35 - 95
120 - 240
300
3 Core mm2
1.5 - 10
6 - 25
25 - 70
95 - 185
240 - 300
4 Core mm2
1.5 - 4
6 - 16
25 - 50
70 - 150
185 - 300
Connectors supplied separately - see page 5.
Heat Shrinkable Jointing Systems1kV - 3.6kV ‘Shrink Joint’ straight joints for XLPE and PVC armoured cables.
Components
Heat shrinkable adhesive - coated connector insulatingtubing and outer sealing and protection sleeve. AR101and AR102 contain galvanised steel braid to providemechanical protection and earth continuity, while AR3,AR4 and AR5 contain a galvanised steel case.
electronics
Connectors supplied separately - see page 5.
This section will help to identify the termination and accessories required.
The following information is needed.
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29Technical Guide General DetailsFor Raychem cable termination and accessories 6.6kV - 33kV
Heat Shrink Termination
Selection chart for single and three core paper andpolymeric insulated cables.
To select termination required choose one figure fromthe left hand column of each table.
The chart represents only a small portion of the entire range of Raychem High Voltage termination systems. Raychem produce the most comprehensive range of terminations for single and multicore paper and plastic cables at all voltages up to and including 33kV and beyond. Consult Cable Services with your requirements or ask for the full Raychem Electrical Product catalogue.
Voltage in kV
7
17
Size in mm2
A
B
C
D
Number of Cores
Insulation Type
M
X
Location
I
O
Tail Length
H2
H4
For 6.6kV
For 11 & 17.kV
6.6kV 11kV & 17.5kV
16 - 50 16 - 25
70 - 120 35 - 70
150 - 240 95 - 240
300 - 400 300 - 400
3 for 3 Core
For Paper
For polymeric
Indoor 3 Core Box Termination
Outdoor Pole Termination
For 650mm Long
For 1200mm Long
Voltage
Cable Size
Number of Cores
Insulation
Location
Length
Typical Part Number : EPKT - 17 C 3 M I H2
1 System Voltage
2 Location of Termination
3 Number of Cores
4 Conductor Cross-Section
5 Type of Insulation
6 Type of Screening
7 Type of Cable Box
Phase-Phase
An indoor termination is the term used for a termination enclosed
within a box. An outdoor termination is the term used for a
termination exposed to the environment i.e. on a pole.
Single core or 3 core. Single core kits come in sets of three.
In square millimetres.
a) Paper - MIND screened or belted.
b) Plastic - Screened or unscreened. PVC, XLPE or EPR.
If plastic insulation (normally copper tape or copper wire).
a) Normally compound filled.
b) Air filled or dry box.
c) Air insulated (no boots required).
d) Distance between bushing stud and baseplate.
e) Gland stud measurements.
Indoor Connection to Cable BoxesA typical Raychem indoor termination complete with accessories.
Insulating bushing boots - Right angle or straightconnections (see page 36).
Indoor termination kit (see page 28).
Solderless earth connections - for polymeric cableswith copper tape screens (see page 35).
Cable glands - for ease of armour connectionand to increase available box length(see page 36).
electronics
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31Technical Guide ClearancesFor Raychem cable termination and accessories 6.6kV - 33kV
Phase-Phase and Phase-EarthCheck the cable box clearances with Table 1. If X and y are less than the valuesgiven in Table 1, Raychem insulating boots must be used.
Table 1 - Minimum air clearance for termination in cable boxes in accordance with BS162 Class A.Highest voltage for cable, phase-phase (kV)Minimum air clearance between live metal X (mm)Minimum air clearance between live metal and ground Y (mm)
If connection is insulated with Raychem boots, the dimensions X and Y can be reduced.
Table 2 - Impulse voltage withstand for Raychem indoor terminations with insulating boots basedon bushing in accordance with BS 2562.Impulse voltage withstand (kV)Minimum clearance between live metal X (mm)Minimum clearance between live metal and ground Y (mm)
When installed, the minimum clearances between cores and between cores and ground must be as shown in Table 3.
Table 3 - Minimum clearance between the cores and the cores and ground.Highest voltage for cable, phase-phase (kV)Minimum clearance b (mm)
c (mm)
b is measured at the end of the core screen.C is measured at the end of the stress control tubing.
33356222
170125100
333550
22242140
12510075
222540
1112775
957560
111520
6.69065
754532
6.61015
Technical Guide Cable Box LengthFor Raychem cable termination and accessories 6.6kV - 33kV
Gland Requirements - 3 Core CablesCheck the cable box dimension from the bushing stud to the bottom plate ofthe cable box. If dimension ‘a’ is less than the figure given in Table 4, then agland that allows the termination breakout body to fit inside it is required.
Table 4 - Minimum distance ‘a’ between bushing stud and bottom plate of cable box for terminations from 11 - 33kV.Highest voltage for cable, phase-phase (kV)Minimum size of conductor (mm2)Minimum height a with straight connections (mm)Minimum height a with crossed connections (mm)
By using a Raychem cable box gland, the figure given in Table 4 can be reduced by 150mm. The gland ismade to match stud spacing to BS 2562. Glands are available with an insulating plate where an earth faultindicator C.T. is required and in aluminium (size X only) for single core applications.
33300750-
22300700-
11300600700
1195550600
Table 5 - Raychem cable box gland dimensions.
Size XSize Y
t11.5
I140150
d2
1115
d1
6897
b4
6695
b3
6686
b2
90125
b1
90115
Dimensions in mm
See Page 36 for cable box gland references.
Cross Section mm2
10 - 1610 - 1616 - 3516 - 3525 - 7025 - 7095 - 24095 - 240240 - 500240 - 500
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12kV Single Core - Termination FamilyIndoorRef
IXSU-F 3111IXSU-F 3121IXSU-F 3131IXSU-F 3141IXSU-F 3151
Cross Section mm2
10 - 3525 - 9595 - 240240 - 500500 - 800
12kV Screened 3 Core without Armour - Termination FamilyIndoorRef
IXSU-F 3301IXSU-F 3304IXSU-F 3311IXSU-F 3314IXSU-F 3321IXSU-F 3324IXSU-F 3331IXSU-F 3334IXSU-F 3341IXSU-F 3344
Tail Length mm
45012004501200450120045012004501200
Cross Section mm2
50 - 12050 - 120120 - 300120 - 300400 - 500400 - 500
36kV Single Core - Termination FamilyIndoorRef
IXSU-F 6131IXSU-F 6141IXSU-F 6151
Cross Section mm2
50 - 120120 - 400400 - 800
36kV Screened 3 Core without Armour - Termination Family
17.5 / 24 / 42kV versions available. 17.5 / 24 / 42kV versions available.
17.5 / 24 / 42kV versions available.
IndoorRef
IXSU-F 6332IXSU-F 6334IXSU-F 6342IXSU-F 6344IXSU-F 6352IXSU-F 6354
Tail Length mm
650120065012006501200
Cross Section mm2
10 - 1610 - 1616 - 3516 - 3525 - 7025 - 7095 - 24095 - 240240 - 500240 - 500
OutdoorRef
OXSU-F 3111OXSU-F 3121OXSU-F 3131OXSU-F 3141OXSU-F 3151
Cross Section mm2
10 - 3525 - 9595 - 240240 - 500500 - 800
OutdoorRef
OXSU-F 3301OXSU-F 3304OXSU-F 3311OXSU-F 3314OXSU-F 3321OXSU-F 3324OXSU-F 3331OXSU-F 3334OXSU-F 3341OXSU-F 3344
Tail Length mm
45012004501200450120045012004501200
NEW EAKT - 16xx (Modification codes for IXSU-F andOXSU-F terminations)
Solderless Earthing Connection for single and 3 core Polymeric cable up to 42kV (Set of 3).
The accessory kit can be ordered individually by using the Raychem Part Number EAKT - 16xx, or in conjunctionwith the termination kit by adding the Mod. Code Number Gxx to the appropriate Termination Kit Number.
Example:IXSU - F6332 - G58 Termination for 3 Core Polymeric cables 36kV with solderless earthing connection.
Diameter Over MetalTape Shield mm
12 - 1819 - 2425 - 3031 - 4441 - 65
12kV
16 - 5070 - 150185 - 240300 - 630800 - 1000
Application Range mm2
36kV / 42kV
-25 - 3550 - 7095 - 300400 - 1000
PartNumber
EAKT - 1655EAKT - 1656EAKT - 1657EAKT - 1658EAKT - 1659
Mod.CodeNumber
G55G56G57G58G59
Armour Earthing Assemblies (Clamping Ring) for 3 core Polymeric cable up to 42kV.
The accessory kit can be ordered individually by using the Raychem Part Number EAKT - 16xx, or in conjunctionwith the termination kit by adding the Mod. Code Number Gxx to the appropriate Termination Kit Number.
Example:IXSU - F6332 - G43 Termination for 3 Core Polymeric cables 36kV with armour earthing connection.
Diameter OverArmour mm
40 - 6750 - 8660 - 9470 - 110
12kV
16 - 120150 - 240300 - 400-
Application Range mm2
36kV / 42kV
16 - 2535 - 95120 - 185240 - 300
PartNumber
EAKT - 1642EAKT - 1643EAKT - 1644EAKT - 1645
Mod.CodeNumber
G42G43G44G45
Armour Earthing Assemblies (Clamping Ring) for single core Polymeric cable up to 42kV (Set of 3).
Diameter Over Armour mm
21 - 3233 - 5051 - 67
12kV
16 - 5095 - 400500 - 800
Application Range mm2
36kV / 42kV
-16 - 185240 - 630
PartNumber
EAKT - 1636EAKT - 1637EAKT - 1638
Mod.CodeNumber
G36G37G38
Cross Section mm2
50 - 12050 - 120120 - 300120 - 300400 - 500400 - 500
OutdoorRef
OXSU-F 6131OXSU-F 6141OXSU-F 6151
Cross Section mm2
50 - 120120 - 400400 - 800
OutdoorRef
OXSU-F 6332OXSU-F 6334OXSU-F 6342OXSU-F 6344OXSU-F 6352OXSU-F 6354
Tail Length mm
650120065012006501200
electronics electronics
NEW IXSU-F / OXSU-FFor polymeric cables up to 42kV. Heat shrinkable medium voltage terminationsfor indoor and outdoor applications
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Solderless Earth Connection Kit
Termination Accessories
Ref
EAKT 1655
EAKT 1656
EAKT 1657
EAKT 1658
EAKT 1659
6.6kV
16 - 50
70 - 150
185 - 300
400 - 630
800 - 1000
11kV
16 - 50
70 - 150
185 - 240
300 - 630
800 - 1000
33kV
-
25 - 35
50 - 70
95 - 300
400 - 1000
Ref
EAKT 1669
EAKT 1670
EAKT 1671
EAKT 1672
6.6kV
16 -120
150 - 240
300 - 400
-
11kV
16 - 95
120 - 185
240 - 300
400
33kV
-
-
50
70 - 300
Set of 1 for 3 core paper lead cable.
Set of 1 for 3 core paper insulated corrugated aluminium sheathed cable (ESI type).
Conductor Range mm2
Conductor Range mm2
Ref
SMOE 61203
Conductor Range mm2
95 - 300
Set of 3 for polymeric cable with copper tape screens.
Constant Force Springs
Ref
CFS 59
CFS 60
CFS 61
CFS 62
CFS 63
CFS 64
CFS 65
CFS 66
Minimum Diameter (mm)
4.0
9.0
14.0
18.5
23.5
31.0
44.0
58.0
Maximum Diameter (mm)
10.0
15.0
22.0
29.0
37.0
50.0
70.0
94.0
12kV Indoor
Ref
TFTI 3112
TFTI 3122
TFTI 3132
TFTI 3142
36kV Indoor
TFTI 6132
TFTI 6142
17.5 / 24 / 42kV versions available on request.
12kV Outdoor
TFTO 3112
TFTO 3122
TFTO 3132
TFTO 3142
36kV Outdoor
TFTO 6132
TFTO 6142
Cross Section mm
25 - 70
70 - 185
150 - 400
400
35 - 150
150 - 400
25 - 70
70 - 185
150 - 400
400
35 - 150
150 - 400
Dia Insulation mm
13.5 - 21.0
17.0 - 28.0
23.0 - 37.0
30.0 - 46.0
23.0 - 37.0
30.0 - 46.0
13.5 - 21.0
17.0 - 28.0
23.0 - 37.0
30.0 - 46.0
23.0 - 37.0
30.0 - 46.0
electronics
NEW TFTI - TFTOCold Applied Terminations
For single core polymeric cables up to 42kVcold shrink medium voltage terminations forindoor and outdoor applications.
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37
Heat Shrink Insulating BootsSet of 3 Up to 17kV
Termination Accessories
Conductor Range mm2
10 - 35
50 - 95
120 -300
Straight Boots
RSRB 4022
RSRB 4024
RSRB 4026
Part Number
Right Angle Boots
RSRB 4042
RSRB 4044
RSRB 4046
Ref
EAKT 1605
EAKT 1606
EAKT 1607
EAKT 1608
SFK 445*
1605 /8INS*
Application
3 core cable to 95mm2
3 core cable to 300mm2
EAKT 1606 plus insulating plate
Single core AWA cable to 630mm2
Dual fixing X gland
Insulating plate for EAKT1605/8
Cold Applied Inline Or Right Angle Insulating BootsSet of 3 Up to 17.5kV
• Maximum Voltage 17.5kV
• Basic Impulse Level 95kV
• Bushing Diameter 31 - 70(bushing less than 45mm use collar)
• Bushing Type to DIN / CENELEC / ANSI
• Part No. SMOE 62804(for right angle and straight bushing)
• Also available RCAB 5120 for 630Amp straight bushing, 24kV.
Cable Box Extension Glands
See Page 31 for cable box gland dimensions.NOTE: The use of extension glands can add 150mm to the distance between
the bushing stud and the effective bottom plate of the cable box.
electronics
* Non Raychem items.
11kV Shrink Set Joints
These joints are designed for use with shear bolt connectors which are included in the kit. See page 9 for details of the connectors. Raychem recommend the use of aholding tool when installing shear bolt connectors, see page 76 for details. For conductor sizes smaller than the size quoted above a build up kit is required.
Straight & Transition Joints
Ref
SHSS-12A-IND
SHSS-12B-IND
Branch Joints
SMOE 61987
SMOE 61988
Conductor Size mm2
70 / 185
185 / 300
95 / 185
185 / 300
Resin Volume(litre approx)
14 (2 packs)
28 (4 packs)
42 (6 packs)
48 (7 packs)
Build Up Kit
Ref
BU1
BU2
Universal Pot End
For Paper & Polymeric
Conductor Size mm2
16 / 50 For SHSS 12A-IND & SMOE 61987
95 / 150 For SHSS-12B-IND & SMOE 61988
95 / 300 SMOE 62668 14 litres resin (2 packs)
electronics
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39
11kV Single Core JointsFor polymeric insulated copper wireand copper tape screened. Mechanicalconnectors included in MXSU range.
Non Armoured
Ref
MXSU 3111
MXSU 3131
MXSU 3141
SXSU 4141
Aluminium Wire Armoured
(core connectors not included)
SXAW 3121
SXAW 3131
SXAW 3141
SXAW 3151
Conductor Size mm2
35 - 95
95 - 240
185 - 400
400 - 630 (does not include connector)
95 - 185
185 - 300
400 - 500
630
electronics
Versions available for 36kV.
33kV JointingEPKJ jointing system for straightand transition jointing.
electronics
3 core paper lead to 3 core paper lead SWA.
Ref
EPKJ - 36B - 3SB - 3SB - W
EPKJ - 36C - 3SB - 3SB - W
3 core polymeric SWA to 3 core polymeric SWA.
Contact Cable Services for information.
3 core paper lead SWA to 3 core polymeric SWA.
Contact Cable Services for information.
3 core polymeric SWA to 3 single core polymeric.
Contact Cable Services for information.
Single core polymeric to single core polymeric.
Ref
EPKJ - 36B - 1XU - 1XU
EPKJ - 36C - 1XU - 1XU
EPKJ - 36D - 1XU - 1XU
Single core paper to single core polymeric.
Ref
EPKJ - 36B - 1HL - 1XU
EPKJ - 36C - 1HL - 1XU
EPKJ - 36D - 1HL - 1XU
Single core paper to single core paper.
Ref
EPKJ - 36B - 1HL - 1HL
EPKJ - 36C - 1HL - 1HL
EPKJ - 36D - 1HL - 1HL
Connectors.
Mechanical shear bolt connectors available for 185 mm2 and above.
For ‘like to like’ applications crimp connectors are recommended - see page 5.
Conductor Size mm2
95 - 150
150 - 400
Conductor Size mm2
95 - 150
185 - 400
500 - 630
Conductor Size mm2
95 - 150
185 - 400
500 - 630
Conductor Size mm2
95 - 150
185 - 400
500 - 630
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41
Cold Shrink System11kV Cable Accessories
TerminationsThe 3M Cold Shrink Termination System is a cold appliedsystem which includes the QTIII one part termination.
Three Core TerminationsPolymeric insulated, copper tape screened, steel wirearmoured cable - 6.35 / 11kV.
Kit ReferenceIndoorIG 113A xx SIG 113A xx LIS 113A xx SIS 113A xx LIT 113A xx SIT 113A xx LOutdoorOT 113A xx SOT 113A xx L
Rangemm2
25 - 40025 - 40025 - 40025 - 40025 - 40025 - 400
25 - 40025 - 400
Max TailLength mm
650120065012006501200
6501200
Earthing Arrangement
Gland kit includedGland kit includedGland seal only includedGland seal only includedNo glanding includedNo glanding included
Armour kit includedArmour kit included
Polymeric insulated, copper tape screened, leadsheathed, steel wire armoured cable - 6.35 / 11kV.
Kit ReferenceIndoorIG 113B xx SIG 113B xx LIS 113B xx SIS 113B xx LIT 113B xx SIT 113B xx LOutdoorOT 113B xx SOT 113B xx L
Rangemm2
25 - 40025 - 40025 - 40025 - 40025 - 40025 - 400
25 - 40025 - 400
Max TailLength mm
650120065012006501200
6501200
Earthing Arrangement
Gland kit includedGland kit includedGland seal only includedGland seal only includedNo glanding includedNo glanding included
Armour kit includedArmour kit included
Paper insulated (belted), lead sheathed, steel wirearmoured cable - 6.35 / 11kV.
Kit ReferenceIndoorMT16OutdoorMO16
Rangemm2
70 - 300
70 - 300
Max TailLength mm
-
-
Earthing Arrangement
No glanding included
Armour kit included
Cold Shrink System11kV Cable Accessories
Single Core TerminationsPolymeric insulated, copper tape screened cable - 6.35 / 11kV.
Kit Reference
Indoor IT 11 1A xxOutdoor OT 11 1A xx
Range mm2
50 - 63050 - 630
Polymeric insulated, copper wire screened cable - 6.35 / 11kV.
Kit Reference
Indoor IT 11 1B xxOutdoor OT 11 1B xx
Range mm2
50 - 63050 - 630
Polymeric insulated, copper tape screened, aluminium wire armoured cable - 6.35 / 11kV.
Kit Reference
Indoor IT 11 1C xxOutdoor OT 11 1C xx
Range mm2
50 - 63050 - 630
Polymeric insulated, copper tape screened, lead sheathed, aluminium wire armoured cable - 6.35 / 11kV.
Kit Reference
Indoor IT 11 1D xxOutdoor OT 11 1D xx
Range mm2
50 - 63050 - 630
Polymeric insulated, copper tape screened, lead sheathed cable - 6.35 / 11kV.
