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Nadcap SUBSCRIBER TUTORIAL
Jon Steffey Program Manager
Informatics Solutions, Research and Development
3 June 2013
Nadcap SUBSCRIBER TUTORIAL
Nadcap Overview
• Organizational Structure of Nadcap
• Nadcap Process / eAuditNet
AGENDA
Nadcap SUBSCRIBER TUTORIAL
• PRI:
DEFINITIONS – PRI
The Performance Review Institute is a not-for-profit affiliate of
SAE whose mission is to: Provide global, unbiased,
independent manufacturing process and product assessments
and certification services to the mobility industry for the purpose
of adding value, reducing total cost and facilitating teaming
between primes & suppliers. PRI administers Nadcap.
Nadcap SUBSCRIBER TUTORIAL
• Nadcap:
– Special Processes: are those processes where the
parameters are directly influenced by component geometry and/or the results cannot be confirmed by inspection, e.g., NDT, Plating, Heat Treating.
– Products: are the manufacturing output of the combination of distinct materials, parts and/or processes which forms a whole, e.g., Composites, Elastomer Seals, Electronics.
DEFINITIONS – Nadcap
The leading worldwide co-operative program
of major companies designed to manage a cost effective
consensus approach to special processes and products
and provide continuous improvement within the aerospace
and automotive industries.
Nadcap SUBSCRIBER TUTORIAL
• eAuditNet:
DEFINITIONS – eAuditNet
Audit software used to document audit results,
attachments, letters, notes, schedules audits,
supplier advisories, etc. with the ability to produce
reports based on multiple criteria.
Nadcap SUBSCRIBER TUTORIAL
• November 1985: Government/Industry Equal Partners Conference
recommends consensus solution to duplication of supplier quality
assurance systems
• July 1990: PRI incorporated as a Not-For-Profit Trade Association.
Launch Nadcap for Aerospace
• July 2000: Roll-out of Nadcap Europe
• November 2002: Full Launch of eAuditNet
• October 2003: Roll-out of Nadcap Asia
• April 2008: Roll-out of eQuaLearn
• May 2009: Full Launch of eAuditNet 2.0
HISTORY OF THE PERFORMANCE REVIEW INSTITUTE (PRI)
Nadcap SUBSCRIBER TUTORIAL
• Nadcap Subscriber Tutorial
• Attendees Guide
– Antitrust (page 7)
– Nadcap Personal Code of Ethics and Conflict of Interest (page 7)
• PRI Website: www.pri-network.org
• eAuditNet Guides: www.eAuditNet.com
KEY REFERENCES FOR NEW ATTENDEES
Nadcap SUBSCRIBER TUTORIAL
• Attend Task Group mini-orientation at the beginning of each
meeting
• Introduce yourself to the Task Group Chair and Staff Engineer
• Become active in your Task Group; your comments are very
important
• Provide your feedback from the meeting through the on-line survey
SUGGESTIONS FOR NEW ATTENDEES
Nadcap SUBSCRIBER TUTORIAL
• Subscriber members are required to attend Nadcap meetings. If the member is unable to attend, an alternate shall be designated.
• Reply to surveys, questionnaires and ballots that are circulated to members.
• Carry through sponsorship and coordination of individual projects as assigned.
• Prepare checklists for auditing and continuing surveillance.
• Review resumes and interview auditors.
• Review audit reports.
• Comply with the Nadcap Personal Code of Ethics and Conflict of Interest Policy as defined in AS7003.
• Safeguard the confidentiality of information that you're exposed to through the Nadcap program.
MEMBERSHIP RESPONSIBILITIES
Nadcap SUBSCRIBER TUTORIAL
Nadcap MEMBERS
• 309th Maintenance Wing-Hill AFB
• AgustaWestland
• Air Force
• Alenia Aeronautica SpA
• Avio SpA
• BAE Systems – Military Air Solutions (MAS)
• BAE Systems
• Ball Aerospace & Technology Corporation
• Beechcraft Corporation
• The Boeing Company
• Bombardier Inc.
