21
Haier Haier HM-07C03 HM-07C03/R1 HM-09CA03 HSM-08C03 HM-07C03 HM-07C03/R1 HM-09CA03 HSM-08C03 Service Manual Service Manual 1.PRODUCT CODE ILLUMINATION AND SERIES INTRODUCTION....................................... 1.PRODUCT CODE ILLUMINATION AND SERIES INTRODUCTION....................................... Contents Contents 2. PRRODUCT TECHNICAL PARAMETER ........................ 2. PRRODUCT TECHNICAL PARAMETER ........................ 3.PRODUCT SPECIFICATION................................... 3.PRODUCT SPECIFICATION................................... 7. MAINTENANCE ANDTROUBLE SHOOTING .................. 7. MAINTENANCE ANDTROUBLE SHOOTING .................. 6.WIRING DIAGRAM................................................ 6.WIRING DIAGRAM................................................ 5. KNOCK-DOWN DRAWING AND LIST OF COMPONENT ...................................................... 5. KNOCK-DOWN DRAWING AND LIST OF COMPONENT ...................................................... 4.MAIN COMPONENTS AND ACCESSORIES NAME, DIMENTION AND FUNTION.................... 4.MAIN COMPONENTS AND ACCESSORIES NAME, DIMENTION AND FUNTION.................... 9.INSTALLATION AND REPAIRING ...................... 9.INSTALLATION AND REPAIRING ...................... 8.SYSTEM FLOW CHART ........................................ 8.SYSTEM FLOW CHART ........................................ 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 Mobile type air conditioner Mobile type air conditioner Features High efficiency for saving energy Easy to move Low noise Haier Group 11.INSTALLATION AND REPAIRING ...................... 11.INSTALLATION AND REPAIRING ...................... 10.SYSTEM FLOW CHART ........................................ 10.SYSTEM FLOW CHART ........................................

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  • HaierHaier

    HM-07C03 HM-07C03/R1 HM-09CA03 HSM-08C03 HM-07C03 HM-07C03/R1 HM-09CA03 HSM-08C03

    Service ManualService Manual

    1.PRODUCT CODE ILLUMINATION AND SERIES INTRODUCTION....................................... 1.PRODUCT CODE ILLUMINATION AND SERIES INTRODUCTION.......................................

    ContentsContents

    2.PRRODUCT TECHNICAL PARAMETER ........................2.PRRODUCT TECHNICAL PARAMETER ........................

    3.PRODUCT SPECIFICATION...................................3.PRODUCT SPECIFICATION...................................

    7.MAINTENANCE ANDTROUBLE SHOOTING ..................7.MAINTENANCE ANDTROUBLE SHOOTING ..................

    6.WIRING DIAGRAM................................................6.WIRING DIAGRAM................................................

    5.KNOCK-DOWN DRAWING AND LIST OF COMPONENT ......................................................5.KNOCK-DOWN DRAWING AND LIST OF COMPONENT ......................................................

    4.MAIN COMPONENTS AND ACCESSORIES NAME, DIMENTION AND FUNTION....................4.MAIN COMPONENTS AND ACCESSORIES NAME, DIMENTION AND FUNTION....................

    9.INSTALLATION AND REPAIRING ......................9.INSTALLATION AND REPAIRING ......................

    8.SYSTEM FLOW CHART........................................8.SYSTEM FLOW CHART........................................

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    Mobile type air conditionerMobile type air conditioner

    FeaturesHigh efficiency for saving energyEasy to moveLow noise

    Haier Group

    11.INSTALLATION AND REPAIRING ......................11.INSTALLATION AND REPAIRING ......................

    10.SYSTEM FLOW CHART........................................10.SYSTEM FLOW CHART........................................

  • Haier

    ¼ ¼ Ê õ Ê Ö ² á

    HM 07C03 HM 07C03/R1 HM 09CA03 HSM 08C03

    1 PRODUCT CODE ILLUMINATION AND SERIES INTRODUCTION

    2 PRRODUCT TECHNICAL PARAMETER

    3 PRODUCT SPECIFICATION

    4 MAIN COMPONENTS AND ACCESSORIES'NAME,

    DIMENTION AND FUNTION

    5 KNOCK-DOWN DRAWING AND LIST OF COMPONENT

    6 MICROCOMPUTER CONTROLING

    7 THE FUNCTION OF ELECTRIC CONTROL INTRODUCTION

    8 WIRING DIAGRAM

    9 MAINTENANCE ANDTROUBLE SHOOTING

    10 SYSTEM FLOW CHART

    11 INSTALLATION AND REPAIRING

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    CATALOGUE

    Model:

    Mobile Type Conditioner Technical Manual

  • Page 11 Page 2

    1.RODUCT CODE ILLUMINATION AND SERIES INTRODUCTION

    a model code rule description

    A:Abbreviation of HaierB:Abbreviation of SplitC:Abbreviation of MobileD:Nominal cooling capacity(BTU/h)with the fitst two numbers based on one thousand unitE:Function code C-Cooling only H-Heating pump E-Electric aided heatingF:Developing sequenceG:The type of power supplyH:The kind of refrigerant

    Hsm-08C03

    -It represents Split-Mobile air conditioner.Cooling capacity is 8000BTUh and the power supply is 200~230V/50Hz.

    H

    A

    S

    B D E F G H

    M

    C

    1.1Model identification:

    b Standard situation/conditions

    C Brief introduction of mobile window air conditioner series

    Examples:

    No. Operating condition

    The product of mobile air conditioner is the now type of air conditioner developed by our company, its main

    character is:there aie four foot wheels in the botton of indoor unit, which can move among each apartment of the

    room. For whole mobileair conditioner suchas HM-07C03, HM-07C03/R1, HM-09CA03, hat between indoor unit

    and outedoor unit can be exchanged through wind pipe, for split-mobile air conditioner such ad HSM-08C03, heat

    can be exchanged through outdoor unit. Drainage of mobile air conditioner use the principle of gravity drainage,

    having the cooled water flown into water tank,pour it out when the tank is full. This type of product have the

    advantage of easy installation without breaking the wall, so it is very popular with many consumers.

