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General CatalogLinear EncodersLength GaugesAngle EncodersRotary EncodersContouring ControlsTouch ProbesPosition Display Units
September 2007
DR. JOHANNES HEIDENHAIN GmbH develops and manufactures linear and angular encoders, rotary encoders, digital readouts, and numerical controls. HEIDENHAIN supplies its products to manufacturers of machine tools, and of automated machines and systems, in particular for semiconductor and electronics manufacturing.
HEIDENHAIN is represented in 49 countries—mostly with wholly owned subsidiaries. Sales engineers and service technicians support the user on-site with technical information and servicing.
This General Catalog offers you an overview of the HEIDENHAIN product program. You will fi nd more products and further information in the documentation for specifi c products (see page 52) or on the Internet at www.heidenhain.de. Our sales personnel will be glad to help you personally. See page 54 for addresses and telephone numbers.
Contents
Fundamentals and Processes 4
Precision Graduations—the Foundation for High Accuracy 5
Length Measurement 6
Sealed Linear Encoders
Exposed Linear Encoders
Length Gauges
Angle Measurement 20
Angle Encoders
Rotary Encoders
Machine Tool Control 36
Contouring Controls for Milling Machines and Machining Centers
Programming Station
Tool and Workpiece Setup and Measurement 44
Tool Touch Probe
Workpiece Touch Probes
Measured Value Acquisition and Display 46
Position Display Units
Measured Value Displays for Length and Angle
Interface Electronics
More Information 52
Support and Service 54
4
Fundamentals and Processes
The high quality of HEIDENHAIN products presupposes special production facilities and measuring equipment. Masters and submasters for scale manufacturing are produced in a clean room with special measures for temperature stabilization and vibration insulation. The copying machines and the machines required for the manufacture and measurement of linear and circular graduations are largely developed and built by HEIDENHAIN.
Our competence in the area of linear and angular metrology is refl ected by a large number of customized solutions for users. Among other implementations, they include the measuring and test equipment developed and built for standard laboratories and the angular encoders for telescopes and satellite receiving antennas. Of course the products in the standard HEIDENHAIN product program profi t from the knowledge gained.
Measuring machine for linear scales Linear scale inspection station
Angle comparator, measuring step approx. 0.001" Very Large Telescope (VLT), Paranal, Chile (photograph by ESO)
5
Precision Graduations—the Foundation for High Accuracy
The heart of a HEIDENHAIN encoder is its measuring standard, usually in the form of a grating with typical line widths of 0.25 µm to 10 µm. These precision graduations are manufactured in a process invented by HEIDENHAIN (e.g. DIADUR or AURODUR) and are a decisive factor in the function and accuracy of encoders. The graduations consist of lines and gaps at defi ned intervals with very little deviation, forming structures with very high edge defi nition. These graduations are resistant to mechanical and chemical infl uences as well as to vibration and shock. They have a defi ned thermal behavior.
Phase grating with approx. 0.25 µm grating height
DIADUR
DIADUR precision graduations are composed of an extremely thin layer of chromium on a substrate—usually of glass or glass ceramic. The accuracy of the graduation structure lies within the micron and submicron range.
AURODUR
AURODUR graduations consists of highly refl ective gold lines and matte etched gaps. AURODUR graduations are usually on steel carriers.
METALLUR
With its special optical composition of refl ective gold layers, METALLUR graduations show a virtually planar structure. They are therefore particularly tolerant to contamination.
Phase gratings
Special manufacturing processes make it possible to produce three-dimensional graduation structures, possessing special optical characteristics. The structure widths are in the range of a few microns down to quarters of a micron.
SUPRADUR
Graduations manufactured with the SUPRADUR process act optically like three-dimensional phase gratings, but they have a planar structure and are therefore particularly insensitive to contamination.
MAGNODUR
Thin magnetically active layers in the micron range are structured for very fi ne, magnetized graduations.
DIADUR and AURODUR graduations on various carrier materials
6
Length Measurement
Sealed linear encoders are available withFull-size scale housing – For high vibration rating– Up to 30 m measuring lengthSlimline scale housing
– For limited installation space– Up to 1240 mm measuring length,
up to 2040 mm with mounting spar or tensioning elements
The aluminum housing of a HEIDENHAIN sealed linear encoder protects the scale, scanning carriage, and its guideway from chips, dust, and fl uids. Downward-oriented elastic lips seal the housing. The scanning carriage travels in a low-friction guide within the scale unit. It is connected to the external mounting block by a coupling that compensates unavoidable misalignment between the scale and the machine guideways.
•
•
Scanning carriageDIADUR scale
Light source
Sealing lips Mounting block
Electronic scanning
Exposed linear encoders
Exposed linear encoders from HEIDENHAIN operate with no mechanical contact between the scanning head and the scale or scale tape. Typical areas of application for these encoders include measuring
machines, comparators and other precision devices in linear metrology,as well as production and measuring
equipment, for example in the semiconductor industry.
Accuracy grades of ± 0.5 µm and betterMeasuring steps to 0.001 µm (1 nm)Measuring lengths up to 30 mNo friction between scanning headand scaleSmall dimensions and low weightHigh traversing speed
••••
••
Sealed linear encoders
Sealed linear encoders from HEIDENHAIN are protected from dust, chips and splash fl uids and are ideal for operation on machine tools.
Accuracy grades as fi ne as ± 2 µmMeasuring steps to 0.005 µmMeasuring lengths up to 30 mFast and simple installation Large mounting tolerancesHigh acceleration loadingProtection against contamination
•••••••
7
Length gauges
Length gauges from HEIDENHAIN feature integral guideways for the plunger. They are used to monitor measuring equipment, in industrial metrology, and also as position encoders.
Accuracy grades as fi ne as ± 0.1 µmMeasuring steps to 0.005 µm (5 nm)Measuring lengths up to 100 mmHigh measuring accuracyAvailable with automated plunger driveSimple mounting
••••••
With incremental linear encoders, the current position is determined by starting at a reference point and counting measuring steps, or by subdividing and counting signal periods. Incremental encoders from HEIDENHAIN feature reference marks, which must be scanned after switch-on to reestablish the reference point. This process is especially simple and fast with distance-coded reference marks. After traverse of no more than 20 mm (LS, LF) or 80 mm (LB), the display value is shown with respect to the datum as it was last defi ned.
Absolute linear encoders from HEIDENHAIN require no previous traverse to provide the current position value.The encoder transmits the absolute value through the EnDat interface or another serial interface.
Measuring steps
The recommended measuring steps listed in the table refer primarily to position measurements. Smaller measuring steps, which are attained through higher interpolation factors of sinusoidal output signals, are useful in particular for applications in rotational speed control,e.g. on direct drives.
Sealed Linear Encoders Series Page
With full-size scale housing Absolute position measurementIncremental position measurementVery high repeatabilityTypically for manual machinesLarge measuring lengths
LC 100
LS 100
LF 100
LS 600
LB 300
8
With slimline scale housing Absolute position measurementIncremental position measurementVery high repeatabilityTypically for manual machines
LC 400
LS 400
LF 400
LS 300
10
Exposed Linear Encoders Accuracy grades better than ±3 µmTwo-coordinate encodersAccuracy grades to ± 5 µm
LIP, LIF
PP
LIDA
12
13
14
Length Gauges Accuracy ± 0.1 µmAccuracy ± 0.2 µmAccuracy to ± 0.5 µmAccuracy ± 1 µm
HEIDENHAIN-CERTO
HEIDENHAIN-METRO
HEIDENHAIN-METRO
HEIDENHAIN-SPECTO
16
17
18
19
8
LC, LF, LS, LB Sealed Linear Encoders
with full-size scale housing
Linear encoders with full-size scale
housing are characterized particularly by high tolerance to vibration.
Absolute linear encoders of the LC 100 series provide the absolute position value without any previous traverse required. Incremental signals can also be provided. They can be mounted to the same mating dimensions as the incremental linear encoders of the LS 100 series and feature the same mechanical design. Because of their high accuracy and defi ned thermal behavior, LC 100 and LS 100 series linear encoders are especially well suited for use on numerically controlled machine
tools.
The incremental encoders of the LF type feature measuring standards with relatively fi ne grating periods. This makes them particularly attractive for applications requiring very high repeatability.
The LS 600 series incremental linear encoders are used for simple positioning tasks, for example on manual machine
tools.
The LB type of incremental linear encoders were conceived for very long measuring
lengths up to 30 meters. Their measuring standard—a steel tape with AURODUR graduation—is delivered as a single piece, and after the housing sections have been mounted, is pulled into the housing, drawn to a defi ned tension and fi xed at both ends to the machine casting.
LF 183
Very high repeatability
Thermal behavior similar to steel orcast ironHigh vibration ratingTwo mounting attitudesSingle-fi eld scanning
••
•••
LC 100 Series
Absolute position measurement
Defi ned thermal behaviorHigh vibration ratingTwo mounting attitudesSingle-fi eld scanning
•••••
LS 187
Incremental position measurement
Defi ned thermal behaviorHigh vibration ratingTwo mounting attitudesSingle-fi eld scanning
•••••
LS 600 Series
Typically for manual machines
Simple installation••
LB 382
For large measuring lengths
up to 30 mDefi ned thermal behavior High vibration ratingTwo mounting attitudesSingle-fi eld scanning
•
••••
9
Absolute Incremental
LC 183
LC 193F/M
LF 183 LS 187
LS 177
LS 688 C
LS 628 C
LB 382
Measuring standard DIADUR glass scale DIADUR phase grating on steel
DIADUR glass scale DIADUR glass scale AURODUR steel scale tape
Incremental signals Optionalfor LC 183
» 1 VPP LS 187: » 1 VPPLS 177: « TTL
LS 688 C: » 1 VPPLS 628 C: « TTL
» 1 VPP
Signal period 20 µm 4 µm 20 µmLS 177: 4 µm/2 µm
20 µm 40 µm
Absolute position
values
EnDat 2.2 –
Fanuc/Mitsubishi
Accuracy grade ± 5 µm, ± 3 µm ± 5 µm, ± 3 µm ± 5 µm, ± 3 µm ± 10 µm ± 5 µm
Recommended
measuring step
0.05 to 0.005 µm1) 1 to 0.1 µm 1 to 0.1 µm LS 688 C: to 1 µmLS 628 C: 5 µm
10 to 0.1 µm
Meas. lengths ML 140 to 4240 mm(± 3 µm to 3040 mm)
140 to 3040 mm 170 to3040 mm
440 to30040 mm
Reference mark – One or distance-coded; LS 6xx C: distance-coded
1) Absolute position values
10
LC, LF, LS Sealed Linear Encoders
with slimline scale housing
Sealed linear encoders with slimline scale
housing are used primarily where installation space is limited.
Absolute linear encoders of the LC 400 series provide the absolute position value without any previous traverse required. Incremental signals can also be provided. Like the LS 400 series incremental linear encoders, their high accuracy and defi ned thermal behavior make them especially well suited for use on numerically
controlled machine tools.
The incremental encoders of the LF type feature measuring standards with relatively fi ne grating periods. This makes them particularly attractive for applications requiring very high repeatability.
The LS 300 series incremental linear encoders are used for simple positioning tasks, for example on manual machine
tools.
Simple installation with mounting spar
The use of a mounting spar can be of great benefi t when mounting slimline linear encoders. They can be fastened as part of the machine assembly process. The encoder is then simply clamped on during fi nal mounting. Easy exchange also facilitates servicing.