• COMAC
• Defense Contract Management Agency (DCMA)
• EADS Corporation – Aerolia
– Airbus
– Airbus Military/ EADS CASA
– Astrium
– Cassidian
– Eurocopter
– Premium AEROTECH
• Eaton Aerospace
• Embraer
• GE Aviation
• General Dynamics
• General Services Administration (GSA)
• GKN Aerospace
• GKN Aerospace Sweden AB
• Heroux Devtek Inc. (Landing Gear Division)
• Honeywell Aerospace
• Israel Aircraft Industries
• Latecoere
• Liebherr-Aerospace SAS
• Lockheed Martin Corporation
• MTU Aero Engines GmbH
• Northrop Grumman Corporation
• Parker Aerospace Group
• Raytheon Company
• Rockwell Collins, Inc.
• Rolls-Royce
• SAFRAN Group
• Sonaca
• Spirit AeroSystems
• Textron Inc.
– Bell Helicopter
– Cessna Aircraft Company
– Textron Systems
• Thales
• Triumph Group Inc.
• United Technologies Corporation
– Goodrich (UTAS) Corporation
– Hamilton Sundstrand
– Pratt & Whitney
– Pratt & Whitney Canada
– Sikorsky Aircraft
1
5 6 6 7 10 10
14 17
19 21
26
30 32 33
30 31 30 31
1 2
2 3
3
3
5
12
16
18
18 19
20 20
20 21
1 1
0
10
20
30
40
50
60
1990 1991 1992 1994 1995 1998 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
South America
Asia
Europe
North America
TIMELINE OF PRIMES
Nadcap SUBSCRIBER TUTORIAL
GOVERNMENT AGENCIES AND CONTRACTOR POSITIONS ON PRI
QUALIFICATION PROGRAMS
Special Process and
Product mandates to
the supplier base in
that region
KEY: R = Accreditation Required by Prime Letter sent to Suppliers; M = Nadcap Member; A = Accepts Nadcap Accreditation
Note: Not all Subscribers included above; visit eAuditNet for full list. Programs listed as of July 2011.
SUBSCRIBER FOR PRI USE AMERICAS EUROPE ASIA
309th MAINTENANCE WING-HILL AFB
Hill AFB, UT
A (CP, CT, HT, MTL, NMSE, NDT, WLD)
AGUSTAWESTLAND
Cascina Costa, Italy
R
(NDT)
R
(NDT)
R
(NDT)
AIR FORCE
WPAFB, OH
R
(Seals, SLT)
ALENIA AERONAUTICA SPA
Naples, Italy U12
R
(CP, COMP, HT, MTL, NDT, SE, WLD)
R
(CP, COMP, HT, MTL, NDT, SE, WLD)
R
(CP, COMP, HT, MTL, NDT, SE, WLD)
AVIO S.p.A
Italy
R
(CP, CT, HT, MTL, NDT, NMSE, WLD)
R
(CP, CT, HT, MTL, NDT, NMSE, WLD)
R
(CP, CT, HT, MTL, NDT, NMSE, WLD)
BAE SYSTEMS MILITARY AIR SOLUTIONS (MAS)
UK U15
R
(COMP, CP, HT, MTL, NDT, NMSE,
WLD)
BAE SYSTEMS
Nashua, NH
A
(CP,CT,WLD)
BALL AEROSPACE & TECHNOLOGY
CORPORATION
Boulder, CO
A
(CP,ETG,WLD)
THE BOEING COMPANY
(Commercial Airplanes, Intergrated Defense Systems) U11
R
(COMP,CP,HT,MTL-Ind.Test labs only,
NDT, NMSE-SE only,WLD)
R
(COMP,CP,HT,MTL-Ind.Test labs only,
NDT, NMSE-SE only,WLD)
R
(COMP,CP,HT,MTL-Ind.Test labs only,
NDT, NMSE-SE only,WLD)
BOMBARDIER, INC.