Kit Reference
Indoor IT 11 1E xxOutdoor OT 11 1E xx
Range mm2
50 - 63050 - 630
11kV Barrier Boots
MB63 In line coldshrink barrier bootMB61 Universal tape boot
NOTE: For xx substitute conductor size. NOTE: For xx substitute conductor size.
CA
BLE
JO
INTS
& T
ER
MIN
ATI
ON
(M
ediu
m V
olt
age)
43
CA
BLE
JO
INTS
& T
ER
MIN
ATI
ON
(M
ediu
m V
olt
age)
42
Cold Shrink System11kV Cable Accessories
JointingThe 3M Cold Shrink Jointing System is a cold applied system which includes the QS1000 one part joint body.The system has been designed to enable any combinationof sizes to be joined from 25mm2 to 630mm2. Waterblocked mechanical connectors are included in the kits.
Kit Reference
JU 11 3C3C xx
JO 11 3C3C xx
Range mm2
25 - 300
25 - 300
Encapsulation Type
1400U Scotchcast resin - hydrocarbon resistant and flame retardant polyethereurethane resin.Suitable for use with Pirelli resin type C74379.
Cold Shrink System11kV Cable Accessories
Single Core In Line JointsPolymeric insulated, copper tape screened cable - 6.35 / 11kV.
Kit Reference
JC 11 1A1A xx
Range mm2
50 - 630
Encapsulation Type
Cold Shrink
Polymeric insulated, copper wire screened cable - 6.35 / 11kV.
Kit Reference
JC 11 1B1B xx
Range mm2
50 - 630
Encapsulation Type
Cold Shrink
Polymeric insulated, copper tape screened,aluminium wire armoured cable - 6.35 / 11kV.
Kit Reference
JC 11 1C1C xx
Range mm2
50 - 630
Encapsulation Type
Cold Shrink
Polymeric insulated, copper tape screened, lead sheathed, aluminium wire armoured cable - 6.35 / 11kV.
Kit Reference
JC 11 1D1D xx
Range mm2
50 - 630
Encapsulation Type
Cold Shrink
Polymeric insulated, copper tape screened,lead sheathed, cable - 6.35 / 11kV.
Kit Reference
JC 11 1E1E xx
Range mm2
50 - 630
Encapsulation Type
Cold Shrink
NOTE: For xx substitute conductor size. NOTE: For xx substitute conductor size.
Paper insulated (belted), lead sheathed, steel wire armoured cable - 6.35 / 11kV.
Kit Reference
JU 11 3A3A xx
JO 11 3A3A xx
Range mm2
35 - 300
35 - 300
Encapsulation Type
1400U Scotchcast resin - hydrocarbon resistant and flame retardant polyethereurethane resin.Suitable for use with Pirelli resin type C74379.
Polymeric insulated, copper tape screened, steel wire armoured cable - 6.35 / 11kV.
Kit Reference
JU 11 3B3B xx
JO 11 3B3B xx
Range mm2
35 - 300
35 - 300
Encapsulation Type
1400U Scotchcast resin - hydrocarbon resistant and flame retardant polyethereurethane resin.Suitable for use with Pirelli resin type C74379.
Polymeric insulated, copper tape screened, lead sheathed, steel wire armoured cable - 6.35 / 11kV.
Three Core In Line Joints
Kit Reference
JU 11 3A3C xx
JO 11 3A3C xx
Range mm2
PILC 25 - 300Poly 35 - 300PILC 25 - 300Poly 35 - 300
Encapsulation Type
1400U Scotchcast resin - hydrocarbon resistant and flame retardant polyethereurethane resin.
Suitable for use with Pirelli resin type C74379.
Paper insulated (belted), lead sheathed, steel wire armoured cable to Polymeric insulated, copper tape screened, steel wire armoured cable - 6.35 / 11kV.
Kit Reference
JU 11 3B3C xx
JO 11 3B3C xx
Range mm2
PILC 25 - 300Poly 35 - 300PILC 25 - 300Poly 35 - 300
Encapsulation Type
1400U Scotchcast resin - hydrocarbon resistant and flame retardant polyethereurethane resin.
Suitable for use with Pirelli resin type C74379.
Paper insulated (belted), lead sheathed, steel wire armoured cable to Polymeric insulated,copper tape screened, lead sheathed, steel wire armoured cable - 6.35 / 11kV.
Three Core Transition Joints
CA
BLE
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& T
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MIN
ATI
ON
(M
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44
Separable Connectors
CA
BLE
JO
INTS
& T
ER
MIN
ATI
ON
(M
ediu
m V
olt
age)
45
Conductor Range mm2
70
95
120
150
185
240
300
Joint Reference
C70982 - 02
C70982 - 03
C70982 - 04
C70982 - 05
C70982 - 06
C70982 - 07
C70982 - 08
NOTE 1: Joints suitable for normal or phasing out / colour to colour connections.NOTE 2: Joints comprise cast iron protection box, lead sleeve, separator and weak
back ferrule, (compound, solder and other consumables sold separately).
11kV Cast Iron Joints
Ref
F70208 - 66
F70201 - 66
T70131 - 02
F71003 - 02
MSOLDER
DSOLDER
F10507 - 03
F10510 - 02
F70512 - 53
F70515 - 15
F70532 - 01
F70612 - 52
R391
R392
Description
G8 Hot pour compound for up to 22kV (Use for high ambient temperatures) 10kg Tin
G101 Hot pour compound for up to 11kV 10kg Tin
Coraline Flux 0.4kg
Bicalflux for aluminium conductors 250cc
Tinmans Solder (m) 0.25kg Stick approx
Plumbers Metal (d) 0.50kg Stick approx
G507 Yellow varnish tape 19mm x 66m
G510 Plain cotton tape 19mm x 66m
G512 Bitumen tape 51mm x 20m
G515 Oil impregnated tape 12 x 5.5m / Tin
G532 Terylene tape 19mm x 23m
Bicaseal solid setting putty (2 part)
Pirelli Electrical weatherproof compound 0.5kg
Pirelli Electrical weatherproof compound 3kg
Jointing Compounds / Mains Cable Accessories
FORMFIT medium voltage separable connectors are suitable for a wide range of nonloadbreak applications including transformer, switchgear and motor connections andalso cable to cable.
Formfit® Straight & Elbow Connectors
• Separable Straight (FMCS).
and
• Separable Elbows (FMCE).
FORMFIT® 250 series are rated at 250 amps and are suitable for single core polymeric insulation, copper or aluminium conductors from 16 to 95mm2 up to 24kV.
Formfit® 250 Series
1 Select from the table the kit reference corresponding to the diameter over the insulation.
2 Specify insulation voltage in kV: (ie. 24kV)3 Select from the table below the earthing device
to suit the cable.4 Select the model of connection end-fitting*
according to:• Conductor Material ‘C’ Copper ‘A’ Aluminium.• Conductor Size in mm2.
* Can be crimped using usual tools.
Example of Order for Elbow Connector:
Cable 24kV, 50mm2, Insulation Diameter 21.2mm, Aluminium Conductor, Copper Wire Screen:
FMCE-250-G-24-T3-A50
Essential Ordering Information:
• Cable Insulation Diameter• Current Rating• Bushing Type
(CENELEC / ANSI)• Screen Type
Selection Guide (applicable to all Formfit® connectors)
Dia Over Insulation (mm)Min
10.011.813.715.317.018.620.222.523.4
* Models with reducers.
Max
12.614.516.317.919.521.323.025.326.0
Kit RefStraight
FMCS-250-A*FMCS-250-B*FMCS-250-C*FMCS-250-D*FMCS-250-E*FMCS-250-FFMCS-250-GFMCS-250-HFMCS-250-J
Kit RefElbow
FMCE-250-A*FMCE-250-B*FMCE-250-C*FMCE-250-D*FMCE-250-E*FMCE-250-FFMCE-250-GFMCE-250-HFMCE-250-J
Conductor Size (mm2) (for guidance only)Highest Voltage
12kV
162535507095---
17.5kV
--2535507095--
24kV
-----35507095
Earthing Device Reference
T1T2T3
Type of Metallic Screen of Cable
PolylamCopper TapesCopper Wires
CA
BLE
JO
INTS
& T
ER
MIN
ATI
ON
(M
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olt
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46 CA
BLE
JO
INTS
& T
ER
MIN
ATI
ON
(M
ediu
m V
olt
age)
47
Dia Over Insulation (mm)Min
18.519.921.422.924.426.027.829.831.834.1
* Consult Cable Services.
Max
20.521.923.525.126.628.330.432.735.338.3
Kit RefElbow
FMCE-400-ZFMCE-400-AFMCE-400-BFMCE-400-CFMCE-400-DFMCE-400-EFMCE-400-FFMCE-400-GFMCE-400-HFMCE-400-J
Kit RefTee
FMCT-400-ZFMCT-400-AFMCT-400-BFMCT-400-CFMCT-400-DFMCT-400-EFMCT-400-FFMCT-400-GFMCT-400-HFMCT-400-J
Kit RefStraight
FMCS-400-ZFMCS-400-AFMCS-400-BFMCS-400-CFMCS-400-DFMCS-400-EFMCS-400-FFMCS-400-GFMCS-400-HFMCS-400-J
Conductor Size (mm2) (for guidance only)Highest Voltage
12kV
7095120150185240300*---
17.5kV
507095120150185240300*--
24kV
35507095120150185240300*-
36kV
--2535507095120/150185250
• Separable Straight (FMCS - 400).• Separable Elbow (FMCE - 400).• Separable Tee Connectors (FMCT - 400).
FORMFIT® 400 series (clamping pin contact) are rated at 400 amps and are suitable for single core polymeric insulation, copper or aluminium conductors from 25 to 300mm2 up to 36kV.
Formfit® 400 Series
Dia Over Insulation (mm)Min
18.519.921.422.924.426.027.829.831.834.1
* Consult Cable Services.
Max
20.521.923.525.126.628.330.432.735.338.3
Kit Ref
FMCTs-400-ZFMCTs-400-AFMCTs-400-BFMCTs-400-CFMCTs-400-DFMCTs-400-EFMCTs-400-FFMCTs-400-GFMCTs-400-HFMCTs-400-J
Conductor Size (mm2) (for guidance only)Highest Voltage
12kV
7095120150185240300*---
17.5kV
507095120150185240300*--
24kV
35507095120150185240300*-
36kV
--2535507095120/150185240
• Separable Tee Connectors (FMCTs - 400).
FORMFIT® 400 series (FMCTs - clamping screw contact) are rated at up to 630 amps,copper or aluminium conductors from 70 to 240mm2.
Formfit® 400 Series
Dia Over Insulation (mm)Min
18.519.921.422.924.426.027.829.831.8* Consult Cable Services.
Max
20.521.923.525.126.628.330.432.735.3
Kit Ref
FMCEAs-630/400-ZFMCEAs-630/400-AFMCEAs-630/400-BFMCEAs-630/400-CFMCEAs-630/400-DFMCEAs-630/400-EFMCEAs-630/400-FFMCEAs-630/400-GFMCEAs-630/400-H
Conductor Size (mm2) (for guidance only)Highest Voltage
12kV
7095120150185240300*--
17.5kV
507095120150185240300*-
24kV
35507095120150185240300*
• Separable Tee Connectors (FMCEAs - 630/400).
FORMFIT® 400 series (FMCEAs - 630/400 clamping screwcontact) are rated at 630 amps, copper or aluminiumconductors from 70 to 300mm2 up to 12kV or 35 to300mm2 up to 24kV. FMCEAs differ from FMCTs in thatthey are for up to 24kV only and have reduced overalldimensions and no test point. They are particularly suited to wind turbine applications.
Formfit® 400 Series
Accessories available for separable connectors include Stand Off Plugs, Earthing Plugs,Straight Connector Plugs, Dead End Plugs and Receptacles. Consult Cable Services for details.
Accessories (applicable to all Formfit® connectors)
Unscreened version (FMCEAUs - 630) available where a screened circuit is not necessary.
• Separable Tee Connectors (FMCTs - 600).
FORMFIT® 600 series (FMCTs - 600 clamping screw contact) are rated at up to 1250 amps, copper or aluminium conductors from 50 to 630mm2 up to 24kV.
Formfit® 600 Series
Dia Over Insulation (mm)Min
19.721.022.223.624.926.427.829.531.032.634.437.738.940.042.3
Max
23.624.926.227.528.830.331.833.535.036.638.642.043.444.547.1
Kit Ref
FMCTs-600/1250-AFMCTs-600/1250-BFMCTs-600/1250-CFMCTs-600/1250-DFMCTs-600/1250-EFMCTs-600/1250-FFMCTs-600/1250-GFMCTs-600/1250-HFMCTs-600/1250-JFMCTs-600/1250-KFMCTs-600/1250-LFMCTs-600/1250-MFMCTs-600/1250-NFMCTs-600/1250-PFMCTs-600/1250-Q
Conductor Size (mm2) (for guidance only)Highest Voltage
12kV
120150-185240-300-400-500630---
17.5kV
95120150-185-240300-400-500-630-
24kV
507095120150-185240300-400-500-600
versions available.
FMCTs - 400/1250 version available for up to 630mm2 24kV.
HEA
T SH
RIN
K A
CC
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RIE
S
HEA
T SH
RIN
K A
CC
ESSO
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S
48
49electronics
Reference
CGPT 3.2 / 1.6 Colour
CGPT 6.4 / 3.2 Colour
CGPT 9.5 / 4.8 Colour
CGPT 12.7 / 6.4 Colour
CGPT 19 / 9.5 Colour
CGPT 25.4 / 12.7 Colour
CGPT 38 / 19 Colour
CGPT 51 / 26 Colour
Diameter (mm)Before Recovery
3.2
6.4
9.5
12.7
19.0
25.4
38
51
Diameter (mm)After Recovery
1.6
3.2
4.8
6.4
9.5
12.7
19
26
SpoolLength (mm)
150
75
121 (75 - Green / Yellow)
91 (75 - Green / Yellow)
60 (75 - Green / Yellow)
60 (30 - Green / Yellow)
30
30
CGPTGeneral purpose, flame retardant, thin wallheat shrink sleeve. Product Reference
102L011 - 37 / S
102L022 - 37 / S
102L033 - 37 / S
102L044 - 37 / S
102L048 - 37 / S
102L055 - 37 / S
102L066 - 37 / S
Diameter Range (mm)
4 - 8
8 - 17
17 - 30
30 - 45
45 - 65
65 - 95
95 - 115
Cable End Caps
CGPT is a tough, flexible, general purpose polyolefintubing with good resistance to common fluids and solvents and a high electrical strength. Available cut to length in most common sizes and electrical coloursincluding green/yellow.
• Shrink ratio 2 to 1
Reference(1500 mm Length)
MWTM 10/3 - 1500/S
MWTM 16/5 - 1500/S
MWTM 25/8 - 1500/S
MWTM 35/12 - 1500/S
MWTM 50/16 - 1500/S
MWTM 63/19 - 1500/S
MWTM 75/22 - 1500/S
MWTM 115/34 - 1500/S
Diameter (mm)Before Recovery
10
16
25
35
50
63
75
115
Diameter (mm)After Recovery
3
5
8
12
16
19
22
34
MWTMMedium wall thickness adhesive coated tubing.
MWTM is in wide use in low voltage cable joints and terminations. The wide shrink ratio makes it particularlyuseful for cable repairs. MWTM is normally suppliedwith an inner adhesive wall which melts during installation. Uncoated tubing is available.
Standard Stock Sizes
Standard Stock Sizes and Spool Lengths
Product Reference
CRSM 34 / 10
CRSM 53 / 13
CRSM 84 / 20
CRSM 107 / 29
CRSM 143 / 36
CRSM 198 / 55
CRSM 250 / 98
Diameter Range (mm)
12 - 21
15 - 32
23 - 50
34 - 65
42 - 86
62 - 120
111 - 150
Wrap Around Sheath Repairs
Product Reference
302K333 - 53 / S
302K224 - 53 / S
302K466 - 53 / S
402W533 - 53 / S
402W516 - 53 / S
402W526 - 53 / S
502K033 - 53 / S
502K046 - 53 / S
502K016 - 53 / S
502K026 - 53 / S
No. Of Cores
2
2
2
3
3
3
4
4
4
4
Conductor SizeRange (mm2)
4 - 25
35 - 150
185 - 300
4 - 35
50 - 150
185 - 300
4 - 35
35 - 70
70 - 150
185 - 300
1kV Cable Breakouts
The standard length of CRSM is 1500mm and can be cut using a sharp knife.
electronics
Bonds & Clamps
Flexible Copper Earth BondCat. No. Overall Braid Dimensions (mm) Hole Centres (mm)
BN505 25 x 3.5 200
EyeboltsCat. No. Copperbond Rod Dia (“)
BT150 5/8 Nominal
Static Earth ReceptacleCat. No. Conductor Material
RX005 Copper
EA
RTH
ING
EA
RTH
ING
50
51
Earthing Rods
Copperbond RodCat. No. Nominal Dimensions (mm)
RB205 16 x 1200
FittingsCat. No.