    Indoor air state

    D. B. D. B.

    30 30

    / /

    / /

    / /

    / /

    W. B. W. B.

    26 26

    outdoor air state

    1 Nominal cooling

    Nominal heating

    Nominal electrical

    heating

    2

    3

  • Page 3 Page 4

    PRODUCT SPECIFICATIONS PRODUCT SPECIFICATIONS

    The manufactur reserves the right to change any change any product specifications without notice. The manufactur reserves the right to change any change any product specifications without notice.

    Item

    Cooling capacity

    Heating capacity

    Power supply

    Power factor

    Item

    Cooling capacity

    Heating capacity

    Power supply

    UNIT UNIT

    BTU/h

    BTU/h

    %

    W

    A

    BTU(hW)

    W

    A

    BTU(hW)

    dB(A)

    dB(A)

    mm

    mm

    mm

    mm

    mm

    mm

    kg

    kg

    MPa

    MPa

    kg

    r/min

    3m /hr3m /hr

    ml

    mm

    2mm2mm

    8000

    /

    1PH,220~50Hz

    0.96

    880

    4.6

    8.6

    /

    /

    /

    50

    /

    326

    788

    430

    415

    857

    495

    33

    37

    TOSHIBA

    PH150X1C-4DZ2(2000165)

    2.65

    2.65

    R22

    0.75

    inertialfan

    Axial fan

    1140

    1070

    60~70

    260-31.6 10

    CE

    400

    evaporator: 7condenser: 9

    /

    Hydrophile aluminum foil

    Electrial zine board

    1.2TP2Y

    2.02

    4.67

    /

    7000

    /

    1PH,220~50Hz

    800

    4.3

    8.7

    /

    /

    /

    50

    /

    326

    788

    430

    415

    857

    495

    32

    34

    TOSHIBA

    PH135X1C-4DZ2(2000165)

    25

    PSC

    2.65

    0.65

    R22

    0.52

    inertial fan

    /

    1070

    1140

    30

    60~70

    260-31.6 10

    CE

    400

    evaporator: 7 : 9

    /

    Hydrophile aluminum foil

    Electrial zine board

    1.2TP2Y

    1.77

    4.09

    /

    BTU/h

    BTU/h

    W

    A

    BTU/(hW)

    W

    A

    BTU/(hW)

    dB(A)

    dB(A)

    kg

    kg

    F

    MPa

    MPa

    kg

    r/min

    r/min

    F

    3m /hr3m /hr

    ml

    mm

    2mm2mm

    7000

    /

    1PH,220~50Hz

    800

    4.3

    8.8

    /

    /

    /

    50

    /

    326

    788

    430

    415

    857

    495

    32

    34

    TOSHIBA

    PH135X1C-4DZ2(2000165)

    25

    PSC

    2.65

    0.65

    R407C

    0.6

    inertial fan

    /

    1070

    1140

    30

    60~70

    260-31.6 10

    CE

    400

    evaporator: 7 : 9

    /

    Hydrophile aluminum foil

    Electrial zine board

    1.2TP2Y

    1.77

    4.09

    /

    900

    /

    1PH,220~50Hz

    0.94

    1100

    5.3

    8.2

    /

    /

    /

    50

    /

    326

    788

    430

    415

    857

    495

    33

    53

    TOSHIBA

    PH165X1C-4DZ2(2000165)

    2.65

    2.65

    R22

    0.6

    inertialfan

    /

    1140

    1070

    60~70

    260-31.6 10

    CE

    400

    evaporator: 7condenser: 9

    /

    Hydrophile aluminum foil

    Electrial zine board

    1.2TP2Y

    2.28

    5.26

    /

    HAM-08C03 HAM-07C03 HM-09CA03 HM-07C03/R1

    Power input

    Running current

    EER

    Power input

    Running current

    COP

    Indoor side

    Outdoor side

    Height

    Width

    Depth

    Height

    Width

    Dpth

    Net

    Gross

    Type

    Model

    Heating side

    Cooling side

    Model

    charge

    Power input

    Running current

    EER

    Power input

    Running current

    COP

    Indoor side

    Outdoor side

    Height

    Width

    Depth

    Height

    Width

    Dpth

    Net

    Gross

    Type

    Model

    Running cap. for

    comp.

