345S Manual - Hot Flush Inc.- New Hampton IA manual-new-2016.pdf · manual before using the Hot Flush machine. • Note: Air hose is provided as a convenience only, it is not required

1-800-852-5713

345SOperators Manual

511Bailey Ave PO Box 324New Hampton, IA 50659Fax: 1-641-394-6224Email: [email protected] us @ www.hotflusher.com

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Inserted Text

WARNING: 200 DEGREE HOT OIL

To prevent personal injury and/or damage to the machine, please observe the following.

• Read and understand all instructions, cautions and warnings before operating the Hot Flush machine.

• Do not use the Hot Flush machine for any other purpose than that for which it was designed.

• Always make sure the Hot Flush machine is on a level surface.• Always connect the power cord directly into a grounded 20 amp 110 volt outlet.• Always wear protective clothing and gear, including face shield and gloves that

meet OSHA standards.• AlwaysuseautomatictransmissionfluidastheflushingagentintheHotFlush

machine.• Neverusesolvent,gasoline,kerosine,oranyotherhighlyflammableliquidinthe

Hot Flush machine.• Never open the main cabinet door of the Hot Flush machine without unplugging

thepowercordfirst.• Never alter the Hot Flush machine in any way.• Never allow the Hot Flush machine to get wet.• Note: New operators must be trained or have read and understood operators

manual before using the Hot Flush machine.• Note:Airhoseisprovidedasaconvenienceonly,itisnotrequiredaspartofthe

flushingprocess.• Note:Cleanlinessofthecooleristobedeterminedbyqualifiedpersonnel.• Note:Machineoilfluidpressureoperatesatamaximumof65P.S.I.,qualified

personnel must determine the coolers ability to function properly at this pressure.• Note: A thorough monthly visual inspection of the hoses will yield any evidence

ofcoverdamage,wear,abrasion,blistering,cracking,reinforcementexposure,orother telltale evidence the hose should be removed from service.

• Note: Replace hoses if they get cut or if they get bent below a 3 inch radius.• ShopairmustberegulatedattheHotFlushmachineto115-125psiordamage

may occur to the reversing cylinder. Air regulator is not provided. 3

TABLE OF CONTENTS SAFETY PRECAUTIONS

SafetyPrecautions..................................................................................3

FlushingPrinciple....................................................................................4

ControlPanel..........................................................................................5

GettingStarted........................................................................................6

Maintenance ........................................................................................... 8

To Change Oil ......................................................................................... 8

Auto Theft Feature .................................................................................. 8

Quick Connect Fittings ............................................................................ 9

Optional Accessories .............................................................................. 11

Return Line Location Chart .................................................................... 12

WARNING: 200 DEGREE HOT OIL

To prevent personal injury and/or damage to the machine, please observe the following.

• Read and understand all instructions, cautions and warnings before operating the Hot Flush machine.

• Do not use the Hot Flush machine for any other purpose than that for which it was designed.

• Always make sure the Hot Flush machine is on a level surface.• Always connect the power cord directly into a grounded 20 amp 110 volt outlet.• Always wear protective clothing and gear, including face shield and gloves that

meet OSHA standards.• AlwaysuseautomatictransmissionfluidastheflushingagentintheHotFlush

machine.• Neverusesolvent,gasoline,kerosine,oranyotherhighlyflammableliquidinthe

Hot Flush machine.• Never open the main cabinet door of the Hot Flush machine without unplugging

thepowercordfirst.• Never alter the Hot Flush machine in any way.• Never allow the Hot Flush machine to get wet.• Note: New operators must be trained or have read and understood operators

manual before using the Hot Flush machine.• Note:Airhoseisprovidedasaconvenienceonly,itisnotrequiredaspartofthe

flushingprocess.• Note:Cleanlinessofthecooleristobedeterminedbyqualifiedpersonnel.• Note:Machineoilfluidpressureoperatesatamaximumof65P.S.I.,qualified

personnel must determine the coolers ability to function properly at this pressure.• Note: A thorough monthly visual inspection of the hoses will yield any evidence

ofcoverdamage,wear,abrasion,blistering,cracking,reinforcementexposure,orother telltale evidence the hose should be removed from service.

• Note: Replace hoses if they get cut or if they get bent below a 3 inch radius.• ShopairmustberegulatedattheHotFlushmachineto115-125psiordamage

may occur to the reversing cylinder. Air regulator is not provided. 3

TABLE OF CONTENTS SAFETY PRECAUTIONS

SafetyPrecautions..................................................................................3

FlushingPrinciple....................................................................................4

ControlPanel..........................................................................................5

GettingStarted........................................................................................6

Maintenance ........................................................................................... 8

To Change Oil ......................................................................................... 8

Auto Theft Feature .................................................................................. 8

Quick Connect Fittings ............................................................................ 9

Optional Accessories .............................................................................. 11

Return Line Location Chart .................................................................... 12

OIL COOLER

INPUT RETURN

FLUSHING PRINCIPLE

HFFluidOutput-Attachtoreturnlineoftheoilcooler

HFFluidReturn-Attachtoinputlineoftheoilcooler

PLEASEREMOVEORBYPASSCHECKVALVEBEFOREFLUSHING!SECURERED&BLUEHOSETOVEHICLEFRAMEBEFOREFLUSHING

Theprincipletoflushingoilcoolersistobackflushthem.Theillustrationaboveshowshowthisprocess is achieved. The blue hose (pressure line) is hooked to the return line of the cooler. The red hose (return) is hooked to the input of the cooler line.

