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2014 National BDPA Technology Conference Additive Manufacturing, aka 3D Printing Jon Bartschi. August 4-9, 2014 Indianapolis, IN. Presentation Objectives. Add information – try to make the font size at least 28, titles are 32 Use the true type font – Ariel Rounded MT Bold - PowerPoint PPT Presentation
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2014 National BDPA Technology Conference
Additive Manufacturing, aka3D Printing
Jon Bartschi
August 4-9, 2014
Indianapolis, IN
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Presentation Objectives
• Add information – try to make the font size at least 28, titles are 32
• Use the true type font – Ariel Rounded MT Bold
• Outline presentation material
What is 3D printing?
• 3D printing takes a digitally created model and creates a solid, usable 3D object through an additive, layer-by-layer process.
• Transformation Technology – creates a new market to support existing ones.
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What is 3D printing?
• Like the replicators in Star Trek or The Jetsons!
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The printer
• 3D printers are similar to inkjet printers.
• Instead of ink, 3D printers deposit material in layers.
• Over a dozen types of printing processes!
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3D Modeling Software
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• Each layer is like a Post It note!
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• The first layer is only .1 mm thick!
ABS Plastic
AcrylonitrileButaneStyrene
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It’s the plastic we use every day!
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Polyactic Acid (PLA)
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Smells like waffles!
What is the material made of?
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How much does a 3D Printed 1in cube cost?
What does it take?
Software
• 3D Modeling
• Slicing Software
• Computer to Printer Interface
• Interpreting Software
Hardware
• Computer
• Control Board(s)
• Electromechanical Hardware
• Print Materials
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3D Printing History
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• 1986: the birth of 3D printing
• Charles Hull invented the first working 3D printer and the .STL format. Inducted into National Inventors Hall of Fame in 2014.
• Stereolithography - printing process that enables a tangible object to be created from digital data.
• Originally very expensive
3D Printer Prints Itself!
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3D Printing in Space
• European Space Agency (ESA) proposing to 3D print structures on the moon and Mars.
• Addresses biggest challenge of bringing materials to the moon.
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• Can we use the planet's natural resources?• Currently prototyping with sand and solar
power on Earth
3D Printing in Space
• NASA is proposing 3D food printers for astronauts in space.
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GE 3D Printing
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• GE will produce 100,000 3D-printed components for the next-generation GE9X turbine engine.
• Boeing is producing 3D-printed components on their aircraft.
3D Printed Clothing, Shoes, and Jewelry
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• Order customized accessories and get them delivered.
• New Balance and Nike are adopting 3D printing for highly customized shoes for a perfect fit/design.
3D Printed Food
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3D Print Your House!
• WinSun Decoration Design Engineering in China has printed 10 houses in 24 hours!
• Use four giant 3D printers to construct 2,100 square foot buildings, cost less than $5,000 each to construct
• www.contourcrafting.org, University of Southern California
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3D Printed Organs
• Approximately 3,000 people on the heart transplant waiting list on any given day, 2,000 heart donors per year
• Lays down layer after layer of live cells and human tissue.
• Low level of rejection.• Organovo has successfully 3D
printed liver tissue!• A 3D replica of Van Gogh's
ear was printed using family DNA.
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3D printing in the medical field
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3D Printed Cast
• Tarian Orthodics in Charleston, SC is integrating 3D printing into their athletic braces.
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IT Jobs in 3D Printing
• Programming• Product Design• 3D Modeling or
Drafting• Computer
Technology• Marketing• Research and
Development
• Technical Support• Machine Operation• Manufacturing• Assembling• Sales• Engineering• Servicing
Technician• More on the way…
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Lastly, 3D printing can be challenging
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