360 Direction Solution IGUCHI KIKO CO.,LTD. · 2014-03-05 · tables and all types of rotary tables, under furniture, spray painting tables, display shelves, TV shelves etc… Order

SmoothISB Products Overview

Ball Transfer

Patented/Pat.p

IGUCHI KIKO CO.,LTD.360　Direction Solution

Turn Table

We are Ball Transfer and Car Turn Table manufacturing company with modern facility and state of the art manufacturing capabilities including laser cutting, NC, robotic　welding, and custom made manufacturing capabilities, many standard products with　unique ability to quickly modify and customize our products in a very short time.　　Ball Transfer Units are used as a part of conveyor or material handling system to enable　Light/heavy loads to be moved or transferred smoothly in 360 directions. Ball transfer 　units are also used for loading/feeding machines, quick die changing air ball lifters, moving articles/materials as an alternative to a castor or in a form of linear operation, they have become an integral component in all industries and provide an important and essential service and solution.

Major ClientsSemiconductor production equipment and Peripherals manufacturerVarious FPD (LCD PDP Organic EL, FED/SED Others)Manufacturing device And Peripherals manufacturerJR group Government and municipal officials and each university research laboratories Car manufacturing and various parts production manufacturers Various multistory parking lot production manufacturers Various heavy industries and peripherals manufacturers Various steelmaking plant manufacturers Various machine tool manufacturers Various press device manufacturers Various conveyer manufacturers Various food production device manufacturers Various optical equipment manufacturers Civil engineer manufacturer Airport equipment production manufacturer Nuclear power plant device production manufacturer

for more information please visit our Web Site at: http://www.isb-iguchi.com/en/index.html

http://www.isb-iguchi.com [email protected]

About us:

ISB ProductsHigh quality precision ball transfers are often uesd in industrial world and daily life.We check our products under strict quality control especially turn table (No.1 share in Japan)


ISB Ball Transfers Cleanroom Engineering Plastic Ball Transfers

Air Ball Lifter for Quick Die Change

Special Wheels for Rotating Machines and Turn Tables

Standard and Customized Turn Table

ISB Ball Transfer -Technical informaTion-ISB “Ball-up” Ball Transfer consists of a large ball that sits upon small balls encapsulated in a hemispherical cup. Small balls roll smoothly in clearance upper area of hemispherical cup enables largeball to roll smoothly upon small balls. "Ball-down" Ball Transfers, small balls circulates inside the cup with an extra mushroom type part built-in structure. Ball-up and Ball-down ball transfers are designed to give a superior performance when they are used properly the way they are designed otherwise degrade its performance.

Determining the load for a Ball Transfer unitISB ball transfers come into two categories, pressed/stamping/ molded for light load, and precision-machined for heavy loads. When considering ball transfers for an application, the border line for light/heavy loads are approximately 500 kg.Equal load distribution over many ball transfers is seldom if ever achieved. Load distribution is governed by the flatness, hardness and smoothness of the load surface in contact with balls and the ball transfer installation height variance and system deflection.In addtion, we customize and create a special product for your application. For more information please contact our sales.


Ball Transfer Layout

SQUARE PITCH

DIAMOND PITCH

ELONGATED PITCH

ELONGATED DIAGONAL PITCHI

Ball-up

Ball-down

ISB ISB ISB ISB

heavy material handling)

ies

What is the application for ISB Ball Transfers? ・Factory production lines (heavy material handling) ・Ship port facilities ・Nuclear facilities ・Conveyor lines ・Airport conveyor system ・Garbage disposal facilities ・Beneath office floors and buildings ・Semiconductor industries ・FPD (LCD, PDP, EL) ・Medical applications ・University and goverment laboratories ・Food conveyor systems ・Home appliance production linesISB ball transfers are used in a wide range of applications to provide basic support to today's society.

Heavy Load Ball Transfer (UPWARD)IS Type

Precision-machined ball transfers with exceptional endurance for heavy loads available in steel and stainless steel. The point contact mechanism of IS type ball transfer with less friction coefficient enables heavy cargo/loads to move 360 degree smooth and easily.

･ Drop-in Type･ Flange Type･ Bolt Type (Bolt is detachable)

･ Spring-Load Type (Spring durability over one million times) (Spring can be replaced)

Load Capacity 5kgf-2500kgf 11lbf-5513lbf

Material STEEL STAINLESS



Heavy Load Ball Transfer (DOWNWARD)IK Type

･ Flange Type･ Bolt Type (Bolt is detachable)


Material STEEL STAINLESS

Ball-down caster type ball transfer for heavy and light loads.This user-friendly product can move load freely in all directions including quarter-turns. Mainly used as a castor for trolleys and wagons.


Light / Medium load Ball TransferUS Type / IM Type / IA Type

Low-cost Express DeliveryMaterial STEEL STAINLESS ALUMINUM

Load Capacity 3kgf-30kgf (6.6lbf-66lbf) 30kgf-50kgf (66lbf-110lbf)

Cost-effective, ball transfers for light-load conveyor systems.Best solution throughout your entire production stream and between automatic machines.Nylon and ceramic ball, rust resistance type, hard chrome finishing is also available upon request.


ISR Series pneumatic Air Ball Lifters have a unique construction - a combination of high precision-machined ball transfer with air cylinders. This unique device uses compressed air to lift load/tool from the table surface, position and rotate it in any 360 degree direction in a horizontal plane an economical and labor saving unit. Roll on - Roll off facility dramatically reduces tool changeover times.

