375
TYPE TEST RESULTS

2.8 Lv Type Test Result

Embed Size (px)

DESCRIPTION

lv

Citation preview

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • OBJECT 4-core power cable TYPE CU/XLPE/SWA/PVC 0,6/1 kV, 4x300 mm2

    REPORT OF PERFORMANCE TIC 1356-11

    This Report of Performance applies only to the object tested. The responsibility for conformity of any object having the same designations with that tested rests with the Manufacturer. This report consists of 29 pages in total. Copyright: Only integral reproduction of this report is permitted without written

    permission from KEMA. Electronic copies in e.g. PDF-format or scanned version of this report may be available and have the status for information only. The sealed and bound version of the report is the only valid version.

    KEMA Nederland B.V. S.A.M. Verhoeven Director Testing, Inspections & Certification The Netherlands Arnhem, 4 May 2011

    MANUFACTURER Bahra Cables Jeddah, Saudi Arabia

    CLIENT Bahra Cables Jeddah, Saudi Arabia

    TESTED BY KEMA HIGH-VOLTAGE LABORATORY Arnhem, The Netherlands

    DATE OF TESTS 20 January to 1 April 2011

    TEST PROGRAMME Type tests in accordance with IEC 60502-1 (2004) incl. Amendment 1 (2009) and test of steel wire armour in accordance with BS 5467 (1997) incl. Amendment 3 (2008).

    SUMMARY AND CONCLUSION

    The tests were passed.

    Ord

    er N

    o: 7

    0022

    862

    Ver

    sion

    : 1

  • -2- TIC 1356-11

    TABLE OF CONTENTS

    TABLE OF CONTENTS .......................................................................................................................... 2

    1 Identification of the test object......................................................................................................4 1.1 Description of the test object........................................................................................................4 1.2 List of documents .........................................................................................................................6

    2 General information......................................................................................................................7 2.1 The tests were witnessed by........................................................................................................7 2.2 The tests were carried out by.......................................................................................................7 2.3 Subcontracting .............................................................................................................................7 2.4 Purpose of the test .......................................................................................................................7 2.5 Measurement uncertainty.............................................................................................................7 2.6 Applicable standards....................................................................................................................7

    3 Conductor.....................................................................................................................................8 3.1 Measurement of the resistance of the conductors .......................................................................8 3.2 Measurement of the number of wires of the conductors..............................................................8

    4 Electrical type tests ......................................................................................................................9 4.1 Measurement of insulation resistance at ambient temperature ...................................................9 4.2 Measurement of insulation resistance at max. conductor temperature in normal operation ....10 4.3 Voltage test for 4 h .....................................................................................................................11

    5 Non-electrical type tests.............................................................................................................12 5.1 Measurement of thickness of insulation.....................................................................................12 5.2 Measurement of thickness of non-metallic sheaths ...................................................................13 5.3 Tests for determining the mechanical properties of the insulation before and after ageing ......14 5.4 Tests for determining the mechanical properties of non-metallic sheaths before and after

    ageing.........................................................................................................................................15 5.5 Additional ageing test on pieces of completed cables ...............................................................16 5.6 Loss of mass test on PVC sheaths of type ST2 .........................................................................17 5.7 Pressure test at high temperature on non-metallic sheaths ......................................................18 5.8 Test on PVC sheaths at low temperatures ................................................................................19 5.9 Test for resistance of PVC insulation and sheaths to cracking (heat shock test)......................20 5.10 Hot set test for XLPE insulation .................................................................................................21 5.11 Water absorption test on insulation............................................................................................22 5.12 Shrinkage test for XLPE insulation.............................................................................................23

    6 Verification of cable construction ...............................................................................................24

    7 ADDITIONAL TESTS .................................................................................................................25

    Ver

    sion

    : 1

  • -3- TIC 1356-11

    7.1 Measurement of the resistance of steel armour wire .................................................................25 7.2 Water penetration test ................................................................................................................26

    APPENDIX A MEASUREMENT UNCERTAINTIES......................................................................... 27

    APPENDIX B MANUFACTURERS DRAWING(S)/DATA SHEET .................................................. 28

    Ver

    sion

    : 1

  • -4- TIC 1356-11

    1 IDENTIFICATION OF THE TEST OBJECT 1.1 Description of the test object

    Manufacturer BAHRA CABLES COMPANY Type LV Cable Year of manufacture 2010 Sampling procedure by the manufacturer Rated voltage, U0/U (Um) 0,6/1 (1,2) kV No. of cores 4 Marking on the cable KAHRAMAA 600 / 1000V 4X300 MM2

    CU/XLPE/SWA/PVC IEC 60502-1 BAHRA CABLES CO.KSA

    Conductor - material Copper - cross-section 300 mm2 - approx. diameter/dimensions 73,0 mm - type/shape of conductor Compacted sector shaped - maximum conductor temperature

    in normal operation 90 C

    Insulation - material XLPE - nominal thickness 1,80 mm - material designation Borealis LE 4423 / LE 4476 - manufacturer Borealis / Borouge - core identification red, yellow, blue & black Inner covering/Separation sheath - type Extruded - material PVC type ST2 - nominal thickness 1,60 mm - manufacturer Local Supplier (NAPICO)

    Ver

    sion

    : 1

  • -5- TIC 1356-11

    Filling material Yes, PP non-hygroscopic filler Binder tape - approx. dimensions 50 x 0,125 mm Metallic armour - material Galvanized steel wires with tinned copper wire

    distributed evenly, Tinned copper wire calculated cross-section area is 150 mm2

    - number and nominal diameter of wires Steel wire : 38 wires of 2,50 mm Tinned copper wire : 31 wires 2,50 mm

    - nominal diameter / dimensions 69 wires of 2,50 mm

    - cross-sectional area (nominal) Steel wire: 185 mm Tinned copper wire: 150 mm

    - manufacturer Steel : Al-Faisaliya Tinned Copper : Sarkuysan-Turkey

    Oversheath - material PVC type ST2 - nominal thickness 3,2 mm - outer diameter of cable 71 mm - manufacturer NAPICO ST-2 FR - colour black Fire retardant (as per IEC 60332-1-2) Yes, IEC 60332-3-24 Manufacuring details (of cables sent to KEMA for testing) - location of manufacturing Bahra Cables Company, CPC industrial park

    - Bahra, Jeddah, Saudi Arabia - factory identification of extrusion line Rosendahl XI-2 - manufacturer of the extrusion line Rosendahl extrusion, Austria - identification of the product batch Drum number 10121736 - manufacturing length (where cable sample for testing has been taken from) 500 m

    - length markings on cable sample sent to KEMA

    begin: 0201 m end: 0275 m

    Ver

    sion

    : 1

  • -6- TIC 1356-11

    1.2 List of documents The manufacturer has guaranteed that the object submitted for tests has been manufactured in accordance with the following document. KEMA has verified that this document adequately represents the object tested. The following document is included in this report:

    drawing no./ document no.

    version date title

    14530415 1 11.10.2010 4x300 mm2 CU/XLPE/SWA/PVC

    Ver

    sion

    : 1

  • -7- TIC 1356-11

    2 GENERAL INFORMATION 2.1 The tests were witnessed by The tests were not witnessed. 2.2 The tests were carried out by Name Company

    Mr R. Rosbag Dekra Certification B.V., Arnhem, the Netherlands 2.3 Subcontracting All tests were subcontracted to Dekra Certification B.V. 2.4 Purpose of the test Purpose of the test was to verify whether the material complies with the specified requirements. 2.5 Measurement uncertainty A table with measurement uncertainties is enclosed in appendix A. Unless otherwise indicated in the report, the measurement uncertainties of the results presented are as indicated in this table. 2.6 Applicable standards When reference is made to a standard and the date of issue is not stated, this applies to the latest issue, including amendments, which have been officially published prior to the date of the tests.

    Ver

    sion

    : 1

  • -8- TIC 1356-11

    3 CONDUCTOR Standard and date Standard IEC 60502-1, clause 5 Test period 20 and 21 January 2011 3.1 Measurement of the resistance of the conductors

    item unit requirement measured/determined red yellow blue black resistance /km 0,0601 0,0580 0,0586 0,0583 0,0582 Result The test was passed. 3.2 Measurement of the number of wires of the conductors

    item unit requirement measured/determined red yellow blue black number of wires - 34 61 61 61 61 Result The test was passed.

    Ver

    sion

    : 1

  • -9- TIC 1356-11

    4 ELECTRICAL TYPE TESTS 4.1 Measurement of insulation resistance at ambient temperature Standard and date Standard IEC 60502-1, clause 17.1 Test date 20 January 2011

    item unit requirement measured/determined red yellow blue black volume resistivity, at 20 C .cm 1,0 . 1017 1,1 . 1017 9,7 . 1017 9,6 . 1017

    insulation resistance constant, Ki

    at 20 C M.km 3,7 . 105 4,1 . 105 3,5 . 105 3,5 . 105 Result The test results are for information only.

