21 File1 Fundamentals of CNC Technology Batala Sept 2010

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DETAILED REPORTOF

TRAINING PROGRAMME

ON

"FUNDAMENTAL OF CNC TECHNOLOGY"

HELD ON01-09-2010 TO 05-09-2010

INBATALA

IN COLLABORATION WITH INTERNATIONAL CENTRE FORADVANCEMENT OF MANUFACTURING TECHNOLOGY (ICAMT)- UNIDO,.NEW DELHI

UNDER

TECHNOLOGY UP-GRADATION PROGRAMME FORMACHINE TOOL INDUSTRY

Institute for Machine Tools Technology,A-4, Focal Point, Batala- 143 505Tel.No. 01871-246472, 220009, 286847Tei.Fax No. 01871-246472E-mail: [email protected]


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CONTENTSS.NO. DESCRIPTION PAGE NO.

01. Agenda & Schedule 01-02

02. Syllabus of programme Fundamental of CNC 03Technology

03. Complete Course Material 04-49

04. Name of Participants & Company. 50

05. Attendance Sheet 51

06. Photographs 52

07. Details of hands-on-training 53

08. Faculty Members 54


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-D( -AGENDA

The programme was conducted for the up-gradation of Technology in the Machine Tool throughDesign under the Technology Up-gradation Programme for Machine Tool Industry of ICAMT -UNIDO. The programme "FUNDAMENTAL OF CNC TECHNOLOGY" was well attended by theIndustrialists and their representatives from Batala.

The programme was designed to give awareness to the Industries regarding the benefits of CNCTechnology and Difference between Conventional, NC and CNC Machines for improvement inbuilding Machine Tools on the basis of calculated and rated specifications to meet the variousspecifications of the customers with cost effectiveness and to meet the competitive edge in thechanging technological and environmental scenario of globalization.

Since the programme was based on practical calculations for Machine Tools hence the participantstook keen interest in the programme and inter-acted very well during the programme to clear theirdoubts.


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~ o L -SCHEDULING OF THE COURSE

DurationStaring DateCompletion Date1" Day

41" Day

5'" Day

5 Days1" September, 20105'" September, 2010-Basics of Engineering drawings Reading the Machining sketches-Introduction to limits fits and tolerances.. DimensionsFirst and third angle projectionsDifferent engineering drawing views-Introduction to CNC Turning-Introduction basic electronic parts of CNCTurning Machine

-Fundamentals of CNC programming in turning Part ProgrammingDifferent turning operations-F-undamentals of CNC millingWork piece setting methods Basics of tool setting Part programmingMultiple tool programming-Simulations-Introduction to advance machining-Use of different cycles in turning and milling-Selection of tooling S_election of lubrication and cutting oilSelection of cutting parameters like speed, feed

and depth of cut-Practical supposes to CNC Turning and CNC

Milling Machines Selection of toolingSelection of different cutting parametersMachining of components as per drawing-Inspection of Components during machining

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-63 -SYLLABUS OF FUNDAMENTAL OF CNC TECHNOLOGY

CNC MILLING MACHINEDrawing print reading

CNC Milling - Basic

CNC Milling -Advanced

CNC TURNING MACHINEDrawing print reading.

CNC Lathe - Basic

CNC Lathe -Advanced

Reading the machining sketches.Different Geometrical Tolerance symbols.Reading Dimensional Tolerances.Understanding the Views.Concept of First angle & Third angle projection.Fundamentals of CNC milling.Familiarization of control panel.Fundamentals of CNC programming.Part programming techniques.Canned cycles.Simulation using MTAB.Machining practice on CNC Milling.Work piece setting methods.Tool setting methods.

P r o g r a m m i ~ g by using multiple tools.Advanced programming techniques.Practice on CNC Milling.Exercises on machine by using different cycles.

Reading the machining sketches. Different Geometrical Tolerance symbols. Reading Dimensional Tolerances. Understanding the Views. Concept of First angle & Third angle projection. Fundamentals of CNC lathe. Familiarization of control panel. Fundamentals of CNC programming. Part programming techniques. Canned cycles. Simulation Machining practice on CNC lathe. Wor1< piece setting methods. Tool setting methods. Programming by using multiple tools. Advanced programming techniques. Practice on CNG lathe. Project on machine by using different cycles.


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DETAILS ON HANDS ON TRAINING ON FUNDAMENTALS OF CNC TECHNOLOGY

Five days training program on fundamentals of CNC Technology form 1' ' September, 2010to 510 September, 2010.

In the first day, participants were familiarized with basic concepts of drawings and theirprojections, different geometrical tolerance symbols, dimensioning and 1" and 3'' angleprojection for reading the drawings.In the second day, participants were given appreciation of fundamentals of CNC Turning,familiarization of basic electronics parts, fundamental of CNC programming, partprogramming, simulation and other basic concepts of turning.In the third day, participants were familiarized with fundamentals of CNC Milling, methodsof work piece setting, basics of tool setting, programming by using multiple tools etc.In the forth day, participants were given the skill and knowledge of part programming,multiple tools programming, . machining using different cycles, advance machiningtechniques in milling and turning, selection of tooling, selection of cutting parameters likecutting speed, feed, depth of cut etc and selection of proper lubrication and cutting oil.In the fifth day, candidates were provided hands on practical training on CNC Turningcentre and CNC milling machine. They were given the practical appreciation of selection oftooling, selection of cutting parameter, appreciation of different cycles in machining,machining of components as per drawing and finally the inspection of components duringthe machining.

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21 File1 Fundamentals of CNC Technology Batala Sept 2010