34000 SERIES STOREFRONT HURRICANE IMPACT INSTALLATION INSTRUCTIONS · 34000 SERIES STOREFRONT HURRICANE IMPACT INSTALLATION INSTRUCTIONS. 34000 Series Installation Instructions Page

RevisedMay2015 www.tubeliteinc.com Page13056WalkerRidgeDr.NW,SuiteG●Walker,MI49544●800-866-2227

34000 SERIES STOREFRONTHURRICANE IMPACT

INSTALLATION INSTRUCTIONS

34000SeriesInstallationInstructions

Page2 www.tubeliteinc.com RevisedMay2015

LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS

RevisedMay2015 www.tubeliteinc.com Page3



GENERAL CONSTRUCTION NOTES........................................................................................5

PARTS LIST .................................................................................................................. 6-13

QUICK REFERENCE CHECKLIST..........................................................................................14

ELEVATION DETAILS........................................................................................................ 15-17

FRAME FABRICATION Step1 DetermineFrameSize..................................................................................18 Step2 CutMaterialtoLength...................................................................................18 Step3 SillFlashing...................................................................................................19 Step4 ClosurePlates...............................................................................................19 Step5 Verticals&ClosurePocketsforHorizontals..................................................19 Step6 Head&Sill.....................................................................................................20 Step7 Jamb..............................................................................................................20 Step8 SteelStiffener................................................................................................21

FRAME ASSEMBLY Step9 SillFlashingEndDams.................................................................................22 Step10 AssembleFrames.........................................................................................23 Step11 GasketInstallation.........................................................................................24 Step12 SillFlashingInstallation.................................................................................24 Step13 SillFlashingSplice........................................................................................25

FRAME INSTALLATION Step14 InstallFrames.......................................................................................... 26-28

GLAZING Step15 GlazingPreparation.......................................................................................29 Step16 InstallingGlazingUnits..................................................................................29 Step17 WetGlazing...................................................................................................30DOOR & FRAME INSTALLATION Step18 Preparation....................................................................................................31 Step19 DoorFrameAssembly............................................................................. 31-32 Step20 DoorFrameInstallation.................................................................................33 Step21 DoorInstallation............................................................................................33 Step22 TransomSashInstallation.............................................................................34 Step23-24 DoorGlazing........................................................................................... 35-36

TABLE OF CONTENTS







GENERAL CONSTRUCTION NOTES1. Theseinstructionscovertypicalproductapplication,fabrication,installationandstandardconditionsandaregeneralin nature.Theyprovideusefulguidelines,butthefinalshopdrawingsmayincludeadditionaldetailsspecifictothe project.Anyconflictordiscrepanciesmustbeclarifiedpriortoexecution.

2. Materialsstoredatthejobsitemustbekeptinasafeplaceprotectedfrompossibledamagebyothertrades.Stack withadequateseparationsomaterialswillnotrubtogetherandstoreofftheground.Cardboardorpaperwrapped materialsmustbekeptdry.Checkarrivingmaterialsforquantityandkeeparecordofwherevariousmaterialsare stored.

3. AllfieldweldingmustbedoneinaccordancewithAISCguidelines.Allaluminumandglassshouldbeshieldedfrom fieldweldingtoavoiddamagefromweldsplatter.Resultswillbeunsightlyandmaybestructurallyunsound.Advise generalcontractorandothertradesaccordingly.

4. Coordinateprotectionofinstalledworkwithgeneralcontractorand/orothertrades.

5. Coordinatesequenceofothertradeswhichaffectframinginstallationwiththegeneralcontractor(e.g.fireproofing, backupwalls,partitions,ceilings,mechanicalducts,HVAC,etc.).

6. Generalcontractorshouldfurnishandguaranteebenchmarks,offsetlinesandopeningdimensions.theseitems shouldbecheckedforaccuracybeforeproceedingwitherection.Makecertainthatalladjacentsubstrateconstruction isinaccordancewiththecontractdocumentsand/orapprovedshopdrawings.Ifnot,notifythegeneralcontractorin writingbeforeproceedingwithinstallationbecausethiscouldconstituteacceptanceofadjacentsubstrateconstruction byothers.

7. Isolateallaluminumtobeplaceddirectlyincontactwithmasonryorotherincompatiblematerialswithaheavycoatof zincchromateorbituminouspaint. FastenersattachingframingtobuildingstructurearetypicallynotprovidedbyTubelite.

8. Sealantselectionistheresponsibilityoftheerector,installerand/orglazingcontractorandmustbeapprovedbythe sealantmanufacturerwithregardtoapplicationandcompatibilityforitsintendeduse.Allsealantsmustbeusedin strictaccordancewiththemanufacturer’sinstructionsandappliedonlybytrainedpersonneltosurfacesthathavebeen properlyprepared.

