2.Engine Master Presentation 2

Components Of EngineCrankshaftMain Part of Engine:-1] Thermostat2] Valve Housing Cover3] Breather Cap4] Valve seat5] Intake Valve6] Exhaust Valve7] Push Rod8] Cylinder head9] Cylinder Sleeve10] Crankcase11] Piston12] Valve Tappet13] Camshaft14] Flywheel15] Crankshaft Rear oil seal 16] Clutch shaft pilot bearing 17] Crankcase Oil pan 18] Connecting rod 19] Crankshaft20] Crankshaft Gear21] Crankshaft front oil seal22] Fan Belt23] Water pump assembly24] Lubrication oil Pump 1234657

Assembly Line - Challenges It was a very challenging task to design a manufacturing process for four altogether different families of engines on a single line, as all individual families have 100% different components & assembly specs. The task called for conceptualizing and design of 1. Flexible conveyor 2. Flexible machines and equipments and3. Flexible toolings at all assembly stations 4. Flexible testing fixturesFew examples of this are briefed in coming slides.

Common conveyor line for all models Quick latching flexible indexing assembly fixture

Common special purpose cleaning machines Flexible cleaning machines to manage four designs

Assembly Design of machines and equipments Special purpose cleaning machines are designed to cater to multi models. The cleaning machine for NEF, Bp235 & Bp245 crankcases is common. This is achieved through multifixturing in each chamber. Similarly, cleaning for NEF, Bp235, Bp245 crankshafts and NEF & Bp245 cylinder heads is carried out in a single machine. As a result of this innovative design, cleaning of 8 critical components, spread over 3 families of engines, is carried out in only 2 machines.

Result Only plant in M & M to assemble all four designs of FES engines on a single line.

Benefits in Assembly ShopTotal flexibility in the Set upModel wise In future also we can add new modelsCleaning Machine wise- Four components on one Machine Torque wise DC nut runners can deliver variable torque. Testing Trolley wise Same trolley for all models saving Rs __Test Bed wise Any model on any Test BedQuality Lesser Touch points, Eddy Current Dynamometers (SFC), Consistent Truing by DC Nut Runners, Modified Water circuit in Testing eliminated the problem of Piston SeizureAccuracy Component assembly in correct orientationCost Saving Rs 58.5 Lacs because of use of DC Nut Runners.Space reduction-By clubbing two components on one cleaning MachineAll the Components on trolleys - Quick change over from one model to the other, Reduced fatigue Safety & Fatigue Reduction Incorporated through Poka Yoke, Conveyors, Semiautomatic Testing

What is engine?

It is a devise which converts heat energy into mechanical energy.What is the various classification of engine? The automobile engines are classified as;Internal combustion engineExternal combustion engine

* Difference between Internal Combustion Engine and External Combustion Engine *

Sheet1

Sr.External Combustion Engine *Internal Combustion Engine

1The combustion of fuel takes place outside the engine cylinder [ i.e. in Boiler ]The combustion of fuel takes place inside the Engine Cylinder

2Since the combustion of fuel takes place outside the engine cylinder, therefore, these engine are smooth and silent runningSince combustion of fuel takes place inside the Engine Cylinder , these engine are very noisy.

3The working pressure and temperature inside the engine cylinder is lowThe working pressure and temperature inside the cylinder is very high

4Because of low pressure and temperature ,ordinary alloys are used for the manufacturing of engine cylinder and its parts.because of very high pressure and tempreture,special are used for manufacturing of engine cylinder its parts.

5A steam engine requirea a bioler and compoenent to transfer energy.thus it is heavy and comersome.An I C engine does require a bioler or other compoenent. Thus it is light and compact.

6the steam engine have efficiency of about 15-20 percent.The ic engine have efficiency of about 35-40 percent.

7it can not be started instantaneously.it can be stared instantaneously

Sheet2

Sheet3

Diesel Engine Terms cont.Power- is the work done at any given time, or the rate of doing work.

Mechanical Efficiency- is the difference between indicated horsepower and brake horsepower.

Scavenging- is the forced removal of burnt gases from the combustion chamber with fresh air.

Valve Overlap- is when both the intake and exhaust valves are open at the same time.

Diesel Engine TermsBore- diameter of the cylinderStroke- the distance the piston travels from BDC to TDC.Engine Displacement- the volume of air that is displaced by all the pistons during one upward stroke. Is the amount of air displaced by the engine in one complete revolution. All cylinders being adds together. It is usual to assume that the engine with the greatest displacement is the larger engine (all other things being equal), Some manufacturers however attempt to obtain greater power from smaller engines by working them harder (increasing R.P.M. or injecting more fuel), with the usual result of reducing engine life.

Diesel Engine TermsRatio- the relation between two numbers or two magnitudes of the same kind.

Compression Ratio- the comparison of the cylinder volume when the piston is at BDC and the volume when the piston is at TDC.Torque- the twisting effort applied to the crankshaft at a ninety-degree angle.

Categories of EnginesH= HORIZEN

TYPE MODEL HPAVL255DI LS----------23.4255DI SECTOR-----------23.4265----------------------31275DI REG-----------------36275DI U/S------------------39295DI TC---------35.5475DI---------------40.5575DI----------------------44.5575DI ROT--------47.5575DI TC----------52

NEF445DI---------------42555DI---------------52605DI---------------------56.5235235DI------------------23.8245245DI---------------26

Blank (11)

LINKAGE SYSTEM OF CIRCULAR DIAGRAMS TO INDIVIDUAL

ACTIVITIES30BACK

SKILL CARDMR.

Token No.

CATEGORYSCALENO. OF ACTIVITIESRATING

TRAINER800

EXPERT600

PRACTIONER400

LEARNER200

0

SKILL LEVEL0

BACK

FORM NO I

MAHINDRA & MAHINDRA LTD. FARM EQUIPMENT SECTOR NAGPUR

CELL / MODULE : ENGINE ASSEMBLYDATE :PU : Nagpur

OPERATION / STAGE / ACTIVITY SKILL MATRIX

OPERATION NO. / STAGE NO.Sr.NoCC 1CC 2M 1M 2M 3M 4M 5 /QP1M 6M 7M 8M 9M 10M 11M 12M 13M 14D 1D 2D 3D 4/QP2Piston Sub AsslyCHSA 1CHSA 2Front Cover, Crank Shaft, Stainer, Rosr,Piston Ring, FIP Adapter Plate, Cam Shaft, IdlerCr. Case SPMCy. Head SPMGPCMCrank Shaft Cleaning SPM

TECHNICAL SKILL / ACTIVITY REQUIRED1Knowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOP

2Knowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of M/C operationKnowledge of M/C operationKnowledge of M/C operationKnowledge of M/C operation

3Knowledge of Tightning Tool SKnowledge of Tightning Tool SQuardination of Plan ActivityKnowledge of Tightning Tool SKnowledge of Tightning Tool SKnowledge of Tightning Tool SKnowledge of torque settingKnowledge of Tightning Tool SKnowledge of torque settingKnowledge of torque settingKnowledge of torque settingKnowledge of torque settingKnowledge of torque settingQuardination of Plan ActivityHandling & Visuals Cheking Of Torque Values On Display Of DC.Knowledge of torque settingKnowledge of torque settingKnowledge of torque settingKnowledge of torque settingKnowledge of torque settingSub assly As Per Required ModelsSub assly As Per Required ModelsSub assly As Per Required ModelsSub assly As Per Required ModelsSub assly As Per Required ModelsQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan Activity

4Knowledge of Torque valueKnowledge of Torque valueKonowledge of Assy. Of Different partsKnowledge of Torque valueKnowledge of Torque valueKnowledge of Torque valueKnowledge of Torque valueKnowledge of Torque valueHandling & Visuals Cheking Of Torque Values On Display Of DC.Knowledge of Torque valueKnowledge of Torque valueKnowledge of Torque valueKnowledge of Torque valueKonowledge of Teppet seting as per firing orderKnowledge of torque settingKnowledge of Torque valueKnowledge of Torque valueKnowledge of Torque valueKnowledge of Torque valueKnowledge of Torque valueAssy. Model Vise Correct PartsAssy. Model Vise Correct PartsAssy. Model Vise Correct PartsAssy. Model Vise Correct PartsAssy. Model Vise Correct PartsCheck the temp. Whitch is RequairedCheck the temp. Whitch is RequairedCheck the temp. Whitch is RequairedCheck the temp. Whitch is Requaired

5Quardination of Plan ActivityQuardination of Plan ActivityKnowledge of poka yokeQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityKnowledge of Torque valueQuardination of Plan ActivityQuardination of Plan ActivityKnowledge of Torque valueKnowledge of Torque valueKnowledge of Different Engine no punch as per modelsKnowledge of Torque valueQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityDo work with qualityDo work with qualityDo work with qualityDo work with quality

