20180507 Product Range Valves - Klaus Union · 16 | PRODUCT RANGE VALVES PRODUCT RANGE VALVES | 17 SIGHT GLASSES TWIN / TUBULAR TYPE DIN / EN Sight Glasses acc. to DIN 3237 Nom. Size

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PRODUCT RANGEVALVES

PRODUCT RANGE VALVES

02 | PRODUCT RANGE VALVES PRODUCT RANGE VALVES | 03

Experience Responsibility Passion

KLAUS UNION VALVES

Founded in 1946 in Bochum, Germany, Klaus Union is today a market leader for the production and supply of pump systems and valves. Since many of the global operators of Klaus Union Pump Systems & Valves are from the oil & gas, chemical and petrochemical industry, particularly high requirements are placed on all related products.

Continuous development, essential competence in design, a modern machine park as well as a centralized quality control management makes Klaus Union a recommended manufacturer of highly engineered valve products.

Besides a center of competence for mechanical machining in Pune, India, a foundry for sand and investment casting including a design team in Combiatore, India, belongs to the Klaus Union Group.

Worldwide subsidiaries and representatives complete the international Klaus Union business.

In addition to this, Klaus Union works together with business partners from the valve industry for more than 20 years, to provide the full range of high quality valve products.

Benefits for the customer:

E Technical ConsultingE Valve EngineeringE Production PlanningE ManufacturingE Coordination of several manufacturersE Project ProcessingE Progress Monitoring / ExpeditingE Quality Controls and InspectionsE LogisticsE After Sales, Valve Services

The quality system is certified by TÜV Nord acc. DIN EN ISO 9001.

All products comply with the latest version of the European Pressure Equipment Directive and AD 2000 rules including AD 2000 HP0 and AD2000 W0 for DIN EN Products.

For supplies to the US-Market and for plant constructions acc. to American Standards the relevant API, ASME, MSS Standards will be considered.

For deliveries to the Eurasian Economic Union, valves will be delivered under consideration of the TR/CU 032-2013 and TR/CU 010-2011 with the standardized EAC sign.

Quality Assurance

A major component of the Klaus Union ethos is to ensure highest product quality. Existing quality assurance proce-dures with Klaus Union suppliers are constantly monitored from order placement to goods receipt and final assembly. This quality assurance system, developed on latest techno-logies, complies with the requirements of international re-gulations.

Klaus Union is a DIN EN ISO 9001 certified company

In accordance with TÜV NORD CERT procedures,

KLAUS UNION GmbH & Co. KGBlumenfeldstraße 18, 44795 Bochum&KLAUS UNION Service GmbH & Co. KGBlumenfeldstraße 18, 44795 Bochum

are certified according to DIN EN ISO 9001


GATE VALVESDIN / EN API

Gate valves acc. to API 600

Design:

E Body of Cast MaterialsE Bolted BonnetE Outside Screw & YokeE Non Rising Handwheel | Rising SpindleE Flexible Wedge or Double Disc TypeE Standard Yoke 12” to 48” prepared for mounting of electric actuator ISO 5210E Blow Out Proof Spindle by backseatE Flanged | Butt Weld Ends

Standards:

Test Pressure: API 598

Face to face: ASME B16.10Flanges: ASME B16.5 / ASME B16.47 (>= 26“)Facings: Raised Face RF Other flange designs available (e.g. Ring Joint Face)

Butt Weld: ASME B16.25 Other designs availableFace to face: ASME B16.10 Extended face to face dimension by using optional pup pieces

Materials: List of standard materials see page 24 Other materials on request

Nom. Size Range: 2“ - 48“Nom. Pressure Range: Class 150 - 600Temperature Range: -200°C - +595°C / -325°F - +1,103°F

Gate Valves acc. to EN 1984 / DIN 3352

Design:

E Body of Cast MaterialsE Bolted BonnetE Outside Screw & YokeE Non Rising Handwheel | Rising SpindleE Flexible Wedge or Double Disc TypeE Standard Yoke DN150 to DN1200 prepared for mounting of electric actuator ISO5210E Blow Out Proof Spindle by backseatE Flanged | Butt Weld Ends

Standards:

Test Pressure: EN 12266-1 / -2

Face to face: PN 10 - PN 25 EN 558-1 / 15 PN 40 - PN 100 EN 558-1 / 26 PN 160 EN 558-1 / 99Flanges: EN 1092-1Facings: Form B1 (PN 10 - PN 40) Form B2 (PN 63 - PN 160) Other flange designs available

Butt Weld: EN 12627 Other designs availableFace to face: PN 10 - PN 25 EN 12982 / 15 PN 40 - PN 100 EN 12982 / 26 PN 160 EN 12982 / 90 Extended face to face dimension by using optional pup pieces


Nom. Size Range: DN 50 - DN 1200Nom. Pressure Range: PN 10 - PN 160Temperature Range: -200°C - +550°C

AccordingEN 1984 / DIN 3352API 600


GATE VALVESOPTIONS

Gearbox with Handwheel

By Pass with Globe Valve

Butt Weld Ends

Extended Stem

Actuator Connection Flange (ISO 5210)

Handwheel

Flexible Wedge

Double Disc Wedge

Electric Actuator

Limit Switching

Live-Loading Packing

Bellowed Seal Type

Packing with Lantern Ring

Inductive Limit Switches

Extended Bonnet (Cryogenic)

Drain Plug

Mechanical PositionIndicator

Quality and Know-How


GLOBE VALVESDIN / ENAPI

Globe Valves acc. to EN 13709 / DIN 3356

Design:

E Body of Cast MaterialsE Bolted BonnetE Outside Screw & YokeE Rising Handwheel | Rotating StemE Plug Type Disc (for high differential pressures balancing disc necessary, flow direction over disc)E Blow Out Proof Spindle by backseatE Flanged | Butt Weld Ends

Standards:


Face to face: PN 10 - PN 40 EN 558-1 / 1 PN 63 - PN 160 EN 558-1 / 2Flanges: EN 1092-1Facings: Form B1 (PN 10 - PN 40) Form B2 (PN 63 - PN 160) Other flange designs available

Butt Weld: EN 12627 Other designs availableFace to face: PN 10 - PN 25 EN 12982 / 1 PN 63 - PN 160 EN 12982 / 2 Extended face to face dimension by using optional pup pieces



Globe Valves acc. to API 623

Design:

E Body of Cast MaterialsE Bolted BonnetE Outside Screw & YokeE Rising Handwheel | Rotating StemE Plug Type Disc (for high differential pressures balancing disc necessary, flow direction over disc)E Blow Out Proof Spindle by backseatE Flanged | Butt Weld Ends

Standards:

Test Pressure: API 598

Face to face: ASME B16.10Flanges: ASME B16.5 Flange: Raised Face Other flange designs available (e.g. Ring Joint Face)




AccordingEN 13709 / DIN 3356API 623


GLOBE VALVESOPTIONS

Gearbox with Handwheel Electric Actuator

Handwheel

Pressure Balancing Disc

Soft Sealed Disc

Standard Disc

Conical Disc

Throttle Disc

Knife Edge Disc

Limit Switching

Bonnet

T-Type

Y-Type

Extended Bonnet(Crygenic)

Packing withLantern Ring

Actuator Connection Flange (ISO 5210)

Mechanical Position Indicator

Inductive LimitSwitches

Bellow Sealed Type

Live-LoeadingPacking

Extended Stem

Butt WeldEnds

Butt WeldEnds

Tailor-MadeSolutions


SWING CHECK VALVESDIN / ENAPI

Swing Check Valves acc. to EN / DIN


Design:

E Body of Cast MaterialsE Bolted CoverE Inside Shaft DesignE Flanged | Butt Weld Ends

Materials: List of standard materials (see page 19) Other materials on request

Options: Outside Shaft Design with Lever and counterweight Adjustable hydraulic damper Protection Cage

