20130826154746_2 of 25 - NIT for PGR at NFL Vijaipur - Tech NIT

8/13/2019 20130826154746_2 of 25 - NIT for PGR at NFL Vijaipur - Tech NIT

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INSTALLATIONOF PURGE GAS RECOVERY UNIT

NFL VIJAIPUR

CONTENTS OF TECHNICAL DOCUMENTS

PC65/E-1/P-II P

DOCUMENT NO. REV

Page 1 of 2

NFL VIJ AIPUR PGR-J ULY 2013

PART II


FOR

INSTALLATION OF PURGE GAS RECOVERY UNIT

NFL, VIJAIPUR


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INSTALLATIONOF PURGE GAS RECOVERY UNIT

NFL VIJAIPUR


PC65/E-1/P-II P

DOCUMENT NO. REV

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NFL VIJ AIPUR PGR-J ULY 2013

LIST OF CONTENTS

PART-II TECHNICAL DOCUMENTS FOR INSTALLATION OF PURGE GAS RECOVERY

UNITSECTION DESCRIPTION

1.0 INTRODUCTION

2.0 GENERAL DESCRIPTION

3.0 DESIGN BASIS

4.0 SCOPE OF WORK

5.0 GUARANTEES

6.0 TIME SCHEDULE

7.0 QUALITY ASSURANCE & CONTROL

8.0 PROGRESS REPORTING

9.0 CLARIFICATION OF CONFLICTS

10.0 DRAWINGS & DOCUMENTS

11.0 VENDORS LIST

12.0 SPARES (COMMISSIONING & 2 YEARS OPERATION)

13.0 ANNEXURE

ANNEXURE 1 PROCESS BLOCK DIAGRAMANNEXURE 2 P&I DIAGRAMS

ANNEXURE 3 TIE-IN LIST

ANNEXURE 4 STATIC EQUIPMENT

ANNEXURE 4.2 ROTATING EQUIPMENT

ANNEXURE 5 PIPING

ANNEXURE 6 ELECTRICAL

ANNEXURE 7 INSTRUMENTATION

ANNEXURE 8 CIVIL


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INSTALLATION OF PURGE GAS RECOVERY UNITAT NFL VIJAIPUR

PLANT: AMMONIA-II

PC 65/E-01/P-II 0

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0 12.07.13 12.07.13 COMMENT INCORPORATED DSC AV RKV

P 28.06.13 28.06.13 ISSUED FOR REVIEW DSC AV RKV

REV REV DATE EFF DATE PURPOSE PREPD REVWD APPD

INSTALLATION

OF

PURGE GAS RECOVERY UNIT

AMMONIA-II PLANT

NATIONAL FERTILIZERS LTD (NFL), VIJAIPUR


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INSTALLATION OF PURGE GAS RECOVERY

UNIT AT NFL VIJAIPURPLANT: AMMONIA-II

PC65/E-01/P-II 0

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FORM NO: 02-0000-0021F2 REV1 All rights reserved

CONTENTS

Section. DESCRIPTION PAGE NO.

1.0 Introduction 3

2.0 General 3

3.0 Design Basis 4-9

4.0 Scope of work 10

5.0 Guarantees 10

6.0 Time Schedule 11

7.0 Quality Assurance & Control 12

8.0 Progress Reporting 12

9.0 Clarification of Conflicts 13

10.0 Drawings & Documents

11.0 Vendors List

12.0 Spares(Commissioning & 2 years Operation)

13.0 Annexure

Annexure 1 Process Block Diagram

Annexure 2 P&I Diagrams

Annexure 3 Tie-In List

Annexure 4 Static & Rotating Equipment

Annexure 5 Piping

Annexure 6 Electrical

Annexure 7 Instrumentation

Annexure 8 Civil


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1.0 INTRODUCTION:

M/s National Fertilizers Ltd (NFL), Vijaipur is operating two Ammonia Plants each of

capacity of 1520 MTPD. AMMONIA-I & II Plants were commissioned in 1987 and 1997

respectively. Both the Plants are based on steam reforming process of M/S HTAS

Technology. Ammonia-I and Ammonia-II Plants have been revamped in 2012-13 to

1750MTPD and 1864 MTPD ammonia production capacity respectively.

In order to maintain loop pressure in synthesis section, a part of gas circulating in the

synthesis loop has to be pur ged out to the plant fuel system to maintain inerts at anacceptable level. However, this results in loss of Ammonia Production and increases

specific energy consumption. In order to recover H2 from Purge Gas and increase

ammonia production, One Purge gas Recovery Unit is installed In Ammonia-I plant. The

capacity of this PGRU is 15000 NM3/hr and is in operation since 1993.

NFL intends to install a Purge Gas Recovery (PGR) Unit at Ammonia-II Plant for recovery

of Hydrogen gas from Synthesis loop purge gas. Installation of PGR unit of 18,000 Nm/h

capacities will help in saving in energy consumption with associated increase in

Ammonia production.

2.0 GENERALDESCRIPTION:

This specification covers design engineering and supply of complete Purge gas recovery

unit consisting of

Gas Pre-treatment.

Hydrogen Recovery Unit.

Recovered ammonia purification.

The complete Hydrogen recovery unit shall be pr eferred as skid mounted for ease of

installation.

The purge gas from Ammonia-II plant synthesis loop shall be available at a pressure of

about 190 kg/cm2g. The purge gas shall be tapped by bidder from the synthesis loop and

shall be treated to remove ammonia and other impurities to make it suitable for feeding to

purge gas recovery unit for recovery of hydrogen gas. Bidder can offer PGR unit based

on any proven technology, which is in satisfactory operation as per Bid Evaluation


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Criteria. The recovered hydrogen shall be fed to ammonia synthesis compressor inlet

stage depending upon the pressure of the recovered Hydrogen. The operating pressure

of different stages of Synthesis compressor is 25, 52 and 97 Kg/cm2. The recovered

ammonia shall be concentrated to 99.5% purity in distillation column and sent to

Ammonia plant. All process and ut ilities connections with the existing Ammonia-II plant

shall be installed by bidder by providing required isolation valves and piping.

Bidders can submit their bid based on any proven technology, which is in satisfactory

operation as per Bid Evaluation Criteria. The evaluation of the offer shall be based on

capital cost, operating cost of the unit and other loading criteria defined in the ITB.

3.0 DESIGN BASIS :

3.1 The design shall incorporate conventional, reliable & proven features with an ai m to

minimize the capital cost.

Consideration shall also be g iven for stability of operation even at reduced loads. The

vendor should base his design on the OWNERs requirement to operate the entire Unit

continuously for 24 months without shut down.

3.2 Process Specif ication

The Process Specification for PGR is given below in Table 1.

TABLE-1

COMPONENT UNIT PURGE GAS RECOVERED H2 TAIL GAS RECOVERED NH3

H2 Mole % 60 - 68

N2 Mole % 18 - 25

Ar Mole % 3 - 6

CH4 Mole % 6 - 12

NH3 Mole % 0.4 - 2.5

H2O Mole % 0

Flow Normal Nm3/hr 15000

Flow Rated Nm3/hr 18000

Pressure Kg/cm2

(g) 190 30 (Min.) 5 (Min.) 21

Temperature 0C 15 40 45 40


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H2Recovery

(Minimum)% 90

Purity of

Recovered

streams

(Min.)

% 90 99.5

3.3 Utilities

3.3.1 Steam

Low Pressure Steam:Header Conditions: Normal DesignPressure, Kg/cm2g 3.5 6Temperature, 0C 250 350

Medium Pressure Steam:Header Conditions: Normal DesignPressure, Kg/cm2g 38 46Temperature, 0C 380 425

High Pressure Steam:Header Conditions: Normal DesignPressure, Kg/cm2g 107 130Temperature, 0C 525 540

3.3.2 Demineralised water

Battery Limit Conditions: Normal DesignPressure, Kg/cm2g 2 5Temperature, 0C 40 60

Quality in accordance with VGB norms for high Pressure Boilers

3.3.3 Cooling Water

Cooling Water SystemBattery Limit Conditions: Supply Return DesignPressure, Kg/cm2g 3.5 2 6Temperature, 0C 33 43 70

Temperature rise for Design of new coolers, 0C 10

Pressure drop for design of new coolers, Kg/cm2

g 0.7


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3.3.4 Instrument air

Header Conditions: Normal Design

Pressure, Kg/cm2g 6.5 10Temperature, 0C Ambient 70

Dew Point at atm pressure, 0C -40Quality Free from dust water drops, oil

New Instrument lines to be made in SS 304

3.3.5 Plant Air

Header Conditions: Normal DesignPressure, Kg/cm2g 4 10Temperature, 0C 40 70

Quality Free from dust water drops, oil

3.3.6 Nitrogen

Header Conditions: Normal DesignPressure, Kg/cm2g 6 10Temperature, 0C 40 70

Quality Free from dust water drops, oil

Nitrogen, mole%, min 99.9Oxygen, mole%, max 0.01

3.3.7 Electric Power

Power is distributed at the followings levels:

1. 11 kV 3phase with resistance earthed neutral

2. 3.3 kV 3 phase with resistance earthed neutral3. 0.415 kV 3 phase with solidly earthed neutral4. 0.24 kV single phase with solidly earthed neutral

