3D-MID Reliability and Profitability - 日本MID協会 - … Performance HARTING AG Mitronics Nouhad Bachnak 3D-MID Reliability and Profitability with Control of Manufacturing Process

Pushing Performance

HARTING AGMitronics

Nouhad Bachnak 3D-MID Reliability and Profitability with Control of Manufacturing Process

3D MIDTechnology

g

Technology

People | Power | Partnership

232010-09-29S. /1

OutlinePushing Performance

HARTING GroupHARTING AG

Mitronics The 3D-MID TechnologyBarriers for the MID Technology

Nouhad Bachnak

Barriers for the MID TechnologyHistorical ViewManufacturing Processes

3D MIDTechnology

MID Process Optimisation

Technology

Conclusion

MID Process Automation


2322010-09-29S. /

HARTING Group – Production Facilities

Pushing Performance

DE/Espelkamp 3DE/Espelkamp 4DE/Espelkamp 2

HARTING AGMitronics

DE/Espel-kamp 1

DE/Espel-kamp 5

p pp p

Nouhad Bachnak

kamp 1 kamp 5

3D MIDTechnology RO/SibiuGB/NorthamptonTechnology p


US/Elgin

23 InhaltCN/ZhuhaiCH/Biel32010-09-29S. /

HARTING Groupe – Global Business Units

Pushing Performance

Connectivity & Networks Integrated SolutionsHARTING AG

Mitronics

Connectivity & Networks Integrated Solutions

Nouhad Bachnak Connectors and Networks for power supply and data transfer. Telecommunication, Industry, Transportation …

Design and production of customised Backplanes

3D MIDTechnology

Applied TechnologiesMitronics

Technology

Tooling design and manufacturing3D MID Technology for diverse industrial applications


Automotive Systems

23 Mechatronics parts for steering and security applications

Housing and Shop Systems42010-09-29S. /

Pushing Performance

HARTING AGMitronics

Nouhad Bachnak

The 3D MID Technology3D MID

Technology

The 3D-MID-TechnologyTechnology


2352010-09-29S. /

Barriers for the MID TechnologyPushing Performance

Extract from the appraised questionnaire of the 8. International HARTING AG

MitronicsCongress MID 2008

Nouhad Bachnak

3D MIDTechnologyTechnology


236Low Profitability Low Reliability2010-09-29

S. /

Historical ViewPushing Performance

First research works on MID-Technology at the beginning of the 80´sHARTING AG

Mitronics

gy g g

At this time the MID technology was not able to become accepted .Reasons: absence of qualified materials, manufacturing processes and MIDspecific kno ho

Nouhad Bachnak

specific know how

Revival from 19961996: first high volume production of 2S product (2 shot moulding )

3D MIDTechnology

g p p ( g )

1997: development of the LDS process (Laser Direct Structuring)

1997-2004: development of new materials for the LDS processTechnology p p

2002: high volume production of MID Antennas (2S)

2005: serial production of LDS productsPeople | Power | Partnership 2005: serial production of LDS products

2008 und 2009: jump of MID products in the market

2372010-09-29S. /

Historical View- Comparison with PCB

Pushing Performance

250

Estimated MID-Turnover in Mio. €

HARTING AGMitronics 200

Nouhad Bachnak

100

150

3D MIDTechnology

50

Technology

01982 1984 1986 1988 1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020

Research Phase Development Phase Growth Phase

YearMID

People | Power | Partnership Research Phase Development Phase Growth Phase

aten

t-at

ion

PCB

m s bl

y esside

d

PCB

23

PCB

Pa

regi

stra

Firs

t Se

rial- P

Dry

film

proc

ess

Ass

emb

mas

hin

Dou

ble

PCB

82010-09-29S. /

Manufacturing Process: LDS (Laser Direct Structuring)

Pushing Performance

Si l h t i j ti ld d d

( g)

HARTING AGMitronics

Single shot injection mould doped with metal-complex

Nouhad Bachnak Laser activation

3D MIDTechnology

Cleaning

C l tiTechnology Cu plating

Ni P l tiPeople | Power | Partnership Ni-P plating

Au plating

239

Au plating2010-09-29S. /

Manufacturing Process: LDS (Laser Direct Strukturing)

Pushing Performance

( g)

Laser Activation Cleaning1s MouldingHARTING AG

Mitronics

Laser Activation Cleaning1s-Moulding

Nouhad Bachnak


Metallisation Electro Optical Test Electronic Assembly


23102010-09-29S. /

Manufacturing Process: 2S2 Sh t M ldi MID

Pushing Performance2 Shot-Moulding MID

HARTING AGMitronics

Composite of two plastics

Nouhad Bachnak 1. Component: plateable

3D MIDTechnology

2. Component: not plateableTechnology

Chemical activationPeople | Power | Partnership

Metallisation (similar to LDS)