CG270 New CouplingST200 Driving Stud
Solid Copper RodCat. No. Diameter Length (mm)
RC010 15 x 1200CG013 Coupling DowelSP010 SpikeST010 Driving Rod
Earth Rod Clamps
Rod to Tape Clamp (Type A)Cat. No. Nominal Rod Diameter (mm) Max Conductor Size (mm)
CR105 16 26 x 12
Rod to Cable Clamp (Type G)Cat. No. Nominal Rod Diameter (mm) Conductor Range (mm2)
CR515 16 16 - 70
‘U’ Bolt Rod Clamp (Type E)Cat. No. Nominal Rod Diameter (mm) Hole Centres (mm)
CR305 16 37
Rod to Cable Clamp (Type GUV)Cat. No. Nominal Rod Diameter (mm) Conductor Range (mm2)
CR700 16 16 - 70CR705 16 70 - 185
Rod to Cable Lug Clamp (Type B)Cat. No. Nominal Rod Diameter (mm) Rod Type
CR215 16 Copperbond
Cat. No. Conductor Material Tape Width (mm)
B Bond BN105 Copper 26RWP Bond BN115 Copper 26Watermain Bond BN120 Copper 26
Tower Earth ClampsCat. No. Conductor Material Conductor Size Min Max (mm2)
BN125 Copper 16 70BN130 Copper 70 120BN300 Copper 25 50
Earth PointsCat. No. Type
PC110 Four HolePC115 2 Hole with 25 x 3mm / 70mm2 Front-PlatePC120 2 Hole with 25 x 3mm / 8mm2 Diameter Front-Plate
Earth Points With Welded TailsCat. No. Type
PC116 As PC115 with 0.5m Long Tail of 70mm2 PVC Covered CablePC121 As PC120 with 0.5m Long Tail of 70mm2 PVC Covered Cable
Type A
Type G
Type E
Type GUV
Type B
BN105
BN120
BN300
Earthing
BN125BN130
BN115
RX005BT150
PC125 PC115PC120
PC110
PC116 PC121
Concrete Inspection PitCat. No. Weight (kg)
PT005 30.7
AccessoriesCat. No. Description
PT006 5 Hole Earth BarPT007 7 Hole Earth Bar
EA
RTH
ING
EA
RTH
ING
52
53
Earthing Bars & Disconnecting Links
Earth Bars & Disconnecting LinksCat. No. Type
LK205 Disconnecting LinkLK243 Six Way Earth Bar with Single Disconnecting LinkLK207 Six Way Earth Bar with Twin Disconnecting LinksLK245 Six Way Earth Bar
InsulatorCat. No. Type Holes
IN005 With 2 Studs & 3 Nuts M10IN013 Insulator Only M10
Conductor Fixings
DC Tape ClipCat. No. Conductor Material
Size (mm)
CP210 25 x 3 Bare CopperCP260 50 x 6 Bare Copper
Non Metallic D.C. Clip(For use with bare tape)
Cat. No. Conductor ColourSize (mm)
CP015 25 x 3 BrownCP065 50 x 6 Brown
Non Metallic D.C. Clip(For use with PVC covered tape)
Cat. No. Conductor ColourSize (mm)
CP025 25 x 3 BrownCP030 25 x 3 BlackCP035 25 x 3 GreenCP040 25 x 3 GreyCP045 25 x 3 StoneCP050 25 x 3 White
Test & Junction Clamps
Square Tape ClampCat. No. Conductor Size (mm) Conductor Material
CT105 25 x 3 Copper
Oblong Test or Junction ClampCat. No. Conductor Size (mm) Conductor Material
CN105 26 x 8 Copper
Conductors
Bare Copper TapeCat. No. Conductor Size (mm)
TC030 25 x 3TC080 50 x 6
LSF Covered Copper TapeCat. No. Colour Copper Conductor
Size (mm)
TC910 Green 25 x 3
Green & Yellow PVC Insulated Copper TapeCat. No. Colour Copper Conductor Size (mm)
TC111 Green/Yellow 25 x 3
PVC Covered Copper TapeCat. No. Colour Copper Conductor
Size (mm)
TC105 Black 25 x 3TC110 Green 25 x 3TC115 Grey 25 x 3TC120 Stone 25 x 3TC125 White 25 x 3TC130 Brown 25 x 3
Earthing Plates
Earth Plate - Solid CopperCat. No. Size (mm)
PE005 600 x 600 x 1.5PE015 900 x 900 x 1.5PE010 600 x 600 x 3PE020 900 x 900 x 3
Earth Plate - Lattice CopperCat. No. Size (mm)
PE110 600 x 600 x 3PE120 900 x 900 x 3
Earthing Pits
Lightweight Inspection PitCat. No. Weight (kg)
PT205 1.8
AccessoriesCat. No. Description
PT004 5 Hole Earth BarAK005 6mm Allen Key
Earth Rod SealsCat. No. Type
ES010 StandardES020 Double-Flange
Earthing
PT205
ES010
Earth rod sealand pit suppliedseparately
LK205
LK207
LK243
LK245
IN005
STR
EET
LIG
HTI
NG
STR
EET
LIG
HTI
NG
54
55
Fuse UnitsMC040SLE Single Phase Unit
Tested and approved to ESI 12-19 & BS7654 Type 1and 2. Two versions, separate neutral and earth, andcombined neutral/earth for PME applications. Uniquelever mechanism ensures easy removal of fuse carrier.
• Max rating 25amp.• Height 150mm / Width 63mm / Depth 61mm.• Accepts LST fuses (supplied if required).• Meets IP22.• A captive screw option to secure handle is available.• Maximum copper cable 16mm2.
To Order Quote
17710E
LST Fuse
Description
Fuseway and separate neutral and earth
Quote rating required
MC040DN Compact Double Pole Unit
The compact double pole MC040DN fuse unit hasbeen designed for installation in confined spaces.
• Max rating 25amp.• Height 70mm / Width 57mm / Depth 53mm.• Accepts fuse links with offset tags.
To Order Quote
12013
LST Fuse
Description
Fuseway and separate neutral link
Quote rating required
Fuse UnitsTitan Range
The latest double pole fuse unit from Lucy Lighting provides improved flexibility and will be the only unit available to achieve the extensive range of terminations required by installers. The Titan range has a cam lever handle that ensures easy removal of the fuse carrier.
Options available:• Single Phase Single Pole - One and Two Fuses.• Single Phase Double Pole - One and Two Fuses.• Single Phase Double Pole with Double Pole Fused Spur.• Three Phase Double Pole.
Contact Cable Services for ordering details.
Extension Boxes
To compliment the Titan range of fuse units the extension boxes are available to provide additional space when terminating large conductors or multiplecables. Extension Box ‘A’ accepts two pre-moulded supports for various terminal blocks. A full range of cable entry plates enable a variety of cable glandingarrangements. Extension Box ‘B’ is used to provide extra length and accepts the same cable entry plates as Extension Box ‘A’. Extension Box ‘A’ and ‘B’ can beused together to provide an extra long box.
STR
EET
LIG
HTI
NG
STR
EET
LIG
HTI
NG
56
57
Fuse UnitsOxford Series
The Lucy Oxford Series multi-purpose fuse unit provides double pole disconnection. It will housefuses, MCB’s a residual current circuit breaker and awide variety of din rail mounted control gear.
Contact Cable Services for ordering details.
AccessoriesHRC Fuses
A complete range of HRC fuses is available for streetlighting fuse units and any of the following types can be supplied.
To Order Quote
LST2 AMP
LST4 AMP
LST6 AMP
LST10 AMP
LST16 AMP
LST20 AMP
LST25 AMP
LST32 AMP
To fit MC040SLE, Titan,MC040DN and M2SL Range
Description 240V
2 Amp Fuse
4 Amp Fuse
6 Amp Fuse
10 Amp Fuse
16 Amp Fuse
20 Amp Fuse
25 Amp Fuse
32 Amp Fuse
To Order Quote
NS2 AMP
NS4 AMP
NS6 AMP
NS10 AMP
NS12 AMP
NS20 AMP
NS25 AMP
NS32 AMP
To fit Oxford Range
Description 240V
2 Amp Fuse
4 Amp Fuse
6 Amp Fuse
10 Amp Fuse
12 Amp Fuse
20 Amp Fuse
25 Amp Fuse
32 Amp Fuse
To Order Quote
LD2 AMP
LD4 AMP
LD6 AMP
LD10 AMP
LD16 AMP
LD20 AMP
LD25 AMP
LD32 AMP
To fit Isolator Range
Description 240V
2 Amp Fuse
4 Amp Fuse
6 Amp Fuse
10 Amp Fuse
16 Amp Fuse
20 Amp Fuse
25 Amp Fuse
32 Amp Fuse
To Order Quote
MD2 AMP
MD4 AMP
MD6 AMP
MD10 AMP
MD16 AMP
MD20 AMP
MD25 AMP
MD32 AMP
To fit Isolator Range
Description 415V
2 Amp Fuse
4 Amp Fuse
6 Amp Fuse
10 Amp Fuse
16 Amp Fuse
20 Amp Fuse
25 Amp Fuse
32 Amp Fuse
LST Fuse
NS Fuse
LD / MD Fuse
Saddle Brackets / Brass Sleeves
LM20Equivalent to 20mm Gland
Single Way 12031
LM25Equivalent to 25mm Gland
Two Way 12032
LM32Equivalent to 32mm Gland
Three Way 12033
NEW Pole Mounted Cutout& Wall Boxes
The Lucy Lighting robust IP65 weatherproof steel box can be supplied fitted with either a single pole MC040SLE or alternatively the double poleMC040DN fuse unit.
NEW Trojan Lockable Isolators
Built with ease of installation in mind, the newTrojan double pole lockable isolator has been specifically re-designed to improve cable access and suit all types of terminations.
The Trojan can be supplied pre-wired with connection leads to reduce on site installation time.
Contact Cable Services for ordering details.
To Order Quote
ME / 17710E / P
ME / 12013 / P
(Change P to W for wall mounted)
Description
Pole mounted with MC040SLE
Pole mounted with MC040DN
STR
EET
LIG
HTI
NG
STR
EET
LIG
HTI
NG
59
Cast Iron Service Pillars
Miniline
NOTE:• Highline Height = 1454mm.• Lowline Height = 1149mm.• Pillar sizes 22 and 30 single door hinged from left hand side.• Internal work depth from backboard = 353mm.
MinilineCode
12855
12893
A24046
External Dimensions (mm)Above GroundHeight
711
917
930
Root
203
203
300
Backboard Dimensions (mm)
Height
610
765
790
Width
440
440
530
InternalWorking Depth
145
145
175
Weight (Kg)
76
102
152
Width
490
490
580
Depth
180
180
260
Hycast 407
Pillar Size Code
Width Of Pillar Roof
Ground Fixing Centres (Bolt on root only)
Ground Fixing Centres (Shell only)
Min. Distance Required To Open Door
Internal Width
Backboard Width
Approx. Empty Weight (Kg)
Highline
Lowline
22
632
273
521
435
559
483
22
240
203
30
835
476
724
486
762
686
30
280
241
38
1045
686
934
452
972
896
38
315
279
42
1146
787
1035
503
1073
997
42
332
292
46
1248
889
1137
554
1175
1099
46
360
318
54
1452
1092
1340
655
1378
1302
54
398
343
58
1553
1194
1442
706
1480
1404
58
415
368
66
1756
1397
1645
808
1683
1607
66
440
394
70
1858
1498
1746
895
1784
1708
70
460
406
Fortress Range Sheet Steel
Available in three finishes:• HDG Hot dipped galvanised to
BS729 (3mm steel).• HDP as HDG then treated and
painted.• STP 3mm stainless steel treated
and painted.
• Door seals to IP65.• Detachable roof and root.
Single Door
Pillar Size Code
Total Height (H)
Root Section (R)
Width (W)
Depth (D)
Door Opening Height (DH)
Door Opening Width (DW)
Working Depth (WD)
Backboard Size (WxH)
Weight (Kg)
6
910
300
411
211
415
300
155
380 x 455
42.5
Double Door
Pillar Size Code
Height Above Root (H)
Root Section (R)
Width (W)
Depth (D)
Working Depth (WD)
Backboard Size (WxH)
Weight (Kg)
14
1300
380
1250
450
375
1220 x1145
176
16
1300
380
1500
450
375
1470 x1145
202
18
1300
380
1750
450
375
1720 x1145
234
20
1300
380
2000
450
375
1970 x1145
266
22
1600
380
1250
450
375
1220 x1445
201
24
1600
380
1500
450
375
1470 x1445
231
26
1600
380
1750
450
375
1720 x1445
269
28
1600
380
2000
450
375
1970 x1445
305
30
1600
380
2250
450
375
2220 x1445
343
8
1110
300
611
281
615
500
225
580 x 655
71.5
10
1460
350
811
381
915
700
325
780 x 955
108
12
1553
350
1111
431
1015
1000
375
1080 x 1040
142
58
STR
EET
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INSU
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60
61
Aluminium Root BoxFor post or wall mounting.
• Manufactured in 3mm aluminium.• Door seal to IP42.• 4800 Type A for pole mounting.• 4800 Type B open base for mounting
at the base of a column or post.
Fortress Sheet Steel Mini Pillars
• Type HDG - Hot dipped galvanised to BS729(supplied in 3mm steel).
• Type HDP - Hot dipped galvanised and painted(supplied in 3mm steel).
NOTE:• These pillars have fully removable doors.• Tri-head key wedge lock for added security.• Earth lead connections supplied from pillar body to door.• Removable backboard for wiring.
Pillar Size Code
Nominal Size in Inches (WxD)
Total Height (H)
Root Section (R)
Width (W)
Depth (D)
Door Opening Height (DH)
Working Depth (WD)
Backboard Size (WxH)
Weight (Kg)
4810
4 x 4
1010
223
110
120
490
85
90 x 500
11
4811
6 x 4
1010
223
160
120
490
85
140 x 500
14
4812
6 x 6
1010
223
160
170
490
130
140 x 500
16
4813
8 x 6
1010
223
210
170
490
130
190 x 500
19
4814
10 x 6
1010
223
260
170
490
130
240 x 500
22
4815
14 x 6
1210
223
365
170
690
130
345 x 710
32
Product Reference
HVBT - 12A
HVBT - 14A
HVBT - 15A
HVBT - 16A
Size (m x mm)
10 x 25 wide roll
10 x 50 wide roll
10 x 75 wide roll
10 x 100 wide roll
HVBT High Voltage Busbar Tape
Heat shrinkable adhesive coated general purpose high voltage insulation tape for busbar insulation.
Product Reference
BPTM 15 / 16 A/U
BPTM 30 / 12 A/U
BPTM 50 / 20 A/U
BPTM 75 / 30 A/U
BPTM 100 / 40 A/U
BPTM 120 / 50 A/U
BPTM 175 / 70 A/U
Spool Length (m)
30
30
30
30
25
25
25
BPTM / BBIT High VoltageBusbar Tape
BPTM Medium Wall Thickness Tube
Product Reference
BBIT 25 / 10 A/U
BBIT 40 / 16 A/U
BBIT 65 / 25 A/U
BBIT 100 / 40 A/U
BBIT 150 / 60 A/U
Spool Length (m)
30
30
15
15
15
BBIT Thick Wall Thickness Tube
INSU
LATI
ON
EN
HA
NC
EM
EN
T M
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RIA
LS /
TA
PES
INSU
LATI
ON
EN
HA
NC
EM
EN
T M
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RIA
LS /
TA
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62
63
Product Reference
Scotch 13
Scotch 23
Scotch 70
Characteristics
Semi-conductive rubber tape
Primary insulating rubber tape up to 69kVCorona resistant self fusingChemical resistant
Self fusing silicone rubber tapeUV, track and chemical resistant
Dimensions (mm x m)
19 x 4.5
19 x 9.1
25 x 9.1
Thickness (mm)
0.76
0.76
0.30
Tapes For High & MediumVoltage Applications
• Used for medium and high voltage applicationsin splices and terminations.
• Moisture resistant.• Self bonding and void filling.
Product Reference
Scotch Putty
Scotch VM
Scotch 50 / 51
Scotch 27
Scotch 77
Characteristics
Insulating puttySelf-bonding
Vinyl mastic tapeSelf fusing rubber mastic laminated to all weather grade vinyl (pads also available)
All weather corrosion protection tapeProtection against abrasion, moisture,salt, acids and alkalis
Heat resistantHigh temperature glass clothContinuous operation @ 130OC
Arc proofing typeExpands in fire to provide fire and arc protection
Dimensions (mm x m)
38 x 1.5
19 x 6.0
25 x 30
12 x 2012 x 5519 x 5525 x 55
38 x 6
Thickness (mm)
3.20
0.63
0.25
0.178
0.762(unexpanded)
Tapes For Sealing & Protection
• Moisture seal.• Insulation of low voltage up to 1000V.
Product Reference
HVIS - 05
HVIS - 10
HVIS - Tools - 01
Description
500mm x 600mm 3 pieces per box
10m x 660mm roll
Re-usable clamps for installing HVIS
HVIS High Voltage Heat Shrinkable SheetAdhesive coated sheet for busbar connections and other complex shapes.
Product Reference
LVBT - 1 - R
LVBT - 2 - R
LVBT - 4 - R
Spool Length
25mm x 8m
50mm x 8m
100mm x 8m
LVBT Low Voltage Heat Shrinkable TapeGeneral purpose heat shrinkable tape for applications up to 1000V.
Product Reference
Scotch Super 33+
Scotch 35
Scotch Super 88
Temflex
Characteristics
Premium grade PVC tapeTemperature Range -18 / +105OCUV resistant and flame retardant
Premium PVC grade colour tapeUV resistant and flame retardantColours: red, yellow, blue, browngreen, white, grey, orange, violet.
Premium grade heavy duty tapeTemperature Range -18 / +105OCUV resistant and flame retardant
General use PVC tapeColours: black, white, yellow, blue, green,brown, green/yellow, orange, grey, red.
Dimensions (mm x m)
19 x 20
19 x 20
19 x 20
19 x 1019 x 20
Thickness (mm)
0.18
0.18
0.22
0.15
PVC Insulation Tapes
• Electrical insulation - low voltage.• Mechanical protection.• Protection against moisture, alkalis and acids.
Ask for the 3M electrical catalogue to see the full range of 3M jointing, insulating,marking and identification products.
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Electric Trace HeatingFor frost protection and temperature maintenance.
WinterGard™ and FrostopFor self regulating heating cable and domestic andcommercial freeze protection.
Cable Services have distributed Raychem Trace Heating products for over 20 years.
The extended range of products now available from Tyco Thermal Controls includes theRaychem, Pyrotenax and Isopad products many of which are stock items at Cable Services.
Products available include:
Wintergard™ and Frostop heating cables are safe and reliable. Self regulating technology prevents overheating and minimises energy consumption andparallel circuit configuration means cables can be cut to length on site.
Contact Cable Services with application requirementsfor a design recommendation and quotation.(See page 69 for our simple data input sheet).
HWAT™ PlusFor self regulating heating for hot water temperature maintenance.
Hot water temperature maintenance using HWAT™Plus self regulating trace heating cable combinesinstant hot water in large and small buildings withimproved energy efficiency over traditional hot watersystems.
Contact Cable Service for a free design proposal andquotation.
Floor HeatingFlexible, reliable and easy to install floor heating.
The T2 floor heating product range is designed to provide room heating from floor up, heating theroom much more evenly than traditional systems, and ensuring that the floor is the warmest place in the room.
Contact Cable Services for a free design proposal and quotation.
Self Regulating BTVElectric trace heating for frost protection inindustrial applications without steam cleaning.
The BTV family of self regulating parallel circuit heating cables is used for frost protection of pipes and vessels. It can be used for process temperaturemaintenance up to 65OC and has an unlimited T6 rating for hazardous areas.
Contact Cable Services with application details for a design recommendation and quotation.(See page 69 for our simple data input sheet).
Self Regulating QTVRElectric trace heating for industrial process temperature maintenance applications up to 110OC, not subject to steam cleaning.
The QTVR family of self regulating parallel circuit heating cables is used for process temperature maintenance of pipes and vessels in industrial environments. It can also be used for frost protectionon large diameter pipes and has a T4 rating for hazardous areas.
Contact Cable Services with application details for a design recommendation and quotation.(See page 69 for our simple data input sheet).
Flow ControlFlow Control
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Self Regulating XTVElectric trace heating for process temperaturemaintenance applications up to 120OC which may be subject to steam cleaning.
The XTV family of self regulating parallel circuit heatingcables is used for process temperature maintenanceof pipes and vessels in industrial environments wherethere may be a requirement to steam clean. It can alsobe used for frost protection of large diameter pipesand other applications requiring high temperatureexposure capability. XTV heaters are rated T3 and T2(20XTV2 - CT) for hazardous area applications.
Contact Cable Services with application details for a FREE design recommendation and quotation.(See page 69 for our simple data input sheet).
Self Regulating KTVElectric trace heating for process temperaturemaintenance applications up to 150OC which may be subject to steam cleaning.
The KTV family of self regulating parallel circuit heating cables is used for industrial process temperature maintenance of pipes and vessels, where there may be a requirement for a high temperature exposure capability. KTV heaters are rated T3 and T2 for hazardous area applications.
Contact Cable Services with application details for a FREE design recommendation and quotation.(See page 69 for our simple data input sheet).
High TemperaturePower Limiting VPLElectric trace heating designed for hightemperature industrial applications up to250OC temperature exposure.
VPL is a family of power limiting cables which can beused for frost protection and process temperaturemaintenance requiring high power output and/orhigh temperature exposure. VPL can provide processtemperature up to 230OC and can withstand routineexposure to 250OC with power off. Power limitingcables are ‘parallel circuit’ heaters formed by a coiledresistor alloy heating element wrapped around twoparallel conductors. this parallel construction allows itto be cut to length on site.
Contact Cable Services with application details for a FREE design recommendation andquotation. (See page 69 for our simple data input sheet).
Constant Wattage IHTIHT parallel circuit medium power constant output heater for non hazardous areas.
IHT is designed for high temperature processmaintenance applications particularly in chemicallyaggressive environments such as animal fats.The parallel circuit zone construction enables IHTto be cut to length and terminated on site.
