· 2019-02-28 · Experience –Ship building project CUSTOMER PROJECT PERIOD PRODUCTS SAMHO Shipbuilding CO., LTD SONGA RUBY 17k Oil & Chemical Tanker 2008 FLANGE DSEC CO.,LTD Mangalia

www.ajoofitting.co.kr

#591-7 Hwa Jeon-dong, GangSeo-gu, Busan, South Korea Tel : +82 51 832 9700~7 Fax : +82 051 832 9708

AJ AJOO FITTING CO.,LTD FORGED PRODUCTS-FLANGE,FITTING

1. Greetings

2. Brief Chronicle

3. General Information

4. Organization

5. Major Products

6. Certificates

7. Major Customers

8. Experience

9. Facilities & Equipment

10. Manufacturing Process

11. Sources of Raw Material

12. Sub-Vendor List

#591-7 Hwa Jeon-dong, GangSeo-gu, Busan, South Korea Tel : +82 51 832 9700~7 Fax : +82 51 832 9708 1

FORGED PRODUCTS-FLANGE,FITTING

1.Greetings

CEO’s Greeting

It’s a great pleasure for us to introduce AJOO Fitting to our clients and customers.

We have been producing various kinds of Fittings and Flanges since we had been established in March, 1993.

We have the latest new model of manufacturing facilities and the latest test instruments for the best quality.

In addition, we have participated in many domestic and overseas projects and we have manufactured the best

quality products with our excellent engineers and production personnel.

We have experienced to supply various kinds of Fittings and Flanges in the fields of ship building ( vessel & offshore

projects ), refinery & chemical plants, nuclear and thermal power plants and so on.

We have supplied not only the standard products such as ANSI, JIS, DIN, MSS and AWWA but also the non-standard

flanges like forged neck, nozzle type flanges and all kinds of high pressure fittings which are requiring special

procedures such as weld overlay lining.

We are doing our utmost effort in order to satisfy our respectable customers.

We hope that you would encourage our efforts in the years ahead.

Thanks a lot for your time.

Young-Tae, Joo

President

AJ AJOO FITTING CO.,LTD


FORGED PRODUCTS-FLANGE,FITTINGAJ AJOO FITTING CO.,LTD

1993.03 Established the Company in Busan Korea

1996.05 Changed company name to A-JOO FITTING Industries Co., Ltd

2001.12 Increasing of business items and installations

2002.01 Certified by Korean Industrial Standards in stainless steel welding flanges (KS B1506)

2002.01 Certified by KSA-QA in accordance with ISO 9001/KS A 9001 Standard

2003.01 Converting to the cooperative company

2004.03 Small and medium enterprises Prize. (Busan-Bank)

2004.12 Capital Increase

2006.05 Venture Business Certificate

2006.12 INNO-BIZ(Small and Medium Business Administration)

2007.05 Move to Songjeong-Dong (Noksan Industry Complex)

2008.01 Certified by KAB-QA in accordance with ISO 14001/KS A 14001 Standard

2010.05 Certified by HBS-QA in accordance with ISO 9001:2008 / PED 97/23/EC Standard

2011.03 Move to HwaJeon-Dong, (Noksan Industry Complex)

2.Brief Chronicle



3.General Information

• TEL : +82 51 832 9700~7

• FAX : +82 51 832 9708

• E-mail : [email protected]

• Location : #591-7, Hwajeon-Dong, Gangseo-gu, Busan, South Korea

• Total Area Space: 3,305㎡

• Building Site: 2,553㎡

Location

• Employees: 31

• Capacity: 300 Ton per MonthAbility




4.Organization

CEO

SALES MANAGEMENTQ.APRODUCTION

FLANGESFORGED FITTING

OVERSEASDOMESTIC




4.Organization


Production, 18

Q.C team, 2

Sales team, 7

management,

4

Production

Q.C team

Sales team

management

TOTAL : 31 PEOPLE



5.Major Products

III. Material

*Carbon Steel : ASTM A105(N), A181Gr, A266Gr, A350Gr , JIS SFGr Etc. Etc

*High Yield Carbon Steel : ASTM A694Gr F42, F45, F52, F55, F60, F65 Etc.

*Stainless Steel : ASTM A182Gr F304(L,H), F316(L,H), F347(H), F317(L), F44 Etc.