The above voltages have a tolerance of 10% and a 50 Hz frequency with a tolerance of3%.Instrument power will be distributed at 115 V AC with solidly earthed neutral (3 wiresystem)

Consumer Voltages:

Power lighting:

1. Motors above 1000 k 3 x 11 kV2. Motors from 150kV to 1000 k 3 x 3.3 kV


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3. Motors up to 150 k 3 x 0.415 kV4. Electric Heaters acc. To manufactures requirement5. Lighting normal, emergency 240 V AC

6. Level gauge lighting 240 V AC7. Panic Lighting 10 V AC8. Hand Tools 110 V AC9. Lighting for vessels and furnace 24 V AC

Controls and instruments for switch gear:

1. 11 kV switch gear (trip circuit) 110 V DC2. 11 kV switch gear (other circuit) 240 V DC3. 3.3 kV switch gear (trip circuit) 110 V DC4. 3.3 kV switch gear (other circuit) 110 V DC5. 0.415 kV switch gear 240 V AC & 110 V DC

Instrumentation:

1. Motorised control valves (4 wire system) 3 x 415 V AC2. Solenid Valves 110 V DC3. \instruments and data logger (through UPS) 115 V AC4. Alarm circuits with lamps and relays 24 V DC5. Illumination of level gauges 240 V AC

3.4 Climatic Conditions

3.4.1 Atmospheric Pressure

Maximum recorded, mbar 967.9Minimum recorded, mbar 936.9Design, mbar 939.0

3.4.2 Air Temperature

Jan JulyHighest Temperature recorded, 0C 31.7 41.7Monthly mean daily max. temp., 0C 24.0 31.1Monthly mean temp.at 17:30 , 0C 22.7 26.1Monthly mean temp.at 10:30 , 0C 11.9 25.7Monthly mean daily min. temp., 0C 8.2 24.0Lowest Temperature recorded, 0C -2.2 20.6

Maximum Temperature recorded, 0C 46.1 (May)Lowest Temperature recorded, 0C -2.2 (January)

Annual mean temperature recorded, 0C 22.3


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3.4.3 Design Air / humidity

Temperature 35 0C

Relative Humidity 100

3.4.4 Rainfall

Mean annual Rainfall, mm 1219.8Heaviest in a day, mm 290.5Design (1 hour), mm 120.0

3.4.5 HumidityJan July

Monthly mean relative humidity at 10:30, % 61 84Monthly mean relative humidity at 17:30, % 37 71

3.4.6 Wind

The recorded mean wind speeds are as follows:

January 1.4 Km/hrFebruary 5.1 Km/hrMarch 5.9 Km/hr

April 7.4 Km/hrMay 10.4 Km/hrJune 13.0 Km/hrJuly 12.0 Km/hrAugust 10.0 Km/hrSeptember 7.4 Km/hrOctober 5.9 Km/hrNovember 2.9 Km/hrDecember 3.3 Km/hr

Prevailing direction is W to E from February to June, SW to NE from June to October and

NE to SW from October to Fabruary.

Design Wind Speed. Km/hr 160

Design Wind load for design against wind forces and wind load shall be increased by 30% to cater for the effect on piping systems, platform, ladders etc.

3.4.7 Ambience

Due to the location within an industrial complex, the air may contain particles of send &Urea. The air may accidentally contain Ammonia vapour, and for this reason no part in

direct contact with the atmosphere may be constructed from copper or copper alloys.


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3.4.8 Load bearing capacity

Nature of terrain Flat and Graded

Land characteristics Clay, Sand & Fractured rock

All major foundations may be placed at a depth of 1.5 - 2.0 meters below ground levelwith net sage bearing capacity of 300 450 KN/m2. Ordinary foundations may be placedat depth of 1.0 1.5 meters below ground level with a net safe bearing capacity of 150 200 KN/m2.

3.4.9 Seismic conditions

The design must be executed as per code IS 1893 (1975). The actual site at Vijaipur isdefined as being situated in zone one (I).

3.5 General Requirements

3.5.1 Required minimum hydrogen purity is 90.00%. High methane and argon rejection rates

are required. Vendor to confirm/ furnish improved rejection rates.

3.5.2 Required minimum recovered Liquid NH3purity is 99.50 %.

3.5.3 Hydrogen recovery to be guaranteed as 90%.

3.5.4 Vendor to provide/ confirm steam and other utilities requirement.3.5.5 Max. Ammonia concentration is 200 ppmv for reject gas.

3.5.6 Adequate provisions shall be m ade for isolation of equipment without causing a

shutdown, so that maintenance or repair work can be carried out on such items (e.g.

block valves on rotating equipment standby units, block valves and bypass on control

valves, etc.). All control valves on hazardous fluid shall be provided with double block

& bleed system. All isolation valves for various sections of the plants, process/steam

vents, drains, etc. as may be required during start-up/shut-down and during PLANT

upsets shall be provided

3.5.7 No deviations from the project specification and this specification are permitted unless

approved in writing by Owner/consultant.

3.5.8 Approval of owner for P&I diagrams, process flow sheets, specifications of equipments

and rotating machineries is required. P&I and all other drawings are to be computer

based.

3.5.9 Vendor other than given in vendor list for all equipments, machineries, package plants,

packing etc. are to be approved by owner.


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3.5.10 Sizes of various Piping indicated in the Tie-in list & P&IDs of PGR(PC65-1000-0021)

is tentative and final sizes shall be as per designing & recommendation of vendor.

However, Sizes of existing lines where Tie-in is to be taken are actual.

4.0 SCOPE OF WORK:

Bidders scope of work shall include design, HAZOP study, engineering of equipment &

accessories, procurement and s upply of complete material & bought-out items for

mechanical, electrical and I nstruments of Hydrogen purge gas recovery unit including

fabrication at shop, Testing and Inspection, Packing, Loading &Transportation, Unloading

at site, Erection, Construction, Testing & Commissioning &Guaranteed test run for

complete PGR unit as per specification given in NIT.

4.1 Scope of Supply:

Scope of supply shall include but not limited to following items:

4.1.1 Purge gas pre-treatment unit.

4.1.2 Purge Gas Recovery unit.

4.1.3 Ammonia concentration unit

4.1.4 Interconnecting Piping valves as per Annexure 3.

4.1.5 Instrumentation and controls

4.1.6 Complete electrical system

4.1.7 Any other item required as per vendor

4.1.8 Demolition / obstruction, if any, of the equipments/structures related to

changes in the sections to be retained, shall be in the scope of the vendor.

5.0 GUARANTEES:

Vendor shall furnish following guarantees for the PGR system.

5.1 Performance Guarantees:

5.1.1 Vendor to guarantee plant operation at Rated, Normal and 50% of normal purge gas flow

rate.

5.1.2 Vendor to guarantee minimum Hydrogen recovery of 90.0 mol% at all above condition as

per 5.1.1.

5.1.2 Vendor to guarantee minimum Ammonia purity of 99.5 mol%.


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5.1.3 Vendor shall guarantee purity of Hydrogen as minimum 90.00 %.

5.1.4 Vendor to guarantee max ammonia concentration 200 ppmv for the reject gas.

5.2 Guarantee for utili ty consumpt ion:

Vendor to guarantee specific consumption of following utilities per NM3of Hydrogen

recovered at normal operating capacity.

a) MP Steam (MT)

b) LP Steam (MT)

c) Cooling water (M3)

d) DM water (M3

)f) Power (KWH)

5.3 Guaranteed life of Membrane/packings/any other adsorbent media

5.4 Guaranteed start-up time for PGR unit

6.0 TIME SCHEDULE

The preferred completion period of PGR Unit shall be 8 months. In case of higher

completion period, necessary loading as per loading criteria shall be done.

6.1 Bidder shall furnish activity schedule in form of master network in PrimaVera identifying

major activities in various areas like design, engineering, procurement of materials and

bought out items, manufacture of equipment, delivery activities.

The schedule should confirm to the time period mentioned.

6.2 Master network shall be discussed and agreed upon. Engineering drawings and data

submission schedule shall also be discussed and finalized before issue of letter of intent.6.3 After award of contract, the bidder shall plan sequence of work of manufacture and

erection to meet the commissioning dates given above and shall ensure that all

work/manufacture, shop testing and shipment of equipment is in accordance with

construction/execution sequence.

6.4 Within fifteen days after award of letter of intent bidder shall submit for review and

approval of detailed network schedules based on master network as mutually agreed

upon, showing logic and duration of activities in following major areas: Detailed

engineering, procurement, manufacture, shop, inspection, testing despatch/shipment

and receipt at site.


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6.5 Bidder shall, within fifteen days of award of letter of intent, submit the scheme for

calculation of percentage progress for schedule and actual, for review and approval of

the client.

7.0 QUALITY ASSURANCE AND CONTROL:

7.1 Quality Assurance (QA) shall mean the organisational set up, procedures as well as test

methods and facilities developed by bidder in order to assure that all equipments leaving

bidders shop are of the highest possible quality that is either equal to or better than the

requirement specified.

7.2 Quality control(QC), shall mean all the tests, measurement , checks and calibration whichare to be carried out in bidders shop in order to compare the actual characteristics of the

equipment/ unit /system with the specified ones, along with furnishing of the relevant

documentation (certificates/records) containing the data or result of these activities.

7.3 Bidder shall submit a c omprehensive description (manual) of QA/QC measures

contemplated by him for implementation with regard to this specification. It is contractual

obligation of the bidder to develop and implement adequate QA/QC systems.