6Konowledge of Assy. Of Different partsKonowledge of Assy. Of Different partsDiff Engine Mtg Bkt. For Verious Models.Konowledge of Assy. Of Different partsKonowledge of Assy. Of Different partsKonowledge of Assy. Of Different partsCheck the diffect if avallable & correct themKonowledge of Assy. Of Different partsQuardination of Plan ActivityKonowledge of Assy. Of Different partsKonowledge of Assy. Of Different partsKonowledge of Different Values of I/S & Prestroke Setting GaudgeKonowledge of Different Gasket as per modelModel wise selection Rocker armQuardination of Plan ActivityKonowledge of Assy. Of Different partsComplete head back fitmentKonowledge of Assy. Of Different partsKonowledge of Assy. Of Different partsCheck the diffect if avallable & correct themKonowledge of Assy. Of Different partsKonowledge of Assy. Of Different partsKonowledge of Assy. Of Different partsKonowledge of Assy. Of Different partsCheck the Consentration Whitch is RequairedCheck the Consentration Whitch is RequairedCheck the Consentration Whitch is RequairedCheck the Consentration Whitch is Requaired

7Handling & Visuals Cheking Of Torque Values On Display Of DC.Handling & Visuals Cheking Of Torque Values On Display Of DC.Handling & Visuals Cheking Of Torque Values On Display Of DC.Handling & Visuals Cheking Of Torque Values On Display Of DC.Handling & Visuals Cheking Of Torque Values On Display Of DC.Use Diale gaudge for checking of Gear BacklashHandling & Visuals Cheking Of Torque Values On Display Of DC.Konowledge of Assy. Of Different partsHandling & Visuals Cheking Of Torque Values On Display Of DC.Handling & Visuals Cheking Of Torque Values On Display Of DC.Handling & Visuals Cheking Of Torque Values On Display Of DC.Handling & Visuals Cheking Of Torque Values On Display Of DC.Konowledge of filling the check sheetKonowledge of Assy. Of Different partsHandling & Visuals Cheking Of Torque Values On Display Of DC.Handling & Visuals Cheking Of Torque Values On Display Of DC.Handling & Visuals Cheking Of Torque Values On Display Of DC.Handling & Visuals Cheking Of Torque Values On Display Of DC.Knowledge of different torque ValuesModel wise selection PartsModel wise selection PartsModel wise selection PartsModel wise selection Parts

8Knowledge of poka yokeKnowledge of poka yokeKnowledge of poka yokeKnowledge of poka yokeKnowledge of poka yokeKnowledge of different torque ValuesKnowledge of poka yokeKonowledge of filling the check sheetKonowledge of filling the check sheetKnowledge of handling ofHoiseModel wise selection Cut off valuesModel wise selection of Cy. HeadModel wise selection PartsModel wise selection PartsModel wise selection PartsOil filled in engine as per modelsModel wise selection PartsKnowledge of All models AssemblyEnshure that fitment of Valve as per sequenceCheck Valve leack with help of leack testing m/cCheck Valve leack with help of leack testing m/cKnowledge Of M/C Which Is Used For Sub Assy of Front Cover Oil Seal.

9Konowledge of filling the check sheetKonowledge of filling the check sheetKonowledge of filling the check sheetKonowledge of filling the check sheetKonowledge of filling the check sheetKnowledge of All models AssemblyKonowledge of filling the check sheetKnowledge of Process Sequence & Torquing secquenceCheck all mtg bolt after torquingKonowledge of filling the check sheetFitment of FIP Lube pipeKonowledge of Operating m/c or Equipment operationKonowledge of filling the check sheetKonowledge of filling the check sheetKonowledge of filling the check sheetModel wise selection PartsKnowledge of different sub assy of different modelsKonowledge of filling the check sheetClean the Valve Before insertion & Applying oil on itCheck injector projection With prejection gaudge

10Konowledge of filling the check sheetCheck all mtg bolt after torquingKonowledge of filling the check sheetKonowledge of filling the check sheetKonowledge of filling the check sheetKnowledge of handling M/CSealing on thermostat

11Sealing of M&M Stamp On EngineMark the identificaton of different models on Valve housing covver

12Rework of the defectRework of the defectRework of the defectRework of the defectRework of the defectData EntryRework of the defectSealing of M&M Stamp On Engine

13Data Entry

Skill level Upgradation plan II

SKILL LEVEL UPGRATATION PLAN OF CELL MEMBERS

A)Present level of cell member- Level ' 2'

Requirement

1Reading & Understanding SOP of the stage

2Knowledge of machine/equipment operation & it's working.

3Knowledge of tools and its use as per SOP.

4Use of Torque & How to set torque as per SOP.

5Understanding process sequence & reasons.

B)Upgradation plan/syllabus Level ' 2' to ' 4'

Upgradation plan means on the job Training of 6 working days

1Training On How The Operation Is To Be Performed And Why It Is Being Performed Like That

2Training On differences in Model wise components

3Training On How To Perform The Job Individually Within TACT Time.

4Training on the points which are critical & why they are critical

5Training on How to maintain the required Quality.

6Training on why and how to use the tools as per SOP.

Expected Deliverables from above Training

1Understanding critical, special and significant characteristics of the activities.

2Model wise selection of component

3Completion of the assly within time with the process sequence

4Knowledge of critical operations on stages.

5Awareness about Quality Checks.

C)Upgradation plan/syllabus Level ' 4' to ' 6'

1Upgradation plan means on the job Training of 12 working days

2Training On What is TPM & how to check the activities of TPM on your stage

3Training On What is Tool Management & how to check the activities of of tool management on your stage

4Training on how to rework on line if any non confirmance

5Training on How to use the special tools, dial Gauges and other related measuring instruments.

6Training on which are the Critical satges & what the critical oprations on the stages

7Training on New models which are introduced

8Training on CIT


1Knowledge of TPM activities on the stages & follow up in case of non confirmance

2Knowledge of tool management, tool caliberations & follow up in case of non confirmance

3Rework in case of non confirmance

4Use of spcial tools, dial Gauges and other related measuring instruments.

5Ability to work on the critical assy stages in the module.

6Process knowledge of the New model introduction.

7Ability to identify the defects.

8Competency to identify the Kaizen through CIT.

D)Upgradation plan to improve skill from level ' 6 ' to ' 8 '

Upgradation plan means on job training of 42 to 66 working days

1Involvement & allocation on the rework cases

2Training on how to analyse the problems,

3Ask to lead while solving the problems through CITs

4Training of POKA-YOKE to elminate the problem from root

5Training on permanent defect elimination.

6Training on 7 step kaizen and its implementation.

7Practical Training on Total Preventive Maintenance as mentioned in the SOP.

8Training on CIT, 5S, Root cause Analysis

9Training on tool/fixture development for critical and difficult operations.


1Ability to find out the fault and the root cause and subsequently do the analysis.

2Analyse the problem. Take corrective and preventive actions.

3Think and implement the poka-yokes.

4Modification of tools & set ups in case it is required.

5Active involvement to solve the problems through CIT

6Knowledge of tool storage & procedure to make available the tool on stage

7Can train others to make him as a practitioner

Skill level

Engine PG

MODULE :- Engine Assembly

SKILL LEVELABILITY

SKILL LEVEL 21Reading & Understanding SOP of the stage





SKILL LEVEL 4SKILL 2 +






SKILL LEVEL 6SKILL 4 +




4Use of special tools, dial Gauges and other related measuring instruments.





SKILL LEVEL 8SKILL 6+

1Ability to find out the fault and the root cause and subsequently do the analysis.

2Analyse the problem. Take corrective and preventive actions.

3Think and implement the poka-yokes.

4Modification of tools & set ups in case it is required.

5Active involvement to solve the problems through CIT

6Knowledge of tool storage & procedure to make available the tool on stage

7Can train others to make him as a practitioner

Scale

TRAINER8

EXPERT6

PRACTIONER4

LEARNER2

Activity

SR No.Station No.ACTIVITIES As Per Model

AVL235 BP245 BPNEF

1CC 1Side & Main Oil Gallery Plug Fitment,Sleeve Insertion,Water Drain Plug,Water Pump and Starter Motor Stud Fitment.Outer Cone & Cone Locking Plate Fitment,Starter stud fit.,Front Cover & Lube oil Pump Dowel Fitment.Frt Cover Hollow Dowel Fit,Oil Gallarys Plug & FIP Plug Fit,Fip Stud & Rosr Dowel Fitment,FIP stud fitment,FIP stud plug fitment,Oil pressure adaptor fitment,Side Oil gallery plug fitment small 2nos,Main Oil gallery plug fitment big 6nos,Sleeve Insertion

2CC 2Sleeve Projection & Pressing,Expantion Plug Fit & Leak test,Cylinder Head Dowel Pin Fit.Drain Plug, Piston Coling Jet, Pin GuideFitmentWater Drain Plug, Sleeve Fitment, Frt Cover Stud *& Expansion Plug FitmentWater drain plug fitment,expansion plug, Leak test ,Sleeve projection check,Sleeve fitment

3M 1Crank Loading Bracket,Crank Case Indexing,Tappet Fitment,Removal of Bearing CapLube oil pipe and Stopper Screw & Side Oil Gallery Plug Fitment - M18.Crank Loading Bracket, Removal of Bearing Cap, Bearing Shell FitmentCrank Loading Bracket,Crank Case Indexing,Tappet fitment,MB cap removal,Bearing shell fitment

4M 2Bearing Shell Fitment,Crank Shaft Fitment,Starter motor FitmentCrank Shaft Sub Assy &Rear bearing Hsg Fit.,Pre fitment of Cyl Head Liner Studs & Liner Sub Assy insertion & Sensor Fit. & Stud tightning.Crank Shaft Fitment, & Top Intermediate Gear Pin Fitment In Crank CaseCrankshaft fitment,MB cap tightening,Crank pinion bolts tightening,Spill cut off plug fitment,Crank Case Indexing

