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Application manual
EtherNet/IP Fieldbus Adapter
Robot ControllerRobotWare 5.0
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Application manual
EtherNet/IP Fieldbus AdapterRobotWare 5.0
Document ID: 3HAC028509-001
Revision: -
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The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's written permission, and contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted.
Additional copies of this manual may be obtained from ABB at its then current charge.
© Copyright 2007 ABB All rights reserved.
ABB Robotics SE-721 68 Västerås
Sweden
Table of Contents
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Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Product documentation, M2004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1 Overview 11
1.1 EtherNet/IP, general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111.2 EtherNet/IP Fieldbus Adapter, IRC5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 Hardware description 13
2.1 EtherNet/IP Fieldbus Adapter, DSQC 669. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3 EtherNet/IP Fieldbus Adapter configuration 17
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173.2 Configuration overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3 Workflows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203.3.1 Working with the EtherNet/IP Fieldbus Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4 System parameters 23
4.1 Type Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234.1.1 EtherNet/IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2 Type Unit Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244.2.1 Input Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244.2.2 Output Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254.2.3 Subnet Mask . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264.2.4 Gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Index 29
Table of Contents
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Overview
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Overview
About this manual
This manual describes the EtherNet/IP Fieldbus Adapter option and contains instructions for
the EtherNet/IP Fieldbus Adapter configuration.
Usage
This manual should be used during installation and configuration of the EtherNet/IP Fieldbus
Adapter and upgrading of the EherNet/IP Fieldbus Adapter option.
Who should read this manual?
This manual is intended for
• Personnel that are responsible for installations and configurations of fieldbus
hardware/software
• Personnel that make the configurations of the I/O system
• System integrators
Prerequisites
The reader should have the required knowledge of
• Mechanical installation work
• Electrical installation work
Organization of chapters
The manual is organized in the following chapters:
Chapter Contents
1. This chapter gives an overview of the EtherNet/IP Fieldbus Adapter and includes following:
• A general description of EtherNet/IP
• Description of how the EtherNet/IP Fieldbus Adapter is connected in a robot system
2. This chapter describes the EtherNet/IP Fieldbus Adapter.
3. This chapter gives an overview of the EtherNet/IP Fieldbus Adapter configura-tion. The chapter also contains descriptions of workflows.
4. This chapter describes the EtherNet/IP Fieldbus Adapter specific system parameters.
Continues on next page
Overview
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References
Document references
Other references
Revisions
Reference Document ID
Operating manual - RobotStudio Online 3HAC18236-1
Operating manual - IRC5 with FlexPendant 3HAC16590-1
Product manual - IRC5 3HAC021313-001
Technical reference manual - System parameters
3HAC17076-1
Product specification, IRC5 with FlexPendant 3HAC021785-001
References Description
www.odva.org The web site of ODVA (Open DeviceNet-Vendor Association).
Common Industrial Protocol (CIP) Edition 3.0 ODVA Specification
EtherNet/IP Specification Edition 1.2 ODVA Specification
Revision Description
- First edition. RobotWare 5.09.
Continued
Product documentation, M2004
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Product documentation, M2004
General
The robot documentation may be divided into a number of categories. This listing is based on
the type of information contained within the documents, regardless of whether the products
are standard or optional. This means that any given delivery of robot products will not contain
all documents listed, only the ones pertaining to the equipment delivered.
However, all documents listed may be ordered from ABB. The documents listed are valid for
M2004 robot systems.
Product manuals
All hardware, robots and controllers, will be delivered with a Product manual that contain:
• Safety information
• Installation and commissioning (descriptions of mechanical installation, electrical
connections)
• Maintenance (descriptions of all required preventive maintenance procedures
including intervals)
• Repair (descriptions of all recommended repair procedures including spare parts)
• Additional procedures, if any (calibration, decommissioning)
• Reference information (article numbers for documentation referred to in Product
manual, procedures, lists of tools, safety standards)
• Part list
• Foldouts or exploded views
• Circuit diagrams
Technical reference manuals
The following manuals describe the robot software in general and contain relevant reference
information:
• RAPID Overview: An overview of the RAPID programming language.
• RAPID Instructions, Functions and Data types: Description and syntax for all
RAPID instructions, functions and data types.