LF 481
Very high repeatability
Thermal behavior similar to steel orcast ironSingle-fi eld scanning
••
•
LC 400 Series
Absolute position measurement
Defi ned thermal behaviorSingle-fi eld scanning
•••
LS 487
Incremental position measurement
Defi ned thermal behaviorSingle-fi eld scanning
•••
LS 300 Series
Typically for manual machines•
Clamping spring
Scale housing
Scanning unit
Mounting spar
Stop
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11
Absolute Incremental
LC 483
LC 493F/M
LF 481 LS 487
LS 477
LS 388 C
LS 328 C
Measuring standard DIADUR glass scale DIADUR phase gratingon steel
DIADUR glass scale DIADUR glass scale
Incremental signals Optionalfor LC 483
» 1 VPP LS 487: » 1 VPPLS 477: « TTL
LS 388 C: » 1 VPPLS 328 C: « TTL
Signal period 20 µm 4 µm 20 µmLS 477: 4 µm/2 µm
20 µm
Absolute position
values
EnDat 2.2 –
Fanuc/Mitsubishi
Accuracy grade ± 5 µm, ± 3 µm ± 5 µm, ± 3 µm ± 10 µm
Recommended
measuring step
0.05 to 0.005 µm1) 1 to 0.1 µm 1 to 0.1 µm LS 388 C: to 1 µmLS 328 C: 5 µm
Meas. lengths ML 70 to 2040 mm2) 50 to 1220 mm 70 to 2040 mm2) 70 to 1240 mm
Reference mark – One or distance-coded Distance-coded
1) Absolute position values 2) over ML 1240 mm only with mounting spar or tensioning element
12
LIP, LIF Exposed Linear Encoders
Accuracy grades better than ±3 µm
The exposed linear encoders of the LIP
and LIF types are characterized by small measuring steps together with high accuracy. The measuring standard is a phase grating applied to a substrate of glass or glass ceramic.
LIP and LIF encoders are typically used for:Measuring machines and comparatorsMeasuring microscopesUltra-precision machines such as diamond lathes for optical components, facing lathes for magnetic storage disks, and grinding machines for ferrite componentsMeasuring and production equipment in the semiconductor industryMeasuring and production equipment in the electronics industry
•••
•
•
LIP 300 Series
Very high resolution with measuring steps to 1 nanometerVery high repeatability through an extremely fi ne signal periodDefi ned thermal behavior thanks to a measuring standard on Zerodur® glass ceramic
•
•
•
LIP 400 Series
Small dimensionsMeasuring steps to 0.005 µmScale available with various thermal expansion coeffi cients
•••
LIP 500 Series
Measuring lengths up to 1440 mmMeasuring steps to 0.05 µm
••
ML = 70 mm
Incremental
LIP 382
LIP 372
LIP 481
LIP 471
LIP 581
LIP 571
Measuring standard
Expansion coeffi cient
DIADUR phase grating on Zerodur glass ceramicÞtherm (0 ± 0.1) × 10–6 K–1
DIADUR phase grating on glass or Zerodur® glass ceramicÞtherm 8 × 10–6 K–1 (glass) orÞtherm (0 ± 0.1) × 10–6 K–1 (Zerodur)
DIADUR phase grating on glass
Þtherm 8 × 10–6 K–1
Incremental signals LIP 382: » 1 VPPLIP 372: « TTL
LIP 481: » 1 VPPLIP 471: « TTL
LIP 581: » 1 VPPLIP 571: « TTL
Signal period LIP 382: 0.128 µmLIP 372: 0.004 µm
LIP 481: 2 µmLIP 471: 0.4 µm/0.2 µm
LIP 581: 4 µmLIP 571: 0.8 µm/0.4 µm
Accuracy grade ± 0.5 µm1) ± 1 µm; ± 0.5 µm1) ± 1 µm
Recommd. meas. step 1 nm 1 µm to 0.005 µm 1 µm to 0.05 µm
Measuring lengths ML 70 to 270 mm 70 to 420 mm 70 to 1440 mm
Reference mark None One One or distance-coded
1) Other accuracy grades available on request
LIF 400 Series
Fast, simple scale fastening with PRECIMET adhesive fi lmRelatively insensitive to contamination thanks to SUPRADUR graduationPosition detection through limit switches and homing track
•
•
•
13
LIF 481
LIF 471
SUPRADUR phase grating on glass(from ML 270 mm: DIADUR phase grating)Þtherm 8 × 10–6 K–1
LIF 481: » 1 VPPLIF 471: « TTL
LIF 481: 4 µmLIF 471: 0.8 µm to 0.04 µm
± 3 µm
1 µm to 0.1 µm
70 to 1020 mm (up to 3040 mm on request)
One
ML = 120 mm
PP Exposed Linear Encoders
Two-coordinate encoders
The PP two-coordinate encoders feature as measuring standard a planar phase-grating structure on a glass substrate. This makes it possible to measure positions in a plane.
Applications include:Measuring and production equipment in the semiconductor industryMeasuring and production equipment in the electronics industryExtremely fast X-Y tablesMeasuring machines and comparatorsMeasuring microscopes
•
•
•••
Incremental
PP 281
PP 271
Measuring standard
Expansion coeffi cientDIADUR phase grating on glassÞtherm 8 × 10–6 K–1
Incremental signals PP 281: » 1 VPPPP 271: « TTL
Signal period PP 281: 4 µmPP 271: 0.8 µm/0.4 µm
Accuracy grade ± 2 µm
Recommended
measuring step
To 0.01 µm
Measuring range 68 mm x 68 mm;other measuring ranges upon request
Reference mark One per coordinate
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14
LIDA Exposed Linear Encoders
Accuracy grades to ± 5 µm
The LIDA exposed linear encoders are specially designed for high traversing
speeds up to 10 m/s, and are particularly easy to mount with various mounting possibilities. Steel scale tapes, glass or glass ceramic are used as carriers for AURODUR or METALLUR graduations, depending on the respective encoder.
LIDA exposed linear encoders are typically used for:
Coordinate measuring machinesTesting machinesPCB assembly machinesPCB drilling machinesPrecision handling devicesPosition and velocity measurement on linear motors
••••••
Incremental
LIDA 483
LIDA 473
LIDA 485
LIDA 475
LIDA 487
LIDA 477
Measuring standard
Expansion coeffi cientMETALLUR graduation on glass ceramic or glassÞtherm 8 × 10–6 K–1 (glass)Þtherm 0 × 10–6 K–1 (Robax glass ceramic)Þtherm (0 ± 0.1) x 10–6 K–1 (Zerodur glass ceramic)
AURODUR steel scale tapeÞtherm 10 × 10–6 K–1
Incremental signals LIDA 483: » 1 VPPLIDA 473: « TTL
LIDA 48x: » 1 VPPLIDA 47x: « TTL
Signal period LIDA 483: 20 µmLIDA 473: 4 µm/2 µm/0.4 µm/0.2 µm
LIDA 48x: 20 µmLIDA 47x: 4 µm/2 µm/0.4 µm/0.2 µm
Accuracy grade ± 5 µm ± 5 µm ± 15 µm
Recommd. meas. step 1 µm to 0.1 µm 1 µm to 0.1 µm
Measuring lengths ML 240 to 3 040 mm (Robax glass ceramic up to 1640 mm) 140 to 30040 mm 240 to 6040 mm
Reference mark One (distance-coded upon request) One
LIDA 403 Series
Thermal adaptation through graduation carriers with different coeffi cients of expansionScale cemented to mounting surfaceLimit switches
LIDA 405 Series
Large measuring lengths up to 30 mOne-piece steel scale tape drawn into an aluminum extrusion and tensioned at its endsLimit switches
LIDA 407 Series
Fast, simple scale fastening of the aluminum extrusion with PRECIMET adhesive fi lmOne-piece steel scale tape drawn into an aluminum extrusion and fi xed at centerLimit switches
LIDA 207 Series
Scale tape cut from roll
Fast, simple scale fastening of the aluminum extrusion with PRECIMET adhesive fi lmOne-piece steel scale tape drawn into an aluminum extrusion and fi xed at center
LIDA 209 Series
Scale tape cut from roll
One-piece steel scale with PRECIMET mounting adhesive fi lm
cemented on
mounting surface
•
••
••
•
•
•
•
••
•
••
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15
Incremental
LIDA 583
LIDA 573
Measuring standard
Expansion coeffi cientMETALLUR graduation on glassÞtherm 8 × 10–6 K–1
Incremental signals LIDA 583: » 1 VPPLIDA 573: « TTL
Signal period LIDA 583: 20 µmLIDA 573: 4 µm/2 µm/0.8 µm/0.4 µm
Accuracy grade ± 5 µm
Recommended
measuring step
1 µm to 0.1 µm
Measuring lengths ML 70 to 1020 mm
Reference mark One
LIDA 287
LIDA 277
LIDA 289
LIDA 279
Steel scale tapeÞtherm 10 × 10–6 K–1
LIDA 28x: » 1 VPPLIDA 27x: « TTL
LIDA 28x: 200 µmLIDA 27x: 20 µm/4 µm/2 µm
± 30 µm
5 µm to 0.5 µm
Scale tape from the roll 3 m/5 m/10 m
Selectable every 100 mm
The exposed linear encoders of the LIDA
503 series are specially designed for limited installation space. They consist of a compact scanning head and a glass scale that is simply cemented directly to the machine with PRECIMET adhesive fi lm.
The LIDA 503 is used wherever space is insuffi cient for encoders of the LIDA 400 series, such as on:
XY tablesMeasuring microscopesPCB assembly machinesCompact positioning units
••••
16
HEIDENHAIN-CERTO Length Gauges
Accuracy ± 0.1 µm
HEIDENHAIN-CERTO length gauges feature a large measuring range, provide high linear accuracy and offer resolution in the nanometer range. They are used predominantly for production quality control of high-precision parts and for the monitoring and calibration of reference standards. Length gauges reduce the number of working standards required to calibrate gauge blocks.
Accuracy
The total error of HEIDENHAIN-CERTO length gauges lies within ± 0.1 µm. After linear length error compensation in the evaluation electronics of the ND 281B, for example, HEIDENHAIN guarantees accuracy of ± 0.03 µm for the CT 2500 and ± 0.05 µm for the CT 6000. These accuracy grades apply over the entire measuring range at ambient temperatures between 19 °C and 21 °C and with a temperature variation of ± 0.1 K during measurements using the CS 200 gauge stand for HEIDENHAIN-CERTO.
Plunger actuation
The plungers of the CT 2501 and CT 6001 are extended and retracted by an integral motor. It can be actuated by the associated switch box, which can also be controlled by external signal.
CT 2502 and CT 6002 have no plunger drive. The freely movable plunger is connected by a separate coupling with the moving machine element.
Mounting
The CT 2500 length gauge is fastened by its 16-mm diameter clamping shank. The CT 6000 is fastened with two screws on a plane surface.
Incremental
CT 2501 CT 2502 CT 6001 CT 6002
Measuring standard DIADUR phase grating on Zerodur glass ceramicCoeffi cient of linear expansion: Þtherm 0 ± 0.1 × 10–6 K–1
Incremental signals » 11 µAPP
Signal period 2 µm
System accuracy1) ± 0.1 µm
± 0.03 µm2)± 0.1 µm± 0.05 µm2)
Recommended
measuring step
0.01 µm and 0.005 µm with ND 281B display unit
Measuring path 25 mm 60 mm
Plunger actuation Motor driven Via coupling Motor driven Via coupling
Reference mark One
1) At 19 °C to 21 °C; permissible temperature fl uctuation during measurement: ± 0.1 K2) With linear length-error compensation in the evaluation electronics
17
HEIDENHAIN-METRO Length Gauges
Accuracy ± 0.2 µm
With their high system accuracy and small signal period, the HEIDENHAIN-METRO MT 1200 and MT 2500 length gauges are ideal for precision measuring stations and testing equipment. They feature ball-bush guided plungers and therefore permit high radial forces.
Plunger actuation
The length gauges of the MT 12x1 and MT 25x1 series feature a spring-tensioned plunger that is extended at rest. In a special version without spring it exercises particularly low force on the measured object.
In the pneumatic length gauges MT 1287 and MT 2587, the plunger is retracted to its rest position by the integral spring. It is extended to the measuring position by the application of compressed air.