    Ver

    sion

    : 1

  • -10- TIC 1356-11

    4.2 Measurement of insulation resistance at max. conductor temperature in normal operation

    Standard and date Standard IEC 60502-1, clause 17.2 Test date 21 January 2011

    item unit requirement measured/determined

    red yellow blue black volume resistivity, at 90 C .cm 1012 8,0 . 1014 8,5 . 1014 9,7 . 1014 4,6 . 1014 insulation resistance constant, Ki

    at 90 C M.km 3,67 2937 3115 2289 1682 Result The test was passed.

    Ver

    sion

    : 1

  • -11- TIC 1356-11

    4.3 Voltage test for 4 h Standard and date Standard IEC 60502-1, clause 17.3 Test date 24 January 2011

    Environmental conditions Temperature of test object 20 C

    applied voltage (kV)

    frequency (Hz)

    duration (h)

    measured/determined

    2,4 50 4 no breakdown Requirement No breakdown of the insulation shall occur. Result The test was passed.

    Ver

    sion

    : 1

  • -12- TIC 1356-11

    5 NON-ELECTRICAL TYPE TESTS 5.1 Measurement of thickness of insulation Standard and date Standard IEC 60502-1, clause 18.1 Test date 20 January 2011

    requirement specified measured/determined insulation thickness unit

    red yellow blue black - nominal mm - 1,8 - - - - - average mm 1,8 - 2,3 2,3 2,3 2,4 - minimum (tm) mm 1,52 - 1,74 1,91 1,99 2,08 Result The test was passed.

    Ver

    sion

    : 1

  • -13- TIC 1356-11

    5.2 Measurement of thickness of non-metallic sheaths Standard and date Standard IEC 60502-1, clause 7.1.3 and 18.2 Test date 20 January 2011 Inner sheath

    thickness unit requirement specified measured/determined

    - nominal mm - 1,6 - - average mm - - 1,8 - minimum (tmin) mm - - 1,72 Oversheath

    thickness unit requirement specified measured/determined

    - nominal mm 1,8 3,2 - - average mm - - 3,6 - minimum (tmin) mm 2,62 - 3,11 Result The test was passed.

    Ver

    sion

    : 1

  • -14- TIC 1356-11

    5.3 Tests for determining the mechanical properties of the insulation before and after ageing

    Standard and date Standard IEC 60502-1: 2004, clause 18.3 Test period 24 January to 2 February 2011 Characteristic test data Temperature during ageing 135 3 C Duration 7 days

    item unit requirement measured/determined

    red yellow blue black without ageing - tensile strength N/mm 12,5 21,4 21,1 20,1 20,8 - elongation % 200 334 342 336 330 after ageing - tensile strength N/mm - 20,4 18,7 20,2 19,4 - variation with samples

    without ageing % 25 max. -5 -11 1 -7

    - elongation % - 301 303 305 294 - variation with samples

    without ageing % 25 max. -10 -11 -9 -11

    Result The test was passed.

    Ver

    sion

    : 1

  • -15- TIC 1356-11

    5.4 Tests for determining the mechanical properties of non-metallic sheaths before and after ageing

    Standard and date Standard IEC 60502-1, clause 18.4 Test period 21 to 31 January 2011

    Characteristic test data (inner sheath) Temperature during ageing 100 2 C Duration 7 days Inner sheath

    item unit requirement measured/determined

    without ageing - tensile strength N/mm 12,5 18,8 - elongation % 150 258 after ageing - tensile strength N/mm 12,5 17,9 - variation with samples without ageing % 25 max. -5 - elongation % 150 252 - variation with samples without ageing % 25 max. -2

    Characteristic test data (oversheath) Temperature during ageing 100 2 C Duration 7 days Oversheath

    item unit requirement measured/determined

    without ageing - tensile strength N/mm 12,5 18,0 - elongation % 150 268 after ageing - tensile strength N/mm 12,5 17,8 - variation with samples without ageing % 25 max. -1 - elongation % 150 270 - variation with samples without ageing % 25 max. 1 Result The test was passed.

    Ver

    sion

    : 1

  • -16- TIC 1356-11

    5.5 Additional ageing test on pieces of completed cables Standard and date Standard IEC 60502-1, clause 18.5 Test period 24 January to 2 February 2011

    Characteristic test data Temperature during ageing 100 2 C Duration 7 days Insulation

    item unit requirement measured/determined

    red yellow blue black - tensile strength N/mm - 19,3 20,1 19,1 20,1 - variation with samples without ageing % 25 max. -10 -5 -5 -3 - elongation % - 295 312 306 309 - variation with samples without ageing % 25 max. -12 -9 -9 -6 Inner sheath

    item unit requirement measured/determined - tensile strength N/mm - 18,9 - variation with samples without ageing % 25 max. 1 - elongation % - 249 - variation with samples without ageing % 25 max. -3 Oversheath

    item unit requirement measured/determined

    - tensile strength N/mm - 18,6 - variation with samples without ageing % 25 max. 3 - elongation % - 274 - variation with samples without ageing % 25 max. 2 Result The test was passed.

    Ver

    sion

    : 1

  • -17- TIC 1356-11

    5.6 Loss of mass test on PVC sheaths of type ST2 Standard and date Standard IEC 60502-1, clause 18.6 Test period 21 to 31 January 2011

    Characteristic test data Temperature during ageing 100 2 C Duration 7 days Inner sheath

    item unit requirement measured/determined

    - loss of mass mg/cm2 1,5 0,2 Oversheath

    item unit requirement measured/determined

    - loss of mass mg/cm2 1,5 0,2 Result The test was passed.

    Ver

    sion

    : 1

  • -18- TIC 1356-11

    5.7 Pressure test at high temperature on non-metallic sheaths Standard and date Standard IEC 60502-1, clause 18.7 Test date 24 January 2011

    Characteristic test data Temperature during ageing 90 2 C Duration 6 h Load 10,1 N Inner sheath

    item unit requirement measured/determined - depth of indentation % 50 20

    Characteristic test data Temperature during ageing 90 2 C Duration 6 h Load 15,6 N Oversheath

    item unit requirement measured/determined

    - depth of indentation % 50 12 Result The test was passed.

    Ver

    sion

    : 1

  • -19- TIC 1356-11

    5.8 Test on PVC sheaths at low temperatures Standard and date Standard IEC 60502-1, clause 18.8 Test period 20 and 21 January 2011

    Characteristic test data Temperature -15 2 C Mass of hammer 1250 g Inner sheath

    item unit requirement measured/determined

    - cold elongation % 20 215 - cold impact test - no cracks no cracks

    Characteristic test data Temperature -15 2 C Mass of hammer 1250 g Oversheath

    item unit requirement measured/determined

    - cold elongation % 20 200 - cold impact test - no cracks no cracks Result The test was passed.

    Ver

    sion

    : 1

  • -20- TIC 1356-11

    5.9 Test for resistance of PVC insulation and sheaths to cracking (heat shock test) Standard and date Standard IEC 60502-1, clause 18.9 Test date 24 January 2011

    Characteristic test data (inner sheath) Temperature 150 3 C Duration 1 h Diameter of mandrel 4 mm Number of turns 6 Inner sheath

    item unit requirement measured/determined

    - soundness - no cracks no cracks

    Characteristic test data (oversheath) Temperature 150 3 C Duration 1 h Diameter of mandrel 8 mm Number of turns 4 Oversheath

    item unit requirement measured/determined

    - soundness - no cracks no cracks Result The test was passed.

    Ver

    sion

    : 1

  • -21- TIC 1356-11

    5.10 Hot set test for XLPE insulation Standard and date Standard IEC 60502-1, clause 18.11 Test date 21 January 2011

    Characteristic test data Temperature 200 3 C Time under load 15 min Mechanical stress 20 N/cm2

    item unit requirement measured/determined

    red yellow blue black - elongation under load % 175 60 55 55 60 - permanent elongation % 15 5 5 5 5 Result The test was passed.

    Ver

    sion

    : 1

  • -22- TIC 1356-11

    5.11 Water absorption test on insulation Standard and date Standard IEC 60502-1, clause 18.13 Test period 18 January to 9 February 2011

    Characteristic test data Temperature 85 2 C Duration 14 days

    item unit requirement measured/determined red yellow blue black - variation of mass mg/cm2 1 0,1 < 0,1 0,1 0,2 Result The test was passed.

    Ver

    sion

    : 1

  • -23- TIC 1356-11

    5.12 Shrinkage test for XLPE insulation Standard and date Standard IEC 60502-1, clause 18.16 Test date 24 January 2011

    Characteristic test data Temperature 130 3 C Duration 1 h

    item unit requirement measured/determined

    red yellow blue black - shrinkage % 4 1 1 1 1 Result The test was passed.