Standards:


Face to face: PN 10 - PN 160 EN 558-1 / 48 PN 10 - PN 160 EN 558-1 / 1Flanges: EN1092-1Facings: Form B1 (PN 10 - PN 40) Form B2 (PN 63 - PN 160) Other flange designs available


Swing Check Valves acc. to API 6D / BS 1868


Design: E Body of Cast MaterialsE Bolted CoverE Inside Shaft DesignE Flanged | Butt Weld Ends

Materials: List of standard materials (see page 19) Other materials on request

Options: Outside Shaft Design with Lever and counterweight Adjustable hydraulic damper Protection Cage

Standards: Test Pressure: API598

Face to face: ASME B16.10Flanges: ASME B16.5Facings: Raised Face RF Other flange designs available


AccordingDIN / ENAPI 6D / BS 1868


PISTON CHECK VALVEST- / Y-PATTERNDIN / EN

Piston Check Valve T-Pattern / Y-Pattern


Design: E Body of Cast MaterialsE Bolted CoverE Spring Loaded Disc E Flanged | Butt Weld Ends

Standards:


Face to face: PN 10 - PN 40 EN 558-1 / 1 PN 63 - PN 160 EN 558-1 / 2Flanges: EN 1092-1Facings: Form B1 (PN 10 - PN 40) Form B2 (PN 63 - PN 160) Other flange designs available



Relief Valve / Overflow Valve with Bellow Seal

Design:

E Body of Cast MaterialsE Bolted BonnetE Open Bonnet with spring and adjusting spindle E V-Port DiscE Integral SeatE Flanged | Butt Weld Ends

Adjustment of Setpressure (use of different spring types)

1,0 bar - 2,5 bar 2,5 bar - 6,0 bar6,0 bar - 10,0 bar 10,0 bar - 16,0 bar16,0 bar - 22,0 bar 22,0 bar - 30,0 bar30,0 bar - 40,0 bar

Standards:


Face to face: PN 10 - PN 40 EN 558-1 / 1Flanges: EN 1092-1Facings: Form B1 (PN 10 - PN 40) Other flange designs available

Butt Weld: EN 12627 Other designs availableFace to face: PN 10 - PN 40 EN 12982 / 1 Extended face to face dimension by using optional pup pieces


Options: Closed Bonnet with control screw and gas cap


OVERFLOW VALVESBELLOW SEALEDDIN / EN


SIGHT GLASSESTWIN / TUBULAR TYPE DIN / EN

Sight Glasses acc. to DIN 3237

Nom. Size Range: DN 15 - DN 200Nom. Pressure Range: PN 10 - PN 40Temperature Range: 50°C - +280°C

Design: E Body of Cast MaterialsE With Cast-in SwirlerE Glass Borosilicate Glass DIN 7080E Gaskets Graphite / Stainless SteelE Flanged | Butt Weld Ends

Standards: Test Pressure: EN 12266-1 / -2Face to face: PN 10 - PN 40 EN 558-1 / 1Flanges: EN 1092-1Facings: Form B1 (PN 10 - PN 40) Other flange designs available

Materials: 1.4408, 1.4308, 1.0619 Other materials on request

Options: Heating Jacket Metal fused glasses acc. to DIN 7079 Twin-glasses Tubular Type Sight Glass Different Gasket Materials available

Strainer Y-Type


Design: E Body of Cast MaterialsE Bolted CoverE Screen Stainless SteelE Flanged | Butt Weld EndsE Standard Meshsizes: DN15 - DN50 / 0,5 mm DN65 - DN150 / 1,0 mm DN200 / 1,6 mm Gasket Stainless / Graphite

Standards:

Test Pressure: EN12266-1 / -2Face to face: PN 10 - PN 40 EN558-1 / 1Flanges: EN1092-1Facings: Form B1 (PN 10 - PN 40) Other flange designs available