9. Sealantmustbecompatiblewithallmaterialswithwhichtheyhavecontact,includingothersealantsurfaces.Consult thesealantmanufacturerforrecommendationsrelativetoshelflife,compatibility,cleaningofsubstrate,priming, toolingadhesion,etc.Recommendsealantmanufacturerperformadhesion"pulltest"at"wet"glazingforquality assurance.

10. Drainageguttersandweepholesmustbekeptcleanatalltimes.Tubelitewillnotacceptresponsibilityforimproper drainageasaresultofcloggedguttersandweepholes.

11. Thisproductrequiresclearancesatthehead,sillandjambstoallowforthermalexpansionandcontractionaswell asconstructiontolerances.Refertofinaldistributiondrawingsforjointsizes.Jointssmallerthan1/4”maybesubject tofailure.Consultthesealantmanufacturerforpropersizingofjoints.

12. Allframingmembers,entrancesandothermaterialsaretobeinstalledplumb,levelandtruewithregardto establishedbenchmarks,columncenterlinesorotherworkingpointsestablishedbythegeneralcontractorand checkedbytheerector,installerand/orglazingcontractor.

13. Aftersealantissetandarepresentativeamountofthewallhasbeenglazed(500squarefeetormore),runawater hosetesttocheckinstallation.Onlargeprojects,ahosetestshouldberepeatedduringglazingoperation.Thistesting shouldbeconductedinaccordancewithAAMA501.2specifications.

14. CleaningofexposedaluminumsurfacesshouldbedoneperAAMArecommendations.15. Checkwww.tubeliteinc.comforanyinstallationinstructionupdates.




SHAPE DESCRIPTION PART No.

Jamb, Vertical and Head

Heavy Wall Vertical

Horizontal and Sill

Sill Flashing

Shallow Closure Pocket (Slotted)Use only E34445 or E34022 closure pockets at door jambs(Do not use at door jambs)

Snap-In Fillerat Head and Wall Jamb

T34441

T34261

T34143

T34259

T34445

T34442

THERMAL EXTRUSIONS





Jamb, Vertical and Head

Heavy Wall Vertical

Horizontal and Sill

Sill Flashing

Deep Closure Pocket(Only required in door jamb when two door frames occur within elevation)

Shallow Closure Pocket(Standard)

Glass Stop at Horizontal,Sill and Door Header

Snap-In Fillerat Head and Wall Jamb

E34441

E34261

E34143

E34259

E34022

E34445

E34442

E34104

NON-THERMAL EXTRUSIONS





Snap-In Filler at Door Jamb

Standard Door Jamb(Use only non-thermal closure pockets at door jambs)

Heavy Duty Door Jamb(Use only non-thermal closure pockets at door jambs)

Door Header(Without Transom)

Door Header(With Transom)

Door Headerat OHCC Closer

(Use P4441 Shear Clip)

Transom Glass Stop(Use with E34006)

Horizontal Transom Gutter(OHCC Door Header)Wet glazing required

E34242

E34144

E34244

E34224

E34124

E34125

E34006

E6644

DOOR FRAME EXTRUSIONS





Vertical Gutter(Use at Standard and Heavy Duty Door Jamb)

Wet glazing required

Transom Stop(Use with E3521)

Inner Door Stop(Use with E6505 Door Stop)

Outer Door Stop(Use with E6507 Inner Door Stop)

Door Stop Channel(Use with E2298 Door Stop)

Door Stop(OHCC Door Header)

Door Threshold(Use with P3450 Bulb Gasket)

E3521

E3522

E6507

E6505

E6504

E2298

E3550

DOOR FRAME EXTRUSIONS





Shear Clip(Use with E34125 Door Header)

Filler Plate(Mates with E34124/E34224 at Door Stop Ends)

Setting Blockat Horizontal, Sill and Transom

Typical Exterior Gasket

Interior Gasketfor Dry Glaze System

Interior SSG Spacer Gasketfor Wet Glaze System

Steel Reinforcement Channel1¼" X 4¼" X 10 ga

Door Stop Bulb Gasket

P4441

P503

P6541

P6503

P6586

P6587

P6296

P3437

ACCESSORIES





3" Long Thermal Snap-In Fillerat Head and Jamb

9" Long Thermal Snap-In Fillerat Head and Jamb

3" Long Non-Thermal Snap-In Fillerat Head and Jamb

9" Long Non-Thermal Snap-In Fillerat Head and Jamb

3" Long Optional Thermal Snap-In Strap Anchorat Head and Jamb

9" Long Optional Thermal Snap-In Strap Anchorat Head and Jamb

9" Long Optional Non-Thermal Snap-In Strap Anchorat Head and Jamb

3" Long Optional Non-Thermal Snap-In Strap Anchorat Head and Jamb

P3445T

P3446T

P3445

P3446

P3431T

P3432T

P3431

P3432

ACCESSORIES





End Dam(Use at E34259 and T34259 Sill Flashing)

Sill Block(Use at Sill Flashing Termination at Doors)

EPDM AntiWalk “W” Block(Use at Deep Pockets on Verticals and Jambs)

for Dry Glazed Only

Water Diverter(Use at Intermediate Horizontals)

