35 Series - Apex Power Toolsdistributors.apexpowertools.com/serviceliterature/parts... · 2012. 3. 27. · 22 844306 1 3 O-Ring (0.301" ID) 23 203187 1 Housing 24 869682 1 3 Valve

For additional product information visit our website at http://www.apextoolgroup.com

Parts Manal823121EN01/20/2012

35 SeriesScrewdrivers

823121EN01/20/2012

Language Version:This Parts Manual is the “Original Instructions” intended for all persons who will use or repair these tools.

Product Identification:Refer to the “Model Nomenclature” page in this document.

Noise and Vibration:Refer to documents CE-1000DC and CE-1000TD.

General Description:Air powered inline and pistol grip screwdrivers equipped with an adjustable clutch.

Intended Use:These air assembly tools are intended for tightening of threaded joints or running down fasteners. Use only for their designated purpose. Do not use as a hammer, lever or other improper usage that can cause tool damage and operator injury.

Copyright protection:Apex Tool Group, LLC reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool Group, LLC.

Cleco®Description

823121EN01/20/2012

35 RS A XX - XX X

Tool Series35

Tool TypeRS = Reversible Screwdriver

Torque Control MechanismA = Clecomatic Clutch

Handle Type--- = Inline (Push-To-Start)P = Pistol Grip (Push-To-Start)

PT = Pistol Grip (Push & Trigger Start)TP = Pistol Grip (Trigger Start)

L = Lever (Push-To-Start)

Gearing Designation2 = Triple Geared5 = Double Geared7 = Double Geared

10 = Double Geared20 = Single Geared

Output Drive3 = 3/8" Square DriveQ = Quick Change Chuck

Cleco®Nomenclature

823121EN01/20/2012

Page 4

“A” 201187PT: Push-To-Start

1

Models35RSA Series

Cleco®Handle Assembly

86

4

2

35

7

9

10

12

13

14

11

823121EN01/20/2012

Page 5

ENDescription

1 865777 1 2 Suspension Bail2 867882 1 1 Inlet Bushing3 863454 1 3 O-Ring4 833300PT 1 3 Inlet Screen5 867887 1 3 Valve Spring6 202832PT 1 Shut-Off Valve7 869201 1 Shut-Off Valve Seal8 869844 1 Exhaust Deflector9 869850 2 6 Muffler

10 202758PT 1 Handle (includes Ref. 12)11 867878 1 1 Retainer Screw12 846861 1 Reversing Valve Bushing13 865770 1 3 Reversing Valve Spring

869253 1 Reversing Valve (Locking)202674PT 1 Reversing Valve (Non-Locking)

(#) Quantity(X) Recommended Spare Parts

14

Illustration "A"

Ref Number # X


823121EN01/20/2012

“B” 201186: Reversible Push-To-Start

4

Models35RSAP Series


3

1

2

14

7

15

16

11

12

13

56

17

9

10*

8

7

* Note: Not included in 201186 Handle Assembly.

823121EN01/20/2012

ENDescription

1 613749 1 1 Reversing Knob Screw2 869852 1 Reversing Knob3 202772PT 1 Handle4 867887 1 3 Throttle Valve Spring5 867901 1 Throttle Valve6 867889 1 Throttle Valve Seal7 847272 2 6 O-Ring (0.614" ID)8 867926 1 3 O-Ring (1.176" ID)9 867898 1 Reversing Valve

10 617290 * 1 3 O-Ring (1.299" ID)11 867933 1 3 Muffler12 833303 1 3 Muffler Screen13 847033 1 2 Retaining Ring14 412775 1 3 Air Inlet Screen15 847411 1 3 O-Ring (0.676" ID)16 867929 1 1 Air Inlet Bushing17 202760PT 1 Throttle Valve Housing

(#) Quantity(X) Recommended Spare Parts* Note: Not included in 201186 Handle Assembly

Illustration "B"

Ref Number # X


823121EN01/20/2012

“C” 201185: Push and Trigger Start201459: Trigger StartModels35RSAPT Series35RSATP Series