• System parameters: Description of system parameters and configuration workflows.
Application manuals
Specific applications (for example software or hardware options) are described in
Application manuals. An application manual can describe one or several applications.
An application manual generally contains information about:
• The purpose of the application (what it does and when it is useful)
• What is included (for example cables, I/O boards, RAPID instructions, system
parameters, CD with PC software)
• How to use the application
• Examples of how to use the application
Continues on next page
Product documentation, M2004
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Operating manuals
This group of manuals is aimed at those having first hand operational contact with the robot,
that is production cell operators, programmers and trouble shooters. The group of manuals
includes:
• Emergency safety information
• Getting started - IRC5 and RobotStudio Online
• IRC5 with FlexPendant
• RobotStudio Online
• Trouble shooting - IRC5 for the controller and robot
Continued
Safety
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Safety
Safety of personnel
When working inside the robot controller it is necessary to be aware of voltage related risks.
A danger of high voltage is associated with the following parts:
• Units inside the controller, for example I/O units can be supplied with power from an
external source.
• The mains supply/mains switch.
• The power unit.
• The power supply unit for the computer system (230 VAC).
• The rectifier unit (400-480 VAC and 700 VDC). Capacitors!
• The drive unit (700 VDC).
• The service outlets (115/230 VAC).
• The power supply unit for tools, or special power supply units for the machining
process.
• The external voltage connected to the controller remains live even when the robot is
disconnected from the mains.
• Additional connections.
Therefore, it is important that all safety regulations are followed when doing mechanical and
electrical installation work.
Safety regulations
Before beginning mechanical and/or electrical installations, make sure you are familiar with
the safety regulations described in Product manual - IRC5.
Safety
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1 Overview
1.1. EtherNet/IP, general
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1 Overview
1.1. EtherNet/IP, general
What is EtherNet/IP?
EtherNet/IP is a communications link to connect industrial devices.
The EtherNet/IP (EtherNet Industrial Protocol) is managed by ODVA (Open DeviceNet
Vendors Association). It is a well established industrial ethernet communication system with
good real-time capabilities. EtherNet/IP extends commercial off-the-shelf ethernet to the CIP
(Common Industrial Protocol) — the same upper-layer protocol and object model found in
DeviceNet and ControlNet. CIP allows EtherNet/IP and DeviceNet system integrators and
users to apply the same objects and profiles for plug-and-play interoperability among devices
from multiple vendors and in multiple sub-nets. Combined, DeviceNet, ControlNet and
EtherNet/IP promote transparency from sensors to the enterprise software.
Examples of applications
Here are some examples of EtherNet/IP applications:
• Peer-to-peer data exchange where an EtherNet/IP product can produce and consume
messages
• Master/slave operation defined as a proper subset of Peer-to-Peer
• An EtherNet/IP product can function as a client or server, or both
EtherNet/IP standardization
EtherNet/IP is standardized in the International standard IEC 61158 and EtherNet/IP devices
are certified by ODVA for interoperability and conformance.
Facts, EtherNet/IPThe following table specifies a number of facts about EtherNet/IP.
Electronic Data Sheet file
The configuration process is based on EDS files (Electronic Data Sheet) which are required
for each EtherNet/IP device. EDS files are provided by the device manufacturers and contain
electronic descriptions of all relevant communication parameters and objects of the EtherNet/
IP device.
Network type Ethernet based Control Level network with CIP application protocol
Installation Standard Off the Shelf (COTS) Ethernet cables and connectors.
Shielded 10/100 Mbit/s TX Ethernet cable or fibre optics.
RJ45, M12 or fibre optic connectors.
Speed 10, 100, 1000 Mbit/s
1 Overview
1.2. EtherNet/IP Fieldbus Adapter, IRC5
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1.2. EtherNet/IP Fieldbus Adapter, IRC5
Hardware overview
The hardware of the EtherNet/IP Fieldbus Adapter, DSQC 669, consists of a slave unit. The
fieldbus adapter is connected to a Compact Flash interface on the main computer in the robot
controller, and is normally controlled by an external master on the same physical EtherNet/
IP network.