SelectatimersettingandtheHotFlushmachinewillbackflushyourcoolerusingitspatentedreverseflushtechnology.Thisactionreversesflowfromthebluelinetotheredlineevery3secondsfora1/4secondtojogcontaminationloose.Ashortburstofairisalsoinjectedevery3minto help insure your cooler gets clean.

Whenyour28micronscreenorthe10micronprefilterisclean,selecttheonewaymodetocheckcoolerflow.Inthismodethehotflushmachineswitchestheflowoutputfromthebluelinetotheredandsimulatesnormalcoolerflowasifthecoolerwerehookeduptothetransmission.

IfyouhaveanyquestionspleasecallHotFlushat1-800-852-5713fortechnicalassistance

CONTROL PANEL

1. MainPowerSwitch2. PowerSupplyCord(110v)3. ManualAirInjection/CleanOutButton4. Air Gun5. ShutOffTimerSwitch/OneWaySwitch(useonewaysettingwithpre-heat

attachment)6. PressureGauge7. PrimaryFluidReturnLine(ImportantNote:Whenthe“ONEWAY”isselectedonthe

shut off timer this line becomes the primary output line)8. ReverseIndicatorLight9. PrimaryFluidOutputLine(Hooktoreturnlineofthecooler)10. HeatIndicatorLight11. Flow Meter12. Temperature Gauge13. Pre-Heat&SelfCleanHook-ups14.Hour Meter15.Service Reservoir Filter

Figure 1

4 5

5

CONTROL PANEL

Figure 1

1. Main Power Switch

2. Power Supply Cord (110v)

3. Manual Air Injection/Clean Out Button

4. Air Gun

5. Shut Off Timer Switch/One Way Switch (use one way setting with pre-heat attachment)

6. Pressure Gauge

7. Primary Fluid Return Line (Important Note: When the "ONE WAY" is selected on the shut off

timer this line becomes the primary output line)

8. Reverse Indicator Light

9. Primary Fluid Output Line (Hook to return line of the cooler)

10. Heat Indicator Light11. Flow Meter

11. Temperature Gauge

12. Pre-Heat & Self Clean Hook-ups

13. Hour Meter

14. Service Reservoir Filter

GETTING STARTED1. RemovetheHotFlushmachinefromthebox.2. Remove hose package from inside the cabinet.3. Opentoplid&removecoveronright.4. GrabT-handle&laybottomcovertoside&pourin

16quartsofATForuntil3”below inner lid.

5. Replace inner lid cover inside reservoir tank.6. Replace top cover.7. Attach hoses to machine, red hose to the turret

with the red dot, blue hose to the other left turret. (Seefigure2)

8. Note: if there is a check ball in the cooler line, it must be bypassed — attach blue hose (this is the primary output line) to the return line from thecooler.(Seepages14,15&16forreturnlinelocation) important: if there is a check ball in the coolerline,itmustbebypassed!!!

9. Attach the red hose to the other line.10. Hookingupshopairsupply:attachmalefittingthat

matchesyourquickcouplerairhoseto1/4”coupleronrightsideofmachine,(seefigure3)thenattachair hose. Always: use an air supply of a minimum of110PSIandamaxof120PSItooperatethemachine. (Note: pressure guage reads oil pressure leaving machine, which will be less then air supply pressure) note: machine must have air supplied to itatalltimeswhileinuse!

11. Makesuremainpowerswitch(#1)(seefigure1)isin the off position.

12. Plugpowercorddirectlyinto110volt(20amp)groundedoutlet.Donotuseanextentioncord!

13. RemoveT-nuton28micronscreenhousing(seefigure4)andremovethecap.

14.Make sure 28 micron screen is clean by looking at it against a background of light and tilting back and forth, when you can see light through the screen, it is clean. The dark areas are the accumulation of minute particles. To clean, agitate back and forth

Figure 2

Figure 3

Figure 4

inasolutionofdishsoap&water.Thenblowoutthe 28 micron screen with an air nozzle till dry from the back side. (The back side is the side that does not have numbers on the center rubber gasket) Replace the 28 micron screen in housing so that the numbers on the center rubber gasket are facing up.ReplacethecapandtightenT-nut,sooildoesnotleakfromhousingwhilerunning!

15.Replace cover and close lid.16.Optional:topre-heattheoil,connecttheends

ofthetwo8’hosestothepre-heatattachment.(Seefigure5)turnselectorknob(#5)toonewayposition, turn the pump switch on and run the machine till it reaches preset temperature. Turn pumpswitchoff.Press&holdcleanoutswitch(#3)(figure1)for5to10seconds.Disconnecthosefromthepre-heatattachmentandcontinue.

