8
www.tongtai.com.tw CNC Lathe TCS Series TCS Series. 2016.08.18 Trust & Technology Taoyuan Branch Taichung Branch Japan Branch Europe Branch Romania Branch Malaysia Branch Vietnam Branch Thailand Branch Indonesia Office Wuhan Branch Chongqing Branch Guandong Branch Tianjin Branch Shanghai Office Shenyang Office TEL86-27-59409109 TEL86-23-67865925 TEL86-769-81158108 TEL86-22-24417640 TEL86-21-24208138 TEL86-24-24142968 FAX86-27-59409110 FAX86-23-67867717 FAX86-755-27222115 FAX86-22-24416738 FAX86-21-34073262 FAX86-24-24115782 No.3, Luke 3rd Rd., Luzhu Dist., Kaohsiung City 82151, Taiwan TEL886-7-9761588 FAX886-7-9761589 www.tongtai.com.tw Shuzhou Tong-yu Machine & Tool Co., Ltd. No.555 Huahong Rd., Economic Development Zone of Wujiang, Suzhou City, Jiangsu Province, China TEL86-512-63430168 FAX86-512-63431622 E-mail[email protected] FAX886-3-4559730 FAX886-4-23589993 FAX81-4-71438360 FAX31-161-454768 FAX40-264-403983 FAX603-78597115 FAX66-2-3986518 FAX62-21-45850876 TEL886-3-4551399 TEL886-4-23589600 TEL81-4-71438355 TEL31-161-454639 TEL40-264-415273 TEL603-78597113 TEL84-4-62766090 TEL66-2-7443440 TEL62-21-45850875 Honor Seiki Co., Ltd. TEL : 886-7-9759888 FAX : 886-7-9759999 www.honorseiki.com.tw Asia Pacific Elite Corp. TEL : 886-4-23589313 FAX : 886-4-23588913 www.apeccnc.com Quick-Tech Machinery Co., Ltd TEL : 886-6-3841155 FAX : 886-6-3841177 www.quicktech.com.tw Affiliates China Operation Center Headquarters Tongtai Machine & Tool Co., Ltd. PCI-SCEMM - rue Copernic TEL : 33-4-77426161 FAX : 33-4-77426023 www.pci.fr ANGER Machining GmbH TEL : 43-7229-71041-0 FAX : 43-7229-71041-199 www.anger-machining.com

20160830 TCS-Series en - CNC-Nordic · 300 300(12V) / 330(8V) Servo turret 12/8(Opt.) 0.2 sec 0.6 sec--Power turret 12 0.3 sec 1 sec 6000 rpm 5.5/3.7 kW ... 11 TCS Series CNC Lathe

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Page 1: 20160830 TCS-Series en - CNC-Nordic · 300 300(12V) / 330(8V) Servo turret 12/8(Opt.) 0.2 sec 0.6 sec--Power turret 12 0.3 sec 1 sec 6000 rpm 5.5/3.7 kW ... 11 TCS Series CNC Lathe

www.tongtai.com.tw

CNC LatheTCS Series

TC

S S

eri

es

. 2

01

6.0

8.1

8

Trust & Technology

Taoyuan Branch

Taichung Branch

Japan Branch

Europe Branch

Romania Branch

Malaysia Branch

Vietnam Branch

Thailand Branch

Indonesia Office

Wuhan Branch

Chongqing Branch

Guandong Branch

Tianjin Branch

Shanghai Office

Shenyang Office

TEL︰86-27-59409109

TEL︰86-23-67865925

TEL︰86-769-81158108

TEL︰86-22-24417640

TEL︰86-21-24208138

TEL︰86-24-24142968

FAX︰86-27-59409110

FAX︰86-23-67867717

FAX︰86-755-27222115

FAX︰86-22-24416738

FAX︰86-21-34073262

FAX︰86-24-24115782

No.3, Luke 3rd Rd., Luzhu Dist., Kaohsiung City 82151, Taiwan

TEL︰886-7-9761588 FAX︰886-7-9761589

www.tongtai.com.tw

Shuzhou Tong-yu Machine & Tool Co., Ltd.