Dorval, Canada U13
R
(COMP, CP, CT, HT, MTL, NDT, NMSE, WLD)
R
(COMP, CP, CT, HT, MTL, NDT, NMSE,
WLD)
R
(COMP, CP, CT, HT, MTL, NDT, NMSE,
WLD)
Defense Contact Management Agency (DCMA)
(DOD) Alexandrta, VA
M
(ALL, COMP, ETG, FLU, SEAL, SLT)
Airbus U8 R
(COMP, CP, ETG, HT, MTL, NDT, NMM, SE, WLD)
R
(COMP, CP, ETG, HT, MTL, NDT,
NMM, SE, WLD)
R
(COMP, CP, ETG, HT, MTL, NDT, NMM,
SE, WLD)
Name of Nadcap
Subscribing Prime
Contractor
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY-MANAGED ACTIVE CUSTOMER AUDITS
Nadcap SUBSCRIBER TUTORIAL
STATUS REPORT – SUPPLIER AUDITS
Plan Actual Actual Actual Actual Actual
2013 2013 2012 2011 2010 2009
AQS 228 83 239 229 239 236
Conv Machining 85 32 61 40 10
Composites 171 53 153 153 131 135
CP 937 314 952 893 857 847
CT 131 51 126 124 113 124
ETG 115 28 84 76 66 42
Fluids 21 10 26 26 32 25
HT 916 311 877 833 786 741
MTL 225 92 193 209 178 185
NDT 1084 342 1009 1011 973 1000
NM 219 71 224 228 178 196
NMMM 16 5 8 2
NMMT 27 14 25 24 20 10
SE 153 49 140 156 129 153
Seals 7 2 12 10 8 12
Sealants 17 5 15 12 17 12
WLD 437 163 436 456 411 446
NUCAP 234 70 256 224 71 181
New Industries 70 14 29
Preassessments 45 18 54 87 187 41
Total 5,138 1,727 4,919 4,791 4,406 4,389
2013 Actual through 26 April 2013
Nadcap SUBSCRIBER TUTORIAL
31 42.6
46.3
45.7
49.3
43.3
44.6
49.3
55.4
51.6
55.86
18.5
18.2
17.1 3
0.6
27.2
28.2 31.1 3
5.5
28.4 29.7
0
0.7 1 2.7
4.6
4.56.8
7.2
7.2
8.710.1
0
20
40
60
80
100
120
Americas Europe Asia
96
89
Auditors
Audits
STATUS OF AUDITS/AUDITORS (FULL TIME EQUIVALENT)
37
62 66 66
84
75 80
88
98
1466
2437
2852
3295
3870 4015 4389 4406
3678
4791 4919
Nadcap SUBSCRIBER TUTORIAL
• Special Processes
– Nondestructive Testing (NDT)
– Materials Testing (MTL)
– Heat Treating (HT)
– Coatings (CT)
– Chemical Processing (CP)
– Welding (WLD)
– Nonconventional Machining & Surface Enhancement (NMSE)
– Non Metallic Materials Testing (NMM)
– Conventional Machining as a Special Process (CMSP)
– Measurement and Inspection (MI)
• Systems & Products
– Aerospace Quality Systems (AQS): AC7004
– Fluid Distribution Standards (FLU)
– Elastomer Seals (SEALS)
– Sealants (SLT)
– Composites (COMP)
– Electronics (ETG)
NADCAP PROGRAMS
Nadcap SUBSCRIBER TUTORIAL
• Nadcap Overview
Organizational Structure
• Nadcap Process / eAuditNet
AGENDA
Nadcap SUBSCRIBER TUTORIAL
PRI/Nadcap ORGANIZATIONAL STRUCTURE
Policy Board of Directors
Executive Leaders
• Legal entity
• Fiduciary responsibility
• Set policy
• Provide the vision
Nadcap SUBSCRIBER TUTORIAL
BOARD OF DIRECTORS
Stan Adachi Director, BDS Supplier Quality
Boeing
Richard Amato Manager, Manufacturing Engineering
GE Aviation
Etienne Galan Vice President Quality Snecma
Michael Hayward Sector Director Product Quality, Aerospace Systems Northrop Grumman Corp.
