Upload
dokiet
View
212
Download
0
Embed Size (px)
Citation preview
DisclaimerForward-Looking Statements This document may contain forward-looking information and statements about ArcelorMittal and its subsidiaries. These statements include financial projections and estimates and their underlying assumptions, statements regarding plans, objectives and expectations with respect to future operations, products and services, and statements regarding future performance. Forward-looking statements may be identified by the words “believe,” “expect,” “anticipate,” “target” or similar expressions. Although ArcelorMittal’s management believes that the expectations reflected in such forward-looking statements are reasonable, investors and holders of ArcelorMittal’s securities are cautioned that forward-looking information and statements are subject to numerous risks and uncertainties, many of which are difficult to predict and generally beyond the control of ArcelorMittal, that could cause actual results and developments to differ materially and adversely from those expressed in, or implied or projected by, the forward-looking information and statements. These risks and uncertainties include those discussed or identified in the filings with the Luxembourg Stock Market Authority for the Financial Markets (Commission de Surveillance du Secteur Financier) and the United States Securities and Exchange Commission (the “SEC”) made or to be made by ArcelorMittal, including ArcelorMittal’s Annual Report on Form 20-F for the year ended December 31, 2014 filed with the SEC. ArcelorMittal undertakes no obligation to publicly update its forward-looking statements, whether as a result of new information, future events, or otherwise.
1
Agenda
• R&D overview
• Product development
• Manufacturing technology optimization
• Design and co-engineering
• Summary
2
3
2014 R&D spend of $260m (1/3 for automotive sector)2014 R&D spend of $260m (1/3 for automotive sector)
• Over 1,300 full time researchers
• Working on all process and development needs
• Expanding worldwide network of laboratories (currently 12 labs in Europe, North America, and South America)
• Key challenges fully aligned with the group strategy: geography, value chain, product differentiation
57% Product37%Process
6%Exploratory
General industry10%
Construction
Plates and specialities13%
10%
Others7%
60%Automotive
R&D budget spending by need
Global R&D key facts and figures
Six R&D labs dedicated to automotiveindustry
CanadaHamilton
USAEast Chicago
BrazilTubarão**
FranceMaizières-lès-Metz MontataireGandrange*
* Focus on R&D for Long Products** Focus on steel innovations for the automotive, energy, construction, machinery and white goods industries.
4
Main missions:• Develop new steels• Improve the in-use properties of steels• Find anti-corrosion solutions• Invent breakthrough products• Ensure technical service to customers• Predict the behaviour of steel
565 people are adapting steel to the evolution of automotive industry needs565 people are adapting steel to the evolution of automotive industry needs
5
Committed co-engineering programs with key customersCommitted co-engineering programs with key customers
Dedicated resident engineers bring technical support to global customers
ArcelorMittal also has six mobile Early Vendor Involvement (EVI) engineers with a global remit responsible for processing and providing stamping and joining support
6 resident engineers
1 resident engineer
3 resident engineers
1 resident engineer
1 resident engineer
1 resident engineer
1 resident engineer
14 resident engineers1 resident engineer
North AmericaUnited Kingdom
France
Spain
Italy
India
China
Japan
Republic of Korea
Brazil
3 resident engineers
2 resident engineers
Germany
Our vision and approach
OUR VISION
OUR WAY
From Collaboration to Co-creation
More thanSteel
Non-Stop R&D investment
