2.972 How an Elevator Works

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    HOW AN ELEVATOR WORKSUESTIONS OR COMMENTS

    AUTHOR: Rhonda Salzmon

    E-MAIL: [email protected]

    COURSE: 2

    CLASS/YEAR: 3

    AIN FUNCTIONAL REQUIREMENT: Move people and heavy objects from one location to anothergher or lower, location.

    ESIGN PARAMETER: An elevator can be used to meet these requirements.

    ACKGROUND SECTION:

    order to do this, the elevetor turnselectrical power into mechanical (rotational) power. The brake of the

    evator must be designed in order to guarantee safety during normal day use. The brake must also be able togage in extreme cases in which the elevator cable is broken or otherunforeseen circumstances arise. Indition, the elevator must pick up and drop off passengers as efficiently as possible. If a collection ofevators is used, a complex controller usually controls them.

    he elevator must fit within the given space requirements of the building. It must be made large enough toal with the normal daily traffic and to move the necessary objects within the building. It cannot be madeo large and, therefore, affect the structure of the building itself. Possible restrictions on the weight carriedthin the elevator may be determined from the size of the motor and the other components within the

    evator system. This weight limit must be large enough to handle daily usage.

    EOMETRY/STRUCTURE AND EXPLANATION OF HOW IT WORKS/ IS USED:

    action Drive/Roping System

    roping system is used to attach the motor/gear reducer, the elevator car and the counter weight. There areany different kinds of arrangements that can be used. In one possible arrangement, such as shown in Figureboth ends of the elevator rope are anchored to the overhead beam. Both the elevator car and the counter

    eight are attached to free moving pulleys. The traction drive is attached to a stationary pulley.

    he traction drive is the method of converting the input mechanical power (in this case the turning of a shaft)to useable mechanical power in the system (the vertical movement of the elevator). The friction betweene ropes and the sheave grooves, which are cut on the pulley, initiates the traction force between the tractionive and the rope.

    hen the traction drive is rotated ower is transferred from the traction drive to the elevator car and counter

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    eight. Power is only needed to move the unbalanced load between the elevator and the counterweight.

    ears

    n elevator's function is to convert the initial electrical power, which runs the motor, into mechanical power,hich can be used by the system. The elevator is composed of a motor and, most commonly, a worm gearducer system. A worm gear system is made up of a worm gear, typically called the worm, and a largerund gear, typically called the worm gear. These two gears which have rotational axes perpendicular to eachher, not only decrease the rotational speed of the traction pulley (1), but also change the plane of rotation.

    y decreasing the rotation speed, with the use of a gear reducer, we are also increasing the output torque,erefore, having the ability to lift larger objects for a given pulley diameter. A worm gear is chosen overher types of gearing possibilities because of its compactness and its ability to withstand higher shock loads.is also easily attached to the motor shaft, sometimes through use of a coupling. The gear reduction ratiospically vary between 12:1 and 30:1.

    he motor component of the elevator machine can be either a DC motor or an AC motor. A DC motor had aod starting torque and ease of speed control. An AC motor is more regularly used because of itsggedness and simplicity. A motor is chosen depending on design intent for the elevator. Power required toart the car in motion is equal to the power to overcome static, or stationary friction, and to accelerate the

    ass from rest to full speed. Considerations that must be included in the choice of an acceptable motor areod speed regulation and good starting torque. In addition, heating of various electrical componentsinntinuous service should not be excessive.

    rakes

    he most common elevator brake is made up of a compressive spring assembly, brake shoes with linings,d a solenoid assembly. When the solenoid is not energized, the spring forces the brake shoes to grip theake drum and induce a braking torque. The magnet can exert a horizontal force for the break release. Thisn be done directly on one of the operating arms or through a linkage system. In either case, the result is the

    me. The break is pulled away from the shaft and the velocity of the elevator is resumed.

    order to improve the stopping ability, a material with a high coefficient of friction is used within theeaks, such as zinc bonded asbestos. A material with too high a coefficient of friction can result in a jerkyotion of the car. This material must be chosen carefully.

    ypically the efficiency of the geared machine is 60 percent for the motor and gear box assembly. Thisficiency was estimated for a load of 2500lb, which matches a regularly sized residential elevator, beingiven at 1.75 m/s.

    OMINANT PHYSICS:

    here is a transfer of power throughout the elevator system. Electrical power put into the motor is equal to:

    (for an AC motor)

    here V is the voltage and I/2 is the AC current source. This power is then transferred through the output

    the motor shaft,

    .

    here T is the torque and wis the rotational speed. Once the power is transferred through the gear reducer

    e output speed will be reduced and the torque will be greater. The overall power will be slightly lower as

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    .evator, We. The tension on the rope from the counter weight is Wc.

    Figure 1. Free body diagram of the pulley system

    he following analysis has been done for steady state (no acceleration )operation. The force on the driving

    lley is equal to the difference of the two exerted tensions on each side. On one side, this force is equal to

    eand on the other side, it is Wc. Therefore, the net force exerted on pulley 1 (the drive pulley)is:

    order to find the power required for elevator movement, either the rotational speed of the drive shaftttached to pulley 1) or the velocity of the elevator must be known. The output power is (assumming 100%ficiency),

    here r is the radius of the pulley (pulley 1).

    Figure 2. Power flow through a typical elevator

    MITING PHYSICS:

    s explained above, the brake is held closed by a spring and released using a magnet. The free body diagramlow shows how these forces are distributed. The force exerted by the spring is much closer to the pin joint

    d, therefore, is easily overridden by the force of the magnetic pull because of its longer moment arm (greatstance from the point of rotation).

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    Figure 3. Diagram of the break system

    Figure 4. Free body diagram of the break system

    LOTS/GRAPHS/TABLES:

    one Submimtted

    HERE TO FIND ELEVATORS:

    evators can be found in many residential and business buildings. They are used not only to transportople but also heavy object which would in other cases be difficult to transport.

    EFERENCES/MORE INFORMATION:

    ubomir Janovsk!. Elevator Mechanical Design: principles and concepts.

    ngland: Ellis Horwood Limited, 1987.

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    eorge R. Srakosch. The Vertical Transportation Handbook

    hird Edition. John Wiley & Sons, Inc., 1998.

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