4

3

1

2

20

2122

15

16

1718

5 6

810

1414

13

* Note: Not included in 201185 or 201459 Handle Assemblies

7

9

11*

12

197

823121EN01/20/2012

ENDescription

1 613749 1 1 Reversing Knob Screw2 869852 1 Reversing Knob3 202723PT 1 Handle4 Table "C" 1 3 Shut-Off Valve Spring5 867901 1 Shut-Off Valve6 867889 1 Shut-Off Valve Seal7 847272 2 6 O-Ring (0.614" ID)8 202760PT 1 Valve Housing9 867926 1 3 O-Ring (1.176" ID)

10 867898 1 Reversing Valve11 617290 * 1 3 O-Ring (1.299" ID)12 844787 1 1 Trigger Pin13 867939 1 Throttle Pin14 201905 1 Trigger Assembly15 867929 1 1 Air Inlet Bushing16 867933 1 3 Muffler17 833303 1 3 Muffler Screen18 847033 1 2 Retainer Ring19 847411 1 3 O-Ring (0.676" ID)20 869350 1 Throttle Valve21 202951 1 3 Throttle Valve Spring22 412775 1 3 Air Inlet Screen

(#) Quantity(X) Recommended Spare Parts* Note: Not included in 201185 or 201459 Handle Assemblies

Illustration "C"

Ref Number # X


Table "C"Ref. Description # 35RSAPT # 35RSATP

4 Shut-Off Valve Spring 1 867887 1 869682

823121EN01/20/2012

“D” 201415: Reversible Lever Push-To-Start

4

Models35RSAL Series


1

36

25

1013 14

87 23

28

26

24

2527

15

16

17

1918

20

21

229

11

12

823121EN01/20/2012

ENDescription

1 867882 1 1 Air Inlet Bushing2 833300PT 1 3 Air Inlet Screen3 863454 1 3 O-Ring (0.551" ID)4 412603PT 1 2 Suspension Bail5 865728 1 3 Air Inlet Spring6 867874 1 Exhaust Deflector7 867877 1 1 Throttle Lever8 202410PT 1 1 Throttle Lever Pin9 869510 1 3 Muffler

10 203016PT 1 Reversing Valve Sleeve11 203015PT 1 3 Screw Seal12 202696PT 1 1 Cap Screw13 833954 2 6 O-Ring (1.614" ID)14 203386 1 Roll Pin15 202774PT 1 Throttle Valve16 847426 1 3 Valve Seal17 844060 1 3 Valve Spring18 844307 1 3 O-Ring (0.364" ID)19 832207 1 Valve Cap20 864271 1 2 Retaining Ring21 203036PT 1 Flow Valve22 844306 1 3 O-Ring (0.301" ID)23 203187 1 Housing24 869682 1 3 Valve Spring25 203420 1 Shut-Off Valve26 202701PT 1 Motor Spacer27 847599 1 O-Ring (0.864" ID)28 203025PT 1 Reversing Valve

(#) Quantity(X) Recommended Spare Parts

Illustration "D"

Ref Number # X


823121EN01/20/2012

“E”

1

Cleco®Motor Assembly

3

43 5

78

9

10

2

6

823121EN01/20/2012

ENDescription

1 847609 1 2 Rear Bearing2 Table "E" 1 Rear Bearing Plate3 812165 2 4 Cylinder Pin4 H203125 1 Cylinder (includes Ref. 3)5 869788 5 15 Rotor Blade6 Table "E" 1 Rotor7 Table "E" 1 Front Bearing Plate8 619377 1 2 Front Bearing9 869583 1 Gear Case Spacer

10 Table "E" 1 2 Trip Rod(#) Quantity(X) Recommended Spare Parts

Illustration "E"

Ref Number # X

Cleco®Motor Assembly

Table "E"

