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www.schwingshandl.at
Conveyor systems up to 3.000 kg
3.000 kg
www.schwingshandl.at 2
Conveyor systems up to 3.000 kg
Index
1 ROLLER-/ CHAIN CONVEYOR SYSTEM............................................................................................. 3
1.1 CHAIN CONVEYOR ................................................................................................................................ 3 1.2 ROLLER CONVEYOR ............................................................................................................................. 4 1.3 ROLLER LIFTING TABLE ......................................................................................................................... 5 1.4 CHAIN LIFTING TABLE ........................................................................................................................... 6 1.5 TURN TABLE ........................................................................................................................................ 7 1.6 EMPTY PALLET STACKER/ DESTACKER ................................................................................................... 9 1.7 PALLET SLAVING UNIT ........................................................................................................................ 11 1.8 PALLET CHECK STATION ..................................................................................................................... 13 1.9 PALLET SQUARING UNIT ...................................................................................................................... 15
2 FLOOR MOUNTED CONVEYOR SYSTEM ........................................................................................ 16
2.1 INFEED-/ OUTFEED ROLLER CONVEYORS ............................................................................................. 16 2.2 ROLLER CONVEYOR ........................................................................................................................... 17 2.3 SWIVEL TABLE ................................................................................................................................... 19 2.4 SLIDING UNIT ..................................................................................................................................... 20 2.5 EMPTY PALLET STACKER-/ DESTACKER................................................................................................ 21
3 MODULAR BELT CONVEYOR SYSTEM ........................................................................................... 23
3.1 MODULAR BELT CONVEYOR ................................................................................................................ 23 3.2 TURN TABLE ...................................................................................................................................... 24 3.3 SLIDING UNIT ..................................................................................................................................... 25
4 ACCESSORIES .................................................................................................................................. 26
4.1 FORK LIFT PROTECTION ...................................................................................................................... 26 4.2 PROFILE CHECK ................................................................................................................................. 26 4.3 RUNNING BOARD CHECK, FREE FORK SPACE CHECK ............................................................................. 27
www.schwingshandl.at 3
Conveyor systems up to 3.000 kg
1 Roller-/ chain conveyor system
1.1 Chain conveyor
TECHNICAL DATA: Chain conveyor
Transmission type Central drive station with integrated chain tensioner
Payload Max. 3.000 kg
Chain type 10 B1/2, 12 B1/2, 14 B1/2, 16 B1/2
Chain pitch 400 mm up to 2.500 mm
Number of strands Max. 12 Units
Conveying length Max. 6.000 mm
Conveying speed Max. 0,50 m/sec
Drive Max. 3,00 KW controlled drive with break