Mario Langlois Aerospace Quality Director
Bombardier
Tony Maguire Head of Quality, Hawk Aircraft Programmes
BAE Systems
Andy Page Global Supplier Development Executive Rolls-Royce plc
David L. Schutt Chief Executive Officer SAE International
Kristin Slyker Vice President, Commercial Customer Operations
Honeywell Aerospace
Junji Tsuji General Manager of Engineering Group
Ishikawajima-Harima Heavy Industries Co.
Bernard Veyssière Vice President Quality EADS
Li Wei General Director, Quality and Safety Department
Aviation Industry Corporation of China
Steve Wells (Chairperson) VP Quality& Continuous Improvement Goodrich (UTAS)
Nadcap SUBSCRIBER TUTORIAL
PRI/Nadcap Organizational Structure
Tactical
Senior quality leaders & managers
• Oversee operation of Nadcap
• Establish & implement policy & procedures
• Task group coordination & development
• Identify, develop and deploy improvement
Board of Directors
Nadcap Management
Council (NMC)
Policy
Nadcap SUBSCRIBER TUTORIAL
CURRENT Nadcap MANAGEMENT COUNCIL (NMC) • David Bale
Pratt & Whitney Canada
• Dietmar Becher
Liebherr Aerospace
• Michael Bess
DCMA
• Pascal Blondet, Chairperson
Airbus
• Richard Blyth
Rolls-Royce
• Robert Bodemuller
Ball Aerospace & Technology Corp.
• Katie Bradley
Lockheed Martin
• Christopher Brust
DCMA
• Christian Buck
SAFRAN
• Robert Cashman
Parker Aerospace Group
• Jim Diamond
309 Maintenance Wing – Hill AFB
• Amie Emerson
Spirit Aerosystems
• John Haddock
BAE Systems – MAS
• Tim Hayes
General Dynamics
• Danieli Hilgemberg
Embraer
• Scott Iby
Hamilton Sundstrand
• Scott Klavon, Secretary (Non-Voting)
PRI
• Ralph Kropp
MTU Aero Engines GmbH
• Peter Krutoholow
Sikorsky
• Serge Labbe
Heroux Devtek
• Daniel Lecuru
Eurocopter
• Eric LeFort
Sonaca
• Howard Jeff Lott
The Boeing Company
• Frank Mariot
Triumph Group
• Steve McGinn
Honeywell
• Robin McGuckin
Bombardier Aerospace
• Michael Murray
Beechcraft Corporation
• Colby Nicks
Bell Helicopter Textron
• Ana Ottani dos Santos
Embraer
• Rick Peterson
Rockwell Collins, Inc.
• Alberto Portal
EADS – CASA
• Mark Rechtsteiner
GE Aviation
• Per Rehndell
GKN Aerospace Sweden AB
• Brad Richwine
Raytheon Company
• Davide Salerno
Alenia Aeronautica SpA
• Victor Schonberger
IAI
• Lisa Shaw
Eaton Aerospace
• Henry Sikorski
Pratt & Whitney
• Asa Snitchler
– Beechcraft Corporation
• Kevin Ward, Vice Chairperson
Goodrich (UTAS)
• Kirk Whalen
Heroux Devtek
• George Winchester
Northrop Grumman
• Corwyn Berger
EXOVA, Inc.
• Michael Brandt
Alcoa
• Mark Brown
Kaman Aerospace Group
• Tim Crowe
Dearborn Precision
• Robert Custer
AAA Plating & Inspection
• Suzanna DeMoss
Advanced Chemistry & Technology
• Eric Jacklin
FM Callahan & Son
• David Jones
Nex-Tech Processing.
• David Michaud
Fountain Plating Company
• Michael Schleckman
Voss Industries, Inc.