No.555 Huahong Rd., Economic Development Zone of Wujiang,Suzhou City, Jiangsu Province, China

TEL︰86-512-63430168

FAX︰86-512-63431622

E-mail︰[email protected]

FAX︰886-3-4559730

FAX︰886-4-23589993

FAX︰81-4-71438360

FAX︰31-161-454768

FAX︰40-264-403983

FAX︰603-78597115

FAX︰66-2-3986518

FAX︰62-21-45850876

TEL︰886-3-4551399

TEL︰886-4-23589600

TEL︰81-4-71438355

TEL︰31-161-454639

TEL︰40-264-415273

TEL︰603-78597113

TEL︰84-4-62766090

TEL︰66-2-7443440

TEL︰62-21-45850875

Honor Seiki Co., Ltd.

TEL : 886-7-9759888

FAX : 886-7-9759999

www.honorseiki.com.tw

Asia Pacific Elite Corp.

TEL : 886-4-23589313

FAX : 886-4-23588913

www.apeccnc.com

Quick-Tech Machinery Co., Ltd

TEL : 886-6-3841155

FAX : 886-6-3841177

www.quicktech.com.tw

Affiliates

China Operation CenterHeadquarters

Tongtai Machine & Tool Co., Ltd.

PCI-SCEMM - rue Copernic

TEL : 33-4-77426161

FAX : 33-4-77426023

www.pci.fr

ANGER Machining GmbH

TEL : 43-7229-71041-0

FAX : 43-7229-71041-199

www.anger-machining.com

Page 2: 20160830 TCS-Series en - CNC-Nordic · 300 300(12V) / 330(8V) Servo turret 12/8(Opt.) 0.2 sec 0.6 sec--Power turret 12 0.3 sec 1 sec 6000 rpm 5.5/3.7 kW ... 11 TCS Series CNC Lathe

TCS Series

01 TCS Series CNC Lathe 02 TCS Series CNC Lathe

‧High rigidity structure‧High efficiency turning performance

Tongtai’s CNC lathes have been widely popular to worldwide

customers because its high reliability and high cost-performance rate.

But we are not self-satisfied and devoted to improve product quality to fit

to customers’ demand. Now, Tongtai launches new CNC lathe-TCS

series. With finite element analysis, structure rigidity is reinforced.

Non-cutting time is decreased because of quick tool changing on servo

driven turret. Furthermore, chip evacuation and ergonomic are also

improved. TCS series is your best choice of CNC lathe for high rigidity,

high efficiency and high cost-performance rate.

CONTENTS03 Machining ability

04 Machining accuracy

07 Operation

08 Peripheral accessories

09 Tool interference

10 Working area

11 Spindle output and torque chart

12 Standard/Optional accessories

13 Machine dimensions/Specification

Bar capacity Spindle diameter Z axis travel Turning Turning & Milling

Chuck size 10”

Chuck size 8” Ø51 mm Ø100 mm

400 mm TCS-2000 TCS-2000M

400 mm TCS-1500 TCS-1500M

600 mm TCS-2000L TCS-2000LM

Chuck size 6” Ø44 mm Ø80 mm

Ø64 mm

Ø74 mm

Ø120 mm

Ø130 mm

400 mm

600 mm

TCS-2500

TCS-2500L

TCS-2500M

TCS-2500LM

Page 3: 20160830 TCS-Series en - CNC-Nordic · 300 300(12V) / 330(8V) Servo turret 12/8(Opt.) 0.2 sec 0.6 sec--Power turret 12 0.3 sec 1 sec 6000 rpm 5.5/3.7 kW ... 11 TCS Series CNC Lathe

03 TCS Series CNC Lathe 04 TCS Series CNC Lathe

Machining ability

Turning Material:S45C

Machining accuracy

Material removal rate

Cutting depth

Spindle speed

Feedrate

Cutting speed

O.D. turning

330 cm3/min

5 mm

763 rpm

0.5 mm/rev

120 m/min

Milling Material:S45C

Turning accuracy

Turning stability

Material removal rate

Cutting depth

Spindle speed

Feedrate

Cutting speed

I.D. turning

270 cm3/min

5 mm

637 rpm

0.5 mm/rev

120 m/min

Cutting width

Spindle speed

Feedrate

Cutting speed

Grooving

8 mm

637 rpm

0.1 mm/rev

120 m/min

90゜

270゜

180゜ 0゜

Scale: 1µm/div.

