3/1 Contents chapter 3 Safety relays Safety relay modules Selection guide: Preventa ™ safety relay modules . . . . . . . . . . . .3/6 Electrical ratings . . . . . . . . .

Preventa™ Machine Safety ProductsCatalog

2014Chapter 3Safety Relays

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Contents chapter 3 Safety relays

Safety relay modulesSelection guide: Preventa™ safety relay modules . . . . . . . . . . . . 3/6

Electrical ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/16

For Emergency stop and switch monitoringb Types XPSAC, XPSAXE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/18b Types XPSAV, XPSABV, XPSATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/22b Type XPSATR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/32b Type XPSAF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/36b Type XPSAFL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/40

For Emergency stop, switch or light curtain monitoringb Type XPSAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/44

For Emergency stop, switch, sensing mat/edges or light curtain monitoring b Type XPSAK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/50

For electrical monitoring of two-hand control stations b Types XPSBAE, XPSBCE, XPSBF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/56

For forming a type 2 light curtainb Types XPSCM, XU2S (single-beam photoelectric sensor) . . . . . . . . . . . . . . . 3/64

For monitoring 2 to 4 light curtains type 2 and type 4 b Type XPSLCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/72

For “muting” function of type 2 and type 4 light curtains b Type XPSLCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/76

For increasing the number of safety contacts b Types XPSECME, XPSECPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/84

For safety time delays b Types XPSTSA, XPSTSW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/88

For non-contact safety interlock (coded magnetic) switch monitoring b Types XPSDMB, XPSDME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/92

For zero speed detection b Type XPSVNE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/98

For dynamic monitoring of hydraulic valves on linear presses b Type XPSPVT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/104

For dynamic monitoring of double-bodied solenoid valves b Type XPSPVK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/108

For safety stop with automatic overtravel monitoring and control b Type XPSOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/112

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/116

Safety solutions on AS-Interface™ cabling systemSelection guide: Safety monitors and interfaces . . . . . . . . . . . 3/118

AS-Interface “Safety at work” monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/120

Safety interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/124

Safety reliability valuesSafety reliability values according to standard EN/ISO 13849-1 and EN/IEC 62061 . . . . . . . . . . . . . . 3/128

Product reference index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/132

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1. Go to: www.schneider-electric.com and select “Products” on the “Products and Services” tab.

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Go online to www.schneider-electric.com for information about Preventa™ products listed in this catalog, including:

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2. On the “Products” page, find the “Machine Safety Products” icon and select “All Machine Safety Products”.

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> Specifications > Dimensions > References> Curves > Links to user guides and CAD files

3 On the “Machine Safety Products” page, select the product you are interested in, for example: “Safety Relays - Preventa XPS - Safety Modules”.

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4 Explore the product page you have selected, including the “Product Information” tabs: “Documents & Downloads” and “Support”.

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Preventa™

Machine safety products

Save time and money with our Preventa™ machine safety solutions offer

Acquiring information…

> Safety interlock devices used as part of safeguarding systems to control access, under specific conditions of reduced risk.

> Light curtains to detect approach to dangerous and limited areas.

> Emergency stop buttons and cable pull switches for emergency shut down.

Monitoring and processing…

> Safety relay modules with specific safety functions – to monitor input signals from safety-related devices, and to interface with contactors and drives – by switching off output safety contacts.

> Safety Controller: configurable safety device capable of centralizing a range of safety monitoring functions.

> Safety PLCs: programmable electronic systems to carry out safety or non-safety related tasks for machinery and equipment.

> “As-interface safety at work”: safety field bus network certified to work with safety-related devices to provide safety functions.

Safety interlocks

Light curtains Emergency stop Safety relays

Safety Controller

SafetyPLCs

As-interface safety at work

Cable pull switch

Safety-related signal transmission

3/5

Up to 50% better space optimizationCompact components have smaller footprint

Save up to 30%on installation timeReduce installation time with quick and easy wiring

Stopping the machine…

> Contactors to cut-off the electrical power supply to motors – with mechanically linked or mirrored auxiliary contacts – integrated for feedback loop diagnosis of safety relay modules, safety controllers, or safety PLCs.

> Variable speed drives and servo drives with integrated safety functions…control stopping of dangerous movements.

Variable speed drives

ContactorsServo drives

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Selection guide Safety relaysPreventa™ safety relay modules

Applications

Modules For Emergency stop and switch monitoring For Emergency stop and switch monitoring

For Emergency stop and protective guard applications

For Emergency stop and switch monitoring

Maximum achievable safety level PLe/Category 4 conforming to EN/ISO 13849-1,SILCL3 conforming to EN/IEC 61508 and EN/IEC 62061

PLe/Category 4 conforming to EN/ISO 13849-1,SILCL3 conforming to EN/IEC 61508 and EN/IEC 62061

PLe/Category 4 (instantaneous safety outputs) and PLd/Category 3 (time delay safety outputs) conforming to EN/ISO 13849-1,SILCL3 (instantaneous safety outputs) and SILCL2 (time delay safety outputs) conforming to EN/IEC 61508 and EN/IEC 62061

PLe/Category 4 conforming to EN ISO 13849-1,SILCL3 conforming to EN/IEC 62061

PLe/Category 4 conforming to EN/ISO 13849-1, SILCL3 conforming to EN/IEC 61508 and EN/IEC 62061

PLe/Category 4 (instantaneous safety outputs) and PLd/Category 3 (time delay safety outputs) conforming to EN/ISO 13849-1, SILCL3 (instantaneous safety outputs) and SILCL2 (time delay safety outputs) conforming to EN/IEC 61508 and EN/IEC 62061

Conformity to standards EN/IEC 60204-1,EN 1088/ISO 14119,EN/ISO 13850,EN/IEC 60947-1,EN/IEC 60947-5-1

EN/IEC 60204-1,EN 1088/ISO 14119,EN/ISO 13850,EN/IEC 60947-1,EN/IEC 60947-5-1

EN/IEC 60204-1,EN/ISO 13850,EN 1088/ISO 14119,EN/IEC 60947-1,EN/IEC 60947-5-1

EN 62061EN ISO 13849-1EN 50156-1EN 60204-1EN/IEC 61496-1IN/IEC 60947-5-1


EN/IEC 60204-1,EN/IEC 60947-1,EN/IEC 60947-5-1,EN/ISO 13850,EN 1088/ISO 14119

Product certifications UL, CSA, TÜV UL, CSA, BG UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV UL, CSA, BG

Number of circuitsSafety 3 N.O. 3 N.O. 2 N.O. instantaneous

+ 3 N.O. time delay3 N.O. instantaneous + 3 N.O. time delay

3 N.O. instantaneous + 3 N.O. time delay


Additional 1 solid-state output for signalling to PLC 1 relay output for signalling to PLC

4 solid-state outputs for signalling to PLC

1 N.C. 3 solid-state outputs for signalling to PLC

–

Display 2 LEDs 2 LEDs 4 LEDs 5 LEDs 11 LEDs 3 LEDsSupply voltage a and 24 V c

48 V a115 V a230 V a

a and 24 V c a and 24 V c115 V a230 V a

c 24 Va 115…230 V

24 V c 24 V c

Synchronization time between inputs Unlimited Unlimited 75 ms (automatic start) 1 Unlimited or 1.5 s (depending on wiring)

Unlimited

Input channel voltage

24 V/48 V version a and 24 V c/48 V a 24 V c 24 V c/– 24 V c/– 24 V c/– 24 V c/–

24 V/48 V or 110 V/120 V/230 V version

115 V a/230 V–

– 48 V a/48 V–

24 V c/– ––

––

Module type XPSAC XPSAXE XPSATE XPSATR XPSAV XPSABV

Pages 3/19 3/19 3/24 3/33 3/24 3/24

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Applications

Modules For Emergency stop and switch monitoring For Emergency stop and switch monitoring

For Emergency stop and protective guard applications

For Emergency stop and switch monitoring



PLe/Category 4 (instantaneous safety outputs) and PLd/Category 3 (time delay safety outputs) conforming to EN/ISO 13849-1,SILCL3 (instantaneous safety outputs) and SILCL2 (time delay safety outputs) conforming to EN/IEC 61508 and EN/IEC 62061

PLe/Category 4 conforming to EN ISO 13849-1,SILCL3 conforming to EN/IEC 62061


PLe/Category 4 (instantaneous safety outputs) and PLd/Category 3 (time delay safety outputs) conforming to EN/ISO 13849-1, SILCL3 (instantaneous safety outputs) and SILCL2 (time delay safety outputs) conforming to EN/IEC 61508 and EN/IEC 62061



EN/IEC 60204-1,EN/ISO 13850,EN 1088/ISO 14119,EN/IEC 60947-1,EN/IEC 60947-5-1

EN 62061EN ISO 13849-1EN 50156-1EN 60204-1EN/IEC 61496-1IN/IEC 60947-5-1



Product certifications UL, CSA, TÜV UL, CSA, BG UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV UL, CSA, BG

Number of circuitsSafety 3 N.O. 3 N.O. 2 N.O. instantaneous

+ 3 N.O. time delay3 N.O. instantaneous + 3 N.O. time delay



Additional 1 solid-state output for signalling to PLC 1 relay output for signalling to PLC

4 solid-state outputs for signalling to PLC

1 N.C. 3 solid-state outputs for signalling to PLC

–

Display 2 LEDs 2 LEDs 4 LEDs 5 LEDs 11 LEDs 3 LEDsSupply voltage a and 24 V c

48 V a115 V a230 V a

a and 24 V c a and 24 V c115 V a230 V a

c 24 Va 115…230 V

24 V c 24 V c

Synchronization time between inputs Unlimited Unlimited 75 ms (automatic start) 1 Unlimited or 1.5 s (depending on wiring)

Unlimited


24 V/48 V version a and 24 V c/48 V a 24 V c 24 V c/– 24 V c/– 24 V c/– 24 V c/–

24 V/48 V or 110 V/120 V/230 V version

115 V a/230 V–

– 48 V a/48 V–

24 V c/– ––

––

Module type XPSAC XPSAXE XPSATE XPSATR XPSAV XPSABV

Pages 3/19 3/19 3/24 3/33 3/24 3/24

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Selection guide (continued) Safety relaysPreventa™ safety relay modules

Applications

Modules For Emergency stop and switch monitoring

For Emergency stop, switch or solid-state output safety light curtain monitoring

For Emergency stop, switch, sensing mat/edges or solid-state output safety light curtain monitoring

For electrical monitoring of two-hand control stations





PLc/Category 1 conforming to EN/ISO 13849-1 SILCL1 conforming to EN/IEC 62061




EN/IEC 60204-1,EN 1088/ISO 14119,EN/ISO 13850,EN/IEC 60947-1,EN/IEC 60947-5-1,EN/IEC 61496-1 (type 4)



EN 574 type III A, EN/IEC 60204-1,EN/IEC 60947-5-1,EN 62061

EN/IEC 60204-1,EN/IEC 60947-1,EN/IEC 60947-5-1,EN 574 type III C/ISO 13851


Product certifications UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV UL, CSA, BG UL, CSA, TÜV

Number of circuitsSafety 3 N.O. 7 N.O. 3 N.O. instantaneous 1 N.O. 2 N.O. 2 N.O.

Additional – 2 N.C. + 4 solid-state outputs for signalling to PLC

1 N.C. + 4 solid-state outputs for signalling to PLC

1 N.C. 1 N.C. 2 solid-state outputs for signalling to PLC

Display 3 LEDs 4 LEDs 4 LEDs 2 LEDs 3 LEDs 3 LEDs

Supply voltage a and 24 V c a and 24 V c115 V a and 24 V c230 V a and 24 V c

a and 24 V c48 V a110 V a and 24 V c120 V a and 24 V c230 V a and 24 V c

a and 24 V c115/230 V a

a and 24 V c115/120 V a230 V a

24 V c

Synchronization time between inputs Unlimited Unlimited or 2 s, 4 s (depending on wiring)

500 ms 500 ms 500 ms


24 V/48 V version c 24 V/– 24 V c/– 24 V c/– 24 V c/– 24 V c 24 V c/–

24 V/48 V or 110 V/120 V/230 V version

––

24 V a/24 V–

–24 V c/24 V/24 V

–24 V a/24 V

––

––

Module type XPSAF XPSAFL XPSAR XPSAK XPSBAE XPSBCE XPSBF

Pages 3/37 3/41 3/45 3/51 3/59 3/59 3/59

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Applications

Modules For Emergency stop and switch monitoring

For Emergency stop, switch or solid-state output safety light curtain monitoring

For Emergency stop, switch, sensing mat/edges or solid-state output safety light curtain monitoring

For electrical monitoring of two-hand control stations





PLc/Category 1 conforming to EN/ISO 13849-1 SILCL1 conforming to EN/IEC 62061




EN/IEC 60204-1,EN 1088/ISO 14119,EN/ISO 13850,EN/IEC 60947-1,EN/IEC 60947-5-1,EN/IEC 61496-1 (type 4)



EN 574 type III A, EN/IEC 60204-1,EN/IEC 60947-5-1,EN 62061



Product certifications UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV UL, CSA, BG UL, CSA, TÜV

Number of circuitsSafety 3 N.O. 7 N.O. 3 N.O. instantaneous 1 N.O. 2 N.O. 2 N.O.

Additional – 2 N.C. + 4 solid-state outputs for signalling to PLC

1 N.C. + 4 solid-state outputs for signalling to PLC

1 N.C. 1 N.C. 2 solid-state outputs for signalling to PLC

Display 3 LEDs 4 LEDs 4 LEDs 2 LEDs 3 LEDs 3 LEDs

Supply voltage a and 24 V c a and 24 V c115 V a and 24 V c230 V a and 24 V c

a and 24 V c48 V a110 V a and 24 V c120 V a and 24 V c230 V a and 24 V c

a and 24 V c115/230 V a

a and 24 V c115/120 V a230 V a

24 V c

Synchronization time between inputs Unlimited Unlimited or 2 s, 4 s (depending on wiring)

500 ms 500 ms 500 ms


24 V/48 V version c 24 V/– 24 V c/– 24 V c/– 24 V c/– 24 V c 24 V c/–

24 V/48 V or 110 V/120 V/230 V version

––

24 V a/24 V–

–24 V c/24 V/24 V

–24 V a/24 V

––

––

Module type XPSAF XPSAFL XPSAR XPSAK XPSBAE XPSBCE XPSBF

Pages 3/37 3/41 3/45 3/51 3/59 3/59 3/59

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Applications

Modules For control of 1 to 4 single-beam photo-electric sensors XU2 S (transmitter-receiver pair)

For monitoring 2 to 4 type 2 and type 4 light curtains (transmitter-receiver pair)

For monitoring type 2 and type 4 light curtainsCompact and slim ranges

For extending the number of safety contacts

Maximum achievable safety level PLc/Category 2 conforming to EN/ISO 13849-1,SILCL1 conforming to EN/IEC 61508 and EN/IEC 62061

PL e/Category 4 conforming to EN/ISO 13849-1, SILCL 3 conforming to EN/IEC 62061


PLe/Category 4 conforming to EN/ISO 13849-1,SILCL3 conforming to EN/IEC 61508 and EN/IEC 62061 (when connected to the appropriate module)

PLe/Category 4 conforming to EN/ISO 13849-1, SILCL3 conforming to EN/IEC 61508 and EN/IEC 62061 (when connected to the appropriate module)

Conformity to standards EN/IEC 61496-1,EN/IEC 61496-2,EN/IEC 60204-1,EN/IEC 60947-1,EN/IEC 60947-5-1

EN 954-1 - category 4/EN/ISO 13849-1,EN/IEC 61496-1,EN/IEC 61496-2

EN/IEC 61496-1,EN/IEC 61496-2,EN/IEC 60204-1,EN/IEC 60947-1,EN/IEC 60947-5-1

EN/IEC 60204-1,EN/IEC 60947-1,EN/IEC 60947-5-1


Product certifications UL, CSA, IFA UL, CSA, TÜV UL, CSA, TÜV UL, CSA, BG UL, CSA, TÜV

Number of circuitsSafety 2 N.O. 2 solid-state PNP (N.O.) 2 solid-state 4 N.O. 8 N.O.

Additional 4 solid-state PNP N.O. outputs for signalling to PLC

1 PNP N.O. + 1 NPN N.O. output for signalling to PLC 1 PNP + 1 NPN output for signalling to PLC 2 N.C. 1 N.C.

Display 4 LEDs 9 LEDs + 2-digit display 14 LEDs + 2-digit display 2 LEDs 3 LEDs

Supply voltage 24 V c c 24 V 24 V c a and 24 V c a and 24 V c115 V a230 V a

Synchronization time between inputs – – 3 s or infinite – –


24 V/48 V version – 24 V/– – – –

115 V/230 V version – – – – –

Module type XPSCM XPSLCD XPSLCM XPSECME XPSECPE

Pages 3/66 3/73 3/78 3/85 3/85

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Applications

Modules For control of 1 to 4 single-beam photo-electric sensors XU2 S (transmitter-receiver pair)

For monitoring 2 to 4 type 2 and type 4 light curtains (transmitter-receiver pair)

For monitoring type 2 and type 4 light curtainsCompact and slim ranges

For extending the number of safety contacts

Maximum achievable safety level PLc/Category 2 conforming to EN/ISO 13849-1,SILCL1 conforming to EN/IEC 61508 and EN/IEC 62061



PLe/Category 4 conforming to EN/ISO 13849-1,SILCL3 conforming to EN/IEC 61508 and EN/IEC 62061 (when connected to the appropriate module)

PLe/Category 4 conforming to EN/ISO 13849-1, SILCL3 conforming to EN/IEC 61508 and EN/IEC 62061 (when connected to the appropriate module)

Conformity to standards EN/IEC 61496-1,EN/IEC 61496-2,EN/IEC 60204-1,EN/IEC 60947-1,EN/IEC 60947-5-1

EN 954-1 - category 4/EN/ISO 13849-1,EN/IEC 61496-1,EN/IEC 61496-2

EN/IEC 61496-1,EN/IEC 61496-2,EN/IEC 60204-1,EN/IEC 60947-1,EN/IEC 60947-5-1



Product certifications UL, CSA, IFA UL, CSA, TÜV UL, CSA, TÜV UL, CSA, BG UL, CSA, TÜV

Number of circuitsSafety 2 N.O. 2 solid-state PNP (N.O.) 2 solid-state 4 N.O. 8 N.O.

Additional 4 solid-state PNP N.O. outputs for signalling to PLC

1 PNP N.O. + 1 NPN N.O. output for signalling to PLC 1 PNP + 1 NPN output for signalling to PLC 2 N.C. 1 N.C.

Display 4 LEDs 9 LEDs + 2-digit display 14 LEDs + 2-digit display 2 LEDs 3 LEDs

Supply voltage 24 V c c 24 V 24 V c a and 24 V c a and 24 V c115 V a230 V a

Synchronization time between inputs – – 3 s or infinite – –


24 V/48 V version – 24 V/– – – –

115 V/230 V version – – – – –

Module type XPSCM XPSLCD XPSLCM XPSECME XPSECPE

Pages 3/66 3/73 3/78 3/85 3/85

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Applications

Modules For the monitoring of applications requiring safety time delays For coded magnetic switch monitoring For zero speed detection of AC or DC motors which produce a remanent voltage in their windings due to residual magnetism

For 2 max. For 6 max.

Maximum achievable safety level PLd/Category 3 conforming to EN/ISO 13849-1,SILCL2 conforming to EN/IEC 61508 and EN/IEC 62061

PLd/Category 3 conforming to EN/ISO 13849-1,SILCL2 conforming to EN/IEC 61508 and EN/IEC 62061

PLe/Category 4 conforming to EN/ISO 13849-1 SILCL3 conforming to EN/IEC 61508 and EN/IEC 62061

PLe/Category 4 conforming to EN/ISO 13849-1SILCL3 conforming to EN/IEC 61508 and EN/IEC 62061

PLd/Category 3 conforming to EN/ISO 13849-1, SILCL2 conforming to EN/IEC 61508 and EN/IEC 62061

Conformity to standards EN/IEC 60204-1,EN/IEC 60947-1,EN/IEC 60947-5-1


EN/IEC 60204-1,EN 1088/ISO 14119,EN/IEC 60947-1,EN/IEC 60947-5-1,EN/IEC 60947-5-3



Product certifications UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV

Number of circuits

Safety 1 N.O. time delayed 1 N.O. pulse type 2 N.O. 1 N.O. + 1 N.C.

Additional 2 N.C. + 2 solid-state outputs for signalling to PLC 2 solid-state outputs for signalling to PLC 2 solid-state outputs for signalling to PLC

Display 4 LEDs 3 LEDs 15 LEDs 4 LEDs

Supply voltage a and 24 V c115 V a230 V a

c 24 V 24 V c115 V a230 V a

Synchronization time between inputs – – 500 ms –

Module type XPSTSA XPSTSW XPSDMB XPSDME XPSVNE

Pages 3/89 3/89 3/93 3/93 3/99

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Applications

Modules For the monitoring of applications requiring safety time delays For coded magnetic switch monitoring For zero speed detection of AC or DC motors which produce a remanent voltage in their windings due to residual magnetism

For 2 max. For 6 max.

Maximum achievable safety level PLd/Category 3 conforming to EN/ISO 13849-1,SILCL2 conforming to EN/IEC 61508 and EN/IEC 62061

PLd/Category 3 conforming to EN/ISO 13849-1,SILCL2 conforming to EN/IEC 61508 and EN/IEC 62061

PLe/Category 4 conforming to EN/ISO 13849-1 SILCL3 conforming to EN/IEC 61508 and EN/IEC 62061

PLe/Category 4 conforming to EN/ISO 13849-1SILCL3 conforming to EN/IEC 61508 and EN/IEC 62061

PLd/Category 3 conforming to EN/ISO 13849-1, SILCL2 conforming to EN/IEC 61508 and EN/IEC 62061

Conformity to standards EN/IEC 60204-1,EN/IEC 60947-1,EN/IEC 60947-5-1





Product certifications UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV

Number of circuits

Safety 1 N.O. time delayed 1 N.O. pulse type 2 N.O. 1 N.O. + 1 N.C.

Additional 2 N.C. + 2 solid-state outputs for signalling to PLC 2 solid-state outputs for signalling to PLC 2 solid-state outputs for signalling to PLC

Display 4 LEDs 3 LEDs 15 LEDs 4 LEDs

Supply voltage a and 24 V c115 V a230 V a

c 24 V 24 V c115 V a230 V a

Synchronization time between inputs – – 500 ms –

Module type XPSTSA XPSTSW XPSDMB XPSDME XPSVNE

Pages 3/89 3/89 3/93 3/93 3/99

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Applications

Modules

For dynamic monitoring of hydraulic valves on linear presses For dynamic monitoring of double-bodied solenoid valves For safety stop at top dead center with automatic overtravel monitoring and control

Functions PL e/Category 4 conforming to EN/ISO 13849-1, SILCL 3 conforming to EN/IEC 62061 PL e/Category 4 conforming to EN/ISO 13849-1, SILCL 3 conforming to EN/IEC 62061


Conformity to standards EN 954-1 - category 4/EN/ISO 13849-1,EN/IEC 60204-1,EN/IEC 60947-5-1,EN 693,EN 50082-2

EN 954-1 - category 4/EN/ISO 13849-1,EN/IEC 60204-1,EN/IEC 60947-5-1,EN 692,EN 50082-2


Product certifications UL, CSA UL, CSA UL, CSA

Number of circuitsSafety 2 N.O. + 1 N.C. 1 N.O. + 1 N.C. 3 N.O.

Additional – 4 solid-state outputs for signalling to PLC 4 solid-state outputs for signalling to PLC

Display 8 LEDs 8 LEDs 8 LEDs

Supply voltage c 24 V c 24 Va 115 Va 230 V

–a 115 Va 230 V

Synchronization time between inputs – – –

Module type XPSPVT XPSPVK XPSOT

Pages 3/105 3/109 3/114

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Applications

Modules

For dynamic monitoring of hydraulic valves on linear presses For dynamic monitoring of double-bodied solenoid valves For safety stop at top dead center with automatic overtravel monitoring and control

Functions PL e/Category 4 conforming to EN/ISO 13849-1, SILCL 3 conforming to EN/IEC 62061 PL e/Category 4 conforming to EN/ISO 13849-1, SILCL 3 conforming to EN/IEC 62061


Conformity to standards EN 954-1 - category 4/EN/ISO 13849-1,EN/IEC 60204-1,EN/IEC 60947-5-1,EN 693,EN 50082-2



Product certifications UL, CSA UL, CSA UL, CSA

Number of circuitsSafety 2 N.O. + 1 N.C. 1 N.O. + 1 N.C. 3 N.O.

Additional – 4 solid-state outputs for signalling to PLC 4 solid-state outputs for signalling to PLC

Display 8 LEDs 8 LEDs 8 LEDs

Supply voltage c 24 V c 24 Va 115 Va 230 V

–a 115 Va 230 V

Synchronization time between inputs – – –

Module type XPSPVT XPSPVK XPSOT

Pages 3/105 3/109 3/114

3

3/16

Electrical ratings Safety relaysPreventa™ safety relay modules

Electrical lifeElectrical life curves of safety contacts conforming to EN 60947-5-1, table C2XPSAC, XPSTSA, XPSTSW, XPSBAE, XPSCM, XPSOT, XPSPVK, XPSPVT, XPSVNE

XPSAXE, XPSECME

Sw

itchi

ng c

urre

nt (A

)

Number of operating cycles

1

10

Sw

itchi

ng c

urre

nt (A

)


XPSATR XPSECPE

Sw

itchi

ng c

urre

nt (A

)


XPSATE24 V z version 115 V a + 230 V a version

DCDC

Sw

itchi

ng c

urre

nt (A

)


AC

DC

Sw

itchi

ng c

urre

nt (A

)


XPSAF, XPSAK, XPSAFL XPSAV, XPSMP, XPSVC, XPSBF, XPSMC

DC


Sw

itchi

ng c

urre

nt (A

)


Sw

itchi

ng c

urre

nt (A

)

XPSABVContacts 13-14, 23-24 Contacts 37-38


Sw

itchi

ng c

urre

nt (A

)


Sw

itchi

ng c

urre

nt (A

)


Sw

itchi

ng c

urre

nt (A

)

3

3/17

Electrical ratings (continued) Safety relaysPreventa™ safety relay modules

Electrical life (continued)Electrical life curves of safety contacts conforming to EN 60947-5-1, table C2XPSBCE XPSAR


Sw

itchi

ng c

urre

nt (A

) DCDC


Sw

itchi

ng c

urre

nt (A

)

XPSDMB, XPSDME

DC

Sw

itchi

ng c

urre

nt (A

)


Electrical lifeThe product life expressed is based on average usage and normal operating conditions. The above statements are not intended to nor shall they create any express or implied warranties as to product operation or life. For information on the limited warranty offered on this product please refer to the Square D terms and conditions of sale found in the “Square D by Schneider Electric” Digest .

Definition of testsDetermination of electrical life conforming to EN 60947-5-1 (table C2)Type of current Utilization category Start-up Breaking

Current Voltage Cos j Current Voltage Cos ja.c. supply AC-15 10 x le Ue 0.7 le Ue 0.4Type of current Utilization category Start-up Breaking

Current Voltage T0.95 Current Voltage T0.95d.c. supply DC-13 le Ue 50 ms le Ue 50 ms

le: operational current measured. Ue: operational voltage measured. Cos j: power factor. T0.95: time taken to reach 95% of nominal current.

NotesThe tests are carried out with a frequency of 6 switching operations per minute and with no additional protection of the components connected to the safety outputs.The use of additional protection for the components connected to the safety outputs significantly increases the durability of the safety outputs.

Determination of the breaking capacity conforming to EN 60947-5-1 (table 4)Utilization category Start-up Breaking Total number

of switching operations

Switching operations per minute for 1 to 1000 switching operations


Minimum duration of switching operation

Current Voltage Cos j Current Voltage Cos j

AC-15 10 x le Ue 0.3 le Ue 0.3 6050 60 6 50 msUtilization category Start-up Breaking Total number

of switching operations



Minimum duration of switching operation

Current Voltage T0.95 Current Voltage T0.95

DC-13 le Ue 50 ms le Ue 50 ms 6050 60 6 50 ms

le: operational current measured. Ue: operational voltage measured. Cos j: power factor. T0.95: time taken to reach 95% of nominal current.NotesThe maximum values for the breaking capacity of the safety outputs in the various utilization categories are not fixed and depend on the power factor and on the switching frequency. The test definition for the “breaking capacity” and “durability” tables in the European standard EN 60947-5-1 uses different values for the power factor and the switching frequency.The power factor (cos j) in the “breaking capacity” table (0.3) is greater than that in the “durability” table (0.7).In the “breaking capacity” table, the switching frequency of the safety outputs is higher for the first 1000 switching operations (60 per minute) than that for 1001 to 6050 switching operations (6 per minute).Consequently, the maximum breaking capacity values determined using the “breaking capacity” table are lower than those in the “durability” table.

3

3/18

Safety relaysPreventa™ safety relay modules types XPSAC, XPSAXEFor Emergency stop and switch monitoring

Operating principle, specifications

Principle:page 3/18

Specifications:page 3/18

References:page 3/19

Wiring diagrams:page 3/20

Dimensions:page 3/116

Operating principleSafety relay modules XPSAC and XPSAXE are used for monitoring Emergency stop circuits conforming to standards EN/ISO 13850 and EN/IEC 60204-1 and also meet the requirements for the electrical monitoring of switches in protection devices conforming to standard EN 1088/ISO 14119. They provide protection for both the machine operator and the machine by immediately stopping the dangerous movement on receipt of a stop instruction from the operator, or on detection of an anomaly in the safety circuit itself.To aid diagnostics, the modules have LEDs which provide information on the monitoring circuit status.

The XPSAC module has 3 safety outputs and a solid-state output for signaling to the PLC. The XPSAXE module has 3 safety outputs and a relay output for signaling to the PLC.

SpecificationsModule type XPSAC, XPSACppppP XPSAXEppppP, XPSAXEppppC

Maximum achievable safety level PL e/Category 4 conforming to EN/ISO 13849-1, SILCL 3 conforming to EN/IEC 62061

PL e/Category 4 conforming to EN/ISO 13849-1SILCL 3 conforming to EN/IEC 62061

Reliability data (1) Mean Time To dangerous Failure (MTTFd)

Years 210.4 457

Diagnostic Coverage (DC) % > 99 > 99Probability of dangerous Failure per Hour (PFHd)

1/h 3.56 x 10-9 3 x 10-8

Conformity to standards EN/IEC 60204-1, EN 1088/ISO 14119,EN/ISO 13850, EN/IEC 60947-1, EN/IEC 60947-5-1

EN/IEC 60204-1, EN 1088/ISO 14119,EN/ISO 13850, EN/IEC 60947-1, EN/IEC 60947-5-1

Product certifications UL, CSA, TÜV UL, CSA, BGSupply Voltage V a and 24 c, 48 a, 115 a, 230 a a and 24 c

Voltage limits - 20 to + 10% (24 V a)- 20 to + 20% (24 V c)- 15 to + 10% (48 V a)- 15 to + 15 % (115 V)- 15 to + 10% (230 V)

- 15 to + 10%

Frequency Hz 50/60 50/60Power consumption W < 1.2 (24 V c) –

VA < 2.5 (24 V a)< 6 (48 V a)< 7 (115 V a)< 6 (230 V a)

< 1.6 (for 24VDC) / < 2.2 (for 24VAC)

Start button monitoring No NoControl unit voltage(at nominal supply voltage)

Identical to supply voltage24 V version V 24 a (approx. 90 mA), 24 c (approx. 40 mA) 24 c 48 V version V 48 a (approx. 100 mA) –115 V version V 115 a (approx. 60 mA) –230 V version V 230 a (approx. 25 mA) –

Outputs Voltage reference Relay hard contacts Relay hard contactsNumber and type of safety circuits 3 N.O. (13-14, 23-24, 33-34) 3 N.O. (13-14, 23-24, 33-34)Number and type of additional circuits

1 solid-state 1 N.C. relay (41-42)

Breaking capacity in AC-15 VA C300: inrush 1800, maintained 180 B300Breaking capacity in DC-13 24 V/2 A L/R = 50 ms 24 V/1.5 A L/R = 50 msMax. thermal current (Ithe) A 6 8/5 (N.O. / N.C.)Max. total thermal current A 10.5 12Output fuse protection, using fuses conforming to IEC/EN 947-5-1, DIN VDE 0660 part 200

A 4 gG (gl) or 6 fast acting 6gG

Minimum current mA 10 10Minimum voltage V 17 17

Electrical life See page 3/16Response time on input opening ms < 100 < 80Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to IEC/EN 60947-5-1, DIN VDE 0110 parts 1 & 2)Rated impulse withstand voltage (Uimp) kV 3 (overvoltage category III, conforming

to IEC/EN 60947-5-1, DIN VDE 0110 parts 1 & 2)

4 (overvoltage category III, conforming to IEC/EN 60947-5-1, DIN VDE 0110 parts 1 & 2)

LED display 2 2Operating temperature °F (°C) + 14 to + 131 (- 10 to + 55) - 13 to +131 (- 25 to + 55)Storage temperature °F (°C) - 13 to +185 (- 25 to + 85) - 13 to +167 (- 25 to + 75)Degree of protection conforming to IEC/EN 60529

Terminals IP 20 IP 20Enclosure IP 40 IP 40

(1) Per EN/ISO 13849-1 and EN/IEC 62061

3

3/19

Safety relaysPreventa™ safety relay modules types XPSAC, XPSAXEFor Emergency stop and switch monitoring

Specifications (continued), references

Principle:page 3/18





Specifications (continued)Module type XPSAC XPSACppppP XPSAXEppppP XPSAXEppppC

Connection Type Terminals Captive screw clamp terminals

Captive screw clamp terminals


Spring terminals

Terminal block Integrated in module Removable from module

Removable from module


1-wire connection Without cable end Solid or flexible cable: 26-14 AWG (0.14 to 2.5 mm2)

Solid or flexible cable: 24-14 AWG (0.2 to 2.5 mm2)

With cable end Without bezel, flexible cable: 24-14 AWG (0.25 to 2.5 mm2)

With bezel, flexible cable: 24-16 AWG (0.25 to 1.5 mm2)

With bezel, flexible cable: 0.25 to 2.5 mm2)




Solid cable: 24-18 AWG (0.2 to 1 mm2), flexible cable: 24-16 AWG (0.2 to 1.5 mm2)

Solid or flexible cable: 24-18 AWG (0.2 to 1 mm2)

–

With cable end Without bezel, flexible cable: 24-18 AWG (0.25 – 1.0 mm2) –Double, with bezel, flexible cable: 20-16 AWG (0.5 to 1.5 mm2) Double, with bezel,

flexible cable: 0-18 AWG (0.5 to 1 mm2)

ReferencesDescription Connection Number of

instantaneous opening safety circuits

Additional outputs

Supply Reference Weight oz (kg)

Safety modules for Emergency stop and switch monitoring

Captive screw clamp terminalsTerminal block integrated in module

3 1 solid-state a and c, 24 V XPSAC5121 5.643(0.160)

48 V a XPSAC1321 7.408 (0.210)

115 V a XPSAC3421 7.408 (0.210)

230 V a XPSAC3721 7.408 (0.210)

Captive screw clamp terminals Terminal block removable from module

3 1 solid-state a and c, 24 V XPSAC5121P 5.643(0.160)

48 V a XPSAC1321P 7.408 (0.210)

115 V a XPSAC3421P 7.408 (0.210)

230 V a XPSAC3721P 7.408 (0.210)

1 relay a and c, 24 V XPSAXE5120P 8.078 (0.229)

Spring terminalsTerminal block removable from module

3 1 relay a and c, 24 V XPSAXE5120C 8.078 (0.229)

XPSAXE5120P

XPSAXE5120C

XPSACppppP

XPSACpppp

3

3/20

Safety relaysPreventa™ safety relay modules type XPSACFor Emergency stop and switch monitoring

Wiring diagrams

Principle:page 3/18





XPSACModule XPSAC associated with an Emergency stop button with 1 N.C. contact

Logic

To PLC

Start

S1: Emergency stopS2: Start buttonY1-Y2: Feedback loop .ESC: External start conditions .