Mastering Steel: Referential Engineering Material
Cutting-edge Technology Expertise Out-of-the-box Design
Capacity
R&D mission R&D mission 6
© A
rcel
orM
ittal
201
4 –
All
right
s re
serv
ed fo
r all
coun
tries
Can
not b
e di
sclo
sed,
use
d, o
r rep
rodu
ced
with
out p
rior w
ritte
n sp
ecifi
c au
thor
izat
ion
of A
rcel
orM
ittal
Through innovation, steel remains thematerial of choice
• ArcelorMittal has developed a unique full range of coated Advanced High Strength Steels in the last 25 years
• This has had significant impact on automotive construction:– Safety: Most vehicles get 5 stars NCAP rating today– Weight saving: Body structures are 25% lighter than in the 1980s– Environment: 6% less greenhouse gas emissions than in the 1980s– Corrosion protection: 12 years is the mainstream guarantee for corrosion thanks to the
huge share of coated products
1990 2008 2014
1st Generation, phase 1: HSLA, HSS
1st Generation, phase 2 : Dual Phase (DP1180 since 2008), TRIP Steels, Martensitic(MS>1200MPa since 80’s)
1st Generation, phase 3: Usibor® for hot stamping
3rd Generation AHSS Fortiform® for cold stamping
2nd Generation: TWIP, X-IP
20031993
8
ArcelorMittal has developed the broadest product offer in the worldArcelorMittal has developed the broadest product offer in the world
9
• Lightweight design of vehicles with hot stamping of Alusi pre-coated Usibor®
boron steel– Very high strength (Up to 2000MPa tensile
strength)– No springback, complex parts are feasible– Very good corrosion-resistance– Huge weight-saving potential for anti-
intrusion parts (up to 30%)– Tailored properties with Laser Welded
Blanks (LWB) with Ductibor®
– Very fast growth all over the world
-
Potential usage of hot-stamping technology(S-in motion® concept)
Potential usage of Laser Welded BlanksUsibor® - Ductibor® (S-in motion® concept)
Heated blanks before hot stamping
Press hardenable steels for automotive
Press hardenable steels have become a mainstream solution for weight saving Press hardenable steels have become a mainstream solution for weight saving
Penetration of press hardened steels
Volkswagen Golf
10
80%66%
28%
6%
Golf VIIGolf VI
UHSSHSS
Armin Plath, Head of Materials Research and Manufacturing, Volkswagen
“Volkswagen is using high strength steels in increasing amounts. It is a very cost effective way of reducing weight. Using new innovations in steel engineering… it is possible to reduce weight without the use for more costly materials such as aluminum and carbon fiber.”
According to an interview with Volkswagen for Truth About Cars, Volkswagen found that new HSS are:• Six times stronger than conventional steels they replace• Instrumental in achieving a weight reduction of 100 lbs. in the 2013 VW Golf“Volkswagen replaces aluminum with steel to save weight and money,” by BertelSchmitt, Truth About Cars, Jan. 2013
High strength-steels share: from 66% in Golf VI to 80% in Golf VII
Ultra high-strength steel share: from 6% to 28% (24% PHS, 4% AHSS)
VW: constant progress in weight primarily due to Advanced High Strength SteelsVW: constant progress in weight primarily due to Advanced High Strength Steels
Volvo XC90 275 pounds lighter than its
predecessor and 440 pounds lighter than most of its competitors .
60%
40%
Other
Press hardened steels
XC90's body & components structure
Quote from Volvo’s statement on 22 July 2014:“To help keep the occupant space inside
intact in a crash, the all-new XC90 has literally been made stronger in every sense. This is achieved by more extensive use of hot-formed boron steel, which is the strongest type of steel presently used in the car body industry.
The complete safety cage around the occupants is made from hot-formed boron steel and is designed for maximum occupant protection in all types of crash scenarios. The hot-formed steel amounts to about 40 per cent of the total body weight.”