※Note: Above data are the test result of TCS-2000LM

End milling

38 cm3/min

end mill Ø20 mm (4 teeth)

500 rpm

200 mm/min

12 mm

16 mm

Material removal rate

Tool

Spindle speed

Cutting speed

Cutting width

Cutting depth

Drilling

25 cm3/min

drill Ø20 mm

398 rpm

0.2 mm/rev

25 m/min

Material removal rate

Tool

Spindle speed

Feedrate

Cutting speed

Drilling

25 cm3/min

drill Ø20 mm

398 rpm

0.2 mm/rev

25 m/min

Material removal rate

Tool

Spindle speed

Feedrate

Cutting speed

End milling

38 cm3/min

end mill Ø20 mm (4 teeth)

500 rpm

200 mm/min

12 mm

16 mm

Material removal rate

Tool

Spindle speed

Cutting speed

Cutting width

Cutting depth

Material

Tool

Turning diameter

Spindle speed

Feedrate

Brass

Diamond cutting tool

60 mm

3000 rpm

0.05 mm/rev

Roughness

0.3 µm Ra

Cylindricity

5 µm

Roundness

0.9 µm

Dry cutting

-0.02

-0.01

0

0.01

0.02

0.03

0.04

100 200 300 400 500

Time (min)

The

varia

tion

of O

.D

Workpiece amount measured : 20 pieces

0

※The above data is measured in-house. The test result may not be obtained due to different cutting conditions and environment conditions.

Material

Tool

Turning diameter

Spindle speed

Feedrate

The variation of O.D. of long-term machining

0.015 mm

Brass

Diamond cutting tool

60 mm

3000 rpm

0.05 mm/rev

Page 4: 20160830 TCS-Series en - CNC-Nordic · 300 300(12V) / 330(8V) Servo turret 12/8(Opt.) 0.2 sec 0.6 sec--Power turret 12 0.3 sec 1 sec 6000 rpm 5.5/3.7 kW ... 11 TCS Series CNC Lathe

05 TCS Series CNC Lathe 06 TCS Series CNC Lathe

Machining accuracy

Working area

Servo turret Power turret

Turret

Unit : mm

Tailstock

Manual travel

Quill travel

Center taper

Max. thrust

275/500(L) mm

100 mm

TCS-1500 / TCS-2000:MT4

TCS-2500:MT5

TCS-1500 / TCS-2000:500 kgf

TCS-2500:700 kgf

275/500(L) mm275/500(L) mm

X axis saddleX axis saddle has optimized structure with stable static and dynamic rigidity due to finite element analysis.

100 mm100 mm

50%

Ri

gidity improved

Model

Max. swing diameter

Max. swing diameter over saddle

Max. turning diameter

Max. turning length

TCS-2000

520

320

400

TCS-1500M

280

300

TCS-2000M

280

300

TCS-1500

300(12V) / 330(8V)

400

TCS-2000L

600

300(12V) / 330(8V)

Model

Max. swing diameter

Max. swing diameter over saddle

Max. turning diameter

Max. turning length

TCS-2500L

520

320

600

TCS-2500

400

TCS-2500LM

500

TCS-2000LM

280

500

TCS-2500M

300

300(12V) / 330(8V) 280

Servo turret

12/8(Opt.)

0.2 sec

0.6 sec

-

-

Power turret

12

0.3 sec

1 sec

6000 rpm

5.5/3.7 kW

Tool capacity

Indexing time(1-station)

Indexing time(6-station)

Max. speed of live tool

Spindle output of live tool

Max. turning diameterMax. turning diameter

Max. turning lenghtMax. turning lenght

Page 5: 20160830 TCS-Series en - CNC-Nordic · 300 300(12V) / 330(8V) Servo turret 12/8(Opt.) 0.2 sec 0.6 sec--Power turret 12 0.3 sec 1 sec 6000 rpm 5.5/3.7 kW ... 11 TCS Series CNC Lathe

07 TCS Series CNC Lathe 08 TCS Series CNC Lathe

Operation Peripheral accessories

Steel Cast iron Aluminum/ Non-ferrous metal

Long/Curl chips

X

X

Powder chips

X

Short chips

X

Short chips

X

Long/Curl chips

X

X

Short chips

X

X

Powder chips

X

X

Short chips: Chips shorter than 60 mm or ball type chips smaller than Ø40 mm.Curl long chips: Chips’ length is longer than short ones.