Mounting
The MT 1200 and MT 2500 length gauges are fastened by their 8h6 standard clamping shank. A mounting bracket is available as an accessory to mount the length gauges to plane surfaces or to the MS 200 from HEIDENHAIN.
Incremental
MT 1201 MT 1271 MT 1281
MT 1287
MT 2501 MT 2571 MT 2581
MT 2587
Measuring standard DIADUR phase grating on Zerodur glass ceramicCoeffi cient of linear expansion: Þtherm 0 ± 0.1 × 10–6 K–1
Incremental signals » 11 µAPP « TTL » 1 VPP » 11 µAPP « TTL » 1 VPP
Signal period 2 µm 0.4 µm or0.2 µm
2 µm 0.4 µm or0.2 µm
2 µm
System accuracy ± 0.2 µm
Recommended
measuring step
0.5 µm to 0.05 µm
Measuring path 12 mm 25 mm
Plunger actuation MT 12x1/MT 25x1: by cable-type lifter or freely movableMT 1287/MT 2587: pneumatic
Reference mark One
18
HEIDENHAIN-METRO Length Gauges
Accuracy ± 0.5 µm
Large measuring ranges together with their high accuracy make the MT 60 and MT 101 HEIDENHAIN-METRO length gauges attractive for incoming inspection, production monitoring, quality control, or anywhere parts with very different dimensions are measured. But they are also easy to mount as highly accurate position encoders, for example on sliding devices or X-Y tables.
Plunger actuation
M version length gauges feature an integral motor that retracts and extends the plunger. While the MT 101 M operates at a constant gauging force, the MT 60 M allows you to select from three gauging force levels.
K version gauges have no integral plunger actuation. The plunger is freely movable.It can be connected to moving elements such as linear slides and X-Y table by a coupling.
Mounting
The length gauges are mounted onto a fl at surface by two screws. HEIDENHAIN offers the M versions for mounting in the accessory MS 100 and MS 200 gauge stands.
Incremental
MT 60M MT 60K MT 101M MT 101K
Measuring standard DIADUR graduation on glass ceramic
Incremental signals » 11 µAPP
Signal period 10 µm
System accuracy ± 0.5 µm ± 1 µm
Recommended
measuring step
1 µm to 0.1 µm
Measuring range 60 mm 100 mm
Plunger actuation Motor driven Via coupling Motor driven Via coupling
Protection IP 50
Reference mark One
19
HEIDENHAIN-SPECTO Length Gauges
Accuracy ± 1 µm
Thanks to their very small dimensions,the HEIDENHAIN-SPECTO length gauges are the product of choice for multipoint inspection apparatus and testing equipment.
Plunger actuation
The length gauges of the ST 12x8 and ST 30x8 series feature a spring-tensioned plunger that is extended at rest.
In the pneumatic length gauges ST 12x7 and ST 30x7 the plunger is retracted to its rest position by the integral spring. It is extended to the measuring position by the application of compressed air.
Mounting
The HEIDENHAIN-SPECTO length gauges are fastened by their 8h6 standard clamping shank.
Incremental
ST 1208
ST 1207
ST 1278
ST 1277
ST 1288
ST 1287
ST 3008
ST 3007
ST 3078
ST 3077
ST 3088
ST 3087
Measuring standard DIADUR glass scale
Incremental signals » 11 µAPP « TTL » 1 VPP » 11 µAPP « TTL » 1 VPP
Signal period 20 µm 4 µm, or 2 µm 20 µm 4 µm, or 2 µm 20 µm
System accuracy ± 1 µm
Recommended
measuring step
1 µm to 0.2 µm
Measuring range 12 mm 30 mm
Plunger actuation ST 12x8/ST 30x8: by measured objectST 12x7/ST 30x7: pneumatic
Protection IP 64
Reference mark One
20
Angle Measurement
Angle encoders
HEIDENHAIN angle encoders are characterized by high accuracy values in the arc second range and better. These devices are used in applications such as rotary tables, swivel heads of machine tools, dividing apparatuses, high-precision angle measuring tables, precision devices in angular metrology, antennas and telescopes.
Line counts typically 9000 to 180000Accuracy from ± 5" to ± 0.4"Measuring steps as fi ne as 0.000 005°or 0.018" (incremental) or 29 bits,i.e. approx. 536 million positions per revolution (absolute)
•••
Rotary encoders
Rotary encoders from HEIDENHAIN serve as measuring sensors for rotary motion, angular velocity and also, when used in conjunction with mechanical measuring standards such as lead screws, for linear motion. Application areas include electrical motors, machine tools, printing machines, woodworking machines, textile machines, robots and handling devices, as well as various types of measuring, testing, and inspection devices.
Line counts of typically 50 to 5000 Accuracy from ± 12" (depending on the line count, corresponding to ± 1/20 of the grating period)Measuring steps to 0.001°.The high quality of the sinusoidal incremental signals permits high interpolation factors for digital speed control.
••
•
21
Mounting variants
In angle encoders and rotary encoders with integral bearing and stator coupling, the graduated disk of the encoder is connected directly to the shaft to be measured. The scanning unit is guided on the shaft via ball bearings, supported by the stator coupling. During angular acceleration of the shaft, the stator coupling must absorb only that torque resulting from friction in the bearing, thereby minimizing both static and dynamic measuring error. Moreover, the coupling mounted on the stator compensates axial motion of the measured shaft. Other benefi ts of the stator coupling are:
Simple installationShort overall length High natural frequency of the couplingHollow through shaft possible
Angle encoders and rotary encoders with integral bearings that are conceived for a separate shaft coupling are designed with a solid shaft. The recommended coupling to the measured shaft compensates radial and axial tolerances. Angle encoders for separate shaft couplings permit higher shaft speeds.
Angle encoders and rotary encoders without integral bearing operate without friction. The two components—the scanning head and the scale disk, drum, or tape—are adjusted to each other during assembly. The benefi ts are:
Requires little spaceLarge hollow-shaft diameterHigh shaft speedsNo additional starting torque
••••
••••
With incremental angle encoders and
rotary encoders, the current position is determined by starting at a datum and counting measuring steps, or by subdividing and counting signal periods. Incremental encoders from HEIDENHAIN feature reference marks, which must be scanned after switch-on to reestablish the reference point.
Incremental rotary encoders with
commutation signals supply the angular shaft position value—without requiring previous traverse—with suffi cient accuracy to correctly control the phases of the rotating fi eld of a permanent-magnet three-phase motor.
Absolute angle encoders and rotary
encoders require no previous traverseto provide the current position value. Single-
turn encoders provide the current angular position value within one revolution, while multiturn encoders can additionally distinguish between revolutions.
Absolute angle encoders and rotary encoders from HEIDENHAIN providethe position values over an EnDat, SSI,
PROFIBUS-DP or other serial data
interface. The EnDat or PROFIBUS-DP bidirectional interfaces enable automatic confi guration of the higher-level electronics and provide monitoring and diagnostic functions.
Angle Encoders Series Page
With integral bearing and integrated
stator coupling
Absolute (singleturn)Incremental
RCN
RON, RPN
22
With integral bearing, for separate
shaft coupling
Incremental ROD 24
Without integral bearing Incremental ERP, ERA, ERM 25, 26
Rotary Encoders
With integral bearing, for mounting
by stator coupling
Absolute (singleturn)Absolute (multiturn)Incremental
ECN
EQN
ERN
28, 30
With integral bearing, for separate
shaft coupling
Absolute (singleturn)Absolute (multiturn)Incremental
ROC, RIC
ROQ, RIQ
ROD
32
Without integral bearing Absolute (singleturn)Absolute (multiturn)Incremental
ECI
EQI
ERO
34
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22
RCN, RON, RPN Angle Encoders
with integral bearing and integrated stator coupling
Because of their high static and dynamic accuracy, the RCN, RON and RPN angle encoders with integral bearings and stator couplings are the preferred units for high-precision applications such as rotary tables and tilting axes. For the units with stator coupling, the specifi ed accuracy includes the error caused by the coupling. For angle encoders with separate shaft coupling, the coupling error must be added to fi nd the system accuracy.
RCN/RON 200 Series
Compact design
Sturdy designTypically used with rotary tables, tilting tables, for positioning and speed control Measuring steps to 0.0001°.Versions in stainless steel (e.g. for antennas) available on request
•••
••
RCN/RON 700 Series and
RCN/RON/RPN 800
Large hollow shaft diameter up to ¬ 100 mm Measuring steps to 0.00001° with system accuracy grades of ± 2“ and ± 1“Typically used on rotary and angle measuring tables, indexing fi xtures, measuring setups, image scannersVersions in stainless steel (e.g. for antennas) available on request
•
•
•
•
RON 905
Very high-accuracy angle encoder
Measuring steps to 0.00001°.System accuracy ± 0.4“Used with high-accuracy measuring devices and for the inspection of measuring equipment
••••
RON 785RON 786/886, RPN 886 D = 60 mmRCN 700/800 D = 60 mm or 100 mm
23
Absolute Incremental
RCN 226
RCN 228
RCN 223F
RCN 227F
RCN 223M
RCN 227M
RON 225 RON 275 RON 285 RON 287
Incremental signals » 1 VPP3) – « TTL x 2 « TTL x 5
« TTL x 10» 1 VPP
Line countSignal periods/rev
163843) – 900018 000
18 000 90 000 or 180 000
18 000
Absolute position
values
EnDat 2.21) Fanuc 02 Mit02-4 –
Position valuesper rev
67108864 (26 bits)268435456 (28 bits)
8388608 (23 bits)134217728 (27 bits)
–
System accuracy ± 5“± 2.5“
± 5“ ± 2.5“
Recommended
measuring step2)
0.0001° 0.005° 0.001°0.0005°
0.0001°
Mech. perm. speed † 3000 min–1 † 3000 min–1
1) PROFIBUS-DP via gateway 2) For position measurement 3) Only for EnDat 2.2/02
Absolute Incremental
RCN 729
RCN 829
RCN 727F
RCN 827F
RCN 727M
RCN 827M
RON 786
RON 785
RON 886 RPN 886
Incremental signals » 1 VPP4) – » 1 VPP
Line countSignal periods/rev
327684) – 18000, 360003) 36000 90000180000
Absolute position
values
EnDat 2.21) Fanuc 02 Mit02-4 –
Position valuesper rev
536870912(29 bits)
134217728(27 bits)
–
System accuracy RCN 72x: ± 2“; RCN 82x: ± 1“ ± 2“ ± 1“
Rec. meas. step2) 0.0001°/0.00005° 0.0001° 0.00005° 0.00001°
Mech. perm. speed † 1000 min–1 † 1000 min–1
1) PROFIBUS-DP via gateway 2) For position measurement 3) Only RON 786 4) Only for EnDat 2.2/02
Incremental
RON 905
Incremental signals » 11µAPP
Line count 36000
System accuracy ± 0.4“
Rec. meas. step 0.00001°
Mech. perm. speed † 100 min–1
24
ROD Angle Encoders
with integral bearing, for separate shaft coupling
ROD angle encoders with solid shaft for separate shaft coupling are particularly attractive for applications where high shaft speeds and large mounting tolerances are required. The precision shaft couplings allow axis motion up to ± 1 mm.
For angle encoders with separate shaft coupling, the angular measuring error caused by the shaft coupling must be added to determine the system accuracy.
ROD 200 Series
Compact design
Sturdy designTypically used with rotary tables,tilting tables, for positioning and synchronization monitoring Measuring steps to 0.0001°.