2311

( )

2010-09-29S. /

Manufacturing Process: 2S2 Sh t M ldi MID

Pushing Performance

1 Component 1 + 2 Component2S Moulding

2 Shot-Moulding MID

HARTING AGMitronics

1. Component 1. + 2. Component2S-Moulding

Nouhad Bachnak


Metallisation Electro Optical Test Electronic Assembly


23122010-09-29S. /

Pushing Performance

HARTING AGMitronics

Nouhad Bachnak MID Process Optimisation and Automation

3D MIDTechnology

Optimisation and Automation

Technology


23132010-09-29S. /

MID Process: Overview and DependencyPushing Performance

HARTING AGMitronics

Electr.Assembly

Laser & CleaningMoulding MetallisationDesign

Nouhad Bachnak

AssemblyCleaning


Glob TopWire Bonding CuringChip Gluing

Electr.AssemblyPeople | Power | Partnership

Chip PositioningDispensing Soldering

Assembly

23142010-09-29S. /


HARTING AGMitronics

Electr.Assembly


Nouhad Bachnak

AssemblyCleaning


Glob TopWire Bonding SolderingChip Gluing

Electr.AssemblyPeople | Power | Partnership


Assembly

23152010-09-29S. /


High Temperature Resistance

HARTING AGMitronics

Stiffness of the Adhesives

Covering of theWire Bond

Nouhad Bachnak

Adhesives Wire Bond

3D MIDTechnology

Glob TopWire Bonding SolderingChip Gluing

Electr.A blTechnology


Assembly


23162010-09-29S. /

Dependency between different ProcessesE l El t i A bl P

Pushing PerformanceExample: Electronic Assembly Process

HARTING AGMitronics

• Planarity• Metall. for

Bonding

Nouhad Bachnak

• Roughness and Porosity

• Planarity• Moulding Flow

Direction(CTE Anisotr.)• etc.

• Rouphness of TracksBonding• Chip Dimensions• SMD-Pad-Dim.• High Temperature

Resistance• CTE Compensation

3D MIDTechnology

• Cleanness of the Surface• Thickness of Ni

• CTE-Compensation

Technology

Electr.Assembly



23172010-09-29S. /

MID Process Optimisation

Pushing Performance Project Definition

P j t Ch tHARTING AG

Mitronics

Project Charter

CTQ

Parameter Q-Characteristic

Prozess-Stepp

Nouhad Bachnak

Stepp

Q-Characteristic

3D MIDTechnology

C + E

ozes

s-ra

met

er

Technology

Pro

par

FMEA


CTQ: Critical to Quality

DOE

2318

CTQ: Critical to QualityC+E: Cause and EffectsDOE: Design of Experiment

Design Rules DefinitionImplementation

Process Window DefinitionImplementation2010-09-29

S. /

Output of the Optimisation Process

Pushing Performance

D i R l D fi iti P Wi d D fi itiHARTING AGMitronics

Design Rules Definition Process Window Definition

Nouhad Bachnak



23192010-09-29S. /

Process Automation: Moulding, Laser & Cleaning

Pushing Performance

Moulding: MouldingHARTING AG

Mitronics

g

- Automated Handling- Process Control (Temperature, Pressure)

Moulding

Nouhad Bachnak

3D MIDTechnology Laser & CleaningTechnology

Laser & Cleaning:

Laser & Cleaning

People | Power | Partnership - Automated Robot Cell- Continuous Process Control

23202010-09-29S. /

Process Automation: Metallisation, Electronic Assembly

Pushing Performance

Assembly

HARTING AGMitronics Metallisation:

- Semi automated Batch Handling

Metallisation

Nouhad Bachnak

Semi automated Batch Handling- Automated Bath Control


Electronic Assembly: - Inline Manufacturing

C ti T ki f P P t

Electronic Assembly

People | Power | Partnership - Continuous Tracking of Process Parameter

23212010-09-29S. /

ConclusionPushing Performance

HARTING AGMitronics

Increasing product quality and Higher Production Output

Nouhad Bachnakincreasing yield due to process optimisation and process control

due to Automation

3D MIDTechnology Increasing technolog kno ho and increasing a tomation alloTechnology Increasing technology know how and increasing automation allow

an economical manufacturing of high reliable 3D-MID Products


23222010-09-29S. /

Pushing Performance Thank You Thank You For Your AttentionFor Your Attention

HARTING AGMitronics

For Your AttentionFor Your Attention

Nouhad Bachnak



23232010-09-29S. /

Documents

3D-MID Reliability and Profitability - 日本MID協会 - … Performance HARTING AG Mitronics Nouhad Bachnak 3D-MID Reliability and Profitability with Control of Manufacturing Process