Contact Cable Services with application details for a FREE design recommendation and quotation.(See page 69 for our simple data input sheet).
Constant Wattage FHTFHT constant wattage parallel circuit heating cables for high power industrial applications including hazardous areas.
FHT is designed for high temperature applications andcan provide process temperature maintenance up to150OC and can withstand exposure up to 260OC poweroff. The parallel construction allows it to be cut tolength on site and its round shape provides excellentflexibility during installation.
Contact Cable Services with application details for a FREE design recommendation and quotation.(See page 69 for our simple data input sheet).
Constant Wattage FG220Versatile flexible parallel circuit heater for mediumpower applications in non hazardous areas.
FG220 is a family of silicone rubber jacketed highlyflexible constant wattage heaters suitable for avariety of industrial applications in non hazardous,non chemical aggressive industrial environments. A stainless steel overbraid is available as an option.
Contact Cable Services with application details for a FREE design recommendation and quotation.(See page 69 for our simple data input sheet).
Flow Control Flow Control
Size of Pipe (ø):
Length of Pipe:
Material of Pipe:
Thickness & Type of Insulation:
Ambient Temperature:(surrounding air, min & max)
Temperature:(to be maintained, ie 5OC for frost protection)
Maximum Temperature:(on the pipe ie through steam cleaning etc)
Indoors Outdoors
Hazardous Non-Hazardous
Number of Valves:
Number of Pipe Supports:
Supply Voltage
Additional Information:(general description of project etc)
Name:
Company:
Tel No:
Fax No:
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Data Input Sheet - Fax Back
For our FREE design proposal please complete the datainput sheet below and fax it to a Cable Services sales office.
VIAGARD SystemIce and snow protection for ramps,steps and footpaths.
Viagard self regulating cables buried in the concrete ortarmac surface keeps ramps etc clear of snow and iceallowing continuous safe access. The Viagard systemoffers toughness, versatility and reliability.
Contact Cable Services with details of your applicationfor a FREE design proposal and quotation.
ICESTOP SystemFor snow and ice prevention on roofs and in gutters.
The Icestop system features a self regulating heatingcable specially developed to prevent ice formation onalmost any type of roof. The heat output adjusts ateach point along the cable, with highest output insnow and icy water and decreasing in warmer, dryerareas. The self regulating construction ensures thecable cannot overheat and thus provides a safe andeconomical means of ice protection.
Contact Cable Services with details of your applicationfor a FREE design proposal and quotation.
Apart from the heating cables described, the range of products available nowincludes the ISOPAD series heaters for very high temperature applications andthe ISOPAD heated hoses and drum heaters. Please contact sales for details
TraceTekLeak detection cables.
Raychem also manufactures TRACETEK leak detectioncable. This cable is installed in sensitive areas where the consequence of an undetected flood could be disastrous.
Please contact the Cable Services sales office for further details.
SALES OFFICEFAX NUMBERS
Cable Services Ltd(UK/NW/Export)Fax: 01978 311315
Central LtdFax: 01785 825977
Liverpool LtdFax: 0151 9339765
Smith Electrical LtdFax: 0141 638 9996
Flow Control
CABLESERVICES
69
PLU
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71
Reference
LHM 1R
LHM 2R
Diameter Over Screen (mm)
14 - 40
38 - 60
Screen Scoring Tools
Reference
ASC 25R1
ASC 40R1
ASC 25R2
ASC 40R2
Diameter OverScreen (mm)
14 - 40
14 - 40
38 - 60
38 - 60
Strip Length (mm)
25
40
24
40
Bonded Screen Removal Tools
Reference
FBS 1714
Diameter OverScreen (mm)
10 - 50
Bonded Screen Removal Tool
Reference
BRM RD1
LH2
Diameter Over Insulation (mm)
14 - 40
38 - 60
Insulation Stripping Tools
Maréchal manufacture and market plugs andsockets from 5A multipins to 600A heavy dutyinterlocking connectors. These ranges include:
PN: Compact connectors - Power to 30A7 & 12 multipins 10A.
DN: DecontactorsMetal to 90A.
DS: DecontactorsPoly 16 - 150A, Metal 63 - 250A.
DB: Disbreaker 30kW, AC23 rated motor switch.
DSN: Poly decontactors 16A, 32A, 63A - IP67.
DN/DS/DSN: Multipins from 9 to 37 pin.
OF: Heavy duty metal, 315A, 400A, 500A and 600A - IP67.
ADF: PX and DX explosion-proof connector ZONE 1.
CS & CCH: Single pole to 400 mm2 and 200Abattery charger connectors.
Cable Preparation Tools
Outer Sheath Strippers
Reference
P63 - BT&D
P62 - HTA
P63 - MB
P64 - HTA
Cable o/d (mm)
26 - 52 (LV Cables)
21 - 35 (MV Cables)
26 - 52 (MV Cables)
47 - 75 (MV Cables)
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Hydraulic Cable Cutting Tools
HT-TC025 / HT-TC050 / HT-TC085Hand operated hydraulic tools specially designedto cut aluminium and telephone cables.
TC 120• Hydraulic cable cutter head for use with
a hydraulic pump developing a maximumpressure of 700bar.
• Supplied in a steel case.• Maximum cutting diameter 120mm.• Various smaller heads available with
reduced max range.
PO700• Foot operated double speed pump developing
a maximum pressure of 700bar.• Supplied with 3m long hose complete with
female self-lock quick coupler.
Reference
HT-TC025
HT-TC050
HT-TC085
Max Cutting Diameter (mm)
24
50
85
The full range of Cembre crimping tools is available.
Reference
IT 1000 - 013
Diameter Over Screen (mm)
35 - 93
Extra High Voltage Insulation & Bonded Screen Removal Tool
electronics
Manual Cable Cutting Tool
BMR80C• Ratchet action cutter with special blade design.• Cuts SWA cable up to 80mm diameter.• Length 610mm.• Weight 3.2kg.• Safety lock on the arms.• Blade teeth cleaner included.
Battery Operated Crimping & Cutting Tools
E5-2000• Accommodates existing industry standard dies
(Hexagonal and indent compression).• Reset audible blow off valve.• Auto retract at 5 tonne force.• Suitable for copper 10 - 120mm2
aluminium 16 - 95mm2.• Full 360OC head rotation.• Crimps per battery 160 - 200
(1.25 hr recharging time).
E10-2000• Accommodates existing industry standard dies
(Hexagonal and indent compression).• Reset audible blow off valve.• Auto retract at 10 tonne force.• Suitable for copper 10 - 400mm2
aluminium 16 - 400mm2.• Full 360OC head rotation.• Crimps per battery 42 - 75
(1.25 hr recharging time).
E6-2000• Cuts aluminium, copper and steel up to 24mm diameter• Approximately 70 cuts per charge.
Charge time 1hr 15min.Cutting time 8 to 18 seconds.
• Weight 5.8kg including battery.• Replacement heavy duty blades available
(E6CFB fixed, E6CMB moving).• Durable weather proof moulded body unit.• 360OC rotation head, tool hanging eye provided.• LED indication to warn of flat battery/servicing intervals.
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Crimping Tools
BM6P Non Ratchet Plier Type• Capacity 0.5 - 6.0mm2.• 3 colour coded crimp positions.• For use with pre-insulated connectors.
BMR6P3 Ratchet Type• Capacity 0.5 - 6.0mm2.• General purpose low cost ratchet handtool.• 3 colour coded crimp positions.• For use with pre-insulated connectors.
BMR2P2 Ratchet Type• Capacity 0.5 - 2.5mm2.• 2 crimp positions.• ESI Approved.• For use with pre-insulated connectors.
BMR6U3 Ratchet Type• Capacity 0.5 - 6.0mm2.• 3 crimp positions.• For use with uninsulated connectors.
BMR16U3 Ratchet Type• Capacity 4.0 - 16.0mm2.• 3 crimp positions.• For use with uninsulated connectors.
BM120U Non Ratchet Type• Capacity 10.0 - 120mm2.• Non ratchet single stroke.• Incorporates a single adjustable indent die.• Built in setting plate.• For use with uninsulated connectors.
Crimping Tools
E5TS Hydraulic Handtool• Capacity 10 - 120mm2.• Delivers a compression force of 5 tonnes.• 2 stage hydraulic system for quick ram advance.• Preset audible overload valve.• Accepts a wide range of interchangeable dies.• Fully insulated body and handle.• Supplied with vinyl carrying bag and steel die box.
G10TS Hydraulic Handtool• Capacity 10 - 400mm2.• 2 stage hydraulic tool delivers a compression force
of 11.5 tonnes for quick ram advance.• Preset overload valve ensures crimp reliability.• Accepts a wide range of interchangeable dies.• Fully insulated body and handle.• Supplied with vinyl carrying bag and steel die box.
G10H Compression Head• Capacity 10 - 400mm2.• G shaped head enables it to hook easily over the conductor.• Delivers a compression force of 11.5 tonnes.• Accepts a wide range of interchangeable dies.• For use with copper or aluminium connectors.
E22H Compression Head• Capacity 150 - 1000mm2.• Latch top head can be pivoted to allow positioning
around the conductor.• Delivers a compression force of 22 tonnes.• Installs copper connectors up to 1000mm2.• Installs aluminium connectors up to 960mm2.
FP10 Hydraulic Footpump• Operates any Pirelli Component head.• Operating pressure of 700 Bar (10,000 psi).• 2 stage operation for fast, easy compression.• Audible overload valve upon reaching
correct pressure.• Available on its own or with hose case and head.
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E10C Cable Cutter• Used with any Pirelli Component hydraulic pump unit.• Cuts aluminium or copper cable up to
100mm diameter with a cross sectionalarea not exceeding 1200mm2.
equivalent tools also available.equivalent tools also available.
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Scotchtrak Infrared Heat Tracers
• Allow identification of temperaturevariations in cable and wire connections,panels, motors and switchgear.
One telephone call is all it takesto reserve a crimping tool forcollection or despatch to site.
Competative rates for daily,weekly or extended hire.
Extensive Stocks of Pirelliand Cembre Tooling.
Contact one of our sales officeson the numbers below:
Tools Available For HireManual
SmallHydraulic
LargeHydraulic
HydraulicCutter
Also Drum Jacks & Cable Rollers
Pirelli / Cembre BM120 Type Non Ratchet10 - 120mm2.
Pirelli / Cembre G10TS Hand HydraulicType and FP10 Foot Operated Type.10 - 400mm2.
Pirelli / Cembre E22H Type withFoot Pump. Copper Conductorsto 1000mm2.
Cembre TC120 Type. MaximumCutting Diameter 120mm.
Multimeters & Testers
Cable Services stock the range of Martindalemultimeters, continuity testers, insulation testers,clamp meters and check plugs.
Please contact the sales office for full catalogueand quotation.
Reference
IR - 750C EXL2
IR - 60L2
IR - 60 EXPL2
Temperature Range
-32OC +500OC
-32OC +870OC
-32OC +870OC (With preset valves for common materials)
Connector Holding ToolFor B&H shear bolt connectors recommended
Reference CHT1
CABLESERVICES
01978 34045001785 8259700151 93390220141 621 2060
LV Cable Stripping Tools
Reference
UN18
UN125+
UN129
UN140
Diameter Over Insulation
8mm or 1.5mm2
25mm and above
4.5mm to 29mm
19mm to 40mm
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79electronics
Reference
RDSS-45
RDSS-60
RDSS-75
RDSS-100
RDSS-125
RDSS-150
Max DuctSize (mm)
45
60
75
100
125
150
Max O/D of Cablesin Max Duct Size(Reduce by 5mmfor each clip used)
32
45
56
90
103
129
Clip Reference(One clip required per 4 cables))
RDSS-Clip45
RDSS-Clip60
RDSS-Clip75
RDSS-Clip100
RDSS-Clip125
RDSS-Clip150
Reference
LUB-I
LUB-P
Usage
Best for wires and smaller diameter cables / indoors
Best for larger cables / outdoors
Duct SealingRDSS Rayflate Duct Sealing System
Rayflate duct seals are clean, fast, environmentallyfriendly seals consisting of an inflated bladder of flexible metallic laminate, coated on both sides with asealant strip. The bladder is wrapped around the cableor cables and inflated with a gas pressure tool.
Rayflate duct seals can be installed using a wide variety of inflation tools which have the capability to inflate the bladder to 3.0 ± 0.2 bar pressure.
The system offers two inflation tools.
• RDSS-IT-16 using disposable gas cylinders (Ref E7572-0160)or
• RDSS-16-SR-AS used in conjunction with an available air supply / pressure bottle / air compressor withpressure input at between 4 and 10 bar.
Underground Cable Marker Tape‘CAUTION ELECTRIC CABLE BELOW’
• Size 150mm (w) x 365m long roll.• 50 or 100 micron.• Other wording available.
Heavy Duty Plastic CableProtection Tape‘CAUTION ELECTRIC CABLE BELOW’
• Size 40m x 200mm x 2.5mm.Approximate weight 18kg per roll.
Plastic Cable Tiles‘CAUTION ELECTRIC CABLE BELOW’‘CAUTION HV CABLE BELOW’
• Size 1m x 152mm x 12mm.Approximate weight 1.75kg per tile.
• Size 1m x 244mm x 12mm.Approximate weight 2.8kg per tile.
• Other wording available.
Scotch™ 2000 Electricians Duct Tape50mm x 46m roll.
• Easy tear.• Temperature stable.• Clean residue free removal.
Scotch™ 100 Hook & Loop Fasteners25.4mm x 16.5m roll.
• Secures cable bundles quickly and easily.• Remains locked without slipping.• Re-usable for maximum efficiency.
Wire & Cable Pulling Lubricant
• Produces a low co-efficient of friction for smoothlow stress wire and cable pulling.
• Based on water soluble polymer, low residue.• Colourless and non-staining.• Various sizes available.
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Aerosols
• All 3M aerosols are CFC free.• For insulation, protection and cleaning of electrical
and electronic components and connections.
Scotchcode™ STD
• Small handheld, refillable, hard wearingpolypropylene dispenser.
• Capacity - 10 rolls of tape.• Supplied pre-loaded with numbers 0-9
(black on white).• Colour codes and symbols available on request.
Cable Cleaning &Degreasing Wipes
• Pre soaked solvent wipes for cable installation.• Low Residue, safe cleaner.• Textured high absorbent wipes.
• 400 Wipe Drum Ref: CCDGWD400• 250 Wipe Pale Ref: CCDGWP250
Heavy Duty Hand Cleaning Wipes
• Hygienic single use wipes.• Textured wipe impregnated with powerful hand cleansing solution
• 250 Wipe Tube Ref: HDHCW250• 100 Wipe Tube Ref: HDHCW100
Scotchcode™ Write On Dispenser
• Durable dispenser.• Provides flat, stable surface for writing on marker.• Transparent vinyl tape markers resists dirt, oil and heat.
• SLM Large dispenser with labels for cable diameter of 6mm up to 35mm with tape marker and 70 labels - 25mm x 19mm.
• SLW-R Refill roll. 70 labels - 25mm x 19mm.
• SWD Small dispenser with labels for cable diameter of 2.3mm up to 7.8mm with tape marker and 250 labels - 19mm x 8mm.
• SWD-R Refill roll. 250 labels - 19mm x 8mm.
Product Reference
1600 Protection
Spray
1601 Clear Insulation
Spray
1602 Coloured
Insulation Spray
1605 Dehumidifier
1609 Silicone
Spray
1617 Zinc Spray
1625 Special Contact
Cleaner
1626 Cleaning
Spray
1633 Rust Remover
Application & Characteristics
Insulating and covering paint-based alkyd resin.
Resistant to UV light, acids, oil and alkalis.
Hardens into a flexible and resistant film, with excellent adhesion.
A clear insulating and covering paint based alkyd resin.
Resistant to UV light, acids, oil and alkalis and moisture.
Hardens into a flexible and resistant film, with excellent adhesion.
High dielectric strength.
1602: red
Forms a thin protective film, preventing ingress of moisture.
Displace moisture and defrosts frozen areas.
Completely neutral towards paints, plastics, rubber and fabrics.
General purpose spray ideal for preventative maintenance,
protection and lubrication.
Provides lasting protection against moisture.
Electronic grade sealer and insulator that air dries in seconds.
For spraying over insulation on wire and cable joints as a general purpose
sealer, or for touch up insulation on motor windings and frames.
Provides 33.5 kV/mm insulation.
Cleans dirt, grease and other soils.
Electrically neutral.
Leaves no residue.
Non-corrosive, can affect plastics.
Ideal cleaning for oil, grease resins and tar.
Protects against moisture and corrosion.
High penetration potential.
Size (ml)
400
400
400
400
400
400
400
400
400
B5425
A483
A534Llay
Chester
Wrexham
RhosdduIndustrial Estate
Wrexham
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83Conditions Of SaleGeneral: The Cable Services Group of Companies(hereinafter called the Seller) offers to supply goodssubject to the conditions of sale set out below.Notwithstanding that the order form or other document whereby the buyer places its order withthe Seller may contain or refer to printed terms ofconditions inconsistent with or differing from theSeller’s terms, such order form or other documentsshall, unless the same be accompanied by a separateletter expressly requesting that the Seller’s conditionsof sale be varied or supplemented as set out in suchletter (and such request is accepted in writing by aDirector of the Seller’s company), be deemed to constitute an unqualified acceptance of the Seller’sconditions of sale, which shall apply to the exclusionon any other such printed terms or conditions asaforesaid and accordingly perform so the contractshall be on the Seller’s terms.
Terms of Payment: Payment at end of the month following the month of delivery, unless specificallyagreed to in writing with Seller. If accounts are notsettled within the required period statutory interestmay be claimed from the date of invoice.
Claims: All claims arising from shortages, non-delivery, or damaged goods can be only be considered if they are received in writing withinthree days of delivery to both the Seller and the carrier. Goods which have been supplied in accordance with customer’s requirements, may only be returned with prior consent, and when credit price has been agreed.
Transfer of Titles: the Seller will retain the title to all goods supplied until payment is made in full.
Consequential Loss: The Seller shall not be liable tothe buyer for any consequential loss or damages,howsoever arising and whether in contract or tort.
Cable - Metric, British, US Conductor Conversion ChartFor thirty years Cable Services has been involved in the stocking, distribution and supply of all types of industrial cable.Many specifications of power, multicore and high performance cable are available from Cable Services with most of thecommon industrial cables available ex-stock.
Environmental PolicyThe Cable Services Group of Companies are nonmanufacturing businesses, therefore the Directors of the Companies consider that the activities of theGroup have a relatively low impact on the environment.However, the Directors consider that the protectionof the environment is a vital business responsibilityand consequently encourage all employees to activelyinvolve themselves in constantly reappraising theeffect of their individual activities on the environmentand consider ways to reduce this effect. In this waythe Group aims to ensure that its environmental performance will continually improve and be in-linewith the best practices of similar commercial enterprises.
The Directors are fully committed to complying withall relevant legislation and will continually reviewoperations to ensure that this applies.