5M 3Piston Fitment,Front Plate Fitment,Cam Shaft Fitment,Lock nut Fit, Piston Sub assy Fit, Lube oil pump gear fit, Cam Shaft Sub Assy fit.Piston fitment, Idler Gear Fitment, Cam Shaft Sa Fitment,Cam Shaft Gear& Oil delivery pipe adopter & Oil lubricating screw fitmentPiston Fitment,Camshaft & cam gear fitment,IG shaft fitment

6M 4,Idler Gear Fitment,FIP Fitment,FIP Gear Fitment,Oil Pump FitmentRing Oil Guide, Governor Flange & ROSR FitmentFip fitment, Fip Spigot Fitment, Fip Gear Fitment, Rpm Adaptor FitmentPiston cooling jet fitment,Crank Case Indexing,FIP fitment,Crank Case Indexing,FIP gear fitment

7M 5Inspection Stage 1Inspection Stage 1Inspection Stage 2Inspection Stage 1

8M 6Front Cover Fitment,IPG Cover FitmentGovernor sleeve, Front Cover Sub Assy, Cam Shaft Bearing Flange Fitment .Lube Oil Pump Dowel, Lube Oil Pump, Strainer Screw Connector, CRANK CASE MAIN OIL DELIVERY PIPE FITMENTCrank Case Indexing,Front cover o-ring fitment,Front cover placement with manipulator,Front cover bolts fitment & tightening,IPG cover fitment,ROSR prefitment

9M 7,Pulley Fitment,ROSR Fitment,Water PumpCrank Shaft Key, Crank Shaft Pully,Fuel Pump Base Plate,k Fuel Pump Tappet & Spill Cut Off Setting.Oil Pump Strainer And Sheet Metal Cover, ROSR Fitment. Front Cover FIT.Pulley fitment & torquing,LIQUID GASKET ON SUMP FACE,Oil pump dowel fitment,Oil pump fitment,Fit oil pan plug,

10M 8Gasket Chipping,Oil Pan FitmentFull Load Setting Bracket, Fuel Pump, Bumping Clearence CheckingWater Pump, Hyd. Pump Mtg. Dowel Fitment, Hyd. Pump Gear Sub Assy & Pully Fit. Timing Mark Plate Fitment, Oil pan fitment + Drain plug fitment, Fip Spill Cutoff & inspection cover fitment.Oil pan fitment,Tightning of 31 bolts,Strainer fitment & strainer plug fitment,Oil drain plug,Crank Case Indexing

Multi Nov.07

LEARNERPRACTIONEREXPERTTRAINER

SR No.Station No.

1CC 12359

2CC 23348

3M 12447

4M 2261018

5M 315794

6M 40332

7M 52459

8M 6111816

9M 727613

10M 848710

11M 927812

12M 1027712

13M 1116811

14M 12211519

15M 131879

16M 1415618

17D 13778

18D 236249

19D 3271010

20D 4161718

21D535513

22D614512

23Piston Sub Assly07623

24CHSA 1 ( Valve Insertion, Oin shim Pressing, & Valve Collet Or Valve Lock Fitment)16511

25CHSA 2 (Valve Leak testing, injector fitment, rocker arm stud fitment.)35611

26CHSA 3 ( intake manifold & Thermostate housing Sub Assy Fitment)161619

27Front Cover, Crank Shaft, Stainer, Rosr,351210

28Piston Ring, FIP Adapter Plate, Cam Shaft, Idler191011

29Cleaning M/C1357

30Cleaning M/C3679

31Cleaning M/C2398

32Cleaning M/C23710

Total 32 Stations -->58186251371

Multi Feb.08


SR No.Station No.

1CC 123713

2CC 212613

3M 126611

4M 235713

5M 3264134

6M 406115

7M 513413

8M 616811

9M 724711

10M 819612

11M 924415

12M 1015714

13M 1117812

14M 1228913

15M 1317810

16M 14121013

17D 1710915

18D 2314913

19D 329612

20D 438713

21D531269

22D612816


24CHSA 1191315

25CHSA 2191115

26CHSA 3141114



29Cleaning M/C12420

30Cleaning M/C12417

31Cleaning M/C12416

32Cleaning M/C22515


Multi Mar.08


SR No.Station No.

1CC 123719

2CC 2261017

3M 1291114

4M 2261018

5M 3135194

6M 407120

7M 515511

8M 6111816

9M 7271813

10M 8481217

11M 924718

12M 1017918

13M 1114620

14M 122111519

15M 13181017

16M 14151318

17D 14101720

18D 23112420

19D 3291017

20D 4361718

21D53101313

22D613519


24CHSA 1181421

25CHSA 2271420

26CHSA 3121619



29Cleaning M/C15525

30Cleaning M/C14621

31Cleaning M/C16920

32Cleaning M/C22717


Graph

LearnerPractitionerExpertTrainer

57170203327

LearnerPractitionerExpertTrainer

53184221442

Graph

0

0

0

0

Multi Skil at Glance at Nov.07

Assemblerwise multi

0

0

0

0

Multi Skill at a glance at Feb.08

EMPLOYEES

..\..\..\Manpower\Shift List\F06\12.Shift List Mar-06.xls

S.No.T. NO.NAMEOfficerCC-11234CC-2 (Sleeve Fitment)1234M-11234M-21234M-31234M-41234M-5 / QP--11234M-6 front cover1234M-7ROSR1234M-8Oil pan1234M-9Spill cut off1234M-10Head torquig1234M-11 Tappet1234M-121234M-131234M-141234D-11234D-21234D-31234D-41234D-51234D-6 / QP-21234D-61234Piston Sub Assly1234CHSA-11234CHSA-21234CHSA-31234Front Cover, Crank Shaft, Stainer, Rosr,1234Piston Ring, FIP Adapter Plate, Cam Shaft, Idler1234Cr. Case SPM1234Cy. Head SPM1234GPCM1234Crank Shaft Cleaning SPM1234