7.4 QA/QC system shall cover all products and services of the contract i.e. documentationmaterial, shop and site fabrication, transportation and site works, including job sub

contracted by the bidder.

8.0 PROGRESS REPORTING:

Bidder shall prepare monthly progress report under the following broad heads, indicating

schedule and actual status of individual items.

i. Basic Engineering

ii. Detailed Engineering

iii. Procurement (Ordering)

iv. Manufacture

v. Delivery

vi. Erection & Commissioning

It should contain

i. Executive summary

ii. SCurve indicating schedule & actual percentage progress.


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9.0 CLARIFICATION OF CONFLICTS:

If there is any conflict between the related specifications, codes and s tandards, the

Contractor shall immediately consult with the Purchaser in writing for clarification. Failure

of Contractor to seek, in writing, clarification of conflicting requirements prior to

acceptance of the Purchase Order shall constitute obligation of Contractor to comply with

all of the conflicting requirements at no additional cost, even to the extent that rework

and/or retesting may be required.


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PACKAGE IN AMMONIA-II

AT NFL, VIJAIPURPC65/E-1/ P-II/10.0 0

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_________________________________________________________________________________________________________________FORM NO: 02-0000-0021 F2REV2 All rights reserved

TECHNICAL

SECTION 10.0 DRAWINGS & DOCUMENT


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TABLE OF CONTENTS

SL. NO. DESCRIPTION SHEET NUMBER

1.0 DRAWINGS & DOCUMENTS 3

2.0 CATEGORY OF DOCUMENTS 5

3.0 PROCEDURE 7

4.0 LIST OF DRAWINGS & DOCUMENTS 8


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1.0 DRAWINGS & DOCUMENTS

This chapter details out various drawings and documents to be generated at various stages

during the course of execution of the Project by the LSTK Bidder for different project activities.

Categorization of the documents/ drawings for review/ information/ records of PMC and the

review/ approval requirements of the Owner/ PMC along with routing of the documents/

drawings will be conveyed separately as a philosophy.

The efficient handling of drawings and documents to be prepared by the LSTK Bidder under the

contract is the key to the timely completion of the plants. The LSTK Bidder undertakes to

ensure that all drawings and documents to be submitted by him to the Owner/ PMC shall be ofprofessional quality and conforming to the contractual requirements. The LSTK Bidder also

undertakes to institute a formal drawing control system which will be documented and

submitted to the Owner/PMC for review or approval.

Compliance of this chapter on drawings and documents is mandatory and is non-negotiable.

The drawings / documents are to be generated by the LSTK Bidder at various stages of the

project covering different activities. The drawings / documents generated will be in the category

of Approval/ Review/ Information. The list of drawings and documents required is enclosed;

however, the categorisation for the drawings/ documents will be informed separately. However,

this will in no way relieve the LSTK Bidder of responsibility to conform to drawings, standards,

specification, codes and contractual requirements / obligations.

The LSTK Bidder shall prepare the drawing numbering procedure and submit to Owner/ PMC

for approval. Each Drawing submitted by the LSTK Bidder shall be clearly marked with the

name of the Owner, PMC with revision number & date. It should contain the minimum following

details:

a.Size of Drawing.

b.Discipline of Engineering for which the drawing is issued.

c.Discipline wise segregation of numbering sequence for example:

LSTK Bidder to note that the number corresponds to Ammonia- I & II plants and shall be

prefixed to all related documents/deliverables which shall be indicated to successful bidder.


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Sequence of submission of drawing is essential for proper review of documents and timely

completion of the project is to be adhered. In case sequence is not maintained, the documents

submitted will not be reviewed by Owner/ PMC and responsibility of timely execution of plant

shall be to the LSTK Bidder's account.

2.0 CATEGORY OF DOCUMENTS

Category Description Action by Owner/ PMC

1 Records/ Information

LSTK Bidder can continue to progress with the work. This

drawings or documents will be retained with Owner/PMC

for information only. Owner/ PMC reserves the right to

advise the LSTK Bidder of any comments (deviations

from the contract) at any time and the LSTK Bidder is

liable to respond to satisfy that the work being done is in

accordance with the contract; deviations, if any will be

bidder's risk and cost.

2 Review

Owner/PMC will review and advise the LSTK Bidder of

any Comments on Bidders Drawings / documents within

specified schedule (ie 2 weeks), from date of receipt in

PMC office of LSTK Bidder's drawings/documents. The

review period is defined as date of receipt of documents

by PMC, to date of issue of comments by PMC. This

review period shall be valid only if submission of drawings

is done by LSTK Bidder in accordance with approved

drawings / documents schedule as indicated in ITB. In

case of any non-conformity to the above by LSTK Bidder

due to which the period of review extends beyond 2weeks by the PMC, schedule delay, if any will have to be

absorbed by the Bidder.

The documents falling under Review category will be returned with comments within specified

time schedules subject to fulfilling other conditions enumerated. The information category

document will be retained for information only but however Owner/PMC reserves the right to

comment at any stage of the Project, but not later than two weeks of receipt.


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Where clearance of Owner/ PMC is required for ordering of equipment materials, enquiry

documents and one technically selected offer is to be submitted for review. The unpriced

copies of purchase orders detailing both technical and commercial aspects for all items shall be

submitted to PMC/ Owner within 15 days of issue of the same.

Each purchase order forwarded should contain complete technical documents. It is obligatory

for the LSTK Bidder to obtain acceptance on all the technical documents and accepted copy

only to be forwarded to Owner / PMC. Any inaccuracies /omissions/inconsistencies noticed and

brought to the notice of the LSTK Bidder at any stage of the project will be rectified/ replaced by

LSTK Bidder without any cost & time implication to the Owner/ PMC.

Detailed manufacturing schedules of fabricated/ manufactured items shall be submitted withinone month of ordering, Status report for all the items in detail, will be submitted once in a

month.

Documents to Boiler Regulation authorities shall be submitted and getting the documents

reviewed by PMC/Owner. To any other agencies, documents shall be submitted under

intimation to PMC/Owner.

As built drawings and documents will be generated within one month of completion of activities

on respective items of work.

As Built Drawings:

LSTK Bidder will furnish reproducible and electronic files of all the drawings under their scope

to Owner / PMC, certified as As-Built Issue by Third Party Inspection Agency (TPIA) for

Vendor Items coming under Third Party Inspection / LSTK Bidder for all other drawings.

Upon completion of identifiable units or components of the fabrication, construction and

installation phase of the project the Bidder will complete all the related plans to the "as built'

stage including all Vendor drawings and furnish Owner/PMC with the following:

a. One complete set of all original tracings copies.

b. One complete set of reduced size (A3-297x420 mm) copies of all drawings.

c. One set of CD for all documents/drawings/data

d. All the as built drawings duly certified should be scanned and converted into electronic

files made on magnetic/discs/optical long storage.


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e. All other project documents such as operating and maintenance manuals,

manufacturers' Catalogues etc. shall also be scanned on magnetic/optical discs for safe

storage and retrievals by the Owner when needed.

f. 8 complete sets of full size prints of the drawings and 4 sets of reduced size prints.

g. 8 complete bound sets of Manufacturer's specifications including design calculations.

h. 8 complete sets in hard binders of the Manufacturers data book including certified prints

and data for all items including test reports. Data Books shall be complete with index as

tag numbers associated with Manufacturer's data shown. Equipment data shall include

as a minimum requirement the principal and description of operation, drawings and

dimensions, spare parts lists and unpriced purchase orders and bill of material.

i. 8 bound copies each of the Spare Parts data books and the Lubricants inventory

Schedule.

j. 8 complete sets of field records shall be signed by both the Bidder's and Owner's

Representative at the site.

k. Original approvals and related drawings and documents from the statutory authority.

l. Copies of correspondence with the statutory authorities.

3.0 PROCEDURE

The procedure for compilation of final as-built documents / drawings shall be informed later.

However the Procedure for routing the final / as built documents/ drawings to PMC / Owner

shall be informed during the execution stage.


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4.0 LIST OF DRAWINGS & DOCUMENTS

4.1 PROCESS

Sl.No DescriptionWithBid(Y/N)

ForReview/Approval

ForInformation

Final/Approved/ As-built

1.0 Design Basis Y Y Y

2.0 Process Description Y Y Y

3.0 Process Flow Diagrams Y Y Y

4.0 P&I Diagrams Y Y Y

5.0 Tie-in Point Diagram Y Y Y

6.0Data sheet of all equipment andmachinery

Y Y Y

7.0 Guaranteed Consumption of utilities Y Y Y

8.0 Life of Membrane/ other media

Y Y Y

9.0 Start up requirement of PGR unit Y Y Y

4.2 STATIC EQUIPMENTS

Sr.No

Name of Document

WithBid

Y/N

ForReview/

Approv

al

Forinformatio

n

Final /approved

/ As-built

1.0 Filled in Data Sheets of pressure equipment along withoutline sketches showing thickness of main parts, weight(erection & operating) and anchorage details

Y - - -

2.0 General arrangement for package items showing plan,elevation & end view

Y Y - Y

3.0 Recommended spares for commissioning & 2 yearsoperation

Y Y - -

4.0 Details of internals including demister, i.e. make andmodel No., free volume, wire dia, surface area, and

density of material and separation efficiency.