•••
•
ROD 780 and ROD 880
High accuracy
± 2“ (ROD 780) or± 1“ (ROD 880)Measuring steps to 0.00005°Ideal for angle measurement onhigh-precision rotary tables, dividing apparatuses or measuring machines
•
••
Incremental
ROD 220 ROD 270 ROD 280
Incremental signals « TTL x 2 « TTL x 10 » 1 VPP
Line countSignal periods/rev
900018 000
18 000180 000
18 000
System accuracy1) ± 5“
Rec. meas. step2) 0.005° 0.0005° 0.0001°
Mech. perm. speed † 10000 min–1
1) Without shaft coupling 2) For position measurement
Incremental
ROD 780 ROD 880
Incremental signals » 1 VPP
Line count 18000. 36000 36000
System accuracy1) ± 2“ ± 1“
Rec. meas. step2) 0.0001° 0.00005°
Mech. perm. speed † 1000 min–1
1) Without shaft coupling 2) For position measurement
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25
ERP Angle Encoders
without integral bearing
The HEIDENHAIN ERP angle encoders without integral bearing are intended for integration in machine elements or components. They operate without friction and permit high accuracy. This makes them particularly attractive for high-precision angle measuring tables and precision devices in angular metrology. The ERP 4080 and ERP 8080 angle encoders are designed for applications in the clean room.
The attainable system accuracy depends on the eccentricity of the graduation to the drive shaft bearing, as well as the radial runout and wobble of the bearing.
ERP 880
Very high accuracy
Very fi ne grating periodLow error within one signal period thanks to the interferential scanning principle
•••
ERP 4080 and ERP 8080
Very high accuracyVery compact dimensionsLow error within one signal period thanks to the interferential scanning principle
•••
Incremental
ERP 880
Incremental signals » 1 VPP
Line count 90 000
Signal periods 180 000
System accuracy1) ± 1“
Rec. meas. step2) 0.00001°
Mech. perm. speed † 1000 min–1
1) Before installation. Additional error is caused by imprecise mounting and the bearing.2) For position measurement
ERP 880 with housing
Mounting the
ERP 880
Incremental
ERP 4080 ERP 8080
Incremental signals » 1 VPP
Line count 65 536 180 000
Signal periods 131 072 360 000
System accuracy1) ± 5“ ± 2“
Rec. meas. step2) 0.000 01° 0.000 005°
Diameter D1/D2 8/44 50/108
Mech. perm. speed † 300 min–1 † 100 min–1
1) Before installation. Additional error is caused by imprecise mounting and the bearing.2) For position measurement
26
ERA Angle Encoders
without integral bearing
The HEIDENHAIN ERA angle encoders without integral bearing are intended for integration in machine elements or components. They are designed to meet the following requirements:
Large hollow-shaft diameter(up to 10 m with scale tape)High shaft speeds up to 10 000 min–1
No additional starting torque fromshaft seals
The attainable system accuracy depends on the eccentricity of the graduation to the drive shaft bearing, as well as the radial runout and wobble of the bearing.
•
••
ERA 4000 Series
High shaft speeds up to 10 000 min–1
Sturdy design with steel scale drumAxial motion of measured shaft permissible up to ± 0.5 mmTypical application on fast spindles and ball screwsThe ERA 4480 C is available for larger diameters or versions with protective coverVarious drum versions
ERA 4x80 C: solid version with centering collar for high speeds ERA 4x81 C: with T-section for 3-point centering with low weight and low moment of inertia ERA 4282 C: solid version with 3-point centering for high accuracy requirements
•••
•
•
•
ERA 700 and ERA 800 series
For very large diameters up to 10 mAURODUR steel scale tapeHigh accuracy even at the junction of the scale-tape ends
ERA 700 Series
Scale tape is placed in a slot on the inside circumference of the machine element
ERA 780 C: full-circle versionERA 781 C: circle-segment version
ERA 800 Series
Scale tape is fastened on the outside circumference of the machine element
ERA 880 C: full-circle versionERA 881 C: segment, scale tape secured with tensioning elementsERA 882 C: segment, scale tape secured without tensioning elements
•••
••
••
•
ERM 280
For large shaft diameters
Up to 410 mmHigh degree of protection IP 67 through magnetoresistive scanning principle
•
•
ERA 880C
ERA 780C
The ERM modular encoder from HEIDENHAIN consists of a magnetized scale drum and a scanning unit with magnetoresistive sensor.
Typical applications include machines and equipment with large hollow shaft
diameters in environments with large amounts of airborne particles and liquids, for example on the spindles of lathes or milling machines, for reduced accuracy requirements.
ERM Modular Rotary Encoder
without integral bearing
ERA 4000
27
Incremental
ERM 280
Incremental signals » 1 VPP
Line count 600 900 1024 1200 1400 2048 2600 2600
Shaft speed † 19000 min–1
† 14500 min–1
† 13000 min–1
† 10500 min–1
† 9000 min–1
† 6000 min–1
† 4500 min–1
† 3000 min–1
Inside diameter D1
Outside diameter D2
40 mm75.44 mm
70 mm113.16 mm
80 mm128.75 mm
120 mm150.88 mm
130 mm176.03 mm
180 mm257.5 mm
295 mm326.9 mm
410 mm452.64 mm
Incremental
ERA 780C ERA 880C
Incremental signal » 1 VPP; signal period 40 µm (on circumference)
Line count 36000 45000 90000 36000 45000
System accuracy1) ± 3.5“ ± 3.4“ ± 3.2“ ± 3.5“ ± 3.4“
Diameter D1 458.62 mm 573.20 mm 1146.10 mm
458.04 mm 572.63 mm
Mech. perm. speed † 500 min–1 † 100 min–1
1) Before installation. Additional error is caused by imprecise mounting and the bearing.
ERA 780
ERA 880
Incremental
ERA 4280 C1)
Signal period 20 µmERA 4480 C
1) Signal period 40 µm
ERA 4880 C Signal period 80 µm
Incremental signals » 1 VPP
Inside diameter D1 40 mm 70 mm 80 mm 120 mm 150 mm 180 mm 270 mm
Outside diameter D2 76.75 mm 104.63 mm 127.64 mm 178.55 mm 208.89 mm 254.93 mm 331.31 mm
Line count/ ERA 4280CSystem ERA 4480Caccuracy
2) ERA 4880C
12000/± 6.1" 6000/± 7.2" 3000/± 9.4"
16384/± 4.5" 8192/± 5.3" 4096/± 6.9"
20000/± 3.7"10000/± 4.3" 5000/± 5.6"
28000/± 3.0"14000/± 3.5" 7000/± 4.4"
32768/± 2.9"16384/± 3.3" 8192/± 4.1"
40000/± 2.9"20000/± 3.2"10000/± 3.8"
52000/± 2.8"26000/± 3.0"13000/± 3.5"
Shaft speed 10000 min–1 8500 min–1 6250 min–1 4500 min–1 4250 min–1 3250 min–1 2500 min–1
1) For other drum versions, please refer to our catalog Angle Encoders without Integral Bearings2) Before installation. Additional error is caused by imprecise mounting and the bearing.
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ECN, EQN, ERN Rotary Encoders
with integral bearing and mounted stator couplingProtection IP 64
HEIDENHAIN ECN, EQN and ERN rotary encoders with integral bearing and mounted stator coupling are characterized by simple mounting and short overall length. Possible applications range from simple measuring tasks to position and speed control on servo drives. The hollow shaft of these encoders is slid directly onto and fastened to the shaft to be measured. During angular acceleration of the shaft, the stator coupling must absorb only that torque caused by friction in the bearing. Rotary encoders with stator coupling therefore provide excellent dynamic performance and a high natural frequency.
ERN 1000 Series
Miniaturized version
Blind hollow shaft with 6-mm inside diameterHousing outside diameter 35 mmNatural frequency of the encoder stator coupling: ‡ 950 HzMechanically permissible speed:10000 min–1
••
••
•
ECN, EQN, ERN 400 Series
Compact design
Blind hollow shaft or hollow through shaft with 12 mm inside diameterHousing outside diameter 58 mmNatural frequency of the encoder stator coupling: ‡ 1400 Hz (cable version)Mechanically permissible speed:12000 min–1
••
••
•
ECN/ERN 100 Series
For large shaft diameters
Hollow through shaft with: 20 mm, 25 mm, 38 mm, 50 mm inside diameters DHousing outside diameter 87 mmNatural frequency of the encoder stator coupling: ‡ 1000 HzMechanically permissible speed:6000 min–1 (D † 30 mm)4000 min–1 (D > 30 mm)
••
••
•
ERN 1000
ECN/EQN/ERN 400
ECN/ERN 100
29
Incremental
ERN 1020 ERN 1030 ERN 1070 ERN 1080 ERN 1085
Incremental signals « TTL « HTL « TTL1) » 1 VPP
Line count 100 to 3600 1000/2500/3600
100 to 3600 512 or 2048
Commutation signals – Z1 track2)
Power supply 5 V 10 to 30 V 5 V 5 V
Operating temperature Max. 100 °C Max. 70 °C Max. 100 °C
1) Integrated 5/10-fold interpolation2) One sine and one cosine signal with one period per revolution of the encoder shaft
Absolute Incremental
ECN 413 EQN 425 ECN 425 EQN 437 ERN 420 ERN 430 ERN 460 ERN 480
Incremental signals » 1 VPP – « TTL « HTL « TTL » 1 VPP
Line count 512 or 2048 – 250 to 5000 1000 to5000
Absolute position values EnDat 2.21) or SSI EnDat 2.21) –
Position values per rev 8192 (13 bits) 33554432 (25 bits) –
Distinguishable revolutions – 4096(12 bits)
– 4096(12 bits)
–
Power supply EnDat: 3.6 to 14 VSSI: 5 V or 10 to 30 V
3.6 to 14 V 5 V 10 to 30 V 5 V
Operating temperature 5 V: Max. 100 °C10 to 30 V: Max. 85 °C
Max. 100 °C Max. 100 °C Max. 70 °C Max. 100 °C
1) Includes EnDat 2.1 command set; PROFIBUS-DP via Gateway
Absolute Incremental
ECN 113 ECN 125 ERN 120 ERN 130 ERN 180
Incremental signals » 1 VPP – « TTL « HTL » 1 VPP
Line count 2048 – 1000 to 5000
Absolute position values EnDat 2.21)
or SSIEnDat 2.21) –
Position values per rev 8192(13 bits)
33554432(25 bits)
–
Power supply 5 V2) 3.6 to 5.25 V 5 V 10 to 30 V 5 V
Operating temperature Max. 100 °C Max. 100 °C Max. 100 °C (UP † 15 V)Max. 85 °C (UP † 30 V)
Max. 100 °C
1)Includes EnDat 2.1 command set; PROFIBUS-DP via gateway 2) 10 to 30 V via connecting cable with voltage converter (only SSI)
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ECN, EQN, ERN Rotary Encoders
with integral bearing and mounted stator couplingProtection IP 40
The HEIDENHAIN ECN, EQN and ERN rotary encoders with IP 40 degree of protection are specially designed for integration in motors. Bearings and mounted stator coupling are integrated. Absolute rotary encoders and versions with commutation tracks are available for synchronous motors. The taper shaft orthe blind hollow shaft is fastened directlyto the shaft to be measured. This ensures an extremely stiff coupling that permits exceptionally high dynamic performanceof the drive. The stator coupling is designed to be fastened in a location bore and permits fast, simple mounting while enabling a mechanical fi ne adjustment of the commutation.