1506Tumdam BaliramVDJ111111111

2740Modak SuyashJGJ1111111111

3787Belankar RajeshVDJ1111111111

4857Thakre SubhashJGJ11111111111

54131Jaisinghpure PramodVDJ1111111111

64182Dalvi ChandrashekharVDJ1111111111

74192Yeotkar GajananJGJ1111111111

88011Rodrigues JosephJGJ1111111111

98012Khan AsadVDJ1111111111

108160Nagrale DevanandVDJ1111111111

118173Pannase DipendraJGJ1111111111

128287Boratwar ArunJGJ1111111111

1314714Azmi Tariq111111111111111111111111111111111

1414739Prajapati Ajay( resigned )11111111111111111111111111111

1514765Likhitkar Vishal111111111111111111111111111

1614767Pillai Rajesh11111111111111111111111111111111

1714776Maharana Samrat11111111111111111111111111111111

1814781Meshram Amar111111111111111111

1914790Pawde Prabhaker N11111111111111111

2014793Maumdar Bibhash1111111111111111111

2114797Rathod Ranveer1111111111

2214812Jumde Amit1111111

2314831Sahare Abhijeet111111111111111111111111

2414861Wanjari Shyam1111111111111111111

2514866Rajput Sanjay( resigned )111

2614876Ingale Harshal111s111111111111111111

c

2714889Ghadle Abhishek11111111111121

2814984Bhaltatak Mahadev S.11111111

2914727Bramhe Nilesh11111111111111111111111111

14727Bramhe Nilesh

3014738Karhar Pankajkumar1111111111111111111111

14738

3114783Yelkuntwar Pankaj1111111111111111111111

14783Yelkuntwar Pankaj

3214785Debnath Bidyut11111111111111111111111111111111

14785Debnath Bidyut

3314807DUDHE SHRINIVAS1111111111111111111111111111

14807SHRINIVAS DUDHE

3414825Kumbhare Harsh111111111111111111111111

14825Kumbhare Harsh

3514834Kirde Sandesh1111

14834Kirde Sandesh

3614845Dehankar Nitin D1111111111111111111111111111

14845Dehankar Nitin D

3714863Singh Dharma Vir Upendra11111111111

14863Dharma Vir Upendra Singh1

3814897Kakde Sameer S11111111111111

14897Kakde Sameer S

3914926Kumar Sahil1111111111

14926Kumar Sahil

4014933Ganvir Mukesh H111111111111

14933Ganvir Mukesh H

4114934Alone Romchand S1111111

14934Alone Romchand S

4214936Bobhate Mangesh D111111111

14936Bobhate Mangesh D

4314965Babhulkar Vaibhav111

14965Babhulkar Vaibhav

4414968Hote Sagar111111111111111

14968Hote Sagar

4514976Meshram Rakesh S111111111

Meshram Rakesh S1

4614985Sawarkar Praful B11111111111111

14985Sawarkar Praful B

4714988Vimalraj Sureshkumar1111111111111111111

14988Vimalraj Sureshkumar

4814990Meshram Kunal K11111111111111111111

14990Meshram Kunal K111

4915007Talan Khushal1111111111

15007Talan Khushal

5015014Chandrikapure Manoj S111111111

15014Chandrikapure Manoj S

5115044Lakhadive Shital V1111111

15044Lakhadive Shital V

5215070Sharma Anuj (resigned )1

15070Sharma Anuj

5315071Singh Balvindar111111111

15071Singh Balvindar

5415072Shivhare Niraj11111111111

15072Shivhare Niraj

5515077Pande Sudhakar11111111111111111

15077Pande Sudhakar

5615078Rajpoot Jitendra G111111

15078Rajpoot Jitendra G

5715086Kachhi Rajendra R1111111111

15086Kachhi Rajendra R

5815096Pandey Nagendra (resigned )1111111111

15096Pandey Nagendra

5915097Thakre Dineshkumar (resigned )1111111111

15097Thakre Dineshkumar

6015117Dongre Swapanil C111111111

15117Dongre Swapanil C

6115151Bhurle Ravindra P1111111111111

15151Bhurle Ravindra P

6215193Raghtate Vivek P111111111111111

15193Raghtate Vivek P

6315194Walthare Ashish P11111

15194Walthare Ashish P

6415195Bhorgade Pawan C11111

15195Bhorgade Pawan C

6515196Nandanwar Vinay B1111111

15196Nandanwar Vinay B

6615197Kawalkar Nitin1111111

15197Kawalkar Nitin

6715200Haque Ziyaul1111

15200Ziyaul Haque

6815211Prajapati Suresh Hiralal11111111

15211Suresh Hiralal Prajapati

6915213Sharma Kamlesh Rajendra [Resigned ]

15213Kamlesh Rajendra Sharma

7015214Choure Amit Hukumchand111

15214Amit Hukumchand Choure+

7115220Khare Adesh Mahesh111111111

15220Adesh Mahesh Khare

7215222Chauhan Meharwan Singh111111

15222Meharwan Singh Chauhan

7315226Khajenra Ram Swaroop1111111111

15226Khajenra Ram Swaroop

7415230Patel Arbinda RamkripaL11111111111

7515264Utkhede Sarang1111

7615266Chandrikapure Mayur11111111

7715270Mate Rohan1111111

7815273Ninawe Roshan111

7915275Sonawane Gajanan1111111

8015276Dhoundiyal Deepak D.1111111111111111111111111

8115293Deshmukh Gaurao Vinodrao1111

8215296Naranje Rohit Dinanath1

8315297Gabhane Ajay Sukharam11111

8415298Pagar Suraj Ashok1111111

8515299Kamble Prashant Ashokrao111

8615300Sharma Pawankumar Mewalal1111

8715301Jog Abhishek shrikant1111

8815302Chamat Pravin Kumar Rambhau11111

8915314Ramteke Narayan Bhanu11

9015326belkhede Atulkumar sureshrao11111

9115335Jatpele Mukesh singh11111111

9215336Khan Saifu tohid Ibrahim111

9315337Sharangat Dinesh likhanlal111

9415338Singh Vipin Rajendra1111111

9515340YEWATKAR VIVEK ASHOKRAO111

9615342MANDLIK JITENDRA PRABHAKAR1

9715347Sen Bhagwan singh1111

9815348Dhakale Rajendra111111

9914954Tamgadge Vikas111

10015154Kemekar Prashant1111

15151Bhurle Ravindra P

10115402Rahangdale Rajesh kumar Subhash1

10215403Singh Virendra Kumar11

10315404Namdeo Nitin Kumar111

10415405Mishra Raghav Prayag

10515406Pandey Santosh Kumar

10615409Kumar Sunil

10715424Patel Gautam1

10815417Devhare Basant

10915427Dhoke Suresh

11015408Ahirwar Ghanshyamdas11

1113310Sawarkar Manoj D111

1123408Ghutke Nitesh11

1133409Shaikh Mohsin1111

1143444Pramod Landge1

1153422Mohd. Aqueel1111

1163388Kamble sanjay111

1173391Mankar Rahul11111

1183445A. Madghe11111

1193446Mohd. Fuzail111

1203450Lanjewar Pankaj Wasudeorao111

11115404Nitin Namdev1

11215402Rajesh rahangdale1

11315408Ghanshyamdas Ahirwar1

1143310Sawarkar Manoj D1111

1153408Ghutke Nitesh11

1163409Shaikh Mohsin1111

1173444Pramod Landge1

1183422Mohd. Aqueel1111

1193388Kamble sanjay111

1203391Mankar Rahul1111

1213445Abhijeet Madghe1111

1223446Mohd. Fuzail111

1233450Lanjewar Pankaj Wasudeorao11111

12415446Vikram Lalchand Mandpe

1252371926101729111426101813519071201551111181627181348121724718179181462021115191810171513184101720311242029101736171831013131351902330762318142127142012161912122519102615525146211692022717