Y - - -


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5.0 Civil load data including details of foundation/anchor bolts N - Y Y

6.0 Drawing list N Y - Y

7.0 Thermal, Mechanical & Structural Design calculations,Hydrodynamic calculation for Internals includingfabrication drgs. Of main equipment & Internalscomplying with the specifications and codes.

N Y - Y

8.0 Skin temperature vs. Metal tube length curve for superheaters, economizer & Air Preheater etc.

N - - Y

9.0 Specifications for Acid/Alkali cleaning N - - Y

10.0 Welding procedure and performance records approvedby inspecting authority ( ** )

N Y - Y

11.0 Operating/Maintenance manual for mechanical itemswherever required N - - Y

12.0 Transportation drawing showing overall dimension, C.G.weight and handling instructions duly approved byappropriate authority

N - Y Y

13.0 Procedure for hydraulic test and heat treatment (** ) N Y - Y

14.0 Procedure for tube to tubesheet joint (**) N Y - Y

15.0 Procedure for repair of damaged tubes (**) N Y - Y

16.0 Procedure for site jobs like assembly, heat treatment,

testing ,application of painting & insulation etc. ( ** )

N Y - Y

17.0 Records of NDT tests e.g. Radiography, UltrasonicTesting(UT), Magnetic Particle / Penetrant Testing(MP/PT), hardness etc. ( ** )

N - - Y

18.0 Records of vacuum box test plumbness, roundness,peaking, banding etc. (**)

N - - Y

19.0 Materials test certificates duly stamped by inspectingauthority ( ** )

N - - Y

20.0 PWHT Charts (**) N - - Y

21.0 Mock-up test for Tube To Tube sheet joint (**) N - - Y

22.0 Test on production test coupons ( ** ) N - - Y

23.0 Corrosion test reports including C, Cr, Ni, Mo and ferritecontents report of raw materials, weldments, HAZ etc. ( **)

N - - Y

24.0 Hydraulic/pneumatic/Hydro-Pneumatic test reports ( ** ) N - - Y

25.0 Strain gauge measurement ( ** ) N - - Y

26.0 Foundation settlement check record(**) N - - Y

27.0 Calibration report (**) N - - Y


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4.3 Rotating Equipment

PUMPS WithBid

(Y/N)

For

Review/Approv

al

For

Informatio

n

Final/Approved/ As-builtSl.No Description

1.0

List of drawings / documents including drawing

number, revision number, description and

approval status

N Y - Y

2.0Detailed manufacturing programme (Time bar

chart )Y Y - Y

3.0 Certified dimensional outline drawing Y Y - Y

4.0 Cross sectional drawing and bill of material Y Y - Y

5.0 Shaft seal drawing and bill of material N Y - Y

6.0

Shaft coupling assembly drawing and bill of

materials including allowable misalignment

clearances, shaft bores & key ways dimensions

with tolerances and the style of coupling guard

N Y - Y

7.0

Primary & auxiliary sealing schematic and bill of

materials including seal fluid, fluid flows,

pressure pipe and valve sizes, instrumentation,orifice sizes, and piping arrangement drawings

N Y - Y

8.0

Cooling or heating schematic and bill of

materials including cooling & heating media,

fluid flows, pressure, pipe and valve sizes,

instrumentation, orifice sizes and piping

arrangement drawings

N Y - Y

9.0 Lube oil schematic and bill of materials Y Y - Y

10.0

Lube oil system arrangement drawing including

sizes, rating and location of all customerconnections N Y - Y

28.0 All final As- built shop drgs. & design calculations dulycertified by Third Party inspecting authority ( ** )

N - - Y

29.0 Records/ drawings, charts duly approved, signed andstamped by Statutory Authorities ( ** )

N - - Y

30.0 All Radiography films ( ** ) N - - Y

31.0 Mechanical Guarantee Certificate ( ** ) N - - Y

32.0 Inspectors final certificate ( ** ) N - - Y


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11.0 Lube oil component drawings data N Y - Y

12.0Electrical and instrumentation schematics,

wiring diagrams and bill of materials N Y - Y

13.0Electrical and instrumentation arrangement

drawing and list of componentsN Y - Y

14.0 Performance curves Y Y - Y

15.0Pump specification sheet with complete details

in proforma enclosed with enquiry / orderY Y - Y

16.0

Certified foundation assembly drawing of pump

with driver & all accessories mounted on baseplate with load diagram for foundation design

(In case of motor being procured by purchaser,

motor frame details will be supplied to vendor

within 4 weeks.)

Y Y - Y

17.0

Engineering flow diagram showing:

- Lubrication & sealing lines

- Flushing / washing lines

- Cooling / steam lines

N Y - Y

18.0

Reference list for pumps supplied in past for

similar duty conditions. Reference list shallcontain complete address of user, users

purchase order number, brief specifications

and date of commissioning

Y - - Y

19.0 Lube oil schedule N - - Y

20.0Automatic recirculation valve assembly drawing,

sectional drawing with bill of materialY Y - Y

21.0 Quality Assurance Plan. Y Y - -

22.0

Material test certificates and Inspection &performance test report along with

dispatch clearance certificates from

inspector

N - - Y

23.0Instruction manuals describing installation,

operation and maintenance proceduresN - - Y

24.0 Spare parts recommendations and price list Y - - Y

25.0Parts catalogue complete with reference

drawing nos. and sketches etc.Y - - Y


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4.5 CIVIL & STRUCTURALS

Sl. No. DescriptionWith Bid

(Y/N)

ForReview/

Approval

For

Information

Final/Approved/ As-built

1.0 Engineering specifications Y

2.0 Design basis Y

3.0 Overall foundation layout drawings Y Y Y

4.0 Drawings & design calculations Equipmentfoundations

Y Y

5.0 Drawings & design calculations forSteel/RCC structures foundations

Y Y

6.0 Drawings & design calculations forSteel/RCC structures

Y Y

7.0Drawings & design calculations for majorSteel/RCC structures/foundations viz.compressors & machine foundations etc.

Y Y

8.0Structural layout drawings:Showing key plan wise StructuralSectional drawings, platforms, Ladders,Walkways & Staircases

Y Y

9.0 Fabrication & construction drawings forstructures

Y Y

10.0 Standards for steel structures Y

11.0 Standards for concrete construction Y

12.0 Standards for general civil Y


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4.6 ELECTRICAL

Sr.No. Name of Document

Documents Required (Y / N)

With

Bid

For

Approval

/ Review

For

Informatio

n

Final /

Approve

d/ As-

Built

1. Load List indicating rated and absorbed

power of loads and duty type (Continuous

/ Standby / Intermittent) at different

voltages including emergency loads

Y

To be

submitte

d as and

when

revised-

Y Y

2. Construction power requirement:-

1.0 Peak load in KVA

2.0 Estimated KWH in KWH

3.0 Duration:- in days

Y - Y Y

3. Single line distribution diagram (LV,

lighting,) including protection and

metering details

Y Y - Y

4. Specification of all Electrical Equipment - Y - Y

5. Filled in Specification Sheets and Technical

Particulars of all equipment- Y - Y

6. General arrangement and foundation

drawings of all equipment N - Y Y

7. Equipment layout in Sub Station, MCC

room, and plant area showing location of

all electrical equipment N

Y( Before

releasing

for civil

construct

ion)

- Y

8. Cable schedule N - Y Y

9. Cable rack / trench / pipe layout N - Y Y

10. Power Layout N - Y Y

11. Schematic diagram for all control panel &

switch boards

N Y

Y

(Before

order

placement

to sub

vendor)

Y

12. Feeder Details of all LV switch boards /

PanelsN Y

Same as

above-Y

13. Interconnection & Terminal connection

diagramN - Y Y

14. List of controls, interlocks, indication &

metering at various locations for all drives. N - Y Y


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Sr.No. Name of Document

Documents Required (Y / N)

With

Bid

For

Approval

/ Review

For

Informatio

n

Final /

Approve

d/ As-

Built

15. Characteristic curves for motor N - Y Y

17. Earthing Layout

N -

Y

(1 month

before

commence

ment of

work)

Y

18. Lighting layout

N -

Y( 2months

before

commence

ment of

actual

work)

Y

19. Catalogues for all bought out items

Y -

Y( Before

erection of

equipment

)

-

20. Bill of Materials covering all electrical

equipment and installation materials

- -

As and

when PO is

released to

sub

vendors

Y

21. Installation operation and maintenance

(Manual)N - Y -

23. Spare Parts list Y - Y Y

24. Test Certificates N ** - Y

25. Guarantee Certificates N ** - Y

26. Quality Assurance Plan & Formats N ** Y - Y

28. Erection Drawings & Details N Y - Y

29. Construction & Commissioning

specification and procedure for all

equipment

- - Y Y


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4.7 Instrumentation

Sl.No Description WithBid(Y/N)

For Review/Approval

ForInformation

Final/

Approved/ As-

built

1 Drawing & document schedule Y Y

2 Instrument Index Y

3Instrument sizing calculations (controlvalves, safety valves & flow elements)

Y

4 Utility requirements Y

5 Level sketches Y

6 Material Requisition Y Y

7 Purchase Requisition Y

8 Vendor Drawings Y

9 Functional Schematic Y

10 Logic Diagrams as per ISA 75.2 Y

11 Instrument loop drawings Y

12 Control room layout Y Y

13 Layout of equipment inside control room Y Y

14 Power supply distribution Y Y

15 Wiring diagram for panels Y

16 Configuration diagram Y Y

17 I/O assignment Y Y

18DCS graphics, report/log formats & otherDCS docs.

