215688 — 9.9/15 2-Stroke€¦ · 3 - General Information SAFETY MEASURES — Installation and Maintenance Outboard Installation Maintenance Whenever running the engine, assure there

9.9/15 HORSEPOWERR, RL, RH, RHL, TE, TEL

2 Stroke

© 2005 BRP US Inc. All rights reserved.TM, ® Trademarks and registered trademarks of Bombardier Recreational Products Inc. or its affiliates.

Our First Words to the Owner/OperatorThis Operator’s Guide is an essential part of your Johnson outboard. It contains pertinent informationwhich, if followed, will provide you with a thorough understanding needed for proper operation, mainte-nance, care, and — above all — safety!

The safety section of this Guide comes first because it is our first priority and it should be yours too. It isstrongly recommended that you read this Guide from front cover to rear cover. Following this recommen-dation will assure the completeness of the information that is essential to your safety, the safety of anypassengers, and other boaters. An Operator’s Readiness Test has been prepared on the last page of thisGuide.

Be safe! All passengers should be familiar with the proper operation of your boat and Johnson outboard.Be certain they fully understand and respect the controls and operation. Each operator is responsible forthe safety of all passengers and other boaters. Please make safety your first priority and complete a boat-ing safety course through your local Coast Guard, Power Squadron, Red Cross, or State Boating LawAgency.

The pleasures of owning and operating a Johnson outboard can be significant. We strongly believe therewards for following our recommendations will be worthwhile. Remember that YOU are the key to safety.Good safety practices not only protect you, but also protect the people around you.

Having fun is what it’s all about and, with your cooperation, the pertinent information in this Guide can en-sure a safe and enjoyable experience.

Enjoy the great outdoors on the water...

The following trademarks are the property of Bombardier Recreational Products Inc. or its affiliates:

WARNINGBe careful! Human error is caused by many factors: carelessness, fatigue, overload, preoccu-pation, unfamiliarity of operator with the product, and drugs and alcohol to name a few. Dam-age to your boat and outboard can be fixed in a short period of time, but injury or death has alasting effect.

For your safety and the safety of others, read this Guide from cover to cover and follow allsafety warnings and recommendations. Do not disregard any of the safety precautions andinstructions.

Anyone operating your boat should first read and understand this Guide before they operateyour boat and motor.

2+4® fuel conditioner Renegade® bass

CarbX™ S.L.O.W.™

Evinrude® SST®

Evinrude®/Johnson® anti-corrosion spray SystemCheck™

Evinrude®/Johnson® Genuine Parts Touch-Trim™

Evinrude®/Johnson® XD30™ formula Triple-Guard® grease

Hi-Vis™ gearcase lubricant Twist-Grip™

Johnson® Ultra-HPF™ gearcase lubricant

QuikStart™ Viper™

Contents

GENERAL INFORMATION ................................................................................................... 2SAFETY — THE RIGHT PLACE TO GET STARTED ................................................................................................ 2PRODUCT REFERENCES, ILLUSTRATIONS AND SPECIFICATIONS ................................................................... 4BRP LIMITED WARRANTY FOR 2006 JOHNSON 2-STROKE OUTBOARD ENGINES

SOLD IN THE UNITED STATES AND CANADA ................................................................................................ 5BRP LIMITED WARRANTY FOR 2006 JOHNSON 2-STROKE OUTBOARD ENGINES

SOLD OUTSIDE THE UNITED STATES AND CANADA ................................................................................... 8FEATURES ................................................................................................................................................................. 9ENGINE SPECIFICATIONS ...................................................................................................................................... 11EMERGENCY STOP SWITCH .................................................................................................................................. 12

FUEL AND OIL ................................................................................................................... 13FUEL ......................................................................................................................................................................... 13OIL ............................................................................................................................................................................. 14ADDITIVES ................................................................................................................................................................ 14FUEL/OIL RATIO ...................................................................................................................................................... 14MIXING FUEL AND OIL ............................................................................................................................................ 14FUEL SYSTEMS ....................................................................................................................................................... 15BREAK-IN (10 HOURS) ............................................................................................................................................ 15

ENGINE STARTING ........................................................................................................... 16BEFORE START-UP ................................................................................................................................................. 16ENGINE STOPPING ................................................................................................................................................. 19SHIFTING AND SPEED CONTROL ......................................................................................................................... 20EMERGENCY STARTING ........................................................................................................................................ 20FUEL ECONOMY ...................................................................................................................................................... 22

OPERATION ....................................................................................................................... 23MOTOR ANGLE ADJUSTMENT .............................................................................................................................. 23TRAILERING ............................................................................................................................................................. 23TILTING AND TILT SUPPORT ................................................................................................................................. 23SHALLOW-WATER DRIVE ...................................................................................................................................... 24PROPELLER SELECTION ....................................................................................................................................... 25MOORING ................................................................................................................................................................. 25FLUSHING ................................................................................................................................................................ 26ENGINE OVERHEATING .......................................................................................................................................... 27IMPACT DAMAGE .................................................................................................................................................... 28STORING .................................................................................................................................................................. 28SPECIAL OPERATING CONDITIONS ..................................................................................................................... 29

MAINTENANCE .................................................................................................................. 3010-HOUR INSPECTION ............................................................................................................................................ 30OFF-SEASON STORAGE ........................................................................................................................................ 30PRE-SEASON SERVICE .......................................................................................................................................... 31BATTERY .................................................................................................................................................................. 32ADJUSTMENTS ........................................................................................................................................................ 33LUBRICATION .......................................................................................................................................................... 34FUEL PUMP FILTER ................................................................................................................................................ 35SPARK PLUGS ......................................................................................................................................................... 36PROPELLER ............................................................................................................................................................. 36ANTICORROSION ANODES .................................................................................................................................... 37AC LIGHTING ........................................................................................................................................................... 38TROUBLE CHECK CHART ...................................................................................................................................... 39ENGINE MAINTENANCE AND INSPECTION SCHEDULE ..................................................................................... 40

INSTALLATION .................................................................................................................. 42

General Information - 2

GENERAL INFORMATION

SAFETY — THE RIGHT PLACE TO GET STARTED

This Operator’s Guide contains essential informa-tion to help prevent personal injury and damage toequipment. It will acquaint the operator and pas-sengers with the Evinrude/Johnson outboard andits controls, operation, maintenance and boatingsafety measures. Make sure all operators read, un-derstand and follow the contents. This Guideshould be kept in a waterproof bag with the productat all times during operation. If the product owner-ship is transferred, this Guide should be forwardedto the subsequent owners.This Operator’s Guide uses the following signalwords identifying important safety messages.These safety alert signal words mean:ATTENTION! BECOME ALERT!YOUR SAFETY IS INVOLVED!

IMPORTANT: Identifies information that will helpprevent damage to machinery and appears next toinformation that controls correct assembly and op-eration of the product.Although the mere reading of such informationdoes not eliminate the hazard, the understandingand application of the information will promote thecorrect use of your outboard engine.

A responsible, educated boater will fully appreciatethe pleasures of boating and will be a safe boater.Boating Safety Classes are conducted by the U.S.Coast Guard Auxiliary, the U.S. Power Squadronand some Red Cross Chapters. For informationabout classes, call toll free 1-800-336-BOAT. Foradditional information about boating safety and reg-ulations call: U.S. Coast Guard Boating Safety Hot-line 1-800-368-5647. Outside North Americaplease contact your Dealer or distributor for detailsabout boating safety.

SAFETY MEASURES — General

SAFETY MEASURES — Operation

DANGERIndicates an imminently hazardous situa-tion which, if not avoided, WILL result indeath or serious injury.

WARNINGIndicates a potentially hazardous situationwhich, if not avoided, CAN result in severeinjury or death.

CAUTIONIndicates a potentially hazardous situationwhich, if not avoided, MAY result in minor ormoderate personal injury or property dam-age. It also may be used to alert againstunsafe practices.

To fully appreciate the pleasures, enjoymentand excitement of boating there are some ba-sic rules that should be observed and followedby any boater. Some rules may be new to youand others may be common sense or obvi-ous... irrespective, take them seriously! Fail-ure to follow this safety information and safeboating rules could result in injury to you, yourpassengers or other water users.

Become completely familiar with the controland operation of your boat and motor beforeembarking on your first trip or taking on a pas-senger(s). If you have not had the opportunityto do so with your Dealer, practice driving in asuitable area and feel the response of eachcontrol. Be familiar with all controls before ap-plying the throttle above idle speed. As the op-erator, you are in control and responsible forsafe operation.

Be sure at least one of your passengersknows how to handle your boat in case of anemergency.

All passengers should know the location ofemergency equipment and how to use it.

All safety equipment and personal flotationdevices must be in good condition and suit-able for your type of boat. Always comply withthe regulations that apply to your boat.

Contact with rotating propeller is likely to resultin serious injury or death. Do not allow anyonenear a propeller, even when the engine is off.Propeller blades can be sharp and can contin-ue to turn even after the engine is shut off. Al-ways shut off the engine when boat is nearpeople in the water.

3 - General Information

SAFETY MEASURES — Installation and Maintenance

Outboard Installation

Maintenance

Whenever running the engine, assure there isproper ventilation to avoid the accumulation ofcarbon monoxide (CO), which is odorless, col-orless, and tasteless, and can lead to uncon-sciousness, brain damage, or death if inhaledin sufficient concentrations. CO accumulationcan occur while docked, anchored, or under-way, and in many confined areas such as theboat cabin, cockpit, swim platform, and heads.It can be worsened or caused by weather,mooring and operating conditions, and otherboats. Avoid exhaust fumes from your engineor other boats, provide proper ventilation, shutoff your engine when not needed, and beaware of the risk of backdrafting and condi-tions that create CO accumulation. In highconcentrations, CO can be fatal within min-utes. Lower concentrations are just as lethalover long periods of time.

Proceed with caution and at very low speed inshallow water. Grounding or abrupt stops mayresult in personal injury or property damage.Also be alert for debris and objects in the wa-ter.

Be familiar with the waters you are operatingin. The gearcase of this outboard extends be-low the water surface and could potentiallycome in contact with underwater obstructions.Contact with underwater obstructions may re-sult in loss of control and personal injury.

Avoid standing up or shifting weight suddenlyin light weight boats.

Keep your passengers seated in seats. Theboat’s bow, gunwale, transom and seat backsare not intended for use as seats.

