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2014
¬ VT-ASYSTAutomation Systems &
Testers
Facts of VIDEOTON Group¬ VT-ASYST
A privately owned, financially strong, vertically integrated industrial group in low-cost Europe
A competent multi-commodity supplier of complete products, modules and parts
A European EMS provider
A turn-key contract manufacturing partner for outsourcing and transfer projects
A complex service provider owning and operating industrial parks
Group Structure¬ VT-ASYST
Manufacturing Services
Electronics Part manufacturing
Videoton EAS
VT Plastic
VTCD
KVJ
VT METAL
VT Elektro-PLAST
VTBH-DZU
VT Mechatronics
VT ARTRANS
VT-Transman
Pannonjob
Pannonfacility
VT Automotive Electronics
Industrial Park Company
VENTIFILT
VT Precision
VT-Systemtechnics
VTES
VT-ASYST
Finance Controlling LegalBusiness Development HRCentral Design & Engineering IT
Assembly & part manufacturing
Holding
3,5 Mill €1996Established
asSpecial Machine BU
EngineeringMachining
AssemblingProgramming
Installing
Fact of VT-ASYST¬ VT-ASYST
27Engineering
engineers
21Machining
millers, turners
12Assembling
technicians
2012VT-ASYST Ltd. Annual turnover
(2013)
89,8 % Automotive
Engineering, machining, assembly, programming, install. All parts of making special machines are in one hand. With a strong background support of VIDEOTON.
Engineering
Main activity of VT-ASYST Ltd. is based on engineering work. Our engineering groups include well-trained engineers. Engineers are supported all programs, and equipments, what is needed for high-quality work.
Engineering
Engineers ∑
Mechanical Designer 12
Automat. Engineer (PLC) 7
Measuring Engineer 3
PC Software Engineer 3
Manufacturing Engineer 2
¬ VT-ASYST
Production of parts
The Business Unit has its own tool shop, therefore we are able to manufacture the designed parts in-house. Our main machines are supported by CAM.
TNL-85A II Lathe with C-axe machining Max. process dimension: 130 mm
Length: 500 mm
Fehlmann Picomax 100 CNC-3 (2 pcs):
Max. process dimension: 800 x 400 x 450 mm
Process accuracy: 0,01 mm
Machining with CAM:
STAMA-FANUC MC014 Robodrill:Max. process dimension: 480 x 360 x 280 mm
Process accuracy: 0,01 mm
Hardford VMC-1020:Max. process dimension: 1020x 500 x 400 mm
Process accuracy: 0,02 mm
Machining without CAM:
Milling machine 3 pcs
CNC Lathe Machine 3 pcs
Flat Grinder 2 pc
Welding:
CO2, argon protective gas arc welding
Aluminum and acid resistant materials welding
Milltronics VM 25XTMax. process dimension: 1524 x 635 x 610 mm
Process accuracy: 0,005 mm
¬ VT-ASYST
Assembly:
Machines that we design are assemblied, adjusted and tested at our own plant.
If required, we can provide area for test run.
Assembly
Only fully functional machines after Factory Acceptance Test (FAT) are delivered.
¬ VT-ASYST
Co - operation
We have good relationships with local
small contractors. If there is a
temporary capacity shortage, our
partners give us stable and reliable
hand.
Sometimes our capacity is not enough …
¬ VT-ASYST
We made it…
Half automated manufacturing support machines:
Heating machines
Washing machines
Glueing machines
Screwing machines
Adjusting machines
¬ VT-ASYST
We made it…¬ VT-ASYST
Half-automated assy machines:
Precision dosing system
Application of humanoid robots
Feeding, assembly, press fitting
We made it…
Screwing machines: Servo screwdriver Pneumatic screwdriver 1;2,5; 3 axies manipulating
Moving by robots (Scara or chartesien)
Data acquisition Integration into special machines or assembly lines
¬ VT-ASYST
We made it…
Riveting machines:
Application of BalTec riveting machine
Single or multi spindle version
Force-way measuring
Data acquisition
Integration into special machines or assembly lines
¬ VT-ASYST
We made it…
Press Fitting Machines:
Up to 50 kN
Force - way measuring
Pneumatic, Hidraulic,or servo-presses
Parts check (Poka-Yoke)
¬ VT-ASYST
¬ VT-ASYST
Pipe Press Fitting Machine:
Hidraulic press
Force - way measuring
Automated glueing and pipe manipulating
Pressing force 15 kN
Parts check (Poka-Yoke)
We made it…
We made it…
Fully automated assy machines:
Servo motion
Application of robots, etc.
Similar as half automated assy…
¬ VT-ASYST
We made it…
Half Automated Testers:
Feeding by operator
Functional testing
High Voltage Testing
Resistance & Insulation Measuring
Scrap separator
Marking parts by ink jet
or laser marker
Traceability with RF ID
Data Acquisition by PC
¬ VT-ASYST
We made it…
Fully Automated Testers:
Feeding by manipulators
Functional testing
High Voltage Testing
Resistance & Insulation Measuring
Force-way measuring
Pneumatic manipulators
Robots
Marking parts by ink jetor laser marker or
labeling
Traceability with RF ID
Data Acquisition by PC
¬ VT-ASYST
We made it…¬ VT-ASYST
Hand-switch Functional Tester:
Functional testing and 3D Force-way measuring
6-axis humanoid robot and pneumatic manipulators
Symbol recognizing
Automatic labeling or scrap separating
Data Acquisition by PC
We made it…
Assembly and tester line:
Multiple PLC control
Traceability with RF ID
Covering and rivetting
Customer dimension measuring
Switch point adjusting by low voltage, high current
Functional Testing
Resistance & Insulation Measuring, etc.
Data Acquisition by PC
¬ VT-ASYST
We made it… ¬ VT-ASYST
Assembly , pressing and screwing machine:
Assembly workstation with equipment support
Servo press (max. 55kN) with force-way measuring
AC servo-screwdriving with carthesian robot
Precision weight measuring
Data Acquisition by PC (barcode, network, etc.)
We made it…
Or any other combination of previous groups:
BOSCH TS1, TS 2 conveyor
Indexer table, LS 280 indexer line
Application of Robots, Lasers, Servos…
Feeding, Assembling, Testing, Marking, Acquisition
¬ VT-ASYST
Component production:
Production of parts are undertaken according to the drawings provided for us. Unique parts, small batches of components, samples can be produced.
Other Activities
Modification of machines:
Modification and modernization of old equipments are undertaken to make them suitable for their new purposes and to be up-to-date.
Manufacturing of jigs, fixtures, stands, equipments:
Complete solution
If you need an assy line then you need some jigs like a shim feeder or master pieces.
¬ VT-ASYST
References
¬ VIDEOTON
¬ VT-ASYST
Quality Assurance
Quality Standard:
ISO 9001:2008
ISO 14001:2004
(planned)
ISO 13485 (planned)
¬ VT-ASYST
Thank you for your kind attention!
¬ VT-ASYST
If you want produce, we give you assist!
VT-ASYST Kft.
H-8000 Székesfehérvár Berényi út 72-100 Building: No. 187/ATel.: 00 36 22 533 620 Fax: 00 36 22 533 624 E-mail: [email protected]