Conveying level Min. 350 mm
Height adjustment +/- 25 mm
Guide:
Lateral profiles
(defined by product)
www.schwingshandl.at 4
Conveyor systems up to 3.000 kg
1.2 Roller conveyor
TECHNICAL DATA: Roller conveyor
Transmission type Chain-Chain with twin sprocket
Payload Max. 3.000 kg
Roller type 60/3, 89/3/5 or 130/5 mm
Option: special dedicated rollers can also be used
Nominal width 600 mm up to 2500 mm
Roller pitch Min. 80 mm
Conveying length Max. 6.000 mm
Conveying speed Max. 0,50 m/sec
Drive Max. 3,00 KW controlled drive with break
Conveying level Min. 350 mm
Height adjustment +/- 25 mm
Guide:
Lateral profiles
Guide:
Vertical guide discs
Guide:
Horizontal guide wheels
Option Safety plates between rollers
www.schwingshandl.at 5
Conveyor systems up to 3.000 kg
1.3 Roller lifting table
TECHNICAL DATA: Hoist unit
Transmission type Eccentric crank, single rotation direction
Payload Max. 3.000 kg
Stroke Max. 100 mm
Lifting time ~ 1,50 sec
Drive Max. 3,00 KW with brake
Position control 2 x Inductive sensor
Conveying level Min. 450 mm
Height adjustment +/- 25 mm
Accessories Stopper blade with dedicated hoist position
TECHNICAL DATA: Roller conveyor
See product overview Roller conveyor
www.schwingshandl.at 6
Conveyor systems up to 3.000 kg
1.4 Chain lifting table
TECHNICAL DATA: Hoist unit
Transmission type Eccentric crank, single rotation direction
Payload Max. 3.000 kg
Stroke Max. 100 mm
Lifting time ~ 1,50 sec
Drive Max. 3,00 KW with brake
Position control 2 x Inductive sensor
Conveying level Min. 450 mm
Height adjustment +/- 25 mm
TECHNICAL DATA: Chain conveyor
See product overview Chain conveyor
www.schwingshandl.at 7
Conveyor systems up to 3.000 kg
1.5 Turn table
TECHNICAL DATA: Rotation unit
Transmission type Chain/ tooth belt
Payload Max. 3.000 kg
Rotation angle +/- 180 °
Rotation time 4,5 sec / 90°
Drive Max. 0,55 KW controlled drive with break
Position control 2 x Inductive sensor for each stop
Drag chain Yes
Conveying level Min. 350 mm
Height adjustment +/-25 mm
Option Safety platform
Load handling device Roller conveyor /Chain conveyor
Option Sliding unit for load handling device
www.schwingshandl.at 8
Conveyor systems up to 3.000 kg
TECHNICAL DATA: Sliding unit for load handling device
Transmission type Pulled with chain
Payload Max. 3.000 kg
Stroke Max. 400 mm
Drive Max. 0,55 KW with brake
Position control 4 x Inductive sensor
Emergency switch 1 x Over run
TECHNICAL DATA: Roller conveyor
See product overview Roller conveyor
TECHNICAL DATA: Chain conveyor
See product overview Chain conveyor
www.schwingshandl.at 9
Conveyor systems up to 3.000 kg
1.6 Empty pallet stacker/ destacker
TECHNICAL DATA: Hoist unit
Transmission type Eccentric crank, single rotation direction
Payload Max. 500 kg
Pallet orientation Short or long side leading
Stroke 200 mm
Lifting time ~ 3,00 sec
Drive Max. 3,00 KW with brake
Position control 3 x Inductive sensor
Conveying level Min. 350 mm
Height adjustment +/- 25 mm
Load handling device Roller conveyor /Chain conveyor
Option Cladding
www.schwingshandl.at 10
Conveyor systems up to 3.000 kg
TECHNICAL DATA: Pneumatische pallet clamping
Transmission type Pneumatically
Opening/ closing time ~ 1,00 sec
Drive 2 x Cylinder
Position control 4 x Inductive sensor
Control 1 x Magnetic valve5/3
TECHNICAL DATA: Electromechanical 9allet clamping
Transmission type Eccentric crank, single rotation direction
Opening/ closing time ~ 1,00 sec
Drive 2 x 0,18 KW with brake
Position control 4 x Inductive sensor
www.schwingshandl.at 11
Conveyor systems up to 3.000 kg
1.7 Pallet slaving unit
TECHNICAL DATA: Hoist unit
Transmission type Eccentric hoist unit
Payload Max. 3.000 kg
Stroke Max. 200 mm
Lifting time ~ 3,50 sec
Drive Max. 3,00 KW with brake
Position control 2 x Inductive sensor
Conveying level Min. 350 mm
Height adjustment +/- 25 mm
www.schwingshandl.at 12
Conveyor systems up to 3.000 kg
TECHNICAL DATA: Sliding unit for forks
Transmission type Pulled with chain
Payload Max. 3.000 kg
Stroke Max. 2 mm
Speed Max. 1,0 m/sec leer
Acceleration Max. 1,0 m/sec² leer
Drive Max. 2,2 KW controlled drive with break
Position control 4 x Inductive sensor