Locations
From M53om M53
Kingsway Tunnel
RiverMersey
From M53
RiverMersey
A50
38
A565A
5036
Kirkd
ale Rd
Stanley Rd
Commerc
ial Rd
Bankhall St
Millers Bridge
Derby Rd
Regent Rd
St Johns Rd
M6J15
M6J14
A51
A34
A520
STONE
Eccleshall Road
StoneBusiness
ParkStafford Road
Brooms Road
Tilling Drive
Beacon
Road
Opal Way
Liverpool
Central
British Standard
C.S.A. ofConductor(Sq. Inch)
.001
.0015
.0020
.003
.0045
.0050
.007
.008
.01
.013
.0145
.02
.0225
.03
.04
.06
.10
.15
.2
.25
.3
.4
.5
.6
.75
1.0
________
________
________
________
________________
________________
________________________
________________
________
________
________
________
________
________________
________
________
________________________
________
__
__
__
__
____
____
______
____
__
__
__
__
__
____
__
__
______
__
Number andDiameter ofStrands (Inch)
1 / .036
1 / .044
3 / .029
3 / .036
7 / .0291 / .083
7 / .0361 / .103
7 / .0441 / .1287 / .052
1 / .1607 / .064
19 / .044
19 / .052
19 / .064
19 / .083
37 / 0.72
37 / 0.8337 / .093
37 / .103
61 / 0.93
61 / .10391 / .09391 / .103
127 / .103
EquivalentMetric C.S.A.(mm2)
0.65
0.97
1.29
1.94
2.903.23
4.525.16
6.458.399.35
12.9014.52
19.35
25.81
38.71
64.52
96.77
129.03161.25
193.55
258.06
322.58387.00483.87
645.00
Metric
CSA(mm2)
0.75
1.0
1.5
2.5
4.0
6.0
10.0
16.0
25.0
35.0
50.0
70.0
95.0
120.0
150.0
185.0
240.0
300.0
400.0500.0
630.0
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___
American Wire Gauge
EquivalentMetric C.S.A.(mm2)
0.6530.823
1.041.31
1.65
2.08
2.623.31
4.175.26
6.638.37
10.55
13.30
16.77
21.15
26.67
33.63
42.41
53.48
67.43
85.03
107.20126.64152.00
202.71253.35304.00354.71405.35506.71
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______
______
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___
___
___
___
_________
__________________
________________
________________
________
________
________________
________________
________________
________
________
________
________
________
________
________
________
________
________
________________________
________________________________________________
AWGor MCM
19AWG18
1716
15
14
1312
1110
98
7
6
5
4
3
2
1
1 / 0
2 / 0
3 / 0
4 / 0250MCM300
4005006007008001000
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____________
__________________
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__________________
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________________
________________
________________________
________________
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________________________
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_________
__________________
RS 21752Cable Services
RS 26602Smith Electrical
Cable Services Ltd(NW / UK / Export)
Rhosddu Industrial Estate,Rhosrobin, Wrexham LL11 4YZ.
Tel: 01978 340450Fax: 01978 311315
Email: [email protected]
(Central) LtdUnit 2 Douglas Park, Opal Way,
Stone Business Park, Stone,Staffordshire ST15 0SS
Tel: 01785 825970 • Fax: 01785 825977Email [email protected]
(Liverpool) Ltd43 St. Johns Road, Liverpool L20 8AZ.
Tel: 0151 9339022 • Fax: 0151 9339765Email: [email protected]
(Smith Electrical) LtdUnit 14, Block 8, Thornliebank Industrial Estate
Glasgow G46 8JH.
Tel: 0141 621 2060 • Fax: 0141 638 9996Email: [email protected]
Low Voltage Joints &
Terminations
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3M produce a full range of quality Jointing Systems suitable for a variety of diverse applications. Designed for PVC, XLPE, Paper, Armoured and Unarmoured Cables up to 3.3kV (up to 6.6kV for unscreened cables) using Scotchcast™ Resins, Heatshrink, and Coldshrink Options.
Resin Joints include the unique 3M Advanced Resin Delivery System – totally enclosed mixing and pouring system with no spillage (up to size 4).
Armour continuity is included where applicable using constant force springs, and connectors are available separately for all applications.
Low Voltage Joints
22
Low Voltage - Resin Joints
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3M™ LA Kits with Armour Continuity - Up to 3.3kV (6.6kV for unscreened cables) Inline joint for PVC/SWA/PVC & XLPE Insulated cables. Also suitable for Transition joints, and Paper joints, with the use of supplementary kits; see selection tables for details.
Safer Cable Jointing;Unique 3M Advanced Resin Delivery System – totally enclosed mixing and pouring• No spillage• No accidental contact whatever your working conditions• Conforms to BS7888 (HD623)
Faster and Easier;Easy to use delivery system that gives you complete control• No special tools required• Short Curing time
• Simple step-by-step instructions
More Reliable;Tough polyetherurethane resin power jointing resin – at least equal to the strength of the cable• Transparent resin bag – ensures reliable mixing and installation• Minimal risk of leakage• Complete with Armour continuity – constant force springs
• Self-amalgamating tape provides high insulation value
Each kit includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix & Pour system), Armour Continuity, tapes, and full instructions. This kit can be upgraded for use with 3.3kv Cables, and is also suitable for 6.6kV Unscreened Cables, by using additional 23 Insulating tape. See instructions for full details.
NOMINAL
CONDUCTOR
AREA (mm2)
CORES KIT
REF
NOMINAL
CONDUCTOR
AREA (mm2)
CORES KIT
REF
1.5 2 LA21 70 1 LA22
3 LA21 2 LA24
4 LA21 3 LA25
2.5 2 LA21 4 LA25
3 LA21 95 1 LA22
4 LA21 2 LA24
4 2 LA21 3 LA25
3 LA21 4 LA25
4 LA22 120 1 LA23
6 2 LA22 2 LA25
3 LA22 3 LA25
4 LA22 4 LA25
10 2 LA22 150 1 LA23
3 LA22 2 LA25
4 LA22 3 LA26
16 1 LA22 4 LA26
2 LA22 185 1 LA23
3 LA23 2 LA25
4 LA23 3 LA26
25 1 LA22 4 LA26
2 LA22 240 1 LA24
3 LA23 2 LA26
4 LA24 3 LA26
35 1 LA22 4 LA27
2 LA23 300 1 LA24
3 LA24 2 LA26
4 LA24 3 LA27
50 1 LA22 4 LA27
2 LA23 400 1 LA24
3 LA24 2 LA27
4 LA24 3 LA27
500 1 LA25
630 1 LA25
800 1 LA26
1000 1 LA26
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Jointing Kit Resin Volume Cable
Diameter
CC Max Min
LA21 173 26 8
LA22 400 32 14
LA23 673 37 23
LA24 1164 51 28
LA25 2909 60 33
LA26 6364 80 48
LA27 9545 90 45
3M™ LA Inline Joint
3M™ LA Transition Joint Supplementary Kits for Transition, and Paper Cable Jointing
Use one supplementary kit for a Transition joint, and two for a Paper-to-Paper joint. Full instructions are supplied with the kit, which is designed to be used in conjunction with the standard LA Series Joints.
Jointing Kit Supplementary Kit
LA23 TX3
LA24 TX4
LA25 TX5
LA26 TX6
LA27 TX7
24
Low Voltage - Resin Joints
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NOMINAL CONDUCTOR AREA (mm2)
NBR OF CORES
KIT REF CABLE DIAMETER
NOMINAL CONDUCTOR AREA (mm2)
NBR OF CORES
KIT REF CABLE DIAMETER
Min (mm) Max (mm) Min (mm) Max (mm)
1.5 2 BK1 8 26 35 1 BK2 14 32
3 BK1 2 BK3 23 37
4 BK1 3 BK4 28 51
2.5 2 BK1 8 26 4 BK4
3 BK1 50 1 BK2 14 32
4 BK1 2 BK3 23 37
4 BK2 14 32 3 BK4 28 51
6 2 BK2 14 32 70 1 BK2 14 32
10 2 BK2 14 32 2 BK4 28 51
3 BK2 95 1 BK2 14 32
4 BK2 2 BK4 28 51
16 1 BK2 14 32 120 1 BK3 23 37
2 BK2 150 1 BK3 23 37
3 BK3 23 37 185 1 BK3 23 37
4 BK3 240 1 BK4 28 51
25 1 BK2 14 32 300 1 BK4 28 51
2 BK2 400 1 BK4 28 51
3 BK3 23 37
4 BK4 28 51
3M™ BK Joints for Street Lighting - Up to 1kVInline joint for PVC/SWA/PVC & XLPE designed for street lighting applications.
Safer Cable Jointing;• Closed mix system• Conforms to BS7888 (HD623)
Faster and Easier;• Self-amalgamating tape gives ease of handling when insulating
connectors• Excellent resin flow characteristics – eliminating any risk of
voids• Short Curing time• Simple step-by-step instructions
More Reliable;• Tough polyetherurethane resin power jointing resin – at least
equal to the strength of the cable• Transparent resin bag – ensures reliable mixing and installation• Self-amalgamating tape provides high insulation value
Each kit includes two-part mould, polyetherurethane Resin No. 47, armour continuity, tape, and full instructions.
25
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3M™ 91-A Joints without Armour Continuity - Up to 1kVInline joint for PVC / XPLE Cables
Each kit includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix & Pour system), and full instructions. This kit can be upgraded for use with 3.3kV Cables by using additional Insulating 23 Tape.
NOMINAL CONDUCTOR AREA (mm2)
NBR OF CORES
KIT REF CABLE DIAMETER
NOMINAL CONDUCTOR AREA (mm2)
NBR OF CORES
KIT REF CABLE DIAMETER
Min (mm) Max (mm) Min (mm) Max (mm)
1.5 2 91-A11 8 26 70 1 91-A12 14 32
3 91-A11 2 91-A14 28 51
4 91-A11 3 91-A15 33 60
2.5 2 91-A11 8 26 4 91-A15
3 91-A11 95 1 91-A12 14 32
4 91-A11 2 91-A14 28 51
4 2 91-A11 8 26 3 91-A15 33 60
3 91-A11 4 91-A15
4 91-A12 14 32 120 1 91-A13 23 37
6 2 91-A12 14 32 2 91-A15 33 60
3 91-A12 3 91-A15
4 91-A12 4 91-A15
10 2 91-A12 14 32 150 1 91-A13 23 37
3 91-A12 2 91-A15 33 60
4 91-A12 3 91-A16 48 80
16 1 91-A12 14 32 4 91-A16
2 91-A12 185 1 91-A13 23 37
3 91-A13 23 37 2 91-A15 33 60
4 91-A13 3 91-A16 48 80
25 1 91-A12 14 32 4 91-A16
2 91-A12 240 1 91-A14 28 51
3 91-A13 23 37 2 91-A16 48 80
4 91-A14 28 51 3 91-A16
35 1 91-A12 23 37 4 91-A17 45 90
2 91-A13 300 1 91-A14 28 51
3 91-A14 28 51 2 91-A16 48 80
4 91-A14 3 91-A17 45 90
50 1 91-A12 14 32 4 91-A17
2 91-A13 23 37 400 1 91-A14 28 51
3 91-A14 28 51 2 91-A17 45 90
4 91-A14 3 91-A17
500 1 91-A15 33 60
630 1 91-A15 33 60
800 1 91-A16 48 80
1000 1 91-A16 48 80
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3M™ 90-A Joints for Street Lighting without Earth - Up to 1kVInline joint for PVC/XLPE Cables
Each kit includes two-part mould, polyetherurethane Resin No. 47, tape, and full instructions
NOMINAL CONDUCTOR AREA (mm2)
NBR OF CORES
KIT REF CABLE DIAMETER
NOMINAL CONDUCTOR AREA (mm2)
NBR OF CORES
KIT REF CABLE DIAMETER
Min (mm) Max (mm) Min (mm) Max (mm)
1.5 2 90-A1 8 26 70 1 90-A2 14 32
3 90-A1 2 90-A4 28 51
4 90-A1 3 90-A5 33 60
2.5 2 90-A1 8 26 4 90-A5
3 90-A1 95 1 90-A2 14 32
4 90-A1 2 90-A4 28 51
4 2 90-A1 8 26 3 90-A5 33 60
3 90-A1 4 90-A5
4 90-A2 14 32 120 1 90-A3 23 37
6 2 90-A2 14 32 2 90-A5 33 60
3 90-A2 3 90-A5
4 90-A2 4 90-A5
10 2 90-A2 14 32 150 1 90-A3 23 37
3 90-A2 2 90-A5 33 60
4 90-A2 3 90-A6 48 80
16 1 90-A2 14 32 4 90-A6
2 90-A2 185 1 90-A3 23 37
3 90-A3 23 37 2 90-A5 33 60
4 90-A3 3 90-A6 48 80
25 1 90-A2 14 32 4 90-A6
2 90-A2 240 1 90-A4 28 51
3 90-A3 23 37 2 90-A6 48 80
4 90-A4 28 51 3 90-A6
35 1 90-A2 14 32 4 90-A6
2 90-A3 23 37 300 1 90-A4 28 51
3 90-A4 28 51 2 90-A6 48 80
4 90-A4 3 90-A7 45 90
50 1 90-A2 14 32 4 90-A7
2 90-A3 23 37 400 1 90-A4 28 51
3 90-A4 28 51 2 90-A7 45 90
4 90-A4 3 90-A7
500 1 90-A5 33 60
630 1 90-A5 33 60
800 1 90-A6 48 80
1000 1 90-A6 48 80
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Low Voltage - Resin Joints
3M™ 92-A Joints High Humidity - Up to 1 kV Un-armoured Inline joint for armoured/Unarmoured PVC/XLPE cables, moisture resistant for high humidity areas.
Supplied with Epoxy Resin for use where there is a risk of water seepage or high humidity during curing.
Kit includes two-part mould, Epoxy Resin No. 4, and full instructions. Armour continuity is achieved by joining the armour wires together
NOMINAL CONDUCTOR AREA (mm2)
NBR OF CORES
KIT REF CABLE DIAMETER
NOMINAL CONDUCTOR AREA (mm2)
NBR OF CORES
KIT REF CABLE DIAMETER
Min (mm) Max (mm) Min (mm) Max (mm)
1.5 2 92-A1 8 22 35 1 92-A3 23 35
3 92-A1 2 92-A3
4 92-A1 3 92-A3
2.5 2 92-A1 8 22 4 92-A3
3 92-A1 50 1 92-A3 23 35
4 92-A1 2 92-A3
4 2 92-A1 8 22 3 92-A3
3 92-A1 4 92-A3
4 92-A1 70 1 92-A4 28 47
6 2 92-A1 8 22 2 92-A4
3 92-A1 3 92-A4
4 92-A1 4 92-A4
10 2 92-A2 14 30 95 1 92-A4 28 47
3 92-A2 2 92-A4
4 92-A2 3 92-A4
16 1 92-A2 14 30 4 92-A4
2 92-A2 120 1 92-A4 28 47
3 92-A2 150 1 92-A4 28 47
4 92-A2 185 1 92-A4 28 47
25 1 92-A2 14 30 240 1 92-A4 28 47
2 92-A2 300 1 92-A4 28 47
3 92-A2 400 1 92-A4 28 47
4 92-A2
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CABLE SIZE (PAIRS) KIT TYPE ARMOUR CONTINUITY
KIT
RECOMMENDEDS/LOK CONN
CABLE SIZE (PAIRS) KIT TYPE ARMOUR CONTINUITY
KIT
RECOMMENDEDS/LOK CONN
2 99-D1 SB1 UR2 4 99-D2 SB2 UR2
5 - 15 99-D2 SB2 UR2 7 99-D2 SB2 UR2
20 - 30 99-D3 SB2 UR2 19 99-D3 SB3 UR2
40 - 50 99-D4 SB4 UR2 37 99-D4 SB4 UR2
75 - 100 99-D5 SB4 UR2 61 99-D5 SB5 UR2
PVC/PVC/SWA/PVC
Multipair Cables - 0.9mm Diameter
PE/SWA/PVC
Multipair Cables - 0.9mm Diameter
3M™ 99 D Joints Inline Joint for 0.6/1kV Pilot, Control and Telecommunications Cables
• Range of inline joints specifically designed for encapsulating connections in polyethylene and PVC insulated and sheathed cables
• Rigid, two-part mould designed to withstand chemical and physical attack
• Totally enclosed easy to use mixing and pouring with the unique Advanced Resin Delivery System
• Range accommodates cable sizes from 2 to 100 pairs• Particularly suitable for low and medium pair or core count when
used with Scotchlok™ connectors (available separately)Each kit includes two part mould, polyetherurethane Resin No. 1471N, Tapes, and full instructions. The SB Earth Continuity Kit for an armoured cable joint is supplied separately.
Additional Information
KIT TYPE
GRAMMES CC LITRES MIN MAX
99-D1 170 153 0.156 8 26
99-D2 420 378 0.384 14 32
99-D3 720 649 0.659 23 37
99-D4 1230 1108 1.125 28 51
99-D5 3180 2865 2.909 33 60
RESIN VOLUME CABLE DIAMETER
PVC/PVC/SWA/PVC Multicore Cables -
1.5 - 2.5mm 2 Conductor
CABLE SIZE (CORES) KIT TYPE ARMOUR CONTINUITY
KIT
RECOMMENDEDS/LOK CONN
2 - 4 99-D2 SB2 C42-1101
7 - 19 99-D3 SB3 C42-1101
27 - 37 99-D4 SB4 C42-1101
PVC Unarmoured Multipair Cables
0.4mm
UY Conn*
0.5mm
UY Conn*
0.63mm
UY Conn*
0.9mm
UR2 Conn*
KIT TYPE
20 pair 20 pair 20 pair 10 pair 99-D1
50 pair 50 pair 50 pair 30 pair 99-D2
100 pair 100 pair 100 pair 50 pair 99-D3
300 pair 200 pair 200 pair 150 pair 99-D4
400 pair 400 pair 400 pair 400 pair 99-D5
*Recommended
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KIT No. CABLE O.D. RANGE mm
(inches)
CONNECTOR TYPE No. of CONDUCTORS CONNECTION MAX O.D. mm(inches)
VOLTAGE RATING (Max V)
CONDUCTOR SIZE RANGE (AWG)
82-F16 - 20
(0.25 - 0.80)
Compression
Inline
1
Multi
16 (0.62)
Connector
23 (0.90)
Connector Bundle
5000
1000*
6 - 1/0
**
82-F220 - 30
(0.80 - 1.20)
Compression
Inline
1
Multi
21 (0.82)
Connector
33 (1.30)
Connector Bundle
5000
1000*
2/0 - 4/0
**
82-BF16 - 20
(0.25 - 0.80)
Compression
“C” Tap
1
Multi
-
-
1000*
1000*
Up to 1/0
**
* Mine portable cable rating of 600/2000V. ** Base multi-conductor selection on cable O.D. range.
Low Voltage - Resin Joints
Scotchcast™ 82-F Joints Flexible Splice Kit
3M™ Scotchcast™ 82-F Series Flexible Power Cable Splicing Kits are a series of flexible inline and tap splices for use on non-shielded portable power cables and cords. They are designed to be used on single and multiple conductor cables rated up to 1000 Volts (600/2000 Volts mine portable cable rating). The 82-F Series will accommodate a single-conductor cable rated up to 5 kV.
Features• Factory quality “permanent” joint; MSHA accepted equal to shop
or factory vulcanizing • Flexible compound allows joint to bend with cable; for
installation, handling, reeling, etc• Scotchcast™ 2130 Compound is self-curing; a cold cure
requiring no torch, no heated mould and no cooking time • Scotchcast™ 2130 Compound bonds to common jacket
materials; neoprene, hypalon, PVC, nitrile/PVC, EPR, urethane, 2130 (itself)
• Scotchcast™ 2130 Compound forms a joint or repair that is abrasion resistant and flame retardant
• Smooth tapered joint profile eliminates cable hang-ups and joint end lifting.