Module XPSAC associated with an Emergency stop button with 2 N.C. contacts (recommended application)

S2

S1K3

K4

K3

K4

K3

K4

K3

K4

A1 23 33Y2 13

A2 PE 14 24 34

Y43

Y44

Y1

F1

K2K148 V, 115 V 230 V

K1

K2T

ESC

K4K3

XPSAC

Logic

To PLC

Start

S1: Emergency stopS2: Start buttonY1-Y2: Feedback loop .ESC: External start conditions .

Functional diagram of module XPSAC

Key

Emergency stop activatedEmergency stop

not activated

Supply voltage

Emergency stop "A2" (02)

Output 23-24 (N.O.)


Feedback loop Y1-Y2

Start button not activated

Output 13-14 (N.O.)

Output 33-34 (N.O.)

Solid-state output Y43-Y44 (N.O.)

Start button activated

01

LED details

Constituants pour applications de sécurité

Modules de sécurité PREVENTApour surveillance d'Arrêt d'urgence

XPS-ALSignification des DEL

XPSALDEL-ILL-2-B

12

1 Tension d'alimentation A1-A22 Etat de K1-K2

1 Supply voltage A1-A2.2 K1-K2 status (N.O. safety outputs closed).

3

3/21

Safety relaysPreventa™ safety relay modules type XPSAXEFor Emergency stop and switch monitoring

Wiring diagrams (continued)

Principle:page 3/18





XPSAXEModule XPSAXE associated with an Emergency stop button with 1 N.C. contact

Logic

Start

S1: Emergency stopS2: StartY1-Y2: Feedback loopESC: External start conditions(1) Automatic reset(2) Maximum fuse rating: see page 3/18 .

Module XPSAXE associated with an Emergency stop button with 2 N.C. contacts (recommended application)

Logic

Start

S1: Emergency stopS2: StartY1-Y2: Feedback loopESC: External start conditions(1) Automatic reset(2) Maximum fuse rating: see page 3/18 .

Functional diagram of module XPSAXE

01

Emergency stop activatedEmergency stop

not activated

Supply voltage Start button not activated

Start button activated

Key


Output 23-24 (N.O.)


Feedback loop Y1-Y2/Y3

Output 13-14 (N.O.)

Output 33-34 (N.O.)

Solid-state output 41-42 (N.C.)

(1)

(1) Only for Emergency stop button with 2 N .C . contacts .

LED details

Constituants pour applications de sécurité

Modules de sécurité PREVENTApour surveillance d'Arrêt d'urgence

XPS-ALSignification des DEL

XPSALDEL-ILL-2-B

12

1 Tension d'alimentation A1-A22 Etat de K1-K2

1 Supply voltage A1-A2.2 K1-K2 status (N.O. safety outputs closed).

3

3/22


Safety relaysPreventa™ safety relay modules types XPSAV, XPSABV, XPSATEFor Emergency stop and switch monitoring

Principle: page 3/22

Specifications: page 3/22

References: page 3/24

Wiring diagrams: page 3/25


Operating principleSafety relay modules XPSAV, XPSABV and XPSATE are used for monitoring Emergency stop circuits conforming to standards EN/ISO 13850 and EN/IEC 60204-1 and also meet the requirements for the electrical monitoring of switches in protection devices conforming to standard EN 1088 / ISO 14119.They provide protection for both the machine operator and the machine by immediately stopping the dangerous movement on receipt of a stop instruction from the operator, or on detection of an anomaly in the safety circuit itself.

In addition to the stop category 0 instantaneous opening safety outputs (3 for XPSAV, 2 for XPSABV and 2 for XPSATE), the modules incorporate stop category 1 time delay outputs (3 for XPSAV, 1 for XPSABV and 3 for XPSATE) which allow for controlled deceleration of the motor components until a complete stop is achieved (for example, motor braking by variable speed drive).

At the end of the preset delay, the supply is disconnected by opening the time delay output circuits.For module XPSAV, the time delay of the 3 output circuits is adjustable, in 15 preset values, between 0 and 300 seconds using selector buttons.For module XPSABV, the time delay of the output circuit is adjustable between 0.15 and 3 seconds or 1.5 and 30 seconds, depending on the model, using a selector switch.For module XPSATE, the time delay of the 3 output circuits is adjustable between 0 and 30 seconds using a 12-position selector switch. Module XPSAV also incorporates 3 solid-state signaling outputs for signaling to the process PLC. Module XPSATE incorporates 4 solid-state signaling outputs for signaling to the process PLC.To aid diagnostics, the modules have LEDs which provide information on the monitoring circuit status.

The Start button monitoring function is configurable depending on the wiring.

SpecificationsModule type XPSAV11113,

XPSAV11113PXPSABVppppC,XPSABVppppP

XPSATEpppp, XPSATEppppP

Maximum achievable safety level PL e/Category 4 conforming to EN/ISO 13849-1 SILCL 3 (instantaneous safety outputs and time delay safety outputs) conforming to EN/IEC 62061

PL e/Category 4 (instantaneous safety outputs) and PL d/Category 3 (time delay safety outputs) conforming to EN/ISO 13849-1, SILCL 3 (instantaneous safety outputs) and SILCL 2 (time delay safety outputs) conforming to EN/IEC 62061

PL e/Category 4 (instantaneous safety outputs) and PL d/Category 3 (time delay safety outputs) conforming to EN/ISO 13849-1,SILCL 3 (instantaneous safety outputs) and SILCL 2 (time delay safety outputs) conforming to EN/IEC 62061

Reliability data (1)(instantaneous safety outputs)

Mean Time To dangerous Failure (MTTFd)

Years 75.8 53 134.8

Diagnostic coverage (DC) % > 99 > 99 > 99Probability of dangerous Failure per Hour (PFHd)

1/h 7.95 x 10-9 3 x 10-8 6.81 x 10-9

Reliability data (1)(time delay safety outputs)


Years 75.8 53 54.5

Diagnostic coverage (DC) % > 99 > 60 and < 90 98.4Probability of dangerous Failure per Hour (PFHd)

1/h 7.95 x 10-9 2 x 10-7 1.96 x 10-8

Conformity to standards EN/IEC 60204-1,EN/IEC 60947-1,EN/IEC 60947-5-1,EN/ISO 13850,EN 1088/ISO 14119,

EN/IEC 60204-1,EN/IEC 60947-1, EN/IEC 60947-5-1, EN/ISO 13850,EN 1088/ISO 14119


Product certifications UL, CSA, TÜV UL, CSA, BG UL, CSA, TÜVSupply Voltage V 24 c 24 c a and 24 c, 115 a, 230 a

Voltage limits - 20 to + 20% - 15 to + 10% - 20 to + 10% (24 V) - 15 to + 15% (115 V) - 15 to + 10% (230 V)

Frequency Hz – – 50/60Power consumption W < 5 < 3 < 8Module inputs fuse protection Internal, electronicAdjustable time delay s 0 to 300 0.15 to 3 or 1.5 to 30 0 to 30Start button monitoring Yes/No (configurable by terminal wiring diagrams)Control unit voltage(at nominal supply voltage)

Between input terminals S21-S22, S31-S32 or S11-S12

Between input terminals S11-S12, S21-S22 or S11-S31

Between input terminals S11-S12, S21-S22 or S11-B1

24 V version V 24 24 24115 V, 230 V version V – 48


3

3/23

Specifications (continued) Safety relaysPreventa™ safety relay modules types XPSAV, XPSABV, XPSATEFor Emergency stop and switch monitoring






Specifications (continued)Module type XPS... AV11113 AV11113P ABVppppP ABVppppC ATEpppp ATEppppP

Calculation of wiring resistance RL between input terminals W 100 max.Maximum cable length: 2000 m

RL = UeUn x 160-127

Ue = true voltage applied to terminals A1-A2Un = nominal supply voltage

RL max. =

U int - U min.I min.

Ue = true voltage applied to terminals A1-A2 U int (terminals S11-S21) = supply voltage Ue - 3 V (24 V version) U int between 42 V and 45 V, with typical value = 45 V (115 V, 230 V version) Calculated max. RL must be equal to or greater than the true value

Synchronization time between inputs s For guard: 1.5For Emergency stop: unlimited

< 0.5 Approx. 0.075For automatic start, terminals S33-Y2 and Y3-Y4 linked

Outputs Voltage reference Relay hard contactsNo. and type of instantaneous opening safety circuits 3 N.O. (03-04, 13-14, 23-24) 2 N.O. (13-14, 23-24) 2 N.O. (13-14, 23-24, 33-34)No. and type of time delay opening safety circuits 3 N.O. (37-38, 47-48, 57-58) 1 N.O. (37-38) 3 N.O. (57-58, 67-68, 77-78)Number and type of additional circuits 3 solid-state – 4 solid-stateBreaking capacity in AC-15

Instantaneous outputs

VA C300: inrush 1800, maintained 180

B300: inrush 3600, maintained 360

C300: inrush 1800, maintained 180

Time delay outputs VA C300: inrush 1800, maintained 180

B300: inrush 3600, maintained 360

C300: inrush 1800, maintained 180

Breaking capacity in DC-13


24 V/1.25 A L/R = 50 ms 24 V/1.5 A L/R = 50 ms 24 V/1.0 A L/R = 50 ms

Time delay outputs 24 V/1.25 A L/R = 50 ms 24 V/1.5 A L/R = 50 ms 24 V/1.0 A L/R = 50 msBreaking capacity of solid-state outputs 24 V/20 mA – –Max. thermal current (Ithe)


A 3.3 for all 3, or 6 for 1 and 2 for 2, or 4 for 2 and 2 for 1

6 5

Time delay outputs A 3.3 for all 3, or 6 for 1 and 2 for 2, or 4 for 2 and 2 for 1

6 2.5

Max. total thermal current A 20 12 8Output fuse protection, using fuses conforming to IEC/EN 60947-5-1, DIN VDE 0660 part 200


A 4 gG or 6 fast acting 6 gG 6 gG

Time delay outputs A 4 gG or 6 fast acting 6 gG 4 gG

Minimum current mA 10 (1) 10 10 (1)Minimum voltage V 17 (1) 17 17 (1)

Electrical life See page 3/16Response time on instantaneous opening inputs ms < 30 < 200 < 20Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to IEC/EN 60947-5-1, DIN VDE 0110 parts 1 & 2)Rated impulse withstand voltage (Uimp) kV 4 (overvoltage category III, conforming to IEC/EN 60947-5-1, DIN VDE 0110 parts 1 & 2)LED display 11 3 4Operating temperature °F (°C) + 14 to + 131 (- 10 to + 55) - 13 to +131 (- 25 to + 55) + 14 to + 131 (- 10 to + 55)Storage temperature °F (°C) - 13 to +185 (- 25 to + 85) - 13 to +167 (- 25 to + 75) - 13 to +185 (- 25 to + 85)Degree of protectionconforming to IEC/EN 60529

Terminals IP 20Enclosure IP 40

Wiring diagrams Type of terminals Captive screw clamp terminals Spring terminals


Type of terminal block Integrated in module



Solid or flexible cable: 24-14 AWG (0.2 to 2.5 mm2) Solid or flexible cable: 26-14 AWG (0.14 to 2.5 mm2)


With cable end Without bezel, flexible cable: 24-14 AWG (0.25 to 2.5 mm2)With bezel, flexible cable: 24-16 AWG (0.25 to 1.5 mm2)







Solid cable: 24-18 AWG (0.2 to 1 mm2)Flexible cable: 24-16 AWG (0.2 to 1.5 mm2)

Solid or flexible cable: 24-18 AWG (0.2 to 1 mm2)

– Solid or flexible cable: 26-20 AWG (0.14 to 0.75 mm2)

Solid cable: 24-18 AWG (0.2 to 1 mm2)Flexible cable: 24-16 AWG (0.2 to 1.5 mm2)

With cable end Without bezel, flexible cable: 24-18 AWG (0.25 to 1 mm2)

– Without bezel, flexible cable: 24-18 AWG (0.25 to 1 mm2)

Double, with bezel, flexible cable: 20-16 AWG (0.5 to 1.5 mm2)

Double, with bezel, flexible cable: 20-18 AWG (0.5 to 1 mm2)


(1) The module is also capable of switching low power loads (17 V/10 mA) provided that the contact has not been used for switching high power loads (possible contamination or wear of the gold layer on the contact tips) .

3

3/24

References Safety relaysPreventa™ safety relay modules types XPSAV, XPSABV, XPSATEFor Emergency stop and switch monitoring






ReferencesDescription Number of

safety circuits

Additional outputs

Setting range of time delay

Supply Connection Reference Weight

oz (kg)Safety modules for Emergency stop and switch monitoring

6 N.O. (3 N.O. time delay)

3 solid-state 0 to 300 s 24 V c Captive screw clamp terminalsTerminal block integrated in module

XPSAV11113 11.288 (0.320)


3 solid-state 0 to 300 s 24 V c Captive screw clamp terminalsTerminal block removable from module

XPSAV11113P 11.288 (0.320)


– 0.15 to 3 s 24 V c Captive screw clamp terminalsTerminal block removable from module

XPSABV1133P 9.877 (0.280)

24 V c Spring terminals Terminal block removable from module

XPSABV1133C 9.700 (0.275)

1.5 to 30 s 24 V c Captive screw clamp terminalsTerminal block removable from module

XPSABV11330P 9.877 (0.280)

24 V c Spring terminals Terminal block removable from module

XPSABV11330C 9.700 (0.275)


4 solid-state 0 to 30 s a/24 V c Captive screw clamp terminalsTerminal block integrated in module

XPSATE5110 9.877 (0.280)

Captive screw clamp terminalsTerminal block removable from module

XPSATE5110P 9.877 (0.280)

115 V a Captive screw clamp terminalsTerminal block integrated in module

XPSATE3410 13.404 (0.380)


XPSATE3410P 13.404 (0.380)

230 V a Captive screw clamp terminalsTerminal block integrated in module

XPSATE3710 13.404 (0.380)


XPSATE3710P 13.404 (0.380)

XPSABVppppP

XPSABVppppC

XPSAV11113

XPSAV11113P

XPSATE5110

3

3/25

Wiring diagrams Safety relaysPreventa™ safety relay modules type XPSAVFor Emergency stop and switch monitoring






XPSAVModule XPSAV associated with an Emergency stop button with 1 N.C. contact, automatic start or unmonitored start

To PLC

Faul

t

Logicchannel 1

Logicchannel 2

Output 1

Output 2

Output 1

Output 2

Start

Time delay stop

Emergency stop

(1) Link for automatic start .(2) Instantaneous opening safety outputs (stop category 0) .(3) Time delay opening safety outputs (stop category 1) .ESC = External start conditions.

Functional diagramsAutomatic start Unmonitored start

Automatic startThere is no start contact or it is jumpered (wiring between terminals S13 - S14).Note: Automatic start function is not available on the XPSAV with 2 channel wiring on the inputs . Automatic start function is only available on single channel wiring on the inputs .

Unmonitored startThe output is activated on closing of the start contact.

Monitored startThe start input is monitored so that there is no start-up in the event of the start contact being jumpered or the start circuit being closed for more than 10 seconds.Start-up is triggered following activation of the start button (push-release function) on opening of the contact (wiring between terminals S33-S34).

Emergency stop S11-S12Automatic start (without ESC) S13-S14Linked input S21-S22Linked input S31-S32Time delay interrupt Y39-Y40N.O. output 03-04/13-14/23-24N.O. output 37-38/47-48/57-58Signaling output Y74Signaling output Y84

Emergency stop not activated

Power-upEmergency

stop activated


Emergency stop

activated

Start Start Time delay interrupted

Tv = 0 to 300 s

Emergency stop S11-S12Start button S13-S14Linked input S21-S22Linked input S31-S32Time delay interrupt Y39-Y40N.O. output 03-04/13-14/23-24N.O. output 37-38/47-48/57-58Signaling output Y74Signaling output Y84


Power-upEmergency stop

activatedEmergency

stop activated


Tv = 0 to 300 s Start Time delay interrupted

Start

3

3/26

Wiring diagrams (continued) Safety relaysPreventa™ safety relay modules type XPSAVFor Emergency stop and switch monitoring






XPSAVModule XPSAV associated with an Emergency stop button with 2 N.C. contacts, monitored start*

(1) Instantaneous opening safety outputs (stop category 0) .(2) Time delay opening safety outputs (stop category 1) .ESC = External start conditions.*Automatic start function is not available on the XPSAV with 2 channel wiring on the inputs . Automatic start function is only available on single channel wiring on the inputs .

Functional diagramMonitored start

Emergency stop monitoring function configuration1-channel wiring 2-channel wiring, with short-circuit detection

XPS AV

S1

A1 S11 S31 S32

A2 S21 S22

S12

XPS AV

S1

A1 S11 S31 S32

A2 S21 S22

S12

To PLC

Faul

t

Logic channel 1

Logic channel 2

Output 1

Output 2

Output 1

Output 2

Time delay stop

Emergency stop

Emergency stop

Start


Power-up

Emergency stop activated



Start Start Time delay interrupted

Tv = 0 to 300 sNo start-up

Linked input S11-S12Emergency stop (channel 1) S21-S22Emergency stop (channel 2) S31-S32Start button S33-S34Time delay interrupt Y39-Y40N.O. output 03-04/13-14/23-24N.O. output 37-38/47-48/57-58Signaling output Y74Signaling output Y84

3

3/27

Wiring diagrams (continued) Safety relaysPreventa™ safety relay modules type XPSAVFor Emergency stop and switch monitoring






XPSAVMonitoring of a movable guard associated with 2 switches Automatic start (diagram shown for guard closed)

(1) Instantaneous opening safety outputs (stop category 0) .(2) Time delay opening safety outputs (stop category 1) .ESC = External start conditions.

Functional diagram

LED details 1 S12 input status.

2 S22 input status.3 S32 input status.4 S34 input status.5 S14 input status.6 Y40 input status (time delay stop).7 K1/K2 status (N.O. instantaneous opening safety outputs).8 K3/K4 status (time delay opening safety outputs).9 Supply voltage A1-A2.10 Fault.11 Configuration mode.

To PLC

Faul

t

Logicchannel 1

Logicchannel 2

Output 1

Output 2

Output 1

Output 2

Guardclosed

Guardclosed

Time delay stop

1

5 6 7 8

234

91011

Linked input S11-S12Guard (channel 1) S21-S22Guard (channel 2) S31-S32Guard open S13-S14Time delay interrupt Y39-Y40N.O. output 03-04/13-14/23-24N.O. output 37-38/47-48/57-58Signaling output Y74Signaling output Y84

Power-up

Guard closed

Guard open

Guard closed

Guard open

Guard closed

Guard open

Start Time delay interrupted

Start Tv = 0 to 300 s

3

3/28

Wiring diagrams (continued) Safety relaysPreventa™ safety relay modules type XPSABVFor Emergency stop and switch monitoring






XPSABVModule XPSAV associated with an Emergency stop button with 2 N.C. contacts, monitored start

A1

+ 24 V

F0

F1(3)

(1) (2)

S2 F2(3)

F3(3)

0 V

K1

S33 S34 S35 13 23 37

A2 S21 S11 S12 S31S22 14 24 38

K2

K3

K4

XPSABV

Feedback loop

Stop category 0

Reset

channel 1 channel 2 channel 2

Time (s)

Control logic

Supply

Stop category 0

Stop category 1

Safety outputs

S1: Emergency stopS2: Start buttonESC = External start conditions.(1) With start button monitoring .(2) Without start button monitoring or automatic

start .(3) Maximum fuse rating: see page 3/22 .

Emergency stop or switch monitoring function configurations

S11 S12 S31 S33 S34 S21 S22

1

XPSABV

ON

1-channel Emergency stop, manual start

Start with S34 button monitoring

Jumper

XPSABV

S11 S12 S31 S33 S34 S21 S22

2

ON

Short-circuit monitoring 2-channel Emergency stop, manual start


Jumper

XPSABV

S11 S12 S21 S22 S33 S34 S11 S31

3

ON

Short-circuit monitoring 2-channel Emergency stop, manual start


Jumper

XPSABV

S11 S12 S21 S22 S33 S35 S11 S31

4

Machine guard with short-circuit monitoring, automatic start

Jumper or feedback loop for external contactors (automatic start S35)

Jumper

3

3/29

Wiring diagrams (continued) Safety relaysPreventa™ safety relay modules type XPSABVFor Emergency stop and switch monitoring






XPSABVFunctional diagrams

Emergency stop monitoring: configurations 1, 2 and 3 Power-up

Supply voltage (A1-A2)

tW

01

>tM >tM

tE1 tE1

tA >tA

tV

BeginEmergency stop not

activatedEmergency stop

activated

Begin

1. Channel (S11-S12)

2. Channel S21-S22 (S11-S31)

Falling edge start S33-S34

Rising edge start S33-S35

Output 13-14, 23-24 (N.O.)

Output 37-38 (N.O.)

tW: Recovery timetE: On-delaytm: Min. ON timetA: Response timetV: Off-delay (adjustable)tS: Synchronization time

Switch monitoring: configuration 4

tWtE2

tE2

tA tA

tV

tS

01

Supply voltage (A1-A2)

1. Channel (S11-S12)

2. Channel S21-S22 (S11-S31)

Rising edge start S33-S35

Output 13-14, 23-24 (N.O.)

Output 37-38 (N.O.)

Power-up Guard closed Guard open Guard closed

tW: Recovery timetE: On-delaytm: Min. ON timetA: Response timetV: Off-delay (adjustable)tS: Synchronization time

LED details

123 1 Supply voltage A1-A2

2 K1/K2 status3 K3/K4 status

3

3/30

Wiring diagrams (continued) Safety relaysPreventa™ safety relay modules type XPSATEFor Emergency stop and switch monitoring

XPSATEModule XPSATE associated with an Emergency stop button*

Start

Logic

Stop category 0Instantaneous opening safety

outputs

Stop category 1Time delay

opening safety outputs

To PLC

S1: Emergency stop button with 2 N.C. contacts (recommended application).S2: Start button.ESC: External start conditions. Y1 (S33) - Y2: Feedback loop.F1: 4 A max.(1) With start button monitoring .(2) Without start button monitoring .(3) The outputs must be fuse protected. Technical specifications for maximum rating of fuses, see page 3/22 .(4) a 115/230 V only .*For automatic start, jumper S2 (N.O. start button between terminals S33-Y1). This is only feasible when configured without start button monitoring (Y3 and Y4 jumpered). If S2 is jumpered and the module is configured for start button monitoring (Y3 and Y5 jumpered), the N.O. safety contacts will not close.

Functional diagram of module XPSATE with Emergency stop button monitoring

1 With start button monitoring (Y3-Y5 connection).2 Without start button monitoring (Y3-Y4 connection).

3 Without start button (connection Y3-Y4 and S33-Y1). Tv: adjustable time.

LED details

1234

2

3

1

01 Tv = 0…30 s

Tmax. = 75 ms

Supply voltage

Begin Emergency stopactivated


Emergency stop (O1)

Key

With Start button Solid-state output Y89 (S12)

Emergency stop (O2)

Solid-state output Y90 (S22)Start buttonStart button

Emergency stop (O2 or O1)Without Start button Solid-state output Y89 (S12)

Emergency stop (O2 or O1)

Solid-state output Y90 (S22)Start button

External start conditionsOutputs

Output 13-14 (N.O.)Output 23-24 (N.O.)

Output 57-58 (N.O.)Output 67-68 (N.O.)Output 77-78 (N.O.)

Solid-state output Y88 (A1/A2)Solid-state output Y91 (Stop 1)






1 1Supply voltage A1-A2, internal electronic fuse status.2 S12 (A) input status.3 S22 (B) input status.4 Stop category 1 outputs closed.

3

3/31

Wiring diagrams (continued) Safety relaysPreventa™ safety relay modules type XPSATEFor Emergency stop and switch monitoring

XPSATEExample of a circuit combining an Emergency stop module with a variable speed drive

S1: Emergency stop button with 2 N.C. contacts (recommended application).S2: Start button(1) With start button monitoring .(2) Technical specifications for establishing maximum rating of fuses, see page 3/22 .

Connection with 1 Emergency stop button Connection with multiple Emergency stop buttons

Both input channels are supplied at the same potential.S1: Emergency stop button with 2 N.C. contacts A short-circuit between the 2 inputs is not detected.

The 2 input channels are supplied at different potentials. A short-circuit between the 2 inputs is detected.

Configuration with start button monitoring(functional diagram for Start button 1, see page 3/25)

Monitoring an Emergency stop button with 1 N.C. contact

(1) Auxiliary terminal (to be used to separate the feedback loop from the wiring to the start button) .

S1: Emergency stop button with 1 N.C. contact.Not all faults are detected: a short-circuit on the Emergency stop pushbutton is not detected.Configuration without start button monitoring

(functional diagram for Start button 2, see page 3/25)

(1) Auxiliary terminal (to be used to separate the feedback loop from the wiring to the start button) .

StartPLC To PLC

S11S21A1 13 77S22B1 S12 23 57 67

S1

XPS ATE

S3

S11S21A1 13 77S22B1 S12 23 57 67

S2

S1

XPS ATE

S2

A2 PE S33 Y1 Y2 Y3 Y4 Y5

XPS ATE

(1)

S11S21A1 13 67 77S22B1 S12 23 57

S1

XPS ATE

A2 PE S33 Y1 Y2 Y3 Y4 Y5

XPS ATE

S2 (1)






3

3/32

Specifications Safety relaysPreventa™ safety relay modules type XPSATRFor Emergency stop and switch monitoring

Outputs Voltage reference Relay hard contactsNo. and type of instantaneous opening safety circuits 3 N.O. (13-14, 23-24, 33-34)No. and type of time delay opening safety circuits 3 N.O. (57-58, 67-68, 77-78)Number and type of additional circuits 1 N.C. (41-42)Breaking capacity in AC-15


VA C300: inrush 1800,maintained 180

Time delay outputs VA C300: inrush 1800,maintained 180

Breaking capacity in DC-13


24 V/1.5 A L/R = 50 ms

Time delay outputs 24 V/1.5 A L/R = 50 msMax. total thermal current A 8Output fuse protection A 6 gG, conforming to IEC/EN 60947-5-1, DIN VDE 0660 part 200Minimum current mA 5Minimum voltage V 17

Electrical life See page 3/16Response time on instantaneous opening inputs ms < 200Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to IEC/EN 60947-5-1, DIN VDE 0110 parts 1 & 2)Rated impulse withstand voltage (Uimp) kV 4 (overvoltage category III, conforming to IEC/EN 60947-5-1, DIN VDE 0110 parts 1 & 2)LED display 5Operating temperature °F (°C) - 13 to +131 (- 25 to + 55)Storage temperature °F (°C) - 13 to +167 (- 25 to + 75)Degree of protectionconforming to IEC/EN 60529

Terminals IP20Enclosure IP40

Wiring diagrams Type of terminals Captive screw clamp terminals Spring terminalsType of terminal block Removable from module


With cable end Solid or flexible cable: 24-12 AWG (0.2 to 2.5 mm2)With bezel, flexible cable: 24-16 AWG (0.25 to 1.5 mm2)


2-wire connection Without cable end Solid cable: 24-18 AWG (0.2 to 1.0 mm2)Flexible cable: 24-16 AWG (0.2 to 1.5 mm2)

–


–




SpecificationsModule type XPSATRppppP XPSATRppppC

Maximum achievable safety level PL e/Category 4 (instantaneous safety outputs and time delay safety outputs) conforming to EN/ISO 13849-1, SILCL 3 (instantaneous safety outputs and time delay safety outputs) conforming to EN/IEC 62061

Reliability data (1)(instantaneous safety outputs and time delay safety outputs)


Years 85

Diagnostic coverage (DC) % > 99Probability of dangerous Failure per Hour (PFHd)

1/h 2 x 10-9

Conformity to standards EN/IEC 60204-1,EN/IEC 60947-1, EN/IEC 60947-5-1, EN/ISO 13850,EN 1088/ISO 14119

Product certifications UL, CSA, BGSupply Voltage V 24 V c, 115–230 V a

Voltage limits - 15 to + 10% (24 V c)- 15 to + 10% (115–230 V a)

Frequency Hz 50/60Power consumption W/VA 24 V c: 2.8 W

115–230 V a: 3.2 W/6.3 VAModule inputs fuse protection Internal, electronicAdjustable time delay s 0.1 to 3 or 0.1 to 30






3

3/33

Operating principle, references

Safety relaysPreventa™ safety relay modules type XPSATRFor Emergency stop and switch monitoring

Operating principleSafety relay modules XPSATR meet the requirements of Performance Level PL e/Category 4 conforming to standard EN ISO 13849-1.

Safety relay modules XPSATR are electronic, redundant and self-monitoring devices with positively driven relays.

They are used for monitoring Emergency stop circuits (single or two-channel) and protective guarding applications. The modules conform to standards EN/ISO 13850 and EN 60204-1.

They provide protection for both the machine operator and the machine by immediately stopping the hazardous movement on receipt of a stop instruction from the operator or guarding switches, or on detection of an anomaly in the safety circuit itself. XPSATR incorporates 3 N.O. and 1 N.C. instantaneous contacts and 3 time-delayed N.O. contacts.

To aid diagnostics, the modules have 5 LEDs on the front face which provide information on the monitoring circuit status.

ReferencesDescription Connection Number of

safety circuitsAdditional outputs

Time setting range

Supply Reference Weightoz (kg)

Safety relay modules for emergency stop and safety guards monitoring


3 N.O. + 3 N.O. time delay

1 N.C. 0.1…3 s c 24 V XPSATR1153P 11.640 (0.330)

0.1…3 s a 115…230 V XPSATR3953P 12.346 (0.350)

0…30 s c 24 V XPSATR11530P 11.640 (0.330)

0…30 s a 115…230 V XPSATR39530P 12.346 (0.350)

Cage clamp terminals Terminal block removable from module

3 N.O. + 3 N.O. time delay

1 N.C. 0.1…3 s c 24 V XPSATR1153C 11.640 (0.330)

0.1…3 s a 115…230 V XPSATR3953C 12.346 (0.350)

0…30 s c 24 V XPSATR11530C 11.640 (0.330)

0…30 s a 115…230 V XPSATR39530C 12.346 (0.350)

XPSATRppppP

XPSATRppppC






3

3/34

Wiring diagrams Safety relaysPreventa™ safety relay modules type XPSATRFor Emergency stop and switch monitoring

XPSATRModule XPSATR associated with an Emergency stop button with 2 N.C. contacts, monitored start

Emergency stop monitoring function configuration1-channel wiring Emergency stop button with single N.C. contact

2-channel wiring Emergency stop button with 2 N.C. contacts, without short circuit protection

2-channel wiring Emergency stop button with 2 N.C. contacts, with short circuit protection

ESPE (light curtain) without short circuit protection

Time clear, end delay time Start configurationsAutomatic start with feedback loop With start button monitoring and feedback loop

XPS-ATR

A1

SUPPLY

+

–

CONTROL LOGIC

13

14

23

24

33

34

41

42

57

58

67

68

77

78

TIMECLEAR

+

+EDM

+ +RESET

+CH1 CH2

+–

K2

K5

K3

K4

A1

K1

Time [s]

F1(3)

F2(3)

F3(3)

F4(3)

F5(3)

F6(3)

F0L

(3)

N

t

S21 S22 S13 Y2 S14 S11 S12

A2A2 S33 S34 Y40 S31 S32

S1

S1

S2

(1)

(2)

S11 S12 S21 S22 S31 S32

S11 S12 S32 S21 S22

S21 S22 S31 S32 S11 S12

S12 S32 S21 S22

ESPE

S13 S14 S13 Y2

S33 S34 S13 Y2

Y39 Y40

S1=EMERGENCY STOP - push button with two NC contacts

S2 =Reset button

(1) =Feedback circuit

(2) =t only on 115-230 V a

(3) =See Technical Data for maximum fuse sizes.