Silicone Splice Sleeve(Use at E34259 and T34259 Sill Flashing)

Weep Baffle (Optional)(Use at E34259 and T34259 Sill Flashing at each weep hole location)

Bulb Gasket(Use at E3450 Threshold)

#10-24 X ¾” SS PH(Use at E34006 Glass Stop Horizontal)

#10-24 X ½” PH(Use at E6507 Inner Door Stop, E0190 Door Stop Angle,

Sill to Subsill and E3521 to Vertical)

P1156

P3426

P1916

P6581

P3444

PTB42

P3450

S206

S270

ACCESSORIES





#8-32 X 5/16" SS UC FH(Use at E6504 Door Stop Channel)

#12-24 X ⅝" Type 23 UC FH(Use to attach the E34125 door header to the P4441 Shear Clip)

#12-24 X ½" SS UC FH(Use at threshold attachment to door jamb clip)

#12-24 X 2" HWH(Use at P4441 Shear Clip)

#10-24 X 1" FH(Use at Strap Anchor to Head/Jamb)

#12-14 X 1½" HWH Self-Drilling, #3 ptFrame Assembly Screw

#8 X ⅜" PH(Use at Sill Flashing End Dam)

S286

S131

S070

S205

S422

S419

S196

Drill Fixture

Glazing Tape for Doors (Wet Glazed)Tremco SGT921 One-Sided

P3439

NotIncluded

#10-24 X ½" FH(Use at Closure Pocket to Vertical) S161

SIHH

SIHH

SIH

H

H

EXTERIOR

P3439T34000

ACCESSORIES




1. Makesuretheopeningissquareandthecaulkjointsare1/2”minimumaroundtheframe.

2. Ensuresurfacesthatwillbesealedarefreeofcontaminantsthatcanleadtoadhesionissues.

3. Sillflashingmustbeproperlyshimmedandlevelfromlefttorightandfronttobackforproperdrainage.

4. Acontinuouslineofsealantmustbeappliedbetweenthesillandthetopinteriorlegofthesillflashing

5. Checkthatallweepsandbaffles(ifrequired)conformtothelocationsandsizescalledoutinthese instructions.

6. Ensurethatsillflashingweepholesarenotpluggedbytheperimeterseal.

7. Asillflashingspliceisneededinopeningslargerthan24feet.Followinstructionsforinstallingandsealing.

8. Enddamsmustbeinstalledandsealedontothesillflashing.Fastenersusedmustalsobesealed.

9. Wherethesillflashingabuttsadoorjamb,thejambpocketcavitymustbecompletelysealedtodamthis area.

10.Capsealanyexposedanchororscrew.

11.Buttersealendsofhorizontalframemembersthatarejoinedtoverticalmembers.

12.Waterdiverterinstallationandsealingiscritical.Checkinstallationagainstinstructionstoensureconformity.

13.Applysealantbetweenallcornergasketjoints.

14.Glassbitesmustbeequalonallsides.

15.Doublecheckanchorsizeandlocationagainstinstallationinstructionsorapprovedshopdrawings.

16.Ensure that all transom conditions using E34006 and E3521 gutters are wet glazed only.

17.Provideglazingtape(TremcoSGT921One-Sided)fordoorglazing(NotIncluded).

QUICK REFERENCE CHECKLIST

GLASS SIZE CALCULATIONWidth tolerance = + 0", ‒ 1⁄16"

Typical Framing: GlassWidth=D.L.O.plus1¼" GlassHeight=D.L.O.plus1¼”

Transoms with Sash: GlassWidth=D.L.O.plus1¼” GlassHeight=D.L.O.plus1¼”(Ref.Fig.14.1)

Entrance Doors (Single): GlassWidth=DoorOpeningminus9¼” GlassHeight=DoorOpeningminus15⅝”

Entrance Doors (Pair):GlassWidth=(DoorOpeningminus18½”)/2GlassHeight=DoorOpeningminus15⅝”

DLO at

Transom

DLO

+ ⅞

"

7 /16"

7 /16"

VERTICAL D.L.O. at SASH

1¼"

Fig. 14.1




4 5

5A

67

7A

1 1

2

3

Opposite

1

2

3

6 7 7A

4 5 5A

ROUGH OPENINGFRAME DIMENSION

ROUGH OPENINGFRAME DIMENSION

RO

UG

H O

PE

NIN

GFR

AM

E D

IME

NS

ION

RO

UG

H O

PE

NIN

GFR

AM

E D

IME

NS

ION

ELEVATION DETAILSDry glazed shown; wet glazed similar




8 9 10

10A

8 10

9

10AROUGH OPENINGFRAME DIMENSION

ELEVATION DETAILS




11 11A

12

11B

12

11 11A 11B12

DLO

at T

rans

om

RO

UG

H O

PE

NIN

GFR

AM

E D

IME

NS

ION

ELEVATION DETAILS




Measure

Dimension "A" = "B"

Measure

Measure

Measure

Measure

Measure

Measure

Measure

Dimension "A" Dimension "B"

Fig. 18.1

Fig. 18.2

Fig. 18.3

Fig. 18.4

Step 1: Determine Frame Size

FrameWidth

A. Makesuretheopeningissquareandplumb. Measureeachdiagonaloftheopening. SEE Fig. 18.1.

B. Measurethewidthoftheopeningatthetop, middleandbottom.Selectthesmallestof thesedimensionsandsubtracttheleftand rightcaulkjointwidthperapprovedshop drawings(1/2”minateachjamb). SEE Fig. 18.2.