Y Y

19 Instrument duct / tray layout Y

20 Instrument cable schedule Y


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Sl.No DescriptionWithBid

(Y/N)

For Review/Approval

ForInformation

Final/Approved/ As-

built

21 Instrument location plans Y

22 Instrument installation drawings Y

23 Bill of material for installation items Y

24 Spare part list for :

a. Mandatory Spares Y

b. Start up & commissioning Y

25 Inspection & test procedures Y

26Complete catalogues with part list for allvendor supplied instruments, control etc.

Y

27Installation, operation & maintenancemanuals

Y

28 As Built Drawings Y

Notes:

1.Final documentations including approved documentation from statutory design verifying

authority shall be supplied in hard copies (6 sets) as well as soft copies in CD formats.

Applicable software is MS Office 2000, Word, Access, Excel and PDF.

2.Document marked as (**) are to be approved by authorized Inspection Agency and

Statutory Authorities as applicable.

3.Bidder shall submit document in required number of sets as stated elsewhere in

commercial part.

4.This list indicates the minimum drawings and documents requirements. However vendor

shall submit complete list of document & drawing schedule listing all drawings and

documents to be submitted by them during the course of execution of the job. The

schedule shall list all drawings and documents along with their number and expected

date of submission.

LEGEND: Y - Yes, N - No


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UNIT PACKAGE IN AMMONIA-II

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FORM NO: 02-0000-0021 F2REV2 All rights reserved

TECHNICAL

SECTION - 11.0

VENDOR LIST


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TABLE OF CONTENTS

SL. NO. DESCRIPTION SHEET NUMBER

1.02.0

2.1

2.2

3.0

4.0

5.0

Package Vendor - PGRMechanical

Static Equipments

Rotating Equipments

Piping

Electrical

Instrumentation

33

3

3

4

13

15


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Sl.No Vendor s Name Country

1.0 PURGE GAS RECOVERY UNIT

1 Liquid Air Engineering India2 BHPV India

3 Air Product Belgium

4 Air Liquide France

5 Linde Engineering Germany

6 Chart Energy USA

7 UOP USA

8 Membrane Technology & Research, Inc. Newark, CA USA

2.0 Mechanical - Static Equipments

2.1 COLUMNS

1 ARTSON ENGINEERING LIMITED India

2 BHPV India

3 Godrej & Boyce Mfg. Co. Ltd India

4 GR Engineering Private Ltd India

5 Grasim Industries India

6 India Tube Mills & Metal Industries LTD. India

7 Kaveri Engg. Industries Ltd. India

8 Larsen & Toubro Ltd India

9 Lloyds Steel Industries Limited India

10 Novatech Projects India (P) Ltd. (CS &SS only) India

11 Patel Air Temp india limited (CS & SS only) India

12 Precision Equipments (Chennai) PVt. Ltd. India

13 Tata Chemicals Ltd. India

14 The Anup Engineering Limited India

15 The Indian Sugar & General Engg. Corpn. , Dahej ( CS/SS/AS) India16 The Indian Sugar & General Engg. Corpn. (ISGEC). Yamuna Nagar India

17 Hyosung Corporation Korea

18 Apparatebau Schweisstechnik Gmbh Austria

19 Schoeller-Bleckmann Nitec GMBH Austria

20 ATB Acciaieria E Tubificio Di Brescia SP Italy

21 Belleli S.P.A. Italy

22 GE Power (Nuovo Pignone SPA) Italy

23 Rolle S.P.A Italy

24 Hitachi Zosen Japan

25 Kawasaki Heavy Industries Ltd. Japan

26 Mitsui & Company Ltd. Japan

27 Doosan Mecatec Co. Ltd. Korea28 Hanjan DCM Co. Ltd. Korea

29 Hundai Heavy Industries Ltd. Korea

30 Korea heavy industries & constn . Co. Ltd Korea

31 Sembawang Engg. (PTE) ltd Singapore

32 Mechanical DE LA Pena S.A Spain

2.2 Mechanical - Rotating Equipments

Pumps (Centrif ugal)

1 A.R Wilfley India Pvt. Ltd India

2 Beacon Weir Ltd India

3 Bharat pumps and Compressors Ltd India4 ITT Corporation India Ltd. (Formerly Gould Pumps Inc.) India

5 Kirloskar Brothers Ltd. India

6 Kirloskar Ebara pumps Ltd India


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7 Kishore pumps Pvt. Ltd India

8 KSB Pumps Ltd India

9 Sulzer pumps India Ltd. (single stage only) India

10 Pumpen Fabrik Ernst Vogel Austria

11 Ensival S.A Belgium

12 GE Power (Nuovo Pignone Spa) Italy

13 Weir Gabbioneta SRL Italy

14 Arai pump Mfg. Co. Ltd Japan

15 Sanwa Hydrotech Corporation Japan

16 Flowserve (IDP) U.K

17 Labour pump Co. Ltd U.K

Pumps (Reciprocating)

1 Bharat pumps and compressors Ltd India

2 V.K Pumps Industries Pvt. Ltd India3 UT Pumps & system Pvt. Ltd India

4 Swelore Engineering Pvt. Ltd India

5 Lewa Herbertott Gmbh & Co Germany

6 Uraca Pumpenfabrik Gmbh & Co Germany

7 Dosapro Millton Roy Italy

8 Peroni Pompe Spa Italy

9 Nigata Worthington pumps Japan

10 Nikkiso Co. Ltd. Japan

11 Bran & Luebbe Ltd. U.K

3.0 PIPING

CS Welded Pipes To API 5L Spiral Long. Welded (SAW/EFSW)

1. HEAVY METAL PIPE CENTRE (Upto 24" (Upto SCHXXS) India

2 Jindal Pipes Ltd. India

3 JOTINDRA STEEL & TUBES LTD. (" to 14") India

4 KALPESH TUBE(INDIA), (TRADER) India

5 Lalit Profiles & Steel Inds. Ltd. India

6. Mann Industries India

7. Mukat Pipes Tarapur India

8 PRATIBHA INDUSTRIES NB LTD.,(16" to 24" NB, Wall Thickness:6 mm to 20 mm) India

9. P.K.Forge & Fitting Industries India

10. Ratnamani Metals & Tubes Ltd. India11 SAIL India

12 SAGAR STEEL CORPORATION (TRADER India

13 Saw Pipes India

14 Surinder Engg. Co. Pvt. Ltd India

15. Surya Roshini Ltd India

16 THE BENGAL MILL STORES SUPPLY CO.(TRADER) India

17 Welspun Gujarat Stahl Rohren Limited (For Anjar and Dahej Plants) India

18 Phoceenne France

19 ETS Trouvay & Cauvin France

20 Mannesmann Handel AG Germany

21 Thyssen-Krupp Stahlunion GmbH Germany

22 Dalmine SPA Italy

23 Raccortubi SRL Italy


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24 Kosei Sangyo Ltd Japan

25 Marubeni Itochu Steel Japan

26 Mitsubishi Corporation Japan

27 Nippon Kokan Japan

28 Nippon Steel Corporation Japan

29 Nishitani & Co. Ltd. Japan

30 Nissho Iwai Corporation Japan

31 Okura & Co. Ltd. Japan

32 Sojitz Corporation Japan

33 Sumitomo Metal Industries Ltd. Japan

34 Hyundai Corporation Korea

35 British Steel Corporation U.K.

36 Corus Tubes Limited U.K.

37 SAW pipes USA, Inc U.S.ACS/AS LT Seamless Pipes

1 BHEL India

2 Indian Tube Co. India

3 ISMT Limited India

4 Jay Lakshmi steel & engineering co. India

5 Jindal Saw Ltd. India

6 Maharashtra Seamless Ltd. India

7 P.K.Forge & Fitting Industries India

8 Phoceenne France



11 Horst Kurvers GmbH Germany


13 Gam Raccordi S.P.A Italy

14 IBF Seamless Pipes SPA Italy





19 Nishitani & Co. LTD. Japan

20 Nissho Iwai Corporation Japan21 Okura & Co. Ltd. Japan




25 AB Sandvik Steel Sweden

26 Vomal International Limited U.K.


28 British Steel Corporation U.K.

SS Seamless / Welded Pipes

1. Anil Metal Corporation India

2 Apex Tubes India

3 BHANDARI FOILS & TUBES LIMITED(Seamless Upto 4"(Sch. 80)&Welded Upto 20"(Thk.


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4 Choksi Tube Company Ltd. India

5 HEAVY METAL & TUBES (Upto 8" (thickness upto 18.26 mm)) India

6 HEAVY METAL PIPE CENTRE (Upto 8" ( Upto SCH80S) (PDIL approved

Manufacturer's Make only))

India

7 Jaylakshmi Steel & Engg. Co India

8 Jindal Saw Ltd. India

9 KRYSTAL STEEL MANUFACTURING PVT. LTD. (Upto 2" (Material uptoGrade SS 321))

India

10 Mardale Pipes Plus Ltd India

11 MODERN TUBE INDUSTRIES LIMITED (Upto 2" (Upto SS Grade 321)) India

12 Nuclear Fuel Complex India

13 P.K.Forge & Fitting Industries India

14 Prakash Steelage Limited(0.5 to 20 welded & 0.25 to 8 smls (upto sch 40s)) India

15 QUALITY STAINLESS PVT. LTD. ( Seamless: Upto 6" (SCH40S ), Welded:

Upto 20" (SCH40S)