Stop Category 0 Stop Category 1

Safety outputs

XPS-ATR

A1

SUPPLY

+

–

CONTROL LOGIC

13

14

23

24

33

34

41

42

57

58

67

68

77

78

TIMECLEAR

+

+EDM

+ +RESET

+CH1 CH2

+–

K2

K5

K3

K4

A1

K1

Time [s]

F1(3)

F2(3)

F3(3)

F4(3)

F5(3)

F6(3)

F0L

(3)

N

t

S21 S22 S13 Y2 S14 S11 S12

A2A2 S33 S34 Y40 S31 S32

S1

S1

S2

(1)

(2)

S11 S12 S21 S22 S31 S32

S11 S12 S32 S21 S22

S21 S22 S31 S32 S11 S12

S12 S32 S21 S22

ESPE

S13 S14 S13 Y2

S33 S34 S13 Y2

Y39 Y40


S2 =Reset button


(2) =t only on 115-230 V a



Safety outputs

XPS-ATR

A1

SUPPLY

+

–

CONTROL LOGIC

13

14

23

24

33

34

41

42

57

58

67

68

77

78

TIMECLEAR

+

+EDM

+ +RESET

+CH1 CH2

+–

K2

K5

K3

K4

A1

K1

Time [s]

F1(3)

F2(3)

F3(3)

F4(3)

F5(3)

F6(3)

F0L

(3)

N

t

S21 S22 S13 Y2 S14 S11 S12

A2A2 S33 S34 Y40 S31 S32

S1

S1

S2

(1)

(2)

S11 S12 S21 S22 S31 S32

S11 S12 S32 S21 S22

S21 S22 S31 S32 S11 S12

S12 S32 S21 S22

ESPE

S13 S14 S13 Y2

S33 S34 S13 Y2

Y39 Y40


S2 =Reset button


(2) =t only on 115-230 V a



Safety outputs

XPS-ATR

A1

SUPPLY

+

–

CONTROL LOGIC

13

14

23

24

33

34

41

42

57

58

67

68

77

78

TIMECLEAR

+

+EDM

+ +RESET

+CH1 CH2

+–

K2

K5

K3

K4

A1

K1

Time [s]

F1(3)

F2(3)

F3(3)

F4(3)

F5(3)

F6(3)

F0L

(3)

N

t

S21 S22 S13 Y2 S14 S11 S12

A2A2 S33 S34 Y40 S31 S32

S1

S1

S2

(1)

(2)

S11 S12 S21 S22 S31 S32

S11 S12 S32 S21 S22

S21 S22 S31 S32 S11 S12

S12 S32 S21 S22

ESPE

S13 S14 S13 Y2

S33 S34 S13 Y2

Y39 Y40


S2 =Reset button


(2) =t only on 115-230 V a



Safety outputs

XPS-ATR

A1

SUPPLY

+

–

CONTROL LOGIC

13

14

23

24

33

34

41

42

57

58

67

68

77

78

TIMECLEAR

+

+EDM

+ +RESET

+CH1 CH2

+–

K2

K5

K3

K4

A1

K1

Time [s]

F1(3)

F2(3)

F3(3)

F4(3)

F5(3)

F6(3)

F0L

(3)

N

t

S21 S22 S13 Y2 S14 S11 S12

A2A2 S33 S34 Y40 S31 S32

S1

S1

S2

(1)

(2)

S11 S12 S21 S22 S31 S32

S11 S12 S32 S21 S22

S21 S22 S31 S32 S11 S12

S12 S32 S21 S22

ESPE

S13 S14 S13 Y2

S33 S34 S13 Y2

Y39 Y40


S2 =Reset button


(2) =t only on 115-230 V a



Safety outputs

XPS-ATR

A1

SUPPLY

+

–

CONTROL LOGIC

13

14

23

24

33

34

41

42

57

58

67

68

77

78

TIMECLEAR

+

+EDM

+ +RESET

+CH1 CH2

+–

K2

K5

K3

K4

A1

K1

Time [s]

F1(3)

F2(3)

F3(3)

F4(3)

F5(3)

F6(3)

F0L

(3)

N

t

S21 S22 S13 Y2 S14 S11 S12

A2A2 S33 S34 Y40 S31 S32

S1

S1

S2

(1)

(2)

S11 S12 S21 S22 S31 S32

S11 S12 S32 S21 S22

S21 S22 S31 S32 S11 S12

S12 S32 S21 S22

ESPE

S13 S14 S13 Y2

S33 S34 S13 Y2

Y39 Y40


S2 =Reset button


(2) =t only on 115-230 V a



Safety outputsXPS-ATR

A1

SUPPLY

+

–

CONTROL LOGIC

13

14

23

24

33

34

41

42

57

58

67

68

77

78

TIMECLEAR

+

+EDM

+ +RESET

+CH1 CH2

+–

K2

K5

K3

K4

A1

K1

Time [s]

F1(3)

F2(3)

F3(3)

F4(3)

F5(3)

F6(3)

F0L

(3)

N

t

S21 S22 S13 Y2 S14 S11 S12

A2A2 S33 S34 Y40 S31 S32

S1

S1

S2

(1)

(2)

S11 S12 S21 S22 S31 S32

S11 S12 S32 S21 S22

S21 S22 S31 S32 S11 S12

S12 S32 S21 S22

ESPE

S13 S14 S13 Y2

S33 S34 S13 Y2

Y39 Y40


S2 =Reset button


(2) =t only on 115-230 V a



Safety outputs

XPS-ATR

A1

SUPPLY

+

–

CONTROL LOGIC

13

14

23

24

33

34

41

42

57

58

67

68

77

78

TIMECLEAR

+

+EDM

+ +RESET

+CH1 CH2

+–

K2

K5

K3

K4

A1

K1

Time [s]

F1(3)

F2(3)

F3(3)

F4(3)

F5(3)

F6(3)

F0L

(3)

N

t

S21 S22 S13 Y2 S14 S11 S12

A2A2 S33 S34 Y40 S31 S32

S1

S1

S2

(1)

(2)

S11 S12 S21 S22 S31 S32

S11 S12 S32 S21 S22

S21 S22 S31 S32 S11 S12

S12 S32 S21 S22

ESPE

S13 S14 S13 Y2

S33 S34 S13 Y2

Y39 Y40


S2 =Reset button


(2) =t only on 115-230 V a



Safety outputs






3

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XPSATRFunctional diagrams

Switch monitoring with automatic start

Switch monitoring with monitored start

Wiring diagrams (continued) Safety relaysPreventa™ safety relay modules type XPSATRFor Emergency stop and switch monitoring

XPSATRFunctional diagrams

Switch monitoring with automatic start

Switch monitoring with monitored start

Switch monitoring withend time delay function

tB tA tR

tRV tD tRV

tW

tA tR

tB tM tA tR

tRV tRV

tW

tM tA tR

tR tR

Base module A1/A2, Fuse, Y03-Y04

Input S12/S22

Input S32

Input Y2

Input S14

Output 13-14, 23-24, 33-34 (N.O.)

Output 41-42 (N.C.)

Output 57-58, 67-68, 77-78 (N.C.)


Input S12/S22

Input S32

Input Y2

Input S34

Output 13-14, 23-24, 33-34 (N.O.)

Output 41-42 (N.C.)

Output 57-58, 67-68, 77-78 (N.C.)


Input S12/S22

Input S32

Input Y40

Output 13-14, 23-24, 33-34 (N.O.)

Output 41-42 (N.C.)

Output 57-58, 67-68, 77-78 (N.C.)

tB Ready time

tA Response time

tM Minimum actuation time

tR Release time

tRV Release delay time

tW Recovery time

tD Discrepancy time

On Off

Legend:

tB tA tR

tRV tD tRV

tW

tA tR

tB tM tA tR

tRV tRV

tW

tM tA tR

tR tR


Input S12/S22

Input S32

Input Y2

Input S14

Output 13-14, 23-24, 33-34 (N.O.)

Output 41-42 (N.C.)

Output 57-58, 67-68, 77-78 (N.C.)


Input S12/S22

Input S32

Input Y2

Input S34

Output 13-14, 23-24, 33-34 (N.O.)

Output 41-42 (N.C.)

Output 57-58, 67-68, 77-78 (N.C.)


Input S12/S22

Input S32

Input Y40

Output 13-14, 23-24, 33-34 (N.O.)

Output 41-42 (N.C.)

Output 57-58, 67-68, 77-78 (N.C.)

tB Ready time

tA Response time


tR Release time


tW Recovery time

tD Discrepancy time

On Off

Legend:

tB tA tR

tRV tD tRV

tW

tA tR

tB tM tA tR

tRV tRV

tW

tM tA tR

tR tR


Input S12/S22

Input S32

Input Y2

Input S14

Output 13-14, 23-24, 33-34 (N.O.)

Output 41-42 (N.C.)

Output 57-58, 67-68, 77-78 (N.C.)


Input S12/S22

Input S32

Input Y2

Input S34

Output 13-14, 23-24, 33-34 (N.O.)

Output 41-42 (N.C.)

Output 57-58, 67-68, 77-78 (N.C.)


Input S12/S22

Input S32

Input Y40

Output 13-14, 23-24, 33-34 (N.O.)

Output 41-42 (N.C.)

Output 57-58, 67-68, 77-78 (N.C.)

tB Ready time

tA Response time


tR Release time


tW Recovery time

tD Discrepancy time

On Off

Legend:






3

3/36

Safety relaysPreventa™ safety relay modules type XPSAFFor Emergency stop and switch monitoring

Operating principleSafety relay modules XPSAF are used for:

b Monitoring Emergency stop circuits conforming to standards EN/ISO 13850 and EN/IEC 60204-1.

b Electrical monitoring of switches activated by protection devices conforming to standard EN 1088/ISO 14119.

Housed in a compact enclosure, the modules have 3 safety outputs.Preventa™ safety relay modules XPSAFppppP incorporate removable terminal blocks, thus optimizing machine maintenance. To aid diagnostics, the modules have 3 LEDs on the front cover which provide information on the monitoring circuit status.The Start button monitoring function is configurable depending on the wiring.

SpecificationsModule type XPSAF5130 XPSAF5130P

Maximum achievable safety level PL e/Category 4 conforming to EN/ISO 13849-1, SILCL 3 conforming to EN/IEC 62061Reliability data (1) Mean Time To dangerous Failure

(MTTFd)Years 243

Diagnostic Coverage (DC) % > 99Probability of dangerous Failure per Hour (PFHd)

1/h 4.62 x 10-9

Conformity to standards EN/IEC 60204-1, EN 1088/ISO 14119, EN/IEC 60947-5-1, EN/ISO 13850, EN 50082-2Product certifications UL, CSA, BG

Supply Voltage V a and c 24Voltage limits - 15…+ 10%Frequency Hz 50/60

Power consumption VA y 5Module inputs fuse protection Internal, electronicStart button monitoring Yes/No (configurable by terminal connections)Control unit voltage and current c 24 V/30 mA approx. (at nominal supply voltage)Maximum wiring resistance RL W 90Synchronization time between inputs A and B Unlimited

Outputs Voltage reference Relay hard contactsNumber and type of safety circuits 3 N.O. (13-14, 23-24, 33-34)Breaking capacity in AC-15 VA C300: inrush 1800, maintained 180Breaking capacity in DC-13 24 V/1.5 A - L/R = 50 msMax. thermal current (Ithe) A 6Max. total thermal current A 18Output fuse protection A 4 gG or 6 fast acting, conforming to EN/IEC 60947-5-1, DIN VDE 0660 part 200Minimum current mA 10Minimum voltage V 17

Electrical life See page 3/16Response time on input opening ms y 40Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)Rated impulse withstand voltage (Uimp.) kV 4 (overvoltage category III, conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)

LED display 3Operating temperature °F (°C) + 14…+ 131 (- 10…+ 55)Storage temperature °F (°C) - 13…+ 267.8 (- 25…+ 85)Degree of protection conforming to IEC/EN 60529


Connections Type Captive screw clamp terminals Captive screw clamp terminals, removable terminal block

1-wire connection Without cable end

Solid or flexible cable: 26-14 AWG (0.14…2.5 mm2)


With cable end

Without bezel, flexible cable: 24-14 AWG (0.25…2.5 mm2)

With cable end

With bezel, flexible cable: 24-16 AWG (0.25…1.5 mm2)

With bezel, flexible cable: 24-14 AWG (0.25…2.5 mm2)

2-wire connection Without cable end


Solid cable: 24-18 AWG (0.2…1 mm2), flexible cable: 24-16 AWG (0.2…1.5 mm2)

With cable end

Without bezel, flexible cable: 24-18 AWG (0.25…1 mm2)

With cable end

Double, with bezel, flexible cable: 20-16 AWG (0.5…1.5 mm2)

Double, with bezel, flexible cable: 20-16 AWG (0.5…1.5 mm2)








3

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ReferencesDescription Type of terminal

block connectionNumber of safety circuits


Safety modules for Emergency stop and limit switch monitoring

Integrated in module

3 a and c 24 V

XPSAF5130 8.818 (0.250)


3 a and c 24 V XPSAF5130P 8.818 (0.250)

Wiring diagramsXPSAFModule XPSAF associated with an Emergency stop button with 2 N.C. contacts

(1) With start button monitoring .(2) Without start button monitoring .ESC = External start conditions.

XPSAF5130

XPSAF5130P

F1

L1 (+)

N (–)

TK1

K2

S1

A1 33

A2

S34S33 S39

XPS AF

S22S21S12 14 24S11 34

2313

S2

K3

K4

ESC

K4K3

(1) (2)

Start

Logic

References, wiring diagrams






3

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XPSAFFunctional diagrams

Emergency stop function Guard function with automatic start

(1) With start button monitoring .(2) Without start button monitoring .Module XPSAF with connection of multiple Emergency stop buttons, combined with a PLC

(1) Other circuits controlled by the XPSAF module . ESC = External start conditions .

1

(1)

(2)

Supply voltage



Start

Input A (S11-S12)

Input B (S21-S22)

Start button S33-S39 (N.O.)

Output 23-24 (N.O.)

Output 13-14 (N.O.)

Output 33-34 (N.O.)

Key 0


1 t =

Supply voltage

Input A (S11-S12)

Input B (S21-S22)

Link at S33-S39

Output 23-24 (N.O.)

Output 13-14 (N.O.)

Output 33-34 (N.O.)

Key 0

Guard open

1st

switch2nd switch

Guard closed

Guard opens

F1

L1 (+)

N (–)

TK1

K2

A1 33

A2

S34S33 S39

XPS AF

S22S21S12 14 24S11 34

2313

S4

K3

K4

ESC

K4K32 31

1 43 5 +COM

COM321

2

F3

K3

K4

3 42

(1)

S1

S2

S3

F2

+ 24 V

A1

A2

76 8

4 5

K3

K4

Inputs

Outputs

PLCLogic

Safety outputs closed

Start







3

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XPSAFEmergency stop monitoring function configuration

1-channel wiring

Emergency stop button with a single N.C. contact.Not all anomalies are detected: a short-circuit on the Emergency stop push button is not detected.

2-channel wiring

Emergency stop button with 2 N.C. contacts (recommended application).The 2 input channels are supplied at different potentials. A short-circuit between the 2 inputs is detected.

Connection of multiple Emergency stop buttons with 2 N.C. contacts (recommended application).The 2 input channels are supplied at different potentials. A short-circuit between the 2 inputs is detected.

Monitoring of a movable guard associated with 2 switches with 1 contact each in combined mode(switch 1 with N.O. contact, switch 2 with N.C. contact)

Configuration with automatic or manual start

Automatic start. Without start button monitoring, manual reset. Function: push-release.With start button monitoring, manual reset.

LED details 1 Supply voltage A1-A2 internal electronic, fuse status. 2 Relay K1 energized. 3 Relay K2 energized.

XPS AF

S1

A1 S33 S34 S39 13 23 33

A2 S11 S12 S21 S22 14 24 34

XPS AF

S1

A2 S11 S12 S21 S22 14 24 34

S1

S2

S3

XPS AFA2 S11 S12 S21 S22 14 24 34

S1 S2

XPS AFA2 S11 S12 S21 S22 14 24 34

XPS AF

A1 S33 S34 S39 13 23 33

XPS AF

S2

A1 S33 S34 S39 13 23 33

XPS AF

S2

A1 S33 S34 S39 13 23 33

123







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Safety relaysPreventa™ safety relay modules type XPSAFLFor Emergency stop, switch and light curtain monitoring

Operating principleSafety relay modules XPSAFL are used for:

b Monitoring Emergency stop circuits conforming to standards EN/ISO 13850 and EN/IEC 60204-1.

b Electrical monitoring of switches activated by protection devices conforming to standard EN 1088/ISO 14119, devices such as safety interlocks or safety limit switches.

They can also be used for monitoring type 4 light curtains conforming to EN/IEC 61496-1 which have solid-state safety outputs with test function (for example, light curtains type XUSL, see Section 5).

Housed in a compact enclosure, the modules have 3 safety outputs.Preventa™ safety relay modules XPSAFLppppP incorporate removable terminal blocks, thus optimizing machine maintenance.To aid diagnostics, the modules have 3 LEDs on the front cover which provide information on the monitoring circuit status.The Start button monitoring function is configurable depending on the wiring.

SpecificationsModule type XPSAFL5130 XPSAFL5130P


(MTTFd)Years 172.1


1/h 5.61 x 10-9

Conformity to standards EN/IEC 60204-1, EN 1088/ISO 14119, EN/IEC 60947-5-1, EN/ISO 13850, EN 50082-2, EN/IEC 61496-1 (type 4)

Product certifications UL, CSA, BGSupply Voltage V a and c 24

Voltage limits - 15…+ 10%Frequency Hz 50/60

Power consumption VA y 5Module inputs fuse protection Internal, electronicStart button monitoring No (configurable by terminal connections)Control unit voltage and current c 24 V/30 mA approx. (at nominal supply voltage)Maximum wiring resistance RL W 90Synchronization time between inputs A and B UnlimitedOutputs Voltage reference Relay hard contacts

Number and type of safety circuits 3 N.O. (13-14, 23-24, 33-34)Breaking capacity in AC-15 VA C300: inrush 1800, maintained 180Breaking capacity in DC-13 24 V/1.5 A - L/R = 50 msMax. thermal current (Ithe) A 6Max. total thermal current A 18Output fuse protection A 4 gG or 6 fast acting, conforming to EN/IEC 60947-5-1, DIN VDE 0660 part 200Minimum current mA 10Minimum voltage V 17

Electrical life See page 3/16Response time on input opening ms y 20Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)Rated impulse withstand voltage (Uimp.) kV 4 (overvoltage category III, conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)LED display 3Operating temperature °F (°C) + 14…+ 131 (- 10…+ 55)Storage temperature °F (°C) - 13…+ 267.8 (- 25…+ 85)Degree of protection conforming to IEC/EN 60529


Connection Type Captive screw clamp terminals Captive screw clamp terminals, removable terminal block

1-wire connection

Without cable end Solid or flexible cable: 26-14 AWG (0.14…2.5 mm2)


With cable end Without bezel, flexible cable: 24-14 AWG (0.25…2.5 mm2)With cable end With bezel, flexible cable: 24-16 AWG

(0.25…1.5 mm2)With bezel, flexible cable: 24-14 AWG (0.25…2.5 mm2)

2-wire connection

Without cable end Solid or flexible cable: 26-18 AWG (0.14…0.75 mm2)


With cable end Without bezel, flexible cable: 24-18 AWG (0.25…1 mm2)With cable end Double, with bezel, flexible cable: 20-16 AWG (0.5…1.5 mm2)







3

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References Safety relaysPreventa™ safety relay modules type XPSAFLFor Emergency stop, switch and light curtain monitoring

ReferencesDescription Type of terminal

block connectionNumber of safety circuits


Safety modules for Emergency stop, switch and light curtain monitoring


3 a and c 24 V XPSAFL5130 8.818 (0.250)


3 a and c 24 V XPSAFL5130P 8.818 (0.250)

XPSAFL5130

XPSAFL5130P






3

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Wiring diagrams Safety relaysPreventa™ safety relay modules type XPSAFLFor Emergency stop, switch and light curtain monitoring

XPSAFLModule XPSAFL associated with an Emergency stop button with 2 N.C. contacts

(1) With start button monitoring .(2) Without start button monitoring .ESC: External start conditions.

Functional diagramsEmergency stop function

(1) With start button monitoring .(2) Without start button monitoring .

Guard function with automatic start

F1

L1 (+)

N ( )

TK1

K2

S1

A1 33

A2

S34S33 S39

XPS AFL

S22S11S12 14 24S11 34

2313

S2

K3

K4

ESC

K4K3

(1) (2)

S12

Start

Logic

1

(1)

(2)

Input A (S11-S12)

Supply voltage

Start Emergency stop not activated


Input B (S11-S22)Start button S33-S34 (N.O.)Start button S33-S39 (N.O.)

Output 13-14 (N.O.)

Output 23-24 (N.O.)

Output 33-34 (N.O.)

Key 0

1t =

Supply voltage

Guard open

1st switch

2nd switch

Guard closed

Guard opens

Input A (S11-S12)

Input B (S11-S22)

Output 13-14 (N.O.)

Output 23-24 (N.O.)

Output 33-34 (N.O.)

Link at S33-S39

Key 0






3

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Wiring diagrams (continued) Safety relaysPreventa™ safety relay modules type XPSAFLFor Emergency stop, switch and light curtain monitoring

XPSAFLEmergency stop monitoring function configuration

1-channel wiringEmergency stop button with a single N.C. contact

A short-circuit on the Emergency stop push button is not detected.

2-channel wiringEmergency stop button with 2 N.C. contacts

A short-circuit between the 2 inputs is not detected.

2-channel wiringConnection of multiple Emergency stop buttons

A short-circuit between the 2 inputs is not detected.

Monitoring of a movable guard associated with 2 switches with 1 contact each in combined mode (switch 1 with N.O. contact, switch 2 with N.C. contact)

Monitoring of electro-sensitive protection equipment (ESPE)

Without short-circuit detection

XPS AFL

A1 S33 S34 S39 13 23 33

A2 S11 S12 S11 S22 14 24 34

+ 24 V

+24 V Out1

OSSD1

ESPE

OSSD2

Out2

0 V0 V

S2

LED details

1 Supply voltage A1-A2, fuse status.2 Relay K1 energized.3 Relay K2 energized.

XPS AFL

S1

A2 S11 S12 S11 S22 14 24 34S12

XPS AFL

S1

A2 S11 S12 S11 S22 14 24 34S12

S1

S2

S3

XPS AFLA2 S11 S12 S11 S22 14 24 34

S1 S2

XPS AFLA2 S11 S12 S11 S22 14 24 34

Open the guard

Guard closed

123

Run






3

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Safety relaysPreventa™ safety relay modules type XPSARFor Emergency stop, switch or light curtain monitoring

Operating principleSafety relay modules XPSAR are designed for the following safety applications:

b Monitoring Emergency stop circuits conforming to EN/ISO 13850 and EN/IEC 60204-1. b Electrical monitoring of switches activated by protection devices conforming to standard EN 1088/ISO 14119. b Monitoring type 4 light curtains conforming to EN/IEC 61496-1 which have solid-state safety outputs with test function, for example, light curtains type XUSL.

In addition to 7 safety outputs, modules XPSAR incorporate 2 relay signalling outputs and 4 solid-state signalling outputs for signalling to the process PLC.Safety modules XPSARppppppP incorporate removable terminal blocks, thus optimizing machine maintenance. To aid diagnostics, the modules have 4 LEDs on the front cover which provide information on the monitoring circuit status. The Start button monitoring function is configurable depending on the wiring.

SpecificationsModule type XPSAR3p1144 XPSAR3p1144P


(MTTFd)Years 277.8


1/h 2.22 x 10-9

Conformity to standards EN/IEC 60204-1, EN 1088/ISO 14119, EN/ISO 13850, EN/IEC 60947-1, EN/IEC 60947-5-1Product certifications UL, CSA, BGSupply Voltage V a and c 24, a 115, a 230

Voltage limits c 24 V % - 15…+ 10a 24 V % - 15…+ 10a 115 V % - 15…+ 15a 230 V % - 15…+ 10

Frequency Hz 50/60Power consumption c 24 V version: < 4 W, a24 V version: < 7 VA, 115/230 V version: < 9 VAModule inputs fuse protection Internal, electronicStart button monitoring Yes/No (configurable by terminal connections)Control unit voltage and current (between terminals S11-S52 and S21-S22). 24 V, 115 V and 230 V version

V c 24 (20 mA approx.) (at nominal supply voltage)

Maximum wiring resistance RL (between terminals S11-S52 and S21-S22)

W 50

Synchronization time between inputs A and BAutomatic start, terminals S33, S34 linked

ms 100

Safety outputs Voltage reference Relay hard contactsNumber and type of safety circuits 7 N.O. (13-14/23-24/33-34/43-44/53-54/63-64/73-74)Number and type of additional outputs 4 solid-state (Y31-Y32, Y31-Y64, Y31-Y74, Y31-Y35)Number and type of auxiliary contacts 2 N.C. (81-82/91-92)Breaking capacity in AC-15 VA B300 (inrush: 3600, maintained: 360)Breaking capacity in DC-13 24 V/2 A, L/R = 50 msBreaking capacity of solid-state outputs 24 V/20mA Max. thermal current (Ithe) A 10Max. total thermal current A 40Output fuse protection A 6 gG or 10 fast acting, conforming to EN/IEC 947-5-1, DIN VDE0660 part 200Minimum current mA 170Minimum voltage V 17

Electrical life See page 3/16Response time on input opening ms < 20Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)Rated impulse withstand voltage (Uimp.) kV 4 (overvoltage category III, conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)LED display 4Operating temperature °F (°C) + 14…+ 131 (- 10…+ 55)Storage temperature °F (°C) - 13…+ 267.8 (- 25…+ 85)Degree of protection conforming to IEC 529 Terminals: IP 20, enclosure: IP 40Connection Type Captive screw clamp terminals Captive screw clamp terminals, removable

terminal block1-wire connection Without cable end Solid or flexible cable: 26-14 AWG

(0.14…2.5 mm2)Solid or flexible cable: 24-14 AWG (0.2…2.5 mm2)



2-wire connection Without cable end Solid or flexible cable: 26-18 AWG (0.14…0.75 mm2)









3

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References Safety relaysPreventa™ safety relay modules type XPSARFor Emergency stop, switch or light curtain monitoring

ReferencesDescription Type of

terminal block connection

Number of safety circuits

Additional outputs/solid-state outputs to PLC

Supply Reference Weight

V oz (kg)Safety modules for Emergency stop, switch or light curtain monitoring


7 2 / 4 a 24 c 24

XPSAR311144 10.582 (0.300)

a 115 c 24

XPSAR351144 14.110 (0.400)

a 230 c 24

XPSAR371144 14.110 (0.400)


7 2 / 4 a 24 c 24

XPSAR311144P 10.582 (0.300)

a 115 c 24

XPSAR351144P 14.110 (0.400)

a 230 c 24

XPSAR371144P 14.110 (0.400)

XPSAR3p1144






3

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Wiring diagrams Safety relaysPreventa™ safety relay modules type XPSARFor Emergency stop, switch or light curtain monitoring

XPSAREmergency stop monitoring function configuration

1-channel wiringEmergency stop button with a single N.C. contact

2-channel wiringEmergency stop button with 2 N.C. contacts, without short-circuit detection

Emergency stop button with 2 N.C. contacts, with short-circuit detection (recommended application)

Connection of multiple Emergency stop buttons with 2 N.C. contacts (recommended application)

Not all faults are detected: a short-circuit on the Emergency stop push button is not detected

The 2 input channels are supplied at different potentials.A short-circuit between the 2 inputs is detected

Start configurationsAutomatic start With start button monitoring Without start button monitoring

XPS AR

S1

A1 S11 S12 S52

A2 S21 S22

S12B1

B2

XPS AR

S1

A1 S11 S52

A2 S21 S22

S12B1

B2

XPS AR

S1

S1

A1 S11 S11 S52

A2 S21 S22

S12B1

B2

XPS AR

A1 S11

A2 S21 S22S52S11

S12B1

B2

S1

S2

S3

ESC

XPS AR

A1 S33 Y1 Y2

A2 Y1 S37

S34B1

B2

S3 ESC

XPS AR

A1 S33 Y1 Y2

A2 Y1 S37

S34B1

B2

S3 ESC

XPS AR

A1 S33 Y1 Y2

A2 Y1 S37

S34B1

B2






3

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Wiring diagrams (continued) Safety relaysPreventa™ safety relay modules type XPSARFor Emergency stop, switch or light curtain monitoring

XPSARMonitoring of a movable guard associated with 2 switches with 1 contact each in combined mode (switch 1 with N.O. contact, switch 2 with N.C. contact)

Automatic start, without synchronization time monitoring Manual start by start button

Monitoring of a movable guard associated with 2 switches in combined mode and automatic start(shown with guard open)

Module XPSAR associated with an Emergency stop button with 2 N.C. contacts

F1

L

N

K1

K2

S1

A1 23

A2 A2

S52S11 S21

XPS AR

14 24

33

34

13

S2

K3

K4

ESC

K4K3

K1/K2

B1

B2

+

(+24 V)

( )

S12S11 S12 S34S33 Y1

S37 Y1

Y2S22 73

74

63

64

53

54

43

44 9282

9181

Y31 Y32

Y64

Y35

Y74

Logic

Monitored start

To PLC

To PLC

Start

InputA

InputB

InputA

InputB

Fuse (1)

Supply connection according to voltage:a across terminals A1/A2, or c 24 V across terminals B1/B2

ESC: External start conditions(1) Operating status of internal electronic fuse

XPS AR

A1 S11 S12

A2 S21 S22 Y1 S37

B1

B2

S2 S1

S11 S52 S33 S34

Guard closed

XPS AR

A1 S11 S12

A2 S21 S22

B1

B2

S2

S11 S52 S33 S34

Y1 S37

S1S3

Guard closed

XPS AR

A1 S11 S12

A2 S21 S22

B1

B2

S11 S52 S33 S34

S1

S2

Y1 S37






3

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XPSARModule XPSAR for monitoring electro-sensitive protection equipment (ESPE)

+24 V

+24 V

0 V

OS

SD

1

OS

SD

2

(2)

F1

N

K1

K2

A1 23

A2 A2

S12S11 S21

XPS AR

14 24

33

34

13

K4K3

K1/K2

B1

B2

+

S34S33 Y1

S37 Y1

Y2S22 S52 73

74

63

64

53

54

43

44 9282

9181

Y31 Y32

Y64

Y35

Y74

S2K4

K3

ESC

Logic

Monitored start

To PLC

To PLC

Start

InputA

InputB

Fuse (1)

ESC: External start conditions(1) Operating status of internal electronic fuse(2) ESPE indicator light deactivatedExample of safety circuit combining module XPSAR for switch monitoring and a PLC

S1 S2

2 31

1 43 5 +24 V

321

2

6 75

A1

A2

76

4 5

4

K4

K3

5

F1

L

N

K1

K2

A1 23

A2 A2

S52S11 S21

XPS AR

14 24

33

34

13

S2

K3

K4

ESC

K4K3

K1/K2

B1

B2

+

(+24 V)

( )

S12S11 S12 S34S33 Y1

S37 Y1

Y2S22 73

74

63

64

53

54

43

44 9282

9181

Y31 Y32

Y64

+24 V

Y35

Y74

Logic

Monitored start

Start

InputA

InputB

InputA

InputB

Fuse (1)

PLC

Guard closed

Inputs

Outputs

ESC: External start conditions(1) Operating status of internal electronic fuse







3

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Functional diagrams of module XPSARLimit switch monitoring function with automatic start Limit switch monitoring function with automatic start and

synchronization time monitoring

Emergency stop monitoring or limit switch monitoring function with monitored start

Light curtain monitoring (ESPE) function, curtains with solid-state outputs, and monitored start

1 0 t 100 mst 100 ms

10

Starting deactivated

Supplyvoltage

Key

Input A S21-S22

Input B S11-S22

Start buttonS33-S34 (N.O.)Output 13-14/23-24/33-34/ 43-44/53-54/6364/73-74 (N.O.)Output 81-82/91-92 (N.C.)

Link Y1-S37

Starting activated

Output (input A) Y31/Y64

Output (Power) Y31/Y35

Output (K1 + K2) Y31/Y32

Output (input B) Y31/Y74

Emergency stop or limit switch activated

1 0

Supplyvoltage

Key

Input A S21-S22

Input B OSSD1 (ESPE) - S52Input OSSD2 (ESPE) - S12

Output 13-14/23-24/33-34/ 43-44/53-54/6364/73-74 (N.O.)Output 81-82/91-92 (N.C.)





Link Y1-S37

Start buttonS33-S34 (N.O.)

Starting deactivated

Starting activated

Light curtains activated

Light curtains deactivated

LED details

1 0 t 100 mst 100 ms

1234

1 Supply voltage A1-A2, internal electronic fuse status2 Input S22 (A)3 Input S52 (B)4 K1/K2 status (N.O. safety outputs closed)

t =1

0

Guard opens

Supplyvoltage

Key

Input A S21-S22

Input B S11-S22

Input S33-S34 (N.O.)

Output 13-14/23-24/33-34/ 43-44/53-54/6364/73-74 (N.O.)

Output 81-82/91-92 (N.C.)


Start

1st switch

2nd

switch

Guard opens

2nd switch

1st switch




1 0 t 100 mst 100 ms

1 0 t 100 mst 100 ms

Guard opens

Supply voltage

Key

Input A S21-S22

Input B S11-S22

Input S33-S34 (N.O.)

Output 13-14/23-24/33-34/ 43-44/53-54/6364/73-74 (N.O.)

Output 81-82/91-92 (N.C.)


1st switch

2nd switch

Guardopens

2nd switch

1st switch










3

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Safety relaysPreventa™ safety relay modules type XPSAKFor Emergency stop, switch, sensing mat/edges or light curtain monitoring

Operating principleSafety relay modules XPSAK are are used for:

b Monitoring Emergency stop circuits conforming to standards EN/ISO 13850 and EN/IEC 60204-1. b Electrical monitoring of switches activated by protection devices, with optional selection of synchronization time between signals. b Monitoring 4-wire sensing mats or edges. b Monitoring type 4 light curtains conforming to EN/IEC 61496-1 which have solid-state safety outputs with test function, for example, light curtains type XUSL.