Insist on the use of personal flotation devices,approved by the U.S. Coast Guard, by all pas-sengers when boating conditions are hazard-ous, and by children and nonswimmers at alltimes.

Respect no wake zones, rights of other waterusers and the environment. As the "skipper"and owner of a boat you are responsible fordamage to other boats caused by the wake ofyour boat. Allow no one to throw refuse over-board.

Know the marine traffic laws and obey them.

Remember, gasoline fumes are flammableand explosive. Always adhere to the fuelingprocedure contained in this Operator’s Guideand those given to you by the fueling station.Always verify fuel level before use and duringthe ride. Apply the principle of 1/3 fuel to des-tination, 1/3 back and 1/3 reserve fuel supply.Do not carry spare fuel or flammable liquids inany storage or engine compartments.

Do not operate your boat if you are under theinfluence of drugs or alcohol.

High performance boats have a high power-to-weight ratio. If you are not experienced inthe operation of a high performance boat, donot attempt to operate one at, or near, its topspeed until you have gained that experience.

For more information, see your Evinrude/Johnson Dealer for a copy of Introduction toHigh Performance Boating, P/N 335763.

The outboard must be correctly installed. Fail-ure to correctly install the outboard could re-sult in serious injury, death or propertydamage. We strongly recommend that yourDealer install your outboard to ensure properinstallation.

Do not overpower your boat by using an en-gine that exceeds the horsepower indicatedon the boat’s capacity plate. Overpoweringcould result in loss of control. If your boat hasno capacity plate, contact your Dealer or theboat’s manufacturer.

When replacement parts are required, useEvinrude®/Johnson® Genuine Parts or partswith equivalent characteristics, including type,strength and material. Using substandardparts could result in injury or product malfunc-tion.

Only perform service procedures which aredetailed in this Operator’s Guide. Attemptingto perform maintenance or repair on your out-board if you are not familiar with the correctservice and safety procedure could cause per-sonal injury or death. Further information canbe obtained from your authorized Evinrude/Johnson Dealer. In many instances propertools and training are required for certain ser-vice or repair procedures.

Maintain your boat and engine in top conditionat all times. Adhere to the Engine Mainte-nance and Inspection Schedule.

Operate your boat and outboard prudentlyand have fun. Do not forget that all personsmust assist other boaters in case of emergen-cy.

Prevent injury from contact with rotating pro-peller; remove propeller before flushing or be-fore performing any maintenance.


PRODUCT REFERENCES, ILLUSTRATIONS AND SPECIFICATIONS

Bombardier Recreational Products (BRP) reservesthe right to make changes at any time, without no-tice, to features, specifications and model availabil-ity. The right is also reserved to change anyspecification or part at any time without incurringany obligation to update older models. The informa-tion in the Guide is based on the latest specifica-tions available at the time of publication.Photographs and illustrations used in this Guidemight not depict actual models or equipment butare intended as representative views for referenceonly. The continuing accuracy of this Guide cannotbe guaranteed.Certain features of systems discussed in this Guidemight not be found on all models in all marketing ar-eas.

Owner’s Identification

North America — At the time of purchase, yourDealer will complete your outboard registrationforms. Your portion provides proof of ownershipand date of purchase.

Outside North America — See your Dealer ordistributor for details.

Model and Serial Numbers

The model and serial numbers appear on a plate at-tached to the stern bracket or swivel bracket.Record your outboard’s:

Model Number ___________________________

Serial Number ___________________________

Purchase Date ___________________________

Ignition Key Number ______________________

Stolen Outboards

North America — Report your outboard as stolento Customer and Dealer Support Services, 250 SeaHorse Drive, Waukegan, IL 60085 U.S.A. Give theoutboard’s model and serial numbers and enclosea copy of the police report.

Outside North America — Report the theft to theBombardier Recreational Products distributorwhere the outboard was registered.

Technical Literature

BRP offers technical literature specifically for youroutboard. A service manual, a parts catalog, or anextra Operator’s Guide can be purchased from yourselling Dealer. For the name and location of thenearest Evinrude/Johnson Dealer in the UnitedStates and Canada log on to www.evinrude.comor www.johnson.com.

Declaration of Conformity

BRP declares that the outboard to which this Oper-ator’s Manual applies conforms to the essential re-quirements outlined in CE Machinery Directive98-37-EC, as amended.

WARNINGWhen replacement parts are required, useEvinrude/Johnson Genuine Parts or partswith equivalent characteristics, includingtype, strength and material. Using substan-dard parts could result in injury or productmalfunction.


BRP LIMITED WARRANTY FOR 2006 JOHNSON 2-STROKE OUTBOARD ENGINES SOLD IN THE UNITED STATES AND CANADA

1. SCOPE OF THE LIMITED WARRANTYBombardier Recreational Products Inc. ("BRP") warrants its 2006 Johnson ® 2-stroke outboard enginessold by authorized Johnson dealers in the fifty United States and Canada ("Product") from defects in ma-terial or workmanship for the period and under the conditions described below.

2. WARRANTY COVERAGE PERIODThis limited warranty will be in effect from the date of purchase by the first retail consumer or the date theProduct is first put to use, whichever occurs first, for a period of:

TWENTY-FOUR (24) CONSECUTIVE MONTHS for private, recreational use; or

TWELVE (12) CONSECUTIVE MONTHS for commercial use. The Product is used commercially when itis used in connection with any work or employment that generates income, during any part of the warrantyperiod. The Product is also used commercially when, at any point during the warranty period, it is installedon a boat that has commercial tags or is licensed for commercial use.

The repair or replacement of parts or the performance of service to Product under this warranty does notextend the life of this limited warranty beyond its original expiration date. All Evinrude ®/Johnson GenuineParts and accessories installed by an authorized dealer at the time of sale, including but not limited to pro-pellers, bear the standard BRP parts and accessories one-year limited warranty.

3. CONDITIONS TO HAVE WARRANTY COVERAGEThis warranty coverage is available only on Johnson 2-stroke outboard engines purchased as new andunused from a dealer authorized to distribute Johnson products in the country in which the sale occurred("Dealer"), and then only after the BRP specified pre-delivery inspection process has been completed anddocumented by the purchaser and Dealer. Warranty coverage only becomes available upon proper reg-istration of Product by Dealer or owner.

Only the original purchaser and any subsequent owners who reside in the United States and Canada andhave purchased Product from a U.S. or Canadian Dealer are eligible for warranty registration and warran-ty coverage hereunder. Such limitations are necessary in order to allow BRP to protect the safety of itsproducts, its consumers, and the general public.

As outlined in the Operator's Guide, timely routine required maintenance must be performed to maintainwarranty coverage. BRP may require proof of proper maintenance prior to authorizing warranty coverage.

4. WHAT TO DO TO OBTAIN WARRANTY COVERAGERegistered owner must notify an authorized Dealer within two (2) days of the appearance of a defect.Owner must bring Product, including any defective part therein, to Dealer promptly after the appearanceof the defect, and in any event, within the warranty period, and must provide Dealer with reasonable op-portunity to repair the defect. The expenses of transporting Product to and from Dealer for warranty ser-vice are to be borne by the owner.

If the Product has not previously been registered, the owner may also be required to present proof of pur-chase to Dealer for warranty repairs. Owner is required to sign the repair/work order prior to the start ofthe repair in order to validate the warranty repair.

All parts replaced under this warranty become the property of BRP.


5. WHAT BRP WILL DOBRP's obligations under this warranty are limited to, at its sole discretion, repairing or replacing parts ofProduct found to be defective in material or workmanship, in the reasonable judgment of BRP. Such repairor replacement of parts will be done without charge for parts and labor, at any authorized Dealer. BRP'sresponsibility is limited to making the required repairs or replacements of parts with new or BRP-certifiedre-manufactured parts. No claim of breach of warranty shall be cause for cancellation or rescission of thesale of Product to owner.

In the event that warranty service is required outside of the fifty United States or Canada, owner will bearresponsibility for any additional charges due to local practices and conditions, such as, but not limited to,freight, insurance, taxes, license fees, import duties, and any and all other financial charges, includingthose levied by governments, states, territories and their respective agencies.

BRP reserves the right to improve, modify or change Products from time to time without assuming anyobligation to modify Products previously manufactured.

6. EXCLUSIONS – The following are not warranted under any circumstances:• Replacement of parts due to normal wear and tear;• Routine maintenance parts and services including but not limited to: maintenance requirements, engine

and lower unit oil changes, lubrication, valve and linkage adjustments and replacement of fuses, zincanodes, thermostats, timing belts, starter motor bushings, trim motor brushes, filters, propellers, propel-ler bushings and spark plugs;

• Damage caused by improper or lack of installation, maintenance, winterization and/or storage, failureto follow the procedures and recommendations in the Operator's Guide;

• Damage resulting from removal of parts, improper repairs, service, maintenance, or modification, or useof parts or accessories not manufactured or approved by BRP, which in its reasonable judgment, areeither incompatible with Product or adversely affect its operation, performance, or durability, or resultingfrom repairs done by a person that is not an authorized Dealer;

• Damage caused by abuse, misuse, abnormal use, neglect, racing, improper operation or operation ofthe Product in a manner inconsistent with the recommended operation described in the Operator'sGuide;

• Damage resulting from external damage, accident, submersion, water ingestion, fire, theft, vandalismor any act of God;

• Operation with fuels, oils or lubricants which are not suitable for use with the Product (see the Operator'sGuide);

• Damage resulting from rust or corrosion;• Damage caused from cooling system blockage by foreign material;• Damage resulting from sand or debris in the water pump;• Cosmetic or paint changes due to exposure to the elements.

This warranty will be voided in its entirety and rendered null and void where:• Product has been altered or modified in such a way so as to adversely affect its operation, performance

or durability, or change its intended use, horsepower or emission levels; or• Product is or has been used for racing at any point, even by a prior owner.


7. LIMITATIONS OF LIABILITYALL WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRAN-TY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURA-TION TO THE LIFE OF THE EXPRESS LIMITED WARRANTY.

ALL INCIDENTAL, CONSEQUENTIAL, DIRECT, INDIRECT OR OTHER DAMAGES OF ANY KINDARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY INCLUDING, BUT NOT LIMITED TO:expense for gasoline, expense for transporting Product to and from Dealer, removal of Product from aboat and reinstallation, mechanic's travel time, in-and-out of water charges, slip or dock fees, trailering ortowing, storage, telephone, cell phone, fax or telegram charges, rental of a like or replacement Product orboat during warranty services or down time, taxi, travel, lodging, loss of or damage to personal property,inconvenience, cost of insurance coverage, loan payments, loss of time, loss of income, revenue or prof-its, or loss of enjoyment or use of Product.