• Vitorio Stana
Avcorp Industries Inc
• Vern Talmadge
Howmet Thermatech Coatings
Nadcap SUBSCRIBER TUTORIAL
Tactical
Board of Directors
Nadcap Management
Council (NMC)
PRI/Nadcap ORGANIZATIONAL STRUCTURE
Technical Task Groups Special Processes
Nondestructive Testing,
Materials Testing,
Heat Treating, Coatings,
Chemical Processing,
Welding, NMSE, Non Metallic Materials
Testing & Conventional Machining
Systems & Products
Electronics,
Sealants, Elastomer Seals,
AQS (AC7004),
Fluid Distribution Systems &
Composites
Technical Experts • Determine requirements
• Develop documents
• Accept corrective action
• Final decision on accreditation
Supplier Support
Committee (SSC)
Administrative
Staff
Policy
Nadcap SUBSCRIBER TUTORIAL
• Nadcap Overview
• Organizational Structure of Nadcap
Nadcap Process / eAuditNet
AGENDA
Nadcap SUBSCRIBER TUTORIAL
Nadcap PROCEDURE HIERARCHY
AS7003
QUALITY MANUAL
NOP (Nadcap
Operating
Procedure)
NTGOP (Nadcap
Task Group Operating
Procedure)
NIP (Nadcap Internal
Procedure)
Auditor Handbook
Aerospace Standard which documents the requirements for implementing Nadcap industry consensus-based accreditation programs.
Quality policy describing the quality system of the organization.
Specific procedures by which Nadcap operates.
Scope and general operating procedures for each specific Nadcap commodity program.
Specific procedures by which PRI / Nadcap Staff operates.
Roles and responsibilities for Nadcap Auditors, and clarifications to facilitate and standardize the audit process.
Nadcap SUBSCRIBER TUTORIAL
• NOP-001: Nadcap Operating Procedure
• NOP-006: Supplier Advisory Process
• NOP-008: Supplier Merit Program
• NOP-011: Audit Failure Process
• NTGOP-001: Nadcap Task Group Operating Procedure
KEY PROCEDURES (Located on eAuditNet, under Nadcap Procedures)
Nadcap SUBSCRIBER TUTORIAL
THE Nadcap AUDIT PROCESS
Accreditation
Mandated by
Nadcap Prime
Subscriber
Supplier Requests Audit
Audit Scheduled
& Auditor Assigned
Audit Performed
– Auditor Submits
Report
Supplier
Review
PRI Technical
Staff Review
Task Group
Review
Certificate Issued
to Supplier
Re-accreditation Process
Subscriber Action
Supplier Action
PRI Action
Nadcap SUBSCRIBER TUTORIAL
• PRI/Supplier Schedules the Audit using eAuditNet.com
– Nadcap Checklists and Preparation Instructions available
– Encouraged to review the Nadcap Customer Support Initiative (NCSI) presentation on eAuditNet
– Perform self-audit
• Auditor Conducts the Audit using the applicable Nadcap checklists (located on eAuditNet)
– Daily briefing & a final close out meeting at the end of the audit
• Auditor Prepares Cover Letter and attaches to audit report (uploaded into eAuditNet)
• Supplier has 21 calendar days to initially respond to any findings (7 calendar days for subsequent responses)
AUDIT PROCESS
Nadcap SUBSCRIBER TUTORIAL
EVERY STEP IS MANAGED BY INDUSTRY
AUDIT CHECKLIST
PROCESS
EVALUTION/ IMPROVEMENT
CORRECTIVE
ACTIONS AS REQUIRED
AUDIT RESULTS
AUDIT CONDUCTED
AUDITOR
QUALIFICATION
& SELECTION INDUSTRY
EXPERTS
MANAGE ALL KEY STEPS
Nadcap SUBSCRIBER TUTORIAL
Nadcap – INDUSTRY WORKING TOGETHER
Audit Criteria (AC):
Document containing checklists or other surveillance tools to be utilized in the course of determining compliance to established industry
standards and prime requirements.