17.Selecttheproperfittingforthevehicleandconnectthe blue hose to the return line from the cooler and the red hose to the input line of the cooler. Attention: make sure lines are secured to vehicle and separate from each other, as there is a violent joltingactionthatoccursduringtheflushingaction.

18. Select15minutetimeroperation.(Switch#5)(seefigure1)

19. Turnpumpon&makenoteofflowrateontheflowmeter(#11)(seefigure1)soyoucanmonitorprogressofflowrate.Stopflushingafter15minutesbecausescreenmayfillupquickly!

20. Note the following statements, then continue with step 23 under normal operating conditions.

21. Attention: pump may shut off if screen becomes filledwithexcessivedebris.Thoughthisisdesigned to protect the screen, it should not be relieduponasanautoshutoff.Ifscreenbecomesdamaged, it must be replaced. To order more call 1-800-852-5713.

22. Note:ifpumpdoesshutoffbecauseofexcessive

debris,turnoffmainpowerswitch(#1),“tap”thecleanoutbutton(#3)(figure1)6timestopurgeoilfromfilterhousing.Donotholddown,continuewithstep#24

23. Press&holdcleanoutswitch(#3)(figure1)forabout5to10seconds.

24.RemoveT-nutfrom28micronscreenhousingand remove cap.

25.Remove 28 micron screen.26.Examinescreenfordebris,ifdebrisispresent,

cleanperinstructionsinstep14.Replace&continuetoflush.

27.Inspectandcleanthescreenevery15to30minutes,youmustbeabletoflushforatleast15minutesandhavethescreenremaincleaninordertobeassuredthatthecoolerisclean!

28. Also, remember to replace the secondary tank filterinyourHotFlushafter30flushesor20hours.ThisreservoirfilterisatopqualityOEMspecfilterthatcleanstheoilto10microns,reducingweartothereversingvalve&pump.The oil remains cleaner and lasts twice as long. Toordermorecall1-800-852-5713.

GETTING STARTED: continued

Pre-Heat Hook Up

Figure 56 7

GETTING STARTED1. RemovetheHotFlushmachinefromthebox.2. Remove hose package from inside the cabinet.3. Opentoplid&removecoveronright.4. GrabT-handle&laybottomcovertoside&pourin

16quartsofATForuntil3”below inner lid.

5. Replace inner lid cover inside reservoir tank.6. Replace top cover.7. Attach hoses to machine, red hose to the turret

with the red dot, blue hose to the other left turret. (Seefigure2)

8. Note: if there is a check ball in the cooler line, it must be bypassed — attach blue hose (this is the primary output line) to the return line from thecooler.(Seepages14,15&16forreturnlinelocation) important: if there is a check ball in the coolerline,itmustbebypassed!!!

9. Attach the red hose to the other line.10. Hookingupshopairsupply:attachmalefittingthat

matchesyourquickcouplerairhoseto1/4”coupleronrightsideofmachine,(seefigure3)thenattachair hose. Always: use an air supply of a minimum of110PSIandamaxof120PSItooperatethemachine. (Note: pressure guage reads oil pressure leaving machine, which will be less then air supply pressure) note: machine must have air supplied to itatalltimeswhileinuse!

11. Makesuremainpowerswitch(#1)(seefigure1)isin the off position.

12. Plugpowercorddirectlyinto110volt(20amp)groundedoutlet.Donotuseanextentioncord!

13. RemoveT-nuton28micronscreenhousing(seefigure4)andremovethecap.

14.Make sure 28 micron screen is clean by looking at it against a background of light and tilting back and forth, when you can see light through the screen, it is clean. The dark areas are the accumulation of minute particles. To clean, agitate back and forth

Figure 2

Figure 3

Figure 4

inasolutionofdishsoap&water.Thenblowoutthe 28 micron screen with an air nozzle till dry from the back side. (The back side is the side that does not have numbers on the center rubber gasket) Replace the 28 micron screen in housing so that the numbers on the center rubber gasket are facing up.ReplacethecapandtightenT-nut,sooildoesnotleakfromhousingwhilerunning!

15.Replace cover and close lid.16.Optional:topre-heattheoil,connecttheends

ofthetwo8’hosestothepre-heatattachment.(Seefigure5)turnselectorknob(#5)toonewayposition, turn the pump switch on and run the machine till it reaches preset temperature. Turn pumpswitchoff.Press&holdcleanoutswitch(#3)(figure1)for5to10seconds.Disconnecthosefromthepre-heatattachmentandcontinue.

17.Selecttheproperfittingforthevehicleandconnectthe blue hose to the return line from the cooler and the red hose to the input line of the cooler. Attention: make sure lines are secured to vehicle and separate from each other, as there is a violent joltingactionthatoccursduringtheflushingaction.

18. Select15minutetimeroperation.(Switch#5)(seefigure1)

19. Turnpumpon&makenoteofflowrateontheflowmeter(#11)(seefigure1)soyoucanmonitorprogressofflowrate.Stopflushingafter15minutesbecausescreenmayfillupquickly!