SOME STATES, PROVINCES, OR JURISDICTIONS DO NOT ALLOW FOR THE DISCLAIMERS, LIM-ITATIONS OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, OR OTHER EXCLUSIONS IDENTI-FIED ABOVE. AS A RESULT, THEY MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOUSPECIFIC RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROMSTATE TO STATE, OR PROVINCE TO PROVINCE.

No distributor, Dealer or any other person is authorized to make any affirmation, representation or war-ranty regarding Product other than those contained in this limited warranty and, if made, shall not be en-forceable against BRP. BRP reserves the right to modify this warranty at any time, being understood thatsuch modification will not alter the warranty conditions applicable to the Products sold while this warrantyis in effect.

8. TRANSFERIf the ownership of Product is transferred during the warranty coverage period, this warranty shall also betransferred and be valid for the remaining coverage period provided that the former or new owner promptlycontacts BRP or Dealer and gives the name and address of the new owner.

9. CONSUMER ASSISTANCE• In the event of a controversy or dispute in connection with this BRP limited warranty, BRP recommends

that you first try to resolve the issue at the dealership level by discussing the issue with Dealer's servicemanager or owner;

• If further assistance is required, please contact the BRP Customer Support Services, 250 Sea HorseDrive, Waukegan, IL, 60085, 1-847-689-7090.

Revision February 2005


BRP LIMITED WARRANTY FOR 2006 JOHNSON 2-STROKE OUTBOARD ENGINES SOLD OUTSIDE THE UNITED STATES AND CANADA

For a copy of the Limited Warranty, see your Bombardier Recreational Products Inc. (“BRP”) distributor/dealer authorized to distribute Johnson 2-stroke products in the country in which the sale occurs.

If further assistance is required, please contact BRP Customer Support Services, 250 Sea Horse Drive,Waukegan, Illinois, 60085, or the affiliate of BRP where the Product was registered for warranty.


FEATURES

Item Description Item Description

1 Water Pump Indicator 11 Emergency Restart Clip

2 Tilt/Run Lever 12 Emergency Stop Switch/Stop Button

3 Anticorrosion Anode 13 Shift Lever

4 Lubricant Drain/Fill Plug 14 Neutral Indicator

5 Lubricant Level Plug 15 Choke Knob

6 Battery Cable (1) 16 Starer Handle

7 Clamp Screws 17 Manual Starter

8 Carrying Handle 18 Flushing Inlet Screw

9 Tilt Friction Nut 19 Fuel Tank

10 Start Button (1)

(1) Electric Start Models

4

5

6

98

10 11

121314

15

1617

18

73

21

19


Item Description Item Description

20 Mounting Hardware 31 Water Intakes

21 Fuel Connector 32 Fish Line Trap

22 Steering Handle and Twist-GripTM Throttle 33 Propeller (2)

(2) Not supplied in all marketing areas

23 Idle Speed Adjustment 34 Antiventilation Plate

24 Retention Lug 35 Lift Grip

25 Model and Serial Number Plate 36 Engine Cover Latch

26 Steering Friction Adjustment Screw 37 Spark Plugs

27 Clip and Lanyard Assembly 38 Starter Motor (1)

28 Angle Adjusting Rod 39 Fuel Pump Filter

29 Shallow-Water Drive Bracket 40 ECI Label

30 Positive Terminal Boot (1)

(1) Electric Start Models

33

34

292827

26

25

24

3536

37

38392122

23

32

3130

000288

40

20


ENGINE SPECIFICATIONS

9.9, 10, 15 Models

Displacement 15.6 cu. in. (256 cc)

Engine Type Two-Cycle, In-line, 2 Cylinder

Full Throttle Operating Range 9.9, 10 – 5000 to 6000 RPM15 – 5500 to 6500 RPM

Power (1)

(1) Rated following the standards of ICOMIA 28.83, ISO 3046, and NMMA.

9.9 – 9.9 HP (7.4 kw) @ 5500 RPM10 – 10 HP (7.5 kw) @ 5500 RPM15 – 15 HP (11.2 kw) @ 6000 RPM

Idle RPM in Gear (2)

(2) Emission Control Information

700 ± 50

Ignition Timing – Idle (2)

W.O.T.Not AdjustableNot Adjustable

Exhaust Emission Control (2)

System per SAE J1930EM (Engine Modification)

Fuel Requirements (2) 87 Pump Posted AKI (89 RON) – Refer to Fuel and Oil

Fuel/Oil Ratio 50:1

Starting R, RL, RH, RHL – Rope start

Battery, Minimum 360 CCA (465 MCA)OR 50 ampere-hour, 12 volts

Spark Plug (2)

Extended Low Speed OperationTorque

Refer to ECI Label9.9 only – QL86C @ 0.030 in. (0.8 mm) Gap18 to 21 ft. lbs. (24 to 28 N·m)

AC Lighting (3)

(3) Available as optional kit

60 watts AC @ 12 volts

Gearcase –LubricantCapacity

Evinrude/Johnson Ultra-HPF™ gearcase lubricant9 fl. oz. (260 ml)

Propeller (4)

(4) Not supplied in all marketing areas

9.9 – 9 1/2 x 10 in. (24.1 x 25.4 cm)10, 15 – 9 x 11 in. (22.9 x 27.9 cm)

Fuel Tank – Capacity 9.9 – 3.2 U.S. Gallons (12.1 Liters)10, 15 – 6 U.S. Gallons (22.7 Liters)

Weight R, RH – 74 lbs. (33.6 kg)RL, RHL – 77 lbs. (34.9 kg)

Transom Height R, RH – 14 1/2 to 15 in. (36.8 to 38.1 cm)RL, RHL – 19 1/2 to 20 in. (49.5 to 50.8 cm)

Sound at Driver’s Ear(LpA) ICOMIA 39.94

86.0 dB(A)

Vibration at Tiller (arms) Less than 2.5 m/s2


EMERGENCY STOP SWITCH

If equipped, the emergency stop switch is on thesteering handle. Use of the emergency stop featureis highly recommended on all boats.Connect the clip to the emergency stop switch.Snap the lanyard to a secure place on the opera-tor’s clothing or life vest — not where it might tearaway instead of activating the stop switch. Discon-necting the clip and lanyard will stop the engine andprevent the boat from becoming a runaway if thedriver moves beyond the range of the lanyard. If thelanyard is too long, it can be shortened by knottingor looping it. DO NOT cut or retie the lanyard.

1. Emergency stop switch2. Clip

An extra clip is provided — another person can in-sert it in the stop switch and start the motor in anemergency.

1. Extra clip

1

2

WARNINGAvoid knocking or pulling the clip off thestop switch during normal boating. Theresulting unexpected loss of forwardmotion can throw occupants forward, caus-ing injury.

Your emergency stop switch can be effec-tive only when in good working condition.At each outing, inspect clip and lanyard forcuts, breaks, or wear. Replace worn or dam-aged parts.

Keep the lanyard free from obstructions andentanglements.

At each outing, test the system’s operation.With the engine running, remove the clipfrom the switch by pulling the lanyard. If theengine does not stop running, see yourDealer.

1

13 - Fuel and Oil

FUEL AND OIL

FUEL

Your outboard is certified to operate on unleadedautomotive gasoline with an octane rating equal toor higher than that specified in Minimum Octanechart. When using gasoline that contains MTBE oralcohol, follow these guidelines:Using unleaded gasoline that contains methyl ter-tiary butyl ether (MTBE) is acceptable ONLY if theMTBE content does not exceed 15% by volume.Using alcohol-extended fuels is acceptable ONLY ifthe alcohol content does not exceed:• 10% ethanol by volume; or• 5% methanol with 5% cosolvents by volume

Minimum Octane

Your outboard has been designed to operate usingthe above fuels; however, be aware of the follow-ing:The boat’s fuel system may have different require-ments regarding the use of alcohol fuels. Refer tothe boat’s Owner Guide.Alcohol attracts and holds moisture that can causecorrosion of metallic parts in the fuel system.Alcohol blended fuel can cause engine perfor-mance problems.

IMPORTANT: Always use fresh gasoline. Gasolinewill oxidize and weather; the result is loss of octane,volatile compounds, and the production of gum andvarnish deposits which can damage the outboard.

WARNINGGasoline is extremely flammable and highlyexplosive under certain conditions. Followthe instructions in this section explicitly.Improper handling of fuel could result inproperty damage, serious injury, or death.

Always turn off the engine before fueling.

Never permit anyone other than an adult torefill the fuel tank.

Do not fill the fuel tank all the way to the top,or fuel may overflow when it expands due toheating by the sun.

Remove portable fuel tanks from the boatbefore fueling.

Always wipe off any fuel spillage.

Do not smoke, or allow open flames orsparks, or use electrical devices such ascellular phones in the vicinity of a fuel leakor while fueling.

Always work in a well-ventilated area.

Inside the U.S. 87 (R+M)/2 AKI

Outside the U.S. 89 RON

WARNINGLeaking fuel is a fire and explosion hazard.All parts in the fuel system should beinspected frequently and replaced if signsof deterioration or leakage are found.Inspect the fuel system each time yourefuel, each time you remove the enginecover, and annually.

Fuel and Oil - 14

OIL

Evinrude/Johnson XD30™ Formula outboardoil is recommended for your outboard. It con-tains a richer additive package than other TC-W3oils, minimizing carbon build-up and deposits onpistons and bearing surfaces. It provides 25%greater detergency than minimum TC-W3 require-ments.Evinrude/Johnson brand oils are formulated to givebest engine performance while controlling pistonand combustion chamber deposits, providing supe-rior lubrication and ensuring maximum spark pluglife.If Evinrude/Johnson XD30 Formula outboard oil isnot available, you must use an NMMA-certified TC-W3 oil such as Evinrude/Johnson direct injection oilor Evinrude biodegradable outboard oil.

IMPORTANT: Failure to follow this recommenda-tion could void the engine warranty if a lubrication-related failure occurs.

