3 Dimensional Services Group

3Dimensional Services GroupPrototype And Low Volume manufacturing

3Dimensional Services Group

3 Dimensional Services50,000 Sq. feet

Metal processing

High Precision Metal Stampings

• Small To Medium Brackets• Deep Draw Forming• High Definition Stamping

Urgent Plastics Services50 000 Sq feet

Injection Molding/Casting

• In-House Pattern Shop50,000 Sq. feetPlastics and Castings

In House Pattern Shop• Sand, Plaster, Investment castings• Sonic And Vibration Assembly

Urgent Design & MFG100,000 Sq. feet

Assemblies & Metal Ops

Robotic Welded Assemblies

• Low-Volume Production• High Pressure Hydro-forming• Large Sheet Metal Stampings

3‐Dimensional Services Group

CONTACT - Scott Duffie - Senior Sales Engineer - (248) 310-6304 - [email protected]

3Dimensional Services GroupAbout 3-Dimensional Services Group3Dimensional Services Group

3-Dimensional is a leader in prototype and short run production.

Specializing in Steel fabrications , Plastic injection molding, laser

processing high tolerance machine castings robotic welding and sheetprocessing, high tolerance machine, castings, robotic welding, and sheet

metal stamping.

Founded in 1992 and privately owned .

4 locations: 3 in Michigan,1 in Germany , and representation in Brazil.

Total operations of 200,000 square feet.

Currently employ over 260 skilled employees.

Understand how to respond – Timing is #1

Large inventory of equipment and experienced with many industries.Large inventory of equipment and experienced with many industries.




Resources for Manufacturing CNC M hi i 48 CNC M hi CNC Machining…………..…..48 CNC Machines 3-Axis Laser Cutting …......…..7 Laser Cutting Systems 5-Axis Laser Cutting…......….16 Laser Cutting Systems Metal Stamping …………...100+ Stamping Presses CNC Tube Bending ………......2 CNC Controlled Systems Hydroforming …….…………....2 In-House Systems Spot, Mig and Tig Welding….35 Manual Weld Stations Robotic MIG Welding………..15 Robotic Weld Arms Injection Molding……………..15 Injection Mold PressesInjection Molding……………..15 Injection Mold Presses Patterns and Castings…….…..5 In-House Pattern Makers EDM machines…..…………….7 Wire and 7 Carbon E.D.M Water Jet Cutting Machine 1 CNC Controlled Systems Water Jet Cutting Machine .….1 CNC Controlled Systems

All In-House 3‐Dimensional Services Group


Our Expertise• P t t d Sh t R M f t i f t d• Prototype and Short Run Manufacturing for parts and

assemblies made from plastic, metal, or castings.• AutomotiveAutomotive• Appliances• The Department of Defense• The Department of EnergyThe Department of Energy• Fuel Cells• New Energy• Office Furniture• Office Furniture• Out Door Equipment• Off Road Vehicles




RP Models - SLA and SLS

DTM Sinterstation 2500 Selective Laser Sintering w/12" Dia x 15“work envelope

DTM Sinterstation 2000 Selective Laser SinteringSelective Laser Sintering w/13" Dia x 15“work envelope

S SStereolithography SLA 500 w 20"x20"x24" work envelope

4 machines in-house - used for fit and function and design verification 3‐Dimensional Services Group


Tooling Design and Manufacturing

Cad Packages:

Pro-E UG Catia SDRC Autocad Autocad Powershape Powermill Solidview Mastercam

All tooling is designed and manufactured in-house.

Over 28 Tool Design Engineers3‐Dimensional Services Group


CNC Machining – 3 Axis and 5-Axis

Over 50 cnc machines – up to 11’ x 17’ Travel for tooling and parts


Metal Stamping and Forming

50 presses over 100 tons 3 -4 week Lead times


Large Stamping: (16.5’ long frame stamping)

15 presses over 1000 tons


Fender for Lawn Tractor



Mower Deck Stampings:



Injection Molding:

(15) Molding Machines from 35 ton to 850 ton


Sample Fuel Parts:

3 - 4 week Lead times


Insert Molding

Insert Molded Electrical Terminals- 4 to 5 weeks


Sample Lighting Parts:

4 week Lead times3‐Dimensional Services Group


Night Vision Housing

Over 50,000 units manufactured since 1998


Night Vision Housing

Hot Oil Tooling for High Impact Plastics


Show Display parts

The display board showcasing Ford’s F-150 Series ‘BuiltThe display board, showcasing Ford s F 150 Series Built Ford Tough’ features replicas of frame cross sections, tow hooks, hitch element, water pump impellor, spring and turbocharger blades—24,300 pieces in total—reversed engineered, surface profiled, analyzed, modeled, tooled, injection molded and delivered by Urgent Plastic Services in just five weeks.