..\..\..\Manpower\Shift List\F06\12.Shift List Mar-06.xls

1

Skill level of Employees

SRT. NO.NAME OF EMPLOYEESKILL LEVELSkill

1506Tumdam BaliramSkill level2

2740Modak SuyashSkill level3

3787Belankar RajeshSkill level3

4857Thakre SubhashSkill level3

54131Jaisinghpure PramodSkill level3

64182Dalvi ChandrashekharSkill level3

74192Yeotkar GajananSkill level3

88011Rodrigues JosephSkill level3

98012Khan AsadSkill level3

108160Nagrale DevanandSkill level3

118173Pannase DipendraSkill level3

128287Boratwar ArunSkill level2

1314686Hedaoo BhushanSkill level5

1414714TARIQ AZMISkill level8

1514727Bramhe NileshSkill level6

1614738Karhar PankajkumarSkill level5

1714739Prajapati AjaykumarSkill level7

1814765Likhitwar VishalSkill level5

1914767Pillai RajeshSkill level8

2014776Maharana SamratSkill level7

2114781Meshram AmarSkill level4

2214783Yelkuntwar PankajSkill level5

2314785Debnath BidyutSkill level5

2414790Pawde Prabhakar NSkill level3

2514793Mazumdar BibhasSkill level3

2614797Rathore RanveerSkill level1

2714807SHRINIVAS DUDHESkill level7

2814812Jumde AmitSkill level2

2914825Kumbhare HarshSkill level6

3014831Sahare AbhijitSkill level3

3114834Kirde SandeshSkill level1

3214845Dehankar Nitin DSkill level6

3314861Wanjari Shayam RSkill level2

3414863Dharma Vir Upendra SinghSkill level3

3514866Rajput SanjaySkill level1

3614876Ingale Harshal VSkill level2

3714889Ghadle AbhishekSkill level2

3814897Kakde Sameer SSkill level3

3914926Kumar SahilSkill level2

4014933Ganvir Mukesh HSkill level2

4114934Alone Romchand SSkill level1

4214936Bobhate Mangesh DSkill level2

4314965Babhulkar VaibhavSkill level1

4414968Hote SagarSkill level3

4514976Meshram Rakesh SSkill level2

4614984Bhaltatak Mahadev SSkill level1

4714985Sawarkar Praful BSkill level2

4814988Vimalraj SureshkumarSkill level0

4914990Meshram Kunal KSkill level4

5015007Talan KhushalSkill level2

5115014Chandrikapure Manoj SSkill level2

5215044Lakhadive Shital VSkill level1

5315070Sharma AnujSkill level0

5415071Singh BalvindarSkill level2

5515072Shivhare NirajSkill level1

5615077Pande SudhakarSkill level1

5715078Rajpoot Jitendra GSkill level1

5815086Kachhi Rajendra RSkill level2

5915096Pandey NagendraSkill level2

6015097Thakre DineshkumarSkill level2

6115117Dongre Swapanil CSkill level2

6215151Bhurle Ravindra PSkill level2

6315193Raghtate Vivek PSkill level1

6415194Walthare Ashish PSkill level1

6515195Bhorgade Pawan CSkill level1

6615196Nandanwar Vinay BSkill level1

6715197Kawalkar NitinSkill level1

6815200Haque ZiyaulSkill level1

6915211Prajapati Suresh HiralalSkill level1

7015213Sharma Kamlesh RajendraSkill level0Resigned

7115214Choure+ Amit HukumchandSkill level0

7215220Khare Adesh MaheshSkill level2

7315222Chauhan Meharwan SinghSkill level1

7415226Khajenra Ram SwaroopSkill level2

7515230Patel Arbinda RamkripaLSkill level1

7615264Utkhede SarangSkill level1

7715266Chandrikapure MayurSkill level1

7815270Mate RohanSkill level1

7915273Ninawe RoshanSkill level0

8015275Sonawane GajananSkill level1

8115276DHOUNDIYAL DEEPAK DINESHSkill level5

8215293Deshmukh Gaurao VinodraoSkill level1

8315296Naranje Rohit DinanathSkill level0

8415297Gabhane Ajay SukharamSkill level1

8515298Pagar Suraj AshokSkill level0

8615299Kamble Prashant AshokraoSkill level1

8715300Sharma Pawankumar MewalalSkill level0

8815301Jog Abhishek shrikantSkill level1

8915302Chamat Pravin Kumar RambhauSkill level1

9015314Ramteke Narayan BhanuSkill level0

9115326belkhede Atulkumar sureshraoSkill level1

9215335Jatpele Mukesh singhSkill level1

9315336Khan Saifu tohid IbrahimSkill level1

9415337Sharangat Dinesh likhanlalSkill level0

9515338Singh Vipin RajendraSkill level1

9615340YEWATKAR VIVEK ASHOKRAOSkill level0

9715342MANDLIK JITENDRA PRABHAKARSkill level0

9815347Sen Bhagwan singhSkill level0

9915348Dhakale RajendraSkill level0

10014954Tamgadge VikasSkill level1

10115154Kemekar PrashantSkill level0

10215402Rahangdale Rejesh kumar SubhashSkill level0

10315403Singh Virendra KumarSkill level0

10415404Namdeo Nitin KumarSkill level0

10515405Mishra Raghav PrayagSkill level0

10615406Pandey Santosh KumarSkill level0

10715409Kumar SunilSkill level0

10815424Patel GautamSkill level0

10915417Devhare BasantSkill level0

11015427Dhoke SureshSkill level0

11115408Ahirwar GhanshyamdasSkill level0

1123310Sawarkar Manoj DSkill level1

1133408Ghutke NiteshSkill level0

1143409Shaikh MohsinSkill level1

1153444Pramod LandgeSkill level0

1163422Mohd. AqueelSkill level1

1173388Kamble sanjaySkill level1

1183391Mankar RahulSkill level1

1193445Abhijeet MadgheSkill level1

1203446Mohd. FuzailSkill level0

1213450Lanjewar Pankaj WasudeoraoSkill level1

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2


ACTIVITIES32BACK

SKILL CARDMR.Tumdam Baliram

Token No.506


TRAINER8864

EXPERT616

PRACTIONER400

LEARNER200

70

SKILL LEVEL2

BACK

3


ACTIVITIES32BACK

SKILL CARDMR. Modak Suyash

Token No.740


TRAINER81080

EXPERT600

PRACTIONER400

LEARNER200

80

SKILL LEVEL3

BACK

4


ACTIVITIES32BACK

SKILL CARDMR. Belankar Rajesh

Token No.787


TRAINER81080

EXPERT600

PRACTIONER400

LEARNER200

80

SKILL LEVEL3

BACK

5


ACTIVITIES32BACK

SKILL CARDMR.Thakre Subhash

Token No.857


TRAINER81080

EXPERT600

PRACTIONER414

LEARNER200

84

SKILL LEVEL3

BACK

6


ACTIVITIES32BACK

SKILL CARDMR. Jaisinghpure Pramod

Token No.4131


TRAINER81080

EXPERT600

PRACTIONER400

LEARNER200

80

SKILL LEVEL3

BACK

7


ACTIVITIES32BACK

SKILL CARDMR.Dalvi Chandrashekhar

Token No.4182


TRAINER81080

EXPERT600

PRACTIONER400

LEARNER200

80

SKILL LEVEL3

BACK

8


ACTIVITIES32BACK

SKILL CARDMR. Yeotker Gajanan

Token No.4192


TRAINER81080

EXPERT600

PRACTIONER400

LEARNER200

80

SKILL LEVEL3

BACK

9,


ACTIVITIES32BACK

SKILL CARDMR. Rodrigues Joseph

Token No.8011


TRAINER81080

EXPERT600

PRACTIONER400

LEARNER200

80

SKILL LEVEL3

BACK

10,


ACTIVITIES32BACK

SKILL CARDMr. Khan Asad

Token No.8012


TRAINER81080

EXPERT600

PRACTIONER400

LEARNER200

80

SKILL LEVEL3

BACK

11,


ACTIVITIES32BACK

SKILL CARDMR.Nagrale Devanand

Token No.8160


TRAINER81080

EXPERT600

PRACTIONER400

LEARNER200

80

SKILL LEVEL3

BACK

12,


ACTIVITIES32BACK

SKILL CARDMR. Pannase Dipondra

Token No.8173


TRAINER81080

EXPERT600

PRACTIONER400

LEARNER200

80

SKILL LEVEL3

BACK

13


ACTIVITIES32BACK

SKILL CARDMR. Boratwar Arun

Token No.8287


TRAINER8972

EXPERT600

PRACTIONER414

LEARNER200

76

SKILL LEVEL2

BACK

14


ACTIVITIES32BACK

SKILL CARDHedaoo Bhushan

Token No.14686


TRAINER821168

EXPERT600

PRACTIONER414

LEARNER200

172

SKILL LEVEL5

BACK

15


ACTIVITIES32BACK

SKILL CARDMR. Azmi Tariq

Token No.14714


TRAINER832256

EXPERT600

PRACTIONER400

LEARNER200

256

SKILL LEVEL8

BACK

16


ACTIVITIES32BACK

SKILL CARDBramhe Nilesh

Token No.14727


TRAINER825200

EXPERT600

PRACTIONER400

LEARNER212

202

SKILL LEVEL6

BACK

17


ACTIVITIES32BACK

SKILL CARDKarhar Pankajkumar

Token No.14738


TRAINER821168

EXPERT600

PRACTIONER414

LEARNER200

172

SKILL LEVEL5

BACK

18


ACTIVITIES32BACK

SKILL CARDPrajapati Ajaykumar

Token No.14739


TRAINER828224

EXPERT600

PRACTIONER400

LEARNER200

224

SKILL LEVEL7

BACK

19


ACTIVITIES32BACK

SKILL CARDLikhitwar Vishal

Token No.14765


TRAINER813104

EXPERT6424

PRACTIONER4936

LEARNER200

164

SKILL LEVEL5

BACK

20


ACTIVITIES320

SKILL CARDPillai Rajesh

Token No.14767