Housed in a compact enclosure, the modules have 3 safety outputs, a relay signalling output and 4 solid-state signalling outputs for signalling to the process PLC.Preventa™ safety relay modules XPSAKppppP incorporate removable terminal blocks, thus optimizing machine maintenance. To aid diagnostics, the modules have 4 LEDs on the front cover which provide information on the monitoring circuit status.The Start button monitoring function is configurable depending on the wiring.

SpecificationsModule type XPSAK3p1144 XPSAK3p1144P

Maximum achievable safety level PL e/Category 4 conforming to EN/ISO 13849-1, SILCL 3 conforming to EN/IEC 62061Reliability data (1)

Mean Time To dangerous Failure (MTTFd) Years 154.5


1/h 7.39 x 10-9

Conformity to standards EN/IEC 60204-1, EN 1088/ISO 14119, EN/IEC 60947-5-1, EN/ISO 13850, EN/IEC 60947-1 + A11Product certifications UL, CSA, BGSupply Voltage V a and c 24, a 48, a 110 and c 24, a 120 and c 24, a 230 and c 24

Voltage limits - 15…+ 10%Frequency Hz 50/60

Power consumption

24 V version VA y 5110/120/230 V versions y 6

Module inputs fuse protection Internal, electronicStart button monitoring Yes/No (configurable by terminal connections)Control unit voltage and current between terminals S21-S22, S31-S32

c 24 V/30 mA approx. (at nominal supply voltage)

Maximum wiring resistance RL between terminals S21-S22, S31-S32

W 28

Synchronization time between inputs A and B(terminals S21-S22, S31-S32)

s Automatic start: 2 or 4 depending on wiring Manual start (start button between S33 and S34): unlimited

Outputs Voltage reference Relay hard contactsNumber and type of safety circuits 3 N.O. (13-14, 23-24, 33-34)Number and type of additional circuits 1 N.C. (41-42) + 4 solid-stateBreaking capacity in AC-15 VA C300: inrush 1800, maintained 180Breaking capacity in DC-13 24 V/1.5 A - L/R = 50 msBreaking capacity of solid-state outputs 24 V/20 mA, 48 V/10 mAMax. thermal current (Ithe) A 6Max. total thermal current A 18Output fuse protection A 4 gG or 6 fast acting, conforming to EN/IEC 60947-5-1, DIN VDE 0660 part 200Minimum current mA 10Minimum voltage V 17

Electrical life See page 3/16Response time on input opening ms ≤ 40Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)Rated impulse withstand voltage (Uimp) kV 4 (overvoltage category III, conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)LED display 4Operating temperature °F (°C) + 14…+ 131 (- 10…+ 55)Storage temperature °F (°C) - 13…+ 267.8 (- 25…+ 85)Degree of protection

Conforming to IEC 60529


Connections Type Captive screw clamp terminals Captive screw clamp terminals, removable terminal block















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References




Outputs: Additional / Solid-state for PLC


oz (kg)Safety modules for Emergency stop, switch, sensing mat/edges or light curtain monitoring


3 1 / 4 a 24 Vc 24 V

XPSAK311144 10.582 (0.300)

a 120 Vc 24 V

XPSAK351144 14.110 (0.400)

a 230 Vc 24 V

XPSAK371144 14.110 (0.400)


3 1 / 4 a 24 Vc 24 V

XPSAK311144P 10.582 (0.300)

a 120 Vc 24 V

XPSAK351144P 14.110 (0.400)

a 230 Vc 24 V

XPSAK371144P 14.110 (0.400)

XPSAK3p1144P

XPSAK3p1144






3

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Wiring diagrams

XPSAKEmergency stop monitoring function configuration

1-channel wiring 2-channel wiringEmergency stop button with a single N.C. contact Emergency stop button with 2 N.C. contacts,

without short-circuit detectionEmergency stop button with 2 N.C. contacts, with short-circuit detection (recommended application)

Not all anomalies are detected: a short-circuit on the Emergency stop push button is not detected.


Connection of multiple Emergency stop buttons with 2 N.C. contacts (recommended application).

Start configurations

Automatic start With start button monitoring


Proximity sensor monitoring Sensing mat or edges monitoringProximity sensors with PNP outputsWithout short-circuit detection

Proximity sensors with NPN and PNP outputsWith short-circuit detection

XPS AK

S1

A1 S11 S31 S32

A2 S21 S22

S12B1

B2

XPS AK

S1

A1 S11 S31 S32

A2 S21 S22

S12B1

B2

XPS AK

S1

A1 S11 S31 S32

A2 S21 S22

S12B1

B2

XPS AK

A1 S11 S31 S32

A2 S21 S22

S12B1

B2

S1

S2

S3

XPS AK

A1 S13 S14

A2 S33 S34

B1

B2

XPS AK

A1 S13 S14

A2 S33 S34

B1

B2

S2

XPS AK

S1

A1 S11 S31 S32

A2 S21 S22

S12B1

B2

XPS AK

A1 S11 S31 S32

A2 S21 S22

S12B1

B2

0 V

PNP PNP+ +

- -

XPS AK

A1 S11 S31 S32

A2 S21 S22

S12B1

B2

0 V

NPN

PNP

+

+

–

–






3

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XPSAKMonitoring of a movable guard associated with 2 switches with 1 contact each in combined mode (switch 1 with N.O. contact, switch 2 with N.C. contact)

Automatic start, without synchronization time monitoring Manual start by Start button

Monitoring of a movable guard associated with 2 switches and automatic start(shown with guard open)

For synchronization monitoring of the inputs, S13 and S14 must be wired per the diagram to the left (if S13 and S14 are jumpered, the result would be automatic start without synchronization monitoring). The synchronization time is determined by the first limit switch that is activated.If S1 is actuated before S2, then the synchronization time is two secondson closing.If S2 is actuated before S1, then the synchronization time is four secondson closing.There is no synchronization on opening the door or guard.

Functional diagram of outputs

Module XPSAK associated with an Emergency stop button with 2 N.C. contacts

Supply connection according to voltage: a across terminals A1/A2, or c 24 V across terminals B1/B2.(1) Operating status of internal electronic fuse .ESC: External start conditions.

XPS AK

A1 S11 S12

A2 S21 S22

B1

B2

S2 S1

S31 S32 S13 S14

XPS AK

A1 S11 S12

A2 S21 S22

B1

B2

S2 S1

S31 S32 S13 S14

S2

S33 S34

Guard closed

Start

XPS AK

A1 S11 S12

A2 S21 S22

B1

B2

S31 S32 S13 S14

S1

S2

S33 S342 s 4 s

S1

S2Outputs

F1L

N

K1

K2

S1

A1 23

A2

S12S11 S31

XPS AK

S22S21 14 24

13S13

S2

K3

K4

ESCK4K3

K1/K2

B1

B2

+

(+24 V)

( )

S32

S33

S14

S34

S1

33

34

41

42 Y31 Y32

Y64

Y54

Y74

To PLC

Fuse (1)

Start

Input A

Logic

To PLC

Input B

InputA

InputB






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XPSAKModule XPSAK for monitoring electro-sensitive protection equipment (ESPE)

(1) Operating status of internal electronic fuse .(2) ESPE indicator light deactivated .ESC: External start conditions.

Example of safety circuit combining module XPSAK for limit switch monitoring and a PLC

(1) Operating status of internal electronic fuse .ESC: External start conditions.

F1

+ 24 V

0 V

K1

K2

A1 23

A2

S12S11 S31

XPS AK

S22S21 14 24

13S13

S1

K3

K4

ESC K4K3

K1/K2

B1

B2

+

S32

S33

S14

S34

33

34

41

42 Y31 Y32

Y64

Y54

Y74

+24 V

0 V

A B

OS

SD

1

OS

SD

2

(2)

To PLC

To PLC

Fuse (1)

Start

Logic

ESPE outputs

InputA

InputB

F1

L (+)

N (–)

K1

K2

A1 23

A2

S12S11 S31

XPS AK

S22S21 14 24

13S13

S3

K3

K4

ESC

K4K3

K1/K2

B1

B2

+

S32

S33

S14

S34

33

34

41

42 Y31 Y32

Y64

Y54

Y74

2 31

1 43 5 +24 V

+24 V

321

2

6 75

A1

A2

76

4 5

S1 S2

4

K4

K3

5

Fuse (1)

Start

Input A

Input B

Logic

Guard closed

Inputs

Outputs

PLC

InputA

InputB






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Functional diagrams

XPSAKFunctional diagrams

Switch monitoring function with automatic start Switch monitoring function with automatic start and synchronization time monitoring

Emergency stop monitoring or switch monitoring function Light curtain monitoring (ESPE) function, curtains with solid-state outputs

Sensing mat or edge monitoring function, with monitored start LED details

1 Supply voltage A1-A2, fuse status.2 Input S22 (A).3 Input S32 (B).4 K1/K2 status (N.O. safety outputs closed).

t =0

1Key

Output (K1 + K2)Y31-Y32

Output 41-42 (N.C.)

Input B S31-S32

Input A S21-S22

Input S13-S14 (N.O.)Output 13-14/ 23-24/ 33-34 (N.O.)

Output (Power) Y31-Y54Output (Input A) Y31-Y64Output (Input B) Y31-Y74

Start

Supply voltage

Guard opens

Guard opens

2nd switch

1st switch

t = 2 s t = 4 s


Output 41-42 (N.C.)

Input B S31-S32

Input A S21-S22

Input S13-S14 (N.O.)Output 13-14/ 23-24/ 33-34 (N.O.)

Output (Power) Y31-Y54Output (Input A)Y31-Y64Output (Input B) Y31-Y74

Supply voltage

Guard opens

1st switch

2nd switch

Guardopens

2nd switch

1st switch

01

Key

01

Key


Output 41-42 (N.C.)

Input B S31-S32

Input A S21-S22

Start buttonS33-S34 (N.O.)

Output 13-14/ 23-24/ 33-34 (N.O.)

Output (Power)Y31-Y54Output (Input A) Y31-Y64

Output (Input B) Y31-Y74

Supply voltage Start

Emergency stop or switch activated


Output 41-42 (N.C.)

Input B OSSD1 (ESPE) S32

Input A S21-S22

Output 13-14/ 23-24/ 33-34 (N.O.)

Output (Power) Y31-Y54Output (Input A) Y31-Y64Output (Input B) Y31-Y74

Input OSSD2 (ESPE) S12Start button S33-S34 (N.O.)

Supply voltage Start

Light curtains Deactivated Activated

01

Key


Output 41-42 (N.C.)

Input B S31-S32

Input A S21-S22


Output 13-14/ 23-24/ 33-34 (N.O.)

Output (Power)Y31-Y54Output (Input A)Y31-Y64

Output (Input B)Y31-Y74

Supply voltage

Start

Input S11-S12

Walk on mat Leave

mat

StartWalk on mat

01

Key

1234






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Safety relaysPreventa™ safety relay modules types XPSBAE, XPSBCE, XPSBFFor electrical monitoring of two-hand control stations

Operating principle






Operating principleTwo-hand control stations are designed to provide protection against hand injury. They require machine operators to keep their hands clear of the hazardous movement zone.

The use of two-hand control is an individual protective measure, which can protect only one operator. Separate two-hand control stations must be provided for each operator in a multiple-worker environment. Safety relay modules XPSBAE, XPSBCE and XPSBF for two-hand control stations comply with the requirements of European standard EN 574/ISO 13851 for two-hand control systems.

The control stations must be designed and installed such that they cannot be activated involuntarily or easily rendered inoperative. Depending on the application, the requirements of type C standards specific to the machinery involved must be met (additional personal protection methods may have to be considered).

To initiate a hazardous movement, both operators (two-hand control pushbuttons) must be activated within an interval y 0.5 s (synchronous activation). If one of the two pushbuttons is released during a hazardous operation, the control sequence is cancelled. Resumption of the hazardous operation is possible only if both pushbuttons are returned to their initial position and reactivated within the required time interval.

The control sequence does not occur if:• Both two-hand control push buttons are pressed during a time period greater than

0.5 seconds,• A short-circuit is present in a push button contact,• The feedback loop is not closed at start-up. The safety distance between the control units and the hazardous zone must be sufficient that when only one operator is released, the hazardous zone cannot be reached before the hazardous movement has been completed or stopped.

XPSBAEThis module is designed for use on lighter duty applications where a two-hand control function is desired, but where the Performance Level required (PLr) is PLa, b, or c and the two-hand control requirements meet Type III A (per EN 574/ISO 13851). This module is not to be used for applications, such as presses, which require a Type III C module or where the application is not PLa, b, or c. For press applications, for applications in PLd or e, or if application calls for a Type III C module, use XPSBCE or XPSBF module.

XPSBCE and XPSBFThese modules can be used on applications, such as presses, which require a Type III C module. The XPSBCE and XPSBF can be used for a two-hand control application, including presses and similar equipment.

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Safety relaysPreventa™ safety relay modules types XPSBAE, XPSBCEFor electrical monitoring of two-hand control stations

Specifications






SpecificationsModule type XPSBAEppppP XPSBAEppppC XPSBCEppppP XPSBCEppppC

Maximum achievable safety level PL c/Category 1 conforming to EN/ISO 13849-1, SILCL1 conforming to EN/IEC 62061

PL e/Category 4 conforming to EN/ISO 13849-1,SILCL 3 conforming to EN/IEC 62061

Reliability data (1) Mean Time To dangerous Failure (MTTFd) Years 55 37Diagnostic Coverage (DC) % – > 99Probability of dangerous Failure per Hour (PFHd) 1/h 2.1 x 10-6 3 x 10-8

Conformity to standards EN/IEC 60204-1, EN/IEC 60947-1, EN/IEC 60947-5-1, EN 574 type III A/ISO 13851

EN/IEC 60204-1, EN/IEC 60947-1, EN/IEC 60947-5-1, EN 574 type III C/ISO 13851

Product certifications UL, CSA, TÜV UL, CSA, BGSupply Voltage V 24 z, 115/230 a 24 c, 24 a, 115 a, 230 a

Voltage limits - 15 to + 10% (24 V z), - 15 to + 10% (115/230 V a)

- 15 to + 10% (24 V c, 24 V a),- 15 to + 15% (115 V a),- 15 to + 10% (230 V a)

Frequency Hz 50/60Power consumption VA 24 V z 0.7 W/2 VA

115/230 V a 3 VA< 4

Module inputs fuse protection Internal, electronicInputs S1: 1 N.C. + N.O., S2: 1 N.C. + N.O.Two-hand control typeConforming to EN 574

III A III C

Synchronization time s 0.5 maximumControl unit voltage

24 V c version V 24 2424 V a, 115 V, 230 V version V 24 24

Calculation of wiring resistance RL (for XPSBCE only)between terminals S11-S13, S21-S23

W – cUe = true voltage applied to terminals A1-A2Un = nominal supply voltage

RL =

a

RL =

Outputs Voltage reference Relay hard contactsNumber and type of safety circuits 1 N.O. (11-14) 2 N.O. (13-14, 23-24)Number and type of additional circuits 1 N.C. (11-12) 1 N.C. (31-32)Breaking capacity in AC-15 VA C300: inrush 1800, maintained 180 B300: inrush 3600, maintained 360Breaking capacity in DC-13 24 V/1.5 A to L/R = 50 msMax. thermal current (Ithe) A 5 6Output fuse protection, using fuses conforming to IEC/EN 60947-5-1, VDE 0660 part 200

A 4 gG 6 gG

Minimum current mA 10Minimum voltage V 17

Electrical life See page 3/16Response time ms < 20 < 50Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to IEC/EN 60947-5-1, DIN VDE 0110 parts 1 & 2)Rated impulse withstand voltage (Uimp) kV 4 (overvoltage category III, conforming to IEC/EN 60947-5-1, DIN VDE 0110 parts 1 & 2)LED display 2 3Operating temperature °F (°C) - 13 to + 131 (- 25 to + 55) - 13 to + 131 (- 25 to + 55)Storage temperature °F (°C) - 13 to + 167 (- 25 to + 75) - 13 to + 167 (- 25 to + 75)Degree of protection conforming to IEC/EN 60529


Wiring diagrams Type Terminals Captive screw clamp terminals

Spring terminals Captive screw clamp terminals

Spring terminals

Terminal block Removable from module Removable from module1-wire connection Without cable end Solid or flexible cable:

26-14 AWG (0.2 to 2.5 mm2)Solid or flexible cable: 24-14 AWG (0.2 to 2.5 mm2)

With wire end Without bezel, flexible cable: 24-14 AWG (0.25 to 2.5 mm2)With cable end With bezel, flexible

cable: 24-16 AWG (0.25 to 1.5 mm2)




2-wire connection Without cable end Solid: 26-18 AWG (0.2 to 1.0 mm2) Stranded: 26-16 AWG (0.2 to 1.5 mm2)

– Solid or flexible cable: 24-18 AWG (0.2 to 1.0 mm2)

–


– Without bezel, flexible cable: 24-18 AWG (0.25 to 1.0 mm2)

–

With cable end Double, with bezel, flexible cable: 20-16 AWG (0.5 to 1.5 mm2)





UeUn x 160-127

UeUn x 160-135

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Safety relaysPreventa™ safety relay modules type XPSBFFor electrical monitoring of two-hand control stations

Specifications (continued)






SpecificationsModule type XPSBF1132 XPSBF1132P

Maximum achievable safety level PL e/Category 4 conforming to EN/ISO 13849-1, SILCL 3 conforming to EN/IEC 62061 Reliability data (1) Mean Time To dangerous Failure (MTTFd) Years 50.1


1/h 1.3 x 10-8

Conformity to standards EN 60204-1, EN 60947-1, EN 60947-5-1, EN 574 type III C/ISO 13851

Product certifications UL, CSA, TÜVSupply Voltage V 24 c

Voltage limits - 20 to + 20%

Power consumption W < 2.5Module inputs fuse protection Internal, electronicInputs S1: 1 N.C. + N.O., S2: 1 N.C. + N.O.Two-hand control type III C conforming to EN 574Synchronization time s 0.5 maximumControl unit voltage V 24 V/8 mA

Outputs Voltage reference Relay hard contactsNumber and type of safety circuits 2 N.O. (13-14, 23-24)Number and type of additional circuits 2 solid-state (type 24 V to 20 mA)Breaking capacity in AC-15 VA C300: inrush 1800, maintained 180Breaking capacity in DC-13 24 V/1.5 A to L/R = 50 msMax. thermal current (Ithe) A 4.2Max. total thermal current A 8.4Output fuse protection, using fuses conforming to IEC/EN 60947-5-1, VDE 0660 part 200

A 4 gG or 6 fast acting

Minimum current mA 10Minimum voltage V 17

Electrical life See page 3/16Response time ms < 20Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to IEC/EN 60947-5-1, DIN VDE 0110 parts 1 & 2)Rated impulse withstand voltage (Uimp) kV 4 (overvoltage category III, conforming to IEC/EN 60947-5-1, DIN VDE 0110 parts 1 & 2)

LED display 3Operating temperature °F (°C) + 14 to + 131 (- 10 to + 55)Storage temperature °F (°C) -13 to +185 (- 25 to + 85)Degree of protection conforming to IEC/EN 60529


Connection Type Terminals Captive screw clamp terminals Captive screw clamp terminalsTerminal block Integrated in module Removable from module




With cable end With bezel, flexible cable: 24-16 AWG (0.25 to 1.5 mm2)



Solid cable: 24-18 AWG (0.2 to 1 mm2), flexible cable: 24-16 AWG (0.2 to 1.5 mm2)


With cable end Double, with bezel, flexible cable: 20-16 AWG (0.5 to 1.5 mm2)


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Safety relaysPreventa™ safety relay modules types XPSBAE, XPSBCE, XPSBFFor electrical monitoring of two-hand control stations

Selection, references






SelectionRequirements of standard EN 574/ISO 13851 Type I Type II Type III

A B CStandard EN 574/ISO 13851 defines the selection of two-hand controls according to the control system category.The following table details the 3 types of two-hand control conforming to EN 574/ISO 13851.For each type, it lists the operating characteristics and minimum requirements.

Use of both hands (simultaneous action)Link between input and output signalsOutput signal inhibited

Prevention of accidental operationTamper-proofOutput signal reinitializedSynchronous action (specified time limit)Use of proven components(Category 1 conforming to EN/ISO 13849-1)

XPSBAE

Redundancy with partial error detection (Category 3 conforming to EN/ISO 13849-1)

XPSBCEXPSBF

Redundancy + Self-monitoring(Category 4 conforming to EN/ISO 13849-1)

XPSBCEXPSBF

Two-hand control station XY2SBpp

Conforming to standard EN/ISO 13849-1 Meets the requirements of standard EN 574/ISO 13851

ReferencesDescription Type

conforming to standard EN 574

Connection Number of safety circuits

Additional outputs

Supply Reference Weight oz (kg)

Safety relay modules for electrical monitoring of two-hand control stations

III A Captive screw clamp terminals Terminal block removable from module

1 N.O. 1 N.C. a and 24 V c XPSBAE5120P 3.527 (0.100)

a 115/230V XPSBAE3920P 3.527 (0.100)


1 N.O. 1 N.C. a and 24 V c XPSBAE5120C 3.527 (0.100)

a 115/230V XPSBAE3920C 3.527 (0.100)

III C Captive screw clamp terminals Terminal block removable from module

2 N.O. 1 N.C. relay a and 24 V c XPSBCE3110P 9.594 (0.272)

a 115/120 V XPSBCE3410P 11.358 (0.322)

a 230 V XPSBCE3710P 11.358 (0.322)


2 N.O. 1 N.C. relay a and 24 V c XPSBCE3110C 9.594 (0.272)

a 115 /120 V XPSBCE3410C 11.358 (0.322)

a 230 V XPSBCE3710C 11.358 (0.322)


2 N.O. 2 solid-state c 24 V XPSBF1132 5.291 (0.150)

2 N.O. 2 solid-state c 24 V XPSBF1132P 5.291 (0.150)

XPSBCEppppP

XPSBCEppppC

XPSBF1132

XPSBAEppppP

XPSBAEppppC

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Safety relaysPreventa™ safety relay modules type XPSBAEFor electrical monitoring of two-hand control stations

Wiring diagrams






XPSBAEModule XPSBAE associated with a two-hand control station

Type III A conforming to EN 574/ISO 13851

S1 and S2: pushbuttons . Must not be used for applications (presses) which require a type III C module (XPSBCE or XPSBF) .

Functional diagram of module XPSBAE

LED details (XPSBAE)

1 Supply voltage A1-A2.2 K1 status (N.O. safety output 11-14 closed).

12

F0

(1)

N (–)

XPS-BAE

11

12

A1 S11 S11 S12 S13

A2

L(+)

F11

2 3

14

24V z

K1

SUPPLY CONTROL-LOGIC

S2

S1

Version24 V z

1 See technical data for fuse sizes2 Signaling output 11-123 Safety output 11-14

<tS >tW <tW >tS

<tE <tR

4321

Power Supply (A1-A2), LED SUPPLY

Two-Hand Switch S1

Two-Hand Switch S2

Synchronous monitoring time

Safety output 11-14 (N.O.),LED K1

Signaling output 11-12 (N.C.)

1 Enable for synchronous operation2 No re-enable if operation is interrupted3 No enable as recovery time tW is too short4 No enable as synchronous monitoring

time tS is too longtR Response timetE ON delaytW Recovery timetS Synchronous monitoring time

On OffLegend:

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Safety relaysPreventa™ safety relay modules type XPSBCEFor electrical monitoring of two-hand control stations







XPSBCEModule XPSBCE associated with a two-hand control station

Type III C conforming to EN 574/ISO 13851a and 24 V c

Logic

S1, S2: Two-hand control station pushbuttonsESC: External start conditions(1) Maximum fuse rating: see page 3/57 .

115 a and 230 V

A1 S13

S2

23 31Y2 13

A2 S11 S21 14 24 32

S12S22 S23 Y1

F1L (+)

PE

N (-)

T

ESCS1

K4

K4

K3

K3

K2

K2

K1

K2

K1

K1

24 V

XPSBCE

(1) (1)

t

Logic

S1, S2: Two-hand control station pushbuttonsESC: External start conditions(1) Maximum fuse rating: see page 3/57 .

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Safety relaysPreventa™ safety relay modules type XPSBCEFor electrical monitoring of two-hand control stations







XPSBCE (continued)Functional diagram of module XPSBCE

10

trts

Key

Button 1

Two-hand control not activated Two-hand control activated Two-hand control deactivated

Button 2

Mushroom head S1 (N.C.)

Mushroom head S1 (N.O.)



Feedback loop Y1-Y2

Output 13-14 (N.O.)

Output 23-24 (N.O.)

Output 31-32 (N.C.)

ts, Synchronization time: 500 ms max.tr, Response time: 50 ms.

LED details (XPSBCE)

123 1 Supply voltage A1-A2.

2 K1 status (N.O. safety outputs closed).3 K2 status (N.O. safety outputs closed).

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Safety relaysPreventa™ safety relay modules type XPSBFFor electrical monitoring of two-hand control stations


XPSBFModule XPSBF associated with a two-hand control station

ESC: External start conditions. Y1-Y2: feedback loop

Functional diagram of module XPSBF

LED details (XPSBF)

1 Supply voltage A1-A2 (fuse status).2 Fault signalling.3 K1-K2 status (N.O. safety outputs closed).

Button1

Button2

Two-hand control deactivated

Two-hand control activatedTwo-hand control not activated





Feedback loop

Output 13-14 (N.O.)

Output 23-24 (N.O.)

Solid-state output Y34 (fault)

Key

T1 = 0.5 s max. T2 = 0.02 s max.

Solid-state output Y44 (K1/K2)

Activated Deactivated

A1 S12 23Y2 13

A2 S22 S23 Y34 Y44S21 14 24

S13S11 Y1

F1

K2

K1

K1/K2K1

K2

K4K3

K1/K2

K3

K4ESCS1

XY2 SB

XY2 SB S2

XPS BF

To PLC

FaultLogic

123






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Safety relaysPreventa™ safety relay modules type XPSCM and single-beam photoelectric sensors type XU2SWith a test input associated with a built-in “muting” function

Operating principleXPSCM safety relay modules, when combined with XU2S single-beam photoelectric sensors (periodically tested), form a category 2 light curtain conforming to standards IEC/EN 61496 parts 1 and 2 and EN 60825-1.The connection of 1–4 pairs of XU2S photoelectric sensors makes it possible to create a protected space up to 47.2 in. (1200 mm) high, conforming to EN 999/ISO 13855, and 26.2 ft (8 m) long.

The built-in “muting” function allows the automatic passage of parts for machining or loaded pallets, without interrupting the transportation movement within the zone protected by the electro-sensitive protection equipment (ESPE).When the system is switched on by the start command, and the light protection is not interrupted, the main circuit is closed by the two safety relays of the XPSCM module.

An interruption of the protection field causes the safety outputs to open instantaneously, and the process PLC receives a stop command. The LED on the XPSCM front panel changes from green to red. The Open state is maintained until the module is restarted using the start button.

The “muting” function allows the light protection to be inhibited (muted). This function allows a trolley transporting materials to pass through without triggering the main circuit. The Muting function cannot be activated by energizing the inhibition devices unless the safety outputs have been switched on beforehand.

To trigger the “muting” function, the inhibition devices (muting sensors) must be activated within the 3-second interval. This synchronization time for the two inhibition inputs can be deactivated by connecting two configuration terminals. The muting cycle has a maximum duration of 60 seconds. During this period, materials can be transported through the protection field without deactivating the safety outputs. The 60 second limit value of the muting cycle may be made infinite by connecting two configuration terminals.

During the muting operation process, a light indicating the muting state is controlled by the XPSCM module. The indicator light comes on when a muting signal is generated, and indicates the inhibition of the protection function. An indicator light error (short-circuit, open-circuit) will be recognized, and will deactivate the Muting function.

D1, D2, D3, D4: monitoring photoelectric sensorsMA1, MB1, MA2, MB2: muting photoelectric sensorsm = trolley lengthdM = distance between MA1/MB1 and MA2/MB2

Conditions to be observed for the “muting” function b “Muting” sensors must be of the XU2 M18PP340 thru-beam or XU9 M18PP340 polarized reflex type, or mechanical limit switches with contacts.

b dM ≤ m to obtain continuous validation of the “muting” function. b Avoid the intrusion of persons during the muting phase. This phase is indicated by an indicator light connected to the muting indicator output of the XPSCM module.

b A materials transportation trolley (i.e.: AGV) must generate the muting signal before it enters the protection field, and discontinue the muting signal on exiting once it has cleared all the sensors of the protection field.

Operating principle

m

dM

MB1

MA1

D4

D2

D3

D1MA2

MB2

Entry direction

Muting indication

Hazardous zone

Materials trolleyi.e.: AGV

Materials trolleyi.e.: AGV




Dimensions:page 3/69, 3/116


3

3/65


Specifications of safety modulesModule type XPSCM1144 XPSCM1144P

Maximum achievable safety level (1) PL c/Category 2 conforming to EN/ISO 13849-1, SILCL 1 conforming to EN/IEC 62061

Reliability data Mean Time To dangerous failure (MTTFd)

Years 16.6

Diagnostic Coverage (DC) % 95.5Probability of dangerous Failure per Hour (PFHd)

1/h 3.12 x 10-7

Conformity to standards EN/IEC 61496-1, EN/IEC 61496-2, EN/IEC 60204-1, EN/IEC 60947-1, EN/IEC 60947-5-1,

Product certifications UL, CSA, IFA

Ambient air temperature °F (°C) Operation: +14 to +131 (-10 to +55). Storage: –13 to +185 (–25 to +85)Degree of protection conforming to IEC 529 Terminals: IP 20, enclosure: IP 40Supply voltage V c 24, voltage limits: ±20%Maximum power consumption W < 15, with thru-beam photoelectric sensors and muting signalingModule fuse protection Internal, electronicRated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to EN/IEC 60947-5-1,

DIN VDE 0110 parts 1 and 2)Rated impulse withstand voltage (Uimp) kV 4 (overvoltage category 3, conforming to EN/IEC 60947-5-1,

DIN VDE 0110 parts 1 and 2)Inputs for sensors Number of inputs to be monitored 4 (terminals Z1, Z2, Z3, Z4)

Input voltage V c 24Supply voltage of sensors V c 24 (terminal U+/U-)Supply current of sensors mA < 200

Inputs for the Muting function

Number of muting inputs 2 (terminals MA, MB)Input voltage V c 24 (terminal U+/U-)Maximum current mA < 200Synchronization time for the activation of the MA/MB muting signal

s 3 (±20%) for activation of the MA/MB “muting” signal

Muting maximum duration s 60 (–10 to +30%)Single-beam thru-beam photoelectric sensors for input monitoring Z1-Z2-Z3-Z4

- sensors authorized for the protection field (max. 4) XU2S18PP340ppp (infrared)- muting sensors XU2 M18PP340ppp or XU9 M18PP340ppp photoelectric sensors or XC limit switches- sensor supply resistivity W 10 max.

Safety outputs- number and type 2 N.O. (terminals 13-14, 23-24), hard contacts- solid-state output breaking capacity 4 N.O. 24 V/20 mA, (Y33-Y34, Y33-Y44, Y33-Y54, Y33-Y64)- breaking capacity in AC-15 VA C300: inrush 1800, maintained 180- breaking capacity in DC-13 24 V/1.5 A, L/R = 50 ms- maximum thermal current (Ithe) A 5.6- sum of maximum thermal current A 11- minimum current (volt-free contact) mA 10- minimum voltage (volt-free contact) V 17- short-circuit protection A 4 gG or 6 fast-acting fuse cartridge, conforming to EN/IEC 60947-5-1 and DIN VDE 0660 part 200

Muting signaling sensors for incandescent lamp Number 1 (terminal H1), maximum power: 6.5 W/c 24 V, minimum power: 4 W/c 24 VResponse time on input change of state ms < 25Electrical life See page 3/16.Display 4 LEDsConnection Type Captive screw clamp terminals Captive screw clamp terminals,

separate, removable terminal block1-wire connection Without cable ends Solid or flexible cable: 26-14 AWG

(0.14 – 2.5 mm2)Solid or flexible cable: 24-14 AWG (0.2 – 2.5 mm2)

With cable ends, without bezel Flexible cable: 24-14 AWG (0.25 – 2.5 mm2)

Flexible cable: 24-14 AWG (0.25 – 2.5 mm2)

With cable ends, with bezel Flexible cable: 24-16 AWG (0.25 – 1.5 mm2)


2-wire connection Without cable ends Solid or flexible cable: 26-18 AWG (0.14 – 0.75 mm2)

Solid cable: 24-18 AWG (0.2 – 1.0 mm2), Flexible cable: 24-16 AWG (0.2 – 1.5 mm2)

With cable ends, without bezel Flexible cable: 24-18 AWG (0.25 – 1.0 mm2)


With cable ends, double with bezel Flexible cable: 22-14 AWG (0.5 – 1.5 mm2)


(1) Using an appropriate and correctly connected control system .

