3D Printing: New opportunities for ink jet printing in ...?3D Printing: New opportunities for ink jet printing in ... 2013 Wohlers Report. ... 2007 500 x 400 x 300 3

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  • 3D Printing: New opportunities for ink jet printing in

    manufacturing

    April 2014

  • June 2015 voxeljet AG, Friedberg, Germany2

    Who we are

    founded in 1999

    > 250 employees

    Headquarters in Augsburg, Germany

    Subsidiaries: Detroit, USA / London, UK

    Scope of business: Industrial 3D-printing

    Public company traded on NYSE since October 2013

  • June 2015 voxeljet AG, Friedberg, Germany3

    voxeljet Germany UK USA

    Germany

    UK USA

    USA

  • June 2015 voxeljet AG, Friedberg, Germany4

    voxeljet Today

    High speed

    Large format

    Broad portfolio

    Affordable on-demand access

    Lower cost of entry

    Channel for system sales

    SYSTEMS SERVICES

  • June 2015 voxeljet AG, Friedberg, Germany5

    What is 3D Printing?

    A method to solve the 3D problem by 2D layer adding

  • June 2015 voxeljet AG, Friedberg, Germany6

    What is 3D Printing (3DP)

    Variety of different processes with common characteristics

    3D problem solved by 2D layer-based process

    additive (material application)

    fully-automated

    simple to operate

    integrated data base

    freedom of design

    full control of production time and spot

    production costs per part independent from lot size

    independent from cheap labor

  • June 2015 voxeljet AG, Friedberg, Germany7

    Price target: ca. 1,000 Euro

    Build envelope: 1,2 l

    Price target: ca. 1,600,000 Euro

    Build envelope: 8,000 liters

    What is a 3D Printer?

  • June 2015 voxeljet AG, Friedberg, Germany8

    Based on radiation source Based on print head

    Stereolithography

    Selective laser sintering

    Electron beam melting

    Laminated Object

    Manufacturing

    Multijet Modeling

    Fused Deposition

    Modeling

    Powder based 3D-

    printing

    Classification of additive processes

  • June 2015 voxeljet AG, Friedberg, Germany9

    What can it be used for?

    3DP

    Automotive

    Aerospace

    Medical

    Architecture

    Food

    Art & Design

    Fashion

    EngineeringDefense

    Consumer goods

    Tools & Toys

    ??

    Gear BoxEngine Block

    Turbo Charger

    Sculptures

    Lamps

    Jewlery

    Hearing Aids

    Implants

    Crowns and jackets

    Organs

    Prothesis

    Figures

    Merchandising

    Buildings

    Decorative Elements

    Restorations

    Candies

    Cakes

    Beef

    Dress

    Table ware

    Turbine blades

    PipesDucts

    Design verification

    Chasis

    Manifold

    Wind tunnel parts

    Formula 1

    Interior Design

    Shoes

    PumpsValves

    Frames

    ??

    ??

    ??

    Power train

  • June 2015 voxeljet AG, Friedberg, Germany10

    History (30 years of excitement, tears and success)

    first SLS machine

    first FDM machine first large format printer by voxeljet

    first SLA machine first Ink-Jet based Printers from Z Corp and 3DS first continuous

    EOS printer by voxeljet

    Stratasys voxeljet

    FDM was invented by Scott Crump

    3D Systems Materialise Objet

    3DP was invented at the MIT

    SLS was invented at the UT Texas Arcam Rep Rap

    FDM was invented by Scott Crump Envisiontec Makerbot

    SLA invented by Chuck Hall Z Corp Concept Laser

    Helisys

    83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14

    Years

    Pro

    ceses

    & C

    om

    panie

    sH

    ype C

    ycle

    Industrial printers personal printers

    Peak of inflated expectation

    vis

    ibili

    ty

    Trough of

    disillusionment

    ?

  • June 2015 voxeljet AG, Friedberg, Germany11

    3D printers sold

    0

    2.000

    4.000

    6.000

    8.000

    10.000

    12.000

    14.000

    88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14

    3D

    pri

    nte

    rs s

    hip

    pe

    d

    Year

    2015 Wohlers Report.

  • June 2015 voxeljet AG, Friedberg, Germany12

    Large and Growing Market

    Worldwide Additive Manufacturing Market

    (Products and Services) (1)

    $1.1

    $1.7

    $2.5

    $4.0

    $6.0

    $7.9

    $10.8

    $0.0

    $2.0

    $4.0

    $6.0

    $8.0

    $10.0

    $12.0

    2009 2011 2013 2015 2017 2019 2021

    ($ in bn)

    2013 Wohlers Report.

  • June 2015 voxeljet AG, Friedberg, Germany13

    Our Technology: Powder Binder-jetting

    Transfer of

    CAD data1Application of

    particulate

    material2

    Selective

    addition of

    chemical

    binding agent

    3Lowering of the

    build platform4Steps 2-4

    repeated5Removal of

    unbound

    material6

    Finished

    part7

    Capable of largest build volumes

    Cost effective vs. competition

    Highly accurate with outstanding detail

    Attractive material sets for industrial and commercial applications

  • June 2015 voxeljet AG, Friedberg, Germany14

    Sand Printing of Moulds

  • June 2015 voxeljet AG, Friedberg, Germany15

    CA

    D D

    es

    ign

    CA

    D D

    es

    ign

    Weeks

    0 1 2 3 4

    Days

    0 5

    Pre-processing

    Pattern production

    Mold

    Cast Part

    Mold

    Cast Part

    Pre-processing

    3D Printing saves Time..