ECN, EQN, ERN 1100 Series
Miniaturized version
Blind hollow shaft ¬ 6 mmHousing outside diameter 35 mm Stator coupling in two versions for location holes with inside diameters– of 45 mm
– of 37 mm (only ECN 1113/EQN 1125)Natural frequency of the encoder stator coupling: ‡ 1500 HzMech. permissible speed: 12 000 min–1
••••
•
•
ECN, EQN, ERN 1300 Series
Compact dimensions
1:10 taper shaft with 9.25 mm functional diameter for extremely stiff connectionHousing outside diameter 56 mm.The stator coupling is suited for location holes with 65 mm inside diameterNatural frequency of the encoder stator coupling: ‡ 1800 HzMech. permissible speed– ERN/ECN: 15 000 min–1
– EQN: 12 000 min–1
IP 40 protection when mounted
••
•
•
•
•
ERN/ECN/EQN 1100
ERN/ECN/EQN 1300
31
Absolute Incremental
ECN 1113 EQN 1125 ERN 1120 ERN 1180 ERN 1185
Incremental signals » 1 VPP « TTL » 1 VPP
Line count 512 250, 512, 1024, 2048, 3600 512 or 2048
Commutation signals – – Z1 track2)
Absolute position values EnDat 2.21) –
Position values per rev 8192 (13 bits) –
Distinguishable revolutions – 4096 (12 bits) –
Power supply 3.6 to 14 V 5 V
Operating temperature Max. 115 °C Max. 100 °C Max. 115 °C
1) Includes EnDat 2.1 command set; PROFIBUS-DP via Gateway2) One sine and one cosine signal with one period per revolution of the encoder shaft
Absolute Incremental
ECN 1313 EQN 1325 ECN 13254)
EQN 13374)
ERN 1321 ERN 1326 ERN 1381 ERN 1387
Incremental signals » 1 VPP – « TTL » 1 VPP
Line count 512 or 2048 – 1024 2048 4096 51220484096
2048
Commutation signals – – – Block com-mutation2)
– Z1 track3)
Absolute position values EnDat 2.21) EnDat 2.21) –
Position values per rev 8192 (13 bits) 33554432 (25 bits) –
Distinguishable revolutions – 4096(12 bits)
– 4096(12 bits)
–
Power supply 5 V 3.6 to 14 V 5 V
Operating temperature Max. 115 °C Max. 115 °C Max. 120 °C; 4096 lines: max. 100 °C
1) Includes EnDat 2.1 command set; PROFIBUS-DP via Gateway2) 3 block commutation tracks with 90° or 120° mech. phase shift3) One sine and one cosine signal with one period per revolution of the encoder shaft4) Functional Safety version upon request
32
ROC, ROQ, ROD and RIC, RIQ Rotary Encoders
with integral bearing, for separate shaft coupling
The optical encoders ROC, ROQ and ROD, as well as the inductive RIC and RIQ from HEIDENHAIN have integrated bearings and are sealed. They provide IP 64 to IP 67 protection, depending on the version. They are robust and compact. These encoders are coupled by the rotor to the measured shaft through a separate coupling that compensates axial motion and misalignment between the encoder shaft and measured shaft.
ROD 1000 Series
Miniaturized dimensions
for installation in small devices or in limited installation spaceMounting by synchro fl angeShaft diameter 4 mm
•
••
Clamping fl ange
Synchro fl ange
ROC, ROQ, ROD 400 Series
Industrial standard for dimensions and output signalsProtectionIP 67 at housingIP 64 at shaft inlet (IP 66 upon request)Mounting by synchro fl ange orclamping fl angeShaft diameter6 mm with synchro fl ange10 mm with clamping fl angePreferred types with fast delivery(see Rotary Encoders brochure or ask HEIDENHAIN)
•
•
•
•
•
Absolute
Singleturn Multiturn
Synchro fl ange RIC 416 ROC 413 ROC 425 RIQ 428 ROQ 425
Clamping fl ange RIC 416 ROC 413 ROC 425 RIQ 428 ROQ 425
Incremental
signals
– » 1 VPP – – » 1 VPP
Line count/Signal periods
– 512 – – 512
Absolute
position values
EnDat 2.1 EnDat 2.21) SSI PROFIBUS-DP V0
EnDat 2.21) EnDat 2.1 EnDat 2.21)
Positions per rev 65 536 (16 bits) 8192 (13 bits) 33554432(25 bits)
65 536 (16 bits) 8192 (13 bits)
Distinguishable revolutions
– 4096 (12 bits)
Power supply 5 V 5 V or10 to 30 V
9 to 36 V 3.6 to 5.25 V 5 V
Max. operating
temperature
100 °C 5 V: 100 °C10 to 30 V:85 °C
70 °C 100 °C 100 °C
1) Includes EnDat 2.1 command set; PROFIBUS-DP via Gateway
RIC/RIQ 400 Series
Inductive scanning principleFor reduced accuracy requirementsup to ± 480“Mechanical design same asROC/ROQ 400
••
•
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Incremental
ROD 1020 ROD 1030 ROD 1070 ROD 1080
Incremental signals « TTL « HTL « TTL1) » 1 VPP
Line count 100 to 3600 1000/25003600
100 to 3600
Mech. perm. speed 10000 min–1
Power supply 5 V 10 to 30 V 5 V 5 V
Operating
temperature
Max. 100 °C Max. 70 °C Max. 100 °C
1) Integrated 5/10-fold interpolation
With clamping fl ange
Incremental
ROQ 437 ROD 426 ROD 466 ROD 436 ROD 486
ROQ 437 ROD 420 – ROD 430 ROD 480
– « TTL « HTL » 1 VPP
– 50 to 5000ROD 426/466: up to 10 0002)
1000 to 5000
SSI PROFIBUS-DP V0
EnDat 2.21) –
33554432(25 bits)
–
–
5 V or10 to 30 V
9 to 36 V 3.6 to 5.25 V 5 V 10 to 30 V 5 V
5 V: 100 °C10 to 30 V:85 °C
70 °C 100 °C 100 °C 70 °C 100 °C
2) Signal periods over 5000 are generated through signal doubling in the encoder
Series 400
With synchro fl ange
Series 1000
PROFIBUS DP
34
ECI, EQI, ERO Rotary Encoders
without integral bearing
The ECI/EQI inductive rotary encodersare mechanically compatible with the photoelectric encoders ExN: the shaft is fastened with a central screw. The statorof the encoder is clamped in a location hole.
The photoelectric ERO modular rotary encoders from HEIDENHAIN consist of a graduated disk with hub and a scanning unit. They are particularly well suited for limited installation space or for applica-tions for which there must be no friction.
ECI/EQI 1100 Series
Mechanically compatible with
ECN/EQN 1100
Blind hollow shaft ¬ 6 mm
•
•
ECI/EQI 1300
ERO 1200/1300
ERO 1200 Series
Compact design
For shaft diameters up to 12 mm••
ERO 1300 Series
For large shaft diameters
Up to 30 mm Lateral mounting of scanning unit possible with through shaft
•
•
ERO 1400 Series
Miniaturized modular rotary encoders
for shafts up to ¬ 8 mmSpecial integral mounting aidWith cover cap
•
••
ERO 1400
ECI/EQI 1300 Series
Mechanically compatible with
ECN/EQN 1300
Taper shaft or blind hollow shaft
•
•
ECI/EQI 1100
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35
Absolute
ECI 1118 EQI 1130 ECI 1317 EQI 1329
Incremental signals » 1 VPP; 16 lines » 1 VPP; 32 lines
Absolute position values EnDat 2.1
Position values per rev 262 144 (18 bits) 131072 (17 bits)
Distinguishable revolutions – 4096 (12 bits) – 4096 (12 bits)
Mech. perm. speed 15 000 min–1 12 000 min–1 15000 min–1 12000 min–1
Shaft Blind hollow shaft Taper shaft or blind hollow shaft
Incremental
ERO 1225 ERO 1285 ERO 1324 ERO 1384
Incremental signals « TTL » 1 VPP « TTL » 1 VPP
Line count 1024 2048 1024 2048 5000
Mech. perm. speed 25000 min–1 16000 min–1
Shaft diameter D ¬ 10, 12 mm ¬ 20, 30 mm
Incremental
ERO 1420 ERO 1470 ERO 1480
Incremental signals « TTL « TTL1) » 1 VPP
Line count 512 1000 1024 1000 1500 512 1000 1024
Mech. perm. speed 30000 min–1
Shaft diameter D ¬ 4, 6, 8 mm
1) Integrated 5/10/20/25-fold interpolation
36
Machine Tool Control
Contouring controls for milling, drilling,
boring machines and machining centers
The TNC contouring controls from HEIDENHAIN for milling, drilling, boring machines and machining centers cover the whole range of applications:From the simple, compact TNC 320 3-axis control to the iTNC 530 (up to 13 axes plus spindle)—there's a HEIDENHAIN TNC control for nearly every application.
Besides these TNCs, HEIDENHAIN also supplies controls for other areas of application, such as lathes.
HEIDENHAIN TNCs are versatile, featuring both shop-fl oor programming, and offl ine programming, and are therefore ideal for automated production.
They handle simple milling tasks just as reliably as the iTNC 530, for example, can perform high speed cutting—with especially low-jerk path control—or 5-axis
machining with swivel head and rotary table.
TNC part programs have long lives because they are upwardly compatible. Programs from older TNCs can also run on the new models. When moving up to a more advanced TNC, the user merely builds on what he already knows.
37
Shop-fl oor programming
HEIDENHAIN controls are workshop oriented, which means that they were conceived to be programmed by the machinist right at the machine.
Thanks to its conversational program-
ming, the user need not learn G codes or special programming languages. The control “speaks” with him with easily understandable questions and prompts.
Ease of use is also promoted by clear, unambiguous key symbols and names. Each key has only one function.
The easy-to-read screen displaysplain-language information, dialog guidance, programming steps, graphics, and asoft-key row. All texts are available in numerous languages.
HEIDENHAIN Contouring Controls Series Page
For milling, drilling, boring machines and
machining centers
For simple milling, drilling and boring machines
Up to 11 axes plus spindle
3 axes + spindle
iTNC 530
TNC 320
38
42
Accessories Electronic handwheelsProgramming stations
HR
iTNC/TNC 320
43
43
Conversational programming
Key symbols
smarT.NC: Programming made simpler
DXF data, processing
Frequently recurring machining sequences are saved as fi xed cycles.
Graphic illustrations simplify programming and provide valuable aid for verifying the program during test runs.
The new smarT.NC operating mode makes programming even easier. With the well-thought-out input forms, you can create your NC program even faster. Of course you'll be aided by help graphics. As always, HEIDENHAIN has placed great value on compatibility. At any time, you can switch from smarT.NC to conversational and back. But not only can you write programs with smarT.NC—you can test and run them as well.
HEIDENHAIN controls excel not only through their plain-language programming. You can also write programs in ISO 6983 (DIN 66025) or download and run them through the data interface.
DXF data processing (option)
You can now open DXF fi les created in a CAD system directly on the iTNC 530 to extract contours and machining positions. Not only does this save time otherwise spent on programming and testing, but you can also be sure that the transferred data are exactly according to the designer's specifi cations.
38
iTNC 530 Contouring Control
for milling, drilling, boring machines and machining centers
The iTNC 530 from HEIDENHAIN is a versatile, workshop-oriented contouring control for milling, drilling and boring machines as well as machining centers.
It features an integrated digital drive control with integrated inverter, which enables it to produce a highly accurate workpiece contour while machining at high velocity.
The iTNC 530 controls up to 13 axes and spindle. The block processing time is 0.5 ms. A hard disk serves as program memory medium.
The iTNC 530 hardware option with two processors additionally features the Windows XP1) operating system as a user interface, enabling the use of standard Windows applications.
1) As of end of 2007
39
High speed milling with the iTNC 530
The iTNC 530's special drive strategies enable very high machining speeds with the greatest possible contouring accuracy.
High contour accuracy at high feed rates
The control loop of the iTNC 530 is fast and it “looks ahead.” Like all TNC contouring controls from HEIDENHAIN, the iTNC 530 features velocity feedforward control, which means that it can machine with a very small following error of only a few microns.
The integrated motor control has further improved contour accuracy, both through digital control technology and the additional acceleration feedforward capability. This also improves the machine's dynamic performance, with following error approaching zero. The benefi t to you is dramatically improved geometrical accuracy, particularly when milling small radii at high speeds.
High speed spindle speeds
High surface-cutting speeds require accord-ingly high spindle speeds. The iTNC 530 can digitally control rotational speeds up to 40 000 min–1.