    Starting method

    Heating side

    Cooling side

    Model

    charge

    Type Type

    Fan speed Fan speed

    Running capacitor

    Cooling

    Cooling

    Heating

    Heating

    Sund Leval

    Sund Leval

    Case

    Case

    Packaging

    Packaging

    dimensions

    dimensions

    Weight

    Weight

    Compressor

    Compressor

    PressurePressure

    Refrigerant Refrigerant

    FanFan

    Air direction control

    Air volume Monisture removal

    Moisture removal

    Attestation

    Compressor oil charge

    Exchanging pipe type/diameter

    Fin factor

    Fin material

    Case material

    Type of capillary

    Total area of evaporator

    Total area of conenser

    Pipe connection

    Air direction control

    Air volume Monisture removal

    Moisture removal

    Attestation

    Compressor oil charge

    Exchanging pipe type/diameter

    Fin factor

    Fin material

    Case material

    Type of capillary

    Total area of evaporator

    Total area of conenser

    Pipe connection

    indoor unit

    outdoor unit

    Hi

    Lo

    indoor unit

    outdoor unit

    Hi

    Lo

  • Page 5 Page 6

    3 PRODUCT SPECIFICATION 4 MAIN COMPONENTS AND ACCESSORIES'NME,DEMENTION AND FUNTION

    HM-07C03

    Structural

    faeature

    cooling

    capacity

    voltage

    Type of

    product

    Mobile air

    conditioner

    7000BTU/h

    220V

    Mobile air

    conditioner

    series

    CE

    No

    R22

    T1

    430 326 788mm

    547 499 1147

    mm

    No

    Mobile air

    conditioner

    7000BTU/h

    220V

    Mobile air

    conditioner

    series

    CE

    No

    R407C

    T1

    430 326 788mm

    547 499 1147

    mm

    No

    Mobile air

    conditioner

    9000BTU/h

    220V

    Mobile air

    conditioner

    series

    CE

    No

    R22

    T1

    430 326 788mm

    547 499 1147

    mm

    No

    Mobile air

    conditioner

    8000BTU/h

    220V

    Mobile air

    conditioner

    series

    CE

    No

    R22

    T1

    430 326 788

    mm( )

    547 499 1147

    No

    mm( )

    HM-07C03/R1 HM-09CA03 HSM-08C03

    Apppeatance

    feature

    attestation

    remote

    refrigerant

    Climate type

    dimensions

    packege

    dimensions

    Box up

    document

    LCD

    Control panel

    Vertical pendulum blade

    Top air intake bar

    Water exit

    Low air intake barAccessoriesof hot airexhaust duct

    Hot airexhaust exit

    Use to connect the drainage

    Gaster wheel

    Power pulg

    Handlebuckle

    Water tank

    Do not pull out-this part When the drainage is not used or it may result in leakage of water

    HM-07C03, HM-07C03/R1,HM-09CA03

    Machine body

    Hot air exhaust duct

    Front

    Bacl

    MAIN COMPONENTS AND ACCESSORIES

  • Page 7 Page 8

    Control panel

    LCD windo

    ON

    OFF88 88CHr

    FAN SPEED

    SET TMEP

    Water full indicator

    Running modekey

    Temperauresetting key

    Sleep setting key Power switch.key

    Displaying ofCooling

    Displaying ofdehumidifying

    Fan mode

    Displaying of the tan speed

    Displaying of timingDisplaying of timingmode

    Displaying of the set temperaaure

    Displayingof automatic sweeping

    Displaying of sleeping

    Time settingkey

    Sweeping key

    Fan selection key The running indicatorof the compressor

    OPERATION

    LOUVER

    TIME SETON/OFFTEMP SET

    FAN SPEED

    SLEEP

    MODE

    WATER FULL

    HSM-08C03

    LCD

    Impeller inducer

    Vertical pendulum blade

    Gaster wheel

    Water tankPower plug

    Air filter

    Air outlet(indoor)

    Handle

    Foot wheel

    Air outlet(outdoor)

    Handle

    Connecting pipe

    Handlebuckle

  • 9 10

    Control panel

    LCD windo

    ON

    OFF88 88CHr

    FAN SPEED

    SET TMEP

    Water full indicator

    Running modekey

    Temperauresetting key

    Sleep setting key Power switch.key

    Displaying ofCooling

    Displaying ofdehumidifying

    Fan mode

    Displaying of the tan speed

    Displaying of timingDisplaying of timingmode

    Displaying of the set temperaaure

    Displayingof automatic sweeping

    Displaying of sleeping

    Time settingkey

    Sweeping key

    Fan selection key The running indicatorof the compressor

    OPERATION

    LOUVER

    TIME SETON/OFFTEMP SET

    FAN SPEED

    SLEEP

    MODE

    WATER FULL

    433 328

    795

  • Page 11 Page 12

    FUNCTION KNOCK-DOWN DRAWZIN AND ITST OF COMPONENT

    1.Running Mode Key

    press the key to choose from three running node:cooling mode:cooling dehumidifying Fan.The

    LCD window displays correspondingly:

    2.Fan Seletion Key

    Press the key to choose from three fan speed:high middle low.The LCD windo

    displays correspondingly:

    3.Sweep key:

    Press the key to enable automatic side-to-side sweeping of the indoor air.The LCD

    window displays ;press the key again to fix the indoor air at present direction.

    4.Temperarure Setting key

    Press the key to set the temperarure between 10-30 .Each press of the part will

    increase the remperarure for 1 each pressg of the part will decrease the temperarure

    for 1 .The temperature will be displayed in the LCD window.

    5.Sleep Setting key

    Press the key to set or cancel Sleep Mode.When the LCD window displays the air

    conditioner is nuder Sleep Mode.Press again to cancel the Sleep Mode,and the signal

    will disappear on the LCD indow.

    6.Power Switch key

    Power Switch on/off the power of the air conditioner.

    7.Time Setting key:

    Press the key to set or cancel the Time Mode,or set rime berween1-24hours.Each press

    of the part will add one hour. which will be displayed on the LCD window, each

    pressing of the part will reduce one hour, If it shows 1 hour.Press once to cancel the

    timing.

    8.Water Full indicator of:

    When the water rank is filled with water, the indicator will flash,and alarm iwth veep.The

    compressor stops working.The air conditioner enrers fan mode.Please take our the water

    tank. Pour the condensed water, then replace it. The air conditioner runs as per the mode

    vefore stopping of the compressor(the compressor can only start after 3 minutes of

    time-delay protection).

    9.The run indicator of the compressor:

    In cooling or dehumidifying mode, the indicator will be on in the running of the compressor.

    HM-07C03, HM-07C3/R1,HM-09CA03

  • Page 13 Page 14

    Model:HM- 9CA030 Model:HM-07C03/R1

    NO.