20. Note the following statements, then continue with step 23 under normal operating conditions.

21. Attention: pump may shut off if screen becomes filledwithexcessivedebris.Thoughthisisdesigned to protect the screen, it should not be relieduponasanautoshutoff.Ifscreenbecomesdamaged, it must be replaced. To order more call 1-800-852-5713.

22. Note:ifpumpdoesshutoffbecauseofexcessive

debris,turnoffmainpowerswitch(#1),“tap”thecleanoutbutton(#3)(figure1)6timestopurgeoilfromfilterhousing.Donotholddown,continuewithstep#24

23. Press&holdcleanoutswitch(#3)(figure1)forabout5to10seconds.

24.RemoveT-nutfrom28micronscreenhousingand remove cap.

25.Remove 28 micron screen.26.Examinescreenfordebris,ifdebrisispresent,

cleanperinstructionsinstep14.Replace&continuetoflush.

27.Inspectandcleanthescreenevery15to30minutes,youmustbeabletoflushforatleast15minutesandhavethescreenremaincleaninordertobeassuredthatthecoolerisclean!

28. Also, remember to replace the secondary tank filterinyourHotFlushafter30flushesor20hours.ThisreservoirfilterisatopqualityOEMspecfilterthatcleanstheoilto10microns,reducingweartothereversingvalve&pump.The oil remains cleaner and lasts twice as long. Toordermorecall1-800-852-5713.

GETTING STARTED: continued

Pre-Heat Hook Up

Figure 56 7

MAINTENANCE• Sonicallyclean28micronscreenevery100flushes

• Replace 28 micron screen at least once a year

• ChangetheATFinthereservoirafter50to60flushesor35to40hoursofoperation

• Changethereservoirtankfilterbefore30flushesor20hoursofoperationmaximum.

10micronreservoirfiltermaybecomepluggedbeforethistimeduetoexcessivecooler

contamination.Beforereplacingfilter,lubricatetheo-ringinsidethefilter,thengentle

twistback&forthwhilepushingdownwithsteadypressureoverinletpipeinbottomof

reservoir.DONOTFORCE!

CALL 1-800-852-5713, TO ORDER MORE RESERVOIR FILTERS

TO CHANGE OIL• Splicetheendsoftheblueandthered8’hosestogethereitheratthepre-heat

attachment or leave both lines hooked up to a cooler.

• Locate drain hose and open the valve at the end.

• Drain oil into your waste oil container.

• Turn on the pump switch while holding the drain hose in the waste oil container.

• Whenfluidstops,turnoffthepumpswitchandclosethevalveonthedrainhose.

• Refillwith16quartsofATF.

ANTI-THEFT FEATURE

YourHotFlushmachineisequippedwithaspecialanti-theftfeature.Ataspecificinterval,theHotFlushwillgointoashutdownmode&the green light on the control panel will stay lit.Youmustthencall(800)852-5713toverifyyourshopinformation&serial#.Youwillthenreceive a special code to enter for your spe-cificserial#.EachtimetheHotFlushgoesintoshutdown mode you will receive a new code.

Green Light

Part # Picture Fitting Used for... How to use...HF100 5/16 Inv Flare to

quick connect All 5/16 Flared lines, Chrysler, GM, Ford

Connect HF100 to transmission line then connect to hose end

HF101 3/8 Inv Flare to quick connect

Chrysler, GM Connect HF101 to transmission line then connect to hose end

HF102 1/2 Inv Flare to quick connect Chrysler

Connect HF102 to transmission line then connect to hose end

HF103 3/8 M Flare to quick connect

Chrysler Connect HF103 to transmission line then connect to hose end

HF104 1/2” Flare to quick connect

Chrysler Connect HF104 to tranmission line then connect to hose end

HF105 3/8 Female Flare to quick connect

Chrysler Connect HF105 to transmission line then connect to hose end

HF106 14mm Banjo Ford and Foreign Connect HF106 to line using factory bolt and seal washer to attach fitting, connect hose to quick connector

HF107 16mm Banjo Ford and Foreign Connect HF107 to line using factory bolt and seal washer to attach fitting, connect hose to quick connector

HF108

.310

5/16 “Hose Barb to quick connect

Chrysler, Ford, GM, Foreigns with hoses

Connect HF108 to hose, must use hose clamp on hose, connect flusher hose to quick connect

Quick Connect Fitting Set(Optional)Canbeorderedat1-800-852-5713

8 9

Quick Connect Fitting Set(Optional) Can be ordered at 1-800-852-5713

Part# Picture Fitting User For How to UseHF100 5/16” Inv Flare to QC

(Included in QC Kit)

All 5/16 Flared

Lines,CHRYSLER, GM,

FORD

BLUE LINE TO RETURN OF COOLER,

RED TO SUPPLY LINE OF COOLER,

SECURE LINES.

HF101 3/8” Inv Flare to QC


CHRYSLER, GM BLUE LINE TO RETURN OF COOLER,


SECURE LINES.

HF102 1/2” Inv Flare to QC


CHRYSLER BLUE LINE TO RETURN OF COOLER,


SECURE LINES.