    Traditional Metal Casting Process

    With Our Technology

    >50% time savings

    Flexibility to alter design real-time

    Ultimately delivers cost savings

    Daysnot Weeks

  • June 2015 voxeljet AG, Friedberg, Germany16

    .and money

    Edge Quantity1

    voxeljet AG, Augsburg

    Man

    ufa

    ctu

    rin

    g C

    osts

    Quantity

    Cost SavingsCost Savings

  • June 2015 voxeljet AG, Friedberg, Germany17

    Systems: Our 3D Printer Platforms

    System Introduction

    Build Box Size

    (L x W x H)

    (millimeters)

    Volumetric

    Output Rate

    (liters per hour)

    Price(1)

    2011 4,000 x 2,000 x 1,000 123 1,600,000

    2013 2,000 x 1,000 x 1,000 45 995,000 - 1,100,000

    2011 1,060 x 600 x 500 23 740,000 - 785,000

    2012 850 x 500 x 18 600,000

    2007 500 x 400 x 300 3 350,000 - 370,000

    2012 300 x 200 x 150 0.7 125,000VX200

    VX500

    VXC800

    VX1000

    VX2000

    VX4000

    We offer a range of build box sizes and print speeds to match our customers needs.

    (1) Prices depend on system configuration and materials and are subject to change.

  • June 2015 voxeljet AG, Friedberg, Germany18

    Build Volumes

  • June 2015 voxeljet AG, Friedberg, Germany19

    VXC800: Continuous 3D printer

    No Job-Box changeover

    Interruption-free processing overnight

    Semi-automated unpacking

    Continuous part generation

    40-50 mm horizontal speed per hour

    Fast forward for testing

    Process station

    Unpacking area

    Robot

    Postprocessing

  • June 2015 voxeljet AG, Friedberg, Germany20

    300,000 liter printing capacity / month

    4 x generis based, 2 x VX1000, 1 x VX800, 1 x VXC800 and 2 x VX4000 systems

    Floor space sand division ca. 3,600 m

    SERVICE Sand Europe

  • June 2015 voxeljet AG, Friedberg, Germany21

    SERVICE Plastic Europe

    21,000 liter printing capacity / month

    2 x VX800 and 4 x VX1000 PMMA printers running on PolyPor B

    Floor space plastic division ca. 600 m

  • June 2015 voxeljet AG, Friedberg, Germany22

    Economics

  • June 2015 voxeljet AG, Friedberg, Germany23

    Objective Cost Reduction

    Edge Quantity1

    Manufa

    ctu

    ring C

    osts

    Quantity

    Cost SavingsCost Savings

  • June 2015 voxeljet AG, Friedberg, Germany24 Folie 24

    Objective Cost Reduction

    part volume

    Man

    ufa

    ctu

    ring

    Costs

  • June 2015 voxeljet AG, Friedberg, Germany25

    complexity

    pro

    ductio

    n c

    osts

    simple middle high no conventional production

    conventional production

    generative processes

    Complexity and production costs

  • June 2015 voxeljet AG, Friedberg, Germany26

    Calculation example WCJ

    dimensions 515 x 211 x 80 mm

    box volume 8,7 l

    part volume 1,2 l

    ratio part to box 13,8 %

    tooling costs ca. 30 KEuro

    standard production costs ca. 4 Euro

    sand printing costs ca. 35 Euro

    sand printing price ca. 65 Euro

    1:9 Ratio

  • June 2015 voxeljet AG, Friedberg, Germany27 Folie 27

    parts per VX4000 build box 864

    print time ca. 60 h

    ca. 90.000 printed parts p.a.

    Calculation example WCJ

  • June 2015 voxeljet AG, Friedberg, Germany28

    Sand Casting applications impellers

  • June 2015 voxeljet AG, Friedberg, Germany29

    Sand Casting applications

  • June 2015 voxeljet AG, Friedberg, Germany30

    Investment Casting

  • June 2015 voxeljet AG, Friedberg, Germany31

    Reverse engineering investment casting

  • June 2015 voxeljet AG, Friedberg, Germany32

    Architecture PMMA

  • June 2015 voxeljet AG, Friedberg, Germany33

    Architecture PMMA

    Source: http://3dprint.com/1547/custom-3d-printed-ceiling-amazing/

    Facade and ceiling design

    http://3dprint.com/1547/custom-3d-printed-ceiling-amazing/

  • June 2015 vox