    Ver

    sion

    : 1

  • -24- TIC 1356-11

    6 VERIFICATION OF CABLE CONSTRUCTION Verification of cable construction was carried out in accordance with clauses 5-13 of IEC 60502-1. The results are presented below.

    observed/determined

    markings KAHRAMAA 600 / 1000V 4X300 MM2 CU/XLPE/SWA/PVC IEC 60502-1 BAHRA CABLES CO.KSA

    construction - conductor of copper wires sector shaped - construction 1-6-12-18-24 - XLPE insulation colours red, yellow, blue and black - non-hygroscopic filler - synthetic tape 50 mm - inner sheath of PVC type ST2 - water swellable tape 33 mm, overlap 20 mm - armour of steel galvanized wires 38 x 2,5 mm and tinned

    copper wires 31 x 2,5 mm

    - water swellable tape 33 mm, overlap 15 mm - oversheath of PVC type ST2 outer diameter of the cable, average

    70,6 mm approx.

    Result No deviations from the specified requirements are found.

    Ver

    sion

    : 1

  • -25- TIC 1356-11

    7 ADDITIONAL TESTS 7.1 Measurement of the resistance of steel armour wire

    Standard and date Standard BS 5467 1997+A3: 2008, clause 10.5 Test period 7 and 8 February 2011

    item unit requirement measured/determined - resistance /km 0,49 0,10 Result The test was passed.

    Ver

    sion

    : 1

  • -26- TIC 1356-11

    7.2 Water penetration test Standard and date Standard clients instructions, based on IEC 60502-2, clause 19.22 Test period 28 March to 1 April 2011 Atmospheric conditions Ambient temperature 20 C Temperature of test object 20-97 C Characteristic test data Length of cable sample 3 m Water height above cable centre 1 m

    no. of heating- cycles

    required steady conductor temperature

    heating current at equilibrium

    heating per cycle

    cooling per cycle

    (C)

    (A)

    total duration (h)

    duration of conductor at steady temperature (h)

    total duration (h)

    10 95-100 approx. 680 5 2 3 Note The manufacturer has claimed that barriers have been included, which prevents longitudinal water penetration in the region of the metallic layers. Procedure The cable sample was prepared in accordance with the procedure as mentioned in clause F.1 of IEC 60502-2. Following this, the tube was filled within 5 minutes with water up to a height of the water in the tube of 1 m above the cable centre. After 24 hours the first heating cycle was started. For the procedure of the heating cycles reference is made to clause F.2 of IEC 60502-2. Requirement No water shall emerge from the ends of the cable sample. Result The test was passed.

    Ver

    sion

    : 1

  • -27- TIC 1356-11

    APPENDIX A MEASUREMENT UNCERTAINTIES The measurement uncertainties in the results presented are as specified below unless otherwise indicated.

    measurement measurement uncertainty tensile strenght test 1%

    measurement of dimensions 5 m measurement loss of mass 0,11 mg : 8,0 gr measurement of conductor resistance 0,03% of measured value

    measurement at low temperature 0,1 C

    measurment in heatingcabinets 0,1 C

    voltage test 2.10-3.U + 20V 2.10-3.I + 0,2%

    Ver

    sion

    : 1

  • -28- TIC 1356-11

    APPENDIX B MANUFACTURERS DRAWING(S)/DATA SHEET 2 pages (including this page)

    drawing no./ document no.

    version date title

    14530415 1 11.10.2010 4x300 mm2 CU/XLPE/SWA/PVC

    Ver

    sion

    : 1

  • -29- TIC 1356-11

    Ver

    sion

    : 1

  • KEMA Nederland B.V. P.G.A. Bus KEMA T&D Testing Services Managing Director

    OBJECT 1-core power cable TYPE CU/XLPE/AWA/PVC 0,6/1 kV, 1x630 mm2

    REPORT OF PERFORMANCE TDT 1658-10

    This Report of Performance applies only to the object tested. The responsibility for conformity of any object having the same designations with that tested rests with the Manufacturer. This report consists of 34 pages in total. Copyright: Only integral reproduction of this report is permitted without written

    permission from KEMA. Electronic copies in e.g. PDF-format or scanned version of this report may be available and have the status for information only. The sealed and bound version of the report is the only valid version.

    Arnhem, 1 February 2011

    MANUFACTURER Bahra Cables Jeddah, Saudi Arabia

    CLIENT Bahra Cables Jeddah, Saudi Arabia

    TESTED BY KEMA HIGH-VOLTAGE LABORATORY Arnhem, The Netherlands

    DATE OF TESTS 5 November 2010 until 10 December 2010

    TEST PROGRAMME Type tests in accordance with IEC 60502-1 (2004) incl. Amendment 1 (2009) with exception of the inner shealth and steel wire armour, which are tested in accordance with BS 5467 (1997) incl. Amendment 3 (2008).

    SUMMARY AND CONCLUSION

    The tests were passed.

    Ord

    er N

    o: 7

    0022

    704

    Ver

    sion

    : 1

  • -2- TDT 1658-10

    TABLE OF CONTENTS

    TABLE OF CONTENTS .......................................................................................................................... 2

    1 Identification of the test object......................................................................................................4 1.1 Description of the test object........................................................................................................4 1.2 List of documents .........................................................................................................................6

    2 General information......................................................................................................................7 2.1 The tests were witnessed by........................................................................................................7 2.2 The tests were carried out by.......................................................................................................7 2.3 Subcontracting .............................................................................................................................7 2.4 Purpose of the test .......................................................................................................................7 2.5 Measurement uncertainty.............................................................................................................7 2.6 Applicable standards....................................................................................................................7

    3 Conductor.....................................................................................................................................8 3.1 Measurement of the resistance of the conductor.........................................................................8 3.2 Measurement of the number of wires of the conductor................................................................8 3.3 Measurement of the diameter of circular conductor.....................................................................8

    4 Electrical type tests ......................................................................................................................9 4.1 Measurement of insulation resistance at ambient temperature ...................................................9 4.2 Measurement of insulation resistance at max. conductor temperature in normal operation ....10 4.3 Voltage test for 4 h .....................................................................................................................11

    5 Non-electrical type tests.............................................................................................................12 5.1 Measurement of thickness of insulation.....................................................................................12 5.2 Measurement of thickness of non-metallic sheaths ...................................................................13 5.3 Tests for determining the mechanical properties of the insulation before and after ageing ......14 5.4 Tests for determining the mechanical properties of non-metallic sheaths before and after

    ageing.........................................................................................................................................15 5.5 Additional ageing test on pieces of completed cables ...............................................................16 5.6 Loss of mass test on PVC sheaths of type ST2 .........................................................................17 5.7 Pressure test at high temperature on non-metallic sheaths ......................................................18 5.8 Test on PVC sheaths at low temperatures ................................................................................19 5.9 Test for resistance of PVC insulation and sheaths to cracking (heat shock test)......................20 5.10 Hot set test for XLPE insulation .................................................................................................21 5.11 Water absorption test on insulation............................................................................................22 5.12 Shrinkage test for XLPE insulation.............................................................................................23

    6 Verification of cable construction ...............................................................................................24

    Ver

    sion

    : 1

  • -3- TDT 1658-10

    7 Measurements of thicknesses....................................................................................................25 7.1 Measurement of thickness of insulation.....................................................................................25 7.2 Measurement of thickness of bedding .......................................................................................25 7.3 Measurement of thickness of oversheath and overall diameter ................................................25

    8 Test on bedding..........................................................................................................................26 8.1 Tests for determining the mechanical properties of the bedding ...............................................26

    9 Tests on armour .........................................................................................................................27 9.1 Measurement of the diameter of aluminium armour wires.........................................................27 9.2 Tensile test for aluminium armour wires ....................................................................................27 9.3 Measurement of the resistance of aluminium armour wires ......................................................27

    10 Tests on oversheath...................................................................................................................28 10.1 Measurement of insulation resistance constant on PVC oversheath ........................................28

    11 Tests on complete cable ............................................................................................................29 11.1 Voltage test on completed cable ................................................................................................29 11.2 Flame propagation test on single cable .....................................................................................30

    12 Additional test on electric cables under fire conditions ..............................................................31 12.1 Test for vertical flame spread of vertically-mounted bunched wires or cables ..........................31

    APPENDIX A MEASUREMENT UNCERTAINTIES......................................................................... 32

    APPENDIX B MANUFACTURERS DRAWING............................................................................... 33

    Ver

    sion

    : 1

  • -4- TDT 1658-10

    1 IDENTIFICATION OF THE TEST OBJECT 1.1 Description of the test object

    Manufacturer BAHRA CABLES COMPANY / CPC INDUSTRIAL PARK, BAHRA , JEDDAH / SAUDI ARABIA

    Type 1X 630 mm2 CU / XLPE / AWA / PVC Year of manufacture 2010 Sampling procedure by the manufacturer Rated voltage, U0/U (Um) 0,6/1 kV No. of cores 1 Marking on the cable BAHRA CABLES CO.KSA 1X630 MM2

    CU\XLPE\AWA\PVC 600 / 1000V IEC 60502-1 2010

    Conductor - material Ec Grade Copper (Annealed Drawing / Stranded) - cross-section 630 mm2 - approx. diameter/dimensions 30,5 mm - type/shape of conductor round - maximum conductor temperature

    in normal operation 90 C

    Insulation - material XLPE... LE 4423 XLPE CATALYST LE 4467

    MB- XLPE BLACK

    - nominal thickness 2,4 mm - material designation Visico Borealis LE 4423 - manufacturer Borealis - core identification Coloured Bk (Single Core ) Inner covering - type PVC Inner sheathing - material PVC, type ST2 - nominal thickness 1,2 mm - manufacturer Napeco