ADDITIVES

IMPORTANT: Only use fuel additives approved byBRP for your outboard. Use of other fuel additivescan result in poor performance or engine damage.Evinrude/Johnson 2+4 fuel conditioner will helpprevent gum and varnish deposits from forming infuel system components and will remove moisturefrom the fuel system. It can be used continuouslyand should be used during any period when yourengine is not being operated on a regular basis. Itsuse will reduce spark plug fouling, fuel system icing,and fuel system component deterioration.

FUEL/OIL RATIO

New EngineDuring break-in, you must use a 25:1 (4% oil) fuel/oil ratio in your fuel tank. Refer to Break-In (10Hours).Normal OperationAfter break-in, the engine must be operated at a50:1 (2% oil) fuel/oil ratio.High PerformanceDuring high performance operation you must use a25:1 (4% oil) fuel/oil ratio in your fuel tank.

MIXING FUEL AND OIL

Use the following chart and these guidelines to mixoil with the engine’s fuel.

Portable TankAbove and below 32° F (0°C), add one gallon of fu-el. Pour in required amount of oil. Add remaining fu-el. Install filler cap and tip tank gently to distributeoil.

Permanently Installed TankAbove 32° F (0° C), pour oil slowly with the fuel astank is filled. Below 32° F (0° C), add one gallon offuel to a separate container. Pour in requiredamount of oil. Install filler cap and tip container gen-tly to distribute oil. Slowly pour oil/fuel mixture intotank with fuel as tank is filled.

RatioFuel

6 U.S. Gallons 3 U.S. Gallons 1 Liter50:1 16 fl. oz. oil 8 fl. oz. oil 20 ml oil25:1 32 fl. oz. oil 16 fl. oz. oil 40 ml oil

15 - Fuel and Oil

FUEL SYSTEMS

IMPORTANT: Fuel distribution hoses in the boatmust deliver fuel at the rate of flow needed by theengine. Minimum inside diameter of fuel hosesmust be 5/16 in. (8 mm).Fuel systems with built-in tanks, particularly thosethat include antisiphon valves and filter/primerunits, may have restrictions that will not allow theengine fuel pump to deliver sufficient fuel under allconditions. This can result in a loss of performanceand possible engine damage. If a performanceproblem exists, see your Dealer.To avoid difficulty when restarting, never run theengine with the fuel hose disconnected or run theengine out of fuel.

BREAK-IN (10 HOURS)

IMPORTANT: Follow this procedure to protect yournew outboard during its initial hours of operation.Careful break-in allows internal engine componentsto “seat” properly, resulting in maximum engine per-formance.Failure to carefully follow the break-in procedurescan result in engine damage.During break-in, you must use extra oil. The fuel/oilratio for the first 10 hours of operation must be 25:1(4% oil). The fuel/oil ratio during normal operation,after break-in, must be 50:1 (2% oil).Perform the 10-Hour break-in procedure with theboat and engine in the water, using an appropriatepropeller.DO NOT perform break-in using a flushing device.DO NOT start-up or run the engine out of the water.DO NOT leave a running engine unattended.

IMPORTANT: Before the first start-up of yournew engine:• Read Engine Starting, Engine Stopping, and

Shifting and Speed Control.• Check the gearcase lube level. Refer to Lubrica-

tion.• Perform prelaunch checks of all equipment.

Launch the boat and start the engine accordingto the procedures in Engine Starting.• Verify water pump operation often. Look for a

steady stream of water from the water pump indi-cator. If the stream of water stops, shut off the en-gine to prevent damage. Find and correct thecause, or see your Dealer before you continue.

• Verify shift function by shifting into gear and ob-serving that the boat moves and that the move-ment is in the same direction as the shifter. Referto Shifting and Speed Control.

• Change the RPM often. Avoid holding a throttlesetting longer than 15 minutes.

1. First 10 Minutes of Operation — Operate theengine in gear at fast idle only.

2. Next 50 Minutes — Operate engine in gear atvarious speeds no faster than 3500 RPM.DO NOT hold a constant throttle setting. Changeengine speed every 15 minutes.With easy planing boats, use full throttle to quicklyaccelerate boat onto plane. Immediately reducethrottle to one-half as soon as boat is on plane. BESURE boat remains on plane at this throttle setting.

3. Second Hour — Use full throttle to accelerateboat onto plane, then reduce throttle setting tothree-quarters. BE SURE boat remains on plane atthis throttle setting.At intervals, apply full throttle for periods of one totwo minutes, returning to three-quarters throttle fora cooling period.Change engine speed every 15 minutes.

4. Next Eight Hours — Avoid continuous fullthrottle operation for extended periods.Change engine speed every 15 minutes.DO NOT exceed recommended maximum engineRPM. Refer to Engine Specifications.

WARNINGIf your motor is equipped with a quick-dis-connect fuel hose, disconnect the fuel hosefrom the motor and from the fuel tank whenthe motor is not being used for a period oftime. Disconnecting the hose will avert fuelleaks in the hose or at the engine.

Engine Starting - 16

ENGINE STARTING

BEFORE START-UP

Review and follow Break-In (10 Hours) if the en-gine is new.You MUST supply water to the engine before at-tempting to start it. Engine damage can occurquickly. Refer to Engine Overheating or Flushing.

Move tilt/run lever to RUN. Be sure the engine is innormal operating position. Refer to Tilting and TiltSupport.

1. RUN position

If you will be using a battery, connect it as instructedin Battery.Electric start models can be started manually andoperated without a battery.

1. Positive (+) battery cable boot

DANGERDO NOT run the engine indoors or withoutadequate ventilation or permit exhaustfumes to accumulate in confined areas.Engine exhaust contains carbon monoxidewhich, if inhaled, can cause serious braindamage or death.

WARNINGThe engine cover is a machinery guard. DONOT operate your outboard with the coveroff unless you are performing maintenance,and then be careful to keep hands, hair, andclothing clear of all moving parts. Contactwith moving parts could cause injury.

DANGERContact with a rotating propeller is likely toresult in serious injury or death. Assure theengine and prop area is clear of people andobjects before starting engine or operatingboat. Do not allow anyone near a propeller,even when the engine is off. Blades can besharp and the propeller can continue to turneven after the engine is off. Always shut offthe engine when near people in the water.

WARNINGWhen not connected to a battery, cover thepositive (+) battery cable’s ring terminalwith the attached boot to prevent the charg-ing system from sparking.

Do not wrap the loose battery cable aroundthe engine as a way of storing it. Doing socan restrict steering or damage the cable, orboth. Loop the cable and hang it close tothe engine.

Do not connect electrical equipment to theengine’s charging system. The connectedequipment and the engine could both bedamaged.

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17 - Engine Starting

Connect the fuel hose to the fuel connector.

1. Fuel hose connector2. Fuel connector

If equipped, open vent screw on fuel tank’s fillercap.Squeeze fuel primer bulb, outlet end up, until firm.

1. Fuel tank operable vent2. Fuel primer bulb

If equipped, attach the clip and lanyard assembly tothe emergency stop switch. Snap the lanyard to se-cure place on your clothing or life vest.

1. Emergency stop switch

Twist the throttle to SHIFT or slower.

1. SHIFT

Move the shift lever to NEUTRAL. Refer to Shiftingand Speed Control.

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WARNINGAlways shift to NEUTRAL before startingthe engine to prevent sudden boat move-ment, which can cause injury.

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Twist the throttle grip to START.

1. START

IMPORTANT: Avoid engine damage. DO NOT runengine above START in NEUTRAL.

Start-up (Cold Engine)

Starting a cold engine normally requires use of theengine choke. Pull the choke knob all the way out.

1. Choke knob

Rope Start

While seated, grasp the starter handle and pullslowly until starter engages, then pull hard. Repeat,if needed, until motor starts. To prevent damage tostarter assembly, allow starter cord to rewind be-fore releasing starter handle. If motor does notstart, refer to Trouble Check Chart.

1. Starter handle2. NEUTRAL

Electric Start

While seated, press start button to START motor.

1. START button2. NEUTRAL

Release start button as soon as engine starts. If en-gine does not start, release button momentarily andthen try again.

WARNINGStart engine with shift lever in NEUTRAL.Attempting to manually start the enginewhile in gear may damage parts or causethe start-in-neutral-only feature to becomeinoperative.

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IMPORTANT: Starter motor can be damaged if op-erated continuously for more than 10 seconds. DONOT press start button to START position when en-gine is running. Starter and flywheel will be dam-aged.

All Models

Push choke knob in gradually when motor is suffi-ciently warmed up.

IMPORTANT: If your outboard does not react nor-mally to this starting procedure or fails to start, referto Trouble Check Chart.

After Engine StartsCheck the water pump indicator. A steady stream ofwater indicates the water pump is working. If asteady stream of water from the water pump indica-tor is not visible, stop the engine. Refer to EngineOverheating.

IMPORTANT: To avoid engine damage, after start-up, do not exceed one-quarter throttle (less than2000 RPM) in NEUTRAL for extended periods oftime.

Start-up (Warm Engine)

Follow Cold Engine procedure except warm en-gines do not normally require use of the choke. Ifengine fails to start, use the choke.

ENGINE STOPPING

Twist the throttle grip to SHIFT position or slower.Move shift lever to NEUTRAL.Press the STOP button until the engine stops run-ning. If equipped, close the vent screw on the fueltank’s filler cap.

1. STOP button

To avoid difficulty when restarting, never stop theengine by running it with the fuel hose disconnectedor otherwise running it out of fuel.

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SHIFTING AND SPEED CONTROL

IMPORTANT: Carefully check the function of allcontrol and engine systems before leaving thedock. DO NOT shift the engine into FORWARD orREVERSE while it is shut OFF.

ShiftingWith the engine running, twist the throttle grip toSHIFT or slower.

Move the shift lever briskly and decisively to FOR-WARD or REVERSE.

1. Shift lever2. FORWARD3. REVERSE

IMPORTANT: Before moving the shift lever, reducethrottle to SHIFT speed or slower, then pause untilmotor slows to idle speed and boat has slowed.

Speed ControlWith the engine running, twist the throttle grip:• Counterclockwise to increase speed; or• Clockwise to decrease speed.

1. Decrease speed2. Increase speed

EMERGENCY STARTING

If the starter cord breaks or the starter fails, your en-gine can be started using a piece of the starter cordor a 9/64 in (6 mm) cord about 4 ft. (1.2 m) long.

WARNINGDo not operate motor in REVERSE with thetilt/run lever in TILT. Motor may tilt out of thewater, resulting in loss of control.

