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3d Printing Tutorial

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3d Printing Tutorial

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  • Why this tutorial?

    Research in Embedded system

    Custom hardware custom enclosure

    System deployments novel solutions

    Is 3D printing is a tool that can empower our

    research?

  • 3D printing is becoming

    very popular

  • Different technologies

    Fused Deposition

    Modeling (FDM)

    Creates models by

    heating and extruding a

    flament of plastic

    material

    Materials: PLA, ABS

    (diameter

  • Different technologies

    Stereolitography

    Produces models by

    tracing a beam of UV

    light over a

    photosensitive pool of

    liquid. Over time the part

    is lowered into the bath.

    Very expensive resin

  • Different technologies

    Selective Laser Sintering (SLS)

    Similar to stereolithographyreplacing the UV light with a laser and a vat of liquid with a powdered base.

    From stainless steel to gold, ceramic, rubber and plastic (stainless steel costs ~ $10/cm3)

  • Different technologies

    Solar Sinter Project

    Use the sun rays instead

    of a laser

  • Different technologies

    Laminated Object

    Manufacturing (LOM)

    Machines cut and glue

    thousands of sheets of

    material together to form

    solids, sometimes with

    standard A4 paper.

    STAPPLES

  • Printing size

    Small Big

  • Green technology?

    Filabot

    A 3D plastic extrusion

    system for mostly any

    type of recyclable

    plastic, to make usable

    3D printing filament by

    grinding, melting,

    extruding the plastic

    filament.

  • What can be printed?

    Organs (organovo.com)

    Food (Choc Creator)

    Music instruments (kalimba)

    Furniture (lamps)

    Clothing and shoes

    Optics (from Disney Research)

  • What can be printed?

    Velcro

    The velcro is printed with

    0.3mm ABS with a MK6

    extruder on a Makerbot.

  • What can be printed?

    Flexible grids

    Done with a Grasshopper

    defnition that used the

    grid components to

    create a set of flexible

    triangular, square, and

    hexagonal grids.

  • What WE can print?

    Enclosure

    Replacement parts

    Data

  • How we create a 3D

    model?3D scanning

    Generation

    Fractal

    Scripting

    From Data

    Existing shapes

    Thingverse.com

    Parametric design

  • Design tools

    Design

    Blender

    Rhino

    Sketchup

    Open JS cad

    Slice (Slic3r)

    Control the printer (Pronterface)

  • Design problems

    Support material

    Errors in the 3D model (normals)

    Printer setting (speed & temperature)

    Shifting

    Resolution vs. Time

    Layer orientation

  • Our equipment

    Reprap (Prusa Mendel)

    Opensource

    Based on arduino

    Printable parts

    Slic3r and Pronterface

    Opensource

    Multiplatform

    Pre-configured +/-

  • Tool chain

    ! Modeler SlicerPrinterdriver

    OpenScad OpenJScadTinkercadSketchupBlender

    .

    Slic3r.

    PronterfaceRepetier

    .

    stl gcode