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3D Product Configurator for Modular Tooling Systems Dr. Jochen Bahnmüller 16. Industry-Forum Augsburg, 4th & 5th February 2015

3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

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Page 1: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

3D Product Configurator

for Modular Tooling Systems

Dr. Jochen Bahnmüller

16. Industry-Forum

Augsburg, 4th & 5th February 2015

Page 2: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

Contents

04.02.2015Seite 2 |

1 Background and objectives

2 Modular tooling system (configurations, components)

3 Requirements, design and integration in the IT environment

4 Implementation of the PIM-based ToolArchitect

5 Configuration using the ToolArchitect - examples

6 Status of the project and the next steps

Page 3: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

Background and Objectives1.1.2 Requirements to a Product Configurator - Specifications

04.02.2015Seite 3 |

MultiBore: High quality tools for precision boring operations

Over 3000 components lead to more than 300.000 solutions

Sometimes more than 10 interfaces in a tool setup

Different types, sizes and multiple Interfaces

Not every setup that fits, results in a sound application

The configuration of tools by means of a catalog is confusing and time consuming

► Sales partners have special knowledge about tools and machining technology

► The special knowledge about the best combination of Wohlhaupter MultiBore tools and their

specific interfaces is typically missing.

Page 4: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

04.02.2015Seite 4 |

Tooling SystemTooling SetsSingle Components

The search engine of the ToolArchitect should work, even if you are looking for a component, a tooling set or a

complete setup of a tooling system.

Modular Tooling System2.2.1 Components and Tooling Kits of Digital Precision Boring Tools

Page 5: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

2.

04.02.2015Seite 5 |

Ø 10 – 20 mm

Ø 20 – 32 mm

Ø 32 – 68 mm

Ø 0 – 136 mm

Ø 2 – 114 mm

Ø 68 – 208 mm

Ø 6 – 20 mm

Ø 3 – 10 mm

Ø 0 – 14,7 mm

Modular Tooling System2.2 Components and Tooling Kits of Digital Precision Boring Tools (Family 501)

Page 6: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

Modular Tooling System2.2.2 Components of Digital Precision Boring Tools (Family 501) – Variants of Components

04.02.2015Seite 6 |

Page 7: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

Requirements, Conception and Integration in the IT-Environment3.3.1 Requirements to the ToolArchitect - Specification

04.02.2015Seite 7 |

Optimal support in finding a best practice solution

High-end-visualization for a high-end-product

Support for the workflow in the whole sales process

Numerous data exports for the User (CAM, tool management, …)

Avoiding multiple data records of the same product (efficiency, data integrity)

Easy product data administration for revisions and launches of products …

The publishing of online and print catalogues (Step 2)

Providing a database for applications and tooling parameters (Step 2)

Page 8: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

Implementation of the PIM-Based ToolArchitect4.4.1 IT Systems: Flow Chart, Interfaces, Input und Output

04.02.2015Seite 8 |

PIM

ToolArchitect

ERP-SystemPDMCAD

customers

articles

master data

rates

classes

attributes

values

models

drafts

3D

DESIGN

PRODUCT MANAGEMENT

text

description

image

SALES CUSTOMERWeb/Hosting

3D view

2D view

3D data f. CAM

2D draft. f. TM

DIN-parameters

quotation

order

Online-/

Print-

Catalog

Configurationbasket

(project part list)

Page 9: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

Configuration Using the ToolArchitect - Examples5.5.1 Starting Configuration Mode

04.02.2015Seite 9 |

Page 10: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

Configuration Using the ToolArchitect - Examples5.5.1 Starting Configuration Mode (new or already existing setup)

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Page 11: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

Configuration Using the ToolArchitect - Examples5.5.2 Selection of the Boring Tool

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Page 12: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

Configuration Using the ToolArchitect - Examples5.5.2 Selection of the Boring Tool

04.02.2015Seite 12 |

Page 13: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

Configuration Using the ToolArchitect - Examples5.5.2 Selection of the Boring Tool

04.02.2015Seite 13 |

Page 14: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

Configuration Using the ToolArchitect - Examples5.5.2 Selection of the Boring Tool

04.02.2015Seite 14 |

Page 15: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

Configuration Using the ToolArchitect - Examples5.5.2 Selection of the Boring Tool

04.02.2015Seite 15 |

Page 16: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

Configuration Using the ToolArchitect - Examples5.5.3 Selection of the Master Shank

04.02.2015Seite 16 |

Page 17: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

Configuration Using the ToolArchitect - Examples5.5.3 Selection of the Master Shank

04.02.2015Seite 17 |

Page 18: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

Configuration Using the ToolArchitect - Examples5.5.3 Selection of the Master Shank

04.02.2015Seite 18 |

Page 19: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

Configuration Using the ToolArchitect - Examples5.5.3 Selection of the Master Shank

04.02.2015Seite 19 |

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Configuration Using the ToolArchitect - Examples5.5.4 Selection of the Insert Holder

04.02.2015Seite 20 |

Page 21: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

Configuration Using the ToolArchitect - Examples5.5.4 Selection of the Insert Holder

04.02.2015Seite 21 |

Page 22: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

Configuration with the ToolArchitect - Examples5.5.4 Shopping Cart

04.02.2015Seite 22 |

Page 23: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

Status of the Project and the Next Steps6.

04.02.2015Seite 23 |

Optimal support in finding a best practice solution

application specific solution in Step 2

High-end-visualization for high-end-product

completed (To do: some error corrections in models)

Support for the workflow in the whole sales process

solved (realization in progress)

Numerous exports for the User (CAM, tool management, …)’

only DIN 4003 is an open issue

Preventing of multiple data records of the same product (efficiency, data integrity)

realization in part solution doesn’t yet suit to the concept

Easy product data administration for revisions and launches of products

realization in part solution doesn’t yet suit to the concept

The publishing of online- and print catalogues (Step 2)

Providing a database for applications and tooling parameters (Step 2)

Page 24: 3D Product Configurator for Modular Tooling Systems...2015/04/02  · 2.1 Components and Tooling Kits of Digital Precision Boring Tools 2. Seite 5 | 04.02.2015 Ø 10 –20 mm Ø 20

04.02.2015Seite 24 |

Dr.-Ing. Jochen Bahnmüller

Btc Bahnmüller.technology.consulting

Lise-Meitner-Str. 7

72622 Nürtingen

Telefon: +49 7022 503 506 11

E-Mail: [email protected]

Kontakt:

Thank you for your attention!