    NO.

    1

    234567891011121314151617

    181920212223242526272829

    30313233343536

    3738

    3940

    41424344

    1

    234567891011121314151617

    181920212223242526272829

    30313233343536

    3738

    3940

    41424344

    0400080

    1231144130133212311490400081130133120001195102034175474211010991431503123114821117402111737123114201002781431507

    123114534000641436506110108611010881231158110108912311571231147123116012311461231153

    3000079360014213013301231145130133814364991231152

    12311593800063

    33000923000078A3600096300007836000963600018A

    0400080

    1231144130133212311490400081130133120001195102034175474211010991431503123114821117402111737123114201002781431507

    123114534000641436506110108611010881231158110108912311571231147123116012311461231153

    3000079360014213013301231145130133814364991231152

    12311593800063

    33000923000078A3600096300007836000963600018A

    EvaporatorAssemblySide plate,leftDraw boardIndoor intake barCondenser assemblySupport barCompressorNut specialCushion rubberBottom plateWheelRear panelDischarge pipeSuction pipeFront plateFront panelStorage tank baseboardStorage tankMicro switchStrong tank coverPartition plate assyProtective plateDrain panCoverVendiduct(outdoor)Cover panelOutside fanCoverVendiductcover(outdoor)Motor(down)Compressor capacitorCapacitor clampSide plate rightSupport plateDrain panVendiduct(indoor,down)Inside fanVendiduct(indoor,up)Electric boardTronsormer

    Control boardMotor(up)Fan capacitorMotor capacitor

    EvaporatorAssemblySide plate,leftDraw boardIndoor intake barCondenser assemblySupport barCompressorNut specialCushion rubberchassisWheelRear panelDischarge pipeSuction pipeFront plateFront panelStorage tank baseboardStorage tankMicro switchStrong tank coverPartition plate assyProtective plateDrain panCoverVendiduct(outdoor)Cover panelOutside fanCoverVendiductcover(outdoor)Motor(down)Compressor capacitorCapacitor clampSide plate rightSupport plateDrain panVendiduct(indoor,down)Inside fanVendiduct(indoor,up)Electric boardTronsormer

    Control boardMotor(up)Fan capacitorMotor capacitor

    1

    12114133141

    1

    1211413314111111

    111111111111

    1111111

    11

    11

    1111

    No

    NoNoNoNoNoYesNoNoNoNoNoNoNoNoNoNo

    NoNoNoNoNoNoNoNoNoNoNoNo

    YesNoNoNoNoNoNoNoNoNoNoNoNo

    NoNoYesYes

    No

    NoNoNoNoNoYesNoNoNoNoNoNoNoNoNoNo

    NoYesNoNoNoNoNoNoNoNoNoNo

    YesyseNoNoNoNoNoNoNoNoNoNoNo

    NoNoYesYes

    SpecialNO.

    SpecialNO.

    Name NameQuantity Quantitydescription descriptionDamageableparts(yes orno)

    Damageableparts(yes orno)

    Costprice

    Costprice

  • Page15 Page 16

    HSM 08C03 Indoor unit

    Exploded View 13

    1214

    1516

    1718

    1920

    2122

    23

    24

    25 26

    27

    2829

    3031

    32

    33

    3435

    3637

    3839

    4041

    42

    4344

    4546

    4748

    52

    4950

    51

    12345678

    910

    11

    Model:HM-07C03/R1

    NO.

    1

    234567891011121314151617181920

    21222324252627282930

    31323334353637383940414243

    444546474849505152

    1231142

    1431496143149814364971231143123114630000921231146123114914425171231144143451612351683000078123115413013303600142260014140001201231153

    1445520143173842000651431751176220720001101231145130192612311551431507

    143150311010901301332130133113013381436506130147634000091231152123115612311591101189A1231151

    14451193800630143944530000921436449300084143155014315130400080

    Front panel

    verrical flapconnection rodHorizontal flapFront panel inlayTop panel inlayControl panelTop panelIndoor intake barfilterLeft side boardPress key membraneCoverUpper motorelectronicCapacitor clipCompressor motorFan motorline contact bankscroll case cover(outdoor unit)Power cord clipRear coverPower cordConnecting pipe brackerSound absorption cushioncopmpressorright side boardPartition panelWater storage boxBase board of Water storageboxFoot whellchassisPulling boardSupport barbaffleWater storage box xoverMachine hanging boardFull water switchScroll cover(indoor unit)Cooled water boxFan(indoor unit)coverUpper scroll cover (indoorunit)Water meeting pipe cliptransformerWater meeting pipeControl panelWater meeting traySynchronous motorBrace of Symchronotus motorflat board of flapcondenser

    1

    1211413314111111111

    1

    11111111

    1111111111111

    111111111

    No

    NoYes

    NoNoNoNoNoNoNoNoNoNoNoNoYesNoNoYesYesNoNo

    NoNoYesNoNoYesNoNoNoNo

    YesNoNoNoNoNoNoNoNoNoYesNoNo

    NoYesNoNoNoYesYes

    SpecialNO.

    Name Quantity description Damageableparts(yes orno)

    Costprice

  • Page 17 Page 18

    HSM 08C03 Outdoor unit)

    10

    11

    12

    13

    14

    15

    1

    2

    3

    4 56

    7 8 9

    NO.

    SpecialNO.

