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Why is an Environmental Audit Important to You? Ed Callahan

2015-07-22 Why is an Environmental Audit Important

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Page 1: 2015-07-22 Why is an Environmental Audit Important

Why is an Environmental Audit Important to You?

Ed Callahan

Page 2: 2015-07-22 Why is an Environmental Audit Important

Agenda• Why perform an environmental audit?• Process of performing an audit.• What things need to be addressed during

audit?• What to do after the audit is completed?

Page 3: 2015-07-22 Why is an Environmental Audit Important

• To determine compliance status

Why Perform an Environmental Audit?

Page 4: 2015-07-22 Why is an Environmental Audit Important

Why Perform an Environmental Audit?

• Avoidance of regulatory violations and monetary fines

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Why Perform an Environmental Audit?

• Preventative Maintenance

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Why Perform an Environmental Audit?

• Complex Regulations

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Why Perform an Environmental Audit?

• Environmental compliance is given a low priority

• Complacency

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Why Perform an Environmental Audit?

• Good business practice

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Why Perform an Environmental Audit?

• Reduce major risk

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Why Perform an Environmental Audit?

• Peace of mind

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When Should you Perform an Environmental Audit?

• Changes have occurred (internal or external) – Processes– Chemicals– Personnel– Regulations

• Events have occurred– Purchased a new facility– Opening a new facility– Facility or company has received a violation

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When Should you Perform an Environmental Audit?

• Change in personnel

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When Should you Perform an Environmental Audit?

• Violations– At your facility or sister facility

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When Should you Perform an Environmental Audit?

• As matter of routine

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Elements of a Good System

• Audit standards• Satisfy your individual needs• Detailed, but functional and understandable• Confirm what you are doing correctly• Provide solutions to problem areas

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Elements of a Good System

• Compliance Calendar– Reminder System

• Good File Organization– Documentation of Methodologies

• Good Housekeeping• Transferable Understanding of System

– Duplicity of Knowledge

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Process of Performing an Environmental Audit

• Preparation• Site Walk / Inspection (Floor Practices)• Records & Data Review (Paperwork)• Findings, Actions Required, and Priorities

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Preparation

• Attorney-Client privilege• www.epa.gov/echo/ • Any industry-specific or area-specific rules• Audit checklist (regulations)• Create a list of permits and plans to be

reviewed • Know the safety requirements• Pre-Audit questionnaire

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Site Walk / Inspection

• Try to tour operations in the sequence of the process (not required)

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Site Walk / Inspection

• Think and ask questions

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Site Walk / Inspection

• Note information on site/facility map

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Site Walk / Inspection

• Look everywhere: roof, outfalls, maintenance rooms, basement, etc…

• Note “Floor Practices”

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Floor Practices

• Labeled drums and secured lids• Pressure drop readings• Working communication device• Permit requirements (e.g. closed doors on

paint booth; pH of the wastewater effluent)• Visible emissions

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Records & Data Review

• Reports• Plans• Applications• Safety Data Sheets (SDSs)• Recordkeeping and Inspection Documentation• Corrective Action Documentation• Support Documentation • Training Records

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Records & Data Review

• Manifests• Waste Characterization Information• Lab Results• Regulatory Agency Correspondence• Purchase Records• Proof of Submittals• Old Files ???• Documenting Non-Issues

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Paperwork and Floor Practices

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What Things Need to be Reviewed During Audit?

• Air– Are they fulfilling the permit requirements?– Look at all permitted equipment and processes (air

emissions inventory)– Look at equipment and processes that are not

permitted. Should they be permitted?– Are all reports being submitted on-time and

correctly?

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What Things Need to be Reviewed During Audit?

• Air– Are all plans developed that are required in

the permit (CAM, ERP, OM&M, etc.)? Are they following and updating plans as necessary?

– Is record keeping being completed as required?

– Review SDS’s of any coatings, paints, etc.– Inspect the roof and look at all stacks

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What Things Need to be Reviewed During Audit?

• Air– Have stack tests been completed?– When are the permits due to be renewed?– Are there any planned expansions?– MACT?

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What Things Need to be Reviewed During Audit?

• Wastewater (NPDES or Industrial)– Are they fulfilling the permit requirements?– Look at all permitted discharges and processes.– Look at discharges that are not permitted. Should

they be permitted?– Are all reports being submitted on-time and

correctly?

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What Things Need to be Reviewed During Audit?

• Wastewater– Are all plans developed that are required in

the permit (Slug Control Plan, etc.)? Are they following and updating plans, as necessary?

– Is record keeping being completed as required?

– Review the analytical results, DMR’s, etc.– When are the permits due to be renewed?– Categorical pretreatment standards

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What Things Need to be Reviewed During Audit?

• Storm Water– Do they have or do they need a storm water

permit?– Review the Storm Water Pollution Prevention Plan

(SWPPP). • Is it updated? Are they following it? Does the plan have

all of the necessary elements?

– Any sampling requirements?

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What Things Need to be Reviewed During Audit?

• Storm Water– Review all record keeping and reports– Where are spill kits located?– Look at “high risk” areas– Look at housekeeping

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What Things Need to be Reviewed During Audit?

• Spill Prevention, Control, and Countermeasures (SPCC) Plan – Oil Storage– Do they have or do they need a SPCC Plan?– Review the SPCC Plan. Is it updated? Are

they following it? Does the plan have all of the necessary elements and fulfill requirements?

Page 35: 2015-07-22 Why is an Environmental Audit Important

What Things Need to be Reviewed During Audit?

• Spill Prevention, Control, and Countermeasures (SPCC) Plan – Oil Storage– Review all record keeping – Where are spill kits located?– Look at all oil storage areas– Look at housekeeping

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What Things Need to be Reviewed During Audit?

• Waste– What is their hazardous waste generator status

(CESQG, SQG, LQG, or TSDF)? This will determine the requirements they must adhere to.

– Tanks: “a potentially burdensome task”– Is all waste properly characterized (sludges, dust,

etc.)?

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What Things Need to be Reviewed During Audit?

• Waste– Review all record keeping, manifests, and

reports– Inspect all satellite accumulation and

hazardous waste storage areas– Review Universal Waste program

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What Things Need to be Reviewed During Audit?

• Chemical Reporting – Tier II’s– Hazardous substances – very vague– Extremely hazardous substances (EHS’s)– For emergency planning purposes– Review submitted Tier II’s– Review SDS’s– Look for chemicals stored in large quantities – Review purchase records

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What Things Need to be Reviewed During Audit?

• Chemical Reporting – Form R’s (TRI)– Chemical or compound specific (EPA’s List of

Lists)– Manufactured, processed, or otherwise used– Review submitted Form R’s and supporting

documentation– Ask about methodology to determine if Form

R’s are applicable

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What Things Need to be Reviewed During Audit?

• Other Compliance Issues– Compliance (not Phase I)– State-specific or local requirements– Tanks– Drinking water– Used oil– Refrigerants– Risk Management Plans / Process Safety

Management

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What To Do After the Audit is Completed?

• Prioritize findings

• Best Management Practice vs. Regulatory Requirement

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What To Do After the Audit is Completed?

• Self-Disclosure

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What To Do After the Audit is Completed?

• Take Action & Correct Deficiencies!

Page 44: 2015-07-22 Why is an Environmental Audit Important

Questions?

Ed [email protected]

317-916-3156