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For DPRK 300,000 Ton Per Annum Coal Washing Plant
EPs Proposal2014.11.25
MES is a sub-brand of HOT Mining and focuses on small-middle size processing projects
Content
Technical Supports & Commitment for Colombia Clients............................................................................................1Package Comparison & Suggestion..............................................................................................................................4Price comparing table..................................................................................................................................................5Package 1-Tranditional Jigging Process Technology.....................................................................................................7Package 2-Simplified Jigging Process Technology......................................................................................................20Training Plan _ Coal Washing Plant............................................................................................................................22About HOT Mining.....................................................................................................................................................23About MES Process....................................................................................................................................................24
Technical Supports & Commitment for DPRK Project
HOT Mining / MESTwo Brands of Beijing HOT Mining Tech Co.,Ltd
Reference only, details shall discuss later
1. Parts sourcing supports
We would also provide supports for parts sourcing for clients.
2. Consignment Sales Cooperation (Spare Parts)
If possible, we’d like to discuss the possibility of consignment sales cooperation for spare parts. This could help our client to reduce cash cost as well as parts cost.
3. Remote Technical Supports
If possible and internet are available in DPRK? We’re not sure.
Basis on agreement between client and our technical support team, we will provide a remote support intelligent system for site management purpose. Certainly, our technical team will also inspect the equipment’s status in China and will provide real time technical supports by internet.
HOT Condition Monitoring (HCM)
HCM is one major part of intelligent system that can monitor machine health at real time. By leveraging machine operating and health information, our technical team provides customer maintenance and repair suggestion timely, so as to prevent catastrophic failure, reduce owning and operating cost, maximize machine uptime. --- This is an additional system, just for optional.
1
Package Comparison & Suggestion
The recommended package - Package 1, Jigging Process Solution.
Secondary optional package
Package 2, Simple Jigging Processing Solution (‘SJPT’ Solution).
Reasons & Comparisons as below
[1] CapacityThe required capacity is 300,000 tons per annual. If we choose DMS processing technology, we shall choose a very small dense medium cyclone. The smallest cyclone even can process about 450,000 tons raw coal per annual (much more expensive).
And we have also looked the raw coal, most of them are a little big (25mm~50mm), so we cannot choose the smallest cyclone. For this capacity requirement, jigging process is best choice.
[2] Clean Coal YieldSurely, the simple jigging processing technology cannot recovery all the clean coal from raw coal. This would have many loss of margin.
2
Price comparing table
Key Process Technology
Package # EP Project Cost USD (FOB Price)
Capacity ton per annum
Clean Coal Sales Income
Clean Coal Yield Operational Cost, Basis on Feeding ROM Coal (Ton)HMC EPC CWC SPMC
TJPT Package1 300,000 t/a Reasonable 0 280KWh ≤10L/tSJPT Package2 300,000 t/a Not acceptable, ≥4.5%
loss0 196KW/h ≈21.5L/t
Note for Abbreviation Heavy Medium Consumption HMC Please note
Clean coal sales income is just estimation, for reference only. Because we haven't coal washability report.
Electrical Power Consumption EPCClean Water Consumption CWC(3 Years) Spare Parts & Maintenance Consumption SPMCTJPT Tranditional Jigging Process TechnologySJPT Simplified Jigging Process Technology
Please Pay Attention:1. The ROE shall be fixed by 6.1412 (1 USD = 6.1412CNY); Considering currency exchange rate would be changed, thus, we would adjust the price for each 90 days, it would be floating ±5%.2. MES Process is a SUB brand of HOT Mining.
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[3] Operation CostJigging process is a little higher than DMS technology. And the water consumption is also bigger than DMS.
[4] Clean Coal Recovery & YieldDMS is the best technology for maximum the clean coal recovery. Basis on our experiences, for same raw coal, if plant uses DMS technology, it would get additional 2%~ 3.5% clean coals more than jigging technology.
Above all, because of capacity and project cost, we recommend the jigging technology for first choice.