TRAINER830240

EXPERT600

PRACTIONER414

LEARNER200

244

SKILL LEVEL8

0

21


ACTIVITIES32BACK

SKILL CARDMaharana Samrat

Token No.14776


TRAINER813104

EXPERT618108

PRACTIONER400

LEARNER200

212

SKILL LEVEL7

BACK

22


ACTIVITIES32BACK

SKILL CARDMeshram Amar

Token No.14781


TRAINER81188

EXPERT6318

PRACTIONER4624

LEARNER224

134

SKILL LEVEL4

BACK

SKILL LEVEL

23


ACTIVITIES32BACK

SKILL CARDYelkuntwar Pankaj

Token No.14783


TRAINER821168

EXPERT600

PRACTIONER414

LEARNER200

172

SKILL LEVEL5

BACK

24


ACTIVITIES32BACK

SKILL CARDDebnath Bidyut

Token No.14785


TRAINER821168

EXPERT600

PRACTIONER414

LEARNER200

172

SKILL LEVEL5

BACK

25


ACTIVITIES32BACK

SKILL CARDPawde Prabhakar N

Token No.14790


TRAINER800

EXPERT61060

PRACTIONER4416

LEARNER224

80

SKILL LEVEL3

BACK

26


ACTIVITIES32BACK

SKILL CARDMazumdar Bibhas

Token No.14793


TRAINER8432

EXPERT6848

3

PRACTIONER4312

LEARNER236

98

SKILL LEVEL3

BACK

27


ACTIVITIES32BACK

SKILL CARDRathore Ranveer

Token No.14797


TRAINER818

EXPERT6530

PRACTIONER400

LEARNER200

38

SKILL LEVEL1

BACK

28


ACTIVITIES32Back

SKILL CARDSHRINIVAS DUDHE

Token No.14807


TRAINER826208

EXPERT616

PRACTIONER414

LEARNER200

218

SKILL LEVEL7

Back

29


ACTIVITIES32BACK

SKILL CARDJumde Amit

Token No.14812


TRAINER8432

EXPERT6318

PRACTIONER400

LEARNER200

50

SKILL LEVEL2

BACK

30


ACTIVITIES32BACK

SKILL CARDKumbhare Harsh

Token No.14825


TRAINER821168

EXPERT6212

PRACTIONER414

LEARNER200

184

SKILL LEVEL6

BACK

31


ACTIVITIES32BACK

SKILL CARDSahare Abhijit

Token No.14831


TRAINER8216

EXPERT61272

PRACTIONER4416

LEARNER212

106

SKILL LEVEL3

BACK

32


ACTIVITIES32BACK

SKILL CARDKirde Sandesh

Token No.14834


TRAINER8432

EXPERT600

PRACTIONER414

LEARNER200

36

SKILL LEVEL1

BACK

33


ACTIVITIES32BACK

SKILL CARDDehankar Nitin D

Token No.14845


TRAINER824192

EXPERT600

PRACTIONER428

LEARNER200

200

SKILL LEVEL6

BACK

34


ACTIVITIES32BACK

SKILL CARDWanjari Shayam R

Token No.14861


TRAINER818

EXPERT6424

PRACTIONER41144

LEARNER200

76

SKILL LEVEL2

BACK

35


ACTIVITIES32BACK

SKILL CARDDharma Vir Upendra Singh

Token No.14863


TRAINER81080

EXPERT6212

PRACTIONER414

LEARNER212

98

SKILL LEVEL3

BACK

36


ACTIVITIES32Back

SKILL CARDRajput Sanjay

Token No.14866


TRAINER8216

EXPERT600

PRACTIONER414

LEARNER200

20

SKILL LEVEL1

Back

37


ACTIVITIES32BACK

SKILL CARDIngale Harshal V

Token No.14876


TRAINER800

EXPERT6424

PRACTIONER41144

LEARNER212

70

SKILL LEVEL2

BACK

38

1

ACTIVITIES32BACK

SKILL CARDGhadle Abhishek

Token No.14889


TRAINER8324

EXPERT616

PRACTIONER4624

LEARNER200

54

SKILL LEVEL2

BACK

39


ACTIVITIES32BACK

SKILL CARDKakde Sameer S

Token No.14897


TRAINER8756

EXPERT6530

PRACTIONER428

LEARNER200

94

SKILL LEVEL3

BACK

40


ACTIVITIES32BACK

SKILL CARDKumar Sahil

Token No.14926


TRAINER8972

EXPERT600

PRACTIONER414

LEARNER200

76

SKILL LEVEL2

BACK

41


ACTIVITIES32BACK

SKILL CARDGanvir Mukesh H

Token No.14933


TRAINER8540

EXPERT6530

PRACTIONER414

LEARNER212

76

SKILL LEVEL2

BACK

42


ACTIVITIES32BACK

SKILL CARDAlone Romchand S

Token No.14934


TRAINER8216

EXPERT6212

PRACTIONER428

LEARNER200

36

SKILL LEVEL1

BACK

43


ACTIVITIES32BACK

SKILL CARDBobhate Mangesh D

Token No.14936


TRAINER8648

EXPERT6212

PRACTIONER414

LEARNER200

64

SKILL LEVEL2

BACK

44


ACTIVITIES32BACK

SKILL CARDBabhulkar Vaibhav

Token No.14965


TRAINER8216

EXPERT600

PRACTIONER414

LEARNER200

20

SKILL LEVEL1

BACK

45


ACTIVITIES32BACK

SKILL CARDHote Sagar

Token No.14968


TRAINER818

EXPERT6954

PRACTIONER4416

LEARNER212

80

SKILL LEVEL3

BACK

46


ACTIVITIES32BACK

SKILL CARDMeshram Rakesh S

Token No.14976


TRAINER8216

EXPERT6212

PRACTIONER4520

LEARNER200

48

SKILL LEVEL2

BACK

47


ACTIVITIES32BACK

SKILL CARDBhaltatak Mahadev S

Token No.14984


TRAINER800

EXPERT6530

PRACTIONER4312

LEARNER200

42

SKILL LEVEL1

BACK

48


ACTIVITIES32BACK

SKILL CARDSawarkar Praful B

Token No.14985


TRAINER8216

EXPERT6742

PRACTIONER4520

LEARNER200

78

SKILL LEVEL2

BACK

49


ACTIVITIES32Back

SKILL CARDVimalraj Sureshkumar

Token No.14988


TRAINER81080

EXPERT6530

PRACTIONER4312

LEARNER200

122

SKILL LEVEL4

Back

50


ACTIVITIES32BACK

SKILL CARDMeshram Kunal K

Token No.14990


TRAINER81080

EXPERT6212

PRACTIONER4624

LEARNER212

118

SKILL LEVEL4

BACK

51


ACTIVITIES32BACK

SKILL CARDTalan Khushal

Token No.15007


TRAINER800

EXPERT6636

PRACTIONER4312

LEARNER200

48

SKILL LEVEL2

BACK

52


ACTIVITIES32BACK

SKILL CARDChandrikapure Manoj S

Token No.15014


TRAINER8972

EXPERT600

PRACTIONER400

LEARNER200

72

SKILL LEVEL2

BACK

53


ACTIVITIES32BACK

SKILL CARDLakhadive Shital V

Token No.15044


TRAINER800

EXPERT6742

PRACTIONER400

LEARNER200

42

SKILL LEVEL1

BACK

54


ACTIVITIES32BACK

SKILL CARDSharma Anuj

Token No.15070


TRAINER800

EXPERT616

PRACTIONER400

LEARNER200

6

SKILL LEVEL0

BACK

55


ACTIVITIES32BACK

SKILL CARDSingh Balvindar

Token No.15071


TRAINER818

EXPERT6636

PRACTIONER414

LEARNER200

48

SKILL LEVEL2

BACK

56


ACTIVITIES32BACK

SKILL CARDShivhare Niraj

Token No.15072


TRAINER800

EXPERT6530

PRACTIONER428

LEARNER200

38

SKILL LEVEL1

BACK

57


ACTIVITIES32BACK

SKILL CARDPande Sudhakar

Token No.15077


TRAINER818

EXPERT600

PRACTIONER4832

LEARNER200

40

SKILL LEVEL1

BACK

58


ACTIVITIES32BACK

SKILL CARDRajpoot Jitendra G

Token No.15078


TRAINER800

EXPERT6530

PRACTIONER414

LEARNER200

34

SKILL LEVEL1

BACK

59


ACTIVITIES32BACK

SKILL CARDKachhi Rajendra R

Token No.15086


TRAINER818

EXPERT6424

PRACTIONER4416

LEARNER212

50

SKILL LEVEL2

BACK

60


ACTIVITIES32BACK

SKILL CARDPandey Nagendra

Token No.15096


TRAINER800

EXPERT6530

PRACTIONER4520

LEARNER200

50

SKILL LEVEL2

BACK

61


ACTIVITIES32BACK

SKILL CARDThakre Dineshkumar

Token No.15097


TRAINER800

EXPERT61060

PRACTIONER400

LEARNER200

60

SKILL LEVEL2

BACK

62


ACTIVITIES320

SKILL CARDDongre Swapanil C

Token No.15117


TRAINER8216

EXPERT6530

PRACTIONER428

LEARNER200

54

SKILL LEVEL2

0

63


ACTIVITIES32BACK

SKILL CARDBhurle Ravindra P

Token No.15151


TRAINER800

EXPERT6636

PRACTIONER4728

LEARNER200

64

SKILL LEVEL2

BACK

64


ACTIVITIES320

SKILL CARDRaghtate Vivek P

Token No.15193


TRAINER800

EXPERT6212

PRACTIONER4312

LEARNER212

26

SKILL LEVEL1

0

65


ACTIVITIES32BACK

SKILL CARDWalthare Ashish P

Token No.15194


TRAINER818

EXPERT600

PRACTIONER4312

LEARNER212

22

SKILL LEVEL1

BACK

66


ACTIVITIES32BACK

SKILL CARDBhorgade Pawan C

Token No.15195


TRAINER800

EXPERT6424

PRACTIONER414

LEARNER200

28

SKILL LEVEL1

BACK

67

1

ACTIVITIES32BACK

SKILL CARDNandanwar Vinay B

Token No.15196


TRAINER800

EXPERT6212

PRACTIONER4416

LEARNER212

30

SKILL LEVEL1

BACK

68


ACTIVITIES32BACK

SKILL CARDKawalkar Nitin

Token No.15197


TRAINER818

EXPERT6424

PRACTIONER414

LEARNER200

36

SKILL LEVEL1

BACK

69


ACTIVITIES32BACK

SKILL CARDZiyaul Haque

Token No.15200


TRAINER8216

EXPERT6212

PRACTIONER428

LEARNER200

36

SKILL LEVEL1

BACK

70


ACTIVITIES32BACK

SKILL CARDSuresh Hiralal Prajapati

Token No.15211


TRAINER800

EXPERT6424

PRACTIONER4416

LEARNER200

40

SKILL LEVEL1

BACK

71


ACTIVITIES32BACK

SKILL CARDKamlesh Rajendra Sharma

Token No.15213


TRAINER800

EXPERT600

PRACTIONER400

LEARNER200

0

SKILL LEVEL0

BACK