Emergency switches 2 x Over run
Load handling device: 2 x passive forks for long side leading pallets
4 x passive forks for short side leading pallets
www.schwingshandl.at 13
Conveyor systems up to 3.000 kg
1.8 Pallet check station
TECHNICAL DATA: Pallet check unit
Drive nail drum SEW 0,37 KW controlled drive with break
Pneumatical cylinder 2 x Nail drum up/ down
3 x Strength check bottom runners
5 x Strength check top boards
Pneumatical valves 1 x Nail drum
3 x Strength check bottom runners
5 x strength check top boards
Sensors for pneumatics 20 x Reed contact for position control
Check sensors 1 x Inductive sensor free space control between bottom runners
1 x Photo cell for integrity check bottom runners
1 x Photo cell for height check
2 x Photo cells for width check
2 x Photo cells for length check
3 x Photo cells for log check
Logistic sensors 2 x photo cells start/ stop nail drum
2 x photo cells strength check
(deck boards and bottom runners start/ stop)
Air pressure supply 6 Bar
Air consumption 38,00 Nl for each pallet check
Capacity 150 Pal/h
Load handling device Roller conveyor
Option Pallet brush unit
Pallet vaccum unit
www.schwingshandl.at 14
Conveyor systems up to 3.000 kg
TECHNICAL DATA: Pallet brush unit
Drive for brush 0,37 KW controlled drive with break
Pneumtic cylinder 2 x Drum brush up/ down
Magnetic valve 1 x Drum brush
Sensors 4 x Reed contacts for position control
Photo cells 2 x LS Brush Start/ Stop
Cladding Yes
TECHNICAL DATA: Pallet vaccum unit
Air consumption 2500 m³/h
Filter surface 40 m²
Filter material Micro cellulose fiber category “M”
Magnetic valve 4 Units ¾“ – 24 V/50 Hz
Air pressure consumption 3 Nm³/h
Dust bin 50 l
Air pressure 6 bar
Drive 3 kW
Dimensions 850 mm x 900 mm x 2400 mm
TECHNICAL DATA: Roller conveyor
See product overview Roller conveyor
www.schwingshandl.at 15
Conveyor systems up to 3.000 kg
1.9 Pallet squaring unit
TECHNICAL DATA: Squaring unit
Transmission type Pneumatically with 6 Cylinder
1x Cylinder: Lateral plate left
1x Cylinder: Lateral plate right
1x Cylinder: Door front right
1x Cylinder: Door front left
1x Cylinder: Door back right
1x Cylinder: Door back left
Postion control 2 Reed contact per Cylinder
Working pressure Min. 6 bar
Control 3 x Magnetic valve
Maintenance unit Yes
Load handling device Roller conveyor
Chain conveyor
Miscellaneous In case the pallet is transported on a chain conveyor a separate lifting
station is required
TECHNICAL DATA: Roller conveyor
See product overview Roller conveyor
TECHNICAL DATA: Chain conveyor
See product overview Chain conveyor
www.schwingshandl.at 16
Conveyor systems up to 3.000 kg
2 Floor mounted conveyor system
2.1 Infeed-/ Outfeed roller conveyors
TECHNICAL DATA: Infeed-/ Outfeed roller conveyors
Transmission type Chain-Chain with twin sprocket
Payload Max. 1.500 kg
Roller type 60/3
Nominal width 850 mm up to 1500 mm
Roller pitch Min. 100 mm – 250 mm
Conveying length Max. 6.000 mm
Conveying speed Max. 0,50 m/sec
Drive Max. 1,5 KW controlled drive with break
Conveying level 80 mm
Guide:
Lateral high profiles
Miscellaneous Fork lift protection with depositing funnel
Option Safety plates between the rollers
www.schwingshandl.at 17
Conveyor systems up to 3.000 kg
2.2 Roller conveyor
TECHNICAL DATA: Roller conveyor
Transmission type Chain-Chain with twin sprocket
Payload Max. 1.500 kg
Roller type 60/3
Nominal width 850 mm up to 1500 mm
Roller pitch Min. 100 mm – 250 mm
Conveying length Max. 6.000 mm
Conveying speed Max. 0,50 m/sec
Drive Max. 1,5 KW controlled drive with break
Conveying level 80 mm
Guide:
Lateral profiles
Guide:
Horizontal guide wheels
www.schwingshandl.at 18
Conveyor systems up to 3.000 kg
Option Fill in plates between rollers
Option Scale
With four load cells
Option Running board check, free gap check for forkd
1 x photo cell for board check
1 x inductive sensors switch for gab check
www.schwingshandl.at 19
Conveyor systems up to 3.000 kg
2.3 Swivel table
TECHNICAL DATA: Swivel unit
Transmission type Frictional drive
Payload Max. 1.500 kg
Rotation angel Max. 90 °
Rotation time 4,5 sec for 90°