11
Penetration of press hardened steels
40% of the Volvo XC90 uses press hardened steel – the most in any vehicle40% of the Volvo XC90 uses press hardened steel – the most in any vehicle
12
• For more than 20 years, weight saving solutions have been developed through the regular increase of tensile strength of the Advanced High Strength Steels
• Increase of strength is generally done at the expense of formability (complexity of shapes)
• ArcelorMittal has developed 2 ways to change the game:• Usibor® and Ductibor® hot stamping
solutions• Fortiform® for cold stamping with
outstanding combination of formability and strength
Part stamped with Fortiform®
Broadening our product portfolio
ArcelorMittal automotive steel: various products offer formability and strengthArcelorMittal automotive steel: various products offer formability and strength
13
Recap
• Two major products research centers: Maizières-lès-Metz (France) and East Chicago (USA)
• Managing a global product catalogue• Cloning the existing solutions in the various regions (Europe,
NAFTA, South America, Asia) to extend availabilities• Working within a global project structure to develop simultaneously
the emerging grades in Europe and NAFTA
Globalization of product portfolio
ArcelorMittal offers a really global product portfolioArcelorMittal offers a really global product portfolio
14
Recap
• iCARe® is ArcelorMittal’s range of innovative electrical steels for the automotive market: Save: reduces energy losses Torque: for the highest levels of mechanical
power output through high permeability Speed: high strength electrical steels for high
speed rotors • Large number of products in the iCARe® range
provide technical solutions for automakers: Lower CO2 emissions and better fuel
consumption for hybrid vehicles Longer drive range Lower total cost of electrification Better power density of electric machines -
reduces size and weight of electrical drive trains
Plug-in Hybrid Volkswagen Golf
iCARe®: Steels for electrical mobility
Electrical steel solutions for all types of electric vehiclesElectrical steel solutions for all types of electric vehicles
16
Recap
Materials, thicknesses and weldline positions can be tuned to optimize weightMaterials, thicknesses and weldline positions can be tuned to optimize weight
Honda’s Acura MDX
Innovative door ring concept- Mass savings
Innovative developments to guarantee the weld qualityInnovative developments to guarantee the weld quality
• Before laser-welding, the aluminium-silicon coating near the edge is partially ablated by laser (ArcelorMittal process)
• The top layer is removed to avoid excessive Al dilution in the weld• The intermetallic layer is intentionally kept to guarantee corrosion protection
Blank B Blank A
AlSi Coating
Weld
Remaining thin intermetallic layer
~ 2 mm
1 – 1.5 mm
~ 1 mm
Laser coating ablation
Laser welding
This process allows uniform hardness distribution after hot stamping, guaranteeing the weld quality
ArcelorMittal developed a process for Usibor® laser welding
17
18
Outstanding performances regarding weight and fuel economyOutstanding performances regarding weight and fuel economy
Hot stamped door ring - Honda’sAcura MDX
8.6 lbs. weight reduction per door, reducing 2014 fleet by ca. 600,000 lbs Improved fuel economy: 18/27 MPG for 2014 Acura MDX (AWD, V6) vs. 16/21
MPG for 2013 Offers improved energy management through uninterrupted joints for smooth
load path
“Weight was one of the ways to improve fuel economy. Taking weight out of a car and making a car stronger is not an easy thing. In spite of being a much stronger, safer car, it is 275 pounds lighter than the outline car.”
Jim Keller, 2014 Acura MDX Chief Engineer
19
Design without hot stamped door ring Design with hot stamped door ring
2014 Acura MDX2013 Other OEM
Small offset crash performance comparison• Note deformations in the door opening area on comparison vehicle: ability to open the driver side door after the crash event in 2014 Acura MDX
IIHSIIHS
Honda’s Acura MDX received the highest available safety ratingsHonda’s Acura MDX received the highest available safety ratings
2014 Honda Acura MDX crash test
20
Door ring project awardedDoor ring project awarded
American Metal Market’s 2014 Best Innovation Process Award for the Honda door ring
Automotive News' 2014 PACE Award in the Manufacturing Process and Capital Equipment category for the laser ablation process
Delegation from ArcelorMittal and Magna Cosma Int’l
Award winning solutions
22
A long tradition of steel solution developmentA long tradition of steel solution development
From a steel provider, to a global solution provider
ArcelorMittal’s leadership as solution provider recognized by OEMs
S-in motion®
