3CON

TECHNOLOGY FOR YOU

3CON

TECHNOLOGY FOR YOU

TECHNOLOGY SOLUTIONS

FOR AUTOMOTIVE INTERIEUR.

AUTOMOTIVE INTERIOR PRODUCTION EQUIPMENT

➢ FOR DOOR PANELS

➢ FOR INSTRUMENT PANELS

➢ FOR BACK PANELS

➢ FOR CENTRE CONSOLES

➢ FOR PILLARS ETC.

3CON

TECHNOLOGY FOR YOU

➢FOUNDED 1998, PRIVATE COMPANY

➢2015: TURNOVER 48 MIO. €

➢2016: TURNOVER 62 MIO. €

➢2017: TURNOVER 82 MIO. €

➢2018: FORECAST 100 MIO. €

➢WORLDWIDE CA. 420 EMPLOYEES

3CON AT A GLANCE

3CON DEVELOPMENT

3CON

TECHNOLOGY FOR YOU

➢INNOVATION ON NEW TECHNOLOGIES

➢IMPROVEMENT OF EXISTING TECHNOLOGIES

➢CUSTOMER SATISFACTION

➢COST SAVING ADVANTAGES FOR OUR CUSTOMER

➢QUALITY PERFECTIONS THRU NEW TECHNOLOGIES

3CON AT A GLANCE

3CON SPIRITS

3CON

TECHNOLOGY FOR YOU

3CON AT A GLANCE

3CON HQ

EBBS AUSTRIA

COOP. IFV

SHANGHAI

3CON CORP.

WIXOM/MI USA

3CON GMBH

LAUFEN GERMANY

3CON INT.

SAN LUIS POTOSI

MEXICO

3CON

LOCATIONS

GLOBAL

DUNCAN

SC USA

3CON CHINA

MACHINERY CO. LTD.

CHENGDU / CHINA

3CON

TECHNOLOGY FOR YOU

3CON AT A GLANCE

Worldwide connection

Construction and project planning platform: 3D EXPERIENCE

3CON

TECHNOLOGY FOR YOU

3CON TECHNOLOGIES

Products to produce with 3CON

Door Panels +

Components

➢ ESL Lamination

➢ Press Lamination

➢ Vacuum Lamination

➢ IMG

➢ Cut & Sew

➢ Edge Folding

➢ Riveting

➢ Assembly

➢ Glue Application

Instrument Panels +

Glove Boxes

➢ Cut & Sew for

Leather + Artificial Leather

➢ Press Lamination

➢ Vacuum Lamination

➢ IMG

➢ Edge Folding

➢ Riveting

➢ Assembly

➢ IR- Welding

➢ Glue Application

Back Panels +

Consoles

➢ Cut & Sew for

Leather + Artificial Leather

➢ IR-welding

➢ ESL lamination

➢ Press lamination

➢ Vacuum lamination / IMG

➢ Edge folding

➢ Riveting

➢ Glue application

Pillars

➢ ESL lamination

➢ Edge folding

➢ Riveting

➢ Hot air cutting

… and many more

3CON

TECHNOLOGY FOR YOU

3CON TECHNOLOGIES

OverviewCut & Sew/ Press

lamination

ESL-Exact Shape

Lamination

Vacuum Lamination/ IMG Edge folding

Assembly Lines/ FlexLine Joining/ Riverting Punching Anti-squeak coating

3CON

TECHNOLOGY FOR YOU

3CON TECHNOLOGIES

OverviewHot air cutting Hot melt application Production

system cells

Vacuum Lamination 2.0

Leather/ Textile

Lamination

Clip settings Cover stock development Infrared welding of IP

3CON

TECHNOLOGY FOR YOU

3CON

TECHNOLOGY FOR YOU

Deta i l s & Advan tage

3CO N TECHNO LO G IES

3CON

TECHNOLOGY FOR YOU

➢Standardized servo press program:MTP stands for Multi Technology Presses

➢Usable for all 3CON technologies

➢Very rigid press frame with 4 tooth racks (DM 60/100mm)

➢Very high accuracy with a repeatability of +/- 0,05mm

➢Modular concept with optionally - 2-Station upper sliding table- 4-Station upper rotary table- direct ergonomically loading on lower table - 2-Station lower turn or rotary table