Illustration, example
The following figure illustrates an overview of the hardware.
xx0700000098
Specification overview
A PLC
B EtherNet/IP scanner
C Ethernet switch
D EtherNet/IP Fieldbus Adapter, DSQC 669
E IRC5 controller
F General EtherNet/IP unit
Item Specification
Fieldbus type EtherNet/IP
Specification revision EtherNet/IP Specification Edition 1.2
Data rate 10/100 Mbit
Connection type Cyclic
Connection size 64 byte in and 64 byte out
Transport Classes Class 1 and 3
2 Hardware description
2.1. EtherNet/IP Fieldbus Adapter, DSQC 669
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2 Hardware description
2.1. EtherNet/IP Fieldbus Adapter, DSQC 669
Description
The DSQC 669 is mounted in the computer module.
Installation of fieldbus adapter
For installation descriptions of the EtherNet/IP Fieldbus Adapter refer to Product manual -
IRC5, section Replacement of fieldbus adapter in computer unit DSQC 639.
The figure illustrates where the EtherNet/IP Fieldbus Adapter is located in the computer unit.
xx0700000162
Prerequisites
RobotWare 5.09 or later version is required to run the EtherNet/IP Fieldbus Adapter.
The DSQC 669 can be mounted only in the computer unit DSQC 639.
Description Art. no. Designation Pos.
EtherNet/IP Fieldbus Adapter 3HAC027652-001 DSQC 669 A
Continues on next page
2 Hardware description
2.1. EtherNet/IP Fieldbus Adapter, DSQC 669
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Illustration, DSQC 669
xx0700000097
LEDs
This section describes the LEDs of the EtherNet/IP Fieldbus Adapter.
Network status LED
-
NOTE!
A test sequence is performed on this LED during start of the adapter.
NS Network status LED
MS Module status LED
LINK Link/Activity
EtherNet/IP EtherNet/IP interface
LED state Description
OFF No power or no IP address
GREEN Online, one or more connections established
GREEN, flashing Online, no connections established
RED Duplicate IP address, fatal error
RED flashing One or more connections timed out
Continued
Continues on next page
2 Hardware description
2.1. EtherNet/IP Fieldbus Adapter, DSQC 669
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Module status LED
-
NOTE!
A test sequence is performed on this LED during start of the adapter.
Link/Activity LED
Cable lengths
Permanent link length
The total permanent link length for COTS twisted pair systems is limited to 90 m (298 ft).
The permanent link shall conform to ANSI/TIA/EIA-568-B1. Refer to EtherNet/IP
Specification Edition 1.2.
Channel length
The total channel length for COTS twisted pair systems is 100 m (330 ft) including patch
cables as defined in ANSI/TIA/EIA-568-B1. Refer to EtherNet/IP Specification Edition 1.2.
LED state Description
OFF No power
GREEN Controlled by a scanner in run state
GREEN flashing Not configured, or scanner in idle state
RED Major fault (exception state, fatal error etc.)
RED flashing Recoverable fault(s)
LED state Description
OFF No link, no activity
GREEN Link established
GREEN flickering Activity
Continued
2 Hardware description
2.1. EtherNet/IP Fieldbus Adapter, DSQC 669
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3 EtherNet/IP Fieldbus Adapter configuration
3.1. Introduction
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3 EtherNet/IP Fieldbus Adapter configuration
3.1. Introduction
Controller software
The IRC5 controller must be installed with software that supports the use of the EtherNet/IP
network, that is, the EtherNet/IP Fieldbus Adapter option must be installed.
For description of how to add the EtherNet/IP Fieldbus Adapter option, see Operating
manual - RobotStudio Online, section Adding RobotWare option.
PC software
RobotStudio Online is PC software that is used to set up connections to robots and to work
with robots.
The configuration for the EtherNet/IP communication is done either manually by
RobotStudio Online, or by loading a configuration file from RobotStudio Online. For
information about how to work with RobotStudio Online refer to Operating manual -
RobotStudio Online, see References on page 6.
3 EtherNet/IP Fieldbus Adapter configuration
3.2. Configuration overview
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3.2. Configuration overview
Configuration
The EtherNet/IP Fieldbus Adapter is configured as an ordinary I/O unit.