Machining 2-D contours or 3-D surfaces
at high feed rates
The iTNC 530 provides the following important features for machining contours:
The iTNC's ability to limit and reduce jerk ensures smoother acceleration and optimum motion control—both during workpiece approach, on the contour, and at corners.When running long programs from the hard disk, the iTNC has a short block processing time of only 0.5 ms. This means that the iTNC can even mill contours made of 0.1 mm line segments at feed rates as high as 12 meters per minute.The iTNC looks ahead up to 1024 blocks into the part program to ensure a steady traversing speed even over a large number of very short contour elements.The iTNC can automatically smoothen discontinuous contour transitions—and you defi ne the desired tolerance range. The iTNC mills smoother surfaces without risking dimensional tolerances.
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Dynamic Collision Monitoring Option
(DCM)
Since axis movements in 5-axis machining operations are very diffi cult to predict, and the traverse speeds of NC axes continue to increase, collision monitoring is a useful function for relieving the machine operator and avoiding damage to the machine.
The iTNC 530 cyclically monitors the working space of the machine for possible collisions with machine components. The machine manufacturer defi nes these machine components within the kinematics description as collision objects.The control outputs an error message in time before a collision with machine components can occur. The machine operator can then retract the axes.
40
Digital drive control
High surface defi nition, high contouring accuracy of the fi nished workpiece, and short machining times—these requirements can be met only with digital drive concepts. For integrated drive control, HEIDENHAIN offers the iTNC 530.Either compact or modular inverters are available, depending on the type of machine.
The compact inverters contain the power stage for up to 2 axes, 3 axes, or 4 axes plus spindle with spindle power ratingsup to 15 kW.
With modular inverters, various power modules are available for axes and spindles, and power supply units with 22 kW to 80 kW. The modular inverters are suitable for machines with up to 13 axes and a spindle with maximum power of 40 kW.
Feed motors of 1.5 Nm to 62.5 Nm and spindle motors of 5.5 kW to 40 kW are available for connection to HEIDENHAIN inverters.
iTNC 530
with modular inverterand motors
41
TNC Contouring Control iTNC 530
Axes Up to 13 and spindle or 12 and 2 spindles
Interpolation Linear in max. 5 axes (with Tool Center Point Management)Circular in max. 3 axes with tilted working planeSpline interpolation in max. 5 axesHelixCylinder surface1)
Rigid tapping1)
••••••
Programming HEIDENHAIN conversational, with smarT.NC and according to ISO
Programming support TNCguide presents user information directly on the iTNC 530
DXF converter (option) Download contours and machining positions from DXF fi les
Program memory Hard disk with 25 GB minimum
Position data coordinates Nominal positions in Cartesian or polar coordinates,dimensions absolute or incremental, in mm or inches; actual position capture
Input resolution and display step To 0.1 µm or 0.0001°
Block processing time 0.5 ms (3-D straight line without radius compensation at 100 % PLC utilization)
High speed cutting Motion control with minimum jerk
FK free contour programming HEIDENHAIN conversational with graphical support
Coordinate transformation Datum shift, rotation, mirroring, scaling (axis-specifi c)Tilting the working plane, PLANE function (option)
••
Fixed cycles For drilling and milling; data input with graphical support
Touch probe cycles For tool measurement, workpiece alignment, workpiece measurement and workpiece presetting
Graphics For programming and program verifi cation
Cutting-data tables Yes
Parallel operation Program run and programming with graphics
Data interface Ethernet 100BaseTUSB 1.1RS-232-C/V.24 and RS-422/V.11 (max. 115200 baud)
•••
Remote control and diagnosis TeleService
Visual display unit 15-inch color fl at-panel display (TFT)
Axis feedback control Feedforward control or following errorIntegrated digital drive control with integrated inverter
••
Adaptive feed rate control option AFC adjusts the contouring feed rate to the spindle power1)
DCM collision monitoring option Dynamic monitoring of the working space for possible collisions with machine components1)
Integrated PLC Approx. 16000 logic commands
Accessories Electronic handwheelTriggering 3-D touch probes TS 220, TS 440 or TS 640 and TT 140
••
Dual-processor version option With additional Windows XP2) operating system as user interface
1) This feature must be implemented by the machine tool builder 2) As of end of 2007
42
TNC 320 Contouring Control
for simple milling, drilling and boring machines
The TNC 320 is a compact workshop-oriented contouring control with TFT color fl at-panel display and TNC control keys. The powerful main computer, the display unit and the TNC operating panel are all contained in one unit. A maximum of four (optionally 5) drives can be controlled via the analog speed command interface.
TNC 320
Axes 3 closed-loop axes plus closed-loop spindle S
Options 4 closed-loop axes plus open-loop spindle Sor (optionally with hardware expansion)4 closed-loop axes plus servo-controlled spindle S or5 closed-loop axes plus open-loop spindle S
Interpolation Linear in max. 4 axesCircular in max. 2 axesHelical, superimposition of circular and straight pathsCylinder surface (option)
••••
Programming HEIDENHAIN conversational and ISO formats (via soft keys or via external USB keyboard)
Program memory 300 MB
Input resolution and
display step
To 1 µm or 0.001°
Block processing time 6 ms
Display TFT color fl at panel display 15.1 inch (1024 x 768 pixels)
Coordinate
transformation
Datum shift, rotation, mirror image, scaling factor(axis-specifi c)Tilting the working plane (option)
•
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Fixed cycles Drilling, tapping, thread cutting, reaming, and boring, cycles for hole patterns (circular and linear), multipass milling of plane surfaces, roughing and fi nishing pockets, slots and studs
Touch probe cycles For datum setting and workpiece alignment
Graphics Programming graphics, verifi cation graphics, graphical support for cycle programming
Parallel operation With graphical support
Data interfaces Ethernet 100BaseTUSB 1.1RS-232-C/V.24
•••
Integrated PLC 50 MB memory for PLC program56 PLC inputs31 PLC outputs(expandable by PL 510, max. 4)
Symbolic operands
Accessories HR 410 electronic handwheelTS 220, TS 440 or TS 640 workpiece touch probe
••
The user programs the control directly at the machine in HEIDENHAIN conversational format, with practice-oriented fi xed cycles. Convenient graphical illustrations on the screen provide additional guidance during programming.
43
Accessories
Electronic Handwheels Programming Stations
With the electronic handwheel from HEIDENHAIN, you can use the feed drive to make very precise movements in the axis slides in proportion to the rotation of the handwheel. As an option, the handwheels are available with mechanical detent.
HR 410 and HR 420 portable handwheels
The axis keys and certain functional keys are integrated in the housing. It allows you to switch axes or setup the machine at any time—and regardless of where you happen to be standing. The HR 420 also features a display for the position value, the feed rate and spindle speed, the operating mode and other functions, as well as an override potentiometer for feed rate and spindle speed.
The iTNC and TNC 320 programming stations enable you to program in plain language just as you do at the machine, but away from the noise and distractions of the shop fl oor.
Creating programs
Programming, testing and optimizing HEIDENHAIN conversational or ISO programs with the programming station substantially reduces machine idle times. You do not need to change your way of thinking. At the programming station you program on the same keyboard as at the machine. Of course you can also use the alternative smarT.NC operating mode on the iTNC programming station.
Training with the programming station
Because the programming stations are based on the respective control software, they are ideally suited for apprentice and advanced training.
TNC training in schools
Since they can be programmed in ISO as well as in plain language format, the programming stations can also be used in schools for TNC programming training.
HR 130 and HR 150 panel-mounted
handwheels
Panel-mounted handwheels from HEIDENHAIN can be integrated in the machine operating panel or be built-in at another location on the machine. Up to three HR 150 electronic handwheels can be connected through an adapter.
HR 130 for integration in the machine operating panel
HR 420 HR 410
44
Tool and Workpiece Setup and Measurement
Workpiece Touch Probes
The TS workpiece touch probes from HEIDENHAIN help you perform setup, measuring and inspection functions directly on the machine tool.
The stylus of a TS three-dimensional touch trigger probe is defl ected upon contact with a workpiece surface. At that moment the TS generates a trigger signal that, depending on the model, is transmitted either by cable or over an infrared beam to the control.
The control simultaneously saves the actual position values as measured by the machine axis encoders, and uses this information for further processing. The trigger signal is generated through a wear-free optical switch that ensures high reliability.
TS 220
TS 440
TS 640
TS 220 TS 230 TS 440/TS 444/TS 640 TS 740
Probe repeatability 2 σ † 1 µm (at † 1 m/min) 2 σ † 0.25 µm (at † 0.25 m/min)
Permiss. stylus defl ection Approx. 5 mm in all directions (at stylus length of 40 mm)
Power supply 5 V ± 5 % fromthe NC
10 to 30 V fromthe NC
TS 440/TS 640/TS 740: 2 batteries 1 to 4 VTS 444: through air turbine generator
Interface to control TTL signal levels HTL signal levels HTL signal levels via SE transceiver unit
Signal transmission Via cable Via infrared beam with 360° range transmission to transceiver unit
SE 540: Integration in spindle headSE 640 for mounting in the machine's workspace
••
Probe velocity † 3 m/min † 0.25 m/min
Styli Ball-tip styli in various diameters and lengths
Protection IEC 60529 IP 55 IP 67
SE 640SE 540
Touch probes with cable connection for signal transmission for machines with manual tool change:TS 220 – TTL versionTS 230 – HTL version
Touch probes with infrared signal
transmission for machines with automatic tool change:TS 440 – Compact dimensionsTS 444 – Compact dimensions, battery-free power supply through integrated air turbine generator over central compressed air supplyTS 640 – Standard touch probe withwide-range infrared transmissionTS 740 – High probing accuracy and repeatability, low probing force
45
TL Micro
TT 140
Probing method Physical probing in three dimensions: ± X, ± Y, +Z
Probe repeatability 2 σ † 1 µm (probing velocity 1 m/min)
Permiss. defl ection of
probe contact
Approx. 5 mm in all directions
Power supply 10 to 30 V from the NC
Interface to control HTL signal levels
Probe contact Hardened steel disk ¬ 40 mm or ¬ 25 mm
Protection IEC 60529 IP 67
Tool Touch Probes
Tool measurement on the machine shortens non-productive times, increases machining accuracy and reduces scrapping and reworking of machined parts. With the tactile TT 3-D touch probes and the contact-free TL laser systems, HEIDENHAIN offers two completely different possibilities for tool measurement.
With their rugged design and high degree of protection, these tool touch probes can be installed directly within the machine tool's work envelope. Tool measurement is possible at any time: before machining, between two machining steps, or after machining is done.
TT 140 3-D touch probe
The TT 140 is a 3-D touch trigger probe for tool measurement and inspection. The disk-shaped probe contact of the TT 140 is defl ected during physical probing of a tool. At that moment the TT generates a trigger signal that is transmitted to the control, where it is processed further. The trigger signal is generated through a wear-free optical switch that ensures high reliability.
TL laser systems
The TL Micro and TL Nano laser systems can measure tools at the rated speed without making contact. With the aid ofthe included measuring cycles you can measure tool lengths and diameters, inspect the form of the individual teeth and check for tool wear or breakage. The control automatically saves the results of measurement in the tool table.
TL Nano TL Micro 150 TL Micro 200 TL Micro 350
Probing method Contact-free with laser beam in two dimensions: ± X (or ±Y), +Z
Tool diameter
Central measurement0.03 to 37 mm 0.03 to 30 mm 0.03 to 80 mm 0.03 to 180 mm
Repeatability ± 0.2 µm ± 1 µm
Spindle speed Optimized for individual tooth measurement on standard or HSC spindles (> 30 000 min–1)
Lasers Visible red-light laser with beam focused at center of system; protection class 2 (IEC 825)
Power supply 24 V from the NC
Interface to control HTL signal levels
Protection IEC 60529 IP 68 (when connected, with sealing air)
Tool cleaning Integral blowing unit
TT 140
46
Measured Value Acquisition and Display
Position display units
Position display units serve to visualize the values measured with linear encoders, length gauges, rotary encoders or angle encoders. Areas of application include:
Measuring and inspection equipment Dividing apparatusesMonitoring of measuring equipmentManual machine toolsMeasuring machines
Digital readouts from HEIDENHAIN are designed to be highly user-friendly.