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WARNINGWhen using Emergency Starting proce-dures, the start-in-neutral-only feature isinoperative. Make sure shift lever is in NEU-TRAL position to prevent injuries fromunexpected boat movement when theengine starts.

The engine cover is a machinery guard. Toprevent injury from moving engine compo-nents, keep hands, clothes, and hair clear ofpowerhead.

Prevent electric shock by keeping clear ofthe ignition coils and spark plug leads whenthe motor is being started or is running.Shock can cause serious personal injuryunder certain conditions.

DO NOT turn flywheel by hand. Use startercord only.

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Move tilt/run lever to RUN position. Place motor inits normal operating position.

1. RUN position

Be sure:• Engine is in normal operating position.• Fuel hose primer bulb is firm.• Shift lever is in NEUTRAL.• Twist-Grip throttle is at START.

Pull latch and remove engine cover.

Electric Start Models

Follow the procedures in Manual Start Models.

Manual Start Models

Remove three screws that secure the manual start-er.

1. Screws

1

WARNINGDO NOT use jumper cables and a boosterbattery to start engine. Do not charge a bat-tery in the boat with an external charger.Fumes vented during either operation canlead to an explosion.

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Tip the manual starter housing to remove the start-er lockout link. Secure the lockout link in the lowerengine cover, away from moving engine parts.

1. Starter lockout link

Tie a knot in one end of your emergency startercord and hook it in the notch on the flywheel. Windthe cord clockwise around the starter ridge on theflywheel.

1. Knot2. NEUTRAL

All ModelsFollow the starting procedures in Start-up (ColdEngine).While seated, pull hard on emergency starting cordto start motor. After the motor starts, run it at lessthan 2000 RPM in NEUTRAL for two minutes, thenreduce speed to an idle.Do not attempt to replace manual starter or enginecover while engine is running. If equipped, snapemergency stop switch lanyard to a secure placeon your clothing.Proceed to nearest landing for service.

FUEL ECONOMY

The economy throttle position can save fuel, de-pending on boat load and hull design. When boatreaches top speed, throttle back from FULLSPEED. You will save fuel without a noticeable lossof speed.

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23 - Operation

OPERATION

MOTOR ANGLE ADJUSTMENT

Motor should be perpendicular to the water whenthe boat is underway at full speed. This adjustmentcan only be determined by water testing the boat.Set angle adjustment for your normal load.Place motor in full tilt position. Refer to Tilting andTilt Support.• Move angle adjusting rod.

TRAILERING

Trailer your boat with the motor in a vertical posi-tion. If your trailer does not provide adequate roadclearance, the motor can be trailered by using anaccessory trailering bracket.

IMPORTANT: Whenever using an accessory traile-ring bracket, the motor must be restrained. Bounc-ing during transport will damage the motor andboat’s transom. DO NOT use the motor’s tilt sup-port or the shallow-water drive bracket as a traile-ring bracket.

TILTING AND TILT SUPPORT

IMPORTANT: Use the tilt grip to tilt your motor; notthe steering handle.


DANGERContact with a rotating propeller is likely toresult in serious injury or death. Assure theengine and prop area is clear of people andobjects before starting engine or operatingboat. Do not allow anyone near a propeller,even when the engine is off. Blades can besharp and the propeller can continue to turneven after the engine is off. Always shut offthe engine when near people in the water.

WARNINGYour motor has “impact protection” and“reverse lock” only when the tilt/run lever isin RUN position. If operated with the tilt/runlever left in TILT position, the motor couldtilt into the boat suddenly, causing loss ofcontrol or serious injury.

Operation - 24

Tilt UPMove tilt/run lever to TILT position.

1. Tilt/run lever – TILT position

Grasp tilt grip on engine cover and tilt motor to thefull tilt position.Tilt support will automatically engage.

1. Tilt grip

Tilt DOWNMove tilt/run lever to RUN position.

1. Tilt/run lever – RUN position

Grasp tilt grip on engine cover and raise motorslightly.Tilt support will automatically disengage. Slowlylower motor to its normal operating position.

SHALLOW-WATER DRIVE

The motor’s depth in shallow-water drive is con-trolled by the position of the motor angle adjustingrod. Relocate the motor angle adjusting rod if nec-essary. Refer to Motor Angle Adjustment.Slow the engine and shift to NEUTRAL before en-gaging or disengaging shallow-water drive.

WARNINGWhile engine is tilted, leave tilt lever in theTILT position. When the tilt/run lever is inthe RUN position, tilt support can releaseunexpectedly and allow motor to drop.

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WARNINGWhen in shallow-water drive, your motorhas no protection from the effects of under-water impact.

Operate your motor in FORWARD and ONLYat slow speed. The motor can tilt up forciblyand drop suddenly if it hits an underwaterobject or if you shift to REVERSE and applythrottle. You could lose control.

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25 - Operation

EngageMove tilt/run lever to the TILT position.

1. Tilt/run lever – TILT position2. NEUTRAL

Grasp tilt grip on engine cover and tilt motor half-way.Shallow-water drive bracket will automatically en-gage.Slowly, lower motor until shallow-water drive brack-ets rests against angle adjusting rod.

IMPORTANT: Check often that water intakes arecompletely submerged and the water pump indica-tor is discharging a steady stream of water.

DisengageMove tilt/run lever to the RUN position.

1. Tilt/run lever – RUN position2. NEUTRAL

Grasp tilt grip on engine cover and tilt motor slightly.Shallow-water drive bracket will automatically re-lease.Slowly, lower motor to normal operating position.

PROPELLER SELECTION

To select the correct propeller for your boating ap-plication, your boat and motor MUST be water test-ed. See your Dealer for assistance.Refer to Propeller, before removing or installingpropeller.

IMPORTANT: The correct propeller for your boat,under normal load conditions, will allow the engineto run near the midpoint of the RPM operatingrange at full throttle. Refer to Engine Specifica-tions.

MOORINGYou may moor your boat with the motor’s gearcaseout of the water by using its tilt feature. Refer to Tilt-ing and Tilt Support.

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Operation - 26

FLUSHING

Flush your engine with fresh water as soon as pos-sible after each use in salty, polluted, or brackishwater to minimize the formation of deposits that canclog cooling passages. Flush the engine on thetrailer or at dockside while it is:Tilted or vertical, running or stopped.

Outboard — Running

1) Place the engine in vertical position in a well-ventilated area with good drainage.

2) Remove the plug from the flushing port.

1. Plug

2) Install flushing device (if needed) and gardenhose.

3) Place the remote control lever in NEUTRALwith the propeller removed.

4) Start the water — keep pressure between 20to 40 psi (140 to 300 kPa).

1. Flushing device

5) Start the engine — run it at idle only andflush it for at least five minutes.

6) Shut OFF the engine, remove the flusher (ifused), and install the plug. If the plug is alsothe water pump indicator, turn it so the waterstreams out to the side, where it can be seeneasily from the helm.

7) Leave the outboard in vertical position longenough to completely drain the powerhead.

Outboard Not Running1) The outboard may be in a tilted or vertical posi-

tion.2) Remove the plug from the flushing port.3) Install flushing device (if needed) and garden

hose.4) Start the water and flush the engine for at

least five minutes — keep pressure between20 to 40 psi (140 to 300 kPa).

5) Remove the flusher (if used); install the plug.If the plug is also the water pump indicator,turn it so the water streams out to the side,where it can be seen easily from the helm.

6) Lower the outboard to vertical position longenough to completely drain the powerhead.


WARNINGPrevent injury from contact with rotatingpropeller; remove the propeller beforeflushing.

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27 - Operation

ENGINE OVERHEATING

IMPORTANT: Do not run your engine — even for abrief start-up — without supplying water to it. Referto Flushing.

While boating, the engine’s water intakes must staycompletely submerged and unobstructed. Observeproper transom height and trim angle. While the en-gine is running, the engine’s water pump indicatormust discharge a steady stream of water. Checkthe indicator often, especially when operating inweeds, muddy and debris-laden water, and at ex-treme trim angles.

1. Water intake screens2. Water pump indicator

If the stream of water from the water pump indicatorbecomes intermittent or stops, reduce speed to idleand:• Shift to NEUTRAL;• SHUT OFF the engine;• Raise the engine;• Clean the water intakes and the water pump indi-

cator; and• Restart engine and run at idle.

If cleaning the screens and indicator does not re-store the water pump indicator’s steady discharge,SHUT OFF the motor and do not attempt to operateit. See your Dealer.

If you succeed in restoring the water pump indica-tor’s steady discharge, continue to IDLE the engineuntil it cools.

After an engine overheat, have your Dealer torquethe cylinder head and exhaust cover screws andDETERMINE THE CAUSE OF THE OVERHEAT.

Operation - 28

IMPACT DAMAGE

Your engine can be damaged from impact with un-derwater objects. Such impacts can result in seri-ous damage to your engine and injury to boatoccupants from the engine or its parts entering theboat. Occupants can also be ejected or injured byfalling against portions of the boat as a result of rap-id deceleration following impacts. When boating inunfamiliar, shallow, or debris-laden waters, seek in-formation on safe boating areas and navigationhazards from a reliable local source. Reduce yourspeed and keep a sharp lookout!

If you hit any object, stop immediately and examinethe engine for loosening of attaching hardware andclamp screws, if equipped. Inspect for damage toswivel and stern brackets, steering components,and components in the area of impact. Also, exam-ine the boat for structural damage. Tighten anyloosened hardware. If the collision occurred in thewater, proceed slowly to harbor. Before boatingagain, have your Dealer thoroughly inspect all com-ponents.

STORING

To avoid difficulty when restarting, never run theengine with the fuel hose disconnected or run theengine out of fuel.If you must tilt the motor to remove it from the water,lower it and allow the cooling system to drain com-pletely as soon as you clear the launch area.Between uses, store your motor in a vertical posi-tion.For recommendations on extended periods of stor-age, refer to Off-Season Storage.

WARNINGFailure to inspect for damage could result insudden, unexpected component failure,loss of boat control, and personal injury.Unrepaired damage could reduce your boatand engine’s ability to resist future impacts.

29 - Operation

SPECIAL OPERATING CONDITIONS

Salt WaterFlush the engine internally after use in salt, pollut-ed, or brackish water to help prevent mineral de-posits from clogging cooling passages. Refer toFlushing.During use in salt or brackish water, additional an-odic protection for the boat and outboard may be re-quired.During long periods of mooring, tilt the gearcase outof the water — except in freezing temperatures.Upon removal from salt water, leave it in a verticalposition until its cooling system has drained.