Specifications






3

3/66


Safety modulesDescription Type of



Additional outputs

Supply References Weight

oz (kg)Safety modules for monitoring single-beam photoelectric sensors, with a test input associated with a built-in “muting” function


2 4 c 24 V XPSCM1144 12.35 (0.350)

Separate, can be removed from module

2 4 c 24 V XPSCM1144P 12.35 (0.350)

XPSCM1144p

Specifications (continued), references

Specifications of photoelectric sensorsConformity to standards IEC 61496-1 and IEC 61496-2 (Type 2 ESPE) Maximum safety level (1) PL=c/category 2 conforming to EN/ISO 13849-1Reliability data Probability of dangerous

Failure per Hour (PFHd)1/h PFHd =4.6E-7 conforming to EN/IEC 61508

PFHd =5.5E-7 conforming to EN/IEC 61508, with “muting” functionAmbient air temperature °F (°C) Operation: –13 to +131 (–25 to +55) (infrared transmission sensors),

Storage: –40 to +158 (–40 to +70) Vibration resistance 7 gn (10–55 Hz), conforming to EN/IEC 60068-2-6Shock resistance 30 gn, 3 axes: 3 times, conforming to EN/IEC 60068-2-27Degree of protection IP 67 conforming to EN/IEC 60529 Connection Pre-cabled PVC cable, diameter 0.20 in. (5 mm), 16.4 ft (5 m) long wire: 4 x 22 AWG (0.34 mm²)

for thru-beam transmitterConnector M12 male connector, 4-pin (suitable jumper cables and female connectors M12,

4-contact. See the "Machine Cabling" section.)Materials Case: nickel-plated brass (infrared transmission sensors). Lenses: PMMANominal sensing distance ft (m) 26.2 (8) (infrared transmission sensors)Rated supply voltage V c 12–24 (with protection against reverse polarity)Voltage limits V c 10–30 V (including ripple)Switching capacity (sealed) mA ≤ 100 mA (with overload and short-circuit protection)Voltage drop, closed state V ≤ 1.5 Current power consumption, no-load mA ≤ 35

Maximum switching frequency Hz 500Delays ms Response: ≤ 1; recovery: ≤ 1







3

3/67


Single-beam photoelectric sensors with a test inputDescription Transmission

typeLine of sight

Connection References Weightoz (kg)

PNP thru-beam pair (transmitter + receiver)Light or dark programmable switching

InfraredSensing distance: 26.2 ft (8 m)

Along case axis

Pre-cabled 16.4 ft (5 m)

XU2S18PP340L5 17.11 (0.485)

M12 connector XU2S18PP340D 5.47 (0.155)

90° to case axis


XU2S18PP340WL5 17.11 (0.485)

M12 connector XU2S18PP340WD 5.47 (0.155)

Thru-beam transmitter alone(for XPSCM1144p)

Infrared Along case axis


XU2S18KP340L5T 8.29 (0.235)

M12 connector XU2S18KP340DT 2.65 (0.075)

90° to case axis


XU2S18KP340WL5T 8.29 (0.235)

M12 connector XU2S18KP340WDT 5.47 (0.155)

PNP thru-beam receiver alone(for XPSCM1144p)

Infrared Along case axis


XU2S18PP340L5R 8.82 (0.250)

M12 connector XU2S18PP340DR 2.82 (0.080)

90° to case axis


XU2S18PP340WL5R 8.82 (0.250)

M12 connector XU2S18PP340WDR 2.82 (0.080)

XU2S18pP340L5

XU2S18pP340WL5

XU2S18KP340WL5T

XU2S18KP340L5T

XU2S18PP340DR

XU2S18PP340WL5R

References (continued)






3

3/68


Functional diagram of XPSCM module

Functional diagram of the XPSCM module with “muting” function

Key to LEDs1 A1-A2 supply voltage, electronic internal fuse status (Green)2 Signaling for restarting (Yellow)3 Safety output closed (Green)4 Safety output open (Red)

1 0 < 3 s

> 3 s

< 60 s

> 60 s< 300 ms

Key

Terminals A1-A2

Sensors Z1-Z4

Start button

Output 13-14/23-24

Solid-state output Y33-Y54 (OSSD activated)

Supplyvoltage

Protection field free

MA muting activated

Muting MB activated

Protection field

interrupted


Muting deactivated

MA muting activated

MB muting activated


Muting deactivated

MA muting activated

MB muting activated

Muting error

Muting de-

activ-ated

Start Start

Solid-state output Y33-Y34 (A1/A2 Fuse)

Solid-state output Y33-Y44 (starting required)

Solid-state output Y33-Y64 (muting error)

MA muting input

MB muting input

Lamp muting

1234

Functional diagrams

1 0

Protectionfield free

Supplyvoltage

Key

Terminals A1-A2

Sensors Z1-Z4

Start button

Output 13-14/23-24

Solid-state output Y33-Y34 (A1/A2—Fuse)

Solid-state output Y33-Y64 (muting error)

Protection field interrupted


Solid-state output Y33-Y44 (Starting required)

Solid-state output Y33-Y54 (OSSD activated)

Start Start

Protection field

interrupted

Protection field

interrupted

Pro-tection field free






3

3/69


OperationLight switching Dark switching

Output state (PNP) indicator, yellow LED (illuminated when sensor output is on)

No object in beam

Object in beam

No object in beam

Object in beam

CurvesInfrared detection curve Functional check

DimensionsXU2S18PP340L5, XU2S18PP340L5L XU2S18PP340D

(1) LED Mounting nut tightening torque: 17.7 lb-ft (24 N•m)(2) Potentiometer Connector tightening torque: 1.5 lb-ft (2 N•m)XU2S18PP340WL5 XU2S18PP340WD

(1) LED Mounting nut tightening torque: 17.7 lb-ft (24 N•m)(2) Potentiometer Connector tightening torque: 1.5 lb-ft (2 N•m)

Wiring diagrams (3-wire c)Cable connection

Transmitter Receiver ReceiverLight switching (no object present). PNP output

Dark switching (no object present). PNP output

Plug-in connectorTransmitter Receiver Receiver

Light switching (no object present). PNP output

Dark switching (no object present). PNP output

Cable connections Connector diagrams Beam break test (for transmitter only)Sensor connector pin view Beam made Beam broken

(–)(+)(OUT)(Prog.)(Test)

BUBNBKOGVI

(Blue)(Brown)(Black) (receiver)(Orange) (receiver)(Violet) (transmitter)

Transmitter Receiver

36.1 ft11 m

26.25 ft

Ø of beamcm

E 0.711.5

+–

Red LED

Optimum alignment

LED off LED on

0.164 (1)M.71x.04

M18x1(2)

0.2

3.1580

2.1755

0.9424

(1)(2)

0.9424

M.71x.04M18x1

0.164

2.1755

3.6292

3.1580

(1)(2)0.164 M.71x.04

M18x1

.1642.17

550.94

243.74

95

(1)(2)0.164 M.71x.04

M18x1

3.1580 4.21

107

2.1755

0.9424

BN

BU

+

–VI Test

OGBN

BKBU

+–�

BN

BUOG

BK

+–

1

32 Test +

–34

12 +

–234

1

+

–

BN/1

VI/2

BU/3

+

–

BN/1

VI/2

BU/3

1 (+)

3 (–)

42Test

1 (+)

3 (–)

42Output

Operation, dimensions, wiring diagrams

InchesMillimietersDual Dimensions:

Programming






3

3/70


Wiring diagrams (continued)Connection of XPSCM module with 4 pairs of XU2S single-beam sensors

(Connection of 1 to 4 pairs of XU2 S single-beam sensors to XPS CM, see page 3/71)

XU2S sensors can be programmed for light switching or dark switching (dark switching with sensors 1 and 3 and light switching with sensors 2 and 4, for example).ESC: external start conditions Y1-Y2: feedback loop.STM: for stopping time measurement.(1) Protection field sensors(2) Muting sensors

T1A1 U U

T2U U T3A2 Z4 UV MA MBZ2

24 V

N ( )

Y2

Y342414

H1UVZ1 Z3

XPSCM

F1

Y33Y1 Y4 Y5Y3

K1

BNBUBK

BN

OG

OG

BUVI

BNBUVI

BNBUBK

K2

K3 K4

2313

Y64Y54

H1STM

S1 K3

K4

A

A

A

A

BNBUBK

BN

OG

OG

BUVI

BNBUVI

BNBUBK

Y44

ESC

Muting

A

A

BNBUBK

OG

OG

OG

OG

BNBUBK

BNBUBK

BNBUBK

A

A

T

(1) Sensor 3

(1) Sensor 1

Start

Deactivation of time intervals

3 s

deac

tivat

ed

60 s

dea

ctiv

ated

A1/

A2—

Fuse

(1) Sensor 2

(1) Sensor 4

(2) Sensor A1

(2) Sensor B1 (2) Sensor B2

(2) Sensor A2

Sta

rting

requ

ired

Mut

ing

erro

r

OS

SD

act

ivat

ed

Motor main control object







3

3/71


Wiring diagrams (continued)Connection of XPSCM module with 1 pair of XU2S sensors Connection of XPSCM module with 2 pairs of XU2S sensors

(dark switching) (dark switching)

Connection of XPSCM module with 3 pairs of XU2S sensors Connection of XPSCM module with 4 pairs of XU2S sensors(2 for dark switching, 1 for light switching) (2 for dark switching, 2 for light switching)

T1A1 U+ U–

T2U+ U T3A2 Z4Z2

Z1 Z3

XPSCM

BNBUBK

BNO

GBUVI

+–

+–A

–

Sensor 1

Test

T1A1 U+ U–

T2U+ U– T3A2 Z4Z2

Z1 Z3

XPSCM

BNBUBK

BN

OG

BUVI

+–

+–

+–A

BNBUBK

BN

OG

BUVI

+–A

Sensor 1

Test

Sensor 2

T1A1 U+ U–

T2U+ U– T3A2 Z4Z2

Z1 Z3

XPSCM

BNBUBK

BN

OG

OG

BUVI

BNBUVI

BNBUBK

+–

+–

+–

+–

+–

A

A

BNBUBK

BN

OG

BUVI

+–A

Sensor 3

Test

Sensor 2

Test

Sensor 1

Test

T1A1 U+ U–

T2U+ U– T3A2 Z4Z2

Z1 Z3

XPSCM

BNBUBK

BNO

GO

GBUVI

BNBUVI

BNBUBK

+–

+–

+–

+–

A

A

BNBUBK

BN

OG

OG

BUVI

BNBUVI

BNBUBK

+–

+–

+–

A

+–A

Sensor 3

Test

Sensor 2

Test

Sensor 1

Test

Sensor 4

Test







3

3/72

Safety relaysPreventa™ safety relay modules type XPSLCDFor monitoring 2 to 4 light curtains type 2 and type 4

Operating principleThe safety monitoring module XPSLCD1141 enables independent monitoring of 2 to 4 light curtains type 2 and type 4.Each output of the light curtain is separately connected to the inputs of the safety monitoring module, which either authorises or prevents activation of its two safety outputs.The module manages starting and EMD/MPCE functions and therefore, the light curtains connected to it must be configured for automatic start and the EDM/MPCE function deactivated. The safety monitoring module XPSLCD1141 provides the supply and also manages, in addition to its own auxiliary outputs (1 PNP and 1 NPN), the auxiliary outputs of the light curtains.At the slightest intrusion through one or more light beams of any of the light curtains, the outputs of the safety monitoring module open. This also applies in the event of any internal fault or output relay(s) fault (subject to the EDM/MPCE configuration on the module).The light curtain system conforms to the standard EN/IEC 61496-1 (type 4).The Preventa™ safety monitoring module XPSLCD1141 incorporates removable terminal blocks, thus optimizing machine maintenance.To aid diagnostics, the safety monitoring module has 9 LEDs and a 2-digit display on the front cover which provide information on the monitoring circuit status.

Environmental specificationsSafety monitoring module type XPSLCD1141

Maximum achievable safety level (1) PL e/Category 4 conforming to EN/ISO 13849-1, SILCL 3 conforming to EN/IEC 62061Conformity to standards EN/IEC 61496-1,

EN/IEC 61496-2,EN/IEC 60204-1,EN/IEC 60947-1,EN/IEC 60947-5-1

Certifications e, TÜV, CSA, ULAmbient air temperature °F (°C) Operation: 0…+ 55; storage: - 25…+ 75Relative humidity 95% maximum, without condensationDegree of protection IP 20Shock and vibration resistance

Conforming to EN/IEC 61496-1 Shock resistance: 10 gn, impulse 16 ms. Vibration resistance: 5…55 Hz max. on all 3 axes

Materials ABS thermoplastic enclosureMounting 35 mm rail

Electrical specificationsPower supply V c 24 ± 10%Current A 10 max.Response time ms < 1Safety outputs 2 solid-state PNP outputs (N.O.), 625 mA on c 24 VAlarm or auxiliary output 1 solid-state PNP (N.O.), 500 mA on c 24 V, and 1 solid-state NPN (N.O.),100 mA on

c 24 V, outputMonitoring activation of output switching devices (EDM/MPCE)

mA 50 ± 20% on c 24 V

Signalling 9 LEDs plus 2-digit displayFunctions - Auto/Manual, manual 1st cycle,

- Monitoring of external switching devices (EDM: External Devices Monitoring),- Restart request indicator light, - Display of operating modes and alarm by 9 LEDs and 2-digit display. Selection of Auto/Manual, blanking relay monitoring, floating/blanking and blanking + floating/blanking relay monitoring using configuration switches behind front cover of module.- Independent monitoring of 2 to 4 light curtains.

Monitoring of external switching devices(EDM = External Devices Monitoring)

Monitoring of the function (open or closed) as well as the response time of the power components. Selectable by using configuration switches.

Start input mA 50 at 24 VConnection Type Captive screw clamp terminals, removable terminal block

1-wire connection Without cable end Solid cable: 14 AWG (1.63 mm2)Without cable end Flexible cable: 26-16 AWG (0.14...1.5 mm2)With cable end Without bezel, flexible cable: 26-16 AWG (0.14…1.5 mm2)

2-wire connection Without cable end Solid cable: 26-16 AWG (0.14...1.5 mm2)Without cable end Flexible cable: 26-16 AWG (0.14...1.5 mm2)








3

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ReferenceDescription Type of



Additional outputs


V oz (kg)Safety module for monitoring 2 to 4 light curtains type 2 and type 4


2 PNP 5 (4 PNP + 1 PNP or NPN)

c 24 V XPSLCD1141 26.455(0.750)

DimensionsSafety monitoring moduleXPSLCD1141

Mounting on 35 mm rail Rear view

(1) 2 elongated holes Ø 4 x 5 .7 .

LED detailsThe safety monitoring module XPSLCD has 9 LEDs and a 2-digit display on the front cover.

XPSLCD1141

(1)4.33110

2.9575 3.35

85

5.91150

5.31135

2.4161.2

MPCE/EDM

��

��

��

EDM/MPCE��

D��C��D��C��

D��C��

D��C��

��P��

XPS LCD1141 1 2-digit display

Reference, dimensions






INCHESMillimietersDual Dimensions:

3

3/74


Connection via the safety monitoring module XPSLCD1141Example: configuration with light curtains XUSLT, XUSLP and XUSLN

(1) Arc suppressor .(2) Restart request indicator light .(3) When module XPSLCD1141 is used with a type 2 light curtain (example: XUSLN), the entire protection system is downgraded to category 2 .

Wiring diagrams

Bro

wn

Whi

te

Gre

y

Viol

etYe

llow

Ora

nge

Pin

k

Bla

ck

Blu

e

Receiver XUSLT

Transmitter XUSLT

MTS

retu

rn

Run

27

XMTR-2

XPS LCD1141

0 V

c 2

4

OS

SD

1

OS

SD

2

OS

SD

1

OS

SD

2

OS

SD

1

Aux

.4

Aux

.3

Aux

.2

Aux

.1

XP

S A

ux.

OS

SD

2

OS

SD

B

OS

SD

A

c 2

4

0 V

0 V

c 2

4

OS

SD

1

OS

SD

2

c 2

4

0 V

ED

M/M

PC

E In

c 2

4

0 V

0 V

0 V

0 V

c 2

4

c 2

4

0 V

c 2

4

c 2

4

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

RCVR-2

RCVR-3 RCVR-4XMTR-3 XMTR-4

RCVR-1XMTR-1

K2

F1

N

K1

K2

L

K1

OS

SD

1

OS

SD

2

0 V

c 2

4 V

Aux

.

ABL 8RPS

N L

0 V 24 V

EDM

/MPC

E

(1)(1)

(2)

MTS

0 V

c 2

4 V

OS

SD

1

OS

SD

2

0 V

c 2

4 V

Aux

.

EDM

/MPC

E

MTS

0 V

c 2

4 V

OS

SD

2

MTS

OS

SD

1

ED

M/M

PC

E

0 V

0 V

Aux

.

0 V

0 V

OS

SD

2

OS

SD

1

(3)

Transmitter XUSLT

Receiver XUSLT

MTS

retu

rn

Run

Blu

e

Ora

nge

Yello

w

Viol

et

Gre

y

Bro

wn

Pin

k

Run

Aux

iliar

yR

un

Aux

iliar

y

Run

ST

Lam

p

Run

In

Ret

urn

Aux

iliar

yR

un

Aux

iliar

y

Run

Dedicated power supplyPower

supply

Output

Run

Run

Receiver XUSLPZ

Receiver XUSLN

Transmitter XUSLN

Transmitter Receiver XUSLPB

Transmitter XUSLPZ

MTS

retu

rn






3

3/75


Functional diagram of module XPSLCD1141Automatic start and restart mode

Manual start and restart mode

(1) Start button .

Functional diagrams

t < 1 ms t < 1 ms t < 1 ms

01

Key

Light curtain N interrupted

Light curtain N + 1 interrupted

Initialization of moduleModule alarm

EDM/MPCE (4)

Power supply

Start lamp (7)Start (6)

Control

OSSD A (54)

OSSD B (53)Auxiliaries

Auxiliaries

Auxiliaries

N auxiliaries (48 to 51) Alarm

Outputs

OSSD 2 (13,23,33 or 43)OSSD 1 (14,24,34 or 44)Aux. (12,22,32 or 42)

Start(11,21,31 or 41)

OSSD 2 (13,23,33 or 43)

OSSD 1 (14,24,34 or 44)

Aux. (12,22,32 or 42)

Start(11,21,31 or 41)

RCVR-N

RCVR-N+1

XPSauxiliaries (52)Alarm

N + 1 auxiliaries (48 to 51) Alarm

t < 1 ms t < 1 ms t < 1 ms

01

Key

Light curtain N interrupted

Light curtain N + 1 interrupted

Initialization of moduleModule alarm

EDM/MPCE (4)

Power supply

Start lamp (7)Start (6) (1)

Control

OSSD A (54)

OSSD B (53)AuxiliariesXPSauxiliaries (52)

AuxiliariesN auxiliaries (48 to 51)

N + 1 auxiliaries (48 to 51)

Outputs

Alarm


Start(11,21,31 or 41)


Start(11,21,31 or 41)

RCVR-N

RCVR-N+1

Auxiliaries

Alarm

Alarm






3

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Safety relaysPreventa™ safety monitoring module XPSLCMFor “muting” function of type 2 and type 4 light curtains

Operating principleSafety monitoring modules XPSLCM are used with type 4 light curtains conforming to EN/IEC 61496-1 to provide a system inhibiting the light curtain protection, i.e. “muting”. This function enables the automatic passage of parts for machining or loaded pallets, without interrupting the transportation movement within the zone protected by the electro-sensitive protection equipment (ESPE) system. In addition to the electro-sensitive protection and safety relay modules XPSLCM, the system consists of 4 to 8 inhibition sensors, 2 indicator lights and a key switch to reset the system to the initial state in the event of a sequence error.

When the system is switched on by the start command and the light curtain protection not interrupted, the main circuit is closed by the safety outputs of the XPSLCM modules (solid-state safety outputs). In addition to safety outputs, the modules incorporate signalling outputs for sending system status information to the PLC. Either 5 or 14 LEDs and a 2-digit display, mounted on the front cover of the module, provide information on the safety circuit status.

An interruption of the protection field monitored by the electro-sensitive protection equipment causes instantaneous opening of the safety outputs; the process PLC receives a stop command and the LED display mounted on the front cover indicates the change of state of the safety circuits. The “open” state is maintained until the module is restarted using the Start button. The “muting” function cannot be activated by supplying the inhibition sensors unless the safety outputs have been switched on beforehand. To trigger the “muting” function, the inhibition devices must be activated within the 3 second time interval. During the activated “muting” phase, materials can be transported through the protection field without deactivating the safety outputs. In the event of intrusion into the hazardous zone, a person cannot activate the inhibition sensors in the same way and the system stops.

During the muting operation process, a light indicating the muting state is controlled by the XPSLCM module. The indicator light comes on when a muting signal is generated, and indicates the inhibition of the protection function. An indicator light error (short-circuit, open-circuit) will be recognized, and will deactivate the Muting function.

ESPE: electro-sensitive protection equipment (light curtain) .A, B, D, C: “muting” sensors .m: trolley length and dM = distance between A, B and D, C .Conditions to be observed for the “muting” function

b The “muting” sensors must either be thru-beam type XUB 0BPSNL2 + XUB 0BKSNL2T, polarized reflex type XUB 0BPSNL2 + XUC Z50 or mechanical limit switches with contacts.

b dM ≤ m to obtain continuous validation of the “muting” function. b Avoid the intrusion of persons during the “muting” phase. This phase is indicated by the indicator light connected to the “muting” indicator output of the XPSLCM module.

b A materials trolley must provide the “muting” signal before entering the protection field and cease it once it has cleared all the sensors of the protection field on exiting.

Operating principle




Dimensions: page 3/79


m

dM

B

A

C

D

Entry direction

“Muting” indication

Hazardous zone

Materials trolley

i.e.: AGV

ESPE (Light curtain)

3

3/77


Specifications






SpecificationsModule type XPSLCM1150

Maximum achievable safety level (1) PL e/Category 4 conforming to EN/ISO 13849-1, SILCL 3 conforming to EN/IEC 62061

Conformity to standards EN/IEC 61496-1, EN/IEC 61496-2, EN/IEC 60204-1, EN/IEC 60947-1, EN/IEC 60947-5-1

Certifications e, TÜV, CSA, ULAmbient air temperature For operation °F (°C) 0…+ 55

For storage °F (°C) - 25…+ 75

Degree of protectionconforming to IEC 529


Power supply Voltage V c 24Voltage limits - 10…+ 10%

Maximum power consumption W < 150

Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 and 2)

Rated impulse withstand voltage (Uimp) kV 4 (overvoltage category III, conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 and 2)

Number of light curtains monitored 1 or 2 transmitter-receiver pairsInputs for “muting” sensors Number of inputs to be monitored 2 to 4 per “muting” function

Supply voltage of sensors V 24Output current of each sensor mA < 20

Type of “muting” sensors Thru-beam, polarised reflex or sensors with relay hard contactsSynchronization time of “muting” sensors s 3 or unlimitedMaximum “muting” time min 2 or unlimitedSafety outputs- number and type 2 PNP (terminals 1 and 2), 0.625 A at 24 V- max. thermal current (Ithe) 1 output A –

2 outputs A 2 x 0.1083 outputs A –3 contacts A –

Auxiliary outputs1 PNP (terminal 5) + 1 NPN (terminal 6)

Breaking capacity of solid-state PNP outputs

mA 24 V/500

Breaking capacity of solid-state NPN outputs

mA 24 V/100

“Muting” indicator light power W 1 to 7 max.Response time on input change of state ms 1Signalling 14 LEDs plus 2-digit display

Connection Type Captive screw clamp terminals, removable terminal block1-wire connection Without cable end Solid cable: 14 AWG (1.63 mm2)

Without cable end Flexible cable: 26-16 AWG (0.14...1.5 mm2)With cable end Without bezel, flexible cable: 26-16 AWG (0.14…1.5 mm2)

2-wire connection Without cable end Solid cable: 26-16 AWG (0.14...1.5 mm2)Without cable end Flexible cable: 26-16 AWG (0.14...1.5 mm2)


3

3/78


ReferencesSafety moduleDescription Type of



Auxiliary outputs


oz (kg)Safety module for “muting” function


2 PNP 1 PNP + 1 NPN c 24 V XPSLCM1150 23.281(0.660)

Spare partsDescription Power Reference Weight

W oz (kg)“Muting” indicator light kit 5 XSZCM01 0.423

(0.012)Replacement bulbs for “muting” indicator light kitconsisting of one lot of 10 replacement bulbs and 1 removal/insertion tool XBF-X13

1 to 7 XSZCM02 0.564 (0.016)

LED detailsXPSLCM1150

To aid diagnostics, the safety monitoring module has 14 LEDs and a 2-digit display on the front cover which provide information on the monitoring circuit status.

References

XPSLCM1150

MPCE/EDM

Preventa�t��

��

��

��

��

��

��

��

�nter��

�P��CM��

2-digits play






3

3/79


DimensionsXPSLCM1150

Mounting on 35 mm rail Rear view

(1) 2 elongated holes Ø 4 x 5 .7

“Muting” indicator light kit XSZ CM01

(1) Faston connector 4 .7 .

Dimensions

(1)4.33110

2.9575

2.4161.2

3.3585

3.94100

3.3785.6

(1)

.4311

1.2231

1.7344

Ø.71Ø18







3

3/80

Connection via the safety monitoring module XPSLCM1150Example: configuration with light curtains XUSL

(1) Arc suppressor .(2) Inhibition activation/deactivation key switch .

XPS LCM1150

S-1

D

S-1

C

S-1

B

S-1

A

OS

SD

1B

OS

SD

1A

S-2

D

S-2

C

S-2

B

S-2

A

OS

SD

2B

OS

SD

2A

OS

SD

2

MTS

OS

SD

1

EDM

/MPC

E M

on

OS

SD

B

OS

SD

A

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

18 19 20 21 22 23 24 25 26 27 28

BN

OG

BU

BK

+

A

29

K2 K1

F1

N L

ABL 8RPS

N L

0 V 24 V

(1) (1)E

DM

/MP

CE

0 V 0 V

0 V

0 V

K1

K2

–

BN

OG

BU

BK

+

A

–

BN

OG

BU

BK

+

A

–

BN

OG

BU

BK

+

A

–

BN

OG

BU

BK

+

A

–

BN

OG

BU

BK

+

A

–

BN

OG

BU

BK

+

A

–

BN

OG

BU

BK

+

A

–

Transmitter XUSLReceiver XUSL

Run

Dedicated power supply

“Muting” indicator light (XUSL)

Mu-

en-lo

Mu-

en-h

i

Run

Mu-

Aux

M-L

amp

2

M-L

amp

1

Aux

NP

N

Aux

PN

P

Power supply Outputs

Channel 1 input

Channel 2 inputs

Outputs

Run

Aux

.

Sensor A PNPdark switching

Sensor B PNPlight switching

Sensor C PNPdark switching

Sensor D PNPlight switching

Sensor A’PNPdark switching

Sensor B’ PNPlight switching

Sensor C’PNPdark switching


Wiring diagrams

(2)






“Muting” indicator light (XUSL)

3

3/81


Connection via the safety monitoring module XPSLCM1150Example: configuration with 2 light curtains XUSLP and XUSLN

(1) Arc suppressor .(2) Inhibition activation/deactivation key switch .

(3) When module XPSLCM1150 is used with a type 2 light curtain (example: XUSLN), the entire protection system is downgraded to category 2 .

Receiver XUSLPZ

Run

Dedicated power supply

“Muting” indicator light (XUSLP)

Mu-

en-lo

Mu-

en-h

i

Run

Mu-

Arm

Mu-

Aux

M-L

amp

2

M-L

amp

1

Aux

NP

N

Aux

PN

P

Power supply Inputs Outputs

Channel 1 input

Channel 2 inputs

Outputs

Run

Sensor A PNPdark switching

Sensor B PNPlight switching

Sensor C PNPdark switching

Sensor D PNPlight switching

Sensor A’PNPdark switching

Sensor B’ PNPlight switching

Sensor C’PNPdark switching

Sensor D’PNPlight switching

Transmitter Receiver XUSLPB

Transmitter XUSLPZ

Receiver XUSLN

Transmitter XUSLN

MTS

retu

rn

Run

“Muting” indicator light (XUSLN)


(2)






3

3/82


Functional diagram of safety monitoring module XPSLCM1150“Start/restart interlock” mode with 2 sensors

(1) Press Start button .

Functional diagrams

t < 3 s t < 3 s t < 1 ms

t < 1 ms

01

Key

Inhibition < 10 mm

1 Light curtain interrupted

Configuration of module

Module alarm

Power supply

Mu-en-hi (12)

Inputs

S-1A (21)

Inhibition outputs

1 Light curtaininterrupted

Mu-en-Io (12)

Start (11) (1)

S-1B (20)

OSSD 1A (23)

OSSD 1B (22)

Channel 1 inputs

M-lamp 1 (7)

Mu-auxiliary (9)

Mu-alarm (10)

Outputs

EDM/MPCE (3)

OSSD A (1)

OSSD B (2)

Auxiliary PNP (5)Auxiliary

Alarm

Auxiliary NPN (6)Auxiliary

Alarm






3

3/83


Functional diagram of safety monitoring module XPSLCM1150“Start/restart interlock” mode with 4 sensors

(1) Press Start button .

Functional diagrams (continued)

t < 3 st < 3 s t < 1 ms

01

Key

Inhibition < 10 mm

1 Light curtain interrupted

Configuration of module

Module alarm

Power supply

Mu-en-hi (12)

Inputs

S-1A (21)

Inhibition outputs

1 Light curtaininterrupted

Mu-en-Io (12)

Start (11) (1)

S-1B (20)

OSSD 1A (23)

OSSD 1B (22)

Channel 1 inputs

M-lamp 1 (7)

Mu-auxiliary (9)

Mu-alarm (10)

Outputs

EDM/MPCE (3)

OSSD A (1)

OSSD B (2)

Auxiliary PNP (5)

Auxiliary

Alarm

Auxiliary NPN (6)

Auxiliary

Alarm

S-1C (19)

S-1D (18)






3

3/84


Principle:page 3/84





Safety relaysPreventa™ safety relay modules types XPSECME, XPSECPEFor increasing the number of safety contacts

Operating principleSafety relay modules XPSECME and XPSECPE, for increasing the number of safety contacts, are available as additions to Preventa XPS base modules (Emergency stop, limit switch, two-hand control, etc.). They are used to increase the number of safety output contacts of the base modules.

SpecifictationsModule type XPSECMEppppP XPSECMEppppC XPSECPEppppP XPSECPEppppC

Maximum achievable safety level PL e/Category 4 conforming to EN/ISO 13849-1, SILCL 3 conforming to EN/IEC 62061 (when connected to the appropriate module)

Reliability data (1) Mean Time To dangerous Failure (MTTFd) Years 45 30

Diagnostic Coverage (DC) % 60 to 90 99Probability of dangerous Failure per Hour (PFHd)

1/h 2.00 x 10-7 3.00 x 10-9

Conformity to standards EN/IEC 60204-1, EN/IEC 60947-1, EN/IEC 60947-5-1Product certifications UL, CSA, BG UL, CSA, TÜVSupply Voltage V a and 24 c a and 24 c, 115 to 230 a

Voltage limits - 15 to + 10% -15 to +10%Frequency Hz 50/60

Power consumption 24 V VA < 5 4115 V/230 V VA – 6

Module inputs fuse protection Internal, electronic Internal PTCOutputs Voltage reference Relay hard contacts

Number and type of safety circuits 4 N.O. 8 N.O.Number and type of additional circuits 2 N.C. 1 N.C.Breaking capacity in AC-15 VA B300: inrush 3600, maintained 360Breaking capacity in DC-13 24 V/1.5 A - L/R = 50 ms 24 V/3 A - L/R = 50 msMax. thermal current (Ithe) A 6Max. total thermal current A 12 24Output fuse protection A 6 gGMinimum current (relay contact) mA 10 (conforming to EN/IEC 60947-5-1, VDE 0660 part 200)Minimum voltage (relay contact) V 17 5

Electrical life See page 3/16Response time on input opening ms < 20 10Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to IEC/EN 60947-5-1, DIN VDE 0110 parts 1 & 2)Rated impulse withstand voltage (Uimp) kV 4 (overvoltage category III, conforming to IEC/EN 60947-1, DIN VDE 0110 parts 1 & 2)LED display 2 3Operating temperature °F (°C) - 13 to + 131 (- 25 to + 55) - 13 to + 131 (- 25 to + 55)Storage temperature °F (°C) - 13 to + 167 (- 25 to + 75) - 13 to + 158 (- 25 to + 70)Degree of protection conforming to IEC 60529


Connection Type Terminals Captive screw clamp terminals

Spring terminals Captive screw clamp terminals

Spring terminals

Terminal block Removable from module

1-wire connection Without cable end Solid or flexible cable: 24-14 AWG (0.2 to 2.5 mm2)With cable end Without bezel, flexible cable: 24-14 AWG (0.25 to 2.5 mm2)





2-wire connection Without cable end Solid or flexible cable: 24-18 AWG (0.2 to 1 mm2)

– Solid or flexible cable: 24-18 AWG (0.2 to 1 mm2)

–


– Without bezel, flexible cable: 24-18 AWG (0.25 to 1 mm2)

–






3

3/85

References

Principle:page 3/84





ReferencesDescription Number

of safety circuits

Additional outputs

Supply Connection Reference Weight oz (kg)

Safety modules for increasing the number of safety contacts, for use with XPS base modules

4 2 a and 24 V c Captive screw clamp terminalsTerminal block removable from module

XPSECME5131P 9.524(0.270)

Spring terminals Terminal block removable from module

XPSECME5131C 9.524(0.270)

8 1 a and 24 V c Captive screw clamp terminalsTerminal block removable from module

XPSECPE5131P 19.401(0.550)


XPSECPE5131C 22.928(0.650)

115 to 230 V a Captive screw clamp terminalsTerminal block removable from module

XPSECPE3910P 22.928(0.650)


XPSECPE3910C 22.928(0.650)

Safety relaysPreventa™ safety relay modules types XPSECME, XPSECPEFor increasing the number of safety contacts

XPSECME5131P

XPSECPE5131C

XPSECPE5131P

XPSECME5131C

3

3/86

Wiring diagrams

Principle:page 3/84





Safety relaysPreventa™ safety relay modules type XPSECMEFor increasing the number of safety contacts

XPSECMEWiring diagram

A2

F1L (+)z 24 V

N (–)

A1 Y1 13

Y2 14

13

Y1Y214

K1

K2

23

24

33

34

43

44

51

52

61

62

XPS

XPS ECME

Base module

4 safety outputs

2 signaling outputs

Functional diagram

01

Relay K1/K2 deactivated

Base module deactivated

Relay K1/K2

Key

Feedback loop Y1-Y2

Signaling output51-52 (N.C.)

Output 13-14 (N.O.)

Relay K1/K2 activated

Base module activated

Output 23-24 (N.O.)