Establish Audit Criteria
Nadcap Staff
Suppliers Task Groups
(Primes)
Nadcap SUBSCRIBER TUTORIAL
RELATIONSHIP BETWEEN AUDIT CRITERIA (AC), AUDIT HANDBOOK AND
PRIME REQUIREMENTS
Industry
Standards
+
Prime
Requirements
AC7XXX
Audit Criteria
Job Audits
Audit
Handbook
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY MANAGED PROGRAM
AUDIT CHECKLIST
PROCESS
EVALUTION/ IMPROVEMENT
CORRECTIVE
ACTIONS AS REQUIRED
AUDIT RESULTS
AUDIT CONDUCTED
AUDITOR
QUALIFICATION
& SELECTION INDUSTRY
EXPERTS
MANAGE ALL KEY STEPS
Nadcap SUBSCRIBER TUTORIAL
• Core and Technical Requirements are Established by Task Group
• Potential candidates complete a pre-screening questionnaire on
eAuditStaff.com
• Interviewed by Task Group
• Testing/Certification (Optional)
• Training Audits
• Review of Training with Report from Lead Auditor
• Approval by Task Group
• Continual Monitoring through Audit Reviews
• Annual PRI/Nadcap Training
AUDIT SELECTION/INTERVIEW/PERFORMANCE
Nadcap SUBSCRIBER TUTORIAL
• Highly skilled technical background with average of 30 years
experience in the Special process audited
• Unlike ISO or EN 9000 based audits, Nadcap auditors do not make
the final decision
• Nadcap auditor goal is to evaluate and report the technical
competency and compliance of the supplier
AUDITORS CRITICAL TO Nadcap
Nadcap SUBSCRIBER TUTORIAL
SAMPLE OF CURRENT AUDITORS & EXPERIENCE
Process Experience Summary
Aerospace Quality Systems (AQS) 60% ISO Lead Assessors; Average 30 Years Experience
Chemical Processing (CP) 70% Have B.S Degree; 22 % Have MS Degree; 11% Have PHD; Average 35 Years
Experience
Coatings (CT) 100% Have B.S Degree; 20% Have MS. Degree; 20% Have PHD; Average 30 Years
Experience
Composites (COMP) 100% Have B.S. Engineering; 100% Have MS Engineering; Average 15 Years
Experience
Elastomer Seals (SEAL) 50% B.S. Engineering; 30 Years Experience
Fluid Distribution Systems (FLU) 100% Have B.S. Engineering; Average 35 Years Experience
Heat Treating (HT) 80% Have B.S in Metallurgy/Material Science; 30% Have M.S. in Metallurgy/Material
Science; Average 33 Years Experience; Certified Quality Engineer/Auditor
Materials Testing Laboratories
(MTL)
90% Have B.S Degrees; 50% Have MS Degrees; 20% Have PHD; Certified Quality
Engineer/Auditor; Average 35 Years Experience
Nonconventional Machining
(NMMT)
80% Have B.S. Engineering; 40% Have MS Engineering; 20% Have PHD Engineering;
Average 32 Years Experience
Nondestructive Testing (NDT) 100% are Level III’s for Four (4) Methods; 44% Have Bachelors of Science Degrees;
Average 30 years of Experience
Sealants (SLT) 50% Have PHD; Average 30 Years Experience
Surface Enhancement (SE) 80% Have B.S. Engineering; 40% Have MS Engineering; 20% Have PHD Engineering;
Average 32 Years Experience
Welding (WLD) 60% Have B.S Degree; 30% Have MS Degree; Average 34 Years Experience
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY MANAGED PROGRAM
AUDIT CHECKLIST
PROCESS
EVALUTION/ IMPROVEMENT
CORRECTIVE
ACTIONS AS REQUIRED
AUDIT RESULTS
AUDIT CONDUCTED
AUDITOR
QUALIFICATION
& SELECTION INDUSTRY
EXPERTS
MANAGE ALL KEY STEPS
Nadcap SUBSCRIBER TUTORIAL
1. Quality Systems
2. Special Process and Product Specific Requirements