The following table gives descriptions of defining the types Bus, Unit Type and Unit for the
EtherNet/IP Fieldbus Adapter.
Predefined Unit Type
A predefined Unit Type for the fieldbus adapter (ENIP_SLAVE_FA) is defined supporting a
cyclic connection with the size of 8 input bytes and 8 output bytes of digital, analog or group
signal data, as defined in the signal configuration for the fieldbus adapter.
If another input or output size on the fieldbus adapter is required a new Unit Type must be
written or the predefined Unit Type must be changed.
Limitations
The EtherNet/IP Fieldbus Adapter has the following limitations:
• The predefined Unit Type (ENIP_SLAVE_FA) has 8 input bytes and 8 output bytes,
but this number can be increased or decreased to the restriction in the I/O system (see
Product Specification for IRC5 controller).
• For the EtherNet/IP Fieldbus Adapter both the input and output map starts at bit 0.
Related information
Technical reference manual - System parameters
Defining... Description
Bus An EtherNet/IP bus must be defined before any communication is possible, that is, define rules for the EtherNet/IP Fieldbus Adapter to communicate on the network.
Unit Type When creating a unit type some system parameters are fieldbus specific.
Unit specific values can be found in the EDS file (Electronic Data Sheet) for the unit, see Electronic Data Sheet file on page 19.
See also Type Unit Type on page 24.
Unit The only EtherNet/IP specific system parameter in the unit definition is the unit address.
See Type Unit on page 23.
Continues on next page
3 EtherNet/IP Fieldbus Adapter configuration
3.2. Configuration overview
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Electronic Data Sheet file
An EDS file (Electronic Data Sheet) for the EtherNet/IP Fieldbus Adapter, matching the
configuration of the predefined Unit Type ENIP_SLAVE_FA, is located on the RobotWare
release CD in the directory:
utility\fieldbus\EtherNetIP\eds\
If another input or output size than the predefined is used, the values in the EDS file must be
edited to match the new system parameter values.
Example, EDS file
An example from an EDS file when changing the predefined output and input sizes from 8
bytes to 16 bytes:
[Params]
Param1 =
"Output Size", $ name
0,64,16, $ min, max, default data values
Param2 =
"Input Size", $ name
0,64,16, $ min, max, default data values
I/O connection
Cyclic I/O connection is supported and the size of the I/O connection is defined by the type
Unit Type.
NOTE!
If the EtherNet/IP Fieldbus Adapter loses connection with the scanner, the configured input
signals are cleared (reset to zero).
When the connection is re-established, the scanner updates the input signals.
Continued
3 EtherNet/IP Fieldbus Adapter configuration
3.3.1. Working with the EtherNet/IP Fieldbus Adapter
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3.3 Workflows
3.3.1. Working with the EtherNet/IP Fieldbus Adapter
Usage
When the IRC5 controller is connected to an external PLC for example, it can be configured
as Illustration, example on page 20.
Prerequisites
The network address of the I/O unit must be known.
Illustration, example
The following figure illustrates an example of how to use the EtherNet/IP fieldbus adapter.
xx0700000098
How to configure the EtherNet/IP Fieldbus AdapterA configuration procedure of the EtherNet/IP Fieldbus Adapter:
A PLC
B EtherNet/IP scanner
C Ethernet switch
D EtherNet/IP Fieldbus Adapter, DSQC 669
E IRC5 controller
F General EtherNet/IP unit
Action Info
1. Add unit that has the address requested by the scanner (e.g. PLC), and with Unit Type ENIP_SLAVE_FA.
See Add unit on page 21.