Coolant tank capacity95 L (80% full)

Specification

Hinge type

Scraper type

Magnetic scraper type

Chip conveyorAccording to different materials and chip

size, Tongtai provide various chip conveyors

for the best chip disposal.

Spacious tailstock working area.

Door opening width Tailstock area

Additional storage box under op-eration panelThe additional storage box under operation panel offer

a space to put tools, measuring gauges, and etc.

AccessibilityThe access to spindles or turrets is short

and comfortable to operator.

The wide door opening makes machine operation

and maintenance more convenient.

○ : Suitable X : Non-suitable

Disc type oil skimmer(optional)

Oil mist collector(optional)

Manual tool presetter(optional)

350mm

1083

mm

600 mm600 mm 570 mm570 mm

Page 6: 20160830 TCS-Series en - CNC-Nordic · 300 300(12V) / 330(8V) Servo turret 12/8(Opt.) 0.2 sec 0.6 sec--Power turret 12 0.3 sec 1 sec 6000 rpm 5.5/3.7 kW ... 11 TCS Series CNC Lathe

09 TCS Series CNC Lathe 10 TCS Series CNC Lathe

Working area

12V power turret (VDI40)

12V servo turret 8V servo turret

Tool interference

12V servo turret TCS-1500/2000/2500 TCS-2000L/2500L

TCS-1500M/TCS-2000M/2500M TCS-2000LM/2500LM12V power turret (VDI40)

8V servo turret

Unit : mm

Unit : mm

Unit : mm

Unit : mm

Unit : mm

17085

8965

85

35

43085

170

175

200s

t

25

200st

Ø245

Ø40 Ø50

Ø235

Ø220Ø650

Ø210

Ø280

43060

370 35 150

45

Ø210

Ø32

51

370

Ø20

4

Ø200

Ø545 170st76

185

45

140

170s

t

20

Ø300

30

370

5

8

Ø20

0

45

Ø255

Ø26

5

300

Ø500

35 165170st

350

Ø260

45350

170st15

5155

Ø330

27

51

37035

150

170

20

39.5

545(745)

103

85

11.5400(600)

604.5(804.5)

370

140

170

30

39.5

545(745)

103

45

85

11.5400(600)

60.5

400(600)59.5

459.5(659.5)

62 120

200

121.5

430

140

339.5(539.5)

170

8535

80

60

400(600)

490(690)62 120

43085

200

74

108

175

25

71

125

9011

0

400(600)

490(690)62 120

85

200

50.5131.5

430

175

25

9011

0

90

490(690)62 120

430

400(600)

200

89

171

29 80

100

100

350

35

170

165

5

39.5

545(745)

103

85

11.5

400(600)

350

400(600)

604.5(804.5)

170

15

39.5

545(745)

103 45

85

11.5

155

Page 7: 20160830 TCS-Series en - CNC-Nordic · 300 300(12V) / 330(8V) Servo turret 12/8(Opt.) 0.2 sec 0.6 sec--Power turret 12 0.3 sec 1 sec 6000 rpm 5.5/3.7 kW ... 11 TCS Series CNC Lathe

11 TCS Series CNC Lathe 12 TCS Series CNC Lathe

Standard/Optional accessories

Chuck

Turret

Spec. of live tool holder

Chip conveyor

Coolant & air blow

Automation equipment

Tool holder(Servo turret)

Others

Spindle output and torque chart

Standard/Optional accessories

Standard

2

4

8

one each size

one each size

OptionalTCS-1500Spindle bearing dia. Ø80 mm Pulley ratio 1:1

TCS-2000Spindle bearing dia. Ø100 mmPulley ratio 1:1.2

Live tool motorTCS-2500Spindle bearing dia. Ø120/Ø130 mmPulley ratio 1:1.6

3 Jaws through hole chuck

Collet type through hole chuck

12V servo turret

8V servo turret

Power turret

BMT-65

VDI-40

Hinge type

Scraper type

Magnetic scraper type

Coolant through spindle

Air blow through spindle

Coolant on spindle side

Air blow on spindle side

Bar feeder

Part catcher

Part conveyor

Automatic door

Face turning tool holder

I.D. tool holder

Gasket

Sleeve of I.D. tool Ø8, Ø10, Ø12, Ø16, Ø20, Ø2

Sleeve of drilling tool MT1, MT2, MT3

Oil skimmer

Oil mist collector

Air conditioner for electrical cabinet

Manual tool presetter

Air gun

Coolant gun

βiIP 15/6000

3

6

9

12

0 1200 2400 3600 4800

30

18Nm

15Nm

24.5Nm

20Nm

60

90

120

150

3500750

115Nm 15min S3 25%

95Nm 60min

Continuous op. zone

60min.