FrameHeight

C. Measuretheheightoftheopeningatseveral pointsalongtheentirewidthoftheopening. Selectthesmallestofthesedimensionsand subtractthetopandbottomcaulkjointheight perapprovedshopdrawings(1/2”minathead and1/2”minatsill). SEE Fig. 18.3.

NOTE: Non-thermal extrusions are shown in these instructions for clarity. Fabrication and installation of thermal members are the same.

Framing Members SillFlashingwithEntrance........... DoorJambtoEndofFrame+⅛” (SEE Fig. 18.4) SillFlashingwithoutEntrance..............................FrameWidth+¼” Verticals...............................................................FrameHeight-½” Head,Horizontal&Sill............................................................D.L.O. Horizontal&SillGlassStops.........................................D.L.O.-1⁄32” ClosurePocketsatVerticals................................FrameHeight-½” Snap-inFillers............................ RefertoApprovedShopDrawingsAccessories ExteriorGasket.................................................D.L.O.+Allowance* InteriorDryGlazeGasket.................................D.L.O.+Allowance* InteriorSSGSpacer.............D.L.O.+1¼”atVerticals+Allowance* D.L.O.atHorizontals+Allowance*

*Allowance=1/8”extralengthperfootofD.L.O.

Step 2: Cut Material to Size

Note: Doorframingmaterialcomescuttosizefromthefactory.Incasesofdoorframeswithtransoms,thedoorjambs mustbecutdowninthefieldtosizeandheadmemberattachedperstandardinstructionsshownwithinthismanual.

Sill Flashing Note:Foropeningswiderthan24’,thesillflashingmustbesplicedatthecenterlineofaD.L.O.everytwelvetofifteenfeet.Splicejointshouldbe3/8”wide.SEE Fig. 25.1-Fig. 25.3forsillflashingsplicedetails.

FRAME FABRICATION

Door jamb toend of frame 1/8” to end

of flashing




Fig. 19.2 Fig. 19.3

FRAME FABRICATION

Step 3: Fabricate Sill Flashing

A. Drilltwo5/16”dia.weepholesateachside oftheverticals.SEE Fig. 19.1.

B. Drillclearanceholesforperimeteranchors.Size andquantityvaryperjob.Refertoapproved shopdrawings.

Step 4: Fabricate Closure Pockets

A. Drill#7(.201dia)clearholewithcountersinkfora #10FHscrew6"fromendsand1/4pointsofclosure pocketlength.SEE Fig. 19.2. Verticalswillbematchdrilledduringinstallationofframe. SeeStep14.H,page28.

Step 5: Fabricate Verticals & Closure Pockets for Horizontals

A. Drillframeassemblyholesinverticals,jambs&closure pocketswithdrillfixtureP3439: Head=holesmarked“H” IntermediateHorizontal=holesmarked“IH” Sill=holesmarked“S” SEE Fig. 19.3.Doorjambsarepre-fabricatedbyTubelite.

C L of Mullion

Clearance holes for perimeter anchors per approved shop drawings

NOTE:At jamb member, locate (2) weep holes at 3¼" from jamb and 2" O.C.

5/16" dia. weep holes(4 per DLO)

3 1/4"3 1/4"

2"

2"

6"

6"6"

1/4

Poi

nts

SIHH

SIHH

SIH

H

HEXTE

RIOR

P3439

T34000

29/32"

Drill clear holes and csk for #10 FH screw(4 per part)

E34445

E34022

E34261

E34441

P3439Drill Fixture

Head

Horizontal

Sill

E34445

E34022

SIHH

SIHH

SIH

H H

EXTE

RIOR

P3439

T34000

SIHH

SIHH

SIH

H H

EXTE

RIOR

P3439

T34000

Fig. 19.1

Noteorientationofclosurepocketfillerswithrespecttothedrillfixture.

FabricateverticalsandpocketclosuressothattwoshallowpocketsDo Notfaceeachother.




HEAD*Drill & countersink as req'd by approved shop drawings

Drill & countersink as req'dby approved shop drawings

Snap-in filler or strap anchor at each end(Dashed)

Varies

Varies

Varies

5⅜" 5⅜"

** * *

SILL

JAMB

**

*Drill .201" dia. clearance holefor #10 screw 12" O.C.