ApplicationsTo join or re-jacket non-Armoured portable power cable and portable cords For inline single-conductor cables rated up to 5kVFor branch single-conductor cables rated up to 1000VFor inline and branch multi-conductor cables rated up to 1000V For mine portable cable rated 600/2000V (P-145-5 MSHA) For use with compression inline connectors (82-F) and compression “C” branch connectors (82-BF) For jacket repairsFor indoor and outdoor applications: Weather exposed Direct burial Submerged Cable reels
Each kit contains sufficient quantities to make one splice or cable repair (connectors are available separately)
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Low Voltage - Resin Joints
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3M™ 91 AB Multi-purpose JointsBranch / Double Branch / Inline joint for XLPE/PVC Insulated Unarmoured cables up to 1 kV
• Easy and safe to use• The branch line runs parallel to the main cable• Double branch joints can be accommodated
• Semi transparent mould enables correct positioning• Supplied with 1471 Polyetherurethane resin
Each kit Includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix and pour system), and full instructions. This kit can be used with Armoured Cables, by ordering separate Armour Continuity Kits
KIT REF
NBR OF
CORES
NOMINAL
CONDUCTOR
AREA (mm2)
MAX
CABLE OD
(mm)
NBR OF
CORES
NOMINAL
CONDUCTOR
AREA (mm2)
MAX
CABLE OD
(mm)
LENGTH
(mm)
INNER DEPTH
(mm)
INNER OUTER
2 - 4 2.5 - 4 22 2 - 4 2.5 - 4 21 91-AB 112 170 220 58
2 - 4 6 - 16 29 2 - 4 6 - 10 22 91-AB 113 225 300 75
2 - 4 16 - 35 35 2 - 4 16 25 91-AB 114 350 400 95
2 - 4 50 - 70 50 2 - 4 25 - 35 30 91-AB115 445 500 112
2 - 4 95 58 2 - 4 50 35 91-AB116 540 610 125
MAIN CABLE SERVICE BRANCH MOULD
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3M™ Resin Pressure Jointing MethodThe resin pressure method provides a jointing system to suit all cables up to 33kVThe method involves the use of the same materials no matter what type of joint may be required
• Versatile – suitable for inline, branch, tee joints, and sheath repairs on all types of cable
• Insulation thickness on the sheath and armour is easily controlled• Finished joint dimension is smaller than conventional methods• Job is completed immediately after resin injection – no waiting or
topping up• Particularly suited to emergency joints when the type or size of
cable or joint are not known in advance• Suitable for vertical or overhead joints where resin pouring is not
possible• High performance and well-proven epoxy and polyetherurethane
resins• Safe and easy to mix resin packs• Compatible with compression, or mechanical connectors• Compatible with Scotchcast armour and earth continuity kits• Water-resistant• Mechanically strong
All components are available separately - please contact the customer service team for selection charts.
Specialist Resin Pressure Method Components;
E4F Resin pressure gun – enables easy delivery / injection of resin into the joint
P1B Injection Fitting / P5B Piercing Nozzle – to enable safe transfer of resin through gun and into the joint
P3F Spacer Tape – Used to build up voids in odd shaped splices, ensures full resin coverage, and forms a liquid tight mould.
P4 Restricting Tape – Provides outer layer to ensure safe and enclosed resin injection
Standard 3M products used in resin pressure jointing;
33+ Vinyl Tape88 Vinyl Tape23 Self amalgamating TapeEpoxy Resin No4Polyetherurethane Resin No1471AC Type Armour continuity kits
Low Voltage - Resin JointsL
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Low Voltage - Cold Shrink Joints & Terminations
3M Cold Shrink Joints and Terminations use a series of Pre-stretched tubes, which are factory expanded and assembled onto a removable core. The core is removed after the tube is positioned for installation over an inline connection, or terminal lug, allowing the tube to shrink and provide a waterproof seal.
3M™ LC Series Cold Shrink Splice Kits - Up to 3.3kV CablesSuitable for Cable Types: XLPE/PVC Insulation, Lead Sheath, Steel Wire Armour, PVC Sheathed
For Cables rated: 0.6/1kV up to 1.9/3.3kV
Each kit includes EPDM Rubber Cold Shrink Tube, Armour continuity, Tape, and full instructions
Features• Simple installation – no special tools required• No torches or heat required• Safe installation - replaces conventional resin jointing method• Accommodates a wide range of cable sizes• Improved tough rubber formulation withstands rough backfilling• Resistant to acids, alkalis, ozone, UV light, and fungus• Waterproof seal
ApplicationsIndoor, Outdoor, Overhead, or use in Cable Trays
NOMINAL
CONDUCTOR AREA
(mm2)
2
CORE
1kv
3
CORE
1kv
4
CORE
1kv
3
CORE
3.3kv
1.5 LC1 LC1 LC1 N/A
2.5 LC1 LC1 LC1 N/A
4 LC1 LC1 LC2 N/A
6 LC2 LC2 LC2 N/A
10 LC2 LC2 LC3 N/A
16 LC3 LC3 LC3 LC4
25 LC3 LC3 LC3 LC4
35 LC3 LC3 LC4 LC4
50 LC3 LC4 LC4 LC4
70 LC4 LC4 LC5 LC5
95 LC4 LC5 LC5 LC5
120 LC4 LC5 LC5 LC5
150 LC5 LC5 LC6 LC5
185 LC5 LC6 LC6 LC6
240 LC6 LC6 N/A LC6
300 LC6 N/A N/A N/A
KIT REF
MIN (mm) MAX (mm) MIN (mm) MAX (mm)
LC1 16.2 33.1 9 15
LC2 16.2 33.1 14 22
LC3 16.2 33.1 18.5 29
LC4 24.9 56.4 23.5 37
LC5 37.8 84.3 31 50
LC6 37.8 84.3 44 70
ACCEPTED CABLE DIAMETER
(COLDSHRINK TUBE)
DIAMETER OVER LEAD/ARMOUR
(CONSTANT FORCE SPRING)
Additional Information
3M™ Network Rail Specification Products
APPLICATION KIT MIN DIA MAX DIA LENGTH
500/630/1000mm2
3RD Rail
Terminations
LO41 24.4 98.2 228mm
161/240mm2
Inline joints or
terminations
LO42 15.2 61 191mm
500/630/800/1000
Inline JointLA11 38.1 114 457mm
3M™ Cold Shrink Joints 92-AC Series 6.6kV Cables
Suitable for 3 core Polymeric insulated, unscreened, armoured cable, rated to 3.6/6.6kV • Simple installation – no special tools required• No torches or heat required• Safe installation - replaces conventional resin jointing method• Accommodates a wide range of cable sizes• Improved tough rubber formulation withsta nds rough backfilling• Resistant to acids, alkalis, ozone, UV light, and fungus• Waterproof seal
Part Number Accepted Cable CSA (mm2)
92-AC62-3 50 – 150
92-AC63-3 185 – 240
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Low Voltage - Cold Shrink Joints & Terminations
3M™ Cold Shrink Cable Abandonment Kits
Suitable for Cable Types: XLPE/PVC Insulation, Lead Sheath, Steel Wire Armour, PVC Sheathed. Also suitable for Ship wiring Cables, Rubber/GSWB, and/or Unarmoured CablesUp to and including 1.9/3.3kV. Single and Multi-core Cables
A complete kit with all the components required to abandon cables either temporarily or permanently. Provides environmental seal and mechanical protection, eliminates the requirements for heat during installation using 3M Cold Shrink technology.
Each kit includes Cold Shrink End Cap, Coldshrink Pre Stretched Tube, Armour continuity, tapes, and full instructions
ACCEPTED CABLE DIAMETER (mm) KIT REFERENCE
12 -18 CSCAK/1
18 - 25 CSCAK/2
25 - 42 CSCAK/3
42 -55 CSCAK/4
56 -81 CSCAK/5
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3M™ LCT Low Voltage Indoor Cold Shrink TerminationsFor 3 Core Cables, Suitable for PILC, Steel Wire Armour, Sheathed, and / or XLPE/PVC, Lead Sheath, Steel Wire Armour, PVC Sheathed Cables, 0.6/1kV and 1.9/3.3kV
It is assumed that the Armour will be glanded separately.
NOMINAL KIT REF ACCEPTED CABLE DIAMETER ACCEPTED CABLE DIAMETER
CONDUCTOR OVER LEAD SHEATH (CFS) OVER INSULATION (PST)
AREA Max (mm) Max (mm) Max (mm) Max (mm) 35 LCT/1 23.5 37 16 3350 LCT/1 70 LCT/2 95 LCT/2 31 50 16 33120 LCT/2
150 LCT/3 44 70 19 40185 LCT/3
240 LCT/4 300 LCT/4 TBA TBA TBA TBA400 LCT/4
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Low Voltage - Heat Shrink Joints & Accessories
3M™ 91-AHA Heat Shrink Cable Joints
Suitable for Cable Types: XLPE/PVC Insulation, Steel Wire Armour Cables rated to 0.6/1kVEach kit includes Adhesive lined Heat Shrink Tubes, Armour Continuity, and full instructions
Connectors are available separately
• Quick and easy to use• Designed to accommodate large range of cable sizes• Excellent moisture sealing• Flame retardant tubing
NOMINAL CONDUCTOR
AREA (mm2)
NBR OF CORES KIT REF
MIN (mm) MAX (mm) MIN (mm) MAX (mm)
6 4 91-AHA-21-S 12 38 18.5 29
10 4 91-AHA-21-S
16 4 91-AHA-21-S
25 4 91-AHA-22-S 15 55 18.5 29
35 4 91-AHA-22-S
50 4 91-AHA-23-S 15 65 23.5 37
70 4 91-AHA-23-S
95 4 91-AHA-24-S 26 85 31 50
120 4 91-AHA-24-S
150 4 91-AHA-24-S
185 4 91-AHA-25-S 38 128 44 70
240 4 91-AHA-25-S
ACCEPTED CABLE DIAMETER
(HEATSHRINK TUBE)
DIAMETER OVER ARMOUR
(CONSTANT FORCE SPRING)
3M™ 91-AHSC-A Heat Shrink Cable Joint
Suitable for Cable Types: XLPE/PVC Insulation, Steel Wire Armour Cables rated to 0.6/1kVKits include Heat Shrink Tubes, Armour Continuity, and full instructions
Complete with screw type mechanical connectors and installation tool
• Quick and easy to use• Designed for cables from 1.0 to 6.0mm2 Cross sectional area• Excellent moisture sealing• Flame retardant tubing• Range taking connectors – no crimping tool required
NOMINAL CONDUCTOR
AREA (mm2)
NBR OF CORES KIT REF
MIN (mm) MAX (mm) MIN (mm) MAX (mm)
1 - 6 3 - 4 91-AHSCA-6 8 30 14 22
ACCEPTED CABLE DIAMETER
(HEATSHRINK TUBE)
DIAMETER OVER ARMOUR
(CONSTANT FORCE SPRING)
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Low Voltage - Heat Shrink Joints & Accessories
3M™ LHT Low Voltage Indoor Heat Shrink Terminations Series Termination For XLPE/PVC Insulation, Lead Sheath, Steel Wire Armour, Sheathed Cables rated from 0.6/1kV up to and including 1.9/3.3kV
NOMINAL 2 3 4 3
CONDUCTOR CORE CORE CORE CORE
AREA (mm2) 0.6/1KV 0.6/1KV 0.6/1KV 0.6/1KV
1.9/3.3KV 1.9/3.3KV
2.5 LHT2/1 LHT3/1 LHT4/1 N/A
4 LHT2/1 LHT3/1 LHT4/1 N/A
6 LHT2/1 LHT3/1 LHT4/1 N/A
10 LHT2/1 LHT3/1 LHT4/1 N/A
16 LHT2/1 LHT3/1 LHT4/1 LHT3.3/1
25 LHT2/1 LHT3/1 LHT4/1 LHT3.3/1
35 LHT2/2 LHT3/2 LHT4/1 LHT3.3/1
50 LHT2/2 LHT3/2 LHT4/2 LHT3.3/1
70 LHT2/2 LHT3/2 LHT4/2 LHT3.3/1
95 LHT2/2 LHT3/2 LHT4/2 LHT3.3/2
120 LHT2/2 LHT3/2 LHT4/2 LHT3.3/2
150 N/A LHT3/3 LHT4/2 LHT3.3/2
185 N/A LHT3/3 N/A LHT3.3/2
240 N/A LHT3/3 N/A LHT3.3/2
300 N/A LHT3/3 N/A LHT3.3/3
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Low Voltage - Branch Joints
3M™ LB Joints with Armour Continuity - up to 3.3kVBranch joint for Inline joint for PVC/SWA/PVC & XLPE insulated cables up to 1kV
Safer Cable Jointing;
• Unique 3M Advanced Resin Delivery System – totally enclosed mixing and pouring
• No spillage• No accidental contact whatever your working conditions• Conforms to BS7888 (HD623)
Faster and Easier;
• Easy to use delivery system that gives you complete control• No special tools required• Short Curing time• Simple step-by-step instructions
More Reliable;
• Tough polyetherurethane resin power jointing resin – at least equal to the strength of the cable
• Transparent resin bag – ensures reliable mixing and installation• Minimal risk of leakage• Complete with Armour continuity – constant force springs• Self-amalgamating tape provides high insulation value
Kit Includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix and pour system), armour continuity, tape, and full instructions.
This kit can be upgraded for use with 3.3kV Cables, by using additional 23 Insulating tape
NOMINAL
CONDUCTOR AREA
(mm2)
NBR OF
CORES
KIT
REF
2 Core 3 Core 4 Core cc Grammes Litres MIN MAX MIN MAX
1.5 - 2.5 2 - 4 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 LB21 234 260 0.238 10 24 10 24
4 - 10 2 - 4 1.5 - 10 1.5 - 6 1.5 - 4 LB22 450 500 0.457 16 26 10 24
16 - 35 2 - 4 1.5 - 25 1.5 - 25 1.5 - 16 LB23 1441 1600 1.464 23 42 13 32
50 - 70 2 - 4 1.5 - 70 1.5 - 70 1.5 - 50 LB24 3784 4200 3.843 30 50 17 42
95 - 185 2 - 4 50 - 185 50 - 120 50 - 95 LB25 6314 7008 6.412 36 58 34 50
NOMINAL
CONDUCTOR AREA (mm2)
SERVICE BRANCHMAIN CABLE
CABLE DIAMETER (mm)
MAIN CABLE BRANCH
RESIN VOLUME
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Funnels shown for illustration purposes only
37
Low Voltage - Branch Joints
3M™ 91 Joints for Unarmoured Cables - 1kVBranch joint for XLPE/PVC insulated unarmoured cables up to 1 kV
Safer Cable Jointing;
• Unique 3M Advanced Resin Delivery System – totally enclosed mixing and pouring
• No spillage• No accidental contact whatever your working conditions• Conforms to BS7888 (HD623)
Faster and Easier;
• Easy to use delivery system that gives you complete control• No special tools required• Short Curing time• Simple step-by-step instructions
More Reliable;
• Tough polyetherurethane resin power jointing resin – at least equal to the strength of the cable
• Transparent resin bag – ensures reliable mixing and installation• Minimal risk of leakage• Complete with Armour continuity – constant force springs• Self-amalgamating tape provides high insulation valueKit Includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix and pour system), and full instructions.
This kit can be used with Armoured Cables, by ordering separate Armour Continuity Kits.
MAIN CABLE OD
(mm)
SERVICE BRANCH OD
(mm)
KIT REF
14 - 30 8 - 24 91-C11
30 - 58 17 - 42 91-B16
3M™ 90-B1 Cathodic Protection with Armour Continuity up to 1kV3M’s 90-B1 Kit is ideal for single core unarmoured tee or branch jointing rated up to 1kV, above or below ground, e.g. traffic signal systems, cathodic protection and street lighting.
Each kit contains a clear two-part mould, epoxy Resin No.4, funnel, end-sealing tape and step by step instructions. The large mould body enables crimps or split-bolt connectors to be used.
RESIN VOLUME
cc MAX MIN MAX MIN
90-B1 187 20 12 9.5 8
ACCEPTED CABLE DIAMETER mmMAIN BRANCH
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Low Voltage - Cable Sheath Repair
3M™ Heavy Duty Wraparound HDCWThe HDCW Wraparound Heat Shrink Cable Repair Sleeve is designed to repair damaged cable sheaths. It is also suitable for use with cable joints and as additional corrosion protection on undamaged cables.
HDCW is made from modified cross-linked polyolefin with a hot-melt adhesive coated to the inner side of the sleeve. Upon heating, the sleeve shrinks and the adhesive melts, thereby achieving a safe and watertight bond between the sleeve and the cable. A corrosion proof metal clip is used to fully close the sleeve.
• Quick and easy to use• Maximum protection against mechanical stress• Good bonding to PE and PVC surfaces• Excellent resistance to even the harshest environments • Forms a perfect seal to prevent moisture ingress
CABLE DIAMETER
MAX/MIN (mm)
EXPANDED INNER
DIAMETER (mm)
RECOVERED INNER
DIAMETER (mm)
PART NUMBER LENGTH (mm) MINIMUM RECOVERED
WALL THICKNESS
(mm)
35 / 10 50 8 HDCW 35/10-250 250 2.0
HDCW 35/10-500 500
HDCW 35/10-750 750
HDCW 35/10-1000 1000
55 / 15 75 13 HDCW 55/15-250 250 2.0
HDCW 55/15-500 500
HDCW 55/15-750 750
HDCW 55/15-1000 1000
80 / 25 100 23 HDCW 80/25-250 250 2.0
HDCW 80/25-500 500
HDCW 80/25-750 750
HDCW 80/25-1000 1000
110 / 30 132 25 HDCW 110/30-250 250 2.0
HDCW 110/30-500 500
HDCW 110/30-750 750
HDCW 110/30-1000 1000
140 / 40 145 32 HDCW 140/40-250 250 1.8
HDCW 140/40-500 500
HDCW 140/40-750 750
HDCW 140/40-1000 1000
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Low Voltage - Cable Sheath Repair
M Series Kits Each kit includes a re-useable mould, with full instructions. 2130 Resin is required, and must be purchased separately. See selection tables below for guidelines
If Kit is to be used for a repair, all required components are included. If Kit is to be used for a Cable Joint, then additional components may be required. Full details are available on request.
3M™ Joint and Repair kit for flexible and trailing Cables up to 1kVM Series / 91 AV Series
Scotchcast™ flexible power cable jointing and repair kits are a flexible cold pour resin system for the permanent jointing and repair of single or multi-core flexible power cables. The flexible Scotchcast resin bonds securely to the cable sheath, providing a permanent joint or repair with tight seal - a seal that won’t tear or work loose after installation. They can be used to joint or repair frequently coiled power cables, and are tough enough to use in weather exposed, direct burial or submerged locations.
• Simple installation – no workshop needed. • Non-vulcanising – no costly equipment needed. • Drastic reduction in repair time – compared to vulcanising. • No heat required – safer system, no permit for hot work required. • High performance – repaired/jointed section can be reeled
without sagging. • Permanent – both electrically and mechanically. • No end lifting – bonds to all modern cable sheath materials such
as neoprene, polychoroprene and nitrile/PVC even PVC, EPR and hypalon.
• Abrasion resistant – equivalent to vulcanising. • Weather resistant – over a wide temperature range. • Flame retardant – resin system.