Air Ball LifterISR Type / ISR-T T-slot Type

Advantages・Dramatically reduces tool changeover times.・Eliminates tool and press bed damage.・Allows accurate tool positioning

SpecificationsWithstanding air pressure : 0.9 MPa (130.5psi)Operating pressure range : 0.05 - 0.6 MPa (7.25-87psi)Operating temperature range : -5 - 80℃Air : Fluid Air inert gas

1.When lift up 2.When down

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Forward / backward rotationFor applications where free rotation is not requiredS Type

Low Profile Ball TransferIJH Type / IJP Type

Load Capacity 15kgf~450kgf (33lbf-992lbf)

Ball direction controlled, rolls only in forward and backward directions, when 360 degrees free movement is not required.

Ball rotation direction

90 degree 2 ways direction change roller unitIR Type

Made of ABS plastic, light-weight, less friction, used at food factories manufacturing lines and hygienic applications.

Load Capacity 20kgf~50kgf (44lbf-110lbf)

Drop in Type Flange Type

Ball down type unit for downward applicationsUF Type

This product is suitable for moving large-size panels such as art museum panels and hotel banquet room partitions. Quarter-turns are also possible. Consists of IK type ball transfers with high durability with easy installation.

Load Capacity 80kgf-200kgf (176lbf-441lbf)


Custom made

Functional and simple. Conveyor line easy direction change. For applications such as airplane cargo, ship cargo, freight transportation, places where space is limited.We also sell only the roller part.

Load Capacity 200kgf-300kgf (441lbf-662lbf)

Easy direction change

Cleanroom Type Ball TransferUPWARD / DOWNWARD

What is cleanroom Ball Transfer and ILS staging-unit?Cleanroom Ball Transfers and ILS staging-unit are used extensively in FPD (Flat Panel Display), PV (Photovoltaic) (LCD, PDP, EL) production lines due to its innovative technology for alignment and positioning of glass substrates and cassette all over the world. ISC Ball Transfers have been evolved continuously with a new benefit to satisfy panel makers to improve products yield potential. To select ISC series and ILS staging-unit for your application please contact our sales. Load capacity on each ball transfer depends on environment, temp and particle.



Manual type compact Turn Table and Ring IRT / IRH Type

IRT rotary tables are a convenient accurate method of positioning or rotating a load manually with a smooth rotation in a conveyor system.It can be fixed through holes. Suitable for various kinds of medium and high-grade shows, dining tables and all types of rotary tables, under furniture, spray painting tables, display shelves, TV shelves etc… Order made is available upon request please contact our sales.

Compact Motorized Turn Table IRT-M Type

Features of product・Size : Ø300-Ø500・H : 75mm ・Rotation speed (0~8RPM)　 Clockwise / Anticlockwise rotation・Load Capacity : 50Kgf (110lbf)　　Control panel option parts : 　Pole / Stepping type　　

ISB Lazy Suzan rings consist of outer and inner ring, in upward position the inner ring rotates and in downward position outer ring rotates.

Production line in between conveyors. Indexing table load capacity 3ton.



Heavy Duty Long-Life Smooth Rotation

The SW Series Special Wheels can be mounted either in inverted and not inverted positions.

When mounting under the turn tables as a guide wheel, turn all the SW head oblique side toward the center of the turn table. Upward mounting Downward mounting

Custom made Turn Tables Ø900 Ø1900 Ø3000 Ø3600 Ø4000 Ø4500

SIZE(mm) Ø5000 Ø5500 Ø6000 Ø6500 Ø7000 Ø12000

SIZE(mm) 50010001500200020002500

250025002500300030006000

Load Capacity Load Capacity

Draw the center position in the flat pit with black ink.

a. Set basement at predefined position in the pitb. Adjust the level of SW Type Special Wheel and Center axis.


ISB Turn Table

Type Turntablediameter(mm)

Movable load (kg)

Measure in height (mm)

Motor (kw) Power Source

ISB-50 5000 8500 600 1.5×2

3P/AC200V

0.7550025004500ISB-45

ISB-40 4000 450 0.752500

3P/AC200V

3P/AC200V

Turntable specification

a. Set top of tableb. Adjust the drive unit position

Set corner framework Place concrete around corner frame.


Low profile turn table, thickness of only 85-90mm.

Turntable specification

Maintenance holeFor easy maintenance and parts replacements.

Drive unitUnique simple and compact.Noiseless urethane roller .

Control panelThere are 2 buttons, right andleft, on the panel. Press the button to activate and Releasethe button to stop. Turntable keeps rotating until the button is released.

Invertor motor and Urethane roller is included standard specification.

90mm from finishing surface

Type Turntablediameter(mm)

Length of Slop (mm)

Movable load (kg) Height (mm) Drive unit height

(mm)Motor (kw)

Power source

ISB-45L 4500 340 2500 90 90mm from finishing surface 0.4

100V200V100V200V

0.48525003004000ISB-40L

ISB-25L 2500 300 100 100mm from finishing surface 0.1 100V

200V250

Simple installation (without pit)

include space

Motor Box

Example of customized turntables

www.isb-iguchi.com

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IGUCHI KIKO CO.,LTD.

※ Part numbers, models, descriptions and technical characteristics may be modified by IGUCHI KIKO.,LTD without prior notifivation.

※ This broacher is the copyright of IGUCHI KIKO CO.,LTD. and fully protected. Nothing may be reprinted or reproduced without the written consent of IGUCHI KIKO CO.,LTD.

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360 Direction Solution IGUCHI KIKO CO.,LTD. · 2014-03-05 · tables and all types of rotary tables, under furniture, spray painting tables, display shelves, TV shelves etc… Order