Package 1-Traditional Jigging Process Technology
Content
1. Design basis.........................................................................................................................................12. Design content....................................................................................................................................13. Product solution..................................................................................................................................14. Process Flow Introduction...................................................................................................................25. Design features...................................................................................................................................36. Equipment list and price.....................................................................................................................47. Covers..................................................................................................................................................78. The total installed capacity...............................................................................................................129. Water consumption per ton of coal..................................................................................................12
Attachments
1. Design basis
1. 1, in accordance with the "coal washing engineering design specifications"
(GB50359-2005) and other relevant provisions of the design.
2. 3, production capacity: annual design production capacity of processing
250,000 tons of coal, 32 tons of raw coal into the wash-hour.
3. 4, the working system: Work 330 days, 16 hours work day.
4. 5, coal and products with a car transport; coal used by coal by coal scuttle;
product directly after the election stockpiling dry ground in the yard.
2. Design content
1. Coal Preparation Plant Design says:Coal by coal, washed coal belt into the
bridge, crushing and screening, jigging, concentrate, coal filter press and
other production facilities, as well as the corresponding production systems
for power distribution, lighting and other facilities.
2. Slime-plant recycling, closed water circuit.
3. CPP clean water to the pond by the owner, the owner is responsible for the
power lead to the main plant transformer.
4. After the slurry was concentrated by filter recycling alone stockpiling.
1
3. Product solution
1. 1 # 40 coal-30mm 2 # coal 30-8mm 3 # coal 0.5-8mm
2. Coal (return processing system)
3. gangue
4. Slime
4. Process Flow Introduction
See attached flow chart.
1. coal preparation and coal by coal
Coal preparation plant coal from the car shipped to the coal yard, through the subject
under the coal hopper feeder conveyor fed with raw coal sizing screen (coal conveyor
head with a magnetic separator to remove the iron mixed with coal), mesh of 40mm,
the material on the sieve materials are mixed into the jig after washing and crushing to
40mm under the following screen.
2. coal sorting
After screening the crushed coal belt to enter selected CNC Jig sub-elected coal, coal
gangue and three products. After dewatering waste rock products by bucket elevator to
dehydration in the field of coal and waste rock stockpiles. After coal products by bucket
elevator dehydration dehydration to the coal pile storage, processing can also be
returned to the system. Jig coal and coal overflow via a fixed sieve sieve dehydration
dehydration grading into 40-30mm,30-8mm and 8-0.5mm three kinds of grain size. After
these three products to reprint belt stockpiling coal field.
3. slime water system
Coal Dewatering Sieve-0.5mmAfter the sieve into the slime pool water, pumped to a
2
thickener concentrate, concentrate recovered by the end of the stream with a filter to
the slurry scraper conveyor field stockpiling. Slime thickener overflow filter filtrate and
pooling of recycled water for the whole plant production water.
In addition, the plant accident outside the sedimentation tank, turn on the water to
deal with the accident. Production systems run, run, drip, drain and clean the floor after
the water into the drainage pond, pumped to jigger recycling.
3
5. Design features
1. using sophisticated air chamber under the screen CNC Jig sorting, sub-elect
qualified and high-ash coal gangue, improve the quality of clean coal. Investment, low
operating cost, simple operation, covering less.
2. the process is simple, a small number of production processes and equipment
units, high efficiency, low consumption, coal sorting rate, to meet the needs of users.
3. the design is 250,000 tons / year coal preparation plant jigging with coal storage,
coal by coal, screening crushing, jigging, concentration, pressure filtration, such as slime
production processes to meet the requirements of sorting the various aspects .
4. the design uses high-precision CNC process parameters automatic control
system, improve sorting accuracy jigging.
5. due to the filter press is intermittent work, in order to ensure continuity of
production, the design of the filter is configured with two slime to form a closed loop, ie
a filter discharge, then another filter are feeding, to ensure that production is not
interrupted.
6. slime water system uses efficient inclined plate concentrator, which has a small
footprint, large capacity, low operating costs, investment costs Province characteristics.
No power equipment while the concentrator, there is no pressure equipment problem,
trouble-free operation.
7. the design uses electronic belt right into the washing of coal, coal products for
immediate and incremental measurement, and control room through the host PLC to
achieve plant-wide networking of various parameters, technical indicators show the
process of production, editing, printing function, so that the whole plant production
technology management to achieve standardization and scientific.