KIT REF RESIN
Min
(mm)
Max
(mm)
Gram cc Litres
91-AV 120 16 26 2140U 420 389 0.349
91-AV 130 25 30 2140U 650 602 0.539
91-AV 140 29 34 2140U 840 778 0.697
CABLE DIAMETER RESIN VOLUME INCLUDED KIT REF RESIN
Min
(mm)
Max
(mm)
Gram cc Litres
M20 40 63 2130 1232 1140 1.022
M30 47 100 2130 2464 2280 2.045
M40 27 150 2130 3696 3420 3.067
CABLE DIAMETER RESIN VOLUME REQUIRED*
M20 Qty 2 packs of 616g
M30 Qty 4 packs of 616g
M40 Qty 6 packs of 616g
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3M 91-AV Series 3M M-Series
To Select Resin Packs
40
Low Voltage - Airfield Ground Lighting
3M™ Airfield Ground Lighting Kit - Scotchcast 82 Series In-line JointDesigned for single core screened airfield lighting cables rated up to 5kV, and Multi Core Unarmoured cables rated up to 1.1kV
3M Epoxy No 4 Resin is included, suitable for high humidity and wet areas. Approved by DOE (Department of the Environment)
3M Airfield Ground Lighting Kit - AGL Series - Available in Heat Shrink or Cold Shrink versionsApproved by Defence Estates, Ministry of Defence
NOMINAL KIT REF CABLE DIAMETER
CONDUCTOR MIN MAX
AREA (mm2) (mm) (mm)
6 82-A1 6 16
10 82-A1
16 82-A1
25 82-A2 16 25
35 82-A2
50 82-A2
70 82-A3 25 36
95 82-A3
120 82-A3
Part Number Application
AGL/CS001U Cold Shrink Unscreened
AGL/CS001E Cold Shrink External Earthed
AGL/CS001S Cold Shrink Screened
AGL/HS001U Heatshrink Unscreened
AGL/HS002U Heatshrink Unscreened 2 Core
AGL/HS001S Heatshrink Screened
AGL/HS001E Heatshrink External Earthed
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Medium Voltage Joints &
Terminations
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Medium Voltage - Cold Shrink Joints
3M QS1000 is a one-piece cold shrink joint body manufactured from a specially formulated silicone material, which provides flexibility, easy installation at low temperatures and superior electrical performance over a wide range of operating temperatures. The finished body is expanded and loaded onto a removable supporting core, which allows the joint to be installed without the need for tools or heat.
3M QS1000 is injection moulded and consists of three layers. A semi-conductive electrode, which forms a Faraday Cage around the connector, a high permittivity insulation layer, which both insulates and stress controls, and an outer semi-conductive layer which ensures all screens are at earth potential.
All finished bodies are tested after manufacture and undergo AC Withstand and Partial Discharge testing.
All joint types have been tested in accordance with VDE 0278, HD 629 and/or BS7888. Details of type tests are available upon request.
Features• One part joint body • 100% tested after manufacture • No heat required • Tool free installation • Permanent radial pressure • Suitable for paper and polymeric cables • Compatible with compression and mechanical connectors • Low temperature installation • Provides consistent installation quality
Supporting Core
Radially shinkable elastomeric splice
Semi-conductive layer
High permitivity insulation layer
Semi-conductive electrode
6.6/11/(12) kV
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Medium Voltage - Cold Shrink Joints
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-AG 611-1 70-150 17.7 – 26.0
92-AG 621-1 185-240 22.3 – 33.2
92-AG 631-1 300-400 28.4 – 42.0
3M™ QS1000 Single Core Polymeric Copper Wire Screened, Armoured
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-FV 611-3 50-95 17.7 – 26.0
92-FV 621-3 120-240 22.3 – 33.2
92-FV 631-3 300-400 28.4 – 42.0
3M™ QS1000 TRIF/Transition 3 Core Belted PILC/PICAS to Three Single Core Polymeric
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-AG 612-1 70-150 17.7 – 26.0
92-AG 622-1 185-240 22.3 – 33.2
92-AG 632-1 300-400 28.4 – 42.0
3M™ QS1000 Single Core Polymeric Copper Tape Screened
Application Range Diameter over Supplementary Kit Supplementary Kit
CSA (mm2) Primary Insulation (mm) for Transition Joint for Paper Joint
50-120 17.7 – 26.0 PILCL1 PILCL1 Qty 2
150-185 22.3 – 33.2 PILCL2 PILCL2 Qty 2
300-400 28.4 – 42.0 PILCL3 PILCL3 Qty 2
3M™ QS1000 Three Core Polymeric/Paper/Transition, Lead sheath and/or armoured
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Medium Voltage - Cold Shrink Joints
Joint Coldshrink Kit Mould Resin #1471 Resin #1400U Resin
Volume Standard Hazardous Area
92-AV 610-3 CS 610-3 1451 14 Litres 10 x 1600g packs 2 x 9060g packs
92-AV 620-3 CS 620-3 1451 14 Litres 10 x 1600g packs 2 x 9060g packs
92-AV-630-3 CS 630-3 1451 21 Litres 14 x 1600g packs 3 x 9060g packs
92-AV 630-3 CS 630-3 1452 21 Litres 14 x 1600g packs 3 x 9060g packs
Outer Protection Selection for 92-AV series 3 core joints. Choose Cold Shrink EPDM Kit for Polymeric Joints, or a mould and resin combination if required
3M™ Coldshrink Single Core Polymeric Cable Build Up Supplementary KitSelect in conjunction with any QS1000 Joint kit for polymeric cable, when one or both cables to be joined fall below the minimum range of the joint.
Build Up Kit Range CSA Insulation
(Polymeric only) (mm2) Diameter (mm)
92-PG610-1 25 - 50 13.7 - 20.4
92-PG620-1 70 - 150 17.7 - 24.2
92-PG630-1 150 - 240 22.3 - 31.0
Note: These are single phase kits, one is required for each phase to be
joined that falls below the minimum range of the joint.
The 3M QS2000 is a one–piece Cold Shrink splice of a multi-layered Silicone rubber body provided in an expanded state. The finished body is loaded onto a removable supporting core, which allows the joint to be installed without the need for tools or heat.
The splice body provides the essential stress relief, re-insulation and semi–conductive screen of power distribution cable systems
• Two inner stress control elements provide the proper electric field distribution.
• The inner semi–conductive electrode electrically surrounds the high voltage connector eliminating the use of tape or additional moulded or metallic electrodes.
• The splice insulation effectively replaces and continues the performance characteristics of the cable insulation across the entire splice.
• The outer semi–conductive layer of the splice adapts to the geometry of the insulation and re–establishes the electromagnetic screen.
• Versatile design of prefabricated one–piece splice body allows installation on a wide range of cable sizes and types.
• Designed to fit all standard cable connectors.
• High contact pressure ensures absolute water tightness.
• Wide temperature range
• ”Solderless” earth continuity connection.
• Extreme compact size allows installation in narrow areas.
• 100% production tested.
• Cold Shrink technology ensures quick, easy and tool–free installation.
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
93-AP 611-1 50-95 17.7-26.0
93-AP 621-1 95-300 22.3-33.2
93-AP 631-1 240-400 28.4-43.0
3M™ QS2000 Joint – Single Core for Polymeric Copper Wire Screened Cable 12/20(24)kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
94-AP 631-1 50-400 28.4-42.0 (standard)
3M™ QS2000 Joint – Single Core for Polymeric Copper Wire Screened Cable 19/33(36)kV
12/20/(24) kV and 19/33/(36) kV
Note: Can accommodate smaller cables, with primary insulation from 20.0 - 28.4mm with the use of supplementary build up kit, reference 94-PG620-1. This is a single core kit, 2 must be purchased if both cables to be joined are smaller than 28.4mm over primary insulation diameter.
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Medium Voltage - Cold Shrink Joints
3M QS2000B Branch Splice Body – developed from the QS2000 Inline Splice
• One-part splice body for a wide application range
• Tool-free installation
• Symmetrical cutback dimensions including the branch cable
• Supplied complete with mechanical branch connectors
• 100% tested at point of manufacture
• Compact design for installations in narrow areas
• Excellent performance and reliability developed from the QS2000 inline splice
• Constructed from high-performance LSR - silicone
• Excellent shrinkage at low temperatures
• Permanent radial pressure on the cable
• Outstanding dielectric properties
• Very high thermal stability and long-term elasticity
• Excellent mechanical properties
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
93-BP 620-1 95-240 22.3 – 33.2
3M™ QS2000B Single Core Branch –XLPE/Copper Wire Screened, Connectors included For 6.6/11 (12)kV and 12/20(24)kV Applications
6.6/11/(12) kV and 12/20/(24) kV
The 3M QSIII Splice Body revolutionised power cable jointing. The QS-III silicone rubber joint meets the customer demands for easy, consistent installations by eliminating the pushing, pulling or heating required by traditional splices. The Cold Shrink QS-III joint features a silicone rubber body, which provides excellent electrical properties and superior low temperature handling. Plus the QS-III meets the requirements of most world-wide standards including IEEE 404 and European VDE 278.
• No heat, flames or special installation tools required.
• Minimal training required.
• Easy, fast installation.
• Symmetrical cable cutback dimensions.
• Allows transitioning of different size cables.
• Silicone body provides excellent electrical performance and superior low temperature handling.
• Joint bodies are 100% factory tested.
• One-piece joint body design.
• Field proven technology.
• Meets IEEE 404 and European VDE and CENELEC/IEC standards.
• Wide Cable range for individual joint bodies.
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
94-AC640-1 300-630 36.4-53.3
3M™ QSIII Joint – Single Core for Polymeric Copper Wire Screened Cable
19/33/(36)kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
94-AC642-1 300-630 31.5-52.6
3M™ QSIII Joint – Single Core for Polymeric Lead Sheath Armoured Cable
Silicone body provides excellent electrical properties
Insulation
Insulation shield
Joint bodies 100% factory-tested ensures long-term reliability
One-piece joint body design
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
95-AC643-1 120-630 33.5-53.8
3M™ QSIII Joint - Single Core for Polymeric Copper Wire Screened Cable
25/46(52)kV
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Medium Voltage - Cold Shrink Terminations
QTIII terminations offer easy installation and reliable performance when terminating indoor and outdoor medium voltage cables. QTIII is a one-piece silicone rubber termination, which is expanded and loaded onto a removable supporting core, which allows the termination to be installed without the need for tools or heat. The core is stepped to allow a greater application range for armoured cables. QTIII consists of a tubular silicone insulator, with a built in refractive stress control tube and compound, and a built in top seal. Due to this unique design the QTIII termination is installed in one operation without the need for any additional components.
QTIII terminations are suitable for use on polymeric cables medium voltage up to 52kV.
Both indoor and outdoor terminations are available for single core and three core cables. QTIII terminations have been tested in accordance with IEEE Std 48-1990, VDE 0278 Part 4 and IEC/CENELEC. Details of type tests are available upon request.
Outdoor Termination
Indoor Termination
Silicone sealing compound2 skirt silicone insulator step-core
High dielectric constant tube Stress control compound
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Medium Voltage - Cold Shrink Terminations
QTIII terminations are manufactured from silicone rubber, which has been specially formulated to enhance the properties required for MV terminations. Advantages of 3M Silicone as an insulator are:
• Excellent insulating properties.
• Hydrophobic properties
• Hydrophobic recovery
• UV stable
• Non-flammable
• Fungus resistant
• Excellent high and low temperature properties
• Superior track and erosion resistance
QTIII Features• One-piece termination
• Built in stress control compound
• Built in top seal
• Moulded rain sheds on outdoor terminations
• Optimum High-K stress control
• Compact design
• High reliability, over 20 years of proven field experience
• Continuous operating temperature of 90°C, overload rating 130°C
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-EP623-1 50-95 16.3-27.4
92-EP633-1 120-150 20.5-38.9
92-EP643-1 185-400 20.5-38.9
92-EP653-1 500-630 26.7-45.7
3M™ QTIII Indoor Single Core Polymeric Copper Tape Screened, Lead Sheath and/or Aluminium wire Armoured.
6.6/11/(12) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-EP623-2 50-95 16.3-27.4
92-EP633-2 120-150 20.5-38.9
92-EP643-2 185-400 20.5-38.9
92-EP653-2 500-630 26.7-45.7
3M™ QTIII Outdoor Single Core Polymeric Copper Tape Screened, Lead Sheath and/or Aluminium wire Armoured.
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
7621-T95-3W 16-50 12.7-17.8
7623-T95-3W 70-120 17.8-23.4
7624-T95-3W 150-300 23.4-30.0
3M™ QTIII Three Core Polymeric Copper Tape Screened / Armoured Indoor Outdoor
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
7691-S4-3W 16-50 12.7-17.8
7692-S4-3W 70-120 17.8-23.4
7693-S4-3W 150-300 23.4-30.0
Indoor Termination Outdoor Termination 33kV QTIII 11kV Outdoor QTIII 11kV Indoor QTIII Termination Termination Termination
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Medium Voltage - Cold Shrink Terminations
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-EP621-1 50-95 16.3-27.4
92-EP631-1 120-400 20.5-38.9
92-EP641-1 500-630 26.7-45.7
92-EP656-1 630-1000 35.9-55.9
3M™ QTIII Indoor 11kV Single Core Polymeric Copper Wire Screened
6.6/11/(12) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-EP621-2 50-95 16.3-27.4
92-EP631-2 120-400 20.5-38.9
92-EP641-2 500-630 26.7-45.7
3M™ QTIII Outdoor 11kV Single Core Polymeric Copper Wire Screened
3M™ 11kV Three Core Termination for Belted PILC / PICAS Cables (Paper Insulated Lead Covered/Paper Insulation Corrugated Aluminium Sheath)
• Inorganic cold shrink silicone insulation
• Coldshrink EPDM moisture sealing tubes
�• Track resistant surface
• Moulded rain sheds for outdoor version
• No tools, easy install, ultra lightweight assembly
• Cold pour 2130 resin to fill and insulate crotch area
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
MT16 70-300 Indoor
MO16 70-300 Outdoor
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
93-EP610-1 25-120 16.3-27.4
93-EP620-1 95-240 21.1-38.9
3M™ QTIII Indoor Single Core Terminations - Polymeric / Copper Wire Screened / Non Armoured
12/20/(24) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-EP621-2 50-95 16.3-27.4
92-EP631-2 120-400 20.5-38.9
92-EP641-2 500-630 26.7-45.7
3M™ QTIII Outdoor Single Core Terminations - Polymeric / Copper Wire Screened / Non Armoured
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
94-EP610-2 35-120 18.3-32.8
94-EP620-2 50-150 21.1-38.9
94-EP630-2 120-300 26.7-45.7
94-EP640-2 240-630 38.9-58.9
19/33/(36) kV
3M™ QTIII Indoor / Outdoor 33kV Single Core Polymeric / Copper Wire Screened
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
95-EP 631-2 240-500 38.6-51.0
3M™ QTIII Indoor/Outdoor Single Core Polymeric/Copper Wire Screened
25/46/(52) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
95-EB 62-2 70-400 33-53
95-EB 63-2 400-1000 46-66
3M™ QTII Indoor/Outdoor Termination Single CorePolymeric Copper Wire Screened
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3M Produce a range of silicone rubber Separable elbow, straight and T connector kits.Each kit contains all the necessary components to install one Separable Connector, including all connection devices.
Separable Connectors
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
95-EB 62-2 70-400 33-53
95-EB 63-2 400-1000 46-66
3M™ QTII Indoor/Outdoor Termination Single CorePolymeric Copper Wire Screened
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Separable Connectors
Separable Elbow Connectors
Features:
• Material: Silicone rubber
• Provides a fully screened and submersible system
• Fast and easy installation
• All components included to make the installation
• Meets European standard specifications: Cenelec HD 629.1 S1 and IEC 60502-4
Benefits:
• Minimum skill required: no heat, torch or special tools are needed
• Provides total safety in case of accidental touch
• Close positioning between 3 phases and to earth
• Immediately energisable
Separable Straight Connectors
Features:
• Material: Silicone rubber
• Provides a fully screened and submersible system
• Fast and easy installation
• All components included to make the installation
• Meets European standard specifications: Cenelec HD 629.1 S1 and IEC 60502-4
Benefits:
• Minimum skill required: no heat, torch or special tools are needed
• Provides total safety in case of accidental touch
• Close positioning between 3 phases and to earth
• Immediately energisable
Separable T-ConnectorsFeatures:
• Material: Silicone rubber
• One-piece design, including a built -in capacitive test
point
• Provides a fully screened and submersible system
• Fast and easy installation
• All components included to make the installation
• Meets European standard specifications: Cenelec HD 629.1 S1 and IEC 60502-4
Benefits
• Minimum skill required: no heat, torch or special tools are needed
• Provides total safety in case of accidental touch
• Close positioning between 3 phases and to earth
• Immediately energisable
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Separable Connectors - Rated 6/10 (12)kV
Elbow Connectors
The 93-EE 605-2 kits and the 93-EE 605-4 consist of an elbow type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Separable Connector, including all connection devices.
ApplicationsThese kits are designed to be installed on wire screened non-armoured polymeric insulated cables for 6/10kV (Um = 12kV) up to 12/20kV (Um = 24kV) – 400A / 630A applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.
Kit Ref Application Range Diameter over Primary Connector
CSA (mm2) Insulation (mm) Type
93-EE 605-2/-95 25 - 95 17.2 - 25.0 MC 25-95
92-EE 615-2/120 120 CC 120
92-EE 615-2/150 150 CC 150
Elbow Connector 250A
Kit Ref Application Range Diameter over Primary Connector
CSA (mm2) Insulation (mm) Type
93-EE 605-4/-95 25 - 95 15.0 - 32.6 MC 25 - 95
93-EE 605-4/-240 95 - 240 15.0 - 32.6 MC 95 - 240
Elbow Connector 400A
Connectors Key
MC = Mechanical Connector
CC = Compression Connector
Straight Connectors
The 92-EE 600-2 kits consist of a straight type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Separable Connector, including all connection devices.
ApplicationsThe 92-EE 600-2 kits consist of a straight type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Separable Connector, including all connection devices.
Kit Ref Application Range Diameter over Primary Connector
CSA (mm2) Insulation (mm) Type
92-EE 600-2/25 25 12.7 - 15.2 CC 25
92-EE 600-2/35 35 13.8 - 16.3 CC 35
92-EE 600-2/50 50 15.0 - 17.5 CC 50
92-EE 600-2/70 70 16.7 - 19.2 CC 70
92-EE 600-2/95 95 18.3 - 20.8 CC 95
92-EE 600-2/120 120 19.8 - 22.8 CC 120
92-EE 600-2/150 150 21.3 - 24.3 CC 150
Straight Connector 250A
Connectors Key
MC = Mechanical Connector
CC = Compression Connector
T-Connectors
The 93-EE 7x5-6 kits consist of a T-type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Plug-In, including all connection devices.
ApplicationsThese kits are designed to be installed on wire screened non-armoured polymeric insulated cables for 6/10kV (Um = 12kV) up to 12/20kV (Um = 24kV) – 400A / 630A applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.
Kit Ref Application Range Diameter over Primary Connector
CSA (mm2) Insulation (mm) Type
93-EE 705-6/-95 50 - 95 15.0 - 32.6 MC 25-95
93-EE 705-6/-240 95 - 240 15.0 - 32.6 MC 95-240
92-EE 715-6/300 300 CC 300
92-EE 715-6/400 400 CC 400
T Connector 630A
Connectors Key
MC = Mechanical Connector
CC = Compression Connector
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Separable Connectors - Rated 12/20 (24)kV
Elbow Connectors
The 93-EE 605-2 kits and the 93-EE 605-4 consist of an elbow type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Separable Connector, including all connection devices.
ApplicationsThese kits are designed to be installed on wire screened non-armoured polymeric insulated cables for 6/10kv (Um = 12kV) up to 12/20kV (Um = 24kV) - 400 Applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.