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    1436739

    1436730

    1436733

    1436732

    1452737

    0900092

    2336052

    1301473

    3000155

    1101157

    1301474

    1436734

    1301474

    1436734

    1436735

    Inlet bars

    Case

    Handle holder

    Handle abutment

    Handle

    Connecting pipe group

    Axial fan

    Motor holde

    Outdoor fan

    Connecting pipe

    baseboard

    Side board

    Condenser

    Cord board

    Wind circle

    Outdoor chassis

    1

    1

    1

    1

    1

    1

    1

    1

    1

    1

    1

    1

    1

    1

    1

    No

    No

    No

    No

    No

    No

    Yes

    No

    No

    Yes

    No

    No

    No

    No

    No

    Name Quantity Description Damageableparts(yes orno)

  • Page 19 Page 20

    THE FUNCTION OF ELECTRIC CONTROL CONTROL INTRODUCTION

    Flow chart for operation

    Switch on power and test

    Delay for 20 ms

    Initialize the RAM

    I/O port and special register

    Load the subprogram of LCD display

    (including blade,Mode,Fand sleep,Timing and Temperature)

    Load the subprogram of keyboard processing

    Load the subprogram of fast-test concluding

    Perform the conclusion processing to show if the water

    is full and if it passes for 3 minutes.

    Load the subprogram of time handling,which

    requires precision within one second (Such as restarting

    the compressor after 3 minutes delaying etc.)

    Load the subprogram of time handliing which requires

    precision within one minute (such as the Timing on/off,

    sleep,etc)

    Handle it as switchingoff power

    Return to the majorLoop

    Judgement and processing of the key

    value

    Load the subprogram of I/O sampling and process

    the sampling data.

    The buzzer rings twiceThe LCD displays the whole screen for

    2 seconds

    Clear the LCD screen

    Have10ms

    passed?

    Have 25ms

    passed?

    Hsa onesecond passed?

    Hsa onesecond passed?

    Is theresomething wrong with

    the temperaruresensor?

    Has thewater been full ofr

    3 minutes?

    N

    N

    N

    N

    Y

    Y

    Y

    The major loop

  • Page 22

    Handle it as switchingoff power

    Load the subprogram ofventilating mode

    Return to the majorLoop

    Return to the majorloop

    Load the subprogram of the cooling mode

    Return to the major Loop

    Is the conditioneropen?

    Isit under

    thecooling mode?

    Is itunder dehumidifying

    mode?

    N

    N

    N

    Y

    Page 21

    WIRING DIAGRAM

    WIRING DIAGRAM

    73636298

    7363759

    B:BlockW:WhiteBR:BnownBL:BlueR:RedY/G:Yellow/GreerOR:Orange

    R:Red W:WhiteB:black BL:BlueBR:Brown OR:OrangeY/G:Yellow/Green

    BR

    ORW

    PH4 PH3 PH2 PH1CN1

    Trons

    BLCN2

    CN3PH6

    R

    CN4

    PH5

    Relay

    BL

    BR BR

    W

    Y RR

    S

    C

    WR

    B BCompressor capocitor

    Waerswitch

    LCD

    CN5

    TH2 Piping tenpSensorRoomtempsensor

    TH1

    CN6

    Y/G

    Y/G

    Y/GPower otug

    Fan copacitor

    BL

    LN

    BRSynchromotor

    Fan capocitor

    Upperfor

    moton

    Upperfor

    moton

    COME

    HM-07C03, HM-09CA03

    HM-07C03/R1, HM-07C04

    HM-08C03

    Fan motor capacitorBRBR

    WBL

    BR

    W

    B

    RR

    Fan motorcapocitor Water

    switch

    Y/GB

    RB

    SW

    M

    CN5

    TH2

    TH1

    CN6

    Piping tempSensor

    Roon tempSensor

    LCD

    R

    R R

    Y/G

    BW

    MOutdoorfonmotor

    BRBL

    Pomer

    Outdoorside

    Plug

    Y/G

    Y/G

    LN

    Synchro-motor M

    MW

    W

    B

    B

    BL

    BL

    OR

    OR

    OR

    CN1PH1PH2PH3

    PH5

    PH6 Retoy CN3

    BLCN2

    WCN4

    PH43.15A 250V-

    FuseTrans

    CompressorCopaciter

  • Page 2 4 Page 23

    9.Maintenance and trouble shooting

    9.1.Maintenance manual1) Functional instruction

    1.Run mode:cooling dehumidifying air flowing

    2.Fan adjusting:HI MID LO

    3.Timing:Timing on 1-24 h

    Timing on 1-24 h

    4.The set temperature range:15 -30

    5.Swing automatic swing or fix at a poing

    6.Sleep:8 hours

    2)Instruction of the run mode:

    1Cooling node:

    (1)The inner initialized set temperarure is 24 and the initialized fan is HI.

    (2)The fan speed is adjustable, in turn of HI MID LO

    (3)Asjusting of the temperature:

    Each pressing of the key will increase the set temperarute for 1 till

    it reaches30 , Each pressing of the key will decrease the set temperarure for1 ,till it

    reaches 15

    (4)Adjusing of the air direction:

    Under the mode of inner fan running, the air direction can be adjusted by,the

    synchro motor to control the starting and closing of the motor

    2.Dehumidifying mode:

    (1)The fan speed is not adjustable

    Incase of the ambient temperarute>15 ,the fan speed is LO.and sompressor

    is open;

    Incase of 12 ambient temperature 15 ,the fan speed is MID,the

    Compressor is open;

    (2)The air direction is adjustable.

    (3)The set temperarure is not adjustable.

    3)Air supply mode:

    (1) Water full protection

    Under any node, when the water full protectuin is detected to be activated,the

    buzzer will beepseveral times consecutively,and the water full alarm lamp

    will flash on and off with a 0.5 second frequency.The compressor and outer fan

    will stoprunning.It will enter air supply mode.The inner fanwill ren at the

    former speed.If the water full protection is released in 3 minutes,the controller

    will run under previous set mode and the water full alarm lamp will be off.If it

    is not released in 3 minutes,. the inner fan will stop running either and whole

    machine is under stand-by mode,.But the water full alarm lamp will keep on

    flashing rill it is released.

