23 Design Assurance Plan

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  • Nissan Important Part Renault - CSR

    Basic Master Schedule

    Comments:

    Supplier Sign-off (Manager Level)

    Name

    Signature

    A010

    Taro Nissan

    Part No. & Issue Level: 34901 XXXXXDesign Note No. / DEVO: T04587

    Doc. Origin Date: Oct 4st 2010E-mail: [email protected]

    Supplier Plant: Atsugi-Plant Author:

    Supplier Name: ABC Corporation Ltd. Supplier Code:

    ANPQP - DESIGN ASSURANCE PLAN (FORM 1)

    R / N Project: Doc Ref. No. / Ver.: ABC-010-8/Ver. 9

    X46 Doc. Rev. Date: May 5th 2011

    Project Leader Purch / Sales Production Control

    Tel: +81-(0)46-270-1894Part Name: DVC Compl - Auto Trans Cont Remark

    04020112 03

    Quality Assurance Engineering Design Production

    N. E. Body I. Cost N. E. Body T. Hope P. Lanner M. Ideas M. Manf

    Issue/Revise Design Assurance Plan (Form 1)

    Issue and revise Design Assurance Plan

    (Form 2: Detailed Testing Plan)

    Proposing Design Concept

    Timing of determination of Tier 2 and Tier 3

    Event / Action Required

    Date of submission of required 3D data

    Date of providing specifications

    Date of submission of proposal drawings

    Production Trial

    Delivery Date

    Test Schedule

    Date of submission of Supplier test Report

    Supplier internal DR

    Supplier/Nissan joint DR

    T Hope P Lanner M Ideas M ManfI Cost N E Body

    Design study sheet

    Schedule of submission of data on

    characteristics of delivered part

    (operating force and rigidity)

    M. Ideas

    Schedule of approval for styling

    (Submission of sample)

    Plan

    Date

    Responsible

    Person

    01 02 03 09 10 1107 0806 08 09 10 11 0112 08 09 10 1102 03 07060504

    N E Body

    B. Note

    M. Ideas

    6

    7

    8 (Ref. right)

    9

    B. Note

    N. E. Body

    (Ref. right)

    (Ref. right)

    (Ref. right)

    (Ref. right)

    (Ref. right)

    Timescale

    04 05

    2

    3

    M. Manf

    Nissan

    M. Ideas

    M. Ideas

    I. Cost

    (Ref. right)

    B. Note

    No.

    4

    1

    10

    (Ref. right) M. Ideas

    (Ref. right)

    (Ref. right)

    17 (Ref. right)

    11

    14(Ref. right)

    (Ref. right)

    15

    16(Ref. right)

    Completion of Reliability/Assurance tools

    (FMEA, FTA, QFD etc.)

    2011 2012

    04 05 06 0712 01 02 03

    2013 2014

    M Ideas

    5(Ref. right) M Ideas

    12 (Ref. right) M. Ideas

    13 (Ref. right) M. Ideas

    T. Hope

    PF Lot

    MRD Provide Spec. Issue Drawing

    Propose Advance Spec.

    Propose PF Lot Spec.

    Finish to deliver PF Lot product

    S Lot

    MRD MRD

    PT1

    SOP Provide Spec. Issue Drawing

    PF Lot Study Finish to deliver S-Lot product

    Propose S-Lot Spec.

    Mass Pro. Review (DR #6)

    S-Lot Review (DR #4)

    PF-lot spec.

    For PF lot For S-lot

    Final spec. for Mass Pro.

    PF-lot spec. S-lot spec.

    PF-lot spec.

    Strength, initial performance Durability

    #01 Issue PF Lot

    drawing

    #02 Complete PF Lot design

    #03 Completen PF Lot evaluation

    #04 Issue S-Lot drawing

    #05 Complete S-Lot design

    #06 Complete PT1 design

    #07 Complete to evaluate mass prod.

    Mass production spec.

    Strength and initial performance

    Durability

    Completed Plan

    A B C OBD 2

    1 S

    R

    S-lot spec.

    For PF lot For S-lot

    Rev. [N] Rev. [1] Rev. [2] Rev. [3] Rev. [4] Rev. [5] Rev. [6] Rev. [7]

    Rev. [N] Rev. [1]

    For S-lot For PF lot

    S-lot spec.

    Rev. [2]

    For PF lot For S-lot For PT1 lot For Mass Pro.