Ref. Description # 35RSA-2 # 35RSA-5 # 35RSA-7 # 35RSA-10 # 35RSA-20

2 Rear Bearing Plate 1 202759PT 1 202759PT 1 202759PT 1 202759PT 1 202759PT6 Rotor 1 203126 1 203126 1 203127 1 203126 1 2031267 Front Bearing Plate 1 202704PT 1 202704PT 1 202704PT 1 202704PT 1 202704PT

10 Trip Rod 1 202770PT 1 202770PT 1 202770PT 1 202770PT 1 202769

Ref. Description # 35RSAL-2 # 35RSAL-5 # 35RSAL-7 # 35RSAL-10 # 35RSAL-20

2 Rear Bearing Plate 1 202703PT 1 202703PT 1 202703PT 1 202703PT 1 202703PT6 Rotor 1 203126 1 203126 1 203127 1 203126 1 2031267 Front Bearing Plate 1 202704PT 1 202704PT 1 202704PT 1 202704PT 1 202704PT

10 Trip Rod 1 202770PT 1 202769 1 202770PT 1 202770PT 1 202769

Ref. Description # 35RSAP-2 # 35RSAP-5 # 35RSAP-7 # 35RSAP-10 # 35RSAP-20

2 Rear Bearing Plate 1 202759PT 1 202759PT 1 202759PT 1 202759PT 1 202759PT6 Rotor 1 203126 1 203126 1 203127 1 203126 1 2031267 Front Bearing Plate 1 202950 1 202950 1 202950 1 202950 1 202950

10 Trip Rod 1 202770PT 1 869750 1 869750 1 869750 1 202765PT

Ref. Description # 35RSAPT-2 # 35RSAPT-5 # 35RSAPT-7 # 35RSAPT-10 # 35RSAPT-20


10 Trip Rod 1 202770PT 1 869750 1 869750 1 869750 1 202765PT

Ref. Description # 35RSATP-2 # 35RSATP-5 # 35RSATP-7 # 35RSATP-10 # 35RSATP-20


35RSAL- Series

35RSAP- Series

35RSAPT- Series

35RSATP- Series

35RSA- Series

823121EN01/20/2012

“F” 201393: Gear Case Assembly

11

Models35RSA(--)-2 Series

Cleco®Triple Stage Gearing

109

128

137

6

12

3

14

4

5

1110

9

15

823121EN01/20/2012

ENDescription

1 844364 1 1 Retaining Ring2 847147 1 2 Ball Bearing3 202263 1 Gear Case4 203144 1 Spider5 832125PT 3 6 Idler Gear Pin6 203143PT 3 6 Idler Gear (15T)7 203062PT 3 6 Idler Gear Bushing8 202261 1 Spider9 884125 6 12 Idler Gear Pin

10 867925 6 12 Idler Gear Bushing11 867903 6 12 Idler Gear (15T)12 865576 1 Thrust Race13 867905 1 Spider14 867902 1 3 Pinion Gear15 869584 1 Pinion Spacer

(#) Quantity(X) Recommended Spare Parts(T) Teeth

Illustration "F"

Ref Number # X

Cleco®Triple Stage Gearing

823121EN01/20/2012

“G” 201325PT: Gear Case Assembly (-5 Series)201326PT: Gear Case Assembly (-7 Series)

10

Models35RSA Series

Cleco®Double Stage Gearing

11

9 76

3

214

8 5

823121EN01/20/2012

ENDescription

1 844364 1 1 Retaining Ring2 847147 1 2 Ball Bearing3 867907 1 Gear Case4 203144 1 Spider5 832125PT 3 6 Idler Gear Pin6 203143PT 3 6 Idler Gear (15T)7 203062PT 3 6 Idler Gear Bushing8 Table "G" 1 Spider (includes Ref. 9)9 867922 3 6 Idler Gear Pin

10 Table "G" 3 6 Idler Gear (includes Ref. 11)11 867921 3 6 Idler Gear Bearing


Illustration "G"