HF103 3/8” MF to QC




SECURE LINES.

HF104 1/2” Flare to QC




SECURE LINES.

HF105 3/8” F Flare to QC


CHRYSLER CONNECT HF105 TO TRANSMISSION

LINE THEN CONNECT TO HOSE END,

SECURE LINES.

HF106 14MM Banjo


FORD AND FOREIGN CONNECT HF106 TO LINE USING

FACTORY BOLT AND SEAL WASHER

TO ATTACH FITTING, CONNECT HOSE

TO QUICK CONNECTOR, SECURE

LINES.HF107 16MM Banjo


FORD AND FOREIGN CONNECT HF107 TO LINE USING

FACTORY BOLT AND SEAL WASHER

TO ATTACH FITTING, CONNECT HOSE

TO QUICK CONNECTOR, SECURE

LINES.HF108 5/16" Hose Barb to QC .310


CHRYSLER, FORD, GM,

FOREIGNS WITH HOSES

CONNECT HF108 TO HOSE, MUST

USE HOSE CLAMP ON HOSE,

CONNECT FLUSHER HOSE TO QUICK

CONECT, SECURE LINES.HF109 3/8" Hose Barb To QC .370


CHRYSLER, FORD, GM,

FOREIGNS WITH HOSES

CONNECT HF109 TO HOSE, MUST

USE HOSE CLAMP ON HOSE,

CONNECT FLUSHER HOSE TO QUICK

CONECT, SECURE LINES.HF110 1/2" Hose Barb to QC .490


CHRYSLER, FORD CONNECT HF110 TO TRANSMISSION


SECURE LINES.

page1


Part# Picture Fitting User For How to UseHF111 1/4" MPT


CCONVERSION ADAPTOR

CONVERTS ANY 1/4” MPT

OEM FITTING TO A QUICK

CONNECT

CONNECT HF111 TO OEM FITTING TO

BE CONVERTED, CONNECT OEM

FITTING TO LINE, COUPLE HOSE TO

QUICK CONNECT, SECURE LINES.

HF112 FEMALE RECEIVER FEMALE RECEIVER FOR ALL 3/8”

COUPLINGS.

HF113 3/8" Push in Tube to QC


CHRYSLER, FORD CONNECT HF113 TO TRANSMISSION


SECURE LINES.

HF114 1/2"Push In Tube To QC


CHRYSLER, DODGE CONNECT HF114 TO TRANSMISSION

LINE THEN CONNECT TO HOSE END

BLUE HOSE TO RETURN LINE OF

COOLER, CLIPS IN PLACE, SECURE

LINES.HF115 1/2" Push in Tube Male to QC


CHRYSLER CONNECT PUSH IN TUBE TO COOLER

FITTING THEN CONNECT TO HOSE

END.

HF116 3/8" Push in Tube Male to QC


CHRYSLER, FORD CONNECT PUSH IN TUBE TO COOLER

FITTING THEN CONNECT TO HOSE

END.

HF117 3/8” M Flare to 3/8” Push in (In line

check valve by-pass)


REMOVE HOSE WITH CHECK BALL,

INSTALL JUMP HOSE, CLIPS IN PLACE.

HF118 3/8" M Flare to 3/8" Push in

(In line check valve by-pass)


CHRYSLER REMOVE HOSE WITH CHECK BALL,

INSTALL JUMP HOSE, CLIPS IN PLACE.

HF119 3/8 MPT TO 1/2 FLARE IN-COOLER

CHECK VALVE BY-PASS


CUMMINS DIESEL HOSE END TO HF119 TO

TRANSMISSION LINE.

HF120 3/8” Push In Tube


CHRYSLER, GM 4L60 HOOK BLUSE HOSE TO RETURN LINE

OF COOLER AND RED HOSE TO

SUPPLY LINE OF COOLER, CLIPS IN

PLACE AND SECURE HOOK UPS W/

BUNGEE STRAPS.

HF121 5/8” X 18 to QC


FORD 4R100 BLUE HOSE TO RETURN LINE OF

COOLER. RED TO SUPPLY LINE OF

COOLER. SECURE LINES.

page2


Part# Picture Fitting User For How to Use

HF122 M12 X 1.50 to QC


VOLKSWAGON BLUE HOSE TO RETURN LINE OF

COOLER AND RED HOSE TO SUPPLY

LINE OF COOLER. SECURE LINES.

HF123 GM


GM 4T45E, 4T40 6L80,

6L90

BLUE HOSE TO RETURN LINE OF

COOLER AND RED HOSE TO SUPPLY


HF124 for ALL 3/8 QC(Included in Industrial

Kit)

HONDA HOOK BLUE HOSE UP TO BLUE RING

FIT-TING AND RED HOSE TO THE

UNMARKED FITTING. SECURE LINES

W/ BUNGEEHF125 NISSAN/VW AW 55/50, 09G, O1M HOOK BLUE HOSE TO CENTER

FITTING (BANJO BOLT) AND RED

HOSE TO RED FITTING. SECURE LINES

W/ BUNGEEHF126 FORD 6R80 HOOK BLUE LINE UP TO RETURN LINE

OF COOLER, RED HOSE TO SUPPLY


HF127 TOYOTA FITS ALL 5 COOLERS HOOK BLUE LINE UP TO RETURN LINE



HF128 FORD 5R110/6F50 HOOK BLUE HOSE UP TO RETURN

FROM COOLER (BACK FLUSH) SECURE

CLIPS AND TIE LINES APART W/

BUNGEE STRAPS.