    2.Ppotection against freeaing

    When the coildepipe temperature sensor detects that the surface temperatrue of

    the avaporator T -2 ,the compressor and the fan will stop running,the inner

    fan will run at HI speed and the Fan key will be impotent.When the detected

    temperature>-8 amd the stop time of the compressor is longer than 3 minutes,

    the compressor and the onter fan will be started and the inner fan runs at set

    fan speed.

    3. Prtection of the compressor

    The compressor must be restarted after 3 minutes from the former stop,except

    for the power failure.

    5) Sleep prostection

    1.the function is only activited under cooling mode, and impotent under other

    modes.

    2.Afer one hour running under cooling sleep, the set temperature will

    rise for 1 ,and rise for another 1 after one another hour,after another6

    hours of running the complete machine will be shut down.

    3.In case that Sleep and Timing Off are set at the same time, the first impotent

    not will be activated.

    4.In Sleep mode the Timing On will be impotent.

    6)Timing function

    1.The timing Off can be set when the machine is rumming;the Timing On can be

    set when the machine is shut down.

    2.The timing range is 1-24h;

    Each pressing of the key will raise the set time for 1h;each pressing of

    the key will reduce the set rime for 1h.When it is added to 24h the

    key or key will cancel the timing.

  • Page 26 Page 25

    No. Phenomenon

    The complete machine

    does not start without

    any reflection after the

    power is switched on

    The LCD displays, but

    the complete machine

    can not start.

    The refrigerating works

    with bad effect

    The refrigerating medium is

    leaking.

    The refrigerating system is

    blocked.

    The compressor is broken

    down.

    The air circulation is bad

    The fan setting is not

    reasonable.

    The noise is large.

    The indoor temperature sensor

    pack is with open circuit

    The water tank is full of the

    water level seitch is with short

    circuit

    The water level switch is with

    open circuit.

    The components are loosen.

    The fan is off-center.

    The compressor is broken down.

    Th machine does notstop after the water isfull

    The sweep fins do not

    move or move

    abnormally.

    The LCD is not

    complete or not clear

    The LCD foot is with rosin

    jiint

    The LCD is broken down.

    Check the spot weld.

    Replace the LCD or major

    control board.

    The connector of the sweep

    motor is loosen.

    The spot weld of the sweep

    motor is with rosin joint.

    Tht swep motor is broken

    down.

    There's mechanical resistance

    with the sweep mechanism.

    Repair or replace the connector.

    Weld the spot to be under good

    condition.

    Replace the sweep motor.

    Repair or replace the sweep

    spindle, pitman, pins.

    1

    2

    3

    4

    5

    6

    7

    Reason

    No power supply or abnormal

    power suopply

    The fuse is broken

    The corrugated copper plate is

    burnt

    The L end and compressor end

    of the compressor relay are

    mixed up

    The plug between the high

    electroplte and the weak

    electroplte, or between the

    transformer and transformer

    and the circuit board is loose.

    Check if the power line and plugs

    are well

    Replace the fuse

    Check out the reason of burn-

    ing, and welding the copper plate

    after debugging

    Change the terminals

    Insert the plug firmly

    Check the circuit of the tempera-

    ture sensor pack

    Discharge the water or check

    the circuit of the water level

    switch.

    Detect the leakage and fill the

    refrigerating medium.

    Clean the pipeline system. and

    fill again.

    Replace the compressor.

    Clean the filter screen.

    Set reasonable fan speed.

    Find out the loosen part and

    fasten it

    Replace the fan

    Replace the compressor.

    Check and repair the water level

    switch circuit.

    `

    Remedy

    9.2 Trouble shooting 10 SYSTEM FLOW CHART

    (1) Refrigerant using:

    HM-07C03 uses freon R22 as its refrigerant, when leaving factory, refrigerant

    charge is 0.52 g

    HM-07C03 R1 uses freon R407C as its refrigerant, when leaving factory,

    refrigerant charge is 0.52 g

    HM-09CA03 uses freon R22 as its refrigerant, when leaving factory, refrigerant

    charge is 0.6 g

    HSM-08C03 uses freon R22 as its refrigerant, when leaving factory, refrigerant

    charge is 0.75 g

    (2) system vacuumize:

    After whole set of mobile air conditioner assembling is finished,, use vacuum

    pump to draw out air and water in the indoor unit. System vacuum tolerance will

    be under 200Pa

    (3) Diagram of pipe system:

    (4) type of compressor and compressor feature:

    1

    2

    7

    1. Evaporator

    3. Compressor

    5. Connecting pipe

    7. Main capillary

    2. Gas & liquid separator

    4. Fast tie-in

    6. Condenser

    4

    3

    4 5 6

  • Page 28 Page 27

    INSTALLATION AND REPAZRING

    NOTE:

    In order to make the air conditioner to work effectively, first need to calculate the cooling capacity of the airconditioner, according to the room size and surroundings. After selecting a proper one and putting it in a su-itable work place, place, please confirm the place to install the air conditioner referring to the following ins-truction:

    1. Better install the outdoor unit in the outdoors to makean easy heat exchange. The ideal place: out of window,balcony, corridor and so on. To make the oudoor have aneasy heat exchange, please leave the distance betweenthe back of outdoor unit and the wall or other things noless than 5CM. (Fig.1)The specific installation process refers to installation.

    The bracket to support the outdoor unit should be strongand firm, and endure the pressure of the unit. Regularlycheck the bracket about its firm condition and rusteddegree to avoid accidents.Only using the connecting pipe to hang the outdoor unitis definitely forbidden.