.201" dia. hole

Snap-in filler orstrap anchor (Dashed)

Match drill clearancehole in snap-in filler(strap anchor similar)

Match drill clearancehole in snap-in filler(strap anchor similar)

Head fillers or strap anchors are to be attached to vertical members using frame assembly screw.

Optional strap anchor (Dashed)

Crimp mullion both sides to retain filler in place.

Step 6: Fabricate Head & Sill

A. Fortypicalsnap-infillers(notstrapanchors),drillandcountersinkendsofheadmemberatv-groovelineforflathead anchorsasspecifiedonapprovedshopdrawings.Foroptionalstrapanchors,drillandcountersinkendsofhead memberfor#10clearancehole.

B. Whenusingtypicalsnap-infillers(notstrapanchors),attachfillerstoendsofheadmemberandmatchdrillclearance holethroughsnap-infillers.Whenusingoptionalstrapanchors,drillandcountersinkheadmemberfor#10clearance holes.Matchdrillstrapanchorfor#10pilotholeandfastenthestrapanchortotheheadwith(2)S422#10-24x1"FH. SEE Fig. 20.1.

C. Drillclearanceholefor#10screwinsillmemberatv-groove.Locate53/8"fromendsand12"O.C.SEE Fig. 20.2.

Step 7: Fabricate Jambs for Anchors

A. Drillandcountersinkjambmemberatv-groove lineforflatheadanchorsasspecifiedon approvedshopdrawings.Foroptionalstrap anchors,drillandcountersinkjambmember for#10clearancehole.

B. Attachfillerstojambmemberandmatchdrill clearanceholethroughsnap-infillers.When usingoptionalstrapanchors,drilland countersinkheadmemberfor#10clearance holes.Matchdrillstrapanchorfor#10pilot holeandfastenthestrapanchortothejamb with(2)S422#10-24x1"FH. SEE Fig. 20.3.

Fig. 20.1

Fig. 20.2

Fig. 20.3

FRAME FABRICATION




12" O

.C.

3"

⅝"

P-3437

3"

Equal front and back

Drill .201 dia clear hole for #10 screw

S206#10-24 X ½" type F

Match drill .154 dia(drill #23) pilot holesin mullion

Step 8: Steel Stiffener (As required)

A. IfP3437steelstiffenersarerequiredinthedoorjamb mullions,pre-drill.201dia(drill7)clearanceholesfor S-206#10screwat12”O.C.(3”fromends). SEE Fig. 21.1.

B. InstallP3437steelstiffenerintodoorjambmullion. Matchdrill.154dia(drill23)pilotholes.Attachsteelto doorjambmullionwithS206#10-24x1/2”PHtypeF screw.SEE Fig. 21.2.

Fig. 21.2

Fig. 21.1

FRAME FABRICATION




Fig. 22.1

Step 9: Install Sill Flashing End DamsA. InstallP1156enddamateachendofsillflashingwith (2)S196#8x3/8”PHscrews.Setasideandallow sealanttocure.SEE Fig. 22.1.

NOTE:Ifsillflashingisspliced,installonjamb-endonly. RefertoStep 13,page25forsplicinginstructions.

Force sealant into recess

Seal screw heads after secured in place.

FRAME ASSEMBLY




Apply sealant to each end of all horizontal members

Assemble with S419 screws

Fig. 23.1

Step 10: Assemble FramesA. Cleanallmatingsurfacesonhorizontal&vertical.B. Applysealanttoendsofthehead,headanchor, horizontalandsillmemberspriortoattachingtovertical members.SEE Fig. 23.1.C. Attachhead,headanchor,horizontalandsillmembersto theverticalandclosurepocketmemberswithS419 #12-14x11/2”HWHframeassemblyscrews. SEE Fig. 23.1.D. Toolsealantateachjoint.

FRAME ASSEMBLY




Step 11: Install Gaskets Wet Glazing:A. InstallP6587siliconespacergasketatinteriorsideof framingmembers.SEE Fig. 24.1.Dry Glazing:B. InstallP6586dryglazegasketatinteriorsideofframing members.SEE Fig. 24.2.DONOTSTRETCHGASKETSWHENINSTALLING.StartatthecenteroftheD.L.O.andworktowardsends.

Step 12: Install Sill FlashingA. Centerthesillflashingintheopening.Ifsillflashing isspliced,besurethejointatthejambisperapproved shopdrawings(jambcaulkjointminus1/8").If there is an entrance door in the opening, refer to Step 21, page 32 for instructions. Splicejointtobe3/8"min.B. Atthehighestpointofthesill(smallestroughopening height),shimthesillflashingwithaminimum1/4"shim space.Sillflashingmustbeinstalledlevelsidetoside andfronttoback.SEE Fig. 24.3.C. Shimtightbetweenthesillflashingenddamandbuilding conditiontoensureenddamisnotdislodgedduring frameinstallation.

1/2" Minimum

NOTE: 1/2" Shim space at sill flashing is preferred, but building opening may not allow.