60Nm Cont.

Output [kW] Torque [Nm]

9kW 15min, S3 25%

7.5kW Cont.

Spindle speed (rpm)

Output [kW] Torque [Nm]

43Nm

31.5Nm

13.5kW

0

15kW 15min, S3 25%

11kW Cont.

19Nm14Nm

9kW

6.6kW

βiIP 22/6000

5

10

15

20

625 833

1500 2250 3000 3750 4500

50

100

150

200

250

229Nm 15min S3 25%

750

Continuous op. zone

60min. S3 40%

168Nm 60min.S3 40%

126Nm Cont.9.9kW

Spindle speed (rpm)

Output [kW] Torque [Nm]βiIP 22/6000

5

10

15

20

50

100

150

200

250

300

350

5000 1000 1500 2000 2500 3000 3500

469 625

305Nm 15min S3 25%

224Nm 60min.S3 40%

15kW 15min, S3 25%

11kW Cont.

23.2Nm17Nm

8.5kW

6.2kW

Continuous op. zone

60min. S3 40%168Nm Cont.

47.7Nm35Nm

12.5kW

9.2kW

Spindle speed (rpm)

βiI 3/10000

Continuous op. zone

2

4

6

8

10000

1500

2000 3000 4000 5000 6000

10

20

30

40

5.5KW 15min. S3 25%

3.7KW Cont.

4.8KW

3.3KW

35Nm 15min. S3 25%

23.5Nm 60min.S3 40%

7.7Nm

5.2Nm

60min. S3 40%

17.7Nm Cont.

Output [kW] Torque [Nm]

Spindle speed (rpm)

Page 8: 20160830 TCS-Series en - CNC-Nordic · 300 300(12V) / 330(8V) Servo turret 12/8(Opt.) 0.2 sec 0.6 sec--Power turret 12 0.3 sec 1 sec 6000 rpm 5.5/3.7 kW ... 11 TCS Series CNC Lathe

13 TCS Series CNC Lathe 14TCS Series CNC Lathe

Dimension with rearward type chip conveyor

Machine dimensions/Specification

Dimension with sideward type chip conveyor

Specification

Unit : mm Unit : mm

Specification

◎Specifications May Be Changed Without Prior Notice

Item

Turning capacity

Spindle

Turret

Power turret

Travel

Feed

Tailstock

Motor

Coolant unit

Hydraulic unit

Machine size

TCS-1500M

Ø280

300

-

-

-

-

12(VDI-40)

5.5/3.7

25×25

Ø40

6,000

200/400

3,350

TCS-1500

Ø320(12V)

Ø330(8V)

400

12 (Opt.8)

25×25

Ø32/Ø40

Servo

-

-

-

-

-

170/400

3,250

TCS-2000

400

170/400

275/100

3,231x1,820x2,380

3,300

TCS-2000L

600

170/600

500/100

3,431x1,820x2,380

3,900

TCS-2000M

300

200/400

275/100

3,231x1,820x2,380

3,400

TCS-2000LM

500

200/600

500/100

3,431x1,820x2,380

4,000

Ø80

Ø520

Ø320

A2-5

4,800(Opt.3,500)

6"

Ø56

Ø44

30/30

0.001~5,000

275/100

MT#4

Manual

9/7.5

1.8/1.8

95

0.55×1

30

1.5

3,231x1,820x2,380

Ø100

Ø520

Ø320

A2-6

4,500(Opt.3,000)

8"

Ø62

Ø51

30/30

0.001~5,000

MT#4

Manual

15/11

1.8/1.8

95

0.55×1

30

1.5

Ø320(12V)

Ø330(8V)

12 (Opt.8)

25×25

Ø32/Ø40

Servo

-

-

-

-

-

Specification

Spindle bearing dia.