8. equipment selection priority equipment advanced, reliable, mature technology
of choice new, highly efficient, energy-saving electrical and mechanical equipment.
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9. the design of local conditions set accident sedimentation tank, when equipment
maintenance or failure, can be saved to an accident slime water pool, and afterwards
they can be returned to the factory slime water processing, recycling plant slime,
washing closed loop to ensure that the environment from pollution and meet
environmental requirements.
6. Equipment list and price
5
Item Equipment Specification Unit Qty Note
1 ROM Screen ZDM1225 Φ=40mmSet 1
MES Process
Motor N=5.5KW 380V 2 Crusher
2PCM4050 Discharging<40mm Set 1
MES Process
Motor N=15KW 380V 3 Vibrating Feeder DZ5 N=0.55KW 380V Set 1 MES Process
4
NC Batac Jig SKT3.5 F=3.5m2
Set
1 MES Process
Discharging Motor N=2.2KW 380V 2 Cycloidal Planetary Gear
Speed Reducer 2
5Air Compressor VF—3/7 Q=3m3 /min Set 1 From China
P=0.7MPa Motor N=18.5KW 380V 1
6
Dewatering Bucket Elevator - For Rejects
T2430 Q=20t/h t=240mm
Set1
MES Process
B=300mm L=12.24m V=0.16m/s а=60o
Motor N=3KW 380V 1
7Dewatering Bucket Elevator - For Middlings
T1228 Q=9t/h t=120mm
Set1
MES Process
B=280mm L=12.24m V=0.16m/s а=60o
Motor N=2.2KW 380V 1 8
Clean Coal Dewatering Screen
ZJS1248 Φ=0.5mmSet
1 MES Process
N=5.5KW 380V 2
9Clean Coal Centrifuge TLL700
Set1 MES Process
Main Motor Y180L-6-V1 N=15KW 1 Oil Pump Motor Y801-4 N=0.55KW 1
Clean Coal Sizing Screen2ZDM1236 Φ1=30mm Φ2=8mm Set 1
MES Process
Motor N=5.5KW 380V
10Fan L53 Q=33m3/min
Set1 From China
P=0.039Mpa n=1240r·pm Motor N=30KW 380V 1
11 Silencer Two set for input and output Pic 2 Price Included in Fan
12 Air Chamber φ=1600 V=4.5m³ Set 1 From China
13Slurry Pump 100ZJ—33 Q=150m3/h
Set1 Shijiazhuang
H=24m DC Drive Motor N=30KW 380V 1
14 Vibrating Sieve Bend -Slime B=2400 Ф=0.40mm Set 1 MES Process
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Motor N=0.75KW 380V 1 15
Draining Pump - Water 65ZJL Q=40m3/h H=14mSet
1 Shijiazhuang
Motor Y132S--4 N=7.5KW 380V 1 16
Agitator - Flocculating Agent
Φ1200 Set 1 MES Process
Motor N=5.5KW 380V Set 1 17 Flocculating Box 2000×1200×1000 Set 1 MES Process
18Water Circulating Pump 100ZJ—A46 Q=150m3/h
Set1 Shijiazhuang
H=30m Motor N=30KW 380V DC Drive 1
19High Efficient Inclined Tube Thickener
Φ8m Steel Structure Set 1 MES Process
20Feeding Pump - Filter Press 65ZJR-Ⅱ Q=56--169m3/h Set 1 Shijiazhuang
H=73--44m Motor N=55KW 380V Set 1
21Draining Pump - Water 65ZJL-SP Q=40m3/h H=14m Set 1 Shijiazhuang
Motor N=5.5KW 380V Set 1 22
Press Filter XMY120/1250 F=120m² Set 2 Hebei
Motor N=4KW 380V Set 2
23Scraper Conveyer
B=600mm L=7.7m α=3ºSet
2MES Process
V=0.48m/s Q=10t/h Motor N=5.5KW 2
24
Engineering & Others
All project related travel will be paid by client, such as air tickets between DPRK and China, domestic traffic cost in DPRK, meals and hotel in DPRK, medical treatment in DPRK
Steel Structure & Civil Job Client's Scope in DPRK
Fabricated Metallic structure Client's Scope in DPRK
Valves & Pipework Power supply&Productive control system
Design cost Transport from Plants to China Port
Port and Related Cost Technical Services (On-site only,Installation Guide & Commissioning Guide)
Estimated Rate Reference only
Will be charged by real working days.