Weedy WaterWeeds block water intakes and cause your out-board to overheat. Weeds on the propeller createvibration and reduce boat speed.Run at slow speeds and in REVERSE frequently toclear weeds from the propeller and water intakes.Check the water pump indicator often.If REVERSE operation does not clear away weeds,SHUT OFF the engine. Remove weeds from pro-peller area and water intakes before operating athigher speed.

Boat Bottom and Engine External FinishThe condition of your boat’s bottom affects perfor-mance. A covering of marine growth reducesspeed. For maximum performance, keep the boat’srunning surface clean by wiping it dry after each useand washing it occasionally.After operating your outboard, rinse it with fresh wa-ter and wipe it dry. Apply Evinrude/Johnson Anti-Corrosion Spray to any surface subject to corro-sion, but avoid the anticorrosion anode(s).Periodically, wash the entire boat and outboard withsoapy water and apply a coat of automotive wax.Leave the engine cover in place when washing theoutboard.

High AltitudeIf you boat at altitudes above 3000 ft. (900 m), yourengine might benefit from a lower pitched propeller,different carburetor calibration, or both. See yourDealer.

IMPORTANT: To avoid permanent powerheaddamage, be sure that an engine modified for highaltitude operation is properly identified and returnedto original calibration and propeller size if operatedbelow 3000 ft. (900 m).

Shallow Water

IMPORTANT: Serious engine damage will occur ifthe gearcase is allowed to drag on the waterwaybottom.

Freezing WeatherDURING operation in freezing weather, keep thegearcase submerged at all times.Upon removing your motor from the water, leave itin a vertical position until its cooling system isdrained.

IMPORTANT: Water that has leaked into the gear-case, or remained in the cooling system or othercomponents can freeze, causing serious enginedamage.

Submerged EngineIf your engine has been under water, have it ser-viced immediately upon recovery. If immediateservice is unavailable, resubmerge it in fresh waterto avoid prolonged exposure to the atmosphere.After submersion, all boat and engine electrical, fu-el, and oiling systems must be inspected for signsof water intrusion. Your Dealer should perform thisservice.

Under TowShould you require a tow from another boat:• Shift your engine to NEUTRAL;• Tilt its gearcase out of the water; and• Off-load all persons into another boat.

Keep towing speed slower than planing speed.

Auxiliary EngineWhen your auxiliary engine is shut OFF, shift it toNEUTRAL and keep its gearcase out of the waterby tilting it fully or raising the mounting bracket.

Maintenance - 30

MAINTENANCE

Maintenance, replacement, or repair of theemission control devices and systems may beperformed by any marine SI (spark ignition) en-gine repair establishments or individual.

Tampering with the carburetor to change horse-power or modify emission levels beyond factorysettings or specifications will void the product war-ranty.

10-HOUR INSPECTION

After 10 hours of operation, your new engine will bebroken in and its mechanical parts will have seated.At that time, all systems should be checked and anyadjustments needed should be made.Your Dealer will perform this 10-Hour Inspection atyour request and expense (based on local rates),according to what your engine needs — refer to En-gine Maintenance and Inspection Schedule, 10-Hour Inspection for a partial list.Follow consistent preventive maintenance by hav-ing your Dealer check and service your engineonce a year or after each 100 hours of operation,whichever comes first.

OFF-SEASON STORAGE

You must protect against natural environmentalconditions that can be damaging to an outboardmotor. Temperature and humidity changes whileyour outboard motor is not in use can cause corro-sion of internal engine parts when they are not pro-tected. Fuel remaining in your fuel tank and in theengine will oxidize and weather which can result inloss of octane and can cause gum deposits in thefuel system. Your warranty does not cover enginefailure caused by these conditions. We strongly rec-ommend that you have your Dealer prepare youroutboard for the off-season.

To do the off-season storage preparations yourself,gather the supplies and perform the following steps.

2+4 fuel conditionerTriple-Guard® greaseUltra-HPF gearcase lubricantStorage Fogging Oil spray can

Stabilize the engine’s fuel supply with 2+4 fuel con-ditioner during the last hours of operation to ensureproper stabilization, following instructions on thecontainer for mixture. Be sure to run the enginelong enough for the treated fuel to reach the en-gine.

IMPORTANT: Provide water supply to the engineand start it. Run the engine at idle only.To run the engine on a flusher, refer to Flushing.

Storage Fogging Oil — Following instructions onthe can, fog the engine.

Ignition, oil, and fuel systems — Check for mis-placed leads and damaged or deteriorated parts.Be sure starter solenoid terminal boot and all con-nectors are in place.

Fuel filter — Clean.

Screws, bolts, nuts — Tighten any that areloose.

Propeller — Remove and examine. If damaged,see your Dealer. Clean the propeller shaft and lubri-cate it. Refer to Propeller.

Lubrication — Refer to Lubrication to drain andrefill the gearcase and for lubricating points on theengine.Touch up painted surfaces and wax the engine’sexterior. Store the engine on the boat (or an enginestand) in a vertical, self-draining position.

WARNINGOnly perform service procedures which aredetailed in this Operator’s Guide. Attempt-ing to perform maintenance or repair onyour outboard if you are not familiar withthe correct service and safety procedurescould cause injury or death.

WARNINGPrevent injury from moving engine compo-nents. Before starting the engine:

Shift it to NEUTRAL.

Keep hands, clothes, and hair clear of pow-erhead.

Remove the propeller if you use a flushingdevice.

31 - Maintenance

IMPORTANT: Never place the gearcase higherthan the powerhead. Any water remaining in the ex-haust passages can run into the cylinders andcause serious damage.If you remove an "installed" engine, examine allhardware you loosened or removed from the en-gine and its steering, throttle, and shift systems.Replace damaged or missing parts with Evinrude/Johnson Genuine Parts, or equivalent.

Battery — Remove it, clean it, check its conditionand water level, then charge it. Store it in a placethat’s cool and dry, out of direct sunlight. Check thewater level and charge it periodically during thestorage period.

Portable fuel tank — Disconnect the hose fromthe tank. Remove the hose from the engine if the fit-ting is a quick-disconnect. If not, and the hose is se-cured to the engine, leave it connected. Secure thehose to protect it.

PRE-SEASON SERVICE

Remove your outboard from storage and prepare itfor a season of reliable service by performing a gen-eral check and a few preventive maintenance pro-cedures.Examine all loosened or removed hardware andany steering, throttle, and shift systems. Replacedamaged or missing parts with Evinrude/JohnsonGenuine Parts or equivalent.

With the propeller removed, check the gearcase forleakage. If leakage is evident, the gearcase sealsshould be replaced. See your Dealer.

Anticorrosion anodes — Check condition. Referto Anticorrosion Anodes.Install the propeller unless you will run the engineon a flusher for your pre-season servicing. If so, in-stall the propeller after you shut OFF the engineand disconnect the flusher. Refer to Flushing.Refer to Propeller to install the propeller.

Top off fuel tank with fresh fuel.

Battery — Charge fully and install. Refer to Bat-tery.Follow Engine Starting and start the engine. Let itidle while you:Observe running quality – if poor, refer to TroubleCheck Chart or see your Dealer.Observe water pump operation. Water must flowfrom the water pump indicator in a steady stream. Ifit does not, shut OFF the engine and investigate.Refer to Engine Overheating.Stop the engine and check the fuel system forleaks.

WARNINGStore fuel tanks in a well-ventilated area,away from heat and open flame. Preventescape of liquid or vapors which could acci-dentally ignite. Close the filler cap ventscrew, if equipped. Be sure the discon-nected fuel hose does not drip.

WARNINGFailure to carefully reattach the outboardand its control systems with factory-speci-fied hardware can result in sudden, unex-pected loss of boat control.

WARNINGPrevent injury from contact with rotatingpropeller; remove the propeller beforeflushing.

WARNINGFailure to check for fuel leakage could allowa leak to go undetected, resulting in fire orexplosion.

Maintenance - 32

BATTERY

Each outboard needs one battery that is:• 12-volt, heavy-duty, designated "marine";• Vented/refillable or maintenance-free; and• Rated according to the minimum requirements in

Engine Specifications.

Deep-cycle batteries are suitable IF they meet orexceed the minimum CCA requirements.Ask your Dealer about your outboard’s require-ments before installing longer battery cables, a bat-tery switch or a battery insulator.

InstallationRead and understand the safety information sup-plied with your battery BEFORE you begin installa-tion.

IMPORTANT: Place the battery in a hold-downsystem and in a location that is easily accessible forfrequent checking and recharging.Place a large-surface star washer over the battery’spositive (+) post. Stack the RED battery cable fromthe motor on the star washer, then install cablesfrom accessories (if any). Finish the connectionwith a hex nut and tighten it firmly with a wrench.Connect the motor’s BLACK battery cable to thebattery’s negative (–) post in the same manner.

1. Large surface star washer2. Cover

Tighten all connections securely and coat the in-stallation with Triple-Guard grease.

IMPORTANT: DO NOT use wing nuts on batteryconnections even if they came with the battery.Wing nuts can loosen and cause errant warningsignals or electrical system damage.

Service

Before servicing the battery or the outboard, re-move both battery cables from the battery, BLACK(–) cable first. Keep metal objects from contactingeither battery post.

IMPORTANT: Service electrical components onlywhile the outboard is NOT running. Be careful whenidentifying positive and negative battery cables andposts. If you touch the wrong post with a battery ca-ble, even briefly, the charging system will be dam-aged.

WARNINGKeep the battery connections clean, tightand insulated to prevent their shorting orarcing and causing an explosion. If the bat-tery mounting system does not cover theconnections, install covers. Check often tosee that connections stay clean and tight. WARNING

Battery electrolyte is acidic — handle withcare. If electrolyte contacts any part of thebody, immediately flush with water and seekmedical attention.

33 - Maintenance

ADJUSTMENTS

Idle SpeedThe idle speed adjusting knob is located at the endof the steering handle. Before turning the knob, besure the throttle is at SLOW and the motor hasreached normal operating temperature:• Increase idle speed – turn knob clockwise• Decrease idle speed – turn knob counterclock-

wise

1. Idle speed adjusting knob

If your engine displays poor running quality at idle,ask your Dealer to perform the necessary adjust-ments.