HF129 6T65, 6T70, 6T75, 6T40 HOOK BLUE LINE UP TO RETURN LINE



HF130 Ford trucks Fits the torque shift 6

tranny-6R140

HOOK BLUE LINE UP TO RETURN LINE



COMP26 ALLISON 612" PIPE (Included in

Master Kit)

ALLISON 1000 & 2000

SERIES

5/8" ADAPTER FOR USE ON S-4 MA-

CHINES TO ADAPT TO FLUSH ALLISON

COOLERS.

5FP FORD(Included in Master Kit) 5R110W FILTER HOUSING

FLUSH PLUG

REMOVE FILTER HOUSING AND

REMOVE CARTRIDGE, PUT FLUSH

PLUG IN CENTER HOLE AND BEGIN

FLUSHING. SECURE LINES W/

BUNGEE STRAPS

page3


Part# Picture Fitting User For How to UseIF101 3/4FEMALE FLARE SWIVEL TO 1/2"

QC (Included in Industrial Kit)

INDUSTRIAL HOOK BLUE LINE UP TO RETURN LINE



IF102 FLAT FACE TO 1/2" QC (Included in

Industrial Kit)




IF103 3/4 FLARE TO 1/2" QC (Included in

Industrial Kit)


OFCOOLER, RED HOSE TO SUPPLY

LINE OFCOOLER. SECURE LINES.

IF104 3/4 JIC TO 1/2" QC (Included in

Industrial Kit)




IF105 1/2 FPT SWIVEL TO 1/2" QC

(Included in Industrial Kit)




IF106 1/2 FEMALE FLARE TO 1/2" QC

(Included in Industrial Kit)




IF107 1/2 FLARE TO 1/2" QC(Included in

Industrial Kit)



LINE OF

IF108 5/8 FLARE TO 1/2" QC(Included in

Industrial Kit)




IF110 FOR ALL 3/8 QC(Included in

Industrial Kit)

FEMALE COUPLER USE ON INDUSTRIAL FITTINGS.

SECURE LINES.

IF112 PUSH ON TO 5/8" QC(Included in

Industrial Kit)

ALLISON 1000 SE-RIES TO

QC

HOOK BLUE LINE TO RETURN LINE,

RED HOSE

TO OTHER FITTING. SECURE

LINES AND MAKE SURE CLIPS ARE IN

page4


Part# Picture Fitting User For How to UseIF113 1.25 X 12 TO 1/2" QC (Included in

Industrial Kit)

SCREW FITTINGS ON LINES. HOOK

BLUE

HOSE UP TO RETURN LINE OF

COOLER.

Prefilter 4” or 6” Visual collection

filter for

technicians and

customers.

Pre-heat oil to operating

temperature. Unscrew screen

housing and place on top of 28

micron screen

Flush Plug 3/16 O-ring Pre-heat oil to

operating

Unscrew filter bowl from housing.

Remove filter and lower spring

mount assembly. Insert flush plug

with o-ring end into center hole.

Screw bowl onto housing and begin

flushing. Install flush plug and new

filter with

Maxima Kit Nissan Maxima spring mount when flush is complete

page5

Return Line Location GuideApplication Transmission Type Return Line LocationACURA 2&3Shaft NEARDIFFERENTIALBMW 4L30E REARLINEBMW BORGWARNERT65,T66 REARLINEBMW ZF3HP22 DRIVERSSIDEBMW ZF4HP22 BOTTOMLINEBMW ZF4HP22EH(Electronic) BOTTOMLINEBMW,PEUGOT ZF22 DRIVER’SSIDELINEBORGWARNER BW8&12CastIronCase REARLINEBORGWARNER T35AluminumCase REARLINEChrysler,PLYMOUTH,DODGE 404 TOPLINEChrysler,PLYMOUTH,DODGE KM170 OUTERLINEChrysler,PLYMOUTH,DODGE T6 REARLINEChrysler,PLYMOUTH,DODGE T8 REARLINEChrysler/JEEP A340E REARLINEChrysler/JEEP A404,413,470,670 TOPLINEChrysler/JEEP A45RFE LOWERLINEChrysler/JEEP A500/42-44RE REARLINEChrysler/JEEP 518/46RE,618/47RE REARLINEChrysler/JEEP A604 FRONTLINEChrysler/JEEP A606 TOPLINEChrysler/JEEP A904,A727 REARLINEChrysler/JEEP F4A&W4A30SERIES INNERLINE(ClosesttoDifferen-

tial)Chrysler/JEEP KM170&F4A20SERIES OUTERLINE(FurthestfromDif-

ferential)DODGETRUCK 47RE BOTTOMLINEFord 4F20E REARLINEFord 4R100 REARLINEFord 4R44E,4R55E,5R55E,5R55N TOPLINEFord A4LD TOPLINEFord AODE,4R70W TOPLINEFord AX4N BOTTOMLINEFord AXOD,AXODE/AX4S BOTTOMLINEFord CD4E BELLHOUSINGLINE(Directly

BelowPressureTaps)Ford CRUISOSMALL,MED.&LARGE

CASEREARLINE

Ford E4OD REARLINEFord F4AEL PUMPENDFord G4A-CL,IIL,FEL PUMPEND

13

Optional AccessoriesPart # Picture Fitting Used for... How to use...