7
7. Covers
CPP industrial site area of approximately 1.11 hm2.
8. The total installed capacity
The total installed capacity of 280KW coal preparation equipment.
9. Water consumption per ton of coal
Water consumption per ton coal 0.1m3 / t.
13
Package 2 -Simplified Jigging Process Technology
Content1. JXT6-three sets of segment type Coal processing equipment list...............................................142. Investment estimate...................................................................................................................183. Brief introduction........................................................................................................................184. Schematic diagram......................................................................................................................19
15
1. JXT6-three sets of segment type Coal processing equipment list
Sequence No.
Set up Equipment Name Call Regulation Grid Power Quantity Brand Equipment Note
101 By coal hopper 3500 × 3000 1Item Fabricated Big mouth width: 3500mm * 3000mm, Plate thickness6mm,Material GB capacity Jigang
Stoker K-OReciprocating feeder 4 1Taiwan MES Pro Yield:100-170t / h,Material Jigang GB capacity, long life, energy-saving than traditional70%Greatly reduce equipment wear.
Coal feeder device Metal Steel 1Set MES Pro Supporting102 Coal belt feeding B = 650 L = 22Rice A = 17 ° 5.5 1Set MES Pro Q = 100T / h V = 1.6m / S
Electric drum N = 5.5KW 380V 1Set MES Pro Oil-cooled electric drumBelt bracket Metal Steel 1Set FabricatedCollection chute Metal Steel 1Set Fabricated 6mmGB steel production site
No. Name Call Regulation Grid PowerKW Quantity Place of origin
Equipment Note
201 Coal feed a dilution tank ZG2030 Fabricated Plate thickness8mm, GB Jinan Iron and Steel production, uniform feeding
202 Multifunctional sieve jigger measure air
Jig coal production conditions in accordance with
16.5 1Taiwan MES Pro The country of leading technology, high processing accuracy. The main
17
SC6M-3d-6SChoice6Room raw material GB tablet thickness10mm. Yield≤ 60T / h. Bucket elevatorT2040,T2035
Host steel bracket Metal Steel 1Set Fabricated GB beams, channels, pipe, steel assembly
Jig platform and ladder, guardrail
Metal Steel 1Set Fabricated GB12 #Channel, pedals4mmDiamond Plate, steel angles, finished parts factory.
Gangue, coal chute 3Item Fabricated GB 8mm Plate204 Low air bag Φ900 * 1100 1Set MES Pro And models supporting
Air hose 1Set MES Pro And models supportingRoots blower R200 Q = 48m ³ P39.2Kpa 37 1Taiwan Zhangqiu Domestic famous brands, including
wind network muffler joints205 Pump2SH-13ADouble-suction
centrifugal pumpY360S-4 380V
Q = 260㎥/ H H = 18m
18.5 1 set Zibo Domestic professional manufacturers Zibo pump chemical pump capacity, good service, reliable quality.
206 Curved dewatering screen B = 1150R1160 1 set MES Pro GB 8mm thick material, stainless steel sieve, sieve slit 0.75mm, adjustable
Curved screen bracket Metal Steel 1 set Fabricated 16 # channel,
207 Coal dewatering screen ZKB1748 straight 15 1 set MES Pro 16mm quality original flat steel, Harbin Bearing, high-quality stainless steel sieve, universal rotating shaft.