Output 33-34 (N.O.)

Output 43-44 (N.O.)

Signaling output61-62 (N.C.)Base module A1/A2Fuse

3

3/87


Principle:page 3/84





Safety relaysPreventa™ safety relay modules type XPSECPEFor increasing the number of safety contacts

XPSECPEWiring diagram

F1

N (–)

XPS-ECPE

Y1 13

Y2 14

23S11 S12A1 S32

24

33

34Y03 Y04S21 S22

43

44

53

54

63

64

73

74

83

84

91

92

13 23

Y2Y114 24

XPS

K1

K2

CH1

CH2+ -

L(+)

A2

F2 F3 F4 F5 F6

(1)

F7 F8 F9

XPS ECPE

S1

Release group 1

Safety outputs

Release group 2

Base module

S1: Start Button . (1) Feedback loop .

Functional diagram

Key

tR tRtA tA

01

Input S12

Output 23-24 (N.O.)

Output 53-54 (N.O.)

Output 83-84 (N.O.)

Input S22/S32

Output 33-34 (N.O.)

Output 63-64 (N.O.)

Feedback loop Y1-Y2

Base module A1/A2, fuse Y03-Y04

Output 13-14 (N.O.)

Output 43-44 (N.O.)

Output 73-74 (N.O.)

Signalling output 91-92 (N.C.)

Rel

ease

gro

up 1

Rel

ease

gro

up 2

tA : response time (K1 and K2)tR : release time

3

3/88

Safety relaysPreventa™ safety relay modules types XPSTSA, XPSTSWFor safety time delays


Operating principleSafety relay modules XPSTSA and XPSTSW are used in applications requiring safety time delays:

b modules XPSTSA in applications with interlocking on high inertia machines with long rundown time (guards unlocked after safety time delay has elapsed),

b modules XPSTSW in applications with a safety switchover contact (jumpering contact in association with XPSVN modules for zero speed detection, solenoid valve monitoring, etc.).

The time delay of safety circuits can be set to 16 preset values, using 2 selectors located on the front cover of the modules.To aid diagnostics, the modules have LEDs which provide information on the monitoring circuit status and 2 solid-state outputs for signalling to the process PLC.In addition, their removable terminal blocks optimize machine maintenance.

SpecificationsModule type XPSTSA XPSTSW

Maximum achievable safety level PL d/Category 3 conforming to EN/ISO 13849-1, SILCL 2 conforming to EN/IEC 62061 Reliability data (1) Mean Time To dangerous Failure

(MTTFd)Years 126

Diagnostic Coverage (DC) % 60 to 90Probability of dangerous Failure per Hour (PFHd)

1/h 1.3 x 10-7

Conformity to standards EN/IEC 60204-1, EN/IEC 60947-5-1Product certifications UL, CSA, BG

Supply Voltage V a and c 24, a 115, a 230Voltage limits - 15…+ 15% (c 24 V)

- 20…+ 10% (a 24 V)- 15…+ 15% (115 V)- 15…+ 10% (230 V)

Frequency Hz 50/60Power consumption c 24 VA < 2.3

a 24 V < 4.3a 115 < 6.5a 230 V < 5.5

Module inputs fuse protection Internal, electronicTime delay s 1…31 (16 positions) –Pulse time s – 0.1…3.1 (16 positions)

Outputs Voltage reference Relay hard contactsNumber and type of safety circuits 1 N.O. (17-18) + 2 N.C. (25-26, 35-36)Number and type of additional circuits

2 solid-state (Y53-Y54, Y63-Y64)

Breaking capacity in AC-15 VA C300: inrush 1800, maintained 180Breaking capacity in DC-13 24 V/1.5 A - L/R = 50 msBreaking capacity of solid-state outputs

24 V/20 mA, 48 V/10 mA

Max. thermal current (Ithe) A 6Output fuse protection A 4 gG (gl) or 6 fast acting, conforming to EN/IEC 60947-5-1, DIN VDE 0660 part 200Minimum current mA 10Minimum voltage V 17

Electrical life See page 3/16Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)Rated impulse withstand voltage (Uimp.) kV 4 (overvoltage category III, conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)LED display 4Operating temperature °F (°C) + 14…+ 131 (- 10…+ 55)Storage temperature °F (°C) - 13…+ 185 (- 25…+ 85)Degree of protection conforming to IEC 60529


Connection Type Captive screw clamp terminals, removable terminal block1-wire connection

Without cable end Solid or flexible cable: 24-14 AWG (0.2…2.5 mm2)With cable end Without bezel, flexible cable: 24-14 AWG (0.25…2.5 mm2)With cable end With bezel, flexible cable: 24-14 AWG (0.25…2.5 mm2)

2-wire connection

Without cable end Solid cable: 24-18 AWG (0.2…1 mm2), flexible cable: 24-16 AWG (0.2…1.5 mm2)With cable end Without bezel, flexible cable: 24-18 AWG (0.25…1 mm2)With cable end Double, with bezel, flexible cable: 20-16 AWG (0.5…1.5 mm2)


Principle:page 3/88





3

3/89

Safety relaysPreventa™ safety relay modules types XPSTSA, XPSTSWFor safety time delays


ReferencesDescription Number of

safety circuitsNumber of additional outputs


Safety modules for applications with interlocking on high inertia machines

1 delayed 2 N.C. + 2 solid-state to PLC

a and c 24 V

XPSTSA5142P 8.818 (0.250)

a 115 V

XPSTSA3442P 12.699 (0.360)

a 230 V

XPSTSA3742P 12.699 (0.360)

Safety modules for applications with safety switchover contact

1 pulse type 2 N.C. + 2 solid-state to PLC

a and c 24 V

XPSTSW5142P 8.818 (0.250)

a 115 V

XPSTSW3442P 12.699 (0.360)

a 230 V

XPSTSW3742P 12.699 (0.360)

Wiring diagramsXPSTSADelayed unlocking of a guard application

A1 25 35Y2 17

A2 18PE Y53 Y54 Y64 26 36

Y1

F1

L1 (+) L1 (+)

+

N ( ) N ( )

K1/K2 F OK

K2

K1

S3

1413

KM1

T

KM1

KM1

XPS TSA

1 2

S4

1413

Y1

S2

2221

S1

2221

Y1

5251

FM2

KM1

L1 L1

FM2

PE PE

PEV WU

FM1

U W PEV

M 3

9897

9695

L2 L2L3 L3

H1To PLC

Guard closed

Logic

Contacts 95/96 and 97/98 are trip contacts for an overload relay.S1 is one of the N.C. safety contacts in an XCSE switchY1 is the N.C. solenoid contact in the XCSE switch (wired in series with the S1)S2 is the motor stop push buttonS3 is the motor start push button, in parallel of KM1 contactS4 is the push button to energize the XCSE solenoid to unlock the guard

XPSTSAppppP

XPSTSWppppP

Principle:page 3/88





3

3/90

Safety relaysPreventa™ safety relay modules type XPSTSAFor safety time delays


XPSTSAWiring diagram

(1) Signal to be delayed .(2) Relay hard contact outputs with on-delay .ESC: External start conditions.

Functional diagram of module XPSTSA

LED details (XPSTSA, XPA TSW)

1 Supply voltage A1-A2 (fuse status).2 Safety output closed.3 Feedback loop Y1-Y2 status.4 Time function active.

To PLC

Logic

10

tv = 1...31 s tv = 1...31 s

tete

tv

Key

Supply voltage activated

Input A1-A2

Input Y1-Y2

Output 17-18 (N.O.)

Signalling output Y53-Y54


Supply voltage deactivated


Output 25-26 (N.C.)

Output 35-36 (N.C.)


No starting, Y1-Y2 open

No starting, te < tv

1234

Principle:page 3/88





3

3/91

Safety relaysPreventa™ safety relay modules type XPSTSWFor safety time delays


XPSTSWGuard unlocking application using zero speed detection

Wiring diagram Functional diagram of module XPSTSW

te: power-up timetw: pulse time

(1) Control signal .(2) Relay hard contact outputs with pulse time delay .ESC: External start conditions. LED details: see page 3/90.

A1 25 35Y2 17

A2 18PE Y53 Y54 Y64 26 36

Y1

L1 (+) L1 (+)

+

K1/K2 F OK

K2

K1

S3 KM1

1413

T

KM1

XPS TSW

1 2

A1 Z1 Z2 Z3 Y33/Y43

A2 22 Y34

21

14

13

Y44

A1/A2

F0

XPS VN

S4

1413

Y1

KM1

S2

2221

S1

2221

Y1

5251

FM2

4

L1 L1

FM2

PE PE

PEV WU

FM1

U W PEV

2 64

1 53

M 3

9897

9695

L2 L2L3 L3

S4

1413

Guard closed

14

13

ESC

A1 25 35Y2 17

A2 18PE Y53 Y54 Y64 26 36

Y1

F1

L1 (+) L1 (+)

K1/K2 F OK

K2

K1

T

KM1

XPS TSW

1 2

(1)

(2)To PLC

Logic

tw te

10

tw

Key



Input A1-A2

Input Y1-Y2

Output 17-18 (N.O.)




Output 25-26 (N.C.)

Output 35-36 (N.C.)

No starting, Y1-Y2 open


Principle:page 3/88





3

3/92

Safety relays Preventa™ safety relay modules types XPSDMB, XPSDMEFor non-contact safety interlock (coded magnetic) switch monitoring


Operating principleSafety relay modules XPSDMB and XPSDME are specifically designed for monitoring coded magnetic safety switches. They incorporate two safety outputs and two solid-state outputs for signalling to the process PLC. XPSDMB safety relay modules can monitor two independent sensors and modules XPSDME can monitor up to six independent sensors. To monitor a higher number of magnetic switches using these safety modules, the magnetic switches can be connected in series, while meeting the requirements of category 3 of EN/ISO 13849-1.

Safety modules XPSDMpppppP incorporate removable terminal blocks, thus optimizing machine maintenance.

To aid diagnostics, the modules have LEDs on the front cover which provide information on the monitoring circuit status.

SpecificationsModule type XPSDMB1132 XPSDME1132 XPSDMB1132P XPSDME1132P

Maximum achievable safety level PL e/Category 4 conforming to EN/ISO 13849-1, SILCL 3 conforming to EN/IEC 62061 Reliability data (1) Mean Time To dangerous Failure (MTTFd) Years 83.1 82.4 83.1 82.4


1/h 3.92 x 10-9 3.97 x 10-9 3.92 x 10-9 3.97 x 10-9

Conformity to standards EN/IEC 60204-1, EN 1088/ISO 14119, EN/IEC 60947-5-1, EN/IEC 60947-5-3, DIN V VDE 0801 (1990), DIN V VDE 0801 A1 (1994)

Product certifications UL, CSA, BIA

Supply (Ue) conforming to IEC 38

Voltage V c 24Voltage limits c 24 V - 20…+ 20%

Power consumption W < 2.5 < 3.5 < 2.5 < 3.5

Module inputs fuse protection Internal, electronicMaximum wiring resistance RL between the module and the coded magnetic switches

W 100

Control unit voltage and current 28 V/8 mASynchronization time between magnetic switch inputs s < 0.5 Safety outputs Voltage reference Relay hard contacts

Number and type of safety circuits 2 N.O.Number and type of solid-state outputs 2Breaking capacity in AC-15 VA C300: inrush 1800, sealed: 180Breaking capacity in DC-13 24 V/1.5 A, L/R = 50 msMax. thermal current (Ithe) A 6Max. total thermal current A 12Output fuse protection A 4 gG or 6 fast actingMinimum current mA 10Minimum voltage V 17

Electrical life See page 3/16Response time on input opening ms < 20Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)Rated impulse withstand voltage (Uimp.) kV 4 (overvoltage category III, conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)

LED display 3 15 3 15Ambient air temperature °F (°C) For operation: + 14…+ 131 (- 10…+ 55), for storage: - 13…+ 185 (- 25…+ 85)

Degree of protection conforming to IEC 60529 Terminals: IP 20, enclosure: IP 40

Connection Type Captive screw clamp terminals Captive screw clamp terminals, removable terminal block

1-wire connection Without cable end Solid or flexible cable: 26-14 AWG (0.14… 2.5 mm2)




2-wire connection Without cable end Solid or flexible cable: 26-18 AWG(0.14…0.75 mm2)


With cable end Without bezel, flexible cable: 24-18 AWG (0.25…1 mm2)With cable end With bezel, flexible cable: 20-16 AWG (0.5… 1.5 mm2)


Principle:page 3/92





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XPSDMB1132p




Solid-state outputs for PLC


V oz (kg)Safety module for monitoring 2 coded magnetic switches


2 N.O. 2 c 24

XPSDMB1132 8.818 (0.250)

Safety module for monitoring 6 coded magnetic switches


2 N.O. 2 c 24

XPSDME1132 10.582 (0.300)



2 N.O. 2 c 24

XPSDMB1132P 8.818 (0.250)



2 N.O. 2 c 24 XPSDME1132P 10.582 (0.300)

XPSDME1132

References

Principle:page 3/92





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XPSDMBWiring to category 4 conforming to EN/ISO 13849-1. Example with 2-pole N.C. + N.O. (N.C. staggered) contact.

ESC: External start conditions.Wiring to category 3 conforming to EN/ISO 13849-1. Example with 3 switches with 2-pole N.C. + N.O. (N.C. staggered) contacts.

Input: S11, S12, S13 or S21, S22, S23 . Unused inputs must be jumpered: i .e .: if only input S11, S12, S13 is used, then terminals S21 and S23 must be jumpered .The order in which the inputs are wired or jumpered will not affect operation .

A1 Y1 Y2 13S11 S12 S13

S1 XCS DM

K4

K3

K1

K3

K2

K1/K2

BK

WH

K4

BU

BN+

A2 Y34 Y44 14

23

24S21 S22 S23

K1/K2

S2 XCS DM

XPS DMB

WH

BK

BN+

BU

S3

ESC

F1+ 24 V

0 V

Start

Logic

Supply A1/A2

Fault Fault

Channel 1 Channel 2

To PLC

2 solid-state outputs

Guard 2 closed

Guard 1 closed


S11 S12 S13

S1.3 XCS DM

BK

WH

BU

BN+

S1.2 XCS DM

BK

WH

BU

BN+

S1.1 XCS DM

BK

WH

BU

BN+

S21 S22 S23

Wiring diagrams

Principle:page 3/92





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S11 S12 S13

S1.3 XCS DM

BK

WH

BU

BN+

S1.2 XCS DM

BK

WH

BU

BN+

S1.1 XCS DM

BK

WH

BU

BN+

S21 S22 S23


XPSDMEWiring to category 4 conforming to EN/ISO 13849-1. Example with 2-pole N.C. + N.O. (N.C. staggered) contact

ESC: External start conditions.Wiring to category 3 conforming to EN/ISO 13849-1. Example with 3 switches with 2-pole N.C. + N.O. (N.C. staggered) contacts.

Input: S11, S12, S13 or S21, S22, S23 or S31, S32, S33 or S41, S42, S43 or S51, S52, S53 or S61, S62, S63 . Unused inputs must be jumpered i .e .: if input S61, S62, S63 is not used, then terminals S61 and S63 must be jumpered .Terminals to be jumpered if the input is not used are: S11 and S13, S21 and S23, S31 and S33, S41 and S43, S51 and S53, S61 and S63 .

The order in which the inputs are wired will not affect device operation .

A1 Y1 Y2 13S11 S12 S13

S1 XCS DM XCS DM XCS DM

K4

K3

K1

K3

K2

K1/K2

BK

WH

BU

BN+

S31 S32 S33

S3

BK

WH

BU

BN+

S51 S52 S53

A2 Y34 Y44 14

23

K4

24S21 S22 S23 S41 S42 S43 S61 S62 S63

S13

S12

S23

S22

K1/K2

S53

S52

S63

S62

S33

S32

S43

S42

S5

BK

WH

BU

BN+

S2 XCS DM

XPS DME

WH

BK

BN+

BU

S4 XCS DM

WH

BK

BN+

BU

S6 XCS DMW

HB

K

BN+

BU

S7

ESC

F1+ 24 V

0 V

Start

Logic

Supply A1/A2

Fault Fault

To PLC

Guard 2 closed

Guard 1 closed

Guard 4 closed Guard 6 closed

Guard 3 closed Guard 5 closed

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Functional diagrams

XPSDMBFunctional diagram

LED details

1 Supply voltage A1-A2, internal electronic fuse status.2 Fault signalling.3 Safety outputs closed.

123

1 0

< 0,5 s < 0,5 s

Magnetic switch 1 activated

Supplyvoltage

Key

Magnetic switch 1(S11-S12)

Output 13-14/23-24 (N.O.)

Magnetic switch 2 activated Start Fault

Magnetic switch 1(S11-S13)Magnetic switch 2(S21-S22)




Feedback loop/start (Y1-Y2)

Magnetic switch 2

opens


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Functional diagrams (continued)

XPSDMEFunctional diagram

LED details

1 Supply voltage A1-A2, internal electronic fuse status.2 Fault signalling.3 Safety outputs closed.4 Magnetic switch 1 activated.5 Magnetic switch 1 deactivated.6 Magnetic switch 2 activated.7 Magnetic switch 2 deactivated.8 Magnetic switch 3 activated.9 Magnetic switch 3 deactivated.10 Magnetic switch 4 activated.11 Magnetic switch 4 deactivated.12 Magnetic switch 5 activated.13 Magnetic switch 5 deactivated.14 Magnetic switch 6 activated.15 Magnetic switch 6 deactivated.

12

45 8 9

76 10 11

12131415

3

1 0

< 0,5 s < 0,5 s


Supplyvoltage

Key


Output 13-14/23-24 (N.O.)

Magnetic switch 2 activated Start Fault

Magnetic switch 1(S11-S13)Magnetic switch 2(S21-S22)




Feedback loop/start (Y1-Y2)

Magnetic switch 2

opens


Principle:page 3/92





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Safety relaysPreventa™ safety relay modules type XPSVNEFor zero speed detection

Operating principlePreventa™ safety relay modules type XPSVNE for zero speed detection are used to detect the stop condition of electric motors. Their most common applications include: providing the unlock signal for electrically interlocked sliding or removable machine guards, controlling rotation direction signals for reversing motors and engaging locking brakes after a motor has come to a standstill.

As electric motors run down, a remanent voltage is produced in the windings of the motor due to residual magnetism. This voltage is proportional to the speed of the motor and, therefore, decreases as the motor comes to a standstill.This remanent voltage is measured in a redundant manner so as to detect the stop condition of the motor. The cabling between the motor windings and the inputs of the XPSVNE module is also monitored to prevent a cabling breakage or anomaly being seen as a stopped motor.A transformer should not be used to connect the motor to terminals Z1, Z2 and Z3 since there is no monitoring of the connection with the motor winding via the resistance monitoring.

Modules XPSVNE are suitable for detecting the stop condition of all types of a.c. or d.c. motor driven machines which, when the motor runs down, produce a remanent voltage in the windings due to residual magnetism. These machines can be controlled by electronic devices, such as variable speed drives or d.c. injection brakes.The input filters for standard XPSVNE modules are designed for a frequency of up to 60 Hz.For motors operating at a frequency higher than 60 Hz, which therefore produce a high frequency remanent voltage, special modules XPSVNEppppHS should be used.

The XPSVNE is not compatible with Wound Rotor Motors. These motors are typically used in high HP (1000+) low speed applications, where the additional windings (required for these types of motors) pay for themselves. If power is removed from stator, but rotor is left energized, then transformer coupling between the two could create a small voltage across the stator. This could make the XPSVNE think the motor is still turning, which means the safety outputs would never energize or change state. These motors do not have residual magnetism in the rotor that can act as a source of flux for generator effect, in which case the XPSVNE may think the motor is at zero speed, and could energize the safety outputs while the motor is still running. Wound Rotor motors are not in common use today, and very rare.

The XPSVNE is not designed for use with single phase motors.

The XPSVNE is not designed to detect locked rotor conditions. Here the motor still has voltage applied to it, but in essence has zero speed. Generally, a locked rotor condition is not a safe state for machinery nor the operators. The XPSVN will sense voltage applied to the windings, and will not indicate the motor’s “apparent” zero speed. The outputs of the XPSVN will not change state, the gates or guards will not be unlocked, and operators will not be allowed access to the unsafe area.

Modules XPSVNE have 2 potentiometers mounted on the front cover of the module which allow independent adjustment of the switching threshold for each input circuit. This allows adjustment for different types of motors and application requirements.

To aid diagnostics, modules XPSVNE have 4 LEDs and 2 solid-state outputs to provide information on the status of the zero speed detection circuit.

Operating principle

Principle:page 3/98





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SpecificationsModule type XPSVNE

Maximum achievable safety level PL d/Category 3 conforming to EN/ISO 13849-1, SILCL 2 conforming to EN/IEC 62061 Reliability data (1)

Mean Time To dangerous Failure (MTTFd) Years 124.1Diagnostic Coverage (DC) % > 99Probability of dangerous Failure per Hour (PFHd)

1/h 9.26 x 10-9

Conformity to standards EN 60204-1, EN/IEC 60947-5-1, EN 50082-2Product certifications UL, CSA, BGSupply Voltage V c 24

a 115a 230

Voltage limits - 15…+ 10% (c 24 V)- 15…+ 15% (a 115 V)- 15…+ 10% (a 230 V)

Frequency Hz 50/60 (115 V, 230 V)Power consumption W y 3.5 (c 24 V)

VA y 7.5 (a115 V), y 7 (a 230 V)Frequency of motor power supply Hz y 60 Hz (XPSVNpp42), > 60 Hz (XPSVNpp42HS)Inputs Maximum voltage between terminals Z1 - Z2 - Z3 V 500 rms

Detection threshold V 0.01 - 0.1 (adjustable)Outputs Voltage reference Hard contacts

Number and type of safety circuits 1 N.O. (13-14), 1 N.C. (21-22)Number and type of additional circuits 2 solid-stateBreaking capacity in AC-15 C300 (inrush: 1800 VA/maintained: 180 VA)Breaking capacity in DC-13 24 V/1.5 A - L/R = 50 ms (contact 13-14)

24 V/1.2 A - L/R = 50 ms (contact 21-22)Breaking capacity of solid-state outputs 24 V/20 mA, 48 V/10 mAMax. thermal current (Ithe) A 2.5Output fuse protection A 4 gG, conforming to EN/IEC 60947-5-1, DIN VDE 0660 part 200Minimum current (volt-free contact) mA 10Minimum voltage (volt-free contact) V 17

Electrical life See page 3/16Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)Rated impulse withstand voltage (Uimp) kV 4 (overvoltage category III, conforming to EN//IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)LED display 4Operating temperature °F (°C) + 14…+ 131 (- 10…+ 55)Storage temperature °F (°C) - 13…+ 185 (- 25…+ 85)Degree of protectionConforming to IEC 60529


Connection Type Captive screw clamp terminals, removable terminal block1-wire connection Without cable end Solid or flexible cable: 24-14 AWG (0.2…2.5 mm2)

With cable end Without bezel, solid or flexible cable: 24-14 AWG (0.25…2.5 mm2)With bezel, solid or flexible cable: 24-14 AWG (0.25…2.5 mm2)

2-wire connection Without cable end Solid cable: 24-18 AWG (0.2…1 mm2), flexible cable: 24-16 AWG (0.2…1.5 mm2)With cable end Without bezel, flexible cable: 24-18 AWG (0.25…1 mm2)

With bezel, flexible cable: 22-14 AWG (0.5…1.5 mm2)(1) Per EN/ISO 13849-1 and EN/IEC 62061

ReferencesDescription Number

of safety circuits

Solid-state outputs for PLC

Supply Frequency of motor power supply

Reference Weight

oz (kg)Safety modules for zero speed detection

2 2 c 24 V y 60 Hz

XPSVNE1142P 17.637 (0.500)

> 60 Hz

XPSVNE1142HSP 17.637 (0.500)

a 115 V y 60 Hz

XPSVNE3442P 21.164 (0.600)

> 60 Hz

XPSVNE3442HSP 21.164 (0.600)

a 230 V y 60 Hz

XPSVNE3742P 21.164 (0.600)

> 60 Hz

XPSVNE3742HSP 21.164 (0.600)

XPSVNE

Specifications, references

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XPSVNEWiring diagram

Logic 1

Logic 2

To PLC

Zero speed

(1) Technical specifications for establishing maximum rating of fuses, see page 3/99 .(2) Contacts are open when motor is running, closed when motor is stopped .(3) Contacts are closed when motor is running, open when motor is stopped .F1 = 2 A

Functional diagram of module XPSVNE

Key 01

The voltages at terminals Z1, Z2 and Z3 are indicated solely for the purposes of schematic diagram reintroduction.

LED details

1 Supply voltage A1-A2.2 Stop detected by channel 1.3 Stop detected by channel 2.4 Motor stop condition detected by both channels within time window.

Supplyvoltage

Motor stop instruction

Motor start

Error in channel 1 (e.g. cable break)

Detection of motor standstill

Repair

Supply A1-A2

Input - 1 channel Z1-Z2

Output 13-14 (N.O.)Output 21-22 (N.C.)

Solid-state output Y33-Y34(A1/A2)

Solid-state output Y43-Y44(zero speed)

Input - 2 channels Z3-Z2

1234

Wiring diagrams

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Module XPSVNE associated with a d.c. motor Module XPSVNE associated with a 3-phase motor

F1 = 2 A F1 = 2 A

Module XPSVNE associated with a 3-phase motor + variable speed drive

F1 = 2 A

Module XPSVNE associated with a 3-phase motor with start-delta starting

F1 = 2 AKM1: Fast rotation speedKM2: Slow rotation speedKM3: StarThe “Star” contactor (KM3) must be closed after the motor is de-energized, in order to allow detection of zero speed.

Z3Z1A1 Z2 21

XPS VNE

13

F1

F1

KM1

A B

M 1

+ –

Z3Z1A1 Z2 21

XPS VNE

13

F1

F1

F1

FM1

KM1

U WV

M 3

Z3Z1A1 Z2 21

XPS VNE

13

KM1

U WV

M 3

F1

F1

F1

Variable speeddrive

Z3Z1A1 Z2 21

XPS VNE

13

PE

F1

F1

M3

W1

U1

V1

W2

V2

U2

KM2

FM1

KM1 KM3

F1


Principle:page 3/98





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Module XPSVNE associated with a 3-phase motor with variable number of poles and star-delta starting

F1 = 2 AKM1: Fast rotation speedKM2: Slow rotation speedKM3: StarKM4: DeltaModule XPSVNE associated with a star-delta motor starter and guard switch type XCS E

M3

M1

PE

W3

U3

V3

W2

V2

U2

KM2

1 3 5

2 4 6

FM1

KM1

1 3 5

2 4 6

FM2

KM3

U1

W1

V1

KM4

Z3Z1A1 Z2 21

XPS VNE

13

F1F1

PE

PE

F1

M3

M1

W1

U1

V1

W2

V2

U2

KM1

1 3 5

2 4 6

FM2

FM1 F2 F3

F4

KM2 KM3

Z3Z1

A1

A2 Z2

L1

L2

L3

N

Y33/Y4321

22 Y34 Y44

XPS VNE A1/A2

14

13

S0

KM2 S4S1

230 V

S3

FM2

Y1

S2

KM2

KM1

T1

Y1

KM3

KM1KM3

KM2

KM1

KM1

KM2

Start

Stop

Zero speed


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Association of safety modules XPSVNE and XPSAK

S13

S11

7 8

S33

L F4

1 43 5 6 +24 V

0 V321

2

4

+ 24 V

0 V

F5

S1

PE PE

F3

F3

F3

1 3 5

2 4 6

F2

F1

K2

K1

S14 S34

A1

A2 B2

L1

L2

L3

N

Y54

S31 33

3414 42

13 41B1 S32S21 Y31S12 23

Y64

XPS AKK1/K2

24

S22

S2

Z3Z1 A1

A2

Z2 21

22 Y34 Y44

XPS VNEA1/A2

14

13

Y1

K2

K1

K3

K3

K1

K2 1718

2526

E1

E2

5152

2122

3536

K1 K2K3

U W PEV

M3

M1

F2

S3

S4 S5

A1/A2

Y1

K3

Y32 Y74

Y33/Y43

S11

7 8

S33S13

Stop Motor starter

Guard closed

Inputs

Outputs

fuse

Zero speed

PLC

Guard unlocking

Start

S1 + Y1: Guard switch with solenoid locking without power, type XCSE or XCSL

Pulse on de-energization relayXPSTSW

Input A

Input B

Input A

Input B


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Safety relaysPreventa™ safety relay modules type XPSPVTFor dynamic monitoring of hydraulic valves on linear presses

Operating principleSafety relay module XPSPVT is specifically designed for monitoring hydraulic safety system valves which control the movements of potentially hazardous machines.The operating principle of this module is explained in the circuit diagram of a hydraulic safety system for linear presses (see below).

This hydraulic safety system features a 3 position piston which controls the up and down stroke of the operating cylinder. The circuit is equipped with a safety valve, to complete the redundant system. This circuit must be activated to enable the up and down stroke of the cylinder.If either of the 2 pistons becomes defective (for example, due to a broken spring or to oil contamination), and the valve piston shifts from its normal position towards the open position, the XPSPVT module will detect it and prevent resumption of the piston stroke.Proximity sensors integrated in the valve to detect the piston positions and connected to the XPSPVT module must be damped when the valve coils are in the de-energized state (zero position).The sensor circuits of the XPSPVT module are designed to allow connection of NPN and PNP proximity sensors or sensing components. Either 2-wire or 3-wire types can be used.The wiring diagram on page 3/106 shows how to connect proximity sensors.

Hydraulic safety system circuit operating on a linear press.Monitoring of valves in position 0.

(1) 3 position hydraulic valve .(2) 2 position hydraulic valve .

S3

A B

P(2) Y3

(1)

S2

Y2

S1

Y1

A B

P T

Pressure release valve

Opening

Pump

Closing + opening

Closing

Operating principle

Principle:page 3/104





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SpecificationsModule type XPSPVT

Maximum achievable safety level (2) PL e/Category 4 conforming to EN/ISO 13849-1, SILCL 3 conforming to EN/IEC 62061

Reliability data (1) Mean Time To dangerous Failure (MTTFd) Years 50.9Diagnostic Coverage (DC) % 0 to 99Probability of dangerous Failure per Hour (PFHd)

1/h 2.24 x 10-8

Conformity to standards EN 60204-1, EN/IEC 60947-5-1, EN 693, EN 50082-2

Product certifications UL, CSA

Supply Voltage V c 24

Voltage limits - 10…+ 10%

Power consumption W < 6

Outputs Voltage reference Relay hard contacts

Number and type of safety circuits 2 N.O. (13-14, 33-34) + 1 N.C. (21-22)

Number and type of additional circuits –

Wiping time ms 100 (minimum value)

Breaking capacity AC-15 VA C300: inrush 1800, maintained 180

DC-13 VA 24 V/1.5 A - L/R = 50 ms

Max. thermal current (Ithe) A 2.5

Output fuse protection, using fuses conforming to EN/IEC 60947-5-1, VDE 0660 part 200

A 4 gG

Minimum current mA 10

Minimum voltage V 17

Electrical life See page 3/16

Response time ms < 15

Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)

Rated impulse withstand voltage (Uimp.) kV 4 (overvoltage category III, conforming to EN/IEC 60947-1, DIN VDE 0110 parts 1 & 2)

LED display 8

Operating temperature °F (°C) + 14…+ 131 (- 10…+ 55)

Storage temperature °F (°C) - 13…+ 185 (- 25…+ 85)

Degree of protection conforming to IEC 60529

Terminals IP 20

Enclosure IP 40

Polycarbonate enclosure Type Removable

Number of terminals 20

Connection Type Captive screw clamp terminals: without cable end 2 x 14 AWG (2 x 2.5 mm2), with cable end 2 x 16 AWG (2 x 1.5 mm2), min. Ø 0.5 mm

ReferenceDescription Display Supply Reference Weight

oz (kg)Safety module for dynamic monitoring of hydraulic valves on linear presses

8 LEDs c 24 V XPSPVT1180 19.048 (0.540)

Specifications, reference

XPSPVT






(1) Using an appropriate and correctly connected control system .(2) The Category, the Performance Level (PL) or the Safety Integrity Level Claim Level (SILCL) are only achieved with the full connection to the base unit or start unit .

3

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XPSPVTWiring diagram for module XPSPVT

(1) Two-hand control or presence sensor outputs .

A1 1 3 5 B1 C1 13 21

221416A2 2 34 36

1K1

1K2 1K3

1K2

K1

33

XPS PVT

-+

S1

-+

S2

0 V

F11F1

1F2

-

6

K3

4

K2

+S3

1K4

1K4

1K2

1K1

Y1 Y2

13 23 31

14 24 32

XPS BC(1)

Y1

1K3

1K3

1K41K21K1

1K3

1K4 1K4

1K3

Y2

1K2

1K1

Y3

L1 (+)

N (-)

PMHPMB

Valve Y1 Valve Y2 Valve Y3

Closing Opening Closing + opening

Channel 1 Channel 2 Control relay

Opening Closing + opening

Potentially hazardous closing movement

(tripping relay)

OpeningClosing

Logic

Wiring diagrams






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XPSPVTFunctional diagram of module XPSPVT

LED details

1 Closing command.2 Closing test.3 Opening command.4 Opening test.5 Opening valve (Y2) in position 0.6 Closing enabled.7 Safety valve (Y3) activated.8 Closing valve (Y2) in position 0.

1 2 3 4

5 6 7 8

Sensor Status During Press Cycle Description Valve Y1

Sensor S1 (N.O.) Valve Y2Sensor S2 (N.O.)

Valve Y3 Sensor S3 (N.C.)

Press Ram Stopped Contact closed Contact closed Contact open Press Ram Moving Contact open Contact closed Contact closed Press Ram Closing Contact closed Contact open Contact closed


Supply ON

Commence close command

Test deactivated

Slide at bottom dead center

Commence open command

Test deactivated

Slide at top dead center

t1100 ms min.

t2

100 ms min.1

Key 0

Supply A1-A2

Commence closing, input B1

Commence opening, input C1

Closing valve sensor,input 1-2

Opening valve sensor, input 3-4

Safety valve sensor, closing +opening, input 5-6

Feedback loop output, 21-22 (N.C.)