➢Short cycle time with innovative IR heater and

➢high speed servo movement

➢Flexible sizes and fully automated tool changing stations

3CON TECHNOLOGIES

Standard Press Concept MTP

3CON

TECHNOLOGY FOR YOU

➢ Integrated Pre-Fixation of 3D Cover stock

➢For 2 to 3 times quicker pre-fixing

➢Reduced count heads up to 75%

➢ Improved quality with - higher accuracy of stitch lines, - more straightness and - less surface defects

3CON TECHNOLOGIES

Cut & Sew Leather- and Textile Lamination

3CON

TECHNOLOGY FOR YOU

3CON TECHNOLOGIES

As technology leader in the field of leather and synthetic leather lamination 3CON offers:

➢Globally unique Inline lamination facilities for instrument panel:

- cycle time up to less of 35s

- sequential production options

➢For lower volumes:

- single station

- turntable units with sliding or rotating upper tables

Cut & Sew Inline Leather- / Textile Lamination

3CON

TECHNOLOGY FOR YOU

➢Cover stock and glue material saving up to 50%

➢Less labor costs, less capex - and tooling costs

➢Less investment on glue application - roller coater usage

➢Reduced processes thru integrated edge folding

➢Reduced part handling – less quality risk

➢Diverse materials usable – foil, textile, etc.

➢Better quality – less stretch and grain wash

3CON TECHNOLOGIES

ESL© – Exact Shape Lamination

3CON

TECHNOLOGY FOR YOU

➢Grain optimized surfaces thru sheet fed concept

➢Foil saving with trapezoidal sheets fed concept

➢Energy saving with IR heater system instead of Quartz

➢Shorter cycle time thru direct air cooling system

➢Less floor space cost thru small foot print

➢Quality improvement with thermoform simulation

➢ Integration of press lamination function

➢Fully automated tool changing stations

Vacuum lamination / IMG

3CON TECHNOLOGIES

3CON

TECHNOLOGY FOR YOU

3CON TECHNOLOGIES

➢Car-set production possible within 100s/carset

➢Flexible door-set manufacture FD + RD with 2 roll widths

➢Trapezoid cutted blanks for huge foil saving

➢Component-related length and widthstretching of foil for foil saving

➢Foil-free areas in combination with hot melt usage

➢Prepared for IMG/ ESL

Vacuum lamination / IMG 2.0

3CON

TECHNOLOGY FOR YOU

➢Flexible capacity with single station and Inline machines

➢High availability thru integrated tool changing trolley also on Inline machines

➢Various materials processible with - IR heater for glue activation- Hot air activation- Hot slider for glue less edge wrapping

Edge wrapping

3CON TECHNOLOGIES

3CON

TECHNOLOGY FOR YOU

Clips setting Screwing Anti squeak Robotic ultrasonic welding

and many more…

Assembly Lines/ FlexLines

3CON TECHNOLOGIES

3CON

TECHNOLOGY FOR YOU

➢Flexible machine concept modular design easy to expand or reduce

➢Cost optimized assembly process thru flexible integration of

- Riveting processes

- Punching jobs

- Clip assembling

- Anti squeak lacquer application

- Cameral control checks

- Various other automatic/manualassembly tasks

➢High availability with short tool change time, automated tool storage,robot concepts, etc.

FlexLines for door & instrument panel assembling

3CON TECHNOLOGIES

3CON

TECHNOLOGY FOR YOU

Lift station Loading

stationAnti

squeak

application

US

welding

8 Robots

US

welding

8 Robots

US

welding

6 Robots

Clip

assembly

and

punching

and

molycote

drying

Screwing

stationLift station

Incl. auto.

transport

out

Conveyer

belt

FlexLines for door panel assembling

i.e. BMW G05/G06/G07 DP

3CON TECHNOLOGIES

3CON

TECHNOLOGY FOR YOU

Industry 4.0

➢Online remote connection for a real time analysis of:

- Productivity

- Machine health

- Parameter tracking

➢Preventive maintenance

➢Fast reaction to deviating parameters

➢“No-Time-Losing” Solution

3CON TECHNOLOGIES

3CON

TECHNOLOGY FOR YOU

3CON TECHNOLOGIES

➢Flexibility with different combinable riveting technologies

➢Highest output with Ultrasonic cassette welding

➢Highest flexibility with Ultrasonic and Robots

➢Low investment with hot stamp or hot air riveting

➢Highest riveting strengths with hot air/cold stack riveting

➢Highest quality thru material adjusted riveting technology

➢Project adjusted manufacturing conceptssingle station units, turntable or Inline- / FlexLineConcepts

Joining / Riveting

Ultrasonic - Hot air / cold stack - Hot stamp

3CON

TECHNOLOGY FOR YOU

3CON TECHNOLOGIES

➢Many different concepts for punching base parts and decors

➢ Integrative component in other processes and technologies

➢Free standing unit also available

Punching

3CON

TECHNOLOGY FOR YOU

3CON TECHNOLOGIES

➢Application of anti-squeak coating on individual components or complete doors

➢ Integrative into 3CON FlexLines

➢Separate unit with the help of application technology developed by 3CON

Anti-squeak coating

3CON

TECHNOLOGY FOR YOU

3CON TECHNOLOGIES

➢Alternative to Laser or Water Jet Cutting

➢Low investment thru easy machine / tool concept

➢Flexible cutting shape thru robot movement

➢Cutting / Trimming of thin or soft materialslike textile or foamed parts with overlapping's

➢High output with cutting speed up to 400mm

➢Costs saving thru low investment, easy maintenance and low energy consumption

➢Easy safe guarding because no laser is used

Hot Air Cutting

3CON

TECHNOLOGY FOR YOU

3CON TECHNOLOGIES

➢ Integrated in production cells with press lamination equipment

➢Stand alone solution in a spray cell

➢Extremely even spray and bead application

➢Depending on the application,3CON offers either in compartments or integrated into press lamination cells:

- robot-based and fully-automatic

spin spray (by SM Klebetechnik)

- line spray (chatter spray by BlueMelt)

- bead application

Hot melt applications

3CON

TECHNOLOGY FOR YOU

3CON TECHNOLOGIES

➢Fully automatic production cells with integrated hot melt application on the carrier part

- For production of laminated textile, artificial leather or true leather components with medium and high volumes

➢Tool change option included

Press lamination system cells

3CON

TECHNOLOGY FOR YOU

3CON TECHNOLOGIES

➢Various clip system for different types

➢Automated setting of retainer clips

➢Clips stored, orientated, supplied, fed into the die head and placed into the retainer by a robot

➢Camera controlled, for secured dog house positioning

Clip application

3CON

TECHNOLOGY FOR YOU

3CON TECHNOLOGIES

➢Pattern development for ESL (Exact Shape Lamination) and Cut & Sew technology

➢Suitable for textile, PVC leather, true leather, TPO foils, etc.

➢3D printing for feasibility studies, prototype parts, pattern development, prototype tools, etc.

Cut development

3CON

TECHNOLOGY FOR YOU

3CON TECHNOLOGIES

➢Easy spare parts supply / stock standard IR heater, no customized 3D heaters

➢Flexibility thru Standard Machine type MTP

➢Combination of different welding technologies

➢Robustness thru 4 way blocking system for crash protection

➢ Improved availability thru reduced tool change time

Infrared instrument panel welding

3CON

TECHNOLOGY FOR YOU

3CON TECHNOLOGIES

3CON global Service

3CON

TECHNOLOGY FOR YOU

3CON REFERENCES

3CON GLOBAL

3CON

TECHNOLOGY FOR YOU

WWW.3CON.DE

AUSTRIA HQ

3CON Anlagenbau GmbH

Kleinfeld 16

6341 Ebbs

AUSTRIA

GERMANY

3CON GmbH

Rosenheimer Straße 30b

83080 Oberaudorf

GERMANY

GERMANY

3CON GmbH

Niedervillern 8

83410 Laufen

GERMANY

USA

3CON COOPERATION

47295 Cartier Dr.

Wixom, Michigan

USA

MEXICO

3CON INTERNATIONAL

Avenida Central 105 Parque

Industial WTC

78395 San Luis, S.L.P.

MEXICO

CHINA

3CON CHINA

MACHINERY CO LT

Kelin Road West 618 Huayin

Chengdu City Wenjiang Dist.

CHINA

Thank You