India

16 Rajendra Mechanical Industries Ltd. India

17 Ratnamani Metals & Tubes Ltd. India

18 SANDVIK ASIA PVT. LTD. (" to 2" (Thk: upto 8.74 mm)) India

19 SANGHVI METALS (TRADER) India

20 SCORODITE STAINLESS (INDIA) PVT. LTD. (Upto 2" (Upto SS Grade 321)) India

21 Shubhlaxmi Metals & Tubes Pvt. Ltd India

22 Suraj Stainless Limited India



25 Phoceenne France

26 H. BUTTING GmbH & CO. (Seamless : Upto 30" (upto 16mm thk) & Welded: Upto72" (upto 64mm )

Germany



29 Thyssen-Krupp Stahlunion GmbH Germany








37 Nishitani & CO. LTD. Japan


39 Okura & Co. LTD. Japan


41 Sumitomo Metal Industries LTD. Japan

42 Ab Sandvik Steel Sweden

43 T.T.I. Tubacex Tubos Inoxidables, S.A. Spain

44 SOSTA BV (Upto 72" ( thickness upto 25.4 mm)) Netherland


46 Corus Tubes Limited U.K.47 British Steel Corporation U.K.



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SS Seamless Tubes

1. Anil Metal Corporation India

2 APEX TUBES PVT. LIMITED (Upto 50.8 mm OD (Thickness Upto 4.00 mm)) India

3 BHANDARI FOILS & TUBES LIMITED (Upto 50 mm OD) India

4 HEAVY METAL & TUBES (Upto 8" (thickness upto 18.26 mm)) India

5 KRYSTAL STEEL MANUFACTURING PVT. LTD. (Upto 50.8 OD (Material uptoGrade SS 321))

India

6. MODERN TUBE INDUSTRIES LIMITED (Upto 50.80 OD (Upto SS Grade 321)) India

7. India

8 Prakash Steelage Limited (0.25" to 4" (upto 5mm thickness)) India

9. Ratnamani Metals & Tubes Ltd. India

10. SANDVIK ASIA PVT. LTD. (OD upto 60.33 (Thk: upto 8.74 mm)) India

11 SCORODITE STAINLESS (INDIA) PVT.LTD. (Upto 50.80 OD (Upto SS Grade321))

India

12 Suraj Stainless Limited India

13 T.T.I.-Tubacex Tubos Inoxidables, S.A.(OD 15.8 mm to 250.0 mm, wall thk.1.0mm)

Spain

Fittings: CS/AS/SS Seamless & Forged

1. Amforge Industries India

2 Anil Metal Corporation India

3 COMMERCIAL SUPPLYING AGENCY

4 CSA FITTINGS (Forged: " to 2" (Upto 9000#) & Seamless: 2" to 8" (Upto SCHXXS))

5 EBY Fasteners India

6. EBY Industries India

7. FIT-TECH INDUSTRIES (CS (Forged) Elbow and Tee " NB to 1 " NB, Rating3000#, 6000#, 9000#

India

8 Flash Forge(P) Ltd. India

9. Gujarat Infrapipes Pvt. Ltd. India

10. IISCO Ltd. India

11 Jay Lakshmi Steel & Engineering Co. India

12 KALPESH TUBE(INDIA),(TRADER) (upto a max order value Rs.25.0 lakh) India

13 M.S Fittings Manufacturing Co. Pvt Ltd. India

14 Mardale Pipes Plus Ltd India

15. National Org Chemical India Ltd India

16 Navkar Forgings & Fittings Pvt. Ltd India

17 NL HAZRA India

18 P.K Forge & Fitting industries India

19 Parmar Techno Forge India

20 Perfect Marketing (P) Ltd, India

21 PETROCHEM INDUSTRIES (Seamless: upto 16" (all Fittings) & upto 36" (OnlyCaps) Sch : XXS /

India

22 RAJENDRA FORGE INDUSTRIES (CS: Upto 12" Sch 40 & SS: 6" Sch 40S) India

23 SAGAR STEEL CORPORATION (TRADER) India


25 Sawan Engineers India

26 Shivananda Pipe Fittings Ltd., India

27 Surya Roshni Ltd India

28 S & G Engineers (P) Ltd. India

29 STEWARTS AND LLOYDS OF INDIA LIMITED India


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30 Teekay Tubes Private Limited India


32 Topaz Piping Industries India

33 Tube Bend India

34 Tube Products Incorporate(CS fitting Only) India

35 Visvesaraya iron & steel Ltd. India

36 Zoloto Industries India

37 BHDT GMBH Austria

37 BHDT GMBH Austria

38 Phoceenne France


40 Vallourec France

41 Seikmann Anlagen-Technik GMBH. Germany

42 TPS-Technitube Rohrenwerke GMBH Germany43 Mannesmann Handel AG Germany





48 IND Meccanica Bassi Luigi & C. SPA Italy

49 Mantovani SpA Italy

50 Raccortubi Srl Italy

51 Techno Forge SPA Italy


53 Nippon Kokan Japan

54 Nishitani & co. Ltd. Japan


56 Okura & co. Ltd. Japan



59 Avesta Candvite Tube AD Sweden

60 Helens Energy Sweden

61 Haitima Corporation Sweden


63 British Steel Corporation U.K.64 Eurotube Limited U.K.


66 Bonney Forge U.S.A.

Forged Flanges

1. Ajay Forging Pvt. Ltd India

2 Amforge Industries India

3 Anandmayee Forgings PVT. LTD. India

4 C D Engineering India

5 Chaudhary Hammer Works (P) LTD. India

6. Echjay Industries Ltd India

7. Ferrous Alloys Forging Pvt. Ltd India

8 Golden Iron & Steel Works India

9. GOOD LUCK ENGINEERING CO. ("-12" (Upto 2500#), 14"-16" (Upto 900#), India


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18"-32" (Upto 600#),

10. J.K Forgings India

11 Kunj Forgings Pvt. Ltd.(Material CS/SS/AS) India

12 MAHESH INDUSTRIES (Upto 8" (150#, Material: ASTM A105 only)) India

13 Perfect Marketing (P) Ltd India

14 Punjab Steel India

15. RAJENDRA FORGE INDUSTRIES (CS & SS : Upto 12", 300#) India

16 R D Forge (A Unit Of R D Chemicals Pvt Ltd) India

17 Sanghvi Forgings & Engineering Ltd India

18 Sawan Engineers India

19 S & G ENGINEERS (P) LTD. India

20 TECHNO FORGE LTD. (Upto 42" (upto 300#), upto 24" (600#), upto 20" (900#),upto 16" (1500#),

India

21 Tube Bend (Calcutta) Pvt Ltd India

22 Viraj, Tarapur India

23 Phoceenne France



26 I.S. International Italy

27 Mantovani spa Italy

28 Officine Nicola Galperti & Figlio S.P.A Italy

29 Raccortubi Srl Italy

30 Nichinan Sangyo CO. Ltd., Japan

31 Nishitani & CO. Ltd. Japan

32 Sojitz Corporation Japan33 Vomal International Limited U.K.

Gate/ Globe/ Check Valves CS/SS/AS > =900 Lbs

1 Audco India Limited (L&T Valves Divn.) India

2 BHEL (Valves Division) India

3 BDK Engineering Industries Ltd. (upto 2500#) India

4 FLOVEL VALVES PVT. LTD. (Dual Plate Check Valves only: Upto 24" (900#)) India

5 KSB Pumps Limited (Valves Divn) India

6 Larsen & Toubro Limited (1/2" to 2") India

7 Leader Valves Limited (1500 & 2500# upto 12",forging upto 2" 2500#) India

8 NSSL Limited India

9 Oswal Industries Ltd. (1500 & 2500, 1/2" to 2" size) India

10 Sempell Valves Pvt Limited India

11 Tyco valves & Controls India Pvt Ltd, India

12 Hoerbiger Ventilwerke,(For Plate Type Check Valves only) India

13 Babcock Borsig Espana, S.A. Berlin

14 Velan Inc. Canada

15 FRIULCO SPA (Upto 32" (900#); 24" (1500#); 14" (2500#)) Italy

16 Valvitalia SPA Italy

17 BFE Bonney Forge Valve Licensee Italy

18 Cesare Bonetti Italy

19 Fasani S.P.A. Italy20 GTC Italia, S.R.L. Italy

21 OMB S.P.A. Italy


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22 Petrol Valves S.R.L Italy

23 Matsura H. P Machine Works Co.Ltd. Japan

24 NishitanI & Co. Ltd. Japan

25 POYAM VALVES, (AMPO S. COOP.) (Size upto 30" (Rating upto 2500#)) Spain

26 Sufa Limited U.A.E.

27 BEL Valves U.K.

Ball valves (Metal Seated)