    Ver

    sion

    : 1

  • -5- TDT 1658-10

    Metallic armour - material Round Drawn Aluminum Wire. H-14 - nominal diameter / dimensions 55 wires of 2,0 - manufacturer Bahrain Medal Company Oversheath - material PVC, type ST2 - nominal thickness 2,2 mm - outer diameter of cable 47 mm - manufacturer Napeco - colour black Fire retardant yes

    Ver

    sion

    : 1

  • -6- TDT 1658-10

    1.2 List of documents The manufacturer has guaranteed that the object submitted for tests has been manufactured in accordance with the following document. KEMA has verified that this document adequately represents the object tested. The following document is included in this report:

    product ID revision date title

    14600014 - 8-8-2010 1x630 mm2 CU \ XLPE \ AWA \ PVC

    Ver

    sion

    : 1

  • -7- TDT 1658-10

    2 GENERAL INFORMATION 2.1 The tests were witnessed by The tests were not witnessed. 2.2 The tests were carried out by Name Company

    Mr R. van Daalen KEMA Quality B.V., Arnhem, the Netherlands 2.3 Subcontracting All tests were subcontracted to KEMA Quality B.V. 2.4 Purpose of the test Purpose of the test was to verify whether the material complies with the specified requirements. 2.5 Measurement uncertainty A table with measurement uncertainties is enclosed in appendix A. Unless otherwise indicated in the report, the measurement uncertainties of the results presented are as indicated in this table. 2.6 Applicable standards When reference is made to a standard and the date of issue is not stated, this applies to the latest issue, including amendments, which have been officially published prior to the date of the tests.

    Ver

    sion

    : 1

  • -8- TDT 1658-10

    3 CONDUCTOR Standard and date Standards IEC 60502-1 (2004), clause 5 and BS 5467 (1997), clause 5 Test period 18 November 2010 until 19 November 2010 3.1 Measurement of the resistance of the conductor

    item unit requirement measured/determined - resistance /km 0,0283 0,0283 Result The test was passed. 3.2 Measurement of the number of wires of the conductor

    item unit requirement measured/determined - number of wires - 53 61 Result The test was passed. 3.3 Measurement of the diameter of circular conductor

    item unit requirement measured/determined - diameter mm 28,7 d 32,5 31,1 Result The test was passed.

    Ver

    sion

    : 1

  • -9- TDT 1658-10

    4 ELECTRICAL TYPE TESTS 4.1 Measurement of insulation resistance at ambient temperature Standard and date Standard IEC 60502-1 (2004), clause 17.1 Test date 25 November 2010

    item unit requirement measured/determined volume resistivity, at 20 C .cm 7,9 . 1016 insulation resistance constant, Ki

    at 20 C M.km 2,9 . 105 Result The test results are for information only.

    Ver

    sion

    : 1

  • -10- TDT 1658-10

    4.2 Measurement of insulation resistance at max. conductor temperature in normal operation

    Standard and date Standards IEC 60502-1 (2004), clause 17.2 and BS 5467 (1997), clause 6.1 Test date 29 November 2010

    item unit requirement measured/determined

    volume resistivity, at 90 C .cm 1012 2,0 . 1013 insulation resistance constant, Ki

    at 90 C M.km 3,67 84,8 Result The test was passed.

    Ver

    sion

    : 1

  • -11- TDT 1658-10

    4.3 Voltage test for 4 h Standard and date Standard IEC 60502-1 (2004), clause 17.3 Test date 7 December 2010

    Environmental conditions Temperature of test object 20 C

    applied voltage (kV)

    frequency (Hz)

    duration (h)

    measured/determined

    2,4 50 4 no breakdown Requirement No breakdown of the insulation shall occur. Result The test was passed.

    Ver

    sion

    : 1

  • -12- TDT 1658-10

    5 NON-ELECTRICAL TYPE TESTS 5.1 Measurement of thickness of insulation Standard and date Standard IEC 60502-1 (2004), clause 18.1 Test date 22 November 2010

    requirement specified measured/determined insulation thickness unit

    - nominal mm - 2,4 - - average mm 2,4 - 2,8 - minimum (tm) mm 2,06 - 2,76 Result The test was passed.

    Ver

    sion

    : 1

  • -13- TDT 1658-10

    5.2 Measurement of thickness of non-metallic sheaths Standard and date Standard IEC 60502-1, clause 18.2 and 7.1.3 Test date 22 November 2010 Inner sheath

    thickness unit requirement specified measured/determined

    - nominal mm 1,4 1,2 - - average mm - - 1,7 - minimum (tmin) mm - - 1,58 Oversheath

    thickness unit requirement specified measured/determined

    - nominal mm 1,8 2,2 - - average mm - - 2,6 - minimum (tmin) mm 1,56 - 2,35 Result The test was passed.

    Ver

    sion

    : 1

  • -14- TDT 1658-10

    5.3 Tests for determining the mechanical properties of the insulation before and after ageing

    Standard and date Standards IEC 60502-1, clause 18.3 and BS 5467(1997), clause 6.1 Test period 22 November 2010 until 2 December 2010 Characteristic test data Temperature during ageing 135 3 C Duration 7 days

    item unit requirement measured/determined

    without ageing - tensile strength N/mm 12,5 19,6 - elongation % 200 352 after ageing - tensile strength N/mm - 19,3 - variation with samples

    without ageing % 25 max. -2

    - elongation % - 319 - variation with samples

    without ageing % 25 max. -9

    Result The test was passed.

    Ver

    sion

    : 1

  • -15- TDT 1658-10

    5.4 Tests for determining the mechanical properties of non-metallic sheaths before and after ageing

    Standard and date Standards IEC 60502-1, clause 18.4 and BS 5476 clause 11.1 Test period 22 November 2010 until 1 December 2010

    Characteristic test data (inner sheath) Temperature during ageing 100 2 C Duration 7 days Inner sheath

    item unit requirement measured/determined

    without ageing - tensile strength N/mm 12,5 17,4 - elongation % 150 198 after ageing - tensile strength N/mm 12,5 17,0 - variation with samples without ageing % 25 max. -2 - elongation % 150 204 - variation with samples without ageing % 25 max. 3

    Characteristic test data (oversheath) Temperature during ageing 100 2 C Duration 7 days Oversheath

    item unit requirement measured/determined

    without ageing - tensile strength N/mm 12,5 18,4 - elongation % 150 241 after ageing - tensile strength N/mm 12,5 17,6 - variation with samples without ageing % 25 max. -4 - elongation % 150 246 - variation with samples without ageing % 25 max. 2 Result The test was passed.

    Ver

    sion

    : 1

  • -16- TDT 1658-10

    5.5 Additional ageing test on pieces of completed cables Standard and date Standards IEC 60502-1, clause 18.5 and BS 5467(1997), clause 18.2 Test period 22 November 2010 until 2 December 2010

    Characteristic test data Temperature during ageing 100 2 C Duration 7 days Insulation

    item unit requirement measured/determined

    - tensile strength N/mm - 16,7 - variation with samples without ageing % 25 max. -15 - elongation % - 301 - variation with samples without ageing % 25 max. -14 Inner sheath

    item unit requirement measured/determined

    - tensile strength N/mm - 20,3 - variation with samples without ageing % 25 max. 17 - elongation % - 152 - variation with samples without ageing % 25 max. -23 Oversheath

    item unit requirement measured/determined

    - tensile strength N/mm - 17,5 - variation with samples without ageing % 25 max. -5 - elongation % - 239 - variation with samples without ageing % 25 max. -1 Result The test was passed.

    Ver

    sion

    : 1

  • -17- TDT 1658-10

    5.6 Loss of mass test on PVC sheaths of type ST2 Standard and date Standards IEC 60502-1, clause 18.6 and BS 5467 (1997), clause 11.1 Test period 22 November 2010 until 1 December 2010

    Characteristic test data Temperature during ageing 100 2 C Duration 7 days Inner sheath

    item unit requirement measured/determined

    - loss of mass mg/cm2 1,5 0,2 Oversheath

    item unit requirement measured/determined

    - loss of mass mg/cm2 1,5 0,2 Result The test was passed.

    Ver

    sion

    : 1

  • -18- TDT 1658-10

    5.7 Pressure test at high temperature on non-metallic sheaths Standard and date Standards IEC 60502-1, clause 18.7 and BS 5467 (1997), clause 11.1 Test date 3 December 2010

    Characteristic test data Temperature during ageing 90 2 C Duration 6 h Load 8,1 N Inner sheath

    item unit requirement measured/determined

    - depth of indentation % 50 21

    Characteristic test data Temperature during ageing 90 2 C Duration 6 h Load 11,1 N Oversheath

    item unit requirement measured/determined

    - depth of indentation % 50 18 Result The test was passed.