CarburetorHigh speed fuel calibration is maintained by thefixed high speed jet in the carburetor. Fixed jets arenot adjustable.Low speed fuel calibration is set at the factory witha range of adjustment provided. If your engine dis-plays poor running quality at low speed or idle, askyour Dealer to perform the necessary adjustments.

Tilt FrictionThe tilt friction nut should be adjusted ONLYenough to control return of gearcase from tilt to nor-mal (vertical) position.

1. Tilt friction screw

Steering FrictionThe steering friction was set on your new motor be-fore it left the factory. After the first 10 hours of ser-vice, check to see that it is still correct. A slight dragshould be felt when turning the motor. If adjustmentis necessary, turn the adjustment screw:• Clockwise to increase friction; or• Counterclockwise to decrease friction.

1. Steering friction adjustment screw

1

WARNINGDO NOT overtighten for “hands-off” steer-ing. Reduced steering control could result.

1

1

Maintenance - 34

LUBRICATION

GearcaseReplace gearcase lubricant after first 10 hours ofoperation. Check level and condition of lubricant af-ter next 50 hours of operation. Add lubricant if nec-essary. Thereafter, check level and condition of lubricantevery 50 hours. Replace lubricant every 100 hoursof operation or once each season, whichever oc-curs first. Refill with Ultra-HPF gearcase lubricant.If not available, Hi-Vis™ or other marine gearcaselubricant can be used, however, long term durabilitymay be affected with continued use. See your Deal-er.

IMPORTANT: The recommended gear lubricantsinclude special additives for marine applications.Do not use automotive gear lubricants, 2-stroke or4-stroke engine oil, or any other oil or grease forgearcase applications.With motor in normal operating position:1) Remove drain/fill plug and lubricant level plug

from side of gearcase and completely draingearcase of old lubricant.

2) Examine drained lubricant for metal filings,milky appearance, or black color with burntodor. If old lubricant has any of those charac-teristics, see your Dealer. If drained lubricantis in good condition, continue.

3) Place tube of lubricant in drain/fill hole and fillslowly until lubricant appears at lubricant lev-el hole. See Engine Specifications for gear-case capacity.

4) Install lubricant level plug before removingtube from drain/fill hole. Drain/fill plug canthen be installed without loss of lubricant.

5) Securely tighten both plugs.

1. Drain/fill plug2. Lubricant level plug3. Shift cradle screw – DO NOT REMOVE.

Lubrication PointsRefer to Engine Maintenance and InspectionSchedule for lubrication frequency and recom-mended lubricant.

1. Starter pinion shaft

1. Cam follower, carburetor, and throttle linkage

2

3

1

1

1

35 - Maintenance

1. Spark advance linkage

1. Choke, shift lever, shaft and detent

1. Swivel bracket, clamp screws, tilt/run levershaft, and tilt shaft

FUEL PUMP FILTER

The fuel filter is located in the motor’s fuel pump. Anauthorized Evinrude/Johnson Dealer should ser-vice the fuel filter.

The filter is located under the inlet cover on the fuelpump. To service, proceed as follows:If portable tank is used, disconnect the fuel hosefrom the motor before servicing the filter.Loosen screw and remove the cover. Do not loseO-rings.

1. Cover2. Filter3. O-rings

Wash filter with clean solvent; blow dry.Reinstall filter, keeping lip of filter screen towardfuel pump body.Install large O-ring in its groove in the cover and thesmall O-ring around center post of pump body.Replace O-rings if cut or damaged.Reinstall cover.Tighten cover screw securely; clean up spilled fuel.Check for leaks – connect fuel hose to motor andsqueeze primer bulb until firm.

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1 1

WARNINGPrevent excessive fuel spillage by discon-necting fuel hose from motor before disas-sembly.

WARNINGFailure to inspect your work could allow fuelleakage to go undetected, becoming a fireor explosion hazard.

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3

Maintenance - 36

SPARK PLUGS

Inspect spark plugs periodically. Replace if elec-trodes are badly worn, insulators are cracked, or ifthey are badly fouled.To remove spark plugs, twist and remove all sparkplug leads. Unscrew spark plug from cylinder head. To install spark plugs, wipe spark plug seats cleanwith a clean rag. Install spark plugs finger tight, thentighten to specified torque. Refer to Engine Speci-fications.

IMPORTANT: Avoid engine damage by installingspark plugs into COOL cylinder head and not over-tightening.Before installing the spark plug lead, apply a lightcoat of Triple-Guard grease to the ribbed portion ofthe spark plug. This will help prevent corrosion be-tween the spring terminal and the spark plug.

1. Ribbed portion of the spark plug

PROPELLER

IMPORTANT: Apply Triple-Guard grease to the en-tire propeller shaft before installing the propeller. Atleast annually, remove the propeller and check fordebris. Clean the shaft and regrease it before rein-stalling a propeller.

InstallationSlide thrust washer onto shaft with fish line trapgroove facing forward.Slide propeller onto shaft, engaging the splines andseating it on the thrust washer.Slide spacer onto the shaft and engage the propel-ler shaft splines.Wedge a block of wood between the propellerblade and the antiventilation plate.

Install propeller nut and tighten securely.

WARNINGThe ignition system presents a seriousshock hazard. The primary circuit operatesin excess of 250 volts; the secondary circuitoperates in excess of 25,000 volts. Use cau-tion to avoid injury from shock or injuryresulting from your reaction to shock. Donot handle primary or secondary ignitioncomponents while the engine is cranking orrunning.

WARNINGWhen servicing the propeller, always shiftthe outboard to NEUTRAL position, andtwist and remove all spark plug leads so theengine cannot be started accidentally.

37 - Maintenance

Continue to tighten propeller nut until nut slots andcotter pin hole are aligned. Install new cotter pinand bend ends to secure.

1. Thrust washer2. Spacer3. Propeller nut4. Cotter pin

Remove block of wood. Make sure engine is inNEUTRAL; give propeller a spin. It must turn freely.

RepairIf your propeller hits a solid object, the impact is par-tially absorbed by the rubber bushing in the hub tohelp prevent damage to the engine. A strong impactcan damage the hub and propeller blades. Damageto blades can cause unusual and excessive vibra-tion. Damage to the hub can cause excessive en-gine RPM with little forward movement.

IMPORTANT: Avoid or limit operation using a dam-aged propeller. Carry a spare propeller. Keep your propeller in good condition. Use a file tosmooth slight damage to blade edges. See yourDealer for repair of serious damage.

Fish Line TrapThe thrust bushing contains a built-up groove as atrap for fish line. Every 15 to 20 hours of operation,or whenever you suspect the presence of fish line,remove the propeller and check the trap. Removeany debris.

1. Fish line trap groove

IMPORTANT: Fish line can damage propeller shaftseals. Damaged seals can allow water to enter thegearcase, causing internal damage.

ANTICORROSION ANODES

Your motor is equipped with one or more anodesthat protect it from galvanic corrosion. Refer to Fea-tures for anode location. Disintegration of the an-ode is normal and indicates it is working. Checkeach anode periodically. Replace anodes smallerthan 2/3 their original size. See your Dealer for re-placements.

Galvanic corrosion destroys underwater metalparts and can occur in fresh or salt water; however,salt, brackish and polluted waters will acceleratecorrosion. Metal-based antifouling paint on the boat or motorand the use of improperly installed shore power inthe area of your moored boat will also acceleratecorrosion.

IMPORTANT: NEVER paint the anode, its fasten-ers, or its mounting surface. Painting will reduce itscorrosion protection.

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Maintenance - 38

AC LIGHTING

1. Sleeve2. Electrical tape covering connection3. Light bulb

Y – Yellow wireYG – Yellow/Grey wireYB – Yellow/Blue wire

Some models have an AC (alternating current)lighting system for operating lights on a boat. An AClighting system is available as an optional kit.

IMPORTANT: Alternating current is generated andMUST NOT be connected directly to a battery. Forbattery charging, install a battery charging kit. Seeyour Dealer.Various combinations of light bulbs can be used.Use 12-volt bulbs of wattage sizes indicated on thediagram.Follow the illustration for proper installation ofwires.

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39 - Maintenance

TROUBLE CHECK CHART

IMPORTANT: If you are unable to identify or solve the problem, contact your Dealer.

SYMPTOM POSSIBLE CAUSE

Starter motor will not operate • Shift handle not in NEUTRAL.• Battery and electrical connections loose or corroded.

Engine will not start • Not following starting instructions. Refer to Engine Starting.• Fuel tank empty.• Fuel hose disconnected, kinked.• Fuel system contaminated with water or dirt.• Fuel filter obstructed.• Cold engine – Engine not choked.• Warm engine – Engine flooded. Disconnect fuel hose at engine,

push in choke, crank engine. If it starts, run until cleared. If it failsto start, wait a few moments and try again.

• Spark plugs incorrect. Refer to Engine Specifications.• Spark plugs improperly gapped, carboned, burned or wet.• Ignition system component failure.

Engine will not idle properly • Motor angle excessive.• Spark plugs damaged or incorrect. Refer to Engine Specifica-

tions.• Fuel system contaminated with water or dirt.• Carburetor mixture out of adjustment.• Fuel/oil mixture incorrect.

Engine loses power • Spark plugs damaged or incorrect. Refer to Engine Specifica-tions.

• Fuel filter obstructed.• Fuel system contaminated with water or dirt.• Water intakes obstructed and cooling system not operating cor-

rectly. Refer to Engine Overheating.

Engine vibrates excessively • Propeller shaft bent.• Propeller fouled and restricted, blades bent or broken.• Fuel system contaminated with water or dirt.• Engine mount(s) damaged.• Water intakes obstructed and cooling system not operating cor-

rectly. Refer to Engine Overheating.• Carburetor mixture out of adjustment.• Steering friction screw loose (if so equipped).

Engine runs, but makes little or no progress

• Propeller hub loose, slipping.• Propeller blades bent or missing.• Propeller shaft bent. • Propeller fouled and restricted.

Maintenance - 40

41 - Maintenance

ENGINE MAINTENANCE AND INSPECTION SCHEDULE

Routine maintenance is necessary for all mechanized products. Periodic maintenance contributes to theproduct’s life span. The following maintenance chart provides guidelines for engine maintenance and in-spection scheduled to be performed by you and/or by an authorized Dealer. The schedule should be ad-justed according to operating conditions and use.The recommended lubricants have been formulated to protect bearings, gears and engine components.They must be used to avoid damage caused by improper lubrication.