Butt Weld: EN 12627 Other designs availableFace to face: PN 10 - PN 40 EN558-1 / 1 Extended face to face dimension by using optional pup piecesMaterials: 1.4408, 1.4308, 1.4581, 1.0619 Other materials on request

Options: Heating Jacket Drain Screw Other Mesh Sizes Different Gasket Materials available

STRAINERS Y-TYPEDIN / EN


BOTTOM VALVESDIN / EN

Bottom Valve

Design: E Body of Cast MaterialsE Bolted BonnetE Disc opening into the vesselE Integral SeatE Angle Outlet to Inlet Flange 60°E Flanged E Outlet flange one size smaller than inlet flange

Max. allowable differential pressure:

DN 25/32 – DN 125/150 Pmax 16,0 barDN 150/200 Pmax 12,0 barDN 200/250 Pmax 8,0 bar Standards:


Flanges: EN 1092-1Facings: Form B1 Other flange designs available

Materials: 1.4408 Other materials on request

Options: Heating Jacket Pneumatic Actuator Electric Actuator Stuffing Box TA-Luft certified Purge Connections

Nom. Size Range: DN 25/32 - DN 200/250Nom. Pressure Range: PN 10 - PN 16Temperature Range: -200 - +400°C

GATE / GLOBE / CHECKTAILOR-MADE VALVESBY KLAUS UNION

Klaus Union offers their complete valve ran-ge in special executions based on customer´s needs.

Engineering, manufacturing, assembling and testing. All in one company: Klaus Union.

Special executions, Special materials, Special applications?Klaus Union has the technical valve solution:

E Valves made from bar stock materialE Special materials (Titanium, Monel®, Inconel®, Hastelloy®,...)E Cryogenic ValvesE Sour Gas Service (NACE)E Valves for molten salt applicationsE Valves for oxygen servicesE Flushing devicesE Remote Control UnitsE Fire Safe DIN EN ISO 10497 and API 607, 6th EditionE Low Emission Packing (TA-Luft / VDI 2440)E Stem ProtectionsE Double Block & BleedE Pressure Relief DevicesE Sealing Water ConnectionE Interlocking SystemsE Resilient Disc ExecutionsE Heating Jacket

Pressure Seal Type / Forged Steel

Control Valves for water and steam cycle of conven-tional power plants and process applications in che-mical and petro-chemical industries

Design: E Body Forged Steel MaterialE Pressure Seal BonnetE Outside Screw & YokeE Rising SpindleE Parabolic Disc / Perforated DiscE Standard Yoke prepared for mounting of electric actuator ISO5210E Mechanical Position Indicator

Individual sizing and design acc. to customer requirements

Test Pressure: API598 / FCI 70-2 / EN 12266-1 / -2 / EN (IEC) 60539Face to face: Manufacturer StandardButt Weld: acc. customer specification under consideration of dimensions of forged body

Materials: List of standard materials see page 24 Options: Flanged Ends Pup Pieces Pneumatic Actuator Electric Actuator Hydraulic Actuator Limit Switches / Positioner Locking Device Live Loaded Packing System

Nom. Size Range: DN 80 - DN 600 / 3“- 24“Nom. Pressure Range: up to 600 barTemperature Range: up to +650°C / +1,202°F

HIGH PRESSURE CONTROL VALVESASME | DIN/EN


Design: E Body of Forged Steel MaterialE Pressure Seal BonnetE Outside Screw & YokeE Non Rising Handwheel / Rising SpindeE Double Disc Type (hardfaced)E Larger Seat / Disc contact area in comparison to API StandardE Standard Yoke prepared for mounting of electric actuator ISO5210E Mechanical Position Indicator


Test Pressure: API598 / EN 12266-1 / -2

Face to face: Manufacturer Standard

Butt Weld: acc. to customer specification under consideration of dimesions of forged body