C-Segment Vehiclesdemonstrates the potential of AHSS & PHS
1990 2004 2010 20142013
S-in motion®
Electric & Plug-in Hybrid C-Segment Vehicles
Contribution to ULSAB/ULSAC industry-wide lightweight effort
ArcelorMittal’s ABC lightweight project
S-in motion®
Pickup Trucks
2012
S-in motion®
Light Commercial Vehicles
23
3 step methodology for co-engineeringBIW review
Preliminary mass-saving assessment
Refinedmass-saving
analysis
Forming& weldingfeasibility
PHASE 1 PHASE 2 PHASE 3
Identification of potential mass saving solutions thanks to:
Benchmark
Steel grade properties
Engineered solution projects
Grade, Gauge & Geometry optimization thanks to numerical simulations
Crash FE analysis
Stiffness FE analysis
Forming and assembly assessment
Springback counter measures
Hot-forming
Roll-forming
Spot-welding
Laser Welded Blanks
24
• A catalogue of 60 steel solutions using:– Advanced High Strength Steels– Hot stamping– Laser Welded Blanks– Tubular products– Long products
• Enabling:– to save up to 73 kg or 20% of a typical
C-segment vehicle’s body-in-white and chassis weight
– to deliver a 13.5% reduction in CO2 equivalent (eq) emissions during the vehicle’s use-phase
– to achieve these savings at neutral cost without compromising the vehicle’s safety performance
S-in motion®: weight reduction solutions
54% AHSSProcesses• Hot stamping 29 parts• Stamping of LWB 16 parts • Roll forming 2 parts
Press hardened parts (Usibor®/Ductibor®)
Choose the best weight saving / cost compromisesChoose the best weight saving / cost compromises
• 174 kg (23%) of weight savings compared to baseline weight (748 kg)
• Optimal solution embarks 63% Advanced High Strength Steels including 18% Press Hardened Steels
• Solutions are validated for crash and stiffness requirements
• Main complex parts are validated for forming and assembly
22kg additional weight saving with emerging grades22kg additional weight saving with emerging grades
S-in motion® Pickup Trucks
S-in motion® Pickup Trucks
25
Weight: 13.3 kg Weight savings: 4.9 kg / 27%
Cost savings vs Alu: 30%
Steel grades
Weight breakdown
Baseline Front Door S-in motion® S1 Lightweight Steel Door
Short term Ultra lightweight steel door - Market ready
14.5kg18.3kg 12kgMedium termShort term
C-segment vehicle
13.3kg
1. Door innerLaser welded blank AM05 0.8mm /0.6mm
2. Waist beamMS1500 0.9mm & DP780
3. Door beamUsibor®1500
4. Hinge reinforcementsUsibor®1500
5. Outer panelFF280DP (490DP) 0.6mm
Tensile strength values
Opening the door to more weight savingsOpening the door to more weight savings
S-in motion® Ultra Lightweight Steel Door
26
27
Mike Sweers, Chief Engineer for Toyota’s North American truck division:"If you are designing properly for the material, you can achieve the proper weight savings. If you just try to make the mass reduction purely by material itself, you’ll reduce weight but won’t optimise it. It all really starts with design."
Peter Mertens, Senior Vice President of research and development for Volvo“Volvo prefers boron steel to aluminum because of the strength properties and the added safety in a crash.”
Armin Plath, VW’s head of materials research and manufacturing:“Volkswagen is using high-strength steels in increasing amounts. It is a very cost effective way of reducing weight.”
Customer testimonials
28
Key takeaways
• We understand the challenges and proved that steel can meet these challenge
• We have products and market position to capture growth• By leveraging the resources of our global R&D organization, ArcelorMittal has
become a unique provider of steel solutions for the automotive market:• a broad global product offer, constantly in evolution • a high level expertise in all processes and in-use properties • an incomparable ability to provide highly engineered solutions for
weight and cost savings• Advanced technological capabilities (Usibor® for hot stamping / Laser
Welded Blanks and Fortiform® range of 3rd generation AHSS for cold stamping) • We are convinced that steel will remain the preferred material for car
manufacturing due to its unique ability to bring affordable weight savingsolutions
• We are investing to back this franchise business
Steel to remain material of choice for automotive industrySteel to remain material of choice for automotive industry
Daniel Fairclough – Global Head Investor [email protected]+44 207 543 1105
Hetal Patel – UK/European Investor [email protected]+44 207 543 1128
Valérie Mella – European/Retail Investor [email protected]+44 207 543 1156
Maureen Baker – Fixed Income/Debt Investor [email protected]+33 1 71 92 10 26
Lisa Fortuna – US Investor [email protected]+312 899 3985
We have released a new ArcelorMittal investor relations app available for download on IOS or android devices
New ArcelorMittal IR app and contacts