*Duplex & Super Duplex Steel : ASTM A182Gr F51, F53, F55 Etc.

*Low Alloy Steel : ASTM A182Gr F1, F5(A), F6, F9, F11, F12, F22, F91 Etc.

*Nickel Alloy : B564 UNS NO 6625, 8825 Etc

I. CapacityApproximate Yearly Production Capacity 3,600 Ton Per Year

II. Limitations for Manufacturing / Assembly in Our ShopLength : 3,000mm, Diam : 2,800mm, Weight : 10 ton




5-1. Flanges

Standard Code Available

ANSI / ASME

B16.5 #150 ~ #2500

ORIFICE FLANGE (B16.36) #300 ~ #2500

LONG WELDING NECK FLANGE #150 ~ #2500

API API 605, B 16.47B #75 ~ #300

MSS MSS SP44, B16.47A #150 ~ #900

AWWA AWWA C207Class B & D-Table 2/3, Class E-Table 4~5,Class F-Table 6 / Table 7

DIN DIN FLANGE 6 Bar ~ 40 Bar

SPECTACLE FLANGEAPI 590 / B16.48 FIG.8 , SPACER AND BLANK

#150 ~ #2500

KS, JISKS, JIS FLANGE 1Kg ~ 63Kg

OIL PRESSURE SQUARE FLANGE 210Kg ~ 350Kg

FLANGESTaylor Flange, Seton Flange, Setin Flange, Shell/Channel Flange, Swivel FlangesWeldo/Nipo Flange Etc.

Forged products Swage Nozzle, Tube Sheet, Nozzle, Shaft, ring, Disc, overlay Etc.



5-1. Flanges

WELDING NECK SLIP ON SOCKET WELDING B16.5

THREAD LAP JOINT BLIND RTJ



5-1. Flanges

Spectacle Flange Orifice Flange AWWA

KS, JIS, Square Flange Long welding Neck Flange SWIVEL FLANGE



5-2. Forged products

Baffle Nozzle Ring

DiscOverlay Tube Sheet

Carbon+(Copper+Nickel) Tube Sheet



5-3. Forged fitting

Socket Welding Fittings

90D ELBOW 45D ELOBW TEE CROSS

COUPLING REDUCER CAP UNION


Outlet

Nippolet

Threadolet

Wedolet

Sockolet

Flangeolet


5-3. Forged fitting

Threaded Fittings

90D ELBOW 45D ELBOW TEE CROSS

Fullcoupling

Half coupling

cap Union

Threaded Fittings

Hex HeadPlug

S.Q Head Plug

Round Head Plug

Hex Head Bushing

Boss Insert NippleSwageNipple



5-3. Forged fitting


1. SOCKET WELDING FITTINGS

◆3000#, 6000#, 9000#90D ELBOW, 45D ELBOW, TEE, CROSS,FULL COUPLING, HALF COUPLING,

CAP,BOSS

◆3000#, 6000#R.J UNION, O-RING UNION, REDUCING

INSERT

2. THREADED FITTING

◆2000#, 3000# ,6000#90D ELOBW, 45D ELBOW, TEE, CROSS

◆3000#, 6000#FULL COUPLING, HALF COUPLING, CAP, RJ UNION

◆3000#PLUG, HEX NIPPLE, HEX BUSHING, BOSS TYPE A, O-RING UNION

3. FORGED OUTLET

◆WELDOLET3000#,6000# - SOCKOLET/THREADOLET3000# NIPPOLET, SWAGED NIPPLE


5-4. Factory



6-1. Certificates

ISO 14001 : 2004 ISO 9001 : 2008



6-1. Certificates

PED 97/23/EC KS



6-2. Certificates – MTC by AJ



6-3. Certificates – VENDOR LIST

IGEDC (Iranian gas engineering & development Co.)