    Ver

    sion

    : 1

  • -19- TDT 1658-10

    5.8 Test on PVC sheaths at low temperatures Standard and date Standards IEC 60502-1, clause 18.8 and BS 5467 (1997), clause 11.1 Test period 30 November 2010 until 1 December 2010

    Characteristic test data Temperature -15 2 C Mass of hammer 1000 g Inner sheath

    item unit requirement measured/determined

    - cold elongation % 20 270 - cold impact test - no cracks P

    Characteristic test data Temperature -15 2 C Mass of hammer 1000 g Oversheath

    item unit requirement measured/determined - cold elongation % 20 270 - cold impact test - no cracks P Result The test was passed.

    Ver

    sion

    : 1

  • -20- TDT 1658-10

    5.9 Test for resistance of PVC insulation and sheaths to cracking (heat shock test) Standard and date Standards IEC 60502-1, clause 18.9 and BS 5467 (1997), clause 11.1 Test date 8 December 2010

    Characteristic test data (inner sheath) Temperature 150 3 C Duration 1 h Diameter of mandrel 4 mm Number of turns 6 Inner sheath

    item unit requirement measured/determined - soundness - no cracks P

    Characteristic test data (oversheath) Temperature 150 3 C Duration 1 h Diameter of mandrel 6 mm Number of turns 6 Oversheath

    item unit requirement measured/determined

    - soundness - no cracks P Result The test was passed.

    Ver

    sion

    : 1

  • -21- TDT 1658-10

    5.10 Hot set test for XLPE insulation Standard and date Standards IEC 60502-1, clause 18.11 and BS 5467 (1997), clause 6.1 Test date 15 November 2010

    Characteristic test data Temperature 200 3 C Time under load 15 min Mechanical stress 20 N/cm2

    item unit requirement measured/determined

    - elongation under load % 175 40 - permanent elongation % 15 5 Result The test was passed.

    Ver

    sion

    : 1

  • -22- TDT 1658-10

    5.11 Water absorption test on insulation Standard and date Standards IEC 60502-1, clause 18.13 and BS 5467 (1997), clause 6.1 Test period 15 November 2010 until 7 December 2010

    Characteristic test data Temperature 85 2 C Duration 14 days

    item unit requirement measured/determined - variation of mass mg/cm2 1 0,1 Result The test was passed.

    Ver

    sion

    : 1

  • -23- TDT 1658-10

    5.12 Shrinkage test for XLPE insulation Standard and date Standards IEC 60502-1, clause 18.16 and BS 5467 (1997), clause 18.3 Test date 2 December 2010

    Characteristic test data Temperature 130 3 C Duration 1 h

    item unit requirement measured/determined

    - shrinkage % 4 1 Result The test was passed.

    Ver

    sion

    : 1

  • -24- TDT 1658-10

    6 VERIFICATION OF CABLE CONSTRUCTION Verification of cable construction was carried out in accordance with clauses 5-13 of IEC 60502-1 and in accordance with clauses 5-12 of BS 5467. The results are presented below.

    observed/determined

    markings, BAHRA CABLES CO.K.S.A. 1X630 MM2 CU\XLPE\AWA\PVC 600 /1000V IEC 60502-1 2010

    construction - conductor of copper wires - construction 1-6-12-18-24 - XLPE insulation - inner sheath of PVC type ST2 - armour of aluminium wires 55 x 3,7mm approx. - synthetic tape - oversheath of PVC type ST2 outer diameter of the cable, average

    49,6 mm approx.

    outer diameter of the core, average

    36,4 mm approx.

    Result No deviations from the specified requirements are found.

    Ver

    sion

    : 1

  • -25- TDT 1658-10

    7 MEASUREMENTS OF THICKNESSES

    Standard and date Standard BS 5467 (1997), clauses 6.2, 9.2 and 11.2 Test date 22 November 2010 7.1 Measurement of thickness of insulation

    thickness unit requirement specified measured/determined - nominal mm - 2,4 - - average mm 2,4 - 2,8 - minimum (tm) mm 2,06 - 2,76 Result The test was passed. 7.2 Measurement of thickness of bedding

    thickness unit requirement specified measured/determined

    - nominal mm - 1,2 - - average mm - - 1,7 - minimum (tmin) mm 0,76 - 1,58 Result The test was passed. 7.3 Measurement of thickness of oversheath and overall diameter

    thickness unit requirement specified measured/determined

    - nominal mm - 2,2 - - average mm - - 2,6 - minimum (tmin) mm 1,56 - 2,35 - approx. overall diameter mm 48,8 - 49,6 Result The test was passed.

    Ver

    sion

    : 1

  • -26- TDT 1658-10

    8 TEST ON BEDDING 8.1 Tests for determining the mechanical properties of the bedding Standard BS 5467 (1997), clause 9 Test date 22 November 2010

    item unit requirement measured/determined

    before ageing - tensile strength N/mm 4 17,4 - elongation % 50 198 Result The test was passed.

    Ver

    sion

    : 1

  • -27- TDT 1658-10

    9 TESTS ON ARMOUR Standard and date Standard BS 5467 (1997), clauses 10.3 and 10.5 Test date 26 November 2010 9.1 Measurement of the diameter of aluminium armour wires

    item unit requirement measured/determined

    - diameter mm 1,90 d 2,10 2,00

    Result The test was passed. 9.2 Tensile test for aluminium armour wires

    item unit requirement measured/determined

    - tensile strength N/mm 125 212 Result The test was passed. 9.3 Measurement of the resistance of aluminium armour wires

    item unit requirement measured/determined

    - resistance /km 0,18 0,15 Result The test was passed.

    Ver

    sion

    : 1

  • -28- TDT 1658-10

    10 TESTS ON OVERSHEATH 10.1 Measurement of insulation resistance constant on PVC oversheath Standard and date Standard BS 5467 (1997), clause 11.1 Test period 9 December 2010 until 10 December 2010 Characteristic test data Resistivity measured at 20 2 C

    item unit requirement measured/determined

    K-value M.km 0,0035 0,52 Result The test was passed.

    Ver

    sion

    : 1

  • -29- TDT 1658-10

    11 TESTS ON COMPLETE CABLE 11.1 Voltage test on completed cable Standard and date Standard BS 5467 (1997), clause 16.3 Test date 18 November 2010

    Environmental conditions Temperature 20 C Temperature of test object 20 C

    applied voltage (kV)

    frequency (Hz)

    duration (min)

    determined

    test between the conductor and armour

    3,5 50 5 no breakdown Requirement No breakdown of the insulation shall occur. Result The test was passed.

    Ver

    sion

    : 1

  • -30- TDT 1658-10

    11.2 Flame propagation test on single cable Standard BS 5467 (1997), clause 17.2 Test date 8 December 2010

    Characteristic test data Time of flame application 120 s

    item unit requirement measured/determined

    - length free of charring mm > 50 335 - downward limit charred surface mm < 540 445 Result The test was passed.

    Ver

    sion

    : 1

  • -31- TDT 1658-10

    12 ADDITIONAL TEST ON ELECTRIC CABLES UNDER FIRE CONDITIONS 12.1 Test for vertical flame spread of vertically-mounted bunched wires or cables Standard IEC 60332-3-24 Category C Test date 7 December 2010

    Characteristic test data Number of test pieces 2 Total volume of non-metallic materials 0.8590 L/m Method of mounting spaced Space between each test piece 20 mm Number of layer 1 Flame application time 20 minutes Number of burners 1

    item unit requirement measured/determined

    - time to extinction of all burning or glowing minutes - 2:10 - maximum extent of damage m 2,5 0,8 Result The test was passed.

    Ver

    sion

    : 1

  • -32- TDT 1658-10

    APPENDIX A MEASUREMENT UNCERTAINTIES The measurement uncertainties in the results presented are as specified below unless otherwise indicated.

    measurement measurement uncertainty tensile strenght test 1%

    measurement of dimensions 5 m measurement loss of mass 0,11 mg: 8,0 gr measurement of conductor resistance 0,03% of measured value

    measurement at low temperature 0,1 C

    measurment in heatingcabinets 0,1 C

    voltage test 2.10-3.U + 20V 2.10-3.I + 0,2%

    Ver

    sion

    : 1

  • -33- TDT 1658-10

    APPENDIX B MANUFACTURERS DRAWING 2 pages (including this page)

    product ID revision date title 14600014 - 8-8-2010 1x630 mm2 CU \ XLPE \ AWA \ PVC

    Ver

    sion

    : 1

  • -34- TDT 1658-10

    Ver

    sion

    : 1

  • KEMA Nederland B.V. P.G.A. Bus KEMA T&D Testing Services Managing Director

    OBJECT 4-core power cable TYPE CU/XLPE/SWA/PVC 0,6/1 kV, 4x300 mm2

    REPORT OF PERFORMANCE TDT 1659-10

    This Report of Performance applies only to the object tested. The responsibility for conformity of any object having the same designations with that tested rests with the Manufacturer. This report consists of 34 pages in total. Copyright: Only integral reproduction of this report is permitted without written

    permission from KEMA. Electronic copies in e.g. PDF-format or scanned version of this report may be available and have the status for information only. The sealed and bound version of the report is the only valid version.