Drive Max. 0,55 kW controlled drive with break
Conveying level 80 mm
Position control 2 x Inductive sensor for each stop
Drag chain Yes
Load handling device Roller conveyor
TECHNICAL DATA: Roller conveyor
See product overview Roller conveyor
www.schwingshandl.at 20
Conveyor systems up to 3.000 kg
2.4 Sliding unit
TECHNICAL DATA: Sliding unit
Transmission type Staionary drive,
Load handling device pulled with chain
Aisle length Max. 15.000 mm
Roller conveyor length Max. 3000 mm
Payload Max. 1.500 kg
Speed Max. 1,0 m/sec
Acceleration Max. 1,0 m/sec²
Drive Max. 2,2 KW controlled drive with break
Conveying level 80 mm
Position control Absolut encoder system + 1 x reference sensor
Or 2 x inductive sensor for each stop
Power supply Drag chain
Emergency switch 2 x Over run
Load handling device Roller conveyor
TECHNICAL DATA: Roller conveyor
See product overview Roller conveyor
www.schwingshandl.at 21
Conveyor systems up to 3.000 kg
2.5 Empty pallet stacker-/ destacker
TECHNICAL DATA: Empty pallet stacker-/ destacker
Transmission type Eccentric crank, single rotation direction
Payload Max. 500 kg
Pallet orientation Short or long side leading
Stroke 200 mm
Lifting time ~ 3,00 sec
Drive Max. 3,00 KW with brake
Conveying level 80 mm
Position control 3 x Inductive sensor
Height adjustment +/- 25 mm
Load handling device Roller conveyor
Option Cladding
www.schwingshandl.at 22
Conveyor systems up to 3.000 kg
TECHNICAL DATA: Pneumatically pallet clamping
Transmission type Pneumatically
Opening/ closing time ~ 1,00 sec
Drive 1 x Cylinder
Position control 2 x Inductive sensor
Control 1 x Magnetic valve 5/3
TECHNICAL DATA: Electromechanical pallet clamping
Transmission type Eccentric crank, single rotation direction
Opening/ closing time ~ 1,00 sec
Drive 1 x 0,18 KW with brake
Position control 2 x Inductive sensor
Transmission type Eccentric crank, single rotation direction
www.schwingshandl.at 23
Conveyor systems up to 3.000 kg
3 Modular belt conveyor system
3.1 Modular belt conveyor
TECHNICAL DATA: Modular belt conveyor
Transmission type Central drive station/ head drive station
Payload Max. 3.000 kg
Belt type Plastic / Stahl
Nominal width Max. 2.500 mm
Conveying length Max. 6.000 mm
Conveying speed Max. 0,3 m/sec
Drive Max. 3,0 KW controlled drive with break
Conveying level Min. 200 mm
Height adjustment +/- 25 mm
Anti fall protection Lateral profiles
www.schwingshandl.at 24
Conveyor systems up to 3.000 kg
3.2 Turn table
TECHNICAL DATA: Rotation unit
Transmission type Chain/ tooth belt
Payload Max. 3.000 kg
Rotation angel +/- 180 °
Rotation time 4,5 sec / 90°
Drive Max. 0,55 KW controlled drive with break
Position control 2 x Inductive sensor for each stop
Drag chain Yes
Conveying level Min. 500 mm
Height adjustment +/-25 mm
Option Safety platform
Load handling device Modular belt conveyor
Option Sliding unit for Load handling device
TECHNICAL DATA: Sliding unit for load handling device
Transmission type Pulled with chain
Payload Max. 3.000 kg
Stroke Max. 400 mm
Drive Max. 0,55 KW with brake
Position control 4 x Inductive sensor
Emergency switches 1 x Over run
TECHNICAL DATA: Modular belt conveyor
See product overview Modular belt conveyor
www.schwingshandl.at 25
Conveyor systems up to 3.000 kg
3.3 Sliding unit
TECHNICAL DATA: Sliding unit
Transmission type Reibrad
Payload Max. 3.000 kg
Stroke Max. 800 mm
Drive Max. 1,5 KW controlled drive with break
Position control 4 x Inductive sensor
Emergency switches 2 x Over run
Power supply Drag chain
Conveying level Min 500 mm
Height adjustment +/-25 mm
Load handling device Modular belt conveyor
TECHNICAL DATA: Modular belt conveyor
See product overview Modular belt conveyor
www.schwingshandl.at 26
Conveyor systems up to 3.000 kg
4 Accessories
4.1 Fork lift protection
4.2 Profile check
www.schwingshandl.at 27
Conveyor systems up to 3.000 kg
4.3 Running board check, free fork space check
TECHNICAL DATA:
Sensors 1 x Inductive sensor for fork free space check
1 x Photo cell for running board integrity check
Conveyor type Roller conveyor
TECHNICAL DATA: Roller conveyor
See product overview Roller conveyor