72


ACTIVITIES32BACK

SKILL CARDAmit Hukumchand Choure+

Token No.15214


TRAINER800

EXPERT6212

PRACTIONER400

LEARNER212

14

SKILL LEVEL0

BACK

73


ACTIVITIES32BACK

SKILL CARDAdesh Mahesh Khare

Token No.15220


TRAINER800

EXPERT6848

PRACTIONER414

LEARNER200

52

SKILL LEVEL2

BACK

74


ACTIVITIES32BACK

SKILL CARDMeharwan Singh Chauhan

Token No.15222


TRAINER800

EXPERT6424

PRACTIONER414

LEARNER200

28

SKILL LEVEL1

BACK

75


ACTIVITIES32BACK

SKILL CARDKhajenra Ram Swaroop

Token No.15226


TRAINER8324

EXPERT6212

PRACTIONER4520

LEARNER200

56

SKILL LEVEL2

BACK

76


ACTIVITIES32BACK

SKILL CARDArbinda RamkripaL Patel

Token No.15230


TRAINER800

EXPERT616

PRACTIONER41040

LEARNER200

46

SKILL LEVEL1

BACK

77


ACTIVITIES32BACK

SKILL CARDSarang Utkhede

Token No.15264


TRAINER818

EXPERT600

PRACTIONER4312

LEARNER200

20

SKILL LEVEL1

BACK

78


ACTIVITIES32BACK

SKILL CARDMayur Chandrikapure

Token No.15266


TRAINER800

EXPERT6424

PRACTIONER4520

LEARNER200

44

SKILL LEVEL1

BACK

79


ACTIVITIES32BACK

SKILL CARDRohan Mate

Token No.15270


TRAINER800

EXPERT6424

PRACTIONER428

LEARNER212

34

SKILL LEVEL1

BACK

80


ACTIVITIES32BACK

SKILL CARDRoshan Ninawe

Token No.15273


TRAINER800

EXPERT616

PRACTIONER428

LEARNER200

14

SKILL LEVEL0

BACK

81


ACTIVITIES32BACK

SKILL CARDGajanan Sonawane

Token No.15275


TRAINER800

EXPERT616

PRACTIONER4520

LEARNER200

26

SKILL LEVEL1

BACK

82


ACTIVITIES32BACK

SKILL CARDDEEPAK DINESH DHOUNDIYAL

Token No.15276


TRAINER800

EXPERT624144

PRACTIONER414

LEARNER200

148

SKILL LEVEL5

BACK

83


ACTIVITIES32BACK

SKILL CARDGaurao Vinodrao Deshmukh

Token No.15293


TRAINER800

EXPERT616

PRACTIONER4312

LEARNER200

18

SKILL LEVEL1

BACK

84


ACTIVITIES32BACK

SKILL CARDRohit Dinanath Naranje

Token No.15296


TRAINER800

EXPERT600

PRACTIONER414

LEARNER200

4

SKILL LEVEL0

BACK

85


ACTIVITIES32BACK

SKILL CARDAjay Sukharam Gabhane

Token No.15297


TRAINER800

EXPERT6424

PRACTIONER414

LEARNER200

28

SKILL LEVEL1

BACK

86

0

ACTIVITIES32BACK

SKILL CARDSuraj Ashok Pagar

Token No.15298


TRAINER818

EXPERT600

PRACTIONER414

LEARNER200

12

SKILL LEVEL0

BACK

87


ACTIVITIES32BACK

SKILL CARDPrashant Ashokrao Kamble

Token No.15299


TRAINER800

EXPERT6212

PRACTIONER414

LEARNER200

16

SKILL LEVEL1

BACK

88


ACTIVITIES32BACK

SKILL CARDPawankumar Mewalal Sharma

Token No.15300


TRAINER800

EXPERT6212

PRACTIONER400

LEARNER200

12

SKILL LEVEL0

BACK

89


ACTIVITIES320

SKILL CARDAbhishek shrikant Jog

Token No.15301


TRAINER818

EXPERT600

PRACTIONER428

LEARNER200

16

SKILL LEVEL1

0

90


ACTIVITIES32BACK

SKILL CARDPravin Kumar Rambhau Chamat

Token No.15302


TRAINER800

EXPERT616

PRACTIONER4312

LEARNER200

18

SKILL LEVEL1

BACK

91


ACTIVITIES32BACK

SKILL CARDNarayan Bhanu Ramteke

Token No.15314


TRAINER800

EXPERT616

PRACTIONER414

LEARNER200

10

SKILL LEVEL0

BACK

92


ACTIVITIES32BACK

SKILL CARDAtulkumar sureshrao belkhede

Token No.15326


TRAINER800

EXPERT6424

PRACTIONER40

LEARNER212

26

SKILL LEVEL1

BACK

93


ACTIVITIES32BACK

SKILL CARDMukesh singh Jatpele

Token No.15335


TRAINER818

EXPERT600

PRACTIONER414

LEARNER2612

24

SKILL LEVEL1

BACK

94


ACTIVITIES32BACK

SKILL CARDSaifu tohid Ibrahim Khan

Token No.15336


TRAINER800

EXPERT6318

PRACTIONER400

LEARNER200

18

SKILL LEVEL1

BACK

95


ACTIVITIES32BACK

SKILL CARDDinesh likhanlal Sharangat

Token No.15337


TRAINER800

EXPERT600

PRACTIONER414

LEARNER200

4

SKILL LEVEL0

BACK

96


ACTIVITIES320

SKILL CARDVipin Rajendra Singh

Token No.15338


TRAINER800

EXPERT600

PRACTIONER428

LEARNER248

16

SKILL LEVEL1

0

97


ACTIVITIES320

SKILL CARDVIVEK ASHOKRAO YEWATKAR

Token No.15340


TRAINER800

EXPERT616

PRACTIONER400

LEARNER224

10

SKILL LEVEL0

0

98


ACTIVITIES320

SKILL CARDJITENDRA PRABHAKAR MANDLIK

Token No.15342


TRAINER800

EXPERT600

PRACTIONER400

LEARNER212

2

SKILL LEVEL0

0

99


ACTIVITIES320

SKILL CARDBhagwan singh Sen

Token No.15347


TRAINER800

EXPERT600

PRACTIONER400

LEARNER224

4

SKILL LEVEL0

0

100


ACTIVITIES32BACK

SKILL CARDRajendra Dhakale

Token No.15348


TRAINER800

EXPERT600

PRACTIONER4520

LEARNER224

24

SKILL LEVEL1

BACK

101


ACTIVITIES32BACK

SKILL CARDTamgadge Vikas

Token No.14954


TRAINER80

EXPERT6212

PRACTIONER40

LEARNER212

14

SKILL LEVEL0

BACK

102


ACTIVITIES32BACK

SKILL CARDKemekar Prashant

Token No.15154


TRAINER800

EXPERT616

PRACTIONER414

LEARNER212

12

SKILL LEVEL0

BACK

103


ACTIVITIES32BACK

SKILL CARDRahangdaleRejesh kumar Subhash

Token No.15402


TRAINER800

EXPERT616

PRACTIONER400

LEARNER200

6

SKILL LEVEL0

BACK

104


ACTIVITIES32BACK

SKILL CARDSingh Virendra Kumar

Token No.15403


TRAINER818

EXPERT600

PRACTIONER400

LEARNER212

10

SKILL LEVEL0

BACK

105


ACTIVITIES32BACK

SKILL CARDNamdeo Nitin Kumar

Token No.15404


TRAINER800

EXPERT616

PRACTIONER414

LEARNER212

12

SKILL LEVEL0

BACK

106


ACTIVITIES32BACK

SKILL CARDMishra Raghav Prayag

Token No.15405


TRAINER800

EXPERT600

PRACTIONER400

LEARNER200

0

SKILL LEVEL0

BACK

107


ACTIVITIES32BACK

SKILL CARDPandey Santosh Kumar

Token No.15406


TRAINER800

EXPERT600

PRACTIONER400

LEARNER200

0

SKILL LEVEL0

BACK

108


ACTIVITIES32BACK

SKILL CARDSunil Kumar

Token No.15409


TRAINER800

EXPERT600

PRACTIONER400

LEARNER200

0

SKILL LEVEL0

BACK

109


ACTIVITIES32BACK

SKILL CARDPatel Gautam

Token No.15424


TRAINER800

EXPERT600

PRACTIONER414

LEARNER200

4

SKILL LEVEL0

BACK

110


ACTIVITIES32BACK

SKILL CARDDevhare Basant

Token No.15417


TRAINER800

EXPERT600

PRACTIONER400

LEARNER200

0

SKILL LEVEL0

BACK

111


ACTIVITIES32BACK

SKILL CARDDhoke Suresh

Token No.15427


TRAINER800

EXPERT600

PRACTIONER400

LEARNER200

0

SKILL LEVEL0

BACK

112


ACTIVITIES32BACK

SKILL CARDAhirwar Ghanshyamdas

Token No.15408


TRAINER800

EXPERT600

PRACTIONER414

LEARNER212

6

SKILL LEVEL0

BACK

113


ACTIVITIES30BACK

SKILL CARDSawarkar Manoj D

Token No.3310


TRAINER800

EXPERT6318

PRACTIONER414

LEARNER200

22

SKILL LEVEL1

BACK

114


ACTIVITIES30BACK

SKILL CARDGhutke Nitesh

Token No.3408


TRAINER800

EXPERT6212

PRACTIONER400

LEARNER200

12

SKILL LEVEL0

BACK

115


ACTIVITIES30BACK

SKILL CARDShaikh Mohsin

Token No.3409


TRAINER800

EXPERT6212

PRACTIONER428

LEARNER200

20

SKILL LEVEL1

BACK

116


ACTIVITIES30BACK

SKILL CARDPramod Landge

Token No.3444


TRAINER800

EXPERT616

PRACTIONER400

LEARNER200

6

SKILL LEVEL0

BACK

117


ACTIVITIES30BACK

SKILL CARDMohd. Aqueel

Token No.3422


TRAINER800

EXPERT6424

PRACTIONER400

LEARNER200

24

SKILL LEVEL1

BACK

118


ACTIVITIES30BACK

SKILL CARDKamble sanjay

Token No.3388


TRAINER800

EXPERT6318

PRACTIONER400

LEARNER200

18

SKILL LEVEL1

BACK

119


ACTIVITIES30BACK

SKILL CARDMankar Rahul

Token No.3391


TRAINER800

EXPERT6424

PRACTIONER400

LEARNER200

24

SKILL LEVEL1

BACK

120


ACTIVITIES30BACK

SKILL CARDA. Madghe

Token No.3445


TRAINER800

EXPERT6424

PRACTIONER400

LEARNER200

24

SKILL LEVEL1

BACK

121


ACTIVITIES30BACK

SKILL CARDMohd. Fuzail

Token No.3446


TRAINER800

EXPERT6212

PRACTIONER400

LEARNER212

14

SKILL LEVEL0

BACK

Blank (12)


ACTIVITIES30BACK

SKILL CARDLanjewar Pankaj Wasudeorao

Token No.3450


TRAINER800

EXPERT6318

PRACTIONER414

LEARNER200

22

SKILL LEVEL1

BACK


ACTIVITIES30BACK

SKILL CARDMR.

Token No.