**IOOC**Kala Naft



7-1. Experience – Ship building project

CUSTOMER PROJECT PERIOD PRODUCTS

SAMHO Shipbuilding CO., LTD SONGA RUBY 17k Oil & Chemical Tanker 2008 FLANGE

DSEC CO.,LTD Mangalia Shipyard 2007 ~ 2008 FLANGE

SAMSUNG HEAVY IND CO.,LTD

SU TU DEN FIELD-PHASE DEVELOPMENT FPSO 2005 FORGED FITTING

CAKERAWALA GAS FIELD DEVELOPMENT 2003 FORGED FITTING

BONGA FPSO HULL& MARINE SYSTEM 2002 FORGED FITTING

DAEWOO SHIP BUILDING & MARINE ENGINEERING

CO.,LTD

KIZOMBA "A" TLP SWHP 2004 FORGED FITTING

BP THUNDER HOUSE SEMISUBMERSIBLE PDQ 2004 FORGED FITTING

SANHA CONDENSATE PROJECT 2004 FORGED FITTING



7.2 Experience – Plant Project


SEONGHWA INDUSTRIAL CO.,LTD. AZ ZOUR SOUTH CCGT-2 2012 FLANGE

Korea Midland Power Co.,Ltd(POSCO Engineering)

KOREA CO2 CAPTURE CONSORTIUM 2012 FLANGE

Daelim Industrial Co.,Ltd. LNG PP Project 2012 FLANGE

eTEC E&C Co.,Ltd.(HONAM PETROCHEMICAL CORP.)

3PZ Project 2011 FLANGE

LG Chemical Ltd. CA/EDC Project Yeosu, Korea 2011 FLANGE

PRAXAIR KOREA T-900 Project 2011 FLANGE

e TEC E&C Co.,Ltd. (TONGSUH PETROCHEMICAL CORP.)

TS-7000 Project 2011 FORGED FITTING

HYUNDAI HYSCOHYUNDAI IRON MANUFACTURE OXYGEN FACTORY PLANT #5,#6

2010 FLANGE



7.2 Experience – Plant Project


TAEAN THERMOELECTRIC POWER PLANT IGCC PROJECT 2013SPECIAL, AWWA

FLANGES FORGED FITTINGS

LG CHEMICAL LTD. SSBR PROJECT 2013 FLANGES

POSCO ENGINEERING & CONSTRUCTION INDONESIA INTEGRATED-MILL 2013 FORGED FITTINGS

LOTTE ENGINEERING & CONSTRUCTION JORDAN IPP3 PROJECT 2013 FORGED FITTINGS

SAMSUNG ENGINEERING & CONSTRUCTION QURAYYAH IPP PROJECT 2013 FORGED FITTINGS

DAEWOO ENGINEERING & CONSTRUCTIONSHUWEIHAT S3 IPP & SUR INDEPEN

DENT POWER PROJECT2013

FORGED FITTINGS & FLANGES

POSCO ENGINEERING & CONSTRUCTION TS-7100 PROJECT 2013 FORGED FITTINGS

DAEWOO ENGINEERING & CONSTRUCTION MOROCCO J-L FERTILIZER 2013SPECIAL, AWWA

FLANGES



7.2 Experience – Overseas Project

COUNTRY CUSTOMER PROJECT PERIOD PRODUCTS

QATAR Nakilat-Keppel Offshore & Marine Ltd STOCK 2013 FLANGES

THAILAND Van Leeuwen Pipe and Tube (Thailand) Ltd - 2013 FLANGES / FITTING

TAIWAN MINGRONG YUAN BUSINESS CO.,LTD - 2013 FLANGES/FORGED

MALAYISIA JORD MALAYSIA SDN BHD STOCK 2013 FLANGES

U.A.E Drydocks World Dubai STOCK 2013 FLANGES

SINGAPORE TOPSTEEL SOLUTIONS - 2012 FLANGES

VIETNAM SOUTHERN PETROLEUM CONSTRUCTION - 2012 FORGED PRODUCTS

SINGAPORE SISTON ASIA-PACIFIC PTE.LTD STOCK 2011 FLANGES

IRAN MAPNA INTERNATIONAL F&E STOCK 2010 FLANGES

JAPAN HITACHI ARAMCO 2009 FLNAGES

JORDAN LOTTE E&C CO.,LTD JORDAN LPG

TANK 2009 FLANGES



COMPANY LOGO COMPANY NAME

DAEWOO Engineering & Construction

Daelim Ind. Co. Ltd

DSEC Co., Ltd

DOOSAN Heavy Ind. Co., Ltd

LG Chemical

LOTTE Engineering & Construction

8.Major Customers

COMPANY LOGO COMPANY NAME

Hyundai Heavy Ind. Co., Ltd.