    Copyright (C) Renault/NISSAN All Rights Reserved

  • ANPQP - DESIGN ASSURANCE PLAN (FORM 2: DETAILED TEST PLAN)

    Nissan Important Part Renault - CSR

    Basic Master Schedule

    Contour and inside conditions

    Permanent set 1

    Permanent set 2 (cable-type SHIFT)

    Permanent set 3 (cable-type KEY INTERLOCK)

    Rigidity and looseness ( in lateral direction)

    Rigidity and looseness (in longitudinal direction)

    Smoothness of operation

    Load efficiency

    Stroke Loss

    No-load rotation resistance

    SHIFT LOCK

    SHIFT LOCK release 1

    SHIFT LOCK release 2

    Operating force of KEY LOCK LEVER

    KEY LOCK LEVER stroke

    Operating force charac. of A mode stroke

    Operating force charac. of button

    Operating force characteristics of A-M mode selection stroke

    Operating force characteristics of M-mode stroke

    Amount of displacement and interference of IND

    Change in dimension 1 (cable-type SHIFT)

    Change in dimension 2 (cable-type KEY INTERLOCK)

    Operating sound of SHIFT LOCK

    Abnormal noise (beat noise)

    Comments:

    Omit PF Lot testing for no. 2 ~ 4, 13, 15 and 22 (see PF Lot design study sheet for reason).

    Supplier Sign-off (Manager Level)

    Name

    Signature

    Responsible

    Person

    B. Note

    24

    6

    B. Note

    B. Note

    B. Note

    B. Note

    B. Note

    B. Note

    B. Note

    B. Note

    B. Note

    B. Note

    B. Note

    B. Note

    B. Note

    14

    10

    11

    12

    B. Note

    B. Note

    8

    9

    N E Body I Cost N E Body T Hope

    M. Ideas M. Manf

    M Ideas M Manf

    N. E. Body I. Cost N. E. Body T. Hope P. Lanner

    P Lanner

    Engineering Design Production

    B. Note

    B. Note

    15

    16

    17

    23

    Production Control Quality AssuranceProject Leader Purch / Sales

    B. Note

    B. Note

    34917 NDS00

    34918 NDS0018

    19 34919 NDS00

    Oct 4st 2010

    X46

    1

    Part No. & Issue Level: 34901 XXXXXDesign Note No. / DEVO: T04587

    No.

    ABC Corporation Ltd. Supplier Code: A010

    R / N Project: Doc Ref. No. / Ver.: ABC-010-8/Ver. 9Doc. Rev. Date: May 5th 2011Doc. Origin Date:

    Author: Taro Nissan Tel:

    E-mail:

    04 05 06 07

    Supplier Name: [email protected]

    +81-(0)46-270-1894Part Name: DVC Compl - Auto Trans Cont Remark

    08 09 10 11

    Supplier Plant:

    01 02 03

    Atsugi-Plant

    Timescale

    12

    2011 2012 20123

    01 02 03 04 05 06 11 12 01 0207 08 09 10 03 1104 05 06 07

    34904 NDS00

    12

    2014

    01 02 03 0408 09 10

    34915 NDS00

    34916 NDS00

    34909 NDS00

    34910 NDS00

    34911 NDS00

    34912 NDS00

    34901 NDS00

    Test Method

    34913 NDS00

    34914 NDS00

    34905 NDS00

    34906 NDS00

    34907 NDS00

    34908 NDS00

    34902 NDS00

    34903 NDS00

    34924 NDS00

    B. Note

    B. Note

    B. Note

    B. Note

    34920 NDS00

    34921 NDS00

    34922 NDS00

    34923 NDS00

    Test Name and Requirements

    20

    21

    22

    2

    3

    4

    5

    7

    13

    A B C OBD 2

    1 S

    R

    PF Lot

    MRD Provide Spec. Issue Drawing Propose Advance Spec.

    Propose PF Lot Spec.

    Finish to deliver PF Lot product

    S Lot

    MRD MRD

    PT1

    SOP Provide Spec. Issue Drawing

    PF Lot Study Finish to deliver S-Lot product

    Propose S-Lot Spec.

    Mass Pro. Review (DR #6)

    S-Lot Review (DR #4)

    Initial State Initial State Submission of report Submission of report

    Strength and state after testing Strength and state after testing

    A B C OBD 2

    1 S

    R

    Copyright (C) Renault/NISSAN All Rights Reserved