Kit Ref Application Range Diameter over Primary Connector
CSA (mm2) Insulation (mm) Type
93-EE 605-2/-95 25 - 95 17.2 - 25.0 MC 25-95
93-EE 615-2/120 120 24.0 - 27.0 CC 120
93-EE 615-2/150 150 25.5 - 28.5 CC 150
Elbow Connector 250A
Kit Ref Application Range Diameter over Primary Connector
CSA (mm2) Insulation (mm) Type
93-EE 605-4/-95 25 - 95 15.0 - 32.6 MC 25 - 95
93-EE 605-4/-240 95 - 240 15.0 - 32.6 MC 95 - 240
Elbow Connector 400A
Connectors Key
MC = Mechanical Connector
CC = Compression Connector
Straight Connectors
The 93-EE 600-2 kits consist of a straight type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Separable Connector, including all connection devices.
ApplicationsThese kits are designed to be installed on wire screened non-armoured polymeric insulated cables up to 6/10kV (Um = 12kV) up to 12/20kV (Um = 24kV) – 400A / 630A applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.
Kit Ref Application Range Diameter over Primary Connector
CSA (mm2) Insulation (mm) Type
93-EE 600-2/25 25 17.0 - 19.5 CC 25
93-EE 600-2/35 35 18.0 - 20.5 CC 35
93-EE 600-2/50 50 19.2 - 21.7 CC 50
93-EE 600-2/70 70 20.9 - 23.4 CC 70
93-EE 600-2/95 95 22.5 - 25.0 CC 95
93-EE 600-2/120 120 24.0 - 27.0 CC 120
93-EE 600-2/150 150 25.5 - 28.5 CC 150
Straight Connector 250A
Connectors Key
MC = Mechanical Connector
CC = Compression Connector
T-Connectors
The 93-EE 705-6/x2 kits consist of a T-type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Plug-In, including all connection devices.
ApplicationsThese kits are designed to be installed on wire screened non-armoured polymeric insulated cables up to 6/10kV (Um = 12kV) up to 12/20kV (Um = 24kV) – 400A / 630A applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.
Kit Ref Application Range Diameter over Primary Connector
CSA (mm2) Insulation (mm) Type
93-EE 705-6/-95 50 - 95 15.0 - 32.6 MC 25-95
93-EE 705-6/-240 95 - 240 15.0 - 32.6 MC 95-240
93-EE 715-6/300 300 30.2 - 34.6 CC 300
93-EE 715-6/400 400 33.5 - 37.8 CC 400
T Connector 630A
Connectors Key
MC = Mechanical Connector
CC = Compression Connector
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Separable Connectors - Rated 18/30 (36)kV
Elbow Connectors
The 94-EE 605-4 kits consist of an elbow type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Separable Connector, including all connection devices.
ApplicationsThese kits are designed to be installed on wire screened non-armoured polymeric insulated cables up to 18/30kV (Um = 36kV) - 400A applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.
Kit Ref Application Range Diameter over Primary Connector
CSA (mm2) Insulation (mm) Type
94-EE 605-4/35 35 22.8 - 25.5 CC 35
94-EE 605-4/50 50 23.5 - 26.7 CC 50
94-EE 605-4/70 70 25.1 - 28.4 CC 70
94-EE 605-4/95 95 26.7 - 30.0 CC 95
94-EE 605-4/120 120 28.3 - 32.0 CC 120
94-EE 605-4/150 150 29.9 - 33.5 CC 150
94-EE 605-4/185 185 31.5 - 35.1 CC 185
94-EE 605-4/240 240 33.4 - 37.6 CC 240
94-EE 605-4/300 300 35.6 - 39.6 CC 300
Elbow Connector 250A
Connectors Key
MC = Mechanical Connector
CC = Compression Connector
T-Connectors
The 94-EE 705-6/x kits consist of a T-type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Plug-In, including all connection devices.
ApplicationsThese kits are designed to be installed on wire screened non-armoured polymeric insulated cables for 18/30 (Um = 36kV) 400A/ 630A applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.
Kit Ref Application Range Diameter over Primary Connector
CSA (mm2) Insulation (mm) Type
94-EE 705-6/70 70 25.1 - 28.4 CC 70
94-EE 705-6/95 95 26.7 - 30.0 CC 95
94-EE 705-6/120 120 28.3 - 32.0 CC 120
94-EE 705-6/150 150 29.9 - 33.5 CC 150
94-EE 705-6/185 185 31.5 - 35.1 CC 185
94-EE 715-6/240 240 33.4 - 37.6 CC 240
94-EE 715-6/300 300 35.6 - 39.6 CC 300
T Connector 630A
Connectors Key
MC = Mechanical Connector
CC = Compression Connector
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Medium Voltage - Termination Accessories
Part Number Application MB 61 Universal Tape
MB 63 Cold Shrink In-line
3MTM Barrier Boots3M Cold Shrink Inline Barrier Boot MB63 has been designed for the installation of cable terminations to bushing connections in switchgear and transformer cable end boxes for inline applications.
Features• Suitable for use on paper or polymeric cables• 11kV rated voltage (75kV BIL)• Can be applied on cables with conductors up to 630mm2• Complete cold system. No heat required• Quick, simple and easy installation• Track resistant EPDM material
3M Cold Shrink, Pre-Stretch Tubing enables the installer to Cold insulate bushing connections using a collapsible core on which the EPDM rubber is pre-stretched, this ensures that a total all round shrink is achieved. Tape version is also available, see MB61.
3MTM Barrier Boot System 92EE717-1 The 3M Barrier Boot System 92EE717-1 consists of a one piece EPDM rubber body suitable for operating wet indoors under conditions of ambient temperature and loading. The barrier boot is designed to accommodate bushings of cast resin or porcelain type with diameters between 40.0-70.0mm and is intended for Coldshrink terminations of power cables up to 15kV with extruded insulation from 50 up to 300mm2. Voltage rating maximum 8.7/15(17.5)kV. Suitable for both straight and right angled applications.
Build up kit 92-EE717-1-BSK is available for smaller bushings
3MTM Gland Kits & Seals
3MTM Cold Earth Bonding Kits
Range available 92EE717-1 Universal push on
Application Range Diameter Voltage Rating Gland Part Number
36-65mm 11kV THG1
53-94mm 11kV THG2
To fit THG1 11kV THGS1
To fit THG2 11kV THGS2
Application Voltage Range Part Number Rating
11kV SBT1 3kA / 3 seconds
Paper Cable 95 - 185mm2 11kV SBT2 7kA / 3 seconds
11kV SBT3 13.1kA / 3 seconds
11kV SBT4 3kA / 3 seconds
Paper Cable 240 - 400mm2 11kV SBT5 7kA / 3 seconds
11kV SBT6 13.1kA / 3 seconds
Top hat gland kits
Top hat
gland seal only
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Medium Voltage - Special Contract Kits
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-AG613-1-SP 95 - 185 17.7 - 26.0
92-AG623-1-SP 95 - 300 22.3 - 33.2
QS1000 Single Core Aluminium Inline Joints XLPE Cable with Copper Wire Screen – with outer Coldshrink Tube – rated 6/10 (12) kV and 8.7/15
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-AG614-1-SP 70 - 185 17.7 - 26.0
92-AG624-1-SP 300 22.3 - 33.2
92-AG634-1-SP 500 28.4 - 42.0
QS1000 Single Core Copper Inline Joints XLPE Cable with Copper Wire Screen – with outer coldshrink Tube – for Compression Connectors only – rated 6/10 (12) kV and 8.7/15 (17.5) kV
ScottishPower - Joints
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-AG615-3-SP 95 - 185 17.7 - 26.0
92-AG625-3-SP 95 - 300 22.3 - 33.2
QS1000 Three Core Inline Joints Aluminium XLPE Cable with Copper Wire Screen – with outer Coldshrink tube - rated 6/10 (12) kV and 8.7/15 (17.5) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-MC610-3-SP 95 - 185 17.7 - 26.0
92-MC620-3-SP 95 - 300 22.3 - 33.2
QS1000 Trifurcating Joint for Three Core Common Copper Wire Screened Cable, to Three Single Core Cable with Copper Wire Screen - rated 6/10 (12) kV and 8.7/15 (17) kV
Kit Ref Application Range CSA (mm2) Diameter over
Paper XLPE Primary Insulation (mm)
92-FV611-3-SP <50 - 95 95 or 185 17.7 - 26.0
92-FV621-3-SP <50 -155 95 - 300 22.3 - 33.2
92-FV631-3-SP >185 - 300 185 or 300 28.4 - 42.0
Supplementary Kits available separately for use with this joint
QS1000 Three Core PILC/PICAS Cable to Three Single Core Aluminium XLPE/CWS - Transition Trifurcating Joint – with outer Mould and Resin - rated to 6/10 (12) kV and 8.7/15 (17.5) kV
Kit Ref Application Range CSA (mm2) Diameter over
Paper XLPE Primary Insulation (mm)
92-FV612-3-SP <50 - 95 95 or 185 17.7 - 26.0
92-FV622-3-SP <50 -185 95 - 300 22.3 - 33.2
92-FV632-3-SP >185 - 300 185 or 300 28.4 - 42.0
Supplementary Kits available separately for use with this joint
QS1000 Three Core Inline Transition Joint – PILC/PICAS to Aluminium XLPE/CWS Cable – with Outer Mould and Resin - rated to 6/10 (12) kV and 8.7/15 (17.5) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-KV610-1-SP 95 - 185 17.7 - 26.0
92-KV620-1-SP 300 22.3 - 33.2
QS1000 Pot End Kit for Single Core Aluminium XLPE Copper Wire Screened Cable – with Outer Coldshrink Tube - rated to 6/10 (12) kV and 8.7/15 (17.5) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-KV610-3-SP 95 - 185 17.7 - 26.0
92-KV620-3-SP 300 22.3 - 33.2
QS1000 Pot End Kit for Three Core Aluminium XLPE Copper Wire Screened Cable – with Outer Mould and Resin - rated to 6/10 (12) kV and 8.7/15 (17.5) kV
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Medium Voltage - Special Contract Kits
ScottishPower - Joints
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-KV611-3-SP up to 95 17.7 - 26.0
92-KV621-3-SP >95 - 185 22.3 - 33.2
92-KV631-3-SP >185 - 300 28.4 - 42.0
QS1000 Pot End Kit for Three Core PILC/PICAS Belted and screened Cable - with Outer Mould and Resin - rated to 6/10 (12) kV and 8.7/15 (17.5) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-BP622-1-SP 95 - 300 25.0 - 68.0
QS2000B Branch Joint for Single Core Aluminium XLPE Copper Wire Screened Cables – with Outer Coldshrink Tube - rated to 6/12 (12) kV and 12/20 (24) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-BV620-3-SP 95 - 300 22.3 - 33.2
QS2000B Branch Joint for Three Core Aluminium XLPE Collective Copper Wire Screened Cables - with outer Coldshrink Tube - rated to 6/12 (12) kV and 12/20 (24) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-BV621-3-SP XLPE 95-300 / Paper <50 - 95 22.3 - 33.2
92-BV622-3-SP XLPE 95-300 / Paper >95 - 300 22.3 - 33.2
QS2000B Branch Joint for 3 Core Transition, PILC/PICAS to Aluminium XLPE collective copper wire screened cables - with outer mould and resin - rated to 6/12 (12) kV and 12/20 (24) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-LV620-3-SP 95 - 300 22.3 - 33.2
QS2000B Loop Joint for Three Core Aluminium XLPE Collective Copper Wire Screened cables - with outer mould and resin - rated to 6/12 (12) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-LV621-3-SP XLPE 95-300 / Paper <50-95 22.3 - 33.2
92-LV622-3-SP XLPE 95-300 / Paper >95-300 22.3 - 33.2
QS2000B Transition Loop Joint for Three core Aluminium XLPE Copper Wire Screened to PILC/PICAS - with outer mould and resin - rated to 6/12 (12) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-BV 626-3-SP XLPE 95-300 / Paper 95 22.3 - 33.2
92-BV 627-3-SP XLPE 95-300 / Paper 185-300 22.3 - 33.2
QS2000B Trifurcating / Transition Branch - Aluminium Single Core Polymeric Copper Wire Screened to 3 Core PILC/PICAS - with outer mould and resin - rated to 6/12 (12) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-BV 628-3-SP XLPE 95-300 / Paper <50-95 22.3 - 33.2
(3 x single core XLPE)
92-BV 629-3-SP XLPE 95-300 / Paper >95-185 22.3 - 33.2
(3 core XLPE)
QS2000B Straight Joint - 6 Core PILC/PICAS to either 3 core or three Single Core Aluminium XLPE Copper Wire Screened - with outer mould and resin - rated to 6/12 (12) kV
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Medium Voltage - Special Contract Kits
ScottishPower - Joints
Kit Ref Application & Range
92-PG 611-3-SP 50 – 95mm2 PILC/PICAS Cables Build up
PILCBL PILC/PICAS Belted or Screened Branch &
Loop Build up
PILCS0-SP PILC/PICAS Belted or Screened 3 Core
16-50mm2 Inline Joints
SPM-SP For Screened Paper Cables – Inline,
Trifurcating, & Pot End Joints
92-PG612-3 (BL) Polymeric build up kit for branch & loop
joints
92-PG612-3 (95) Polymeric build up kit for 95mm2 cables
92-PG612-3 (185) Polymeric build up kit for 185mm2 cables
92-PG612-3 (300) Polymeric build up kit for 300mm2 cables
Coldshrink Build up & Supplementary Kits for use with PILC/PICAS Cables rated to 6/10 (12) kV
Kit Ref Cable Size Application
MEHV0-SP Up to 35mm2 PILC Cables
MEHV2-SP 50 – 95mm2 PILC Cables
MEHV3-SP 120 – 300mm2 PILC Cables
MEHV4-SP 50 – 95mm2 PICAS Cables
MEHV5-SP 120 – 300mm2 PICAS Cables
Mechanical Earthing Kits for use with Paper Cables - rated to 6/10 (12) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
94-AC641-1-SP (500) 500 31.5 - 52.6
94-AC641-1-SP (630) 630 31.5 - 52.6
QSIII Inline Joint for Single Core XLPE Cable – with outer Cold Shrink tube - rated to 18/33 (36) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
94-AP632-1 150 - 185 28.4 - 42
QS2000 Inline Joint for Single core XLPE Cable – with outer Cold Shrink tube - rated to 18/33 (36) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-FC630-1(300) 300 28.4 - 42
92-FC630-1(500) 500 28.4 - 42
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
94-FC630-1-SP 95 - 240 28.4 - 42
QS2000 Single Core Copper Transition Joint – with outer Cold Shrink tube - rated to 6/10 (12) kV and 8.7/15 (17.5) kV
Kit Ref Application Range
CSA (mm2)
PM1 <50 -95
PM2 >95 - 300
QS2000 Inline Transition Joint – with outer Cold Shrink tube - rated to 18/33 (36) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
94-FC640-1-SP (500) 500 31.5 - 52.6
94-FC640-1-SP (630) 630 31.5 - 52.6
QSIII Inline Transition Joint – with outer Cold Shrink tube - rated to 18/33 (36) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
94-FV635-3-SP XLPE 150 - 185 28.4 - 42.0
Paper 185 - 300
QS2000 Three Core HSL/H-Type Paper Cables Transition Joint to 3 Single Core Copper XLPE Cables - with outer Mould and Resin - rated 18/33 (36) kV
Scottishpower - Joints (due for release 2006)
Supplementary kit for Transition joints to allow for paper cable to paper cable, Straight, Branch & Loop joints
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Medium Voltage - Special Contract Kits
ScottishPower - Terminations
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-EP622-3-SP 95 16.3 - 27.4
92-EP632-3-SP 185 21.1 - 38.9
92-EP642-3-SP 300 21.1 - 38.9
QTIII Outdoor Termination for Three Core Aluminium XLPE Collective Copper wire screened cable - rated to 6/10 (12) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-EP622-2-SP 95 16.3 - 27.4
92-EP632-2-SP 185 21.1 - 38.9
92-EP642-2-SP 300 21.1 - 38.9
QTIII Outdoor Termination for Single Core Aluminium XLPE Copper Wire Screened Cable - rated to 6/10 (12) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Conductor Insulation (mm)
92-EP621-1-SP 95 Alu 16.3 - 27.4
92-EP631-1-SP 185 - 300 Alu 20.5 - 38.9
92-EP641-1-SP 500 - 630 Cu 26.7 - 45.7
QTIII Indoor Termination for Single Core XLPE Copper Wire Screened cable – rated to 6/10 (12) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Conductor Insulation (mm)
92-EP641-2-SP 500 - 630 Cu 26.7 - 45.7
QTIII Outdoor Termination for single core XLPE Copper wire screened cable – rated to 6/10 (12) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
94-EP630-2-SP 150 26.7 - 45.7
94-EP640-2-SP 500 - 630 38.9 - 58.9
QTIII Indoor / Outdoor Termination for single core Copper XLPE Copper wire screened cable – rated to 18/33 (36) kV
Kit Ref Application Range
CSA (mm2)
92-EE717-1-SP 50 - 300
Cold applied Barrier Boots, Flexible - rated 8.7/15 kV
Kit Ref
92-EE717-1-BSK-SP
Bushing Supplementary kit for use with Cold Applied Barrier Boots
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CE - Electric - Terminations
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-EP621-1-NY43 95 16.3 - 27.4
92-EP621-1-NY44 185 - 300 21.1 - 38.9
92-EP621-1-NY45 400 26.7 - 45.7
92-EP621-1-NY52 630 26.7 - 45.7
QTIII Single Core Indoor Polymeric Termination - Copper Wire Screened Cable – rated to 6/10 (12) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-EP621-2-NY46 95 16.3 - 27.4
92-EP631-2-NY47 185 - 300 21.1 - 38.9
QTIII Single Core Outdoor Polymeric Termination - Copper Wire Screened Cable – rated to 6/10 (12) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
93-EP620-1-NY74 95 - 185 21.1 - 38.9
93-EP620-1-NY75 300 26.7 - 45.7
QTIII Single Core Indoor Polymeric Termination - Copper Wire Screened Cable – rated to 12/20 (24) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
92-EP620-2-NY83 95 16.3-27.4
92-EP620-2-NY84 185 - 300 21.1 - 38.9
QTIII Single Core Outdoor Polymeric Termination - Copper Wire Screened Cable- rated to 12/20 (24) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
94-EP620-2-NY59 95 - 185 21.1 - 38.9
94-EP630-2-NY60 300 - 400 26.7 - 45.7
94-EP640-2-NY61 630 38.9 - 58.9
QTIII Single Core Indoor Polymeric Termination - Copper Wire Screened Cable – rated to 19/33 (36) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
94-EP620-2-NY80 95 - 185 21.1 - 38.9
94-EP630-2-NY81 300 - 400 26.7 - 45.7
94-EP640-2-NY82 630 38.9 - 58.9
QTIII Single Core Outdoor Polymeric Termination - Copper Wire Screened Cable – rated to 19/33 (36) kV
Medium Voltage - Special Contract Kits
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Medium Voltage - Special Contract Kits
ESB - Terminations
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
95-EB63-2 400 - 1000 46 - 66
QTII Single Core Outdoor Termination, Polymeric Copper Wire Screened Cable - rated to
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ESB Joints
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
93-AP621-1 185 22.3 - 33.2
93-AP631-1 400 28.4 - 43.0
QS2000 Single Core Inline Joint, Polymeric Copper Wire Screened Cable - rated to 12/20 (24) kV
Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm)
95-AC642-1 630 33.3 - 53.8
QSIII Single Core Inline Joint, Polymeric Copper Wire Screened Cable - rated to 12/20 (24) kV
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