Maxima Kit Nissan Maxima

leslie

Typewritten Text

leslie

Typewritten Text

Ford,LINCOLN,MERCURY AOD BOTTOMLINEFord,LINCOLN,MERCURY C3 REARLINEFord,LINCOLN,MERCURY C4 REARLINEFord,LINCOLN,MERCURY C6 REARLINEFord,MERCURY ATX PUMPENDFord,MERCURY FMX REARINEFord,MERCUTY,DATSUN,MAZ-DA

JATCO REARLINE

GM 300 TOPLINEGM 325 TOPLINEGM 350 TOPLINEGM 425 OUTERLINEGM 475 TOPLINEGM 131L REARLINEGM 200R-4 BOTTOMLINEGM 250,250C,350,350C TOPLINEGM 300TURBINE TOPLINEGM 325-4L TOPLINEGM 440T4,4T60E BOTTOMLINEGM 4L30E REARLINEGM 4L80E1991TO1996 BOTTOMLINEGM 4L80E1997ANDUP REARLINEGM 4T4OE LOWERLINEGM 4T80E LINEONBarrelofCaseGM 700R4,4L60E TOPLINEGM 700-RH TOPLINEGM JR4R01A“HeavyDuty”Truck REARLINEGM,ISUZUTRUCK,OPEL 200 BOTTOMLINEGM,ISUZU,OPEL 125 TOPLINEGM,OPEL,ROVER 180 REARLINEGM,SomeJEEP,JAGUAR 400 TOPLINEGM,GEO,SATURN NEARFILTERGM,GEO,SATURN AluminumPowerglide TOPLINEGM,GEO,SATURN AT540SeriesAllison REARLINEGM,GEO,SATURN MT600SeriesAllison REARLINEGM,GEO,SATURN SPRINT/MX17 BOTTOMLINEHONDA 2&3Shaft NEARDIFFERENTIALHYUNDAI A4AF1 INNERLINE(ClosesttoDifferen-

tial)HYUNDAI F4A&W4A30Series INNERLINE(ClosesttoDifferen-

tial)

Return Line Location Guide

14

HYUNDAI KM170&F4A20Series OUTERLINE(FurthestfromDif-ferential)

ISUZU 03-70SERIES REARLINEISUZU 30-8OLE(A340) REARLINEISUZU 4L30E REARLINEISUZU JR4RO1A“HeavyDuty”Truck REARLINEMAZDA CD4E/LA4AEL BELLHOUSINGLINE(Directly

BelowPressureTaps)MAZDA E4N71B,L4N71B REARLINEMAZDA F3A BOTTOMLINEMAZDA F4AEL PUMPENDMAZDA G4A-EL-HL-FEL PUMPENDMAZDA JATCO3SPEED REARLINEMAZDA N4AEL REARLINEMAZDA R4AEL,R4AXEL REARLINEMAZDA,MITUBISHI,DATSUNMERCEDES 4BOLTPAN DRIVERSSIDEMERCEDES 6BOLTPAN3,4&5SPEED PASSENGER’SSIDEMERCEDES FRONTLINEMITSUBISHI F4A&W4A30SERIES INNERLINE(ClosesttoDifferen-

tial)MITSUBISHI JR4RO1A“HeavyDuty”Truck REARLINEMITSUBISHI KM170&F4A20SERIES OUTERLINE(FurthestfromDif-

ferential)NISSAN/INFINITY E4N718,L4N71B REARLINENISSAN/INFINITY JATCO3SPEED/3N71B REARLINENISSAN/INFINITY JR4R01A““HeavyDuty”Truck REARLINENISSAN/INFINITY RE4F02A REARLINENISSAN/INFINITY RE4F03A/V REARLINENISSAN/INFINITY RE4F04A/V REARLINENISSAN/INFINITY RE4R01A REARLINENISSAN/INFINITY RE4R03A REARLINENISSAN/INFINITY RL3F01A,RN3FO1A BOTTOMLINENISSAN/INFINITY RL4F02A REARLINENISSAN/INFINITY RL4F03A/V REARLINENISSAN/INFINITY RL4R01A REARLINEROVER,TRIUMPH,VOLVO T35 REARLINESAAB AW5042LE BOTTOMFITTING(BelowSide