Typical characteristics are:Highly readable, alphanumeric displaySimple, logically arranged keypadErgonomically designed push-button keysSplash-protected front panelSturdy die-cast housing
Most position display units feature a data
interface for further processing in the higher-level electronics or simply to print out the measured values.
•••••
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••
Interface electronics
Interface electronics from HEIDENHAIN adapt the encoder signals to the interface of the subsequent electronics.
Counter cards for installation in PCs or subsequent electronics simplify the realization of customized solutions such as measuring electronics, controls or automation devices.
With its integrated counting function, the External Interface Box (EIB) converts the sinusoidal output signals from HEIDENHAIN encoders into absolute position values to simplify connection to various control systems.
47
HEIDENHAIN Position Display Units
for manually operated machine tools
Increased productivity with
HEIDENHAIN digital readouts
Digital readouts from HEIDENHAIN increase the productivity of manually operated machine tools or measuring equipment. They save time, increase the dimensional accuracy of machined parts, and enhance operating ease. Regardless of whether they are installed on new equipment or are retrofi tted on machines already in operation, HEIDENHAIN ND and POSITIP display units with the appropriate LS or LB linear encoders are easily fi tted to any model of machine or type of equipment, whatever the application and number of displayed axes.
Fast
HEIDENHAIN’s digital readouts save time. The distance-to-go display feature allows the user to approach the next nominal position quickly and reliably, simply by traversing to a display value of zero. Reference points can be set wherever needed. This simplifi es positioning, especially for workpieces with complicated dimensions.
Cycles help the user mill or drill hole patterns and rectangular pockets. The positions are approached directly using the distance-to-go display.
On lathes, the sum display feature for saddle and top slide contributes to more accurate positioning. If taper dimensions are not complete, the display will help you to calculate the angles.
The POSITIP is ideal for small-batch production, because repetitive machining sequences can be stored as programs and then used as often as required.
Reliable
A highly readable display shows the measured positions with respect to the selected reference point. As a result, the probability of error is reduced and machining becomes more reliable.
POSITIP’s graphic positioning aid improves the speed and reliability of the distance-to-go display. Graphic illustrations help you to enter the geometric data correctly.
Accurate
On older machine tools, precise machining to an accuracy of 0.01 mm is a matter of luck. Worn machine elements make exact dial and vernier settings impossible. Linear encoders from HEIDENHAIN sense machine slide movement directly. The backlash caused by mechanical transfer elements such as lead screws, racks and gears therefore has no infl uence. By determining the slide position directly, you achieve higher machining accuracy and reduce scrap rates.
Position Displays for Manually Operated Machine Tools Series Page
For up to six axes For positioning devices, milling machines, and lathes POSITIP 880 48
For up to three axes For positioning devices, milling machines, and lathes ND 780
ND 500
49
Measured Value Displays For length and angle ND 200B 50
Interface Electronics Counter card for PCsExternal Interface Box
IK 220
EIB
51
51
48
POSITIP, ND Position Display Units
For up to 6 axes
A digital readout (DRO) consists of oneor more linear encoders for traverse measurement and a display unit for position values. DROs are typically fi ttedor retrofi tted on:
Machine tools such as milling, drilling and boring machines, lathes, electrical discharge machines, grinding machinesMeasuring machines
Features:
User-friendly functions for easier operation of manual machines and equipmentAxis designations and functions adjustable for milling, drilling,boring and turning Problem-free installation,maintenance-free operationFast payback with economical use
•
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•
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KT Edge Finder
The 3-D edge fi nder is a triggering probe. Used together with the ND 780 and POSITIP 880 display units from HEIDENHAIN, the KT simplifi es workpiece locating and speeds datum setting.
POSITIP 880
Description Display with dialog-supported user guidance on a color fl at-paneldisplay, HELP functions, graphic functions and program memory,splash-protected full-travel keyboard
Axes Up to 6 axes from A to Z and ZO, ZS; » 1 VPP
Display step 10 µm, 5 µm, 1 µm or fi ner
Reference points Milling: 99; turning: 1
Tool data For 99 tools
Functions REF reference-mark evaluation for distance-coded or single reference marksDistance-to-go display with nominal position input in absolute or incremental values
•
•
Contour monitoring with magnify functionProgramming of max. 999 program blocks per program
••
For milling, drilling and boring machines
Calculation of positions for hole patterns (circular and linear patterns)Cutting data calculator
••
Probing functions for reference-point acquisition with the KT edge fi nder: "Edge," "Centerline" and "Circle center"
Positioning aids for milling and roughing rectangular pockets
For turning Radius/diameter displaySeparate or sum display for Z and ZOTaper calculatorFreezing the tool position for back-off
••••
Oversize allowance for positioningMultipass turning cycle
••
Interfaces KT edge fi nder
Over separate module IOB 89:Position-dependent switching function (inputs, outputs)•
RS-232-C/V.24, Centronics
POSITIP 880
49
ND 780 ND 522 ND 523
Display with dialog-supported user guidance on a monochrome fl at-panel display, HELP functions, graphic functions,splash-protected silent keyboard
Display with dialog-supported user guidance on a monochromefl at-panel display, HELP functions, graphic functions, membrane keyboard
Up to 3 axes from A to Z and ZO, ZS; » 1 VPP 2 axes; « TTL 3 axes; « TTL
5 µm (with LS 328 C/LS 628 C)
10
For 16 tools
– Contour monitoring
–
–
–
KT edge fi nder, edge fi nder with contact triggering –
Over separate module IOB 49:Position-dependent switching function (inputs, outputs)Servo control of a constant velocity
••
–
RS-232-C/V.24 USB
ND 780 ND 523
50
ND 200B Measured Value Display Units
for length and angle
The ND 200B series serves to display measured values from one length gauge, linear encoder, or angle encoder with sinusoidal output signals (11 µAPP).The ND 281B display unit can also be connected with one linear or angleencoder with 1 VPP signals.
Display units with serial RS-232-C data output or parallel BCD data output are available for measuring and inspection stations at which the results of measurement are transmitted to a printer or a PC for further processing.
The ND 281B and ND 282B offer functions for sorting and tolerance checking or fi nding the minimum and maximum values from a series of measurements. Their switching inputs and outputs suit them also for use in equipment with simple automated tasks.
The ND 231B with sum/difference display allows you to connect two encoders.
The ND 281B can be switched to display angular position in degrees or degrees/minutes/seconds.
ND 281B
ND 221B ND 281B ND 282B ND 231B
With 2 signal inputs
Display step
Length 10 µm, 5 µm, 1 µm and fi ner
Angle – 1° to 0.0001° or 1” –
Signal input » 11 µAPP » 11 µAPP or» 1 VPP (switchable)
» 11 µAPP 2 × » 11 µAPP
Interface RS-232-C/V.24 BCD RS-232-C/V.24
Functions – SortingMin./max. evaluation
••
SortingSum/difference display
••
Switching inputs, switching outputs
51
Interface Electronics
IK 220
Universal PC counter card
The IK 220 is an expansion board for PCs for recording the measured values of two
incremental or absolute linear or angle
encoders. The subdivision and counting electronics subdivide the sinusoidal input
signals to generate up to 4096 measuring
steps. A driver software package is included in delivery.
IK 220
Input signals
(switchable)» 1 VPP » 11 µAPP EnDat 2.1 SSI
Encoder inputs 2 D-sub connections (15-pin) male
Max. input frequency 500 kHz 33 kHz –
Max. cable length 60 m 10 m
Signal subdivision
(signal period : meas. step) Up to 4096-fold
Data register for measured
values (per channel)48 bits (44 bits used)
Internal memory For 8192 position values
Interface PCI bus (plug and play)
Driver software and
demonstration program
For Windows 98/NT/2000/XP
in VISUAL C++, VISUAL BASIC and BORLAND DELPHI
Dimensions Approx. 190 mm × 100 mm
For more information, see Product Information EIB 100 and EIB 300 as well as the Product Overview of Interface Electronics.
EIB Series
External Interface Box
The External Interface Box subdivides the sinusoidal output signals from HEIDENHAIN encoders and converts them into absolute position values with the aid of the integrated counting function. After the reference mark has been crossed, the position value is defi ned with respect to a fi xed reference point.
EIB 192 EIB 392
Design Housing Connector
Protection IP 65 IP 40
Input » 1 VPP
Encoder connection M23 connector 12-pin, female
D-sub connector 15-pinM23 connector 12-pin, female
••
Subdivision † 16 384-fold
Output Absolute position values
Interface EIB 192/EIB 392: EnDat 2.2EIB 192 F/EIB 392 F: Fanuc Serial InterfaceEIB 192 M/EIB 392 M: Mitsubishi High Speed Serial Interface
Power supply 5 V ± 5 %EIB 392
September 2005
Längenmessgerätefür gesteuerte Werkzeug-maschinen
August 2005
Offene
Längenmessgeräte
März 2005
Messtaster
April 2005
Drehgeber
September 2005
Messgeräte für
elektrische Antriebe
September 2006
Winkelmessgeräte
ohne Eigenlagerung
Juni 2006
Winkelmessgeräte
mit Eigenlagerung
52
More Information
Brochures, catalogs, data sheets and
CD-ROMs
The products shown in this General Catalog are described in more detail in separate documentation, including complete specifi cations, signal descriptions and dimension drawings in English and German (other languages available upon request).