Shim at high point of substrate first. Shim remainder of length as required to level.

NOTE:All shims are to be positioned under each fastener location.

Shim between end dams and structure

Flashing must be level

End Dam

P6587Interior Wet Glaze Gasket

P6586Interior Dry Glaze Gasket

NOTE:Seal 2” each way as shown in Fig. 29.1.

Fig. 24.3

Fig. 24.2

Fig. 24.1

FRAME ASSEMBLY




Fill void under splice

Tool sealant at front gap

Tool sealant

Apply silicone sealant into joint at interior leg

Press splice into silicone sealant conforming to flashing shape

Allowing for contours cut splice material to length

⅜"Ref.

Fig. 25.2 Fig. 25.3

Fig. 25.4

Step 13: Install Sill Flashing Splice (If required) A. ContinueinstallingsillflashingperStep12acrossthe opening.B. Laysiliconesheetintosillflashingatsplicelocationand cuttolength.SEE Fig. 25.1.C. Installbackerrodunderthesillflashingatthesplicejoint.D. Cleansurfaceswheresplicewillbeapplied.Apply sealantasshowninSEE Fig. 25.2.E. Setsplicesleeveinplaceandtoolsealant. Sealfrontandbackjoints.SEE Fig. 25.3.

Fig. 25.1

FRAME ASSEMBLY

Seal front gap at subsill splice.




Sealant length = Frame panel width

Seal along back leg

NOTE:9" long filler is requiredat bottom of jamb for seal between jamb and flashing end dam.

Seal end dam

Fig. 26.1

Step 14: Install FramesNOTE:Ifthereisanentrancedoorwithintheframe,thesillblockmustbeinstalledagainstthedoorjambspriortosettingtheassembledframenexttoadooropening.SEE Fig. 33.1 & Fig. 33.2.

A. Startingononesideoftheopening,applyabeadofsiliconetothebacklegofthesillflashingandtheenddampriorto installingeachframe.SEE Fig. 26.1.Applyasealantbeadonthebacklegofthesillflashingonlyfortheframetobe installed.

B. Liftfirstframeontothesillflashing,snugagainsttheenddam.

FRAME INSTALLATION




Step 14: Install Frames(Continued)

C. Priortoinstallingthenextframe,runa6”beadofsealant atthebottomoftheverticalmullionsnapdetail. SEE Fig. 27.1.

D. Lifteachframeontothesillflashingandengagewiththe previousframe,sealingperstep14C.

E. Checktoensureframeisplumb,levelandjambcaulk jointisperapprovedshopdrawings.

F. Matchdrillintosillflashingatholesinsillmemberwith drill#24(.152dia)pilotholefor#10screw.Anchorsillto sillflashingwithS-206#10-24x1/2”PHscrew.Capseal heads.SEE Fig. 27.2.

Seal up snap legs ofvertical of next framepanel before installation

6"

Fasten sill to sill flashingwith S206 screws,5⅜" from each end & 12" O.C. Match drill

with #24 bit

Cap seal screw heads

Fig. 27.2

Fig. 27.1

FRAME INSTALLATION




Step 14: Install Frames(Continued)

G. Shimheadandjambatanchorpointsandattachto structurewithflatheadfasteners. SEE Fig. 28.1&SEE Fig. 28.2.

H. Matchdrilltheverticalmullionthroughthevertical pocketclosurewithdrill#23(.154dia)pilotholefor #10screw.Fastenpocketclosuretomullionwith S161#10-24x1/2”UCFH. SEE Fig. 28.3.

I. Oncetheframeisanchoredtothestructure,apply exteriorperimetersealathead,sillandjambs.Atinterior, applyperimetersealatheadandjambs.Sealatsill flashingisforcosmeticpurposesasrequired. SEE Fig. 28.4.

Step 15: Glazing PreparationA. Removeanydebrisfromglazingpockets.

B. Trimexcesssiliconefromedgesofglazingunitstoallow formaximumglazingclearance.

C. Forwetglazedapplications:Cleanareaswhere structuralsiliconewillbeapplied.

Fig. 28.3 Fig. 28.4

Fig. 28.1

1/2" Minimum

JAMB

HEAD

Shim at each anchor point



1/2" Minimum Shim at each anchor point

Match drill with #23 drill (.154 dia.)

Attach with S161 #10-24 x ½ FH screw 6" from ends and at 1/4 points.

FRAME INSTALLATION

Perimeter seal

1/2" Minimum

JAMB

HEADCap seal screw heads


1/2" Minimum Shim at each anchor point

Refer to approved shop drawings for fastener type and locations.

Shim at each anchor point

STANDARD ANCHOR

Fig. 28.2STRAP ANCHOR




GLAZING

Sealant

2"

2"

Fig. 29.1

Seal around edgesof water diverter. Leave forward pocketportion open fordrainage.

TOP VIEW

FRONT VIEW

END VIEW(Partial)

ISOMETRIC VIEW

Water diverter must overhang corner of glass.