3. Compliance/Job Audits
NDT: 3 Witnessed Compliance Jobs per Method and 3 “Paperwork” Completed Compliance Jobs per Method
Heat Treating: 2 Long Jobs-8 Short Jobs
Materials Lab: Witnessing of All Test Methods
Chemical Processing: Minimum of 4 Job Audits
Coatings: 2-11 Job Audits (Based on Scope)
Welding: 2 Job Audits per Method
Nonconventional Machining: 2-10 Job Audits
Surface Enhancement: 2-6 Job Audits
Composites: 15-30 Job Audits (Based on Manufacturing Flow)
Electronics: Complete 1 Job Audit
Conventional Machining: 2-14 Job Audits (Based on Scope)
Nadcap AUDIT CONTENT
Nadcap SUBSCRIBER TUTORIAL
Chemical Processing
GENERAL FOCUS AUDIT
Calibration:
NDT
Does the supplier define the process employed for the calibration of inspection, measuring and test equipment
type, unique identification, location, frequency of checks, check method, acceptance criteria and the action to be
taken when results are unsatisfactory?
Heat Treating
Nadcap SUBSCRIBER TUTORIAL
TECHNICAL (Nadcap) FOCUS AUDIT
Calibration: Are the FPI dryer
ovens calibrated
every three months
at multiple points
across the usable
range?
Are furnaces used for
heat treating Aluminum
parts surveyed at the
required tolerance and
temperature range?
Is measuring and test
equipment used to
control or monitor the
control of a process
(within parameters)
maintained in a
calibration system
compliant with
ISO 10012-1?
(I.e. temperature
gages, conductivity
meters, voltmeters,
rectifiers)
Chemical Processing
NDT Heat Treating
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY MANAGED PROGRAM
AUDIT CHECKLIST
PROCESS
EVALUTION/ IMPROVEMENT
CORRECTIVE
ACTIONS AS REQUIRED
AUDIT RESULTS
AUDIT CONDUCTED
AUDITOR
QUALIFICATION
& SELECTION INDUSTRY
EXPERTS
MANAGE ALL KEY STEPS
Nadcap SUBSCRIBER TUTORIAL
1. Major Nonconformance:
The absence of, or systemic breakdown of, the Process Control
and/or Quality Management system.
Any non-conformance where the effect impacts or has the
potential to impact the integrity of the product.
2. Minor Nonconformance:
A non-systemic lapse in conformance to the Process Control
and/or Quality Management system.
NCR CLASSIFICATIONS
Nadcap SUBSCRIBER TUTORIAL
PRI Staff Review:
• Staff Reviews Package for Completeness
• Review Audit Report
– Clarification Changes (electronically) - Contact Auditors for
Clarification
– Review Supplier Corrective Action
– Close-Out or request additional information via Forums
• Audit Report Package is submitted via eAuditNet for Task Group Review
AUDIT REVIEW
Nadcap SUBSCRIBER TUTORIAL
Task Group Review:
• Task Group decides Procedure for Review
– Sub-group review, entire Task Group Review
• Task Group Reviews for Correctness
– Technical Comments, Supplier Responses, Technical
Completeness, Auditor Summary Letter, Identify Additional
Findings
• Completes Review of Each NCR and dispositions (NCR Status)
• Discuss Results with Task Group within Forums
• Task Group Votes on Accreditation via On-Line Balloting
AUDIT REVIEW
Nadcap SUBSCRIBER TUTORIAL
Nadcap – INDUSTRY WORKING TOGETHER
Nadcap Staff
Suppliers Task Groups
(Primes) Establish Audit
Criteria
Define Auditor
Requirements
Interview &
Recommend
Auditor
Contract Auditor