TRAINER800

EXPERT600

PRACTIONER400

LEARNER200

0

SKILL LEVEL0

BACK

Blank (11)


ACTIVITIES30BACK

SKILL CARDMR.

Token No.


TRAINER800

EXPERT600

PRACTIONER400

LEARNER200

0

SKILL LEVEL0

BACK

FORM NO I

MAHINDRA & MAHINDRA LTD. FARM EQUIPMENT SECTOR NAGPUR

CELL / MODULE : ENGINE ASSEMBLYDATE :PU : Nagpur

OPERATION / STAGE / ACTIVITY SKILL MATRIX

OPERATION NO. / STAGE NO.Sr.NoCC 1CC 2M 1M 2M 3M 4M 5 /QP1M 6M 7M 8M 9M 10M 11M 12M 13M 14D 1D 2D 3D 4/QP2Piston Sub AsslyCHSA 1CHSA 2Front Cover, Crank Shaft, Stainer, Rosr,Piston Ring, FIP Adapter Plate, Cam Shaft, IdlerCr. Case SPMCy. Head SPMGPCMCrank Shaft Cleaning SPM

TECHNICAL SKILL / ACTIVITY REQUIRED1Knowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOPKnowledge of SOP

2Knowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of ToolingKnowledge of M/C operationKnowledge of M/C operationKnowledge of M/C operationKnowledge of M/C operation

3Knowledge of Tightning Tool SKnowledge of Tightning Tool SQuardination of Plan ActivityKnowledge of Tightning Tool SKnowledge of Tightning Tool SKnowledge of Tightning Tool SKnowledge of torque settingKnowledge of Tightning Tool SKnowledge of torque settingKnowledge of torque settingKnowledge of torque settingKnowledge of torque settingKnowledge of torque settingQuardination of Plan ActivityHandling & Visuals Cheking Of Torque Values On Display Of DC.Knowledge of torque settingKnowledge of torque settingKnowledge of torque settingKnowledge of torque settingKnowledge of torque settingSub assly As Per Required ModelsSub assly As Per Required ModelsSub assly As Per Required ModelsSub assly As Per Required ModelsSub assly As Per Required ModelsQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan Activity

4Knowledge of Torque valueKnowledge of Torque valueKonowledge of Assy. Of Different partsKnowledge of Torque valueKnowledge of Torque valueKnowledge of Torque valueKnowledge of Torque valueKnowledge of Torque valueHandling & Visuals Cheking Of Torque Values On Display Of DC.Knowledge of Torque valueKnowledge of Torque valueKnowledge of Torque valueKnowledge of Torque valueKonowledge of Teppet seting as per firing orderKnowledge of torque settingKnowledge of Torque valueKnowledge of Torque valueKnowledge of Torque valueKnowledge of Torque valueKnowledge of Torque valueAssy. Model Vise Correct PartsAssy. Model Vise Correct PartsAssy. Model Vise Correct PartsAssy. Model Vise Correct PartsAssy. Model Vise Correct PartsCheck the temp. Whitch is RequairedCheck the temp. Whitch is RequairedCheck the temp. Whitch is RequairedCheck the temp. Whitch is Requaired

5Quardination of Plan ActivityQuardination of Plan ActivityKnowledge of poka yokeQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityKnowledge of Torque valueQuardination of Plan ActivityQuardination of Plan ActivityKnowledge of Torque valueKnowledge of Torque valueKnowledge of Different Engine no punch as per modelsKnowledge of Torque valueQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityQuardination of Plan ActivityDo work with qualityDo work with qualityDo work with qualityDo work with quality

6Konowledge of Assy. Of Different partsKonowledge of Assy. Of Different partsDiff Engine Mtg Bkt. For Verious Models.Konowledge of Assy. Of Different partsKonowledge of Assy. Of Different partsKonowledge of Assy. Of Different partsCheck the diffect if avallable & correct themKonowledge of Assy. Of Different partsQuardination of Plan ActivityKonowledge of Assy. Of Different partsKonowledge of Assy. Of Different partsKonowledge of Different Values of I/S & Prestroke Setting GaudgeKonowledge of Different Gasket as per modelModel wise selection Rocker armQuardination of Plan ActivityKonowledge of Assy. Of Different partsComplete head back fitmentKonowledge of Assy. Of Different partsKonowledge of Assy. Of Different partsCheck the diffect if avallable & correct themKonowledge of Assy. Of Different partsKonowledge of Assy. Of Different partsKonowledge of Assy. Of Different partsKonowledge of Assy. Of Different partsCheck the Consentration Whitch is RequairedCheck the Consentration Whitch is RequairedCheck the Consentration Whitch is RequairedCheck the Consentration Whitch is Requaired

7Handling & Visuals Cheking Of Torque Values On Display Of DC.Handling & Visuals Cheking Of Torque Values On Display Of DC.Handling & Visuals Cheking Of Torque Values On Display Of DC.Handling & Visuals Cheking Of Torque Values On Display Of DC.Handling & Visuals Cheking Of Torque Values On Display Of DC.Use Diale gaudge for checking of Gear BacklashHandling & Visuals Cheking Of Torque Values On Display Of DC.Konowledge of Assy. Of Different partsHandling & Visuals Cheking Of Torque Values On Display Of DC.Handling & Visuals Cheking Of Torque Values On Display Of DC.Handling & Visuals Cheking Of Torque Values On Display Of DC.Handling & Visuals Cheking Of Torque Values On Display Of DC.Konowledge of filling the check sheetKonowledge of Assy. Of Different partsHandling & Visuals Cheking Of Torque Values On Display Of DC.Handling & Visuals Cheking Of Torque Values On Display Of DC.Handling & Visuals Cheking Of Torque Values On Display Of DC.Handling & Visuals Cheking Of Torque Values On Display Of DC.Knowledge of different torque ValuesModel wise selection PartsModel wise selection PartsModel wise selection PartsModel wise selection Parts

8Knowledge of poka yokeKnowledge of poka yokeKnowledge of poka yokeKnowledge of poka yokeKnowledge of poka yokeKnowledge of different torque ValuesKnowledge of poka yokeKonowledge of filling the check sheetKonowledge of filling the check sheetKnowledge of handling ofHoiseModel wise selection Cut off valuesModel wise selection of Cy. HeadModel wise selection PartsModel wise selection PartsModel wise selection PartsOil filled in engine as per modelsModel wise selection PartsKnowledge of All models AssemblyEnshure that fitment of Valve as per sequenceCheck Valve leack with help of leack testing m/cCheck Valve leack with help of leack testing m/cKnowledge Of M/C Which Is Used For Sub Assy of Front Cover Oil Seal.

9Konowledge of filling the check sheetKonowledge of filling the check sheetKonowledge of filling the check sheetKonowledge of filling the check sheetKonowledge of filling the check sheetKnowledge of All models AssemblyKonowledge of filling the check sheetKnowledge of Process Sequence & Torquing secquenceCheck all mtg bolt after torquingKonowledge of filling the check sheetFitment of FIP Lube pipeKonowledge of Operating m/c or Equipment operationKonowledge of filling the check sheetKonowledge of filling the check sheetKonowledge of filling the check sheetModel wise selection PartsKnowledge of different sub assy of different modelsKonowledge of filling the check sheetClean the Valve Before insertion & Applying oil on itCheck injector projection With prejection gaudge

10Konowledge of filling the check sheetCheck all mtg bolt after torquingKonowledge of filling the check sheetKonowledge of filling the check sheetKonowledge of filling the check sheetKnowledge of handling M/CSealing on thermostat

11Sealing of M&M Stamp On EngineMark the identificaton of different models on Valve housing covver

12Rework of the defectRework of the defectRework of the defectRework of the defectRework of the defectData EntryRework of the defectSealing of M&M Stamp On Engine

13Data Entry

Skill level Upgradation plan II

SKILL LEVEL UPGRATATION PLAN OF CELL MEMBERS

A)Present level of cell member- Level ' 2'

Requirement

1Reading & Understanding SOP of the stage





B)Upgradation plan/syllabus Level ' 2' to ' 4'

Upgradation plan means on the job Training of 6 working days

1Training On How The Operation Is To Be Performed And Why It Is Being Performed Like That

2Training On differences in Model wise components

3Training On How To Perform The Job Individually Within TACT Time.

4Training on the points which are critical & why they are critical

5Training on How to maintain the required Quality.

6Training on why and how to use the tools as per SOP.







C)Upgradation plan/syllabus Level ' 4' to ' 6'

1Upgradation plan means on the job Training of 12 working days

2Training On What is TPM & how to check the activities of TPM on your stage

3Training On What is Tool Management & how to check the activities of of tool management on your stage

4Training on how to rework on line if any non confirmance

5Training on How to use the special tools, dial Gauges and other related measuring instruments.

6Training on which are the Critical satges & what the critical oprations on the stages

7Training on New models which are introduced

8Training on CIT





4Use of spcial tools, dial Gauges and other related measuring instruments.





D)Upgradation plan to improve skill from level ' 6 ' to ' 8 '

Upgradation plan means on job training of 42 to 66 working days

1Involvement & allocation on the rework cases

2Training on how to analyse the problems,

3Ask to lead while solving the problems through CITs

4Training of POKA-YOKE to elminate the pr

Documents

2.Engine Master Presentation 2