208 Sieve dehydration tanks and Metal Steel 1 set Fabricated Jinan Iron and Steel production
18
steel bracket 6mm GB plate, beams, channelsSieve side platforms and guardrails
Metal Steel 1 set Fabricated 120 channel and 4mm Diamond Plate Production
Sieve side ladder, guardrail Metal Steel 1 set Fabricated 120 channel and 4mm Diamond Plate Production
Sieve dehydration motor bracket
Metal Steel 1 set Fabricated GB 16 # mm steel production Jigang, GB 16 # channel,
Sieve dehydration coal chute Metal Steel 1 set Fabricated GB 6mm plate
End coal sieve coal chute Metal Steel 6 Fabricated GB 6mm plate
Dewatering screen lump chute Metal Steel 1 set Fabricated GB 6mm plate209 Double lump Sieve ZE1230 4 1 set MES Pro
Sieve and chute bracket Metal Steel 1 set Fabricated210 Lump coal belt B = 600 Q = 100T 8 2 sets MES Pro
Belt bracket Metal Steel 2 sets Fabricated211 Effects of new pulverized coal
sieve
(Efficient energy-saving)
ZY1040 9 6 units MES Pro GB 6mm steel bracket for the seamless penetration welding, eccentric vibration, dewatering vibrating motor assembly efficiency higher than 40%, the absolute energy efficient. Save floor space.
212 Coal belt 1 B = 600 Q = 100T 4 13 m MES Pro By GB production, oil-cooled electric drum Boshan,
Belt bracket Metal Steel 1 set Fabricated Angle 8cm
213 Collect coal belt 2 B = 600 Q = 100T 4 15 m MES Pro By GB production, oil-cooled electric drum Boshan,
Belt bracket Metal Steel 1 set Fabricated Angle 8cm
Coal block device 6 sets Fabricated Supporting19
No. Name Specification Power Unit Brand Remarks301 Efficient pyramidal
concentratorΦ7 segment cone 8mm steel straight section 8mm, outside with reinforcing ribs,
1 set MES Pro Deep cone efficiency, energy saving and environmental protection, no power, advanced dual-energy overflow tank design
Slime filter R250 5.5 1 set Hebei Hebei
Filter tank 1 set Fabricated Plate assembly
Filter feed pump P65-45-117m ³ / h 45 1 set Henan Henan
Concentrator steel platform Metal Steel 1 set Fabricated GB steel, energy efficientConcentrator steel inclined ladder
Metal Steel 1 set Fabricated GB Laiwu Steel production, angle iron, steel and other weldments
Concentrator steady flow system
Metal Steel 1 set Fabricated GB Laiwu Steel production, channel steel, steel weldments, etc.
Concentrator steel structure Metal Steel 2 sets Fabricated 160 I-beam, GB Laiwu Steel production, angles, steel weldments, etc.
Mixing drum 1.5 2 Fabricated 4mm steel barrel, Harbin Bearing,
Submersible sewage pumps installed pipeline valves
1 set MES Pro 6-inch steel pipe, standard parts
Sewage pumps Y15S-4 380V
Q = 260㎥/ H H = 18m
18.5 1 set Zibo Domestic professional manufacturers Zibo pump chemical pump capacity, good service, reliable quality.
501 Mounting Accessories 1 set Supporting502 Split cabinet portfolio 1 set MES Pro Deli Western Electric, 30KW or more
motors equipped with self-dual step-down start
20
2. Investment estimate
Please noteice as below
1 This simplified jigging process system need one shovel car, client need to buy it. It’s not in our package;2 This is a FOB EPs Price, engineering + equipment supply + technical services;
3 Currency, USD. We also accept the equivalent amount in Chinese Yuan (RMB);All Price basis on 1 USD = 6.15RMB 4 All needed business travel from China to Colombia, traffic in Colombia, meals, hotel and medical treatment in Colombia belong to client's scope; 5 Translator cost is estimated on 30 days job. If he/her works more than 30 days, the cost will be added basis on 149.93 USD/day.
Certainly, this job could be client's scope, and remove it from our cost. For your kind reference. 6 All training in China is for free.
3. Brief introduction
First, the area of Including raw materials needed venue 10000 (meters)
The total area of installationAbout 600 m2
A cement floor need to build 2 pool covers Tank capacity
500 m2 100 m2 400 m3
Second, the production costs24 hours 1400 t 3 class guide (8 hours / day
Power Staff Water Consumption Forklift oilOtherMaintenance
196KW / h Class 4 Japanese consume 30 cubic meters
150 l
22
480 tons)This cost is based on local prices standard.