Materials: List of standard materials see page 24

Options: Flanged Ends Pup Pieces Overpressure Protection Devices Pressure Relief Hole in Seat Pressure Relief Hole in Wedge Pressure Relief Valve Bypass Limit Switches Locking Devices Live Loaded Packing System


HIGH PRESSURE GATE VALVES ASME | DIN/EN



Design: E Body Forged Steel MaterialE Pressure Seal BonnetE Outside Screw & YokeE Non Rising Handwheel / Rising SpindleE Parabolic Disc / Perforated DiscE Standard Yoke prepared for mounting of electric actuator ISO 5210E Mechanical Position Indicator


Test Pressure: API598 / EN 12266-1 / -2Face to face: Manufacturer StandardButt Weld: acc. customer specification under consideration of dimensions of forged body

Materials: List of standard materials see page 24 Options: Flanged Ends Pup Pieces Y-Pattern Angle Type Parabolic Disc Stop-Check Valve Pneumatic Actuator Electric Actuator Hydraulic Actuator Limit Switches / Positioner Locking Device Live Loaded Packing System


HIGH PRESSURE GLOBE VALVESASME | DIN/EN

HIGH PRESSURE SWING CHECK VALVESASME | DIN/EN



Design: E Body Forged Steel MaterialE Pressure Seal Bonnet


Test Pressure: API598 / EN 12266-1 / -2Face to face: Manufacturer StandardButt Weld: acc. customer specification under consideration of dimensions of forged body

Materials: List of standard materials see page 24 Options: Flanged Ends Pup Pieces



KLAUS UNION SERVICEWORLDWIDE

Klaus Union Service Performance

E Workshop Repairs

E On-Site Repairs

E Genuine Spare Part Delivery Worldwide

E Spare Parts Storage

E Customized Spare Parts Management

E On-Site Maintenance

E Installation

E Retrofitting

E On-Site Testing

E Customer Advisory Service

E Laser Alignment

E Start Up & Commissioning

E Individual 24 / 7-Service

E Trouble-Shooting

E In-House & On-Site Training

E On-Site Assembly and Disassembly

E Long-Term Maintenance Contracts

E On-Site Monitoring

E Maintenance Planning and Consulting

E Diagnostics

Klaus Union – More Than Just Technology

The importance of a global service management initiated Klaus Union to set up an own company, concentrating on after sales and service performance only. Klaus Union Service GmbH started in 2006. The service team deve loped Klaus Union’s after sales portfolio from simple genuine spare part delivery up to highly complica-ted diagnostics on site, which are today possible by using latest instrumentation systems.Local stock management reduces down times significantly. Spare parts are additionally available through Klaus Uni-on’s webshop, which allows a 24 / 7-service.

Commissioning, start up, maintenance and repair are upon operator-requests, which will be performed either from Klaus Union headquarter in Bochum or by one of the 15 service centers worldwide.

Klaus Union supports locally with training courses, semi-nars, consulting services, failure analysis and spare parts management. Klaus Union runs service with experience, competence, responsibility and passion!

Materials EN Materials ASTM1.4308 GX5CrNi19-10 A351 CF8

1.4552 GX5CrNiNb19-11 A351 CF8C

1.4408 GX5CrNiMo19-11-2 A351 CF8M

1.4581 GX5CrNiMoNb19-11-2 A351 CF8MC

1.4470 GX2CrNiMoN22-5-3 A995 4A

9.4439 GX2CrNiMoN17-13-5

1.4536 GX2NiCrMoCuN25-20

1.6902 GX6CrNi18-10

Further Materials upon Request

STANDARD MATERIALSCASTED / FORGED

1.0619 GP240GH A216 WCB

1.5419 G20Mo5 A217 WC1

1.7357 G17CrMo5-5 A217 WC6

1.7363 GS-12 CrMo 19 5 A217 C5

1.7380 GS-12 CrMo 9 10 A217 WC9

1.6220 G20Mn5 A352 LCB

1.7221 G26CrMo4

1.1138 G21Mn5

1.0460 P250GH A105

1.5415 16Mo3

1.7335 13CrMo4-5 A182 F11 / F12

1.7380 10CrMo9-10 A182 F22

1.4903 X10CrMoVNb9-1 A182 F91


KLAUS UNIONGLOBAL PRESENCE

Sales DepartmentsWorldwide

Klaus Union SubsidiaryKlaus Union Sales Office

Klaus Union Center ofCompetence

Germany, Bochum China, Ningbo India, Pune

Russia, Moscow USA, Houston England France Italy The Netherlands Poland Romania Spain Ukraine