Glass unit

Leave forward pocketportion open fordrainage.

Seal around edgesof water diverter.

Prior to glazing upper lites, inject sealant into exterior vertical gasket reglets at horizontal intersection. Sealant must merge with top of lower gasket of glazed openings and up to top of horizontal glass pocket.

Sealant as shown in TOP VIEW above.

Fig. 29.2

Step 16: Installing Glazing Units

NOTE: Glazingmustbedonefrombottomofframeup.

NOTE: Laminatedportionoftheglazingunitmustalwaysbe installedtowardstheinterior.

A. For dry glazing,installP6586interiorgasket,sealingthe cornersofthegasketsperFig. 29.1. Forwetglazing,installP6587attheinterior.SEE Fig. 30.1

B. Setglassbyinstallingintodeeppocketfirst,then carefullyslidingintoshallowpocket.Whencontactis madewiththeshallowpocket,setglassonto(2)P6541 settingblockslocatedatquarterpointsorperapproved shopdrawings.

C. DRY GLAZING ONLY:Installanti-walkblocksP1916 intodeeppocketatthird-pointsoftheD.L.O.Stretchthe P1916sothatitfitsbetweenthealuminumglazingreglet andglass.Pushinuntilthe‘W’shapeexpandsintothe openingbetweentheglassandthedeeppocket.

D. InstallP6503exteriorgasketontheverticalsidesofthe glass,holdingbackatthebottomtoallowforglassstop installation.

E. InstallE34104glassstopatthebottomofthelite.

F. FinishinstallinggasketsattopandbottomofD.L.O.

G. Repeatsteps16.A-Ffortheremainderoftherow.

H. Priortomovingtothenextrowoflites,installwater diverterP6581atendsofintermediatehorizontal. NOTE: Position water diverter to cover glass corner. Sealdivertertohorizontal,leavingthegapatthefront andsideopenintheverticalglazingpocket. SEE Fig. 29.2.




Fig. 30.1

Step 17: Wet Glazing(Only)A. Applylowadhesionmaskingtosurfaceofframeand glass.Applymaskingtoglass1/8”abovetheplaneofthe frame.SEE Fig. 30.1.

B. Frombottomtotop,applyDOW995structuralsilicone incavitybetweenthesiliconespacerandglass.Make suretheentirevoidisfilledwithnoairbubblesorvoidsin thesealant.

C. Usingabevelednon-scratchinginstrument,toolthe sealantimmediatelyafterapplyingthesilicone.The resultingjointshouldhaveaslightbevelrisingfromthe frametotheglass.SEE Fig. 30.1.

D. Removemaskingfromglassandframebeforethe siliconeskinsover.

E. Repeatsteps17.A-Duntilallunitsarewetglazed.

1/8"

Masking Tape around perimeter of glass unit

Tool structural silicone to slight bevel

GLAZING




Step 18: Preparation

A. Doorsareshippedassembledfromfactory.Doorframes arefabricatedandshippedKD.

B. Frameswithtransomsarecutlongforfinaladjustment inthefield.Oncefinaldoorframeheightisverifiedinthe fieldanddoorjambsarecutdown,usedrillfixtureP3439 tofabricatethetopsofthedoorjambverticalsforthe transomheadmember.

Step 19: Frame Assembly

A. Applysealanttotheendsofthedoorheaderandtransom headmembers.

B. Attachthedoorheaderandtransomheadertothedoor jambswith(4)S419#12-14x11/2”HWHframe assemblyscrews.AttachtheP3497 thresholdclipstothe doorjambswith(2)S293#12x½ʺFHUCscrews. SEE Fig. 31.1-Fig. 31.5.

Seal both ends of header prior to frame assembly

Seal both ends of transom header prior to frame assembly

P3497 Clip

Seal both ends of transom head prior to frame assembly

Access holes for assembly screw access.

Fig. 31.1

Fig. 31.3

Fig. 31.5

Fig. 31.2

Fig. 31.4

TRANSOM HEAD

NON-TRANSOM HEAD

TRANSOM HEADERfor SURFACE CLOSER

THRESHOLD

DOOR and FRAME INSTALLATION

Seal both ends of header prior to frame assembly

TRANSOM HEADERfor OHCC





Apply and tool sealant at each end of threshold.

Seal exposed ends of threshold.

Anchor threshold to clip with #12 x ½" FH UC.

Insert one end of threshold then rotate down until resting on finished floor.

Fig. 32.1

Fig. 32.2

Fig. 32.3

Fig. 32.4

Step 20: Frame Assembly(Continued)

C. Install1/2"longpocketfillerintoeachendofdoorheader asshowninFig. 32.1

D. AttachinnerdoorstoptojambswithS206#10-24PH screws2"fromeachendand12"O.C.Fig. 32.2.

E. Attachthethresholdtothedoorjambclipswith (2)S070screwsprovided.Attachthresholdtosubstrate withscrewsshowinapprovedshopdrawings. SEE Fig. 32.4.