Closing test, 13-16 (N.O.)

Enable closing, 13-14 (N.O.)

Opening test, 33-36 (N.O.)

Enable opening,33-34 (N.O.)






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Safety relays Preventa™ safety relay modules type XPSPVKFor dynamic monitoring of double-bodied solenoid valves

Operating principleSafety relay module XPSPVK is specially designed for dynamic monitoring of the safety valves in eccentric presses, conforming to European standard EN 692.This standard establishes the specifications related to safety control systems for presses equipped with friction clutches.To meet the requirements of this standard, the clutch/brake control must be monitored dynamically.This function is provided by a double-bodied solenoid valve (safety valve for presses) which performs the functions of two valves mounted in one body.The position of the two valve pistons can be monitored by proximity sensors, mechanical limit switches or pressure switches.Module XPSPVK checks for the correct operation of the double-bodied safety valves at 3 points in the cycle.

b Start at top dead center: checks the rest position of the two valves. b Take-on point (transfer function): checks that the two valves are in the “activated” (energized) position. b Press stop trigger point: checks that the two valves return to the rest position. Return must be simultaneous for both valves within a defined

time period.To set up an automatic disconnect of the XPSPVK module at the first machine stroke, a N.C. auxiliary contact mounted on the main control contactor or on another contactor/relay, activated at the same time, can be wired to terminals 7 and 8 in parallel with the RESET button.If an anomaly is detected during the cycle, the XPSPVK module will stop the slide stroke and will also inhibit the start of another cycle.

SpecificationsModule type XPSPVK

Maximum achievable safety level (2) PL e/Category 4 conforming to EN/ISO 13849-1, SILCL 3 conforming to EN/IEC 62061 Reliability data (1) Mean Time To dangerous Failure

(MTTFd)Years 90.2


1/h 1.25 x 10-8

Conformity to standards EN 60204-1, EN/IEC 60947-5-1, EN 692, EN 50082-2Product certifications UL, CSASupply Voltage V c 24, a115, a 230

Voltage limits - 10…+ 10% (c 24 V)- 15…+ 15% (a 115 V)- 15…+ 10% (a 230 V)

Frequency Hz 50/60Power consumption c 24 V W < 9

a 115 V/230 V VA < 16Outputs Voltage reference Relay hard contacts

Number and type of safety circuits 1 N.O. (13-14) transfer function + 1 N.C. (21-22) feedback loopNumber and type of additional circuits 4 solid-state outputs

Breaking capacity in AC-15 VA C300: inrush 1800, maintained 180Breaking capacity in DC-13 24 V/1.5 A - L/R = 50 msMax. thermal current (Ithe) A 2.5Breaking capacity of solid-state outputs

24 V/20 mA, 48 V/10 mA

Output fuse protection A 4 gG, conforming to EN/IEC 60947-5-1, VDE 0660 part 200Minimum current (relay hard contacts) mA 10Minimum voltage (relay hard contacts) V 17

Response time ms < 40Electrical life See page 3/16Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)Rated impulse withstand voltage (Uimp.) kV 4 (overvoltage category III, conforming to EN/IEC 60947-1, DIN VDE 0110 parts 1 & 2)LED display 8Operating temperature °F (°C) + 14…+ 131 (- 10…+ 55)Storage temperature °F (°C) - 13…+ 185 (- 25…+ 85)Degree of protectionConforming to IEC 60529


Polycarbonate enclosure

Type RemovableNumber of terminals 32

Connection Type Captive screw clamp terminals: without cable end 2 x14 AWG (2 x 2.5 mm2), with cable end 2 x16 AWG (2 x 1.5 mm2), min. Ø 0.5 mm








3

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ReferencesDescription Display Supply Reference Weight

oz (kg)Safety modules for dynamic monitoring of double-bodied solenoid valves

8 LEDs c 24 V

XPSPVK1184 24.692 (0.700)

a 115 V

XPSPVK3484 31.747 (0.900)

a 230 V

XPSPVK3784 31.747 (0.900)

Wiring diagramsXPSPVKMonitoring of a press safety valve by an XPSPVK module

LED details

1 DC internal supply n° 1.2 DC internal supply n° 2.3 Valve n° 1 blocked.4 Valve n° 2 blocked.5 Ready for monitoring6 Disconnect synchronized.7 Reset.8 Valves 1 and 2 energized.

XPSPVK

13 21A1 1 2 37 4 5 6

S3

S1 S2

A+ A+

8

XPS PVK

Safety noise damper

OutputsConditions for execution of the

transfer function

Double-bodied safety valve

Compressed air supply

To clutch and brake

Valve Valvebody 1 body 2

Pressure switch for valve body 1

Pressure switch for valve body 2

Feedback loop circuit relating to clutch control

Reset

Main contactor auxiliary contact

1 2 3 4

5 6 7 8







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XPSPVKFunctional diagram of module XPSPVK

Connection of module XPSPVK with 3-wire (or 2-wire) proximity sensors3-wire sensors 2-wire sensors

Supply A1-A2

Safety valve 1 and 2

Sensor valve body 1

Sensor valve body 2

Reset 7-8

Solid-state output Y+ /Y34




Transfer output 13-14 (N.O.)

Feedback loop 21-22 (N.C.)

Key 01

tapprox. 100 ms

Supply voltage

Resetbuttonactivated

Reset button deactivated

Valve activatedCycle start

Maintain function activated

Maintain function deactivatedValve deactivated

Valve 1 sensor activated

Valve 2 sensor activated

End of cycle top dead center

A2

XPS PVK

13 21

14 22

A1 1 2 37 8 4 5 6

S3

PNPS1

- A+

PNPS2

- A+


Reset

Sensor valve

body 2

Sensor valve

body 1

S3

PNPS1

PNPS2

A2

XPS PVK

13 21

14 22

A1 1 2 37 8 4 5 6

A+ A+


Sensor valve

body 2

Sensor valve

body 1

Reset







3

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XPSPVKConnection of module XPSPVK with an eccentric press safety valve

(1) Internal supply n° 1 .(2) Internal supply n° 2 .(3) For a c 24 V version: integrated c/c adaptor .

Y34 Y44 Y64Y54

A1 1 3 7 1382 21

A2 PE

-

-

-

+

41

2

P

+

+

B1

B1

PNP

/

24 V XPS PVK

/

24 V

4 5 Y+6 14 22

-+B2

PNP

S1 KM

B2

4

(1)

2

1

P

L1 (+)

N (–)

F1

(2)(3)

To valve body 1

ResetMain contactor auxiliary contact


Conditions for execution of the transfer function


Conditions for execution of the transfer function

Supply1 + 2

Valve 1

Valve 2

Synchronous disconnect

To PLC

To valve body 2

Logic







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Safety relaysPreventa™ safety relay modules type XPSOTFor safety stop with automatic overtravel monitoring and control

Operating principleSafety relay module XPSOT is used on eccentric presses to monitor overtravel and ensure that the press slide stops in a non-hazardous position, that is, top dead center (TDC) during normal (non-emergency) operation. Use of this module, designed in accordance with standard EN 692 relating to mechanical press safety, makes it possible to create a redundant, self-monitoring control system. The two essential functions of this safety module are to:

b Trigger the end of cycle stop sequences slightly before top dead center (at point A) so as to come to complete stop at TDC. After TDC, the permissible overtravel is approximately 10°. The safety module immediately detects any overtravel. Overtravel is indicative of braking device deterioration and, in this case, jog mode must be used to move the slide back to TDC. The next cycle will be inhibited to allow maintenance to be performed on the braking device (cam 1).

b Take over control monitoring during the dangerous part of the cycle (slide downstroke). Any stop instruction issued between TDC (0°) and point C (approximately 150° after TDC) causes an immediate stop of the press. This approximate value of 150° corresponds to the 0.315” (8mm) tool closure dimension (safety point). When a stop instruction is issued after this safety point, the press completes the cycle and comes to a complete stop at TDC (cam 2).

Control of the hazardous part of the cycle (generally the slide downstroke) is usually activated from a two-hand control station associated with a safety module (type XPSBC) monitoring this station to qualify as a category 4 control system according to standard EN 954-1/ISO 13849-1.

Overtravel monitoring is performed on each cycle by safety module XPSOT.

Operating principle






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Operating principle (continued)Press diagram Control cams diagram

1 Permissible overtravel zone.2 Dangerous zone (usually slide downstroke).3 Non-dangerous zone (usually slide upstroke).

S Permissible overtravel.A Stop instruction trip point.B Point at which permissible overtravel is exceeded (a stop instruction issued after point B will lock up the press).C Takeover point, beyond which the press will complete its cycle up to TDC.TDC Top dead center, actual stopping zone of the press.BDC Bottom dead center.Cam operationCam 1 is associated with the OTS limit switch (LS), cam 2 with the UN limit switch (the limit switches must be located on different cams for safety reasons).The OTS limit switch is deactivated at TDC, at which point the UN limit switch is activated.Point A1 of cam 1 is located approximately 300° after TDC and, when reached, the press stops and comes to a standstill: A1 is the press stop trigger point.Point B1, located approximately 10° after TDC, constitutes the end of cam 1: If B1 is exceeded during stopping, the overtravel is abnormally long, the press locks up and the next cycle is inhibited.Point A2 of cam 2 functions like point A1 on cam 1 (contact state of the UN limit switch reversed in relation to the state of the OTS limit switch).Point C2, located approximately 150° after TDC, corresponds to the 8 mm tool closing dimension. Stop instructions issued after C2 is reached are not executed until point A2 is reached.

Operating principle (continued)

Top Dead Center

Bottom Dead Center Die

0.31

5” /

8mm

TDC

BDC

TDC Stop and overtravel monitoring Restart + Stop

approx.

approx.

Cam

Cam

OTS

UNLimit switch






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SpecificationsModule type XPSOT

Maximum achievable safety level (2) PL e/Category 4 conforming to EN/ISO 13849-1, SILCL 3 conforming to EN/IEC 62061 Reliability data (1) Mean Time To dangerous Failure

(MTTFd)Years 60.9


1/h 1.33 x 10-8

Conformity to standards EN 60204-1, EN/IEC 60947-5-1, EN 692, EN 50082-2Product certifications UL, CSASupply Voltage V a 115, a 230

Voltage limits - 15…+ 15% (115 V)- 15…+ 10% (230 V)

Frequency Hz 50/60

Power consumption VA < 12

Module inputs fuse protection Internal, electronic

Outputs Voltage reference Relay hard contactsNumber and type of safety circuits 3 N.O. (11-12, 11-13, 11-14)

Number and type of additional circuits 4 solid-state outputs

Breaking capacity in AC-15 VA C300: inrush 1800, maintained 180Breaking capacity in DC-13 24 V/1.5 A - L/R = 50 msBreaking capacity of solid-state outputs 24 V/20 mA, 48 V/10 mA

Max. thermal current (Ithe) A 2.5Output fuse protection A 4 gG, conforming to EN/IEC 60947-5-1, VDE 0660 part 200Minimum current (relay hard contacts) mA 10Minimum voltage (relay hard contacts) V 17

Electrical life See page 3/16

Response time ms < 20

Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)

Rated impulse withstand voltage (Uimp.) kV 4 (overvoltage category III, conforming to EN/IEC 60947-1, DIN VDE 0110 parts 1 & 2)

LED display 4

Operating temperature °F (°C) + 14…+ 131 (- 10…+ 55)


Degree of protectionconforming to IEC 60529


Polycarbonate enclosure

Type RemovableNumber of terminals 42

Connection Type

Captive screw clamp terminals: - - without cable end 2 x 14 AWG (2 x 2.5 mm2), - - with cable end 2 x 16 AWG (2 x 1.5 mm2), - - min. Ø 0.5 mm

ReferencesDescription Display Supply Reference Weight

oz (kg)Safety modules for safety stop with automatic overtravel monitoring and control

4 LEDs a 115 V XPSOT3444 38.801 (1.100)

a 230 V XPSOT3744 38.801 (1.100)

Specifications, references

XPSOT







3

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XPSOTWiring diagram

(1) The 2 coils of the safety valve must be wired separately .Functional diagram LED details

1 Voltage present on terminals A1/A2.2 Close instruction.3 OTS limit switch activated.4 UN limit switch activated.

A2 PE

F1

L

+ 24 V

N

- +

K2

S1

H1

XPS OT

A1 3 4 5 6 25Z1 Z2 Z3 Z411

122610987(-) 13 14

Y43

Y44

Y23

Y24

Y13

Y14

Y33

Y34

A1/A2

1 432

1 432

UN OTS

S2

Y2Y1

S3 S4

012S5

K1

K2

XY2 SB

XPS BC

K1

K1

K2

2221 13

14 2221

1314

2324

- PSV

K1

K2

K1

K2

(1)

Maintained + TDC stop

Cam enclosureTDC stop +

overtravel

Continuous only

Safety valve signals

Dynamic valvemonitoring

Logic

StartMuting Fuse OTS UN

Inputs

Outputs

Operating modes0: Stop1: Adjust2: Jog

Feedback loop

Two-hand control

Start

Maintained Safety valve Channel 1 Channel 2

PLC

CONT.

1234

Input Z1-Z2 (XPSPVK 21-22)

Input Z3-Z4 (XPSPVK 13-14)

Key

Output 25-26

Output 11-14

Solid-state output Y13-Y14




Internal signal Z3-Z4

Limit switch OTS 5-6

Limit switch UN 3-4

Safety output 11-12

Safety output 11-13

Close signal input 9-10

Start instruction

End of start instruction

End of cycleSupply

voltageMaintainedHazardous

movementCycle start

Braking

Stop instruction

Angle of rotation

Stop at TDC

t = 300 ms max. or limited to Z1-Z2

Permissible overtravel

Stop atTDC

Wiring diagrams






3

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Dimensions Safety relaysPreventa™ safety relay modulesAM1 DP200 rail mounting

DimensionsXPSACpppp, XPSAFpppp, XPSAFLpppp, XPSDMBpppp, XPSVCpppp, XPSEDA

XPSACppppP, XPSABVppppP, XPSAXEppppP, XPSAFpppP, XPSAFLppppP, XPSBCEppppP, XPSBFppppP, XPSECMEppppP, XPSDMBppppP, XPSVCppppP

22,5

99

114 22,5114

99

XPSABVppppC, XPSAXEppppC, XPSBCEppppC, XPSECMEppppC XPSAKpppp, XPSAVpppp, XPSCMpppp, XPSDMEpppp, XPSATEpppp, XPSECPEppppP

4.49114

1.7745

3.9099

XPSAKppppP, XPSAVppppP, XPSCMppppP, XPSTSAppppP, XPSTSWppppP, XPSDMEppppP, XPSATEppppP, XPSVNEppppP

XPSAKppppC, XPSAVppppC, XPSCMppppC, XPSTSAppppC, XPSTSWppppC, XPSDMEppppC, XPSATEppppC, XPSVNEppppC

4.49114

1.7745

3.9099


0.8922.5

4.49114

3.9099

0.8922.5

4.49114

3.9099

0.8922.5

4.49114

4.37111

4.49114

1.7745

3.9099

4.49114

1.7745

3.9099

1.3835

1.7745

3

3/117

152

73

118200

73

5

100

73

1185

114 90

99

114 90

99

Dimensions (continued), mounting

Safety relaysPreventa™ safety relay modulesAM1 DP200 rail mounting

DimensionsXPSARpppppp XPSARppppppP

XPSPVT, XPSPVKCommon side view XPSPVT XPSPVK

XPSOT

MountingAll safety modules: 1.38 in (35 mm) DIN rail mounting.

4.49114

4.49114

4.49114

3.5490

3.94100

7.87200

0.205

0.205

2.8773

2.8773

2.8773

5.98152

2.6066

2.6066

4.49114

3.5490


3

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Safety relaysSafety solutions on AS-Interface™ cabling systemSafety monitors and interfaces

Selection guide

Applications

Safety monitors on AS-Interface cabling system Safety interfaces on AS-Interface cabling system

AS-Interface "Safety at work"

Safety is incorporated into the AS-Interface cabling system by adding a monitor and a safety interface connected together with other standard AS-Interface components on the AS-Interface line

Functions Safety applications integrated on the AS-Interface lineEmergency stop, safety switches and light curtain monitoring

Emergency stop interfaces

Interfaces for safety products Interfaces premounted in Emergency stop mushroom head pushbutton stations XAL K

Interfaces for mounting in enclosure for Harmony® Ø 22 mm Emergency stop mushroom head pushbuttons

Metal Plastic 1 x M12 entry 2 x M12 entries 1 x ISO M16 entry 1 x M12 entry Connector

AS-Interface profile 7.F 0.B.F.F 0.B.F.F 0.B.F.F 0.B.F.F 0.B.F.F 0.B.F.F

Addressing Using configuration software ASISWIN2 Using adjustment terminal ASI TERV2 and adaptor ASI SAD1

Using adjustment terminal ASI TERV2 and adaptor ASI SAD1 Using adjustment terminal ASI TERV2

Maximum achievable safety level





Conformity to standards EN 50295,EN/IEC 60204-1,EN/IEC 61496-1,EN 574/ISO 13851,EN/IEC 60947-1,EN/IEC 60947-5-1

EN 50295,EN/ISO 13850,EN/IEC 60204-1,EN/IEC 60947-1,EN/IEC 60947-5-1

EN 50295,EN/IEC 60204-1,EN 1088/ISO 14119,EN 574/ISO 13851,EN/IEC 61496-1,EN/IEC 60947-5-3,EN/IEC 60947-1,EN/IEC 60947-5-1


Product certifications UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV

Number of safety circuits 2 N.O. 2 x 2 N.O. – – –

Number of additional circuits 1 solid-state output for signalling to PLC

2 solid-state outputs – – –

Display 5 LEDs 8 LEDs 2 LEDs 2 LEDs –

Supply voltage 24 V c By AS-Interface line By AS-Interface line By AS-Interface line

Type ASISAFEMON1p ASISAFEMON2p ASISSLBp ASISSLCp ASISSLLS ASISEp1C ASISSLEp

Pages 3/122 3/126 3/126 3/126

3

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Applications

Safety monitors on AS-Interface cabling system Safety interfaces on AS-Interface cabling system

AS-Interface "Safety at work"

Safety is incorporated into the AS-Interface cabling system by adding a monitor and a safety interface connected together with other standard AS-Interface components on the AS-Interface line

Functions Safety applications integrated on the AS-Interface lineEmergency stop, safety switches and light curtain monitoring

Emergency stop interfaces

Interfaces for safety products Interfaces premounted in Emergency stop mushroom head pushbutton stations XAL K

Interfaces for mounting in enclosure for Harmony® Ø 22 mm Emergency stop mushroom head pushbuttons

Metal Plastic 1 x M12 entry 2 x M12 entries 1 x ISO M16 entry 1 x M12 entry Connector

AS-Interface profile 7.F 0.B.F.F 0.B.F.F 0.B.F.F 0.B.F.F 0.B.F.F 0.B.F.F

Addressing Using configuration software ASISWIN2 Using adjustment terminal ASI TERV2 and adaptor ASI SAD1

Using adjustment terminal ASI TERV2 and adaptor ASI SAD1 Using adjustment terminal ASI TERV2

Maximum achievable safety level





Conformity to standards EN 50295,EN/IEC 60204-1,EN/IEC 61496-1,EN 574/ISO 13851,EN/IEC 60947-1,EN/IEC 60947-5-1




Product certifications UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV

Number of safety circuits 2 N.O. 2 x 2 N.O. – – –

Number of additional circuits 1 solid-state output for signalling to PLC

2 solid-state outputs – – –

Display 5 LEDs 8 LEDs 2 LEDs 2 LEDs –

Supply voltage 24 V c By AS-Interface line By AS-Interface line By AS-Interface line

Type ASISAFEMON1p ASISAFEMON2p ASISSLBp ASISSLCp ASISSLLS ASISEp1C ASISSLEp

Pages 3/122 3/126 3/126 3/126

3

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Safety relaysSafety solutions on AS-Interface™ cabling systemAS-Interface “Safety at work” monitors

Operating principle

AS-Interface, the recognized cabling system for sensors and actuators, has evolved. Standard process information and information relating to safety can now be transmitted over the same cable. Capable of managing safety functions up to Performance Level PL e/Category 4 conforming to standard EN/ISO 13849-1 and SILCL 3 conforming to standard EN/IEC 61508, the AS-Interface “Safety at work” system meets the needs of the most common safety applications, such as:

b monitoring of Emergency stops with instantaneous break contacts (stop category 0), b monitoring of Emergency stops with delayed break contacts (stop category 1), b monitoring of switches with and without interlocking, b monitoring of light curtains, etc.

Parameters for options relative to the selected safety function (for example, start button monitoring) may be set for all pre-defined, certified functions. Safety is incorporated into the AS-Interface cabling system by adding a safety monitor and safety interfaces connected together with other standard AS-Interface components on the yellow cable. Safety information is exchanged only between the safety monitor, the AS-Interface line master and the safety interfaces. This is transparent for the other standard AS-Interface components. Based on this principle, AS-Interface cabling systems that are already installed can be updated with safety functions without having to replace the existing components (masters, I/O interfaces, power supplies, etc.). Safety circuits are diagnosed readily, and with no additional wiring, by the standard AS-Interface cabling system master communicating with the safety monitor(s) via the yellow cable.

The AS-Interface “Safety at work” system is configured using software ASISWIN2 running on Windows®. A library of pre-defined and certified safety functions is made available by the software and the user can graphically select the desired safety functions, even at the last minute, by using the “Drag and drop” method in the configuration software. Knowledge of a programming language or specific tools is not necessary to parameter the system. The configuration is loaded into the safety monitor(s) by means of a PC by carrying out a secure serial transmission and using the parameter setting connector on the front cover of the monitor.

The AS-Interface “Safety and work” enhanced monitor is available with: b 1 safety output with 2 contacts, or b 2 independent safety outputs with 2 x 2 contacts.

In addition to safety outputs with relay hard contacts, AS-Interface “Safety at work” safety monitors are equipped, depending on the model, with one or two solid-state signalling outputs and LEDs on the front cover to indicate the status of the system and of the monitoring circuits. To monitor more safety functions simultaneously or to stop several safety circuits at different locations, an increased number of safety monitors can be used in an AS-Interface cabling system.The safety interfaces are connected directly on the yellow cable via an insulation displacement connector (IDC). Their addressing is carried out using self-addressing via the AS-Interface cabling system master or manually, using addressing terminal ASISTERV2. The compactness of the safety interfaces enables their direct attachment to control devices such as Emergency stop buttons or switches. In addition to interfaces that can be attached to products, versions with 1 or 2 M12 connectors are also available.

Operating principle



References : page 3/122


3

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Monitoring functionsAS-Interface “Safety at work” monitorsFor enhanced monitoring of safety devices ASISAFEMON1B, ASISAFEMON2B

Monitoring of safety devices b Emergency stops b Safety switches b Light curtains b Button for validation of linked devices b Conditionally dependent devices b Devices with bouncing contacts

Logic functions b “OR” (up to 6 devices) b “AND” b “FLIP FLOP” b On-delay b Off-delay b “PULSE” on positive edge

External devices monitoring (EDM) b Feedback loop b Feedback loop monitoring over the AS-Interface cabling system

Start devices b Automatic start b Start monitored by the AS-Interface cabling system slave b Start monitored by connection to monitor b Start monitored by the safety interface

Output devices b Stop category 1 b Stop category 0

SpecificationsAS-Interface “Safety at work” monitor type ASISAFEMON1B

ASISAFEMON2BMaximum achievable safety level PL e/Category 4 conforming to EN/ISO 13849-1, SILCL 3 conforming to EN/IEC 62061 Reliability data (1) Mean Time To dangerous Failure

(MTTFd)Years 451


1/h 9 x 10-9

Conformity to standards

EN 50295, EN/IEC 60204-1, EN/IEC 61496-1, EN 574/ISO 13851, EN/IEC 60947-1, EN/IEC 60947-5-1

Product certifications UL, CSA, TÜV

AS-Interface profile 7.F

Power consumption on AS-Interface line mA 44

Type of protection (suitable only for use in electronic rooms/ electrical enclosures with a minimum IP 54 degree of protection)

IP 20

Operating voltage Ub V c 24 ± 15%

Rated operating current mA 150: ASISAFEMON1B200: ASISAFEMON2B

Response duration ms < 40

Pick-up delay s < 10Inputs “Start” Opto-electronic coupler input (active when High), input current approximately 10 mA

at c 24 V“Protection control (EDM)” Opto-electronic coupler input (active when High), input current approximately 10 mA

at c 24 VOutputs “Safety on” indication PNP transistor output, 200 mA

Safety Relay hard contacts N.O. contacts, max. contact load

Fuse protection External, with max. of 4 A MT

Operating temperature °F (°C) - 4…+ 140 (- 20…+ 60)


Enclosure Material Polyamide PA66Mounting Clip-on mounting on DIN rail conforming to EN 50022

(1) Using an appropriate and correctly connected control system .Note: The impedance of a safety monitor must be taken into account when selecting the number of interfaces on the AS-Interface cabling system, even if it is used

in “watchdog” mode .

Functions, specifications





3

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ReferencesAS-Interface “Safety at work” monitorsType Number of

safety circuitsSolid-state outputs for PLC


For enhanced monitoring of safety devices

2 N.O. 1

c 24 V ASISAFEMON1B 12.346 (0.350)

2 x 2 N.O. 2

c 24 V ASISAFEMON2B 15.874 (0.450)

Configuration softwareDescription For use with Operating

systemLanguages Reference Weight

oz (kg)AS-Interface “Safety at work”configuration software CD-ROM + user manual

Safety monitors ASISAFEMONpB for enhanced monitoring of safety devices

Windows® 95, Windows® 98, Windows® ME, Windows® NT, Windows® 2000, Windows® XP

EN, FR, DE, IT, ES, PT

ASISWIN2 18.342 (0.520)

Setting-up and diagnostic toolsDescription Application Reference

Adjustment terminal Addressing and diagnostics of AS-Interface V2.1 interfacesAS-Interface I/O test while powered-upAS-Interface interface diagnostics

ASITERV2 17.637 (0.500)

AS-Interface line analyzer Identification of transmission errors on the AS-Interface line

ASISA01 5.644 (0.160)

AccessoriesDescription Function Reference Weight

oz (kg)Cables For configuring AS-Interface

“Safety at work” monitors, RS 232

ASISCPC 3.527 (0.100)

Transfer between 2 monitors

ASISCM 17.637 (0.500)

References

ASITERV2

ASISA01





3

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DimensionsASISAFEMONp, ASISAFEMONpB

LED details

ASISAFEMON2BOutput 11 AS-Interface line supply (green)2 AS-Interface line fault (red)3 Restart signal (yellow)4 Safety outputs closed (green)5 Safety outputs open (red) or output error (flashing red)Output 26 AS-Interface line supply (green)7 AS-Interface line fault (red)8 Restart signal (yellow)9 Safety outputs closed (green)10 Safety outputs open (red) or output error (flashing red)

Dimensions


AS-i

123

OUT 1 OUT 2

123

12345

678910

4.72120

1.7745

4.09104

ASISAFEMON1B1 AS-Interface line supply (green)2 AS-Interface line fault (red)3 Restart signal (yellow)4 Safety outputs closed (green)5 Safety outputs open (red) or output error (flashing red)





3

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Safety relaysSafety solutions on AS-Interface™ cabling systemSafety interfaces

Operating principle, introduction

Operating principle Safety is incorporated into the AS-Interface cabling system by adding a safety monitor and safety interfaces connected together with other standard AS-Interface components on the yellow cable.

Safety information is exchanged only between the safety monitor, the AS-Interface line master and the safety interfaces. This is transparent for the other standard AS-Interface components. Based on this principle, AS-Interface cabling systems that are already installed can be updated with safety functions without having to replace the existing components (master, I/O interfaces, power supplies, etc.).

Safety circuits are diagnosed readily, and with no additional wiring, by the standard AS-Interface cabling system master communicating with the safety monitor via the yellow cable.

Introduction

Interfaces for Harmony™ Ø 22 mm Emergency stop

Metal Plastic

Interfaces for products with M12 connector

1 x M12 entry 2 x M12 entries

Interfaces for products with ISO entry

ISO M16 or M20 entry

Interfaces pre-mounted in Emergency stop mushroom head push button stations XAL K, with M12 entry

“Turn to release” Key release (n° 455)

Interfaces for mounting in enclosure for Harmony™ Ø 22 mm Emergency stop mushroom head push buttons

Metal Plastic






3

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Environment, specifications

Safety interface type ASISSLB4

ASISSLB5

ASISSLC1

ASISSLC2

ASISSLLS

ASISEA1C

ASISEK1C

ASISSLE4

ASISSLE5

EnvironmentMaximum achievable safety level PL e/Category 4 conforming to EN/ISO 13849-1, SILCL 3 conforming to EN/IEC 62061

Reliability data (1) Mean Time To dangerous Failure (MTTFd)

Years 103

Diagnostic Coverage (DC) % > 99

Probability of dangerous Failure per Hour (PFHd)

1/h 1.82 x 10-8

Conformity to standards




Product certifications UL, CSA, TÜV UL, CSA , TÜV

Degree of protection Conforming to IEC 529

IP 20 IP 67 IP 65 IP 00

AS-Interface profile

0.B.F.F

Addressing Using adjustment terminal ASITERV2

Ambient air temperature For operation °F (°C)

+ 14…+ 131 (- 10…+ 55)

For storage °F (°C)

- 13…+ 185 (- 25…+ 85)

Mechanical specificationsMechanical life* In thousands of operating cycles 0.3 – – 0.3 –

Shock resistance 10 gn

Vibration resistance

5 gn

Electrical specificationsSupply by AS-Interface line Voltage V Via AS-Interface, c 24

Voltage limits

- 15…+ 15%

Power consumption W

1.2

Power consumption on AS-Interface line mA

45

Connection on AS-Interface line

IDC (Insulation Displacement Connector)

b – b – –

Connector (type) – b (M12) – b (M12) b

(1) Using an appropriate and correctly connected control system .*Mechanical LifeThe product life expressed is based on average usage and normal operating conditions. The above statements are not intended to nor shall they create any express or implied warranties as to product operation or life. For information on the limited warranty offered on this product please refer to the Square D terms and conditions of sale found in the “Square D by Schneider Electric” Digest.






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References

ReferencesInterfaces for Ø 22 Emergency stopType Type of

contactConnection on AS-Interface line

Reference Weightoz (kg)

Metal N.C. + N.C. IDC ASISSLB4 2.822 (0.080)

Plastic N.C. + N.C. IDC ASISSLB5 1.411 (0.040)

Interfaces for products with connectorType Number of

contactsConnection on AS-Interface line


1 x M12 entry (1) 2 Connector ASISSLC1 1.411 (0.040)

2 x M12 entries (1) (2) 2 Connector ASISSLC2 1.764 (0.050)

Interfaces for products with ISO entryType Number of



1 x ISO M16 entry (1) (3) 2 IDC ASISSLLS 1.411 (0.040)

Interfaces pre-mounted in Emergency stop mushroom head push button stations XAL KType Number of



“Turn to release” 2 Connector ASISEA1C 5.997 (0.170)

Key release (n° 455) 2 Connector ASISEK1C 6.702(0.190)

Interfaces for mounting in enclosure for Harmony™ Ø 22 mm Emergency stop mushroom head push buttonsType Number of



Metal 2 Connector ASISSLE4 2.116 (0.060)

Plastic 2 Connector ASISSLE5 0.882 (0.025)

Addressing accessoriesDescription Application Reference

Adaptor specifically for safety interfaces type ASISSLBp, ASISSLCp, ASISSLLS

Connection to adjustment terminal ASITERV2

ASISAD1 2.116 (0.060)

Setting-up and diagnostic toolsDescription Application Reference

Adjustment terminal Addressing and diagnostics of AS-Interface V2.1 interfacesAS-Interface I/O test while powered-upAS-Interface interface diagnostics

ASITERV2 17.637(0.500)

AS-Interface line analyzer Identification of transmission errors on the AS-Interface line

ASISA01 5.644(0.160)

AccessoriesType Material Unit reference Weight

oz (kg)Adaptor for ISO M20 (sold in lots of 5)

Metal DE9RI2016 1.411 (0.040)

Ø 40 red mushroom head Emergency stop buttons, turn to release (4)

Metal ZB4BS844 2.116 (0.060)

Plastic ZB5AS844 1.764 (0.050)

Ø 40 red mushroom head Emergency stop buttons, key release (n° 455) (4)

Metal ZB4BS944 3.457(0.098)

Plastic ZB5AS944 2.504(0.071)

(1) To be used with yellow AS-Interface “standard” version cable XZCBppppp . The yellow AS-Interface “TPE” version cable XZCBpppppH cannot be used with the safety interfaces ASISSLCp and ASISSLLS .

(2) Only use pre-wired connectors XZCP1541Lp, refer to our Sensors catalog 9007CT1007R06/12 .(3) For ISO M20 product, see adaptor DE9R12016 .