1 Larsen & Toubro Limited India

2 NSSL Limited (2" NB to 12" NB, Ratings:150# & 300# (Material: Cast CS/AS/SS)) India

3 OSWAL INDUSTRIES LTD. (Upto 24" (150#, 300#, & 600#)) India

4 VIRGO ENGINEERS LTD. (Upto16" (Upto 600#)) India

5 WEIR BDK VALVES (A UNIT OF WEIR INDIA PVT. LTD.) (Cast: Upto 30" (150# & 300#);20" NB

India

6 VELAN INC. (Size upto 16" (Rating upto 600#)) canada

7 Alfa Valvole SRL Italy

8 CESARE BONETTI SPA (Upto 24" (150#) & 4" (Upto 1500#) Trunnion Mounted only) Italy

9 GE power (Nuovo Pignone SPA) Italy

10 GTC Italia, S.R.L. Italy

11 Petrol Valves S.R.L Italy

12 Valvitalia Spa Italy

13 PERRIN GmbH (Size upto 24" (Rating upto 2500#)) Germany

14 Red point alloys Bv Netherland

15 FRIULCO SPA (Upto 48" (150# & 300#); 20" (Upto 1500#); 12" (2500#)) Italy

16 POYAM VALVES, (AMPO S. COOP.) (Size upto 42" (Rating Upto 2500#)) Spain

17 Metso Automation Singapore18 Orbit Valves PLC Singapore

Butterfly Valves

1. Advance Valves (rubber lined and metal seated) India

2 Audco India Limited (L&T Valves Divn.) India

3 BDK Process Control Pvt Ltd. (upto 1600mm) India

4 Crawley & Ray (F&E) Pvt. Ltd. (40mm - 1000mm) India

5 Delval Flow Controls Private Limited (2" NB to 24" NB; for Classes: 150#,300#,)

India

6 Fisher-Xomox Sanmar Ltd. India

7 Flocon systems pvt. Ltd. (CS upto 12" 150#) India

8 Fouress Engineering (I) Ltd. India9 Hawa valves india pvt. Ltd. India

10 Hawa Engineers, Ahmedabad

11 Hi-tech butterfly valves India Pvt. Ltd (


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21 Griss Sapag Industrail Valves France

22 Adams Armaturen Germany

23 GTC Italia, S.R.L. Italy

24 Haitima Corporation Taiwan

25 Weir valves & controls division. U.K

26 Leeds Valve Ltd U.K

27 Curtis Wright Flow Control Corpoaration (COPES-VULCAN LTD) U.S.A.

28 Lear siegler meas. Ctrls. Corp U.S.A.

29 Tyco International INC.,U.S.A. U.S.A.

30 Emerson Process Mgt U.S.A.

31 Spx Valves & Controls U.S.A.

32 XOMOS (Crane Co) U.S.A.

Plug Valves (Non Lubricated)

1. A V VALVES LIMITED (Upto 20" (150#) (CS & SS) India2 Audco India Ltd (L&T Valves Divn.) India

3 AZ ARMATUREN GMBH (" NB to 20" NB, 150#, 300#, 600# (Matl. CS, SS & AS)) India

4 BDK Process Control Pvt Ltd. India

5. Crawley & Ray (Founders & Engineers) Pvt. Ltd (DN 200) India

6 L&T Ltd ( 1/2" to 24") India

7. WEIR BDK VALVES (A UNIT OF WEIR INDIA PVT. LTD.) (Upto 16"(150#), 12"(300#), 3" (600#))

India

8. Xomox Sanmar Limited (Fisher Xomox) India

9. O.M.S. Saleri Di Saleri P & Figli S.M.C. Italy

10. POYAM VALVES, (AMPO S. COOP.) (Upto 30" (Upto 900#) for Lift Plug valves only.) Spain

Spirally Wound Gaskets1. Gaskets (India) Pvt. Ltd India

2 Goodrich gasket Pvt. Ltd. India

3 IGP Engineers Limited India

4 Madras Industrial Products India

5 Packings & Jointings Pvt. Ltd India

6. Perfect marketing (P) Ltd, India

7. Prashant Engg Stores India

8 Spiraseal gaskets pvt. Ltd. India

9. Starflex sealing india pvt. Ltd. India

10. Uniklinger Gaskets, Pune India

11 Garlock Sealing systems Ltd., Pune India

12 TEADIT gaskets, Mumbai India


14 UNIQUE INDUSTRIAL PACKINGS PVT.LTD. (Upto 42"(600#) & Upto 24" (2500#))

Expansion Joints & Bellows

1. Cori Engineers PVT. Ltd. India

2 D.Wren & Co. India

3 Flexatherm Expanllow Pvt. Ltd India

4 Flexican Bellows & Hoses Pvt. Ltd India

5 Fluidyne Engg. (I) Pvt. Ltd India

6. Keld Ellentoft India Pvt. Ltd India7. Lonestar Industries India

8 Metallic Bellows (India) Pvt. Ltd India


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9. Prashant Engg Stores India

10. Standard Precision Bellows India

11 Tuboflex Germany

12 FLEXIDER S.P.A. Italy

13 Ke-Burgmann India Pvt. Ltd., India

STRAINERS (PERMANENT INCLUDING Y-TYPE)

1 FLAIR STRAINERS & FILTERS (Size upto 42" (Rating upto 1500#)) India

2 GRAND PRIX ENGINEERING PVT. LTD. (upto 60" pipeline, upto ANSI 1500#) India

3 GREAVES LIMITED India

4 GUJARAT OTOFILT India

5 KWIKFLO FILTERS PVT. LTD. India

6. LEADER VALVES LIMITED (upto 300# & upto 12"size) India

7. MOD FABRICATORS India

8 MULTITEX FILTERATION ENGINEERS LTD India9. ZOLOTO INDUSTRIES (15mm to 100mm) India

10. BOTELI VALVE GROUP CO. LTD. (Y - Type only: 14" (150#) & 3" (300# & 600#)) China

STEAM TRAPS

1 Spirax Marshall Ltd., Pune

2 YARWAY CORPORATION India

3 GESTRA AG Germany

4 ARMSTRONG INTERNATIONAL INC. U.S.A

5 OGONTZ CORPORATION U.S.A

6 TYCO INTERNATIONAL INC.,U.S.A. U.S.A

7 TLV Co. Ltd., Japan, Japan

SPRING SUPPORTS

1. MYRICS PIPING SYSTEM PVT.LTD. India

2 PIPE SUPPORTS INDIA PVT. LTD. India

3 PIPING & ENERGY PRODUCTS (P) LTD. India

4 SARATHI ENGG. ENTERPRISES PVT. LTD. India

5 SPRING SUPPORTS MFG. CO. India

6. FLEXIDER S.P.A. Italy

FASTENERS

1 AEP COMPANY India

2CAPITAL INDUSTRIES

India

3 CONSOLE ENGG. & FASTNERS INDUSTRIES India

4 EBY FASTNERS India

5 FIT TIGHT NUTS & BOLTS LTD. India

6 FIX FIT FASTENERS MFG. PVT. LTD. India

7 INDUSTRIAL ENGINEERING CORPORATION (Size upto 4" (M100)) India

8 MEGA ENGINEERING PRIVATE LIMITED (" to 3" Material: CS/AS/SS) India

9 METRO MECHANICAL PVT.LTD. India

10 NAGBHUSHANAM INDUSTRIES India

11 NIREKA ENGG. CO. PVT. LTD. India

12 PACIFIC FORGING & FASTENERS PVT. LTD. (M 10 to M125) India

13 PERFECT MARKETING (P) LTD, India14

PIONEER NUTS & BOLTS PVT. LTD.India

15 PRECISION AUTO ENGINEERS India


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16 PRECISION ENGINEERING INDUSTRIES India

17 PTD FASTNERS PVT. LTD. India


19 SUNDARAM FASTENERS LIMITED India

20 UDHERA FASTENERS India

4.0 ELECTRICAL

Induction Motors LV (415 V) (Safe Area)

1 Ansaldo Robicon Italy

2 Siemens AG Germany

3 BHEL (Electrical Machines Divn.) India

4 Asea Brown Boveri Ltd. India

5 Siemens Ltd. India

6 Toshiba Corporation Japan7 Fuji Electric Systems Co. Ltd. Japan

8 Crompton Greaves Ltd. India

9 Kirloskar Electric Company Ltd. India

10 Bharat Bijlee Ltd. India

Induction Motors LV (415 V) (For Hazardous Area)

1. Asea Brown Boveri Ltd. India/Sweden

2. Crompton Greaves Ltd. India

3. Bharat Bijlee Ltd. India

4. Siemens AG Germany

5. Kirloskar Electric Company Ltd. India6. Mitsubishi Corporation Japan

7. Toshiba Corporation Japan

8. General Electric Co. USA

9. Fuji Electric Systems Co. Ltd. Japan

LT (1.1 KV) Power Cables

1 Cable Corporation of India Ltd. India

2 Ravin Cables Limited India

3 RPG Cables Limited India

4 Finolex Cables Ltd. India

5 KEI Industries Ltd. India

6 Torrent Cables Limited India

7 Industrial Cables (I) Limited India

8 NICCO Corporation Limited India

9 Universal Cables Ltd. India

10 KEC International ltd.(Formerly RPG Cables Limited) India

11 Gemscab industries Limited India

12 Special Cable Pvt. Limited India

13 Friends Cables Industries India

14 Polycab Wires Pvt. Limited India

LT (1.1 KV) Control Cables

1 Cable Corporation of India Ltd. India2 RPG Cables Limited India

3 Finolex Cables Ltd. India


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4 KEI Industries Ltd. India

5 Cords Cable Industries Ltd. India

6 NICCO Corporation Limited India

7 Universal Cables Ltd. India

8 KEC International ltd.(Formerly RPG Cables Limited) India

9 Gemscab industries Limited India

10 Special Cable Pvt. Limited India

11 Friends Cables Industries India

12 Polycab Wires Pvt. Limited India

Switchboards LV (415 V) (MCC/PCC/PMCC)