HEIDENHAIN on the Internet
Visit our home page at www.heidenhain.de for up-to-date information on:
The companyThe products
Our web site also includes:Technical articlesPress releasesAddressesTNC training programs
••
••••
Length Measurement
Angle Measurement
BrochureLinear Encoders
for Numerically Controlled Machine Tools
Contents:Absolute Linear EncodersLC
Incremental Linear EncodersLB, LF, LS
BrochureExposed Linear Encoders
Contents:Incremental Linear EncodersLIP, PP, LIF, LIDA
BrochureLength Gauges
Contents:HEIDENHAIN-SPECTOHEIDENHAIN-METROHEIDENHAIN-CERTO
BrochureRotary Encoders
Contents:Absolute Rotary EncodersECN, EQN, ROC, ROQ
Incremental Rotary EncodersERN, ROD
BrochureEncoders for Servo Drives
Contents:Rotary EncodersAngle EncodersLinear Encoders
BrochureAngle Encoders with Integral Bearing
Contents:Absolute Angle EncodersRCN
Incremental Angle EncodersRON, RPN, ROD
BrochureAngle Encoders without Integral Bearing
Contents:Incremental Angle EncodersERA, ERP
Mai 2005
iTNC 530Die vielseitige Bahnsteuerungfür Fräsmaschinen, Bohrwerkeund Bearbeitungszentren
Mai 2005
MANUALplus 4110Die vielseitige Bahnsteuerungfür Drehmaschinen
Oktober 2006
Tastsystemefür Werkzeugmaschinen
September 2005
Numerische
Positionsanzeigenfür handbedienteWerkzeugmaschinen
September 2005
TNC 320Die kompakte Bahnsteuerungfür Fräs- und Bohrmaschinen
August 2005
iTNC 530Die vielseitige Bahnsteuerungfür Fräsmaschinen, Bohrwerkeund Bearbeitungszentren
Informationen für den
Maschinenhersteller
Oktober 2005
MANUALplus 4110Die vielseitige Bahnsteuerungfür Drehmaschinen
Informationen für den
Maschinenhersteller
September 2007
Messgerätezur Abnahme und Kontrolle von Werkzeugmaschinen
September 2005
Positionsanzeigen
Längenmessgerätefür handbediente Werkzeugmaschinen
TNC 320Die kompakte Bahnsteuerungfür Fräs- und Bohrmaschinen
Informationen für den
Maschinenhersteller
August 2005
53
Machine Tool Control
Tool and Workpiece Setup and
Measurement
Measured Value Acquisition and Display
Machine Tool Inspection
BrochureiTNC 530 Contouring Control
CD-ROMiTNC Presentation
Contents:Information for the user
BrochureMANUALplus 4110 Contouring Control
Contents:Information for the user
BrochureTNC 320 Contouring Control
Contents:Information for the user
OEM BrochureiTNC 530 Contouring Control
Contents:Information for theMachine Tool Builder
OEM BrochureMANUALplus 4110 Contouring Control
Contents:Information for theMachine Tool Builder
OEM BrochureTNC 320 Contouring Control
Contents:Information for theMachine Tool Builder
Brochure, CD-ROMTouch Probes
Contents:Tool Touch ProbeTT, TL
Workpiece Touch ProbeTS
BrochureMeasuring Systems for Machine
Tool Inspection and Acceptance Testing
Contents:Incremental Linear EncodersKGM, VM
BrochureDigital Readouts
for Manually Operated Machine Tools
Contents:Position Display UnitsND 200, ND 700, POSITIP
Linear EncodersLB, LS
BrochurePosition display units
Linear Encoders
for Manually Operated Machine Tools
Contents:Position display unitsND 200, ND 700, POSITIP
Linear EncodersLS 388 C; LS 688 C
CZ HEIDENHAIN s.r.o. Stremchová 16 106 00 Praha 10, Czech Republic { +420 272658131 | +420 272658724 E-Mail: [email protected]
DK TP TEKNIK A/S Korskildelund 4 2670 Greve, Denmark { +45 (70) 100966 | +45 (70) 100165 E-Mail: [email protected]
ES FARRESA ELECTRONICA S.A. Les Corts, 36 bajos 08028 Barcelona, Spain { +34 934092491 | +34 933395117 E-Mail: [email protected]
FI HEIDENHAIN Scandinavia AB Mikkelänkallio 3 02770 Espoo, Finland { +358 (9) 8676476 | +358 (9) 86764740 E-Mail: [email protected]
FR HEIDENHAIN FRANCE sarl 2 avenue de la Cristallerie 92310 Sèvres, France { +33 0141143000 | +33 0141143030 E-Mail: [email protected]
AT HEIDENHAIN Techn. Büro Österreich Dr.-Johannes-Heidenhain-Straße 5 83301 Traunreut, Germany { +49 (8669) 31-1337 | +49 (8669) 5061 E-Mail: [email protected]
BE HEIDENHAIN NV/SA Pamelse Klei 47 1760 Roosdaal, Belgium { +32 (54) 343158 | +32 (54) 343173 E-Mail: [email protected]
BG ESD Bulgaria Ltd. G.M. Dimitrov Blvd., bl. 60, entr. G, fl . 1, ap 74 Sofi a 1172, Bulgaria { +359 (2) 9632949 | +359 (2) 9632940 E-Mail: [email protected]
BY Belarus − RU
CH HEIDENHAIN (SCHWEIZ) AG Vieristrasse 14 8603 Schwerzenbach, Switzerland { +41 (44) 8062727 | +41 (44) 8062728 E-Mail: [email protected]
CS Serbia and Montenegro − BG
AU FCR Motion Technology Pty. Ltd Automation Place, Unit 6, 38-40 Little Boundary Road Laverton North 3026, Victoria, Australia { +61 (3) 93626800 | +61 (3) 93143744 E-Mail: [email protected]
ZA MAFEMA SALES SERVICES C.C. 107 16th Road, Unit B3 Tillburry Business Park, Randjespark 1685 Midrand, South Africa { +27 (11) 3144416 | +27 (11) 3142289 E-Mail: [email protected]
AR NAKASE SRL. Calle 49 Nr. 5764 B1653AOX Villa Ballester, Provincia de Buenos Aires, Argentina { +54 (11) 47684242 | +54 (11) 47684242-111 E-Mail: [email protected]
BR DIADUR Indústria e Comércio Ltda. Rua Sérvia, 329 Socorro, Santo Amaro 04763-070 – São Paulo – SP, Brazil { +55 (11) 5696-6777 | +55 (11) 5523-1411 E-Mail: [email protected]
CA HEIDENHAIN CORPORATION Canadian Regional Offi ce 11-335 Admiral Blvd., Unit 11 Mississauga, Ontario L5T2N2, Canada { +1 (905) 670-8900 | +1 (905) 670-4426 E-Mail: [email protected]
MX HEIDENHAIN CORPORATION MEXICO Av. Las Américas 1808 Fracc. Valle Dorado 20235 Aguascalientes, Ags., Mexico { +52 (449) 9130870 | +52 (449) 9130876 E-Mail: [email protected]
US HEIDENHAIN CORPORATION 333 East State Parkway Schaumburg, IL 60173-5337, USA { +1 (847) 490-1191 | +1 (847) 490-3931 E-Mail: [email protected]
VE Maquinaria Diekmann S.A. Av. Humbolt (Prol. Leoncio Martínzes) Urb. Las Acacias Aptdo. 40.112 Caracas, 1040-A, Venezuela { +58 (212) 6325410 | +58 (212) 6328013 E-Mail: [email protected]
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DE HEIDENHAIN Technisches Büro Nord 12681 Berlin, Deutschland { (030) 54705-240 E-Mail: [email protected]
HEIDENHAIN Technisches Büro Mitte 08468 Heinsdorfergrund, Deutschland { (03765) 69544 E-Mail: [email protected]
HEIDENHAIN Technisches Büro West 58093 Hagen, Deutschland { (02331) 9579-0 E-Mail: [email protected]
HEIDENHAIN Technisches Büro Südwest 70771 Leinfelden-Echterdingen, Deutschland { (0711) 993395-0 E-Mail: [email protected]
HEIDENHAIN Technisches Büro Südost 83301 Traunreut, Deutschland { (08669) 31-1345 E-Mail: [email protected]
5454
HEIDENHAIN is represented by subsidiaries in all important industrial nations. In addition to the addresses listed here, there are many service agencies located worldwide. For more information, visit our Internet site or contact HEIDENHAIN in Traunreut, Germany.
Sales and Service—Worldwide
Germany
Europe
Africa Australia
America
GB HEIDENHAIN (G.B.) Limited 200 London Road, Burgess Hill West Sussex RH15 9RD, United Kingdom { +44 (1444) 247711 | +44 (1444) 870024 E-Mail: [email protected]
GR MB Milionis Vassilis 38, Scoufa Str., St. Dimitrios 17341 Athens, Greece { +30 (210) 9336607 | +30 (210) 9349660 E-Mail: [email protected]
HR Croatia − SL
HU HEIDENHAIN Kereskedelmi Képviselet Grassalkovich út 255. 1239 Budapest, Hungary { +36 (1) 4210952 | +36 (1) 4210953 E-Mail: [email protected]
IT HEIDENHAIN ITALIANA S.r.l. Via Asiago, 14 20128 Milano, Italy { +39 02270751 | +39 0227075210 E-Mail: [email protected]
MK Macedonia − BG
NL HEIDENHAIN NEDERLAND B.V. Copernicuslaan 34, 6716 BM Ede, Netherlands { +31 (318) 581800 | +31 (318) 581870 E-Mail: [email protected]
NO HEIDENHAIN Scandinavia AB Orkdalsveien 15 7300 Orkanger, Norway { +47 72480048 | +47 72480049 E-Mail: [email protected]
PL APS Husarska 19 B 02-489 Warszawa, Poland { +48 228639737 | +48 228639744 E-Mail: [email protected]
PT FARRESA ELECTRÓNICA LDA. Rua do Espido, 74 C 4470 - 177 Maia, Portugal { +351 229478140 | +351 229478149 E-Mail: [email protected]
RO Romania − HU
RU OOO HEIDENHAIN Chasovaya Street 23 A 125315 Moscow, Russia { +7 (495) 931-9646 | +7 (495) 564-8297 E-Mail: [email protected]
SE HEIDENHAIN Scandinavia AB Storsätragränd 5 12739 Skärholmen, Sweden { +46 (8) 53193350 | +46 (8) 53193377 E-Mail: [email protected]
SK Slovakia − CZ
SL Posredništvo HEIDENHAIN SAŠO HÜBL s.p. Sokolska ulica 46 2000 Maribor, Slovenia { +386 (2) 4297216 | +386 (2) 4297217 E-Mail: [email protected]
TR T&M Mühendislik San. ve Tic. LTD. ŞTİ. Zincirliköşk Sok. No. 11/1 34738 Erenköy-Istanbul, Turkey { +90 (216) 3022345 | +90 (216) 3024351 E-Mail: [email protected]
UA Ukraine − RU
CN DR. JOHANNES HEIDENHAIN (CHINA) Co., Ltd. No. 6, TianWeiSanJie, Area A. Beijing Tianzhu Airport Industrial Zone Shunyi District, Beijing 101312, China { +86 10 - 80420000 | +86 10 - 80420010 E-Mail: [email protected]
HK HEIDENHAIN LTD Unit 2, 15/F, Apec Plaza 49 Hoi Yuen Road Kowloon, Hong Kong { +852 27591920 | +852 27591961 E-Mail: [email protected]
ID PT Servitama Era Toolsindo GTS Building, Jl. Pulo Sidik Block R29 Jakarta Industrial Estate Pulogadung Jakarta 13930, Indonesia { +62 (21) 46834111 | +62 (21) 46834113 E-Mail: [email protected]
IL NEUMO VARGUS MARKETING LTD. Post Box 57057 34-36, Itzhak Sade St. Tel Aviv 61570, Israel { +972 (3) 5373275 | +972 (3) 5372190 E-Mail: [email protected]
IN ASHOK & LAL Post Box 5422 12 Pulla Reddy Avenue Chennai – 600 030, India { +91 (44) 26151289 | +91 (44) 26478224 E-Mail: [email protected]
JP HEIDENHAIN K.K. Kudan Center Bldg. 10th Floor Kudankita 4-1-7, Chiyoda-ku Tokyo 102-0073, Japan { +81 (3) 3234-7781 | +81 (3) 3262-2539 E-Mail: [email protected]
KR HEIDENHAIN LTD. Suite 1415, Family Tower Bldg, 958-2 Youngtong-Dong, Youngtong-Gu, Suwon Kyunggi-Do, Korea, 443-810 { +82 (31) 2011511 | +82 (31) 2011510 E-Mail: [email protected]
MY ISOSERVE Sdn. Bhd No. 6 - 1 Jalan 2/96A Taman Cheras Makmur 56100 Kuala Lumpur, Malaysia { +60 (3) 91320685 | +60 (3) 91320695 E-Mail: [email protected]
PH Machinebanks` Corporation 482 G. Araneta Avenue, Quezon City, Philippines 1113 { +63 (2) 7113751 | +63 (2) 7122484 E-Mail: [email protected]
SG HEIDENHAIN PACIFIC PTE LTD. 51, Ubi Crescent Singapore 408593 { +65 6749-3238 | +65 6749-3922 E-Mail: [email protected]
TH HEIDENHAIN (THAILAND) LTD 53/72 Moo 5 Chaloem Phra Kiat Rama 9 Road Nongbon, Pravate, Bangkok 10250, Thailand { +66 (2) 398-4147-8 | +66 (2) 398-4143 E-Mail: [email protected]
TW HEIDENHAIN Co., Ltd. No. 12-5, Gong 33rd Road Taichung Industrial Park Taichung 407, Taiwan { +886 (4) 23588977 | +886 (4) 23588978 E-Mail: [email protected]
VN AMS Advanced Manufacturing Solutions Pte Ltd 310 (12A-13A) Le Hong Phong Street, District 10, HCM City, Viêt Nam { +84 (8) 9123658 - 8352490 | +84 (8) 8351530 E-Mail: [email protected]
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350 457-2A · 50 · 9/2007 · H · Printed in Germany · Subject to change without notice