ASISSLB5 + ZB5AS844ASISSLB4 + ZB4BS844

ASISSLC1 ASISSLC2

ASISSLLS

ASISEA1C

ASISSLE5ASISSLE4

ASISAD1






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Dimensions, wiring diagrams

DimensionsASISSLB4 ASISSLB5

ASISSLC1 ASISSLC2

ASISSLLS ASISAD1

ASISEp1C

ASISSLE4 ASISSLE5

ConnectionsASISSLC1 ASISSLC2 ASISSLLS ASISEp1C ASISSLEp


2.6868

1.5740

1.8346.5

2.5264

1.5740

1.5740

.359

Ø.13x.28Ø3.2x7

Ø.13x.43Ø3.2x11

.184.5

1.5740

1.5740

2.2858

1.3434

.4912.5

= =

1.5740

1.5740

3.94100

2.2657.5

.6416.2

M12

= =

.6015.3

= =

Ø.13x.39Ø3.3x9.9

Ø.13Ø3.3

.5513.95

1.743.2

19.69500

.7920

1.7243.6

1.5740

1.5740

1.3434

2.2858

.359

Ø.13x.28Ø3.2x7

Ø.13x.43Ø3,2x11

.184.5

1.7043.3

1.8346.5

1.1729.8

1.5338.9

1.1729.8

1.5740

4 3

1 2

4 3

1 2

4 3

1 2

BN

WH

BU

BK

BU

BN

BN

BU2 4

1

3

AS-i -

AS-i +

BU

BN

AS-i -

AS-i +






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Safety relaysSafety reliability valuesaccording to standard EN/ISO 13849-1 and EN/IEC 62061

Safety reliability values

EN/ISO 13849-1 EN/IEC 62061 (EN/IEC 61508) Category for the device internal

MTTFd (mean time to dangerous failure. in years)

PL (Performance Level): up to... DC (diagnostic capability) for the device internal

PFHd (Dangerous Failure per Hour) SILCL (Safety Integrity Level Claim Level) HFT (Hardware Fault Tolerance)

Device + outputs in Stop category 0


Single channel with output in Stop category 0










Preventa safety ModulesXPSABV1133P 4 3 53 53 e d > 99 % 60…90 % 3.00 x 10-8 2.00 x 10-7 3 2 1XPSABV11330P 4 3 53 53 e d > 99 % 60…90 % 3.00 x 10-8 2.00 x 10-7 3 2 1XPSABV1133C 4 3 53 53 e d > 99 % 60…90 % 3.00 x 10-8 2.00 x 10-7 3 2 1XPSABV11330C 4 3 53 53 e d > 99 % 60…90 % 3.00 x 10-8 2.00 x 10-7 3 2 1XPSAC3421P 4 – 210.4 – e – > 99 % – 3.56 x 10-9 – 3 – 1 XPSAC3721P 4 – 210.4 – e – > 99 % – 3.56 x 10-9 – 3 – 1 XPSAC5121P 4 – 210.4 – e – > 99 % – 3.56 x 10-9 – 3 – 1 XPSAC3721 4 – 210.4 – e – > 99 % – 3.56 x 10-9 – 3 – 1 XPSAC1321 4 – 210.4 – e – > 99 % – 3.56 x 10-9 – 3 – 1 XPSAC5121 4 – 210.4 – e – > 99 % – 3.56 x 10-9 – 3 – 1 XPSAC3421 4 – 210.4 – e – > 99 % – 3.56 x 10-9 – 3 – 1 XPSAC1321P 4 – 210.4 – e – > 99 % – 3.56 x 10-9 – 3 – 1 XPSAF5130 4 – 243.0 – e – > 99 % – 4.62 x 10-9 – 3 – 1 XPSAF5130P 4 – 243.0 – e – > 99 % – 4.62 x 10-9 – 3 – 1 XPSAFL5130P 4 – 172.1 – e – > 99 % – 5.61 x 10-9 – 3 – 1 XPSAFL5130 4 – 172.1 – e – > 99 % – 5.61 x 10-9 – 3 – 1 XPSAK371144P 4 – 154.5 – e – > 99 % – 7.39 x 10-9 – 3 – 1 XPSAK351144P 4 – 154.5 – e – > 99 % – 7.39 x 10-9 – 3 – 1 XPSAK371144 4 – 154.5 – e – > 99 % – 7.39 x 10-9 – 3 – 1 XPSAK351144 4 – 154.5 – e – > 99 % – 7.39 x 10-9 – 3 – 1 XPSAK361144 4 – 154.5 – e – > 99 % – 7.39 x 10-9 – 3 – 1 XPSAK311144 4 – 154.5 – e – > 99 % – 7.39 x 10-9 – 3 – 1 XPSAK311144P 4 – 154.5 – e – > 99 % – 7.39 x 10-9 – 3 – 1 XPSAK361144P 4 – 154.5 – e – > 99 % – 7.39 x 10-9 – 3 – 1 XPSAR351144 4 – 277.8 – e – > 99 % – 2.22 x 10-9 – 3 – 1 XPSAR371144 4 – 277.8 – e – > 99 % – 2.22 x 10-9 – 3 – 1 XPSAR311144 4 – 277.8 – e – > 99 % – 2.22 x 10-9 – 3 – 1 XPSAR351144P 4 – 277.8 – e – > 99 % – 2.22 x 10-9 – 3 – 1 XPSAR371144P 4 – 277.8 – e – > 99 % – 2.22 x 10-9 – 3 – 1 XPSAR311144P 4 – 277.8 – e – > 99 % – 2.22 x 10-9 – 3 – 1 XPSAT5110 4 3 139.7 54.0 e d > 99 % 96.9 % 6.84 x 10-9 2.05 x 10-8 3 2 1 XPSAT3410 4 3 139.7 54.0 e d > 99 % 96.9 % 6.84 x 10-9 2.05 x 10-8 3 2 1 XPSAT3710 4 3 139.7 54.0 e d > 99 % 96.9 % 6.84 x 10-9 2.05 x 10-8 3 2 1 XPSAT5110T100 4 3 139.7 54.0 e d > 99 % 96.9 % 6.84 x 10-9 2.05 x 10-8 3 2 1 XPSATE5110 4 3 134.8 54.5 e d > 99 % 98.4 % 6.81 x 10-9 1.96 x 10-8 3 2 1 XPSATE5110P 4 3 134.8 54.5 e d > 99 % 98.4 % 6.81 x 10-9 1.96 x 10-8 3 2 1 XPSATE3410 4 3 134.8 54.5 e d > 99 % 98.4 % 6.81 x 10-9 1.96 x 10-8 3 2 1 XPSATE3410P 4 3 134.8 54.5 e d > 99 % 98.4 % 6.81 x 10-9 1.96 x 10-8 3 2 1 XPSATE3710 4 3 134.8 54.5 e d > 99 % 98.4 % 6.81 x 10-9 1.96 x 10-8 3 2 1 XPSATE3710P 4 3 134.8 54.5 e d > 99 % 98.4 % 6.81 x 10-9 1.96 x 10-8 3 2 1 XPSAV11113P 4 4 75.8 75.8 e e > 99 % > 99 % 7.95 x 10-9 7.95 x 10-9 3 3 1 XPSAV11113T050 4 4 75.8 75.8 e e > 99 % > 99 % 7.95 x 10-9 7.95 x 10-9 3 3 1 XPSAV11113 4 4 75.8 75.8 e e > 99 % > 99 % 7.95 x 10-9 7.95 x 10-9 3 3 1 XPSAX5120 4 – 222.2 – e – > 99 % – 1.90 x 10-9 – 3 – 1 XPSAXE5120P 4 – 457.0 – e – > 99 % – 3.00 x 10-8 – 3 – 1 XPSAXE5120C 4 – 457.0 – e – > 99 % – 3.00 x 10-8 – 3 – 1 XPSBAE5120P 1 – 55 – c – – – 2.1 x 10-6 – 1 – 0 XPSBAE3920P 1 – 55 – c – – – 2.1 x 10-6 – 1 – 0 XPSBAE5120C 1 – 55 – c – – – 2.1 x 10-6 – 1 – 0 XPSBAE3920C 1 – 55 – c – – – 2.1 x 10-6 – 1 – 0 XPSBC1110 4 – 63.9 – e – > 99 % – 1.75 x 10-8 – 3 – 1 XPSBC3110 4 – 63.9 – e – > 99 % – 1.75 x 10-8 – 3 – 1 XPSBC3410 4 – 63.9 – e – > 99 % – 1.75 x 10-8 – 3 – 1 XPSBC3710 4 – 63.9 – e – > 99 % – 1.75 x 10-8 – 3 – 1 XPSBCE3110P 4 – 37.0 – e – > 99 % – 3.00 x 10-8 – 3 – 1 XPSBCE3110C 4 – 37.0 – e – > 99 % – 3.00 x 10-8 – 3 – 1 XPSBCE3410P 4 – 37.0 – e – > 99 % – 3.00 x 10-8 – 3 – 1 XPSBCE3410C 4 – 37.0 – e – > 99 % – 3.00 x 10-8 – 3 – 1 XPSBCE3710P 4 – 37.0 – e – > 99 % – 3.00 x 10-8 – 3 – 1 XPSBCE3710C 4 – 37.0 – e – > 99 % – 3.00 x 10-8 – 3 – 1 XPSBF1132 4 – 50.1 – e – > 99 % – 1.30 x 10-8 – 3 – 1 XPSBF1132P 4 – 50.1 – e – > 99 % – 1.30 x 10-8 – 3 – 1

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MTTFd (mean time to dangerous failure. in years)















Preventa safety ModulesXPSABV1133P 4 3 53 53 e d > 99 % 60…90 % 3.00 x 10-8 2.00 x 10-7 3 2 1XPSABV11330P 4 3 53 53 e d > 99 % 60…90 % 3.00 x 10-8 2.00 x 10-7 3 2 1XPSABV1133C 4 3 53 53 e d > 99 % 60…90 % 3.00 x 10-8 2.00 x 10-7 3 2 1XPSABV11330C 4 3 53 53 e d > 99 % 60…90 % 3.00 x 10-8 2.00 x 10-7 3 2 1XPSAC3421P 4 – 210.4 – e – > 99 % – 3.56 x 10-9 – 3 – 1 XPSAC3721P 4 – 210.4 – e – > 99 % – 3.56 x 10-9 – 3 – 1 XPSAC5121P 4 – 210.4 – e – > 99 % – 3.56 x 10-9 – 3 – 1 XPSAC3721 4 – 210.4 – e – > 99 % – 3.56 x 10-9 – 3 – 1 XPSAC1321 4 – 210.4 – e – > 99 % – 3.56 x 10-9 – 3 – 1 XPSAC5121 4 – 210.4 – e – > 99 % – 3.56 x 10-9 – 3 – 1 XPSAC3421 4 – 210.4 – e – > 99 % – 3.56 x 10-9 – 3 – 1 XPSAC1321P 4 – 210.4 – e – > 99 % – 3.56 x 10-9 – 3 – 1 XPSAF5130 4 – 243.0 – e – > 99 % – 4.62 x 10-9 – 3 – 1 XPSAF5130P 4 – 243.0 – e – > 99 % – 4.62 x 10-9 – 3 – 1 XPSAFL5130P 4 – 172.1 – e – > 99 % – 5.61 x 10-9 – 3 – 1 XPSAFL5130 4 – 172.1 – e – > 99 % – 5.61 x 10-9 – 3 – 1 XPSAK371144P 4 – 154.5 – e – > 99 % – 7.39 x 10-9 – 3 – 1 XPSAK351144P 4 – 154.5 – e – > 99 % – 7.39 x 10-9 – 3 – 1 XPSAK371144 4 – 154.5 – e – > 99 % – 7.39 x 10-9 – 3 – 1 XPSAK351144 4 – 154.5 – e – > 99 % – 7.39 x 10-9 – 3 – 1 XPSAK361144 4 – 154.5 – e – > 99 % – 7.39 x 10-9 – 3 – 1 XPSAK311144 4 – 154.5 – e – > 99 % – 7.39 x 10-9 – 3 – 1 XPSAK311144P 4 – 154.5 – e – > 99 % – 7.39 x 10-9 – 3 – 1 XPSAK361144P 4 – 154.5 – e – > 99 % – 7.39 x 10-9 – 3 – 1 XPSAR351144 4 – 277.8 – e – > 99 % – 2.22 x 10-9 – 3 – 1 XPSAR371144 4 – 277.8 – e – > 99 % – 2.22 x 10-9 – 3 – 1 XPSAR311144 4 – 277.8 – e – > 99 % – 2.22 x 10-9 – 3 – 1 XPSAR351144P 4 – 277.8 – e – > 99 % – 2.22 x 10-9 – 3 – 1 XPSAR371144P 4 – 277.8 – e – > 99 % – 2.22 x 10-9 – 3 – 1 XPSAR311144P 4 – 277.8 – e – > 99 % – 2.22 x 10-9 – 3 – 1 XPSAT5110 4 3 139.7 54.0 e d > 99 % 96.9 % 6.84 x 10-9 2.05 x 10-8 3 2 1 XPSAT3410 4 3 139.7 54.0 e d > 99 % 96.9 % 6.84 x 10-9 2.05 x 10-8 3 2 1 XPSAT3710 4 3 139.7 54.0 e d > 99 % 96.9 % 6.84 x 10-9 2.05 x 10-8 3 2 1 XPSAT5110T100 4 3 139.7 54.0 e d > 99 % 96.9 % 6.84 x 10-9 2.05 x 10-8 3 2 1 XPSATE5110 4 3 134.8 54.5 e d > 99 % 98.4 % 6.81 x 10-9 1.96 x 10-8 3 2 1 XPSATE5110P 4 3 134.8 54.5 e d > 99 % 98.4 % 6.81 x 10-9 1.96 x 10-8 3 2 1 XPSATE3410 4 3 134.8 54.5 e d > 99 % 98.4 % 6.81 x 10-9 1.96 x 10-8 3 2 1 XPSATE3410P 4 3 134.8 54.5 e d > 99 % 98.4 % 6.81 x 10-9 1.96 x 10-8 3 2 1 XPSATE3710 4 3 134.8 54.5 e d > 99 % 98.4 % 6.81 x 10-9 1.96 x 10-8 3 2 1 XPSATE3710P 4 3 134.8 54.5 e d > 99 % 98.4 % 6.81 x 10-9 1.96 x 10-8 3 2 1 XPSAV11113P 4 4 75.8 75.8 e e > 99 % > 99 % 7.95 x 10-9 7.95 x 10-9 3 3 1 XPSAV11113T050 4 4 75.8 75.8 e e > 99 % > 99 % 7.95 x 10-9 7.95 x 10-9 3 3 1 XPSAV11113 4 4 75.8 75.8 e e > 99 % > 99 % 7.95 x 10-9 7.95 x 10-9 3 3 1 XPSAX5120 4 – 222.2 – e – > 99 % – 1.90 x 10-9 – 3 – 1 XPSAXE5120P 4 – 457.0 – e – > 99 % – 3.00 x 10-8 – 3 – 1 XPSAXE5120C 4 – 457.0 – e – > 99 % – 3.00 x 10-8 – 3 – 1 XPSBAE5120P 1 – 55 – c – – – 2.1 x 10-6 – 1 – 0 XPSBAE3920P 1 – 55 – c – – – 2.1 x 10-6 – 1 – 0 XPSBAE5120C 1 – 55 – c – – – 2.1 x 10-6 – 1 – 0 XPSBAE3920C 1 – 55 – c – – – 2.1 x 10-6 – 1 – 0 XPSBC1110 4 – 63.9 – e – > 99 % – 1.75 x 10-8 – 3 – 1 XPSBC3110 4 – 63.9 – e – > 99 % – 1.75 x 10-8 – 3 – 1 XPSBC3410 4 – 63.9 – e – > 99 % – 1.75 x 10-8 – 3 – 1 XPSBC3710 4 – 63.9 – e – > 99 % – 1.75 x 10-8 – 3 – 1 XPSBCE3110P 4 – 37.0 – e – > 99 % – 3.00 x 10-8 – 3 – 1 XPSBCE3110C 4 – 37.0 – e – > 99 % – 3.00 x 10-8 – 3 – 1 XPSBCE3410P 4 – 37.0 – e – > 99 % – 3.00 x 10-8 – 3 – 1 XPSBCE3410C 4 – 37.0 – e – > 99 % – 3.00 x 10-8 – 3 – 1 XPSBCE3710P 4 – 37.0 – e – > 99 % – 3.00 x 10-8 – 3 – 1 XPSBCE3710C 4 – 37.0 – e – > 99 % – 3.00 x 10-8 – 3 – 1 XPSBF1132 4 – 50.1 – e – > 99 % – 1.30 x 10-8 – 3 – 1 XPSBF1132P 4 – 50.1 – e – > 99 % – 1.30 x 10-8 – 3 – 1

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(1) The Category, the Performance Level (PL) or the Safety Integrity Level Claim Level (SILCL) are only achieved with the full connection to the base unit or start unit .


MTTFd (mean time to dangerous failure in years)















Preventa safety Modules (continued)XPSCM1144P 2 – 16.6 – c – 95.5 % – 3.12 x 10-7 – 1 – 1XPSCM1144 2 – 16.6 – c – 95.5 % – 3.12 x 10-7 – 1 – 1XPSDMB1132P 4 – 83.1 – e – > 99 % – 3.92 x 10-9 – 3 – 1 XPSDMB1132 4 – 83.1 – e – > 99 % – 3.92 x 10-9 – 3 – 1 XPSDME1132TS220 4 – 82.4 – e – > 99 % – 3.97 x 10-9 – 3 – 1 XPSDME1132 4 – 82.4 – e – > 99 % – 3.97 x 10-9 – 3 – 1 XPSDME1132P 4 – 82.4 – e – > 99 % – 3.97 x 10-9 – 3 – 1 XPSECM3431 4 (1) – 346.2 – e (1) – 0…99 % (1) – 7.51 x 10-9 – 3 (1) – 1 XPSECM5131 4 (1) – 346.2 – e (1) – 0…99 % (1) – 7.51 x 10-9 – 3 (1) – 1 XPSECM3731 4 (1) – 346.2 – e (1) – 0…99 % (1) – 7.51 x 10-9 – 3 (1) – 1 XPSECME5131P 4 (1) – 45 – e (1) – 60…90 % – 2.00 x 10-7 – 3 (1) – 1XPSECME5131C 4 (1) – 45 – e (1) – 60…90 % – 2.00 x 10-7 – 3 (1) – 1XPSECP5131 4 (1) – 346.2 – e (1) – 0…99 % (1) – 7.51 x 10-9 – 3 (1) – 1 XPSECP3431 4 (1) – 346.2 – e (1) – 0…99 % (1) – 7.51 x 10-9 – 3 (1) – 1 XPSECP3731 4 (1) – 346.2 – e (1) – 0…99 % (1) – 7.51 x 10-9 – 3 (1) – 1 XPSECPE5131P 4 (1) – 30 – e (1) – 0…99 % (1) – 3.00 x 10-9 – 3 (1) – 1XPSECPE5131C 4 (1) – 30 – e (1) – 0…99 % (1) – 3.00 x 10-9 – 3 (1) – 1 XPSECPE3910P 4 (1) – 30 – e (1) – 0…99 % (1) – 3.00 x 10-9 – 3 (1) – 1 XPSECPE3910C 4 (1) – 30 – e (1) – 0…99 % (1) – 3.00 x 10-9 – 3 (1) – 1 XPSFB3411 4 – 55.8 – e – > 99 % – 1.13 x 10-8 – 3 – 1 XPSFB3711 4 – 55.8 – e – > 99 % – 1.13 x 10-8 – 3 – 1 XPSFB5111 4 – 55.8 – e – > 99 % – 1.13 x 10-8 – 3 – 1 XPSFB5311 4 – 55.8 – e – > 99 % – 1.13 x 10-8 – 3 – 1 XPSTSA3442P 3 – 126 – d – 60…90 % – 1.30 x 10-7 – 2 – 1 XPSTSA3742P 3 – 126 – d – 60…90 % – 1.30 x 10-7 – 2 – 1 XPSTSA5142P 3 – 126 – d – 60…90 % – 1.30 x 10-7 – 2 – 1 XPSTSW3742P 3 – 126 – d – 60…90 % – 1.30 x 10-7 – 2 – 1 XPSTSW3442P 3 – 126 – d – 60…90 % – 1.30 x 10-7 – 2 – 1 XPSTSW5142P 3 – 126 – d – 60…90 % – 1.30 x 10-7 – 2 – 1 XPSVC1132 4 – 50.0 – e – > 99 % – 1.30 x 10-8 – 3 – 1 XPSVC1132P 4 – 50.0 – e – > 99 % – 1.30 x 10-8 – 3 – 1 XPSVNE1142P 3 – 124.1 – d – > 99 % – 9.26 x 10-9 – 2 – 1 XPSVNE1142HSP 3 – 124.1 – d – > 99 % – 9.26 x 10-9 – 2 – 1 XPSVNE1142LFP 3 – 124.1 – d – > 99 % – 9.26 x 10-9 – 2 – 1 XPSVNE3442P 3 – 124.1 – d – > 99 % – 9.26 x 10-9 – 2 – 1 XPSVNE3442HSP 3 – 124.1 – d – > 99 % – 9.26 x 10-9 – 2 – 1 XPSVNE3442LFP 3 – 124.1 – d – > 99 % – 9.26 x 10-9 – 2 – 1 XPSVNE3742P 3 – 124.1 – d – > 99 % – 9.26 x 10-9 – 2 – 1 XPSVNE3742HSP 3 – 124.1 – d – > 99 % – 9.26 x 10-9 – 2 – 1 Preventa safety controllersXPSMP11123P 4 – 75.8 – e – > 99 % – 7.95 x 10-9 – 3 – 1 XPSMP11123 4 – 75.8 – e – > 99 % – 7.95 x 10-9 – 3 – 1 XPSMCppZp (transistor outputs) 4 4 76.6 76.6 e e > 99 % > 99 % 1.29 x 10-8 1.29 x 10-8 3 3 1 XPSMCppZp(Relay outputs) 4 4 71.0 71.0 e e > 99 % > 99 % 1.40 x 10-8 1.40 x 10-8 3 3 1

Safety monitors and interfaces on AS-Interface cabling systemASISAFEMON1 4 4 451 451 e e > 99 % > 99 % 9.00 x 10-9 9.00 x 10-9 3 3 1 ASISAFEMON1B 4 4 451 451 e e > 99 % > 99 % 9.00 x 10-9 9.00 x 10-9 3 3 1 ASISAFEMON2 4 4 451 451 e e > 99 % > 99 % 9.00 x 10-9 9.00 x 10-9 3 3 1 ASISAFEMON2B 4 4 451 451 e e > 99 % > 99 % 9.00 x 10-9 9.00 x 10-9 3 3 1 ASISSLB5 4 4 103.4 103.4 e e > 99 % > 99 % 1.82 x 10-8 1.82 x 10-8 3 3 1ASISSLB4 4 4 103.4 103.4 e e > 99 % > 99 % 1.82 x 10-8 1.82 x 10-8 3 3 1ASISSLC1 4 4 103.6 103.6 e e > 99 % > 99 % 1.82 x 10-8 1.82 x 10-8 3 3 1ASISSLC2 4 4 103.6 103.6 e e > 99 % > 99 % 1.82 x 10-8 1.82 x 10-8 3 3 1ASISSLLS 4 4 103.6 103.6 e e > 99 % > 99 % 1.82 x 10-8 1.82 x 10-8 3 3 1ASISEA1C 4 4 103.9 103.9 e e > 99 % > 99 % 1.82 x 10-8 1.82 x 10-8 3 3 1ASISEK1C 4 4 103.9 103.9 e e > 99 % > 99 % 1.82 x 10-8 1.82 x 10-8 3 3 1ASISSLE4 4 4 103.9 103.9 e e > 99 % > 99 % 1.82 x 10-8 1.82 x 10-8 3 3 1ASISSLE5 4 4 103.9 103.9 e e > 99 % > 99 % 1.82 x 10-8 1.82 x 10-8 3 3 1

Safety relaysSafety reliability valuesaccording to standard EN/ISO 13849-1 and EN/IEC 62061

Safety reliability values (continued)

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MTTFd (mean time to dangerous failure in years)















Preventa safety Modules (continued)XPSCM1144P 2 – 16.6 – c – 95.5 % – 3.12 x 10-7 – 1 – 1XPSCM1144 2 – 16.6 – c – 95.5 % – 3.12 x 10-7 – 1 – 1XPSDMB1132P 4 – 83.1 – e – > 99 % – 3.92 x 10-9 – 3 – 1 XPSDMB1132 4 – 83.1 – e – > 99 % – 3.92 x 10-9 – 3 – 1 XPSDME1132TS220 4 – 82.4 – e – > 99 % – 3.97 x 10-9 – 3 – 1 XPSDME1132 4 – 82.4 – e – > 99 % – 3.97 x 10-9 – 3 – 1 XPSDME1132P 4 – 82.4 – e – > 99 % – 3.97 x 10-9 – 3 – 1 XPSECM3431 4 (1) – 346.2 – e (1) – 0…99 % (1) – 7.51 x 10-9 – 3 (1) – 1 XPSECM5131 4 (1) – 346.2 – e (1) – 0…99 % (1) – 7.51 x 10-9 – 3 (1) – 1 XPSECM3731 4 (1) – 346.2 – e (1) – 0…99 % (1) – 7.51 x 10-9 – 3 (1) – 1 XPSECME5131P 4 (1) – 45 – e (1) – 60…90 % – 2.00 x 10-7 – 3 (1) – 1XPSECME5131C 4 (1) – 45 – e (1) – 60…90 % – 2.00 x 10-7 – 3 (1) – 1XPSECP5131 4 (1) – 346.2 – e (1) – 0…99 % (1) – 7.51 x 10-9 – 3 (1) – 1 XPSECP3431 4 (1) – 346.2 – e (1) – 0…99 % (1) – 7.51 x 10-9 – 3 (1) – 1 XPSECP3731 4 (1) – 346.2 – e (1) – 0…99 % (1) – 7.51 x 10-9 – 3 (1) – 1 XPSECPE5131P 4 (1) – 30 – e (1) – 0…99 % (1) – 3.00 x 10-9 – 3 (1) – 1XPSECPE5131C 4 (1) – 30 – e (1) – 0…99 % (1) – 3.00 x 10-9 – 3 (1) – 1 XPSECPE3910P 4 (1) – 30 – e (1) – 0…99 % (1) – 3.00 x 10-9 – 3 (1) – 1 XPSECPE3910C 4 (1) – 30 – e (1) – 0…99 % (1) – 3.00 x 10-9 – 3 (1) – 1 XPSFB3411 4 – 55.8 – e – > 99 % – 1.13 x 10-8 – 3 – 1 XPSFB3711 4 – 55.8 – e – > 99 % – 1.13 x 10-8 – 3 – 1 XPSFB5111 4 – 55.8 – e – > 99 % – 1.13 x 10-8 – 3 – 1 XPSFB5311 4 – 55.8 – e – > 99 % – 1.13 x 10-8 – 3 – 1 XPSTSA3442P 3 – 126 – d – 60…90 % – 1.30 x 10-7 – 2 – 1 XPSTSA3742P 3 – 126 – d – 60…90 % – 1.30 x 10-7 – 2 – 1 XPSTSA5142P 3 – 126 – d – 60…90 % – 1.30 x 10-7 – 2 – 1 XPSTSW3742P 3 – 126 – d – 60…90 % – 1.30 x 10-7 – 2 – 1 XPSTSW3442P 3 – 126 – d – 60…90 % – 1.30 x 10-7 – 2 – 1 XPSTSW5142P 3 – 126 – d – 60…90 % – 1.30 x 10-7 – 2 – 1 XPSVC1132 4 – 50.0 – e – > 99 % – 1.30 x 10-8 – 3 – 1 XPSVC1132P 4 – 50.0 – e – > 99 % – 1.30 x 10-8 – 3 – 1 XPSVNE1142P 3 – 124.1 – d – > 99 % – 9.26 x 10-9 – 2 – 1 XPSVNE1142HSP 3 – 124.1 – d – > 99 % – 9.26 x 10-9 – 2 – 1 XPSVNE1142LFP 3 – 124.1 – d – > 99 % – 9.26 x 10-9 – 2 – 1 XPSVNE3442P 3 – 124.1 – d – > 99 % – 9.26 x 10-9 – 2 – 1 XPSVNE3442HSP 3 – 124.1 – d – > 99 % – 9.26 x 10-9 – 2 – 1 XPSVNE3442LFP 3 – 124.1 – d – > 99 % – 9.26 x 10-9 – 2 – 1 XPSVNE3742P 3 – 124.1 – d – > 99 % – 9.26 x 10-9 – 2 – 1 XPSVNE3742HSP 3 – 124.1 – d – > 99 % – 9.26 x 10-9 – 2 – 1 Preventa safety controllersXPSMP11123P 4 – 75.8 – e – > 99 % – 7.95 x 10-9 – 3 – 1 XPSMP11123 4 – 75.8 – e – > 99 % – 7.95 x 10-9 – 3 – 1 XPSMCppZp (transistor outputs) 4 4 76.6 76.6 e e > 99 % > 99 % 1.29 x 10-8 1.29 x 10-8 3 3 1 XPSMCppZp(Relay outputs) 4 4 71.0 71.0 e e > 99 % > 99 % 1.40 x 10-8 1.40 x 10-8 3 3 1

Safety monitors and interfaces on AS-Interface cabling systemASISAFEMON1 4 4 451 451 e e > 99 % > 99 % 9.00 x 10-9 9.00 x 10-9 3 3 1 ASISAFEMON1B 4 4 451 451 e e > 99 % > 99 % 9.00 x 10-9 9.00 x 10-9 3 3 1 ASISAFEMON2 4 4 451 451 e e > 99 % > 99 % 9.00 x 10-9 9.00 x 10-9 3 3 1 ASISAFEMON2B 4 4 451 451 e e > 99 % > 99 % 9.00 x 10-9 9.00 x 10-9 3 3 1 ASISSLB5 4 4 103.4 103.4 e e > 99 % > 99 % 1.82 x 10-8 1.82 x 10-8 3 3 1ASISSLB4 4 4 103.4 103.4 e e > 99 % > 99 % 1.82 x 10-8 1.82 x 10-8 3 3 1ASISSLC1 4 4 103.6 103.6 e e > 99 % > 99 % 1.82 x 10-8 1.82 x 10-8 3 3 1ASISSLC2 4 4 103.6 103.6 e e > 99 % > 99 % 1.82 x 10-8 1.82 x 10-8 3 3 1ASISSLLS 4 4 103.6 103.6 e e > 99 % > 99 % 1.82 x 10-8 1.82 x 10-8 3 3 1ASISEA1C 4 4 103.9 103.9 e e > 99 % > 99 % 1.82 x 10-8 1.82 x 10-8 3 3 1ASISEK1C 4 4 103.9 103.9 e e > 99 % > 99 % 1.82 x 10-8 1.82 x 10-8 3 3 1ASISSLE4 4 4 103.9 103.9 e e > 99 % > 99 % 1.82 x 10-8 1.82 x 10-8 3 3 1ASISSLE5 4 4 103.9 103.9 e e > 99 % > 99 % 1.82 x 10-8 1.82 x 10-8 3 3 1

3

3/132

Index Product reference index

AASISA01 3/122

3/126ASISAD1 3/126ASISAFEMON1B 3/122ASISAFEMON2B 3/122ASISCM 3/122ASISCPC 3/122ASISEA1C 3/126ASISEK1C 3/126ASISSLB4 3/126ASISSLB5 3/126ASISSLC1 3/126ASISSLC2 3/126ASISSLE4 3/126ASISSLE5 3/126ASISSLLS 3/126ASISWIN2 3/122ASITERV2 3/122

3/126D

DE9RI2016 3/126X

XPSABV11330C 3/24XPSABV11330P 3/24XPSABV1133C 3/24XPSABV1133P 3/24XPSAC1321 3/19XPSAC1321P 3/19XPSAC3421 3/19XPSAC3421P 3/19XPSAC3721 3/19XPSAC3721P 3/19XPSAC5121 3/19XPSAC5121P 3/19XPSAF5130 3/37XPSAF5130P 3/37XPSAFL5130 3/41XPSAFL5130P 3/41XPSAK311144 3/51XPSAK311144P 3/51XPSAK351144 3/51XPSAK351144P 3/51XPSAK371144 3/51XPSAK371144P 3/51XPSAR311144 3/45XPSAR311144P 3/45XPSAR351144 3/45XPSAR351144P 3/45XPSAR371144 3/45XPSAR371144P 3/45XPSATE3410 3/24XPSATE3410P 3/24XPSATE3710 3/24XPSATE3710P 3/24XPSATE5110 3/24XPSATE5110P 3/24XPSATR11530C 3/33XPSATR11530P 3/33XPSATR1153C 3/33XPSATR1153P 3/33XPSATR39530C 3/33XPSATR39530P 3/33XPSATR3953C 3/33

XPSATR3953P 3/33XPSAV11113 3/24XPSAV11113P 3/24XPSAXE5120C 3/19XPSAXE5120P 3/19XPSBAE3920C 3/59XPSBAE3920P 3/59XPSBAE5120C 3/59XPSBAE5120P 3/59XPSBCE3110C 3/59XPSBCE3110P 3/59XPSBCE3410C 3/59XPSBCE3410P 3/59XPSBCE3710C 3/59XPSBCE3710P 3/59XPSBF1132 3/59XPSBF1132P 3/59XPSCM1144 3/66XPSCM1144P 3/66XPSDMB1132 3/93XPSDMB1132P 3/93XPSDME1132 3/93XPSDME1132P 3/93XPSECME5131C 3/85XPSECME5131P 3/85XPSECPE3910C 3/85XPSECPE3910P 3/85XPSECPE5131C 3/85XPSECPE5131P 3/85XPSLCD1141 3/73XPSLCM1150 3/78XPSOT3444 3/114XPSOT3744 3/114XPSPVK1184 3/109XPSPVK3484 3/109XPSPVK3784 3/109XPSPVT1180 3/105XPSTSA3442P 3/89XPSTSA3742P 3/89XPSTSA5142P 3/89XPSTSW3442P 3/89XPSTSW3742P 3/89XPSTSW5142P 3/89XPSVNE1142HSP 3/99XPSVNE1142P 3/99XPSVNE3442HSP 3/99XPSVNE3442P 3/99XPSVNE3742HSP 3/99XPSVNE3742P 3/99XSZCM01 3/78XSZCM02 3/78XU2S18KP340DT 3/67XU2S18KP340L5T 3/67XU2S18KP340WDT 3/67XU2S18KP340WL5T 3/67XU2S18PP340D 3/67XU2S18PP340DR 3/67XU2S18PP340L5 3/67XU2S18PP340L5R 3/67XU2S18PP340WD 3/67XU2S18PP340WDR 3/67XU2S18PP340WL5 3/67XU2S18PP340WL5R 3/67

ZZB4BS844 3/126ZB4BS944 3/126ZB5AS844 3/126ZB5AS944 3/126

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