    2. The left side of indoor unit should leave the objects(such as curtain. wall, etc) no less than 20CM. To guaranteesmooth ventilation the alien things should not block outlet.(Fig.2)

    3. The connecting pipe can cross the chink of the window.When the unit in operation, the window should be closedas tight as possible to avoid the loss of energy. (Fig.3)

    4. If you want to close the window tight, you can cut a 255 25mm hole in the window frame, the location of the

    hole can be decided according to concrete condition. Afterthe connecting pipe crossing the window, sealing glueshould be used to avoid entering of water. (Fig.4)

    Fig. 4

    Fig. 3

    Fig. 2

    Fig. 1

    20cm

    20cm

    PERFORMANCE CURVE

    220V-- 50Hz-- 1PHASESUCTION GAS TEMP.-- 35 ( C)UNDER COOL ---------- 8.3 ( K)AMBIENT TEMP. ---- -- 35 ( C)RUNNING CAPACITOR--25 MFD

    45505560

    80

    70

    60

    50

    40

    30

    1100

    1000

    900

    800

    700

    5.0

    4.5

    4.0

    3.5

    3.0

    3500

    3250

    3000

    2750

    2500

    2250

    2000

    1750

    CA

    PC

    ITY

    (W

    )C

    UR

    RE

    NT

    (A

    )IN

    PU

    T (

    W)

    CO

    ND

    EN

    SIN

    G T

    EM

    P. (

    C)

    EVAPORATING TEMP.

    FL

    OW

    R

    AT

    E (

    kg/

    h)

    45

    50

    55

    60

    -5 0 5 10 ( C)

    60

    55

    50

    45

    60

    55

    50

    45

  • Page 30 Page 29

    PERFORMANCE CURVE

    220V-- 50Hz-- 1PHASESUCTION GAS TEMP.-- 35 ( C)UNDER COOL ---------- 8.3 ( K)AMBIENT TEMP. ---- -- 35 ( C)RUNNING CAPACITOR--25 MFD

    45505560

    70

    60

    50

    40

    30

    20

    900

    800

    700

    600

    500

    4.5

    4.0

    3.5

    3.0

    2.5

    3000

    2750

    2500

    2250

    2000

    1750

    1500

    1250

    CA

    PC

    ITY

    (W

    )C

    UR

    RE

    NT

    (A

    )IN

    PU

    T (

    W)

    CO

    ND

    EN

    SIN

    G T

    EM

    P. (

    C)

    FL

    OW

    R

    AT

    E (

    kg

    /h)

    45

    50

    55

    60

    -5 0 5 10 ( C)

    60

    55

    50

    45

    60

    55

    50

    45

    EVAPORATING TEMP.

    PERFORMANCE CURVE

    220V-- 50Hz-- 1PHASESUCTION GAS TEMP.-- 35 ( C)UNDER COOL ---------- 8.3 ( K)AMBIENT TEMP. ---- -- 35 ( C)RUNNING CAPACITOR--25 MFD

    45505560

    80

    70

    60

    50

    40

    30

    1000

    900

    800

    700

    600

    5.0

    4.5

    4.0

    3.5

    3.0

    3200

    3000

    2750

    2500

    2250

    2000

    1750

    1500

    CA

    PC

    ITY

    (W

    )C

    UR

    RE

    NT

    (A

    )IN

    PU

    T (

    W)

    CO

    ND

    EN

    SIN

    G T

    EM

    P. (

    C)

    EVAPORATING TEMP.

    FL

    OW

    R

    AT

    E (

    kg/

    h)

    45

    50

    55

    60

    -5 0 5 10 ( C)