2. Define the signals on the created unit. See Add signals on page 22.
3. Restart the system. Now the IRC5 controller is ready to be contacted by an EtherNet/IP scanner.
Continues on next page
3 EtherNet/IP Fieldbus Adapter configuration
3.3.1. Working with the EtherNet/IP Fieldbus Adapter
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Add unit
Action
1. In RobotStudio Online, go to the Robot View explorer and expand the Configuration node for the controller.
2. Double-click I/O. The Configuration Editor appears.
3. In the Configuration Editor, click Unit. Then right-click in the workspace and click Add Unit.
4. In the Edit Unit(s) dialog box, type the values for the parameters.
xx0700000205
Continued
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3 EtherNet/IP Fieldbus Adapter configuration
3.3.1. Working with the EtherNet/IP Fieldbus Adapter
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Add signals
Related information
Operating manual - RobotStudio Online
Action
1. In RobotStudio Online, go to the Robot View explorer and expand the Configuration node for the controller
2. Double-click I/O. The Configuration Editor appears.
3. In the Configuration Editor, click Signal. Then right-click in the workspace and click Add Signal.
4. In the Edit Signal(s) dialog box, type the values for the parameters.
xx0700000206
Continued
4 System parameters
4.1.1. EtherNet/IP Address
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4 System parameters
4.1 Type Unit
4.1.1. EtherNet/IP Address
Parent
EtherNet/IP Address belongs to the type Unit, in the topic I/O.
Cfg name
EN_Address
Description
The parameter EtherNet/IP Address specifies the address of the I/O unit on the network.
Usage
EtherNet/IP Address specifies the address that the I/O uses on the network, to which the
scanner should try to setup a connection.
Prerequisites
EtherNet/IP Fieldbus Adapter option must be installed.
Default value
The default value is:
0.0.0.0
Allowed values
The value can be:
0.0.0.0 - 255.255.255.255
There are limitations for the values set by the vendor.
4 System parameters
4.2.1. Input Size
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4.2 Type Unit Type
4.2.1. Input Size
Parent
Input Size belongs to the type Unit Type, in the topic I/O.
Cfg name
EN_InputSize
Description
The parameter Input Size defines the data size in bytes for the input area received from the
unit.
Usage
Input Size is an EtherNet/IP specific parameter.
Prerequisites
The EtherNet/IP Fieldbus Adapter option must be installed.
Limitations
A limitation is the maximum unit size for the Unit Type.
Default value
The default value is 8 bytes.
Allowed values
Allowed values are the integers 0-64, specifying the input data size in bytes.
4 System parameters
4.2.2. Output Size
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4.2.2. Output Size
Parent
Output Size belongs to the type Unit Type, in the topic I/O.
Cfg name
EN_OutputSize
Description
Output Size defines the data size in bytes for the output area received from the unit.
Usage
Output Size is an EtherNet/IP specific parameter.
Prerequisites
The EtherNet/IP Fieldbus Adapter option must be installed.
Limitations
A limitation is the maximum unit size for the Unit Type.
Default value
The default value is 8 bytes.
Allowed values
Allowed values are the integers 0-64, specifying the output data size in bytes.
4 System parameters
4.2.3. Subnet Mask
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4.2.3. Subnet Mask
Parent
Subnet Mask belongs to the type Unit Type, in the topic I/O.
Cfg name
EN_SubnetMask
Description
The Subnet Mask is used to determine what subnet the IP address belongs to.
Usage
Subnet Mask is an EtherNet/IP specific parameter.
Prerequisites
The EtherNet/IP Fieldbus Adapter option must be installed.
Default value
The default value is:
255.255.255.0
Allowed values
The value can be:
0.0.0.0 - 255.255.255.255
4 System parameters
4.2.4. Gateway
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4.2.4. Gateway
Parent
Gateway belongs to the type Unit Type, in the topic I/O.
Cfg name
EN_Gateway
Description
Gateway specifies the node on the network that serves as an entrance to another network.
Usage
Gateway is an EtherNet/IP specific parameter.
Prerequisites
The EtherNet/IP Fieldbus Adapter option must be installed.
Default value
The default value is:
0.0.0.0
Allowed values
The value can be:
0.0.0.0 - 255.255.255.255
Index
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BBus 18
Ccables
length 15connections
size 12type 12
DDSQC 669 14
EEDS file 19EDS file, example 19
Ffieldbus adapter 13files, EDS 19
Iillustrations
DSQC 669 14hardware overview 12
LLED
link/activity 15module status 15network status 14
Ssystem parameters
Bus 18EtherNet/IP Address 23Gateway 27Input Size 24Output Size 25Subnet Mask 26Unit 18, 23Unit Type 18, 24
UUnit 18, 23Unit Type 18, 24
Index
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