Reverse Engineering and Injection molded- Show Parts


Robotic Welding & Sub-Assembly

(15) Robotic Welders


Robotic Welded Mechanisms

Seating Components and Assemblies


Stampings, Castings, Robotic Welding, & Machining

Banjo Axle Assembly - 12 weeks


Robotic Welded Truck Frame

2 gantry welding systems

Complete Frame with 200 over 200 individual parts -

12 weeks



Frame / module assembly

Gantry weld system





Laser Processing 3-Axis and 5-Axis

(15) 5-Axis Lasers and (7) 3-Axis Lasers


Epoxy Molds and Urethane Parts

Temporary Tooling for 1 to 50 pcs in 2-4 weeks


Steel and Non-Ferrous Castings

In-House pattern shop to produce foundry tooling


Castings

All machining done in-house


Castings



CNC Tube Bending & Hydroforming

2 CNC Tube Bending Machines

58,000 PSI with End F CFeed Capability



Wire EDM And Carbon EDM

12 Machines in-house


Waterjet Cutting Machine:

4 Head cutting systems 96"x144" Travel -12“ Thick Cutting Capacity

Maxx-Pro

Design and manufactured Mine-Roller interface assemblyRapid Response Design Created 3D Model in CAD PackageDesign Approved for Application sMultiple Vehicle Platform Applications

47 Individual Part Numbers

all components and assembly Completed in-house

Processes used:Laser Cutting, Water jet Cutting, CNC machining & Lathe turningRobotic & Manual MIG WeldingCARC Paint

3-Dimensional Services [email protected] Scott Duffie (248) -310-6304 Http://www.3dimensional.com

Cougar

Design and manufactured Mine-Roller interface assemblyRapid Response Design First production assemblies shipped in 30 days

42 I P N42 Individual Part Numbers


Processes used:Laser Cutting, Water jet Cutting, CNC machining & Lathe turningRobotic & Manual MIG WeldingCARC Paint


RG31& Stryker

Design and manufactured Mine-Roller interface assemblyRapid Response Design First production assemblies shipped in 30 days230 assemblies completed to date



Processes used:Processes used:Laser Cutting, Water jet Cutting, CNC machining & Lathe turningRobotic & Manual MIG WeldingCARC Paint


M939 Weapons Station

Design and manufactured M939 Weapons Station

Emergency retrofit for vehicles

Reverse Engineered for manufacturing

First production assemblies shipped in 30 days from initial request


all components and assembly Completed in-house all components and assembly Completed in house

Processes used:Laser Cutting, Water jet Cutting, CNC machining & Lathe turningRobotic & Manual MIG WeldingCARC Paint CARC Paint


Cheetah

manufacture and assembly of door frames and skinsRapid Response Design First production assemblies shipped in 30 days

80 I P N80 Individual Part Numbers


Processes used:Laser Cutting, Press Brake, CNC machining & Lathe turningManual MIG WeldingCARC Paint



Hyex assembly

Urgent requirement 200 individual components manufactured & assembled : First production assemblies shipped in 30 days.



In Process Weld Completed Assembly

Atec assemblyIn Process Weld Completed Assembly

Urgent requirement 200 individual components manufactured & assembled : First production assemblies shipped in 30 days.



Hyex and Atec Cabs



Quality Control and fixtures



packaging and shipping


About 3-Dimensional

With 3 facilities an over 200,000 sq ft of manufacturing, we are a unique company that has a strong team and capacity to completeunique company that has a strong team and capacity to complete any size project. We offer the advantages of a one stop shop that operates 24 hours a day to provide the fastest delivery possible. We are supported with the most up to date facilities and equipmentWe are supported with the most up to date facilities and equipment to expedite projects that many say are impossible. From prototype, thru the life of production, and into the support of service parts, our 230 employees are ready, able & willing to support your company.


3-Dimensional Services Group3 Dimensional Services [email protected] Scott Duffie (248) -310-6304 Http://www.3dimensional.com

3-Dimensional Sales & Engineering Contacts

Scott Duffie - Senior Sales EngineerScott Duffie - Senior Sales EngineerPH (248) 852-1333 Cell (248) [email protected]

Alan Peterson - Vice President PH (248) 852-1333Apeterson@3dimensional [email protected]


Documents

3 Dimensional Services Group