IMPORTANT: Schedules for rental operations, commercial applications or high hour use will requiregreater frequency of inspection and maintenance.

Engine Maintenance and Inspection Schedule

Description

Engine Care

Product

Frequency

Eac

h U

se

10-H

ou

r In

spec

tio

n

Eve

ry 5

0 H

ou

rs

or

6 m

on

ths

Eve

ry 1

00 H

ou

rs

or

An

nu

ally

Eve

ry 2

00 H

ou

rs

or

Bia

nn

ual

ly

Clamp screws, lubricate (1) 7 Every 60 days / Every 30 in Saltwater

Tilt/run lever shaft / tilt shaft, lubricate (1) 7 Every 60 days / Every 30 in Saltwater

Swivel bracket / tilt support bracket, lubricate (1)

7 Every 60 days / Every 30 in Saltwater

Shift lever shaft and detent / shallow water drive bracket, inspect and lubricate (1)


Engine cover latch, lubricate (1) 7 Every 60 days / Every 30 in Saltwater

Throttle and shift linkage, lubricate (1) 7 Every 60 days / Every 30 in Saltwater

Choke, carburetor linkage / starter lockout, inspect and lubricate (1)


Fish line trap, inspect Every 60 days / Every 30 in Saltwater

Anticorrosion anodes, verify operation O D

Water intake screens, verify condition O D

Overboard water pump indicator, verify operation O D

Steering system check, verify function O D

Throttle and shift operation, verify function O D

Emergency stop circuit and lanyard, verify function O D

Flush cooling system O

Emergency Start Cord, onboard and inspect O

Operator’s Guide, onboard O

Clamp screws, tighten O

Engine upper and lower motor covers, clean and wax

O

Operator’s Guide, review O

Fuel filter inspection, eliminate contamination D

Fuel system components, inspect and repair leaks (2)

D D

Fastener inspection, tighten loosened components D D

Maintenance - 42

Engine to transom mounting hardware, re-torque D D

Cam follower, inspect and lubricate D D

Spark advance linkage, lubricate D D

Electric starter, lubricate D D

Electrical and ignition wires and connections, inspect

D D

Gearcase lubricant replace 5 D D

Powerhead synchronization and linkage, inspect (2) 7 D D

Gearcase lubricant, inspect fill level and condition of lube

5 D

Starter pinion shaft, inspect and lubricate (3) 9 D

Propeller shaft splines, inspect and lubricate 7 D

Spark plugs, replace (2) D

Decarbonize 10 D

Driveshaft splines, inspect and lubricate 8 D

Water pump, inspect and replace D

(1) Also recommended at 10-Hour Inspection

(2) Emission-related component

(3) Do not use light duty penetrating lubricants

D Dealer Performed Service

O Operator Performed Service

4 Evinrude/Johnson anti-corrosion spray or Evinrude/Johnson “6 in 1” multi-purpose lubricant

5 Ultra-HPF gearcase lubricant

6 Power Trim/Tilt Fluid

7 Triple Guard grease

8 Evinrude/Johnson Moly Lube™ P/N 175356

9 Starter Bendix Lube Only P/N 337016

10 Evinrude/Johnson Engine Tuner

Engine Maintenance and Inspection Schedule

Description

Engine Care

Product

Frequency

Eac

h U

se

10-H

ou

r In

spec

tio

n

Eve

ry 5

0 H

ou

rs

or

6 m

on

ths

Eve

ry 1

00 H

ou

rs

or

An

nu

ally

Eve

ry 2

00 H

ou

rs

or

Bia

nn

ual

ly

43 - Installation

INSTALLATION

Transom Height and Shaft Length

The transom height dimension listed in EngineSpecifications is the height of the boat transomyour engine needs. This dimension is measured atthe transom centerline, perpendicular to the bottomof the boat.

1. Transom height2. Antiventilation plate3. Final position – 0 to 2 in. (0 to 51 mm)

Use this procedure to determine whether or not theboat’s transom height is correct for the engine’sshaft length:Lift the engine using the lift grips (NOT the tilt gripor steering handle) and place it in the center of theboat’s transom.

1. Lift grips

WARNINGYour engine must not exceed the maximumhorsepower indicated on the boat’s capacityplate. Such overpowering can cause loss ofcontrol. Contact your Dealer or the boat’smanufacturer if your boat lacks a capacityplate.

Boats designed for remote-steered enginesmight be overpowered by a tiller-steeredengine of the maximum rated horsepower.Ask your Dealer or boat manufacturer is youare unsure about your boat’s suitability.

Incorrectly matched boat and engine tran-som heights can cause boat instability andloss of control. Refer to Transom Heightand Shaft Length.

Prevent lateral movement and possibleengine loss by using the mounting hard-ware supplied or hardware of sufficient size,strength, and quality. Refer to Installing theEngine.

A mounting surface that is damaged or toothin to support your engine while underwaymight fail during operation, causing you tolose control. Be sure the boat’s transom ormounting bracket is structurally sound andbetween 1 1/2 in. (38 mm) and 2 1/4 in. (57mm) in thickness.

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Installation - 44

If equipped, tighten clamp screws by hand, NOTwith tools.Adjust the motor angle so the antiventilation plate isparallel with the boat bottom. Refer to Motor AngleAdjustment.

The resulting position of the antiventilation platemust be no higher than the boat’s bottom and nolower than 2 in. (5,1 cm) below it.

If the resulting position of the antiventilation plate isabove or below the 0 to 2 in. (0 to 5,1 cm) range, theengine shaft length must be changed or the boat’stransom must be modified.

If you install and operate the engine:

Lower than recommended — Serious powerheaddamage could result from water entry into the lowerengine cover or overloading from an under-revvingpropeller at wide open throttle.

Higher than recommended — Serious powerheaddamage could result from inadequate cooling or anover-revving propeller. Propeller ventilation (slip-page) often occurs, resulting in poor boat perfor-mance.

On a specialty hull, non-planing hull, or on a boatwith a curved transom, these guidelines might notapply. See your Dealer for special installation infor-mation.

Installing the Engine

IMPORTANT: Follow all directions carefully. Theengine’s warranty will not cover product damage orfailure that results from incorrect engine installation.

Center the engine on the boat’s transom (or mount-ing bracket) and tighten the clamp screws by hand,NOT with tools. See your Dealer for an accessorytransom plate to protect the boat’s transom.

WARNINGThe outboard must be correctly installed.Failure to correctly install the outboardcould result in serious injury, death or prop-erty damage. We strongly recommend thatyour Dealer install your outboard to ensureproper installation.

WARNINGEven if equipped with clamp screws, yourengine must be bolted to the boat to preventit from “working off the transom” duringoperation.

45 - Installation

Bolt your engine to the boat’s transom using themounting hardware provided.

1. Clamp screws2. Transom plate3. Engine retention lug

After positioning the engine, use the stern bracketsas a template for location and size of holes to drill inthe transom.

The stern bracket has two holes on each side of theengine. Drill only one hole on each side. Use theupper holes unless your situation requires using thelower holes. Be sure to drill at right angles to thetransom.Apply polysulfide sealant generously behind theheads and to the shanks of the mounting bolts be-fore inserting them and to the surfaces of washersthat contact the transom. Avoid RTV silicone andpolyurethane sealants as they can be dissolved bygasoline.Secure the engine with the mounting hardware.After 30 minutes of operation, retighten clampscrews by hand. DO NOT use tools to tighten clampscrews. Check clamp screws regularly.Connect a safety line between the engine retentionlug and a secure place on the boat. If the engineshould come off the transom during operation, astrong safety line will keep it from being lost.

1

2

3

WARNINGWhen replacing bolts, screws, or other fas-teners, use Johnson parts or parts of equiv-alent strength and material.

CHANGE OF ADDRESS / CHANGE OF OWNERSHIPIf your address has changed or if there has been a change of ownership, be sure to fill out and mail thecard provided on this page.Such notification is likewise necessary for your own safety even after expiration of the original warranty,since BRP will be in a position to contact you if correction to your outboard becomes necessary.Outside the U.S. and Canada, this card should be sent to the Bombardier Recreational Products divisionwhere the outboard was registered. Please contact your Dealer or Distributor.

000063

Change of address Change of ownership

Model number

Serial Number

Old address / Previous owner

Last name

First name M.I.

Address

City State

Zip code Country

Phone number

Signature Date

New address / New owner

Last name

First name M.I.

Address

City State

Zip code Country

Phone number

Signature Date

Bombardier Recreational Products

Operator’s GuideConfirmation of Receipt

Your Dealer

Upon delivery of your new Evinrude/Johnson Outboard, complete and sign the form hereunder. YourDealer will take receipt of the form for their records.

Receipt

Name:

Address:

Name:

Address:

Owner of Model No:

Serial No:

(To be completed by customer or selling Dealer)

The Dealer named on this document has instructed me on the operation, maintenance, safety features and warranty policy, all of which I understand and agree to be bound with. I am also satisfied with the predelivery set-up and inspection of my Evinrude/Johnson Outboard. I have also received a copy of the Operator’s Guide.

Signature:

Date:

Readiness Test and a Final Word to the Owner/OperatorThe Operator’s Readiness Test....

1. Did you read this Guide from front cover to rear cover?

2. Are you ready to take responsibility for the safe operation of your boat and motor?

3. Do you understand all the safety precautions and instructions contained in this Guide?

4. Do you understand that this Guide contains essential information to help prevent personal injury anddamage to equipment?

5. Are you ready to follow the recommendations in this Guide and take a boating safety course beforeyou operate your boat and motor?

6. Do you know who to ask if you have any questions about your boat and motor?

7. Do you know your local marine traffic laws?

8. Do you understand that human error can be caused by carelessness, fatigue, overload, preoccupa-tion, unfamiliarity of operator with the product, drugs and alcohol, just to name a few?

WARNINGIt is impossible for this Guide to cover every hazardous situation you may encounter; how-ever, your understanding of and adherence to essential information contained in this Guidewill build good judgment when boating. Always be alert and careful: a good foundation forsafety.

Documents

215688 — 9.9/15 2-Stroke€¦ · 3 - General Information SAFETY MEASURES — Installation and Maintenance Outboard Installation Maintenance Whenever running the engine, assure there