Max. swing dia.

Max. swing dia. over saddle

Max. turning diameter

Max. turning length

Spindle nose

Spindle speed

Chuck O.D.

Through-spindle hole dia.

Bar capacity

Tool capacity

O.D. tool

I.D. tool

Driving system

Tool capacity

Motor

O.D. tool

I.D. tool

Max. speed

X/Z axis travel

X/Z axis rapid traverse

Cutting feerdate

Tailstock/Quill travel

Center taper

Driving system

Spindle motor

X/Z axis servo motor

Coolant tank capacity

Coolant motor

Hydraulic tank capacity

Hydraulic motor

L×W×H

Weight

Unit

mm

mm

mm

mm

rpm

inch

mm

mm

mm

mm

kW

mm

mm

rpm

mm

m/min

mm/rev

mm

kW

kW

L

kW

L

kW

mm

kg

-

-

-

-

12(VDI-40)

5.5/3.7

25×25

Ø40

6,000

Ø280

Item TCS-2500

400

170/400

275/100

3,231x1,820x2,380

3,400

TCS-2500L

600

170/600

500/100

3,431x1,820x2,380

4,000

TCS-2500M

300

200/400

275/100

3,231x1,820x2,380

3,500

TCS-2500LM

500

200/600

500/100

3,431x1,820x2,380

4,100

TCS-2500

400

170/400

275/100

3,231x1,820x2,380

3,500

TCS-2500L

600

170/600

500/100

3,431x1,820x2,380

4,100

TCS-2500M

300

200/400

275/100

3,231x1,820x2,380

3,600

TCS-2500LM

500

200/600

500/100

3,431x1,820x2,380

4,200

-

-

-

-

12(VDI-40)

5.5/3.7

25×25

Ø40

6,000

Ø120

Ø520

Ø320

A2-8

2,500(Opt.3,500)

10"

Ø76

Ø64

30/30

0.001~5,000

MT#5

Manual

15/11

1.8/1.8

95

0.55×1

30

1.5

Ø320(12V)

Ø330(8V)

12 (Opt.8)

25×25

Ø32/Ø40

Servo

-

-

-

-

-

Ø130

Ø520

Ø320

A2-8

2,500(Opt.3,500)

10"

Ø86

Ø74

30/30

0.001~5,000

MT#5

Manual

15/11

1.8/1.8

95

0.55×1

30

1.5

Ø320(12V)

Ø330(8V)

12 (Opt.8)

25×25

Ø32/Ø40

Servo

-

-

-

-

-

Specification

Spindle bearing dia.

Max. swing dia.

Max. swing dia. over saddle

Max. turning dia.

Max. turning length

Spindle nose

Spindle speed

Chuck O.D.

Through-spindle hole dia.

Bar capacity

Tool capacity

O.D. tool

I.D. tool

Driving system

Tool capacity

Motor

O.D. tool

I.D. tool

Max. speed

X/Z axis travel

X/Z axis rapid traverse

Cutting feerdate

Tailstock/Quill travel

Center taper

Driving system

Spindle motor

X/Z axis servo motor

Coolant tank capacity

Coolant motor

Hydraulic tank capacity

Hydraulic motor

L×W×H

Weight

Unit

mm

mm

mm

mm

rpm

inch

mm

mm

mm

mm

kW

mm

mm

rpm

mm

m/min

mm/rev

mm

kW

kW

L

kW

L

kW

mm

kg

Ø280

-

-

-

-

12(VDI-40)

5.5/3.7

25×25

Ø40

6,000

Ø280

Turningcapacity

Spindle

Turret

Power turret

Travel

Feed

Tailstock

Motor

Coolant unit

Hydraulic unit

Machine size

501,

068

1,73

5

1,455290

1,820

752,180(2,380) 1,051

3,231(3,431)1,530

915

824 688(828)

645

2,38

0

501,

068

1,73

5

1,455639 171

2,340

752,180(2,380)1,530

980

824 688(828)

645

2,38

0

TCS-1500M/TCS-2000M/2500M     TCS2000LM/2500LMTCS-1500M/TCS-2000M/2500M     TCS2000LM/2500LM