    60

    55

    50

    45

    60

    55

    50

    45

  • Page 32 Page 31

    AM

    P

    .18

    .16

    .14

    .12

    .10

    .08

    .06

    .04

    .02

    .00

    Pin

    36

    32

    28

    24

    20

    16

    12 8 4 0

    EFF

    0.9

    0.8

    0.7

    0.6

    0.5

    0.4

    0.3

    0.2

    0.1

    0.0

    Pout

    9.0

    8.0

    7.0

    6.0

    5.0

    4.0

    3.0

    2.0

    1.0

    0.0

    N.m

    m

    180

    160

    140

    120

    100

    80

    60

    40

    20 0

    KRPM

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    1.4

    1.6

    1.8

    2.0

    Pout

    Pin

    AM

    P

    Eff

    N.m

    m

    .00

    AM

    P

    .10

    .20

    .30

    .40

    .50

    .60

    .70

    .80

    .90

    %1.0

    0

    EFF

    0.9

    0.8

    0.7

    0.6

    0.5

    0.4

    0.3

    0.2

    0.1

    0.0

    Pout

    36

    32

    28

    24

    20

    16

    12 8 4 0

    N.m

    m

    450

    400

    350

    300

    250

    200

    150

    100

    50 0

    AM

    P

    .54

    .48

    .42

    .36

    .30

    .24

    .18

    .12

    .06

    .00

    Pin

    180

    160

    140

    120

    100

    80

    60

    40

    20 0

    .00Pin

    Eff

    N.m

    mPo

    ut

    .10

    .20

    .30

    .40

    .50

    .60

    .70

    .80

    .90

    %1.0

    0

    EFF

    0.9

    0.8

    0.7

    0.6

    0.5

    0.4

    0.3

    0.2

    0.1

    0.0

    Pout

    36

    32

    28

    24

    20

    16

    12 8 4 0

    N.m

    m

    450

    400

    350

    300

    250

    200

    150

    100

    50 0

    AM

    P

    .54

    .48

    .42

    .36

    .30

    .24

    .18

    .12

    .06

    .00

    Pin

    180

    160

    140

    120

    100

    80

    60

    40

    20 0

    KRPM

  • Page 34 Page 33

    0.0

    KRPM

    AM

    P

    .27

    .24

    .21

    .18

    .15

    .12

    .09

    .06

    .03

    .00

    Pin

    54

    48

    42

    36

    30

    24

    18

    12 6 0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    1.4

    1.6

    1.8

    2.0

    EFF

    0.9

    0.8

    0.7

    0.6

    0.5

    0.4

    0.3

    0.2

    0.1

    0.0

    Pout

    18

    16

    14

    12

    10 8 6 4 2 0

    N.m

    m

    180

    160

    140

    120

    100

    80

    60

    40

    20 0

    Pin

    Eff

    Pout

    N.m

    m

    AM

    P

    AC

    -NPH

    S

    AC

    -N

    PH4

    PH3

    PH2

    FU

    SE

    3.15

    A/2

    50V

    SWING

    PH1

    CN

    4

    R

    2 V

    AR

    1 C

    10

    PH

    6

    RY

    1

    AC

    -L

    C3

    C2

    C1

    R1C8 C7 C6 C5

    C21

    6W

    U7

    U1

    C9 C3

    J1

    C4

    CN2

    CN3

    D4D3D2D1

    LF MF HF

    RY5 RY4 RY3

    CN1

    RY2

    8. List of main material for PCB

    8. 1 Main PCB Model: HM-07C03 HM-09CA03

    123456789101112131415161718192021222324252627282930313233

    Carbon-film resistorCarbon-film resistorCarbon-film resistorCarbon-film resistorCarbon-film resistorCarbon-film resistorCarbon-film resistorPrecision resistanceExclusionElectrolytic capacitorElectrolytic capacitorElectrolytic capacitorElectrolytic capacitorCeramic capacitorCeramic capacitorDiode Diode TriodeVoltage-regulator diodeLight-emitting diodeCrystal oscillatorIntegrated packageICICInductanceBuzzerPiezoresistorHigh-voltage capacitorProtective tubeProtective tube seatPinNeedle fileNeedle file

    132333121111118214111 each111121

    47 1/4W100 1/4W510 1/4W1K 1/4W10K 1/4W100K 1/4W1M 1/4W4.3K 1/4WA103 10K 5P47 F/16V100 F/16V470 F/16V1000 F/25V10430PIN4148IN40019013EBC3V

    3 Red, green4.19MHz7805uPD75P30362003330 HHDK500NR-10D0.1 F250V3.15A/250V

    6.3X0.8VH-7XH-7

    No. Name Model&Spec. Single machine

  • Page 36 Page 35

    TE

    MP

    TIM

    ER

    TIMER

    +

    SWE

    EP

    CN6

    C23

    J17

    TH1 TH2

    J20

    R19C22 C21

    Y1

    J15

    C20

    C11

    C25

    L1

    C16

    C1

    9C

    17

    L2

    J14

    C2

    16

    L

    Y2

    J7J18

    ZD

    1R

    5R

    6R

    7R

    8

    O1

    R1

    6

    R14

    R15 J6

    R18

    R1

    7

    RU

    N

    GR

    E

    C1

    8

    D1

    J16

    R4

    *4

    R1

    0J1

    2

    RE

    D

    WF

    BU

    Z

    C15 C14

    C24

    J1J2J3J4

    R11R12R13J8J9J10J11J12

    R9

    J19

    J13

    C13 FAST

    TE

    MP

    +

    ON

    /OF

    F

    SLE

    EP

    CN

    5

    MO

    DE

    FA

    N

    8. List of main material for PCB

    8. 2 PCB of panel

    123456789101112131415161718192021222324252627

    Carbon-film resistorCarbon-film resistorCarbon-film resistorCarbon-film resistorCarbon-film resistorCarbon-film resistorCarbon-film resistorPrecision resistanceExclusionElectrolytic capacitorElectrolytic capacitorElectrolytic capacitorElectrolytic capacitorCeramic capacitorCeramic capacitorDiode Diode TriodeVoltage-regulator diodeLight-emitting diodeCrystal oscillatorIntegrated packageICICInductanceBuzzerPiezoresistor

    132333121111118214111 each1111211

    100 1/4W 5%200 1/4W 5%510 1/4W 5%1K 1/4W 5%10K 1/4W 5%100K 1/4W 5%1M 1/4W 5%4.3K 1/4W 5%A103 10K 5P47 F/16V100 F/16V470 F/16V1000 F/25V104 20%30P 20%IN4148IN40019013EBC3V

    3 Red, green4.19MHz7805uPD75P30362003330 HHDK500NR-10D Heatshrinkable tube

    No. Name Model&Spec. Single machine Remarks

    2829303132333435363738394041424344

    474849

    High-voltage capacitorProtective tubeProtective tube seatPinNeedle fileNeedle fileNeedle fileNeedle fileNeedle fileNeedle fileNeedle filePress keyRelayRelayLCD PCBPCB

    Wire bundleJumperJumper

    11261111311914111

    2111

    45

    46

    Temperature responsehead

    Length of the glass tube55cm

    4 sheathing,heat-shrinkable tube

    4 sheathing

    Sheathing

    Row needle

    Length of the copper tube68cm

    1

    11Temperature responsehead

    0.1 F250V3.15A/250V

    6.3X0.8VH-7XH-7XH-3VH-3S-EH-2S-EH-7S-XH-26 6 5mmAJM12113OJE-SH-112DM

    C216LC226W

    YD-710mm5mm

    No. Name Model&Spec. Single machine

    8. List of main material for PCB

    8. 2 PCB of panel

    Remarks

  • Sincere Forever

    Haier Group

    Tel :86-532-8938356

    Web site : http://www.haier.com

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