Pan)SUBARU 4EAT(4SPEED) REARLINESUBARU M41,M41A(3SPEED) CASELINETOYOTA 40


15

Ford,LINCOLN,MERCURY AOD BOTTOMLINEFord,LINCOLN,MERCURY C3 REARLINEFord,LINCOLN,MERCURY C4 REARLINEFord,LINCOLN,MERCURY C6 REARLINEFord,MERCURY ATX PUMPENDFord,MERCURY FMX REARINEFord,MERCUTY,DATSUN,MAZ-DA

JATCO REARLINE

GM 300 TOPLINEGM 325 TOPLINEGM 350 TOPLINEGM 425 OUTERLINEGM 475 TOPLINEGM 131L REARLINEGM 200R-4 BOTTOMLINEGM 250,250C,350,350C TOPLINEGM 300TURBINE TOPLINEGM 325-4L TOPLINEGM 440T4,4T60E BOTTOMLINEGM 4L30E REARLINEGM 4L80E1991TO1996 BOTTOMLINEGM 4L80E1997ANDUP REARLINEGM 4T4OE LOWERLINEGM 4T80E LINEONBarrelofCaseGM 700R4,4L60E TOPLINEGM 700-RH TOPLINEGM JR4R01A“HeavyDuty”Truck REARLINEGM,ISUZUTRUCK,OPEL 200 BOTTOMLINEGM,ISUZU,OPEL 125 TOPLINEGM,OPEL,ROVER 180 REARLINEGM,SomeJEEP,JAGUAR 400 TOPLINEGM,GEO,SATURN NEARFILTERGM,GEO,SATURN AluminumPowerglide TOPLINEGM,GEO,SATURN AT540SeriesAllison REARLINEGM,GEO,SATURN MT600SeriesAllison REARLINEGM,GEO,SATURN SPRINT/MX17 BOTTOMLINEHONDA 2&3Shaft NEARDIFFERENTIALHYUNDAI A4AF1 INNERLINE(ClosesttoDifferen-

tial)HYUNDAI F4A&W4A30Series INNERLINE(ClosesttoDifferen-

tial)


14

HYUNDAI KM170&F4A20Series OUTERLINE(FurthestfromDif-ferential)

ISUZU 03-70SERIES REARLINEISUZU 30-8OLE(A340) REARLINEISUZU 4L30E REARLINEISUZU JR4RO1A“HeavyDuty”Truck REARLINEMAZDA CD4E/LA4AEL BELLHOUSINGLINE(Directly

BelowPressureTaps)MAZDA E4N71B,L4N71B REARLINEMAZDA F3A BOTTOMLINEMAZDA F4AEL PUMPENDMAZDA G4A-EL-HL-FEL PUMPENDMAZDA JATCO3SPEED REARLINEMAZDA N4AEL REARLINEMAZDA R4AEL,R4AXEL REARLINEMAZDA,MITUBISHI,DATSUNMERCEDES 4BOLTPAN DRIVERSSIDEMERCEDES 6BOLTPAN3,4&5SPEED PASSENGER’SSIDEMERCEDES FRONTLINEMITSUBISHI F4A&W4A30SERIES INNERLINE(ClosesttoDifferen-

tial)MITSUBISHI JR4RO1A“HeavyDuty”Truck REARLINEMITSUBISHI KM170&F4A20SERIES OUTERLINE(FurthestfromDif-

ferential)NISSAN/INFINITY E4N718,L4N71B REARLINENISSAN/INFINITY JATCO3SPEED/3N71B REARLINENISSAN/INFINITY JR4R01A““HeavyDuty”Truck REARLINENISSAN/INFINITY RE4F02A REARLINENISSAN/INFINITY RE4F03A/V REARLINENISSAN/INFINITY RE4F04A/V REARLINENISSAN/INFINITY RE4R01A REARLINENISSAN/INFINITY RE4R03A REARLINENISSAN/INFINITY RL3F01A,RN3FO1A BOTTOMLINENISSAN/INFINITY RL4F02A REARLINENISSAN/INFINITY RL4F03A/V REARLINENISSAN/INFINITY RL4R01A REARLINEROVER,TRIUMPH,VOLVO T35 REARLINESAAB AW5042LE BOTTOMFITTING(BelowSide

Pan)SUBARU 4EAT(4SPEED) REARLINESUBARU M41,M41A(3SPEED) CASELINETOYOTA 40


15

TOYOTA 2SP REARLINETOYOTA 3SP REARLINETOYOTA A130,140,A240,A540SERIES REARLINETOYOTA A20,A30,A40SERIES REARLINETOYOTA A340SERIES REARLINETOYOTA A440F REARLINETOYOTA A55,A55F REARLINEVOLVO AW&0370SERIES REARLINEVOLVO AW&BW55 REARLINEVOLVO AW5042LE BOTTOMFITTING(BelowSide

Pan)VOLVO BORGWARNERT35 REARLINEVOLVO ZF4HP22 BOTTOMLINEVOLVO ZF4HP22EH(Electronic) BOTTOMLINE


16

Documents

345S Manual - Hot Flush Inc.- New Hampton IA manual-new-2016.pdf · manual before using the Hot Flush machine. • Note: Air hose is provided as a convenience only, it is not required