    Arnhem, 1 February 2011

    MANUFACTURER Bahra Cables Jeddah, Saudi Arabia

    CLIENT Bahra Cables Jeddah, Saudi Arabia

    TESTED BY KEMA HIGH-VOLTAGE LABORATORY Arnhem, The Netherlands

    DATE OF TESTS 5 November 2010 until 10 December 2010

    TEST PROGRAMME Type tests in accordance with IEC 60502-1 (2004) incl. Amendment 1 (2009) with exception of the inner shealth and steel wire armour, which are tested in accordance with BS 5467 (1997) incl. Amendment 3 (2008).

    SUMMARY AND CONCLUSION

    The tests were passed.

    Ord

    er N

    o: 7

    0022

    704

    Ver

    sion

    : 1

  • -2- TDT 1659-10

    TABLE OF CONTENTS

    TABLE OF CONTENTS .......................................................................................................................... 2

    1 Identification of the test object......................................................................................................4 1.1 Description of the test object........................................................................................................4 1.2 List of documents .........................................................................................................................6

    2 General information......................................................................................................................7 2.1 The tests were witnessed by........................................................................................................7 2.2 The tests were carried out by.......................................................................................................7 2.3 Subcontracting .............................................................................................................................7 2.4 Purpose of the test .......................................................................................................................7 2.5 Measurement uncertainty.............................................................................................................7 2.6 Applicable standards....................................................................................................................7

    3 Conductor.....................................................................................................................................8 3.1 Measurement of the resistance of the conductors .......................................................................8 3.2 Measurement of the number of wires of the conductors..............................................................8

    4 Electrical type tests ......................................................................................................................9 4.1 Measurement of insulation resistance at ambient temperature ...................................................9 4.2 Measurement of insulation resistance at max. conductor temperature in normal operation ....10 4.3 Voltage test for 4 h .....................................................................................................................11

    5 Non-electrical type tests.............................................................................................................12 5.1 Measurement of thickness of insulation.....................................................................................12 5.2 Measurement of thickness of non-metallic sheaths ...................................................................13 5.3 Tests for determining the mechanical properties of the insulation before and after ageing ......14 5.4 Tests for determining the mechanical properties of non-metallic sheaths before and after

    ageing.........................................................................................................................................15 5.5 Additional ageing test on pieces of completed cables ...............................................................16 5.6 Loss of mass test on PVC sheaths of type ST2 .........................................................................17 5.7 Pressure test at high temperature on non-metallic sheaths ......................................................18 5.8 Test on PVC sheaths at low temperatures ................................................................................19 5.9 Test for resistance of PVC insulation and sheaths to cracking (heat shock test)......................20 5.10 Hot set test for XLPE insulation .................................................................................................21 5.11 Water absorption test on insulation............................................................................................22 5.12 Shrinkage test for XLPE insulation.............................................................................................23

    6 Verification of cable construction ...............................................................................................24

    7 Measurements of thicknesses....................................................................................................25

    Ver

    sion

    : 1

  • -3- TDT 1659-10

    7.1 Measurement of thickness of insulation.....................................................................................25 7.2 Measurement of thickness of bedding .......................................................................................25 7.3 Measurement of thickness of oversheath and overall diameter ................................................25

    8 Test on Bedding .........................................................................................................................26 8.1 Tests for determining the mechanical properties of the bedding ...............................................26

    9 Tests on armour .........................................................................................................................27 9.1 Measurement of the diameter of galvanized steel armour wire .................................................27 9.2 Measurement of the mass of zinc coating of galvanized steel armour wires ............................27 9.3 Wrapping test for galvanized steel armour wires .......................................................................27 9.4 Measurement of the resistance of galvanized steel armour wires.............................................27

    10 Tests on oversheath...................................................................................................................28 10.1 Measurement of insulation resistance constant on PVC oversheath ........................................28

    11 Tests on complete cable ............................................................................................................29 11.1 Voltage test on completed cable ................................................................................................29

    12 Flame propagation test on single cable .....................................................................................30

    13 Additional test on electric cables under fire conditions ..............................................................31 13.1 Test for vertical flame spread of vertically-mounted bunched wires or cables ..........................31

    APPENDIX A MEASUREMENT UNCERTAINTIES......................................................................... 32

    APPENDIX B MANUFACTURERS DRAWING............................................................................... 33

    Ver

    sion

    : 1

  • -4- TDT 1659-10

    1 IDENTIFICATION OF THE TEST OBJECT 1.1 Description of the test object

    Manufacturer BAHRA CABLES COMPANY /JEDDAH / SAUDI ARABIA

    Type 4X300 mm2 CU / XLPE / SWA / PVC Year of manufacture 2010 Sampling procedure by the manufacturer Rated voltage, U0/U (Um) 0,6/1 kV No. of cores 4 Marking on the cable BAHRA CABLES CO.KSA 4X300 MM2

    CU/XLPE/SWA/PVC 600 / 1000V IEC 60502-1 2010 Conductor - material EC Grade Copper (Annealed Drawing / Stranded) - cross-section 300 mm2 - approx. diameter/dimensions 19,5 X 27,9 (height x width) - type/shape of conductor sector shaped - maximum conductor temperature

    in normal operation 90 C

    Insulation - material XLPE.. LE 4423 XLPE CATALYST LE 4467

    MB- XLPE - nominal thickness 1,8 mm - material designation Visico Borealis LE 4423.. - manufacturer Borealis - core identification red, yellow, blue, black Inner covering/Separation sheath - type PVC inner sheathing 90 deg - material PVC Type 9, type ST2 - nominal thickness 1,6 mm - manufacturer Napeco

    Ver

    sion

    : 1

  • -5- TDT 1659-10

    Metallic armour - material Round galvanized steel wires - nominal diameter / dimensions 70 wires of 2,5 - manufacturer Qahtani CO Oversheath - material PVC Type 9, type ST2 - nominal thickness 3,2 mm - outer diameter of cable 67 mm - manufacturer Napeco - colour black Fire retardant yes

    Ver

    sion

    : 1

  • -6- TDT 1659-10

    1.2 List of documents The manufacturer has guaranteed that the object submitted for tests has been manufactured in accordance with the following document. KEMA has verified that this document adequately represents the object tested. The following document is included in this report:

    product no. revision date title

    14530219 - 8-8-2010 4x300 MM2 CU \XLPE \SWA \PVC

    Ver

    sion

    : 1

  • -7- TDT 1659-10

    2 GENERAL INFORMATION 2.1 The tests were witnessed by The tests were not witnessed. 2.2 The tests were carried out by Name Company

    Mr R. van Daalen KEMA Nederland B.V., Arnhem, the Netherlands 2.3 Subcontracting All tests were subcontracted to KEMA Quality B.V. 2.4 Purpose of the test Purpose of the test was to verify whether the material complies with the specified requirements. 2.5 Measurement uncertainty A table with measurement uncertainties is enclosed in appendix A. Unless otherwise indicated in the report, the measurement uncertainties of the results presented are as indicated in this table. 2.6 Applicable standards When reference is made to a standard and the date of issue is not stated, this applies to the latest issue, including amendments, which have been officially published prior to the date of the tests.

    Ver

    sion

    : 1

  • -8- TDT 1659-10

    3 CONDUCTOR Standard and date Standards IEC 60502-1 (2004), clause 5 and BS 5467 (1997) clause 5 Test period 17 November 2010 until 18 November 2010 3.1 Measurement of the resistance of the conductors

    item unit requirement measured/determined red yellow blue black - resistance /km 0,0601 0,0601 0,0600 0,0601 0,0601 Result The test was passed. 3.2 Measurement of the number of wires of the conductors

    item unit requirement measured/determined red yellow blue black - number of wires - 34 61 61 61 61 Result The test was passed.

    Ver

    sion

    : 1

  • -9- TDT 1659-10

    4 ELECTRICAL TYPE TESTS 4.1 Measurement of insulation resistance at ambient temperature Standard and date Standard IEC 60502-1 (2004), clause 17.1 Test date 25 November 2010

    item unit requirement measured/determined red yellow blue black volume resistivity, at 20 C .cm 7,9 . 1016 8,2 . 1016 7,4 . 1016 9,2 . 1016

    insulation resistance constant, Ki

    at 20 C M.km 2,9 . 105 3,0 . 105 2,7 . 105 3,4 . 105 Result The test results are for information only.

    Ver

    sion

    : 1

  • -10- TDT 1659-10

    4.2 Measurement of insulation resistance at max. conductor temperature in normal operation

    Standard and date Standards IEC 60502-1 (2004), clause 17.2 and BS 5467 (1997), clause 6.1 Test date 26 November 2010

    item unit requirement measured/determined

    red yellow blue black volume resistivity, at 90 C .cm 1012 5,0 . 1012 5,1 . 1013 2,5 . 1013 1,1 . 1013 insulation resistance constant, Ki

    at 90 C M.km 3,67 18,3 187 92,3 40,3 Result The test was passed.