Attach inner door stop

Snap on outer door stop

Snap-In ½" long P503 filler into pocket at each end of door header. Slide up until filler bottom is flush with bottom of header.

Install filler prior to door stop installation.

5/32"




Step 21: Installing Door Frame

A. Priortoinstallingdoorframe,runabeadofsiliconeon finishedfloorwherethresholdwillbeplaced. SEE Fig. 33.1.

B. Setassembleddoorframeintoopening.Doorframes mustbeinstalledplumb,squareandlevel.Forframes havingsidelites,sealterminationofsillflashinganddoor jamb,theninstallP3426sillblockintosillflashing adjacenttothedoorframe.SEE Fig. 33.2.

C. Shimthethresholdasrequiredtolevelandsecuretothe buildingfloor.

D. InstallinnerdoorstopsE6507todoorjambs2”fromends and12”O.C.withS206.Innerdoorstopshouldbeheld back1/8”fromthefinishflooratbottom.

E. SnapouterdoorstopsE6505ontoinnerdoorstops.Like theinnerdoorstop,theouterdoorstopshouldbeheld back1/8”fromthefinishflooratbottom.

Step 22: Door Installation

A. RefertoTubelite’s‘DoorandFrameInstallation Instructions’forinstallingthedoorintotheframe.

FOOTPRINT of

DOOR FRAME

and

THRESHOLD

Seal end of sill flashingat intersection of door frame

Apply sealant to area to receive door frame

Seal base of door jamb at structure.

Seal joint between sill flashing and door jamb.

Seal fastener heads.

1/2"Fig. 33.1

Fig. 33.2






Seal joints and fill hole at jamb.

Cap seal screw heads.

After glazing, apply a fillet seal at interior and exterior perimeter of sash.

Step 23: Transom Sash Sealing

A.InstallhorizontalsashmemberE34006withS270#10- 24x3/4"PH2"fromendsand12"O.C.E34006sashruns continuousbetweenthedoorjambmembers.

B.InstallverticalsashmemberE3521withS206#10-24x 1/2"PH2"fromendsand12"O.C.E3521runsfromtop oftheE34006horizontalsashtotheundersideofthe transomheadmember.

C.DamendsofE34006horizontalsashwithsealantintothe doorstoppocketonthedoorjamb.SEE Fig. 34.1.

D.Installglazinggaskets,glass,settingblocksandglass stopsaccordingtotypicalglazinginstructionsmentioned previouslyintheGLAZINGsectionofthismanual.

E.Placeacapbeadofsealantaroundtheinsideandoutside oftheE34006andE3521sashmembers.SEE Fig. 34.2.

Fig. 34.1

Fig. 34.2




Step 24: Door Glazing

Wet Glazing:A. Fasteninteriordoorglassstoptorailsandstileofthe doorwithS6504#6-32x1”FH2”fromendsand6”O.C.

B. Apply3/16”x1/2”TremcoSGT921One-Sidedglazing tape(NotIncluded)tointeriordoorglassstopallaround thedoor.SEE Fig. 35.1. Interior

glass stop

Continuousglazing tape

Peel protective strip from adhesive

Fig. 35.1Glazing tape at wet glaze door





Step 24: Door Glazing (Continued)

Wet Glazing:C. Afterhangingthedoor,placeP1912selfadhesivesetting blocksinthreelocationsonE6502Glazinggutter. Fig. 36.1.

D. Note:Gasketispre-installedintheglazingstopsinthe factory.

E. Installglassindoor.

F. Installverticalthenhorizontalglassstopatbottom.

G. Squareupdoorasdesiredandblockinplace.

H. PlacetwowedgeblocksasshowninFig. 36.2. Iftogetherproperlythewedgeblockswillinterlockand formtwoflatsurfaces.

I. Withthewedgeblocksinplace,pushthemtogether increasingthethickness.Pushtogetheruntiltheypress tightlyagainsttheundersideoftheglazinggutterandtop oftheglassholdingthedoorsquare.

J. Installtophorizontalglassstop.

K. Tosquareupthedoorinthefuture,removetophorizontal glassstopandrepeatstepsGthroughJ.

L. Applylowadhesionmaskingtosurfaceofglassstopand glass.

M. Frombottomtotop,applyDOW995structuralsilicone incavitybetweentheglazingtapeandglass.Makesure theentirevoidisfilledwithnoairbubblesorvoidsinthe sealant.

N. Usingabevelednon-scratchinginstrument,toolthe sealantimmediatelyafterapplyingthesilicone.

O. Removemaskingfromtheglassandglassstopbefore thesiliconeskinsover.

3" 4"Min. Max.

3" 4"Min. Max.

3"

4"

Min

.

Max

.

3"

4"

Min

.

Max

.

Setting Block

HIN

GE

ST

ILE

HIN

GE

ST

ILE

Setting Block

Wedge Blocks(Top blocks set after glazing)

Fig. 36.1

Fig. 36.2


P1911

P1911

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