HYUNDAI HYSCO

KOREA ELECTRIC POWER CORPORATION

S-OIL

Hyundai ROTEM

Samsung CorporationSamsung Heavy Ind.

Co., Ltd.




9-1. FACILITIES & EQUIPMENT


EQUIPMENT TYPE CAPACITY L/SHOP NOS

Cutting M/CCircle 0~100mm

JAPAN KOLKE4

Straight Line 0~100mm 3

Crank Press 600 Ton 50 HP DONG WOO 1

Marking M/CFitting ½”~5”

A JOO2

Flange ½”~14” 1

Hole M/C 0 ~ Ø 75 A JOO 1

Lathe

General lathe Ø 350 5HP TONG IL/ DAE HAN 2/1

General lathe Ø 460 7HP DAEHAN 1

General lathe Ø 560 9HP HWA CHON 1

General lathe Ø 580 10HP KOREA 2

General lathe Ø 680 10HP TONG IL 1

General lathe Ø 900, Ø 1000 10 HP HWA CHON 2

General lathe Ø 1300 11HP KOREA 2

General lathe Ø 1500 15HP JAPAN 2

Auto Lathe Ø 350 15HP DAE WOO 4





EQUIPMENT TYPE CAPACITY L/SHOP NOS

Vertical Lathe Vertical Lathe Ø 2000 , Ø 1600 O-M 1

Hole M/C Main Processing Ø 450 DO WON 1

Upright Drill GeneralØ 600 7HP YOSIDA 2

Ø 500 7HP HWA JIN 2

Radial Drill GeneralØ 1000 7HP JO KWANG 1

Ø 1650 10HP DOMINAKA 3

Forklift1.5 TON NIX SAN 1

3 TON DAE WOO 1

Hole M/C Ø 80, Ø 150 A JOO 8

Plasma 55 MM DANAKA 1

Hoist Crane 5 TON, 2.8 TON SAM SUNG 5





UNIVERSAL TESTER Brinell Hardness Tester IMPACT TEST





Spectrometer (PMI)Roughness Tester

(SURFACE ILLUMINOMETER) Ultrasonic Examination





Dimension Check



10. Manufacturing Process


Raw Material Cutting Heating Forging Heat Treatment

Rough Machine Heat Treatment Machining Packing Delivery



11. Source of raw material


Product COMPANY

STAINLESS STEELSANDVIK (Sweden), POSCO SPECIALTY STEEL (Korea) , OUTOKUMPU

CARBON STEEL POSCO (Korea)

LOW TEMPERING FORGING POSCO (Korea)

A694 JFE Steel Corporation (Japan), POSCO (Korea)

B564, Duplex, Monel, I625 Forging

Stooss Hedingen (Switzerland), Special Quality Alloys (UK), SANDVIK (Sweden), ChangWon Metal (Korea)



12. Sub vendor list


KIND COMPANY MAIN FACILITY REMARK

FORGING

DAE HEUNG IND. CO.,LTD 3,000TON PRESS ISO9001, 14001

MYONG KWANG CO.,LTD 4,000TON PRESS ISO9001,LR,BV,DNV,GL

TAEWOONG CO.,LTD 8,000TON PRESS ISO9001,KEPIC-MN,etc.

INSPECT(NDE)International Nondestructive

Testing Co.,Ltd

Radiographic Testing, Ultrasonic Testing, Magnetic Particle

Testing,etc

ISO9002

WELDING SEO-KWANG TECH TIG WELDING

MACHINEISO9000

GALVANIZING METAL LME CO.,LTD. Smelting Furnace ISO9002



Thank you for your time.

Contact point : Head office & Factory591-7, Hwajeon-Dong, Gangseo-Gu, Busan, KoreaTel: +82 51 832 9700~7 Fax: +82 51 832 9709Email : [email protected] Page : www.ajoofitting.co.kr

# 591-7 Hwa Jeon-dong, GangSeo-gu, Busan, South Korea Tel : +82 51 832 9700~7 Fax : +82 51 832 9708

mailto:[email protected]

Documents

· 2019-02-28 · Experience –Ship building project CUSTOMER PROJECT PERIOD PRODUCTS SAMHO Shipbuilding CO., LTD SONGA RUBY 17k Oil & Chemical Tanker 2008 FLANGE DSEC CO.,LTD Mangalia