Plan/Schedule
Audits
Supplier
Requests
Perform
Audit
Review &
Accept C/A
Submit C/A
Package
Review C/A
Package
Findings
Accredit
Supplier
Nadcap SUBSCRIBER TUTORIAL
• Subscribers can use eAuditNet to:
– Use ‘Subscriber QML’ to specifically search for your company’s suppliers
– Lookup audit details for a supplier including checklist details, nonconformance (NCR) details, and Supplier and Task Group NCR responses
– Lookup the current audit status of a supplier
– Download or print hard copy checklist(s)
– View new or existing Supplier Advisories
– View all Nadcap Procedures (NIPs, NOPs, NTGOPs)
• eAuditNet Company Administrator, you can use eAuditNet to:
– Create new eAuditNet users for your company
– Edit current eAuditNet users for your company
– Accept or reject eAuditNet users that select your company during registration
– Set-up company Users to receive weekly e-mails regarding your QML supplier audits that were submitted (Email Subscription Application)
• If you are a Task Group Member, you can use eAuditNet to:
– View and discuss supplier audit NCRs
– Ballot on supplier audit and merit recommendations
An eAuditNet Subscriber’s Audit Review Guide and eAuditNet Company
Administrator’s Guide can be downloaded from eAuditNet using
Public Documents.
eAUDITNET FOR SUBSCRIBERS – www.eAuditNet.com
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY MANAGED PROGRAM
AUDIT CHECKLIST
PROCESS
EVALUTION/ IMPROVEMENT
CORRECTIVE
ACTIONS AS REQUIRED
AUDIT RESULTS
AUDIT CONDUCTED
AUDITOR
QUALIFICATION
& SELECTION INDUSTRY
EXPERTS
MANAGE ALL KEY STEPS
Nadcap SUBSCRIBER TUTORIAL
TOP 10 PARAGRAPHS SINCE RELEASE OF COMP AC7118 REV A232
AUDITS
18.8%
14.5%
9.9% 9.0% 8.7% 8.3% 8.3% 7.7% 7.6% 7.2%
0% 2% 4% 6% 8%
10% 12% 14% 16% 18% 20%
11.3.2
12a-g.2
.1
6.3.1
5.1.11
12a-b,g.2
.11 & f.
2.10
12a-b.2.13
6.3.2
11.3.1
14a-b.2.10
7.5.2
Hundreds
(Jan 1, 2007 through Feb 9, 2009)
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NDT TOP PARAGRAPH REFERENCES AC7114 (SAMPLE – 2010)
470
235 209
185 170
140 137 115 108
80 78 70 70 70 70 65 64 63 61 59 57 55 55 53 53
0
50
100
150
200
250
300
350
400
450
500
4.1.1
8.1.3
8.1.2
4.4.1
4.4.2
5.1.3
4.4.3
4.2.2
8.2.2
8.1.1
5.3.22
5.1.8
5.3.14
5.3.16
5.3.19
4.3.3
5.3.17
5.3.15
5.2.2
4.3.2
5.3.7
5.2.13
5.4.6
5.6.6
7.2.6
Nadcap SUBSCRIBER TUTORIAL
QUALITY IMPROVEMENTS FOR SUPPLIERS (SSC 2009 SURVEY RESULTS)
An increasing percentage of Nadcap accredited companies report quality
improvement in the area(s) related to their Nadcap accreditation(s).
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User/Primes
“LIABILITY”
Does not shift
Supplier
Conformity
Early Warnings
Nadcap-Wide
Central Information Network
“eAuditNet”
Agreements:
•Auditors
•Suppliers
•Users
PRI/Nadcap
Supplement with PRI
Responsible for the ‘process’
• Industry Standards
• Procedures
• Oversight
• Core Values
Reduce Risk
Reduce Escapes
Supplier Responsiveness
Consistency in Training
Nadcap SUBSCRIBER TUTORIAL
21-25 October 2013
Pittsburgh, PA USA
On-line registration available at
www.pri-network.org
Reservation information will be posted on the
PRI website (www.pri-network.org) when available.
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