Ref Number # X


Table "G"Ref. Description # 35RSA(--)-5 # 35RSA(--)-7

8 Spider 1 869256 1 86985110 Idler Gear 3 869254 (19T) 3 869258 (17T)

(T) Teeth

823121EN01/20/2012

“H” 861578: Gear Case Assembly (-10 Series) Models35RSA Series


10

13

119

7

65

12

8

4

3

21

823121EN01/20/2012

ENDescription

1 844364 1 1 Retaining Ring2 847147 1 2 Ball Bearing3 867907 1 Gear Case4 867906 1 Spider (includes Ref. 5)5 832128 3 6 Idler Gear Pin6 203062PT 3 6 Idler Gear Bushing7 867904 3 6 Idler Gear (15T)8 867905 1 Spider (includes Ref. 9)9 884125 3 6 Idler Gear Pin

10 867903 3 6 Idler Gear (15T) (includes Ref. 11)11 867925 3 6 Idler Gear Bushing12 867902 1 3 Pinion Gear13 869584 1 Pinion Spacer


Illustration "H"

Ref Number # X


823121EN01/20/2012

“I” 861573: Gear Case Assembly (-20 Series)

7

Models35RSA Series

Cleco®Single Stage Gearing

6

5

4

3

2

1

823121EN01/20/2012

ENDescription

1 844364 1 1 Retaining Ring2 847147 1 2 Ball Bearing3 867871 1 Gear Case4 867872 1 Spider (includes Ref. 5)5 867922 3 6 Idler Gear Pin6 867921 3 6 Idler Gear Bearing7 867866 3 6 Idler Gear (18T) (includes Ref. 6)


Illustration "I"

Ref Number # X

Cleco®Single Stage Gearing

823121EN01/20/2012

“J” 201384PT: “Q” Models (-5, -7, -10 Series)201389: “Q” Models (-20 Series)201386: 3/8” Square Drive Models (-2, -5, -7, -10 Series)

5

Square Drive

Cleco®Clecomatic Clutch Assembly

Quick Change

14

67

8

2

3

34

29

10

1211

2

1413

1516

3230

29

28

2726*

24*

22

20

18

17

19

21

2325*

33

31* Note: 35RSATP Models Only

823121EN01/20/2012

ENDescription

1 203270PT 1 Clutch Cam2 842161 15 45 Steel Ball (3/16")3 202748PT 1 3 Ball Plug4 844077 5 15 Steel Ball (5/16")5 202749PT 1 2 Retaining Ring6 202745PT 1 Trip Plunger7 202746PT 1 3 Reset Spring8 843231 1 Pin9 202789PT 1 Clutch Spindle (3/8" Square Drive)

10 844013 1 3 Spring Retainer (3/8" Square Drive)11 844014 1 3 Spring (3/8" Square Drive)12 844016 1 3 Socket Lock Pin (3/8" Square Drive)13 202744PT 1 Clutch Spindle (Quick Change)14 844265 1 3 Steel Ball (1/8") (Quick Change)15 203272PT 1 Ball Retainer16 203271PT 1 Release Sleeve17 202752PT 1 3 Release Spring18 Table "J" 1 1 Torque Spring19 202753PT 1 Thrust Race20 847596 1 2 Thrust Bearing21 202754PT 1 Adjustment Plate22 202755PT 1 Adjustment Nut23 202756PT 1 Spindle Bushing24 844315 1 3 O-Ring (0.734" ID) (35RSATP Models Only)25 844313 1 3 O-Ring (0.674" ID) (35RSATP Models Only)26 863009 1 3 O-Ring (0.739" ID) (35RSATP Models Only)27 207241 1 Clutch Housing (includes Ref. 28)28 204867 1 Adjustment Cover29 202833PT 1 Release Collar (Quick Change)30 202842PT 1 3 Collar Spring (Quick Change)31 864249 1 Collar Washer (Quick Change)32 833688 1 2 Retaining Ring (Quick Change)-- 861006PT * 1 Support Handle Assembly (includes Ref. 33-34)33 869304 * 1 Support Handle Ring34 881393 1 Support Handle

(#) Quantity(X) Recommended Spare Parts* Note: Not included with Clutch Assembly

Illustration "J"

Ref Number # X

Cleco®Clecomatic Clutch Assembly

Table "J"

In. Lbs. Nm. 202822PT 15-55 2-6 Green 869306 ** 35-160 4-18 Yellow 869305 60-180 7-20 Red** Note: Standard Equipment

Torque SpringTorque RangeRef. # Color

Sales & Service CentersNote: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements.