    Ver

    sion

    : 1

  • -11- TDT 1659-10

    4.3 Voltage test for 4 h Standard and date Standard IEC 60502-1 (2004), clause 17.3 Test date 6 December 2010

    Environmental conditions Temperature of test object 20 C

    applied voltage (kV)

    frequency (Hz)

    duration (h)

    measured/determined

    2,4 50 4 no breakdown Requirement No breakdown of the insulation shall occur. Result The test was passed.

    Ver

    sion

    : 1

  • -12- TDT 1659-10

    5 NON-ELECTRICAL TYPE TESTS 5.1 Measurement of thickness of insulation Standard and date Standard IEC 60502-1 (2004), clause 18.1 Test date 22 November 2010

    requirement specified measured/determined insulation thickness unit

    red yellow blue black - nominal mm - 1,8 - - - - - average mm 1,8 - 2,4 2,2 2,5 2,4 - minimum (tm) mm 1,52 - 2,10 2,00 2,10 2,19 Result The test was passed.

    Ver

    sion

    : 1

  • -13- TDT 1659-10

    5.2 Measurement of thickness of non-metallic sheaths Standard and date Standard IEC 60502-1, clause 7.1.3 and 18.2 Test date 22 November 2010 Inner sheath

    thickness unit requirement specified measured/determined

    - nominal mm 1,6 1,6 - - average mm - - 1,8 - minimum (tmin) mm - - 1,50 Oversheath

    thickness unit requirement specified measured/determined

    - nominal mm 1,8 3,2 - - average mm - - 3,2 - minimum (tmin) mm 2,36 - 2,90 Result The test was passed.

    Ver

    sion

    : 1

  • -14- TDT 1659-10

    5.3 Tests for determining the mechanical properties of the insulation before and after ageing

    Standard and date Standards IEC 60502-1, clause 18.3 and BS 5467 (1997), clauses 6.1 Test period 22 November 2010 until 1 December 2010 Characteristic test data Temperature during ageing 135 3 C Duration 7 days

    item unit requirement measured/determined

    red yellow blue black without ageing - tensile strength N/mm 12,5 21,7 20,8 21,9 21,7 - elongation % 200 369 363 372 367 after ageing - tensile strength N/mm - 20,3 20,3 19,8 22,0 - variation with samples

    without ageing % 25 max. -6 -2 -10 1

    - elongation % - 331 328 328 343 - variation with samples

    without ageing % 25 max. -10 -10 -12 -7

    Result The test was passed.

    Ver

    sion

    : 1

  • -15- TDT 1659-10

    5.4 Tests for determining the mechanical properties of non-metallic sheaths before and after ageing

    Standard and date Standards IEC 60502-1, clause 18.4 and BS 5467 clause 11.1 Test period 22 November 2010 until 30 November 2010

    Characteristic test data Temperature during ageing 100 2 C Duration 7 days Oversheath

    item unit requirement measured/determined

    without ageing - tensile strength N/mm 12,5 16,6 - elongation % 150 295 after ageing - tensile strength N/mm 12,5 16,4 - variation with samples without ageing % 25 max. -1 - elongation % 150 280 - variation with samples without ageing % 25 max. -5 Result The test was passed.

    Ver

    sion

    : 1

  • -16- TDT 1659-10

    5.5 Additional ageing test on pieces of completed cables Standard and date Standards IEC 60502-1, clause 18.5 and BS 5467 (1997) clause 18.2 Test period 22 November 2010 until 1 December 2010

    Characteristic test data Temperature during ageing 100 2 C Duration 7 days Insulation

    item unit requirement measured/determined

    red yellow blue black - tensile strength N/mm - 20,3 20,5 21,5 20,0 - variation with samples without ageing % 25 max. -6 -1 -2 -8 - elongation % - 331 332 341 327 - variation with samples without ageing % 25 max. -10 -9 -8 -11 Inner sheath

    item unit requirement measured/determined - tensile strength N/mm - 9,6 - variation with samples without ageing % 25 max. 8 - elongation % - 195 - variation with samples without ageing % 25 max. -6 Oversheath

    item unit requirement measured/determined

    - tensile strength N/mm - 16,7 - variation with samples without ageing % 25 max. 1 - elongation % - 290 - variation with samples without ageing % 25 max. -2 Result The test was passed.

    Ver

    sion

    : 1

  • -17- TDT 1659-10

    5.6 Loss of mass test on PVC sheaths of type ST2 Standard and date Standards IEC 60502-1, clause 18.6 and BS 5467 (1997) clause 11.1 Test period 22 November 2010 until 1 December 2010

    Characteristic test data Temperature during ageing 100 2 C Duration 7 days Inner sheath

    item unit requirement measured/determined

    - loss of mass mg/cm2 1,5 1,2 Oversheath

    item unit requirement measured/determined

    - loss of mass mg/cm2 1,5 0,2 Result The test was passed.

    Ver

    sion

    : 1

  • -18- TDT 1659-10

    5.7 Pressure test at high temperature on non-metallic sheaths Standard and date Standards IEC 60502-1, clause 18.7 and BS 5467 (1997) clause 11.1 Test date 3 December 2010

    Characteristic test data Temperature during ageing 90 2 C Duration 6 h Load 10,2 N Inner sheath

    item unit requirement measured/determined

    - depth of indentation % 50 24

    Characteristic test data Temperature during ageing 90 2 C Duration 6 h Load 14,9 N Oversheath

    item unit requirement measured/determined

    - depth of indentation % 50 17 Result The test was passed.

    Ver

    sion

    : 1

  • -19- TDT 1659-10

    5.8 Test on PVC sheaths at low temperatures Standard and date Standards IEC 60502-1, clause 18.8 and BS 5467 (1997) clause 11.1 Test period 30 November 2010 until 1 December 2010

    Characteristic test data Temperature -15 2 C Mass of hammer 1250 g Inner sheath

    item unit requirement measured/determined

    - cold elongation % 20 270 - cold impact test - no cracks no cracks

    Characteristic test data Temperature -15 2 C Mass of hammer 1250 g Oversheath

    item unit requirement measured/determined - cold elongation % 20 275 - cold impact test - no cracks no cracks Result The test was passed.

    Ver

    sion

    : 1

  • -20- TDT 1659-10

    5.9 Test for resistance of PVC insulation and sheaths to cracking (heat shock test) Standard and date Standards IEC 60502-1, clause 18.9 and BS 5467 (1997) clause 11.1 Test date 8 December 2010

    Characteristic test data (inner sheath) Temperature 150 3 C Duration 1 h Diameter of mandrel 4 mm Number of turns 6 Inner sheath

    item unit requirement measured/determined - soundness - no cracks no cracks

    Characteristic test data (oversheath) Temperature 150 3 C Duration 1 h Diameter of mandrel 8 mm Number of turns 4 Oversheath

    item unit requirement measured/determined

    - soundness - no cracks no cracks Result The test was passed.

    Ver

    sion

    : 1

  • -21- TDT 1659-10

    5.10 Hot set test for XLPE insulation Standard and date Standards IEC 60502-1, clause 18.11 and BS 5467 (1997) clause 6.1 Test date 15 November 2010

    Characteristic test data Temperature 200 3 C Time under load 15 min Mechanical stress 20 N/cm2

    item unit requirement measured/determined

    red yellow blue black - elongation under load % 175 50 40 40 40 - permanent elongation % 15 5 5 5 5 Result The test was passed.

    Ver

    sion

    : 1

  • -22- TDT 1659-10

    5.11 Water absorption test on insulation Standard and date Standards IEC 60502-1, clause 18.13 and BS 5467 (1997) clause 6.1 Test period 15 November 2010 until 7 December 2010

    Characteristic test data Temperature 85 2 C Duration 14 days

    item unit requirement measured/determined red yellow blue black - variation of mass mg/cm2 1 0,1 0,1 0,1 0,1 Result The test was passed.

    Ver

    sion

    : 1

  • -23- TDT 1659-10

    5.12 Shrinkage test for XLPE insulation Standard and date Standards IEC 60502-1, clause 18.16 and BS 5467 (1997) clause 18.3 Test date 2 December 2010

    Characteristic test data Temperature 130 3 C Duration 1 h

    item unit requirement measured/determined

    red yellow blue black - shrinkage % 4 1 1 1 1 Result The test was passed.

    Ver

    sion

    : 1

  • -24- TDT 1659-10

    6 VERIFICATION OF CABLE CONSTRUCTION Verification of cable construction was carried out in accordance with clauses 5-13 of IEC 60502-1. The results are presented below.

    observed/determined

    markings, BAHRA CABLES CO.KSA 4X300 MM2 CU/XLPE/SWA/PVC 600 / 1000 IEC 60502-1 FR IEC 60332-1 2010

    construction - conductor of copper wires sector shaped - construction 1-6-12-18-24 - XLPE insulation - non-hygroscopic filler - synthetic tape - inner sheath of PVC type ST2 - armour of steel galvanized wires 69 x 2,5 mm - oversheath of PVC type ST2 outer diameter of the cable, average

    71,8 mm approx.

    Result No deviations from the specified requirements are found.