1. Larsen & Toubro Ltd. India

2. GE Power Controls India Pvt. Ltd. India

3. Siemens Ltd. India

Control & Relay Panel

1. AREVA India

2. Asea Brown Boveri Ltd. India

3. Controls & Switchgear Co. Ltd. India

4. Elecmech Corporation India

5. Larsen & Toubro Ltd. (El. Products Divn) India

6. Siemens Ltd. India

7. Lotus Powergear Pvt. Ltd. India

Flameproof Local Control Station, Junction Box, Lighting Fitting, Plug, Socket, Hand Lamp,

Accessories L ight ing, Dist ribu tion Board & Contro l Panel

1. FCG Flameproof Control Gears Pvt. Ltd. India

2. Baliga Lighting Equipments Ltd. India

3. Sudhir Switchgears Pvt. Ltd. India

4. Flameproof Equipments Pvt. Ltd. India

5. Flexpro Electricals Pvt. Ltd. India

6. R. Stahl India/Germany

7. Siemens A.G. Germany

8. Legrand S.A. France

9. FCG Power Industries Pvt. Ltd. India

10. SCG Ex D Tech Pvt. Ltd. IndiaCable Trays

1 Globe Electrical Industries India India

2 Metalite Industries India India

3 Stealite Engineering Co. India India

4 Indiana Cable trays corporation India India

5 Sadhana Engineering Corporation India India

6 ATP Engineering Works India

7. MEK Engineer & construction India

8 Slotco steel products Pvt. Ltd. India

Earthing & Lightning Protection Material (Al/GI) Wire/Strip

1 .Anand Electric Trading Co. India

2 Bharti Exports India India


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3 Controls & Switchgear Co. Ltd. India

4 Jayant Metal Mfg. Co. India

5

Metalite Industries India

India6 Premier Power Products (Calcutta) Pvt. Ltd. India

7 Control & switchgear Ltd. India

8 Jamna Metal Co. India India

Protective Relays (other than BMR)

1 AREVA (HV & MV switchboard) India

2 ABB Limited India

5.0 INSTRUMENTATION

Gas Analysers (IR, Thermal Conductivi ty, Paramagnetic)

1 ChemtrolsEnginnering Limited (Maihak Make) India

2 Emerson Process Management (I) Pvt. Ltd India3 Siemens AG Germany

4 Emerson Process Management Singapore Ltd Singapore

5 M.S.A International U.S.ApH, conductivi ty & ORP Analyser

1 Emerson Process Management (I) Pvt. Ltd India

2 Forbes PolymetronPvt. Ltd India

3 Zellweger SA France

4 Yokogawa Electric Corporation Japan


6 Foxbaro Far East Pte Ltd Singapore

7 Hach company U.S.A

Trace Analyser/ Ion Selective1 Forbes PolymetronPvt. Ltd India

2 Zellweger SA France

3 Bran &Luebbe Ltd U.K

4 Hach company U.S.ASOX/ NOXAnalyser


2 Sick AG Germany

3 Siemens AG Germany

4 Horiba Ltd. Japan



7 Lear Siegler Meas. Controls Corp. U.S.A

8 M.S.A International U.S.A9 Thermo Environment Instruments Inc U.S.A

Mass Spectrometer

1 VG Gas Analysis Systems U.K

2 Orbital Science Corporation U.S.A

3 Thermofisher U.K / India

Gas Chromatograph

1 Applied Automation Inc Singapore

2 Foxbaro Far East Pte Ltd SingaporeFlue Gas Analyser (ZrO2type)


2 AmetekInc U.S.A

3 GE Panametrics IrelandH2S/ Total Sulphur Analysers

1 Barton Instrument Systems Limited U.K

2 Thermofisher U.K/ India


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3 Teledyne India

System House Analysers

1 ChemtrolsEnginnering Limited India

2 Emerson Process Management (I) Pvt. Ltd India3 Intech Italy

Density Analysers

1 Emerson Process Management (I) Pvt. Ltd (coriolis type) India

2 Bopp & Reuther MesstechnikGmbh (coriolis type) Germany

3 SolartronMobrey U.K

4 Chemtrolls for Sarasota (thermo electron corporation) India

5 Sarasota (thermo electron corporation) USA

Moisture Analysers

1 GE Panametrics Italy

2 AmetekInc U.S.AGas & Fire Detection System

1 Andrew Yule & Company Ltd. (Fire) India

2 Honeywell Automation India Limited (Gas) India

3 J B Boda And Brothers Pvt. Ltd. (Gas Make-International Sensor Technology) India

4 Pollution Protection System Mumbai Pvt Ltd (Gas) India

5 Teledyne Fluid Systems (Gas) Thailand

6 General Monitors (Gas) U.KFlow Element: Orifice/ Venturi/ Flow Nozzle

1 Baliga Lighting Equipments Limited (Only Orifice) India

2 General Instruments Consortium (Only Orifice) India

3 Instrumentation Ltd, Palakkad India

4 Micro Precision Products Private Ltd. India

5 Eureca Industrial Eqipments Pvt Ltd. India

6 Bopp & Reuther MesstechnikGmbh Germany

7 Technomatic Spa Italy8 ISA Controls Limited U.K

9 Daniel Measurement & Control U.S.APitot Tube/ Annubar

1 Control Engineers India

2 Emerson Process Management (I) Pvt. Ltd. India

3 Micro Precision Products Private Ltd. India

4 Technomatic Spa Italy

5 ISA Controls Limited U.K

6 Daniel Measurement & Control U.S.ARotameters

1 Instrumentation Engineers Pvt. Ltd. India

2 Krohne Marshall Pvt. Ltd. India3 Placka Instruments & Controls Pvt. Ltd. (Purge Rotameter Only) India

4 Rota Instrumentation India

5 Eureca Industrial Eqipments Pvt Ltd. India

6 Krohne Germany

7 Rota Yokogawa Gmbh& Co. Kg Germany

8 Tokyo Keiso Co. Ltd. Japan

9 Yamatake Corporation Japan

10 Emerson Process Mgt U.S.AMass Flow Meter (Coriol is Type)



3 Endress + Hauser Gmbh& Co. Germany

4 Krohne Germany5 Schlumberger Resource Management Ltd. U.S.A

6 Yokogawa Electric Corporation, Japan (M/s Yokogawa India Limited) India

7 FmcSanmar Ltd. India


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9 Instromet International N.V Holland

10 Itochu Corporation (Rep.KubotaCorpn.) Japan

11 Yamatake Corporation Japan12 Oval Asea Pacific Pte Ltd Singapore


14 Emerson Process Mgt U.K

15 Emerson Process Mgt U.S.A

16 Rockwell International Corpn. U.S.AVortex meter

1 Krohne Marshall Pvt. Ltd. India

2 Yokogawa Limited India


4 Endress + Hauser Gmbh& Co., Germany

5 Krohne Germany

6 Itochu Corporation (Rep.KubotaCorpn.) Japan

7 Schlumberger Resource Management Ltd. U.S.APD Meter

1 Rockwin Flow Meters (I) Pvt. Ltd. India


3 Oval Asea Pacific Pte Ltd Singapore

4 Emerson Process Mgt U.S.A

5 Schlumberger Resource Management Ltd. U.S.A

Magnetic Flow meter


2 Krohne Marshall Pvt. Ltd. India


4 Krohne Germany

5 Yamatake Corporation Japan6 Yokogawa Electric Corporation, Japan (M/s Yokogawa India Limited) India

Pressure Gauges

1 A N Instruments Pvt. Ltd. India

2 General Instruments Consortium, India

3 H.Guru Industries India

4 Manometer (India) Pvt. Ltd India

5 PeejeeEngg. Works India

6 Precision Industries Ltd. (standard normal type) India

7 Premium Inst. & Controls Ltd. India

8 Waaree Instruments Ltd. India

9 Walchandnagar Industries Ltd. India

10 Ashcroft India(P) Ltd. (standard normal type) India11 Dresser Europe S.A Germany

12 WikaAlexenderWiegardGmbh& Co. Germany

13 Spriano Spa Italy

14 Nagano Keiki Seisakusho Japan

15 Rueger SA Switzerland

16 Budenberg Gauge Co. Ltd U.KVol. Seal Pr. Gauges

1 A N Instruments Pvt. Ltd. (=


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3 Delta Controls Ltd. U.K

Pressure & D/P Transmitters

1 Emerson Process Management (I) Pvt. Ltd. India2 Honeywell Automation India Limited India


4 Siemens Ag, Germany Germany

5 Yamatake Corporation Japan


7 Emerson Process Mgt Singapore Ltd Singapore

8 SmarSingaporePte. Ltd. Singapore

9 Honeywell Inc. U.S.A

10 Moore Products Company U.S.A

11 M/s Fuji Electric Co JapanTemperature Transmitters


2 Honeywell Automation India Limited India


4 Siemens Ag, Germany Germany

5 F