Dallas, TX Detroit, MI Houston, TX Lexington, SCApex Tool Group Apex Tool Group Apex Tool Group Apex Tool GroupSales & Service Center Sales & Service Center Sales & Service Center 670 Industrial Drive1470 Post & Paddock 2630 Superior Court 6550 West Sam Houston Lexington, SC 29072Grand Prairie, TX 75050 Auburn Hills, MI 48326 Parkway North, Suite 200 Tel: 800-845-5629Tel: 972-641-9563 Tel: 248-391-3700 Houston, TX 77041 Tel: 803-951-7544Fax: 972-641-9674 Fax: 248-391-7824 Tel: 713-849-2364 Fax: 803-358-7681 Fax: 713-849-2047

Los Angeles, CA Seattle, WA York, PA CanadaApex Tool Group Apex Tool Group Apex Tool Group Apex Tool GroupSales & Service Center Sales & Service Center Sales & Service Center Sales & Service Center15503 Blackburn Avenue 2865 152nd Avenue N.E. 3990 East Market Street 5925 McLaughlin RoadNorwalk, CA 90650 Redmond, WA 98052 York, PA 17402 Mississauga, Ont. L5R 1B8Tel: 562-623-4457 Tel: 425-497-0476 Tel: 717-755-2933 CanadaFax: 562-802-1718 Fax: 425-497-0496 Fax: 717-757-5063 Tel: 905-501-4785 Fax: 905-501-4786 Germany England France ChinaApex Tool Group Apex Tool Group Apex Tool Group SAS Cooper (China) Co., Ltd.GmbH & Co. OHG GmbH & Co. OHG 25 rue Maurice Chevalier a company ofIndustriestraße 1 C/O Spline Gauges 77330 Ozoir-La-Ferrière Apex Tool Group, LLC73463 Westhausen Piccadilly, Tamworth France 955 Sheng Li Road,Germany Staffordshire B78 2ER Tel: +33 1 6443 2200 Heqing Pudong, ShanghaiTel: +49 (0) 73 63 81 0 United Kingdom Fax: +33 1 6443 1717 China 201201Fax: +49 (0) 73 63 81 222 Tel: +44 1827 8741 28 Tel: +86-21-28994176 Fax: +44 1827 8741 28 Fax: +86-21-51118446

Mexico Brazil Hungary Cooper Tools Cooper Tools Industrial Ltda. Cooper Tools Hungaria Kft.de México S.A. de C.V. a company of a company ofa company of Apex Tool Group, LLC Apex Tool Group, LLCApex Tool Group, LLC Av. Liberdade, 4055 Berkenyefa sor 7Vialidad El Pueblito #103 Zona Industrial - Iporanga Pf: 640Parque Industrial Querétaro 18087-170 Sorocaba 9027 GyörQuerétaro, QRO 76220 SP Brazil Hungary Mexico Tel: +55 15 2383929 Tel: +36 96 66 1383Tel: +52 (442) 211-3800 Fax: +55 15 2383260 Fax: +36 96 66 1135Fax: +52 (442) 103-0443

823121EN/Printed in USA 01/2012/Copyright © Apex Tool Group, LLC

Apex Tool Group, LLC1000 Lufkin RoadApex, NC 27539Phone: 919-387-0099Fax: 919-387-2614www.apextoolgroup.com

Documents

35 Series - Apex Power Toolsdistributors.apexpowertools.com/serviceliterature/parts... · 2012. 3. 27. · 22 844306 1 3 O-Ring (0.301" ID) 23 203187 1 Housing 24 869682 1 3 Valve