Third, the construction period
30-52 days Manufacture of 30 days, 15 days of installation, commissioning of 7 days
23
StagePlace Training Purpose Requirements
Training
MethodsPeople shall join Time Cost
Before Delivery
Chengdu City
& Dazhou
In China
Basic skills and coal washing
knowledge, experiences
Indoor Training
Coal washing plants
Visiting
PPT & Handbook
Coal Washing
Plants
Washing Plant Managers
and Engineers5 days
Free
Client pay own people’s travel
cost, hotel. Meals provide by
HOT.
Before DeliveryChengdu,
In China
Basic knowledge of
processing equipment,
plants’ visiting
Key Equipment Inspection
Indoor Training PPTWashing Plant Managers
and Engineers5 days
Free
Client pay own people’s travel
cost, hotel. Meals provide by
HOT.
Pre –
CommissionDKRP
Know how to operate and
control equipmentIndoor Training PPT, Vedio
Washing Plant Engineers,
key staff, technical
workers
7 days
Free
Client pay our people’s travel
cost, & hotel, meals, medical
care in DPRK.
Pre –
CommissionDPRK
Know how to operate
electrical equipment and
management
Indoor Training PPT
Washing Plant Engineers,
key staff, technical
workers
5 days
Free
Client pay our people’s travel
cost, & hotel, meals, medical
care in DPRK.
26
Training and
guide job for
Commissioning
On-Site
Know how to
commissioning
& guide for commissioning
Indoor Training
On-site training
Washing Plant Engineers,
key staff, technical
workers
5~30
days
If commissioning job finished
within 5 days, for free.
Client pay our people’s travel
cost, & hotel, meals, medical
care in DPRK.
If client need more than 5 days for commissioning job, our engineers and translator’s cost as below, we also accept the equivalent amount in USD or RMB.
Total Engineer, 5 people (2 process engineers, 2 mechanical engineers, 1 electrical engineer), 208.23 USD / Day for each one, this will be charged by real working days, and it
billed once a week.
Translator, 1 people, 149.93 USD / Day, all this people can be provided by client, it’s also OK (Good at English, and Chinese Mandarin).
Maintenance DPRKBasic skills and experiences
of maintenancePPT
Washing Plant Engineers,
key staff, technical
workers
5 days
Free
Client pay our people’s travel
cost, & hotel, meals, medical
care in DPRK.
After –
Commission
Chengdu
In China
Know how to manage coal
washing plant, how to
reduce operational cost,
experiences share
PPT
Seminar
Client Managers and
Engineers5 days
Free
Client pay own people’s travel
cost, hotel. Meals provide by
HOT.
27
About HOT Mining
HOT Mining (Group Companies) provides integrated engineering solutions to coal and mineral. Our services include underground mining, open cut mining, mineral processing and materials handling. We provide engineering, equipment, project delivery and operations services for coal, iron ore, copper, gold, zinc, silver and other base metals.InnovationHOT is leading in 3D engineering and intelligent operation in coal preparation, as well as cloud-computing based intelligent operation system.Our engineering capability has been recognized by mining giants. Our clients are Anglo Gold Ashanti, Worley Pasons, China Shenhua, Caledon (Xstrata Coal – GRAM China),etc.HOT has an already set up branch / Agents in India, Colombia (Agent), Australia (Branch) and Mongolia (Branch).
Underground Mining Open Cut MiningEngineering /All Equipment Supply / Technical Services Engineering / Major Equipment Supply
Mineral Processing / Sands Washing Coal Washing (Coal Preparation Plant)Engineering / Major Equipment Supply / Engineering /All Equipment Supply / Maintenance /Technical Services / Operations Technical Services / Operations
29
Project Delivery: EPs only Project Delivery: EPC / EPCM / EPs / FEED / LSTK
About MES Process
Our sub-brand, MES Process (hereafter “MES”) focuses on small projects, both for mining and processing. Basis on HOT Mining’s engineering capability; MES can delivery good quality projects with reasonable cost as well as fast delivery. This can help our client to share more margins within short period.
MES is managed by one of our group companies, Chengdu HOT Mining Co.,Ltd.
30