Algeria Australia Austria Belarus Belgium Brazil Cambodia Canada Chile Colombia Cuba Czech Republic Denmark Egypt Finland Hungary Indonesia Iraq Israel

Japan Kazakhstan Kuwait Malaysia Mexico New Zealand Nigeria Norway Oman Papua New Guinea Peru Portugal Saudi Arabia South Africa Singapore Slovakia South Korea Sudan Sweden

Switzerland Taiwan Thailand Turkey UAE / Abu Dhabi UAE / Dubai Venezuela Vietnam

Klaus Union GmbH & Co. KG Blumenfeldstraße 18 | 44795 Bochum | GermanyPhone: +49 (0) 234 4595-0 | Fax: +49 (0) 234 4595-7000 | E-Mail: [email protected]

Product Range Pumps:

Magnet Drive Pumps

E Centrifugal Pumps according to DIN EN ISO 2858 & DIN EN ISO 15783

E Centrifugal Pumps according to ASME B73.3M-2015

E Centrifugal Pumps according to API 685 2nd Edition

E Multi-Stage Centrifugal Pumps (Barrel-Type Design available) E Side Channel Pumps following DIN EN ISO 15783

E Twin Screw Pumps, Single Volute, according to API 676 3rd Edition

E Pumps in Close-Coupled DesignE Pumps for High Pressure Applications E Pumps for High Temperature Applications E Self-Priming Pumps E Submerged Pumps, Single- / Multi-Stage and Twin Screw DesignE Vertical Inline Pumps

Mechanically Sealed Pumps

E Centrifugal Pumps according to DIN EN ISO 2858 & DIN EN ISO 5199

E Centrifugal Pumps following API 610 11th Edition & ISO 13709 2010

E Multi-Stage Centrifugal Pumps (Barrel-Type Design available)E Propeller Pumps, Horizontal / Vertical / Bottom-Flange E Side Channel Pumps

E Twin Screw Pumps, Single / Double Volute, according API 676 3rd Edition

E Pumps for High Pressure Applications E Pumps for High Temperature ApplicationsE Self-Priming Pumps E Submerged Pumps, Single- / Multi-Stage and Twin Screw DesignE Vertical Inline Pumps

Product Range Valves:E Globe Valves, T-PatternE Globe Valves, Y-PatternE Control ValvesE Gate Valves, Isomorphous Construction Series E Gate Valves, Wedge or Wedge Plates E Relief ValvesE Check ValvesE Sight GlassesE StrainersE Bottom ValvesE Butterfly Valves, Metal SeatedE Control Butterfly Valves, Metal Seated

Klaus Union Service Performance:

E Workshop / On-Site RepairsE Genuine Spare Part Delivery WorldwideE Spare Parts StorageE Customized Spare Parts ManagementE On-Site MaintenanceE InstallationE RetrofittingE On-Site Testing / MonitoringE Customer Advisory ServiceE Start Up & CommissioningE Individual 24 / 7 ServiceE Trouble-ShootingE In-House & On-Site TrainingE On-Site Assembly and DisassemblyE Long-Term Maintenance ContractsE Maintenance Planning and ConsultingE Diagnostics

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Documents

20180507 Product Range Valves - Klaus Union · 16 | PRODUCT RANGE VALVES PRODUCT RANGE VALVES | 17 SIGHT GLASSES TWIN / TUBULAR TYPE DIN / EN Sight Glasses acc. to DIN 3237 Nom. Size