    Ver

    sion

    : 1

  • -25- TDT 1659-10

    7 MEASUREMENTS OF THICKNESSES

    Standard and date Standard BS 5467 (1997), clauses 6.2, 9.2 and 11.2 Test date 22 November 2010 7.1 Measurement of thickness of insulation

    requirement specified measured/determined thickness unit red yellow blue black

    - nominal mm - 1,8 - - - - - average mm 1,8 - 2,4 2,2 2,5 2,4 - minimum (tm) mm 1,52 - 2,10 2,00 2,10 2,19 Result The test was passed. 7.2 Measurement of thickness of bedding

    thickness unit requirement specified measured/determined

    - nominal mm - 1,6 - - average mm - - 1,8 - minimum (tmin) mm 1,08 - 1,50 Result The test was passed. 7.3 Measurement of thickness of oversheath and overall diameter

    thickness unit requirement specified measured/determined - nominal mm - 2,9 - - average mm - - 3,2 - minimum (tmin) mm 2,12 - 2,90 - approx. overall diameter mm 68,8 - 71,8 Result The test was passed.

    Ver

    sion

    : 1

  • -26- TDT 1659-10

    8 TEST ON BEDDING 8.1 Tests for determining the mechanical properties of the bedding Standard BS 5467 (1997), clause 9 Test date 22 November 2010

    item unit requirement measured/determined

    before ageing - tensile strength N/mm 4 8,9 - elongation % 50 208 Result The test was passed.

    Ver

    sion

    : 1

  • -27- TDT 1659-10

    9 TESTS ON ARMOUR Standard and date Standard BS 5467 (1997), clauses 10.3 and 10.5 Test date 26 November 2010 9.1 Measurement of the diameter of galvanized steel armour wire

    item unit requirement measured/determined

    - diameter mm 2,37 d 2,63 2,49

    Result The test was passed. 9.2 Measurement of the mass of zinc coating of galvanized steel armour wires

    item unit requirement measured/determined

    - mass of zinc g/m2 195 300

    Result The test was passed. 9.3 Wrapping test for galvanized steel armour wires

    Characteristic test data Diameter of mandrel 10 mm Number of turns 1

    item unit requirement measured/determined

    - soundness - no cracks no cracks Result The test was passed. 9.4 Measurement of the resistance of galvanized steel armour wires

    item unit requirement measured/determined

    - resistance /km 0,49 0,41 Result The test was passed.

    Ver

    sion

    : 1

  • -28- TDT 1659-10

    10 TESTS ON OVERSHEATH 10.1 Measurement of insulation resistance constant on PVC oversheath Standard and date Standard BS 5467 (1997), clause 11.1 Test period 9 December 2010 until 10 December 2010 Characteristic test data Resistivity measured at 20 2 C

    item unit requirement measured/determined

    K-value M.km 0,0035 0,15 Result The test was passed.

    Ver

    sion

    : 1

  • -29- TDT 1659-10

    11 TESTS ON COMPLETE CABLE 11.1 Voltage test on completed cable Standard and date Standard BS 5467 (1997), clause 16.3 Test date 18 November 2010

    Environmental conditions Temperature 20 C Temperature of test object 20 C

    applied voltage (kV)

    frequency (Hz)

    duration (min)

    determined

    test between individual conductors

    3,5 50 5 no breakdown test between the conductors and armour

    3,5 50 5 no breakdown Requirement No breakdown of the insulation shall occur. Result The test was passed.

    Ver

    sion

    : 1

  • -30- TDT 1659-10

    12 FLAME PROPAGATION TEST ON SINGLE CABLE Standard BS 5467 (1997), clause 17.2 Test date 9 December 2010

    Characteristic test data Time of flame application 240 s

    item unit requirement measured/determined

    - length free of charring mm > 50 305 - downward limit charred surface mm < 540 435 Result The test was passed

    Ver

    sion

    : 1

  • -31- TDT 1659-10

    13 ADDITIONAL TEST ON ELECTRIC CABLES UNDER FIRE CONDITIONS 13.1 Test for vertical flame spread of vertically-mounted bunched wires or cables Standard IEC 60332-3-24 Category C Test date 7 December 2010

    Characteristic test data Number of test pieces 2 Total volume of non-metallic materials 1,9081 L/m Method of mounting spaced Space between each test piece 20 mm Number of layer 1 Flame application time 20 minutes Number of burners 1

    item unit requirement measured/determined

    - time to extinction of all burning or glowing minutes - 1:53 - maximum extent of damage m 2,5 1,2 Result The test was passed.

    Ver

    sion

    : 1

  • -32- TDT 1659-10

    APPENDIX A MEASUREMENT UNCERTAINTIES The measurement uncertainties in the results presented are as specified below unless otherwise indicated.

    measurement measurement uncertainty tensile strenght test 1% measurement of dimensions 5 m measurement loss of mass 0,11 mg: 8,0 gr

    measurement of conductor resistance 0,03% of measured value

    measurement at low temperature 0,1 C measurment in heatingcabinets 0,1 C

    voltage test 2.10-3.U + 20V 2.10-3.I + 0,2%

    Ver

    sion

    : 1

  • -33- TDT 1659-10

    APPENDIX B MANUFACTURERS DRAWING 2 pages (including this page)

    product no. revision date title 14530219 - 8-8-2010 4x300 MM2 CU \XLPE \SWA \PVC

    Ver

    sion

    : 1

  • -34- TDT 1659-10

    Ver

    sion

    : 1

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • TYPE TESTRESULTS

    RESULTSTYPE TEST

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • RESULTSTYPE TESTTYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • RESULTSTYPE TEST

    TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

  • TYPE TESTRESULTS

    mbaigText Box

  • TYPE TESTRESULTS

    mbaigText Box

  • TYPE TESTRESULTS

    mbaigText Box

  • TYPE TESTRESULTS

    mbaigText Box

  • TYPE TESTRESULTS

    mbaigText Box

  • TYPE TESTRESULTS

  • TYPE TEST RESULTS

  • TYPE TEST RESULTS

  • TYPE TEST RESULTS

  • TYPE TEST RESULTS

  • TYPE TEST RESULTS

  • TYPE TEST RESULTS

  • Page 1 of 8

    Test report for various Bahra Cables cables to BASEC Work Instruction E4TTP723 Prepared for: BASEC 23 Presley Way Crownhill Milton Keynes MK8 0ES 11 August 2011

    Test report number 273274

    0578

  • Test report for various Bahra Cables cables to BASEC Work Instruction E4TTP723

    Test report number 273274 Commercial in confidence

    BRE Global Ltd 2011 Page 2 of 8

    Prepared on behalf of BRE Global by

    Name Ewan MacDonald

    Position Consultant

    Signature

    Approved on behalf of BRE Global by

    Name Dave Hoare

    Position Senior Consultant

    Date 11 August 2011

    Signature

    BRE Global Bucknalls Lane Watford Herts WD25 9XX T + 44 (0) 1923 664100 F + 44 (0) 1923 664994 E [email protected] www.breglobal.com

    BRE Global is not UKAS accredited to

    make opinions and interpretation. Any opinions and interpretations included as part of this report are clearly marked as

    such.

    This report may only be distributed in its entirety and in accordance with the terms and conditions of the contract. Test results relate

    only to the items tested. We have no responsibility for the design, materials, workmanship or performance of the product or items tested. This report does not constitute an approval, certification or endorsement of the product tested.

    This report is made on behalf of BRE Global. By receiving the report and action on it, the client accepts that no individual is personally liable in contract, tort or breach of statutory duty (including negligence). No third party has any right to rely on this report.

    0578

  • Test report for various Bahra Cables cables to BASEC Work Instruction E4TTP723

    Test report number 273274 Commercial in confidence

    BRE Global Ltd 2011 Page 3 of 8

    Executive Summary

    BASEC Order number:

    E4TTP723

    BASEC Client:

    Bahra Cables, P.O. Box 5989, Jeddah 21432, Saudi Arabia

    Products:

    CU/MICA/XLPE/SWA/LS0H 2x2.5mm2 and 4x300mm

    2

    Tests Undertaken:

    BS 7846:2009 Clauses 17.4.2 (Category F2) and 18.5

    Conclusion:

    The cables satisfied the performance requirements for the tests specified in BASEC Work Instruction

    E4TTP723.

  • Test report for various Bahra Cables cables to BASEC Work Instruction E4TTP723

    Test report number 273274 Commercial in confidence

    BRE Global Ltd 2011 Page 4 of 8

    1 Introduction

    The requirement of the work was to determine the performance of various cables when it is subjected to

    selected clauses from BS 7846:2009 [1].

    The client for this work was BASEC, Milton Keynes, UK. The clients Work Instruction was E4TTP723.

  • Test report for various Bahra Cables cables to BASEC Work Instruction E4TTP723

    Test report number 273274 Commercial in confidence

    BRE Global Ltd 2011 Page 5 of 8

    2 Details of samples received and tests carried out 2 cables were submitted for test:

    Sample 1 - CU/MICA/XLPE/SWA/LS0H 2x2.5mm2

    15.2mm diameter, 2 core cable comprising